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JP4606371B2 - Electrical junction box - Google Patents
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JP4606371B2 - Electrical junction box - Google Patents

Electrical junction box Download PDF

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JP4606371B2
JP4606371B2 JP2006106593A JP2006106593A JP4606371B2 JP 4606371 B2 JP4606371 B2 JP 4606371B2 JP 2006106593 A JP2006106593 A JP 2006106593A JP 2006106593 A JP2006106593 A JP 2006106593A JP 4606371 B2 JP4606371 B2 JP 4606371B2
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nut
bus bar
terminal
housing
junction box
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JP2007282398A (en
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雅利 江川
崇央 野垣
俊憲 岩井
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Yazaki Corp
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Yazaki Corp
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Description

本発明は、自動車等の車両に装備される電気接続箱に関し、詳しくは、バスバーと電線端末の端子とをボルト及びナットで締結して接続する電気接続箱に関する。   The present invention relates to an electrical junction box installed in a vehicle such as an automobile, and more particularly to an electrical junction box that connects a bus bar and a terminal of an electric wire terminal by fastening with bolts and nuts.

電気接続箱は、箱内のリレー、ヒューズ等の電子部品やバスバーで所望の回路を構成し、バスバーに電線端末の端子が接続されて電源分配や信号の中継などの機能を果たす。そして、バスバーと電線端末の端子との接続において両者をボルト及びナットで締結するものが知られている(例えば特許文献1参照)。   The electrical junction box constitutes a desired circuit with electronic parts such as relays and fuses in the box and a bus bar, and the terminals of the wire terminals are connected to the bus bar to perform functions such as power distribution and signal relay. And what connects both with a bus bar and the terminal of an electric wire terminal with a volt | bolt and a nut is known (for example, refer patent document 1).

特許文献1に開示された電気接続箱は、バスバーと電線端末の端子とをボルト及びナットで締結し、両者を接続している。ナットは、電気接続箱のハウジングに設けられたナット受け部に予めモールドされており、ナットの上面には、ボルト孔がそれぞれ穿設されたバスバーの先端部及び電線端末の端子が配置され、それぞれのボルト孔を通してボルトがナットに螺合されている。   In the electrical junction box disclosed in Patent Document 1, the bus bar and the terminal of the electric wire terminal are fastened with bolts and nuts, and both are connected. The nut is pre-molded in the nut receiving portion provided in the housing of the electrical junction box, and on the upper surface of the nut, the tip of the bus bar in which the bolt holes are respectively drilled and the terminal of the electric wire terminal are arranged, Bolts are screwed into the nuts through the bolt holes.

特開2004−080874号公報JP 2004-080874 A

ところで、電気接続箱のハウジングは、一般には合成樹脂を射出成形して形成されており、例えばSPS(シンジオタクチックポリスチレン)樹脂などの高強度・高硬度な樹脂が用いられていたが、近年では、より安価なタルク入りPP樹脂なども用いられるようになっている。   By the way, the housing of the electrical junction box is generally formed by injection molding of a synthetic resin. For example, a high-strength and high-hardness resin such as SPS (syndiotactic polystyrene) resin has been used in recent years. More inexpensive PP resin containing talc is also used.

ここで、上記特許文献1のようにハウジングのナット受け部にナットをモールド(圧入)した構成において、ナットはナット受け部との摩擦で該ナット受け部に保持されるが、上記タルク入りPP樹脂はSPS樹脂に比べて柔軟であり、そのため、タルク入りPP樹脂からなるハウジングではナット受け部におけるナットの保持力が不足することが懸念され、締結時にナットがナット受け部から抜けてしまいバスバーと電線端末の端子との接続に支障をきたす虞があった。   Here, in the configuration in which the nut is molded (press-fit) into the nut receiving portion of the housing as in Patent Document 1, the nut is held in the nut receiving portion by friction with the nut receiving portion. Is more flexible than SPS resin. Therefore, there is a concern that the holding force of the nut in the nut receiving part will be insufficient in a housing made of PP resin containing talc, and the nut will come out of the nut receiving part at the time of fastening. There was a possibility that the connection with the terminal of the terminal would be hindered.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、ハウジングのナット受け部に圧入されたナット及びボルトでバスバーと電線端末の端子とを締結して接続する電気接続箱において、ナットの保持力を向上させ、それにより、バスバーと電線端末の端子とを確実に接続することができる電気接続箱を提供することにある。   The present invention has been made in view of the above-described circumstances, and an object of the present invention is to provide an electrical connection box that fastens and connects a bus bar and a terminal of an electric wire terminal with nuts and bolts press-fitted into a nut receiving portion of a housing. An object of the present invention is to provide an electrical junction box that can improve the holding force of a nut and thereby reliably connect a bus bar and a terminal of an electric wire terminal.

上記目的を達成すべく、本発明に係る電気接続箱は、ハウジングのナット受け部に圧入されたナットの上面にバスバーの接続部及び電線端末の端子が重ねられ、該端子及び該バスバーの接続部にそれぞれ設けられたボルト孔を通してボルトが該ナットに螺合されて該端子と該バスバーとが締結されている電気接続箱であって、前記バスバーは、前記接続部の両側縁から延設されて前記ナット受け部を挟むように配置される一組の垂下部を有し、該垂下部の各々に穿設された係止孔に、前記ハウジングの係止爪がそれぞれ係止されて、前記バスバーが前記ハウジングに固定され、前記接続部において前記ナットの上面を押止していることを特徴としている。 In order to achieve the above object, the electrical connection box according to the present invention is such that the connection portion of the bus bar and the terminal of the electric wire end are superimposed on the upper surface of the nut press-fitted into the nut receiving portion of the housing, An electric connection box in which a bolt is screwed into the nut through a bolt hole provided in each of the terminals and the terminal and the bus bar are fastened. The bus bar extends from both side edges of the connection portion. The bus bar has a pair of hanging portions arranged so as to sandwich the nut receiving portion, and locking claws of the housing are respectively locked in locking holes formed in the hanging portions. Is fixed to the housing, and holds the upper surface of the nut at the connecting portion.

本発明に係る電気接続箱によれば、バスバーがハウジングに固定され、ナット受け部に圧入されているナットの上面に配置された接続部がナットの上面を押止し、ハウジングによるバスバーの保持力を加算してナット受け部におけるナットの保持力不足を補い、ナットがナット受け部から抜けることを防止することができる。それにより、バスバーと電線端末の端子とを確実に接続することができる。そして、バスバーは、接続部の両側縁から延設された一組の垂下部をそれぞれ係止されてハウジングに固定されており、これによれば、ハウジングによるバスバーの保持力を有効に且つ確実に接続部に、そして接続部を介してナットに作用させることができる。   According to the electrical junction box of the present invention, the bus bar is fixed to the housing, and the connecting portion disposed on the upper surface of the nut press-fitted into the nut receiving portion presses the upper surface of the nut, and the holding force of the bus bar by the housing Can be added to compensate for the shortage of the holding force of the nut in the nut receiving portion, and the nut can be prevented from coming off from the nut receiving portion. Thereby, a bus bar and the terminal of an electric wire terminal can be connected reliably. The bus bar is fixed to the housing by locking a pair of hanging portions extending from both side edges of the connecting portion, and according to this, the holding force of the bus bar by the housing is effectively and reliably secured. It can act on the connection and on the nut via the connection.

以下、本発明に係る電気接続箱の好適な実施形態を図面に基づいて詳細に説明する。   Hereinafter, preferred embodiments of an electrical junction box according to the present invention will be described in detail with reference to the drawings.

図1は本発明に係る電気接続箱の一実施形態の斜視図、図2は図1の電気接続箱の要部斜視図、図3は図1の電気接続箱の要部断面図である。   FIG. 1 is a perspective view of one embodiment of an electrical junction box according to the present invention, FIG. 2 is a perspective view of a principal part of the electrical junction box of FIG. 1, and FIG. 3 is a sectional view of a principal part of the electrical junction box of FIG.

図1及び図2に示すように、本実施形態の電気接続箱10は、例えばタルク入りPP樹脂等の比較的柔軟な合成樹脂を射出成形して箱状に形成され、内部にリレー等の電子部品やバスバーを収容したハウジング11と、ヒューズを収容してハウジング11の底部に組み付けられた別体のカセットヒューズブロック12とを備えている。   As shown in FIGS. 1 and 2, the electrical junction box 10 of the present embodiment is formed into a box shape by injection molding a relatively flexible synthetic resin such as PP resin containing talc, and an electronic device such as a relay inside. A housing 11 that houses parts and bus bars, and a separate cassette fuse block 12 that houses fuses and is assembled to the bottom of the housing 11 are provided.

そして、ハウジング11の1の外側面には電源線接続部13が外側に張り出して設けられており、この電源線接続部13に配設されたバスバー14の一端には電源線W1の端末の端子15が接続され、バスバー14の他端にはカセットヒューズブロック12へと繋がる中継電線W2の端末の端子16が接続されており、電源線W1と中継電線W2はバスバー14を介して電気的に接続されている。   A power line connecting portion 13 is provided on the outer side surface of the housing 11 so as to protrude outward. A terminal of the power line W 1 is connected to one end of the bus bar 14 provided in the power line connecting portion 13. 15 is connected, and the other end of the bus bar 14 is connected to the terminal 16 of the relay wire W2 connected to the cassette fuse block 12, and the power line W1 and the relay wire W2 are electrically connected via the bus bar 14. Has been.

バスバー14と電源線W1の端子15との接続、及び、バスバー14と中継電線W2の端子16との接続は、いずれもボルトB及びナットNで両者を締結して行われている。以下、さらに図3を参照して、締結によるバスバー14と電源線W1の端子15及び中継電線W2の端子16との接続構造を説明する。尚、バスバー14と電源線W1の端子15との接続構造と、バスバー14と中継電線W2の端子16との接続構造とは略同一であるから、ここでは代表してバスバー14と電源線W1の端子15との接続構造を説明する。   The connection between the bus bar 14 and the terminal 15 of the power supply line W1 and the connection between the bus bar 14 and the terminal 16 of the relay wire W2 are both performed by fastening both with bolts B and nuts N. Hereinafter, the connection structure between the bus bar 14 and the terminal 15 of the power supply line W1 and the terminal 16 of the relay wire W2 by fastening will be described with reference to FIG. The connection structure between the bus bar 14 and the terminal 15 of the power line W1 and the connection structure between the bus bar 14 and the terminal 16 of the relay wire W2 are substantially the same. A connection structure with the terminal 15 will be described.

図3に示すように、ハウジング11の電源線接続部13には、上方に開口したナット圧入孔21及び該圧入孔21の底面中央部からさらに下方に伸びるボルト受容孔22が凹設されたナット受け部20が設けられている。圧入孔21には予めナットNが圧入され、圧入されてナット受け部20に保持されたナットNの上面は該ナット受け部20の上面から僅かに突出している。   As shown in FIG. 3, the power supply line connecting portion 13 of the housing 11 has a nut press-fit hole 21 opened upward and a bolt receiving hole 22 extending downward from the center of the bottom surface of the press-fit hole 21. A receiving part 20 is provided. A nut N is press-fitted into the press-fitting hole 21 in advance, and the upper surface of the nut N that is press-fitted and held by the nut receiving portion 20 slightly protrudes from the upper surface of the nut receiving portion 20.

バスバー14は、略矩形板状の接続部25と、該接続部25の両側縁から下方に伸びている一組の垂下部26とを有しており、全体として断面コ字状に形成されている。ハウジング11の外側面とナット受け部20との間にはバスバー14の一方の垂下部26を収容する隙間A1がおかれ、また電源線接続部13の側壁内面とナット受け部20との間にはバスバー14の他方の垂下部26を収容する隙間A2がおかれおり、バスバー14は、一組の垂下部26をそれぞれ隙間A1,A2に挿入しつつ、接続部25をナットNの上面に重ねるようにして電源線接続部13に装着されている。   The bus bar 14 has a substantially rectangular plate-like connection portion 25 and a pair of hanging portions 26 extending downward from both side edges of the connection portion 25, and is formed in a U-shaped cross section as a whole. Yes. A gap A1 for accommodating one hanging portion 26 of the bus bar 14 is provided between the outer surface of the housing 11 and the nut receiving portion 20, and between the inner surface of the side wall of the power line connecting portion 13 and the nut receiving portion 20. Has a gap A2 for accommodating the other drooping portion 26 of the bus bar 14, and the bus bar 14 has a pair of drooping portions 26 inserted into the gaps A1 and A2, respectively, and the connecting portion 25 overlaps the upper surface of the nut N. Thus, it is attached to the power line connecting portion 13.

電源線W1の端子15は、1の側縁から中央部に穿設されているボルト孔15aに連通するスロット15bが設けられた一種のYラグ端子であり、バスバー14の接続部25に穿設されたボルト孔25aを通してボルトBがナットNに螺合された状態でボルトBの頭部と接続部25との間におかれた隙間に側方から差し込まれるようになっている。ナットNとボルトBの頭部との間にバスバー14の接続部25及び電源線W1の端子15が介装された状態でボルトBが締められ、バスバー14と電源線W1の端子15とが締結される。   The terminal 15 of the power line W1 is a kind of Y lug terminal provided with a slot 15b that communicates with a bolt hole 15a that is drilled in the center from one side edge, and is drilled in the connecting portion 25 of the bus bar 14. The bolt B is screwed into the gap between the head of the bolt B and the connecting portion 25 in a state where the bolt B is screwed into the nut N through the bolt hole 25a. The bolt B is tightened with the connecting portion 25 of the bus bar 14 and the terminal 15 of the power supply line W1 interposed between the nut N and the head of the bolt B, and the bus bar 14 and the terminal 15 of the power supply line W1 are fastened. Is done.

ここで、ボルトBが締められるに伴ってナットNには反力が作用し、該反力はナットNを圧入孔21から抜くように作用する。該反力に抗すべく、本実施形態では、ハウジング11の外側面とナット受け部20との間の隙間A1及び、電源線接続部13の側壁内面とナット受け部20との間の隙間A2にそれぞれ収容されてナット受け部20を挟むように配置されているバスバー14の一組の垂下部26をハウジング11に係止し、それによりバスバー14をハウジング11に固定して、接続部25においてナットNを押止するようにしている。   Here, as the bolt B is tightened, a reaction force acts on the nut N, and the reaction force acts to pull the nut N out of the press-fit hole 21. In order to resist the reaction force, in the present embodiment, a gap A1 between the outer surface of the housing 11 and the nut receiver 20 and a gap A2 between the inner surface of the side wall of the power line connecting part 13 and the nut receiver 20 are provided. A pair of hanging portions 26 of the bus bar 14 that are respectively accommodated and disposed so as to sandwich the nut receiving portion 20 are locked to the housing 11, thereby fixing the bus bar 14 to the housing 11, and The nut N is held down.

ハウジング11の外側面とナット受け部20との間の隙間A1には、基端部をハウジング11の外側面に接続して下方に向けて延在している弾性係止片27が配設されており、また、電源線接続部13の側壁内面とナット受け部20との間の隙間A2には、基端部をナット受け部20の側面に接続して下方に向けて延在している弾性係止片28が配設されている。   In the gap A1 between the outer side surface of the housing 11 and the nut receiving portion 20, an elastic locking piece 27 is disposed that connects the base end portion to the outer side surface of the housing 11 and extends downward. In addition, in the gap A2 between the inner wall of the side wall of the power line connecting portion 13 and the nut receiving portion 20, the base end portion is connected to the side surface of the nut receiving portion 20 and extends downward. An elastic locking piece 28 is provided.

これらの弾性係止片27,28は、ハウジング11の外側面とナット受け部20との間の隙間A1及び、電源線接続部13の側壁内面とナット受け部20との間のA2にそれぞれ挿入されたバスバー14の一組の垂下部26に添い、垂下部26との接触面の先端部に設けられた係止爪27a,28aを垂下部26に穿設された係止孔26aにそれぞれ係合させて垂下部26を係止し、一組の垂下部26が隙間A1,A2から抜けることを規制している。これにより、バスバー14はハウジング11に固定され、その接続部25においてナットNを押止する。尚、ナットNの上面はナット受け部20の上面から僅かに突出しており、接続部25の両側縁が若干下方に変位して撓むように一組の垂下部26を係止すれば、接続部25の弾性復元力をナットNの押止に加算することができ好ましい。   These elastic locking pieces 27 and 28 are inserted into the gap A1 between the outer surface of the housing 11 and the nut receiving portion 20 and the A2 between the inner surface of the side wall of the power line connecting portion 13 and the nut receiving portion 20, respectively. The latching claws 27a and 28a provided at the tip of the contact surface with the hanging part 26 are engaged with the locking holes 26a formed in the hanging part 26, respectively. The hanging portions 26 are locked together to restrict the set of hanging portions 26 from coming out of the gaps A1 and A2. As a result, the bus bar 14 is fixed to the housing 11, and the nut N is pressed against the connection portion 25. Note that the upper surface of the nut N slightly protrudes from the upper surface of the nut receiving portion 20, and if the pair of hanging portions 26 are locked so that both side edges of the connecting portion 25 are slightly displaced downward and bent, the connecting portion 25 is provided. It is preferable that the elastic restoring force can be added to the holding of the nut N.

以上述べたように、本実施形態の電気接続箱10によれば、バスバー14がハウジング11に固定され、ナット受け部20に圧入されているナットNの上面に配置された接続部25がナットNの上面を押止し、ハウジング11によるバスバー14の保持力を加算してナット受け部20におけるナットNの保持力不足を補い、ナットNがナット受け部20から抜けることを防止することができる。それにより、バスバー14と電線端末とを確実に接続することができる。そして、バスバー14は、接続部25の両側縁から延設された一組の垂下部26をそれぞれ係止されてハウジング11に固定されており、これによれば、ハウジング11によるバスバー14の保持力を有効に且つ確実に接続部25に、そして接続部25を介してナットNに作用させることができる。   As described above, according to the electrical connection box 10 of the present embodiment, the bus bar 14 is fixed to the housing 11, and the connection portion 25 disposed on the upper surface of the nut N press-fitted into the nut receiving portion 20 has the nut N The holding force of the bus bar 14 by the housing 11 is added to compensate for the shortage of the holding force of the nut N in the nut receiving portion 20, and the nut N can be prevented from coming off from the nut receiving portion 20. Thereby, the bus bar 14 and the electric wire terminal can be reliably connected. The bus bar 14 is fixed to the housing 11 by locking a pair of hanging portions 26 extending from both side edges of the connecting portion 25. According to this, the holding force of the bus bar 14 by the housing 11 is secured. Can be effectively and reliably applied to the connecting portion 25 and to the nut N via the connecting portion 25.

尚、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良等が可能である。   In addition, this invention is not limited to embodiment mentioned above, A deformation | transformation, improvement, etc. are possible suitably.

本発明に係る電気接続箱の一実施形態の斜視図である。It is a perspective view of one embodiment of an electric junction box concerning the present invention. 図1の電気接続箱の要部斜視図である。It is a principal part perspective view of the electrical-connection box of FIG. 図1の電気接続箱の要部断面図である。It is principal part sectional drawing of the electrical-connection box of FIG.

符号の説明Explanation of symbols

10 電気接続箱
11 ハウジング
14 バスバー
15 端子
20 ナット受け部
25 接続部
26 垂下部
B ボルト
N ナット
DESCRIPTION OF SYMBOLS 10 Electrical connection box 11 Housing 14 Bus bar 15 Terminal 20 Nut receiving part 25 Connection part 26 Hanging part B Bolt N Nut

Claims (1)

ハウジングのナット受け部に圧入されたナットの上面にバスバーの接続部及び電線端末の端子が重ねられ、該端子及び該バスバーの接続部にそれぞれ設けられたボルト孔を通してボルトが該ナットに螺合されて該端子と該バスバーとが締結されている電気接続箱であって、
前記バスバーは、前記接続部の両側縁から延設されて前記ナット受け部を挟むように配置される一組の垂下部を有し、該垂下部の各々に穿設された係止孔に、前記ハウジングの係止爪がそれぞれ係止されて、前記バスバーが前記ハウジングに固定され、前記接続部において前記ナットの上面を押止していることを特徴とする電気接続箱。
The bus bar connection part and the terminal of the electric wire end are overlapped on the upper surface of the nut press-fitted into the nut receiving part of the housing, and the bolt is screwed into the nut through the bolt hole respectively provided in the terminal and the connection part of the bus bar. An electrical junction box to which the terminal and the bus bar are fastened,
The bus bar has a set of hanging portions that are extended from both side edges of the connecting portion and are arranged so as to sandwich the nut receiving portion, and in the locking holes formed in each of the hanging portions, An electrical connection box , wherein the locking claws of the housing are respectively locked, the bus bar is fixed to the housing, and the upper surface of the nut is pressed at the connection portion.
JP2006106593A 2006-04-07 2006-04-07 Electrical junction box Expired - Lifetime JP4606371B2 (en)

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JP2006106593A JP4606371B2 (en) 2006-04-07 2006-04-07 Electrical junction box

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JP2006106593A JP4606371B2 (en) 2006-04-07 2006-04-07 Electrical junction box

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