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JP4609738B2 - Highly reflective coating composition and highly reflective coating film - Google Patents
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JP4609738B2 - Highly reflective coating composition and highly reflective coating film - Google Patents

Highly reflective coating composition and highly reflective coating film Download PDF

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JP4609738B2
JP4609738B2 JP2009290022A JP2009290022A JP4609738B2 JP 4609738 B2 JP4609738 B2 JP 4609738B2 JP 2009290022 A JP2009290022 A JP 2009290022A JP 2009290022 A JP2009290022 A JP 2009290022A JP 4609738 B2 JP4609738 B2 JP 4609738B2
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JP2010121135A (en
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清 下田
晋司 西岡
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Nippon Fine Coatings Inc
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Description

本発明は、高反射性塗料組成物及び高反射性塗膜に関する。   The present invention relates to a highly reflective coating composition and a highly reflective coating film.

液晶表示装置は、一般に、液晶素子の裏側に冷陰極管や熱陰極管等の光源(いわゆるバックライト)を設け、更にその後側に反射板を設けた構造となっている。このように液晶表示装置に設けられる反射板は、光源による光を効率良く使用して液晶画面の輝度を高度に保持するためのものであり、高い反射機能を有することが要求される。   In general, a liquid crystal display device has a structure in which a light source (so-called backlight) such as a cold cathode tube or a hot cathode tube is provided on the back side of a liquid crystal element, and a reflector is provided on the back side thereof. As described above, the reflection plate provided in the liquid crystal display device is for efficiently using the light from the light source to maintain the brightness of the liquid crystal screen at a high level, and is required to have a high reflection function.

液晶表示装置に設ける反射板として、従来、(1)高反射性のフィルムを貼り合わせた反射板や、(2)高反射性のフィルム自体を反射板としたもの、(3)白色の塗装を施した反射板が知られている。   Conventionally, as a reflection plate provided in a liquid crystal display device, (1) a reflection plate in which a highly reflective film is bonded, (2) a reflection plate made of a highly reflective film itself, (3) white coating Reflected reflectors are known.

(1)の反射板に設けるフィルムとして、例えば、フィルム面方向に対して偏平な独立気泡を内包し、かつ少なくとも一方の表面に開口孔を有するフィルムや、鏡面光沢度及び光反射率を限定したフィルム、(2)の反射板として、平均気泡50nm〜50μmの微細な気泡を含有し、表面を複数の山型屈曲部を有する形状にしたフィルム又はシートにより形成されたものが提案されている(例えば、特許文献1〜3)。しかしながら、これらのフィルムは、フィルム製造工程が煩雑である上、貼付工程を必要とすることから、コストが高いという問題があった。   As a film to be provided on the reflector of (1), for example, a film including closed cells that are flat with respect to the film surface direction and having an aperture on at least one surface, and specular gloss and light reflectance are limited. The film and the reflecting plate of (2) have been proposed which are formed of a film or sheet containing fine bubbles with an average bubble size of 50 nm to 50 μm and having a surface having a plurality of angled bent portions ( For example, Patent Documents 1 to 3). However, these films have a problem that the film manufacturing process is complicated and a sticking process is required, so that the cost is high.

(3)の反射板に適用する白色の塗装として、特定の白色無機粒子を含有する塗料を塗装することが提案されている(例えば、特許文献4〜8参照)。   As a white coating applied to the reflector of (3), it has been proposed to apply a paint containing specific white inorganic particles (see, for example, Patent Documents 4 to 8).

特許文献4には、チタニア、アルミナ、マグネシア、シリカ、ジルコニア、硫酸バリウム等の白色無機粒子を樹脂に対して100〜200重量%含有する白色塗料をアルミニウム板の表面に塗布した液晶ディスプレイ用反射板が提案されている。   Patent Document 4 discloses a reflective plate for a liquid crystal display in which a white paint containing 100 to 200% by weight of white inorganic particles such as titania, alumina, magnesia, silica, zirconia, and barium sulfate is applied to the surface of an aluminum plate. Has been proposed.

特許文献5には、樹脂100重量部に対し酸化チタン顔料150〜300重量部を含有する下塗り層と、樹脂100重量部に対し酸化チタン顔料100〜250重量部を含有する上塗り層とをアルミニウム板に形成させた高拡散反射塗装金属板が提案されている。   In Patent Document 5, an undercoat layer containing 150 to 300 parts by weight of a titanium oxide pigment with respect to 100 parts by weight of a resin, and an overcoat layer containing 100 to 250 parts by weight of a titanium oxide pigment with respect to 100 parts by weight of a resin There has been proposed a highly diffuse reflective metal plate formed in the above.

特許文献6には、内部に気泡を含有する白色フィルムの片面に、光安定剤を含有する塗布層を設けた光反射フィルムが提案されており、この塗布層に無機微粒子(シリカ、アルミナ、酸化チタン等)及び/又は有機微粒子(シリコーン化合物、架橋スチレン等)を5〜50重量部の量で含有させることが記載されている。   Patent Document 6 proposes a light reflecting film in which a coating layer containing a light stabilizer is provided on one side of a white film containing bubbles inside, and inorganic fine particles (silica, alumina, oxidation) are provided on the coating layer. Titanium and the like) and / or organic fine particles (silicone compound, crosslinked styrene and the like) are contained in an amount of 5 to 50 parts by weight.

特許文献7には、光反射層の少なくとも一方に、光拡散性粒子を15%重量以上含有する表皮層が積層された光反射フィルムが提案されており、光拡散性粒子としてシリカ粒子、中空粒子、酸化チタン粒子が例示されている。この表皮層の形成方法として、バインダー樹脂に光拡散性粒子を添加し光反射層の少なくとも片側にコーティングする方法が挙げられている。   Patent Document 7 proposes a light reflecting film in which a skin layer containing at least 15% by weight of light diffusing particles is laminated on at least one of the light reflecting layers. Silica particles and hollow particles are used as the light diffusing particles. Titanium oxide particles are exemplified. As a method for forming this skin layer, a method of adding light diffusing particles to a binder resin and coating at least one side of the light reflecting layer is mentioned.

特許文献8には、バインダー樹脂に二酸化チタンを配合した層を積層させた高反射塗膜が提案されている。蛍光性物質として、2,5−ビス[5−t−ブチルベンゾオキサゾリル(2)]チオフェンが例示されている。   Patent Document 8 proposes a highly reflective coating film in which a layer in which titanium dioxide is blended with a binder resin is laminated. 2,5-bis [5-t-butylbenzoxazolyl (2)] thiophene is exemplified as the fluorescent substance.

しかしながら、特許文献4〜8の方法によって塗膜を設けた場合、液晶ディスプレイ反射板として使用可能な水準の反射率を得ることができず、良好な表示性能を得ることができないという問題があった。このため上記(3)の反射板は実用化には至っていない。   However, when a coating film is provided by the methods of Patent Documents 4 to 8, there is a problem that a reflectance that can be used as a liquid crystal display reflector cannot be obtained and good display performance cannot be obtained. . Therefore, the reflector (3) has not been put into practical use.

特開2004−101600号公報JP 2004-101600 A 特開2006−72347号公報JP 2006-72347 A 特開2006−215475号公報JP 2006-215475 A 特開2002−116436号公報JP 2002-116436 A 特開2002−172735号公報JP 2002-172735 A 特開2004−126345号公報JP 2004-126345 A 特開2005−173546号公報JP 2005-173546 A 特開2006−51686号公報JP 2006-51686 A

本発明は、上記現状に鑑み、液晶ディスプレイ反射板として使用可能な水準の反射率を示し、表示性能が良い塗膜を形成することができる高反射性塗料組成物を提供することを目的とするものである。   The present invention has been made in view of the above situation, and an object thereof is to provide a highly reflective coating composition that exhibits a level of reflectance that can be used as a liquid crystal display reflector and that can form a coating film with good display performance. Is.

本発明は、酸化チタンとシリカとを合計で全顔料の80〜100容積%含有し、上記酸化チタン及び上記シリカの容積比が酸化チタン:シリカ=80:20〜40:60であり、顔料容積濃度(PVC;固形分換算)が30〜70容積%であり、上記シリカの平均二次粒径が0.5〜10μmである高反射性塗料組成物である。上記酸化チタンは、その平均一次粒径が0.1〜1μmであることが好ましい。   The present invention contains titanium oxide and silica in a total amount of 80 to 100% by volume of the total pigment, and the volume ratio of the titanium oxide and the silica is titanium oxide: silica = 80: 20 to 40:60, and the pigment volume. It is a highly reflective coating composition having a concentration (PVC; solid content conversion) of 30 to 70% by volume and an average secondary particle size of the silica of 0.5 to 10 μm. The titanium oxide preferably has an average primary particle size of 0.1 to 1 μm.

本発明の高反射性塗料組成物は、更に、ポリエステル樹脂、メラミン樹脂、アクリル樹脂、イソシアネート樹脂、フッ素樹脂及びエポキシ樹脂よりなる群から選択される少なくとも1種の樹脂を含有することが好ましい。   The highly reflective coating composition of the present invention preferably further contains at least one resin selected from the group consisting of polyester resins, melamine resins, acrylic resins, isocyanate resins, fluororesins and epoxy resins.

本発明は、上述した高反射性塗料組成物を被塗装物に塗装して得られる高反射性塗膜でもある。上記高反射性塗膜は、発泡倍率が110〜200%であることが好ましい。上記高反射性塗膜は、膜厚が20〜100μmであることが好ましい。   The present invention is also a highly reflective coating film obtained by coating the object to be coated with the above highly reflective coating composition. The highly reflective coating film preferably has an expansion ratio of 110 to 200%. The highly reflective coating film preferably has a thickness of 20 to 100 μm.

本発明の高反射性塗料組成物は、上述した構成よりなるものであるので、光の反射率及び拡散反射率が高く、表示性能に優れた塗膜を形成することができる。本発明の高反射性塗膜は、このような特徴を有するものであることに加え、従来の高反射性フィルムより製造コストが低い点で、液晶ディスプレイ反射板の材料として有用である。   Since the highly reflective coating composition of the present invention has the above-described configuration, it can form a coating film having high light reflectance and diffuse reflectance and excellent display performance. In addition to having such characteristics, the highly reflective coating film of the present invention is useful as a material for a liquid crystal display reflector in that the production cost is lower than that of a conventional highly reflective film.

以下に、本発明を詳細に説明する。
本発明の高反射性塗料組成物は、酸化チタンに加え、シリカをも添加することによって光の反射率が極めて高い塗膜となることを見出すことによって完成されたものである。すなわち、白色度の高い酸化チタンによって、白色度を高くするとともに、塗膜中に気泡を形成することによって、より高い白色度を得るものである。更に、本発明は、酸化チタンとシリカとの容積比を限定することにより、反射率が高く、クラック等の塗膜欠陥がない塗膜の形成を可能にしている。
The present invention is described in detail below.
The highly reflective coating composition of the present invention has been completed by finding that a coating film having an extremely high light reflectance can be obtained by adding silica in addition to titanium oxide. In other words, higher whiteness is obtained by increasing whiteness and forming bubbles in the coating film with titanium oxide having high whiteness. Furthermore, the present invention makes it possible to form a coating film having a high reflectance and no coating film defects such as cracks by limiting the volume ratio of titanium oxide and silica.

このような気泡構造を有する塗膜を形成するために、本発明においては塗膜中の顔料含有量を高くし、シリカの平均二次粒径を限定するものである。塗膜中の顔料含有量が高い場合、塗膜中に空気を抱き込みやすくなるという性質を有する。このため、本発明の高反射性塗料組成物は、得られる塗膜中に多くの気泡を形成させることができ、これによって該塗膜の白度を高くして反射率を高くすることができる。   In order to form a coating film having such a cell structure, in the present invention, the pigment content in the coating film is increased to limit the average secondary particle diameter of silica. When the pigment content in the coating film is high, it has the property that air is easily embraced in the coating film. For this reason, the highly reflective coating composition of the present invention can form a large number of bubbles in the resulting coating film, thereby increasing the whiteness of the coating film and increasing the reflectance. .

すなわち、本発明の高反射性塗料組成物は、上述したような目的から酸化チタンとシリカとの合計量を上述の範囲内に限定し、得られる塗膜の顔料容積濃度を限定したものであるので、光の反射率や拡散反射率が高く、表示性能に優れた塗膜を形成することができる。本明細書において、「表示性能」とは、ディスプレイ表示として明るく、色のアンバランスがなく、コントラストの不均一がないという性能を意味する。   That is, the highly reflective coating composition of the present invention is such that the total amount of titanium oxide and silica is limited to the above range for the purpose as described above, and the pigment volume concentration of the resulting coating film is limited. Therefore, it is possible to form a coating film having high light reflectance and diffuse reflectance and excellent display performance. In the present specification, “display performance” means performance that is bright as a display display, has no color imbalance, and does not have non-uniform contrast.

本発明の高反射性塗料組成物は、顔料として酸化チタンとシリカとを含有するものである。   The highly reflective coating composition of the present invention contains titanium oxide and silica as pigments.

上記酸化チタンとしては、特に限定されず、通常の顔料として公知のものであればよく、ルチル型、アナターゼ型のいずれであってもよい。更に、酸化アルミニウム、酸化亜鉛、シリカ、ジルコン等による公知の表面処理を施したものであってもよい。また粒子形状も特に限定されるものではなく、球状、針状、鱗片状等、任意のものを使用することができる。   The titanium oxide is not particularly limited as long as it is known as a normal pigment, and may be either a rutile type or an anatase type. Further, a known surface treatment with aluminum oxide, zinc oxide, silica, zircon or the like may be performed. Further, the particle shape is not particularly limited, and any shape such as a spherical shape, a needle shape, and a scale shape can be used.

上記酸化チタンは、上述の反射率の点で、平均一次粒径が0.1〜1μmであることが好ましい。上記平均一次粒子径が0.1μm未満であると光が散乱しにくくなるために、白色度が低下するおそれがあるので、好ましくない。1μmを超えると、塗料中での分散性が不充分となるため、多量に配合した場合の塗料の保存安定性が悪化するおそれがある。上記平均一次粒径は、より好ましい下限が0.15μmであり、より好ましい上限が0.4μmである。なお、本明細書において、上記平均一次粒径及び後述の平均二次粒径は、マルチサイザー・スリー機(ベックマン・コールター社製)を用いて、コールターカウンター法による粒度分布の測定を行うことにより得られる値である。   The titanium oxide preferably has an average primary particle size of 0.1 to 1 μm in terms of the reflectance described above. If the average primary particle size is less than 0.1 μm, it is difficult to scatter the light, which may reduce the whiteness, which is not preferable. When it exceeds 1 μm, the dispersibility in the paint becomes insufficient, and thus the storage stability of the paint when blended in a large amount may be deteriorated. The average primary particle size has a more preferable lower limit of 0.15 μm and a more preferable upper limit of 0.4 μm. In the present specification, the average primary particle size and the average secondary particle size described later are measured by measuring the particle size distribution by a Coulter counter method using a multisizer three machine (manufactured by Beckman Coulter, Inc.). This is the value obtained.

上記シリカとしては、特に限定されず、例えば、親水性シリカ及び疎水性シリカや水分散性シリカ等を挙げることができる。上記シリカとしては、特に限定されず公知のものを使用することができ、例えば、球状シリカ、鎖状シリカ、アルミ修飾シリカ等を挙げることができる。   The silica is not particularly limited, and examples thereof include hydrophilic silica, hydrophobic silica, and water-dispersible silica. The silica is not particularly limited and known ones can be used, and examples thereof include spherical silica, chain silica, and aluminum-modified silica.

上記球状シリカとしては特に限定されず、例えば、「ガシルHP240」、「ガシルHP260」(いずれもクロスフィールド株式会社製)等の湿潤式シリカや、「アエロジル」(日本アエロジル株式会社製)等のヒュームドシリカ等を挙げることができる。上記アルミ修飾シリカとしては、「アデライトAT−20A」(旭電化工業株式会社製)等の市販のシリカゾル等を挙げることができる。   The spherical silica is not particularly limited, and examples thereof include wet silica such as “Gasyl HP240” and “Gasyl HP260” (both manufactured by Crossfield Corporation), and fumes such as “Aerosil” (manufactured by Nippon Aerosil Co., Ltd.). Dosilica and the like can be mentioned. Examples of the aluminum-modified silica include commercially available silica sols such as “Adelite AT-20A” (manufactured by Asahi Denka Kogyo Co., Ltd.).

本発明において、上記シリカは、平均二次粒径が0.5〜10μmである。上記平均二次粒径が上述の範囲未満又は上述の範囲を超えると、クラック等の不具合が生じ、発泡が不充分となり、拡散反射率が低い塗膜となるという問題を生じるおそれがある。上記平均二次粒径は、好ましい下限が1μmであり、好ましい上限が4μmである。   In the present invention, the silica has an average secondary particle size of 0.5 to 10 μm. If the average secondary particle size is less than the above range or exceeds the above range, problems such as cracks may occur, foaming may be insufficient, and the coating film may have a low diffuse reflectance. A preferable lower limit of the average secondary particle size is 1 μm, and a preferable upper limit is 4 μm.

本発明の高反射性塗料組成物は、顔料として、上述の酸化チタン及びシリカに加え、硫酸バリウム、アルミナ、炭酸カルシウム、炭酸マグネシウム、ガラスビーズ、アクリルビーズ等の有機ビーズ等、その他の顔料を本発明の効果を損なわない範囲で含むものであってもよい。但し、この場合であっても、酸化チタンとシリカとを合計で全顔料の80〜100容積%の量で含有することが必要である。   In addition to the above-mentioned titanium oxide and silica, the highly reflective coating composition of the present invention contains other pigments such as organic beads such as barium sulfate, alumina, calcium carbonate, magnesium carbonate, glass beads, and acrylic beads. You may include in the range which does not impair the effect of invention. However, even in this case, it is necessary to contain titanium oxide and silica in a total amount of 80 to 100% by volume of the total pigment.

酸化チタンとシリカの合計量は、全顔料に対し、好ましくは85容積%以上、より好ましくは90容積%以上である。上記値が80容積%未満であると、充分な白色度が得られないため反射率が低下してしまう。   The total amount of titanium oxide and silica is preferably 85% by volume or more, more preferably 90% by volume or more, based on the total pigment. If the above value is less than 80% by volume, sufficient whiteness cannot be obtained, and the reflectance is lowered.

本明細書において、上述の合計量及び後述の各顔料の割合は、各顔料の比重と配合量により求めた各顔料の容積から算出した値である。   In the present specification, the above-mentioned total amount and the ratio of each pigment described later are values calculated from the volume of each pigment obtained from the specific gravity and blending amount of each pigment.

本発明の高反射性塗料組成物は、顔料容積濃度(PVC)が30〜70容積%である。上記PVCは、塗膜を形成した後の樹脂と塗料中に含まれる全顔料との容積比を示すものであり、塗料中の溶剤が揮発し、硬化反応が生じた後の樹脂の容積から上記範囲となるよう塗料の組成を決定することで、上記範囲内のものとすることができる。上記PVCが30容積%未満である場合、得られる塗膜について、光の反射率が不充分となる問題が生じる。上記PVCが70容積%を超える場合、塗料の安定性が低下したり、充分な強度を有する塗膜が得られなくなるという問題を生じる。   The highly reflective coating composition of the present invention has a pigment volume concentration (PVC) of 30 to 70% by volume. The PVC indicates a volume ratio of the resin after the coating film is formed and the total pigment contained in the paint, and the solvent in the paint volatilizes and the volume of the resin after the curing reaction occurs. By determining the composition of the coating so as to be in the range, it can be within the above range. When the said PVC is less than 30 volume%, the problem that the reflectance of light becomes inadequate arises about the coating film obtained. When the PVC exceeds 70% by volume, there arises a problem that the stability of the paint is lowered or a coating film having sufficient strength cannot be obtained.

上記PVCは、好ましい下限が35容積%、より好ましい下限が40容積%であり、好ましい上限が65容積%、より好ましい上限が60容積%である。   The PVC has a preferred lower limit of 35% by volume, a more preferred lower limit of 40% by volume, a preferred upper limit of 65% by volume, and a more preferred upper limit of 60% by volume.

本明細書において、上記PVCは、各顔料の比重と配合量により求めた全顔料の容積(P)と、各樹脂の比重と配合量により求めた樹脂の容積(R)から、式PVC=P/(P+R)×100より算出した値である。   In the present specification, the PVC is expressed by the formula PVC = P from the volume (P) of all pigments determined by the specific gravity and blending amount of each pigment and the volume (R) of resin determined by the specific gravity and blending amount of each resin. / (P + R) × 100.

本発明において、上述の酸化チタンとシリカとの容積比は、酸化チタン:シリカ=80:20〜40:60である。上記高反射性塗料組成物において、シリカの比率が上記範囲より低いと、塗膜形成の際、クラック等の不具合が生じ、反射率が不充分になり、シリカの比率が上記範囲より高いと、塗膜の安定性が低下したり強度や反射率が低い塗膜となる。上記容積比は、好ましくは酸化チタン:シリカ=70:30〜50:50である。   In the present invention, the volume ratio of the above-mentioned titanium oxide and silica is titanium oxide: silica = 80: 20 to 40:60. In the highly reflective coating composition, if the silica ratio is lower than the above range, defects such as cracks occur during coating film formation, the reflectance becomes insufficient, and the silica ratio is higher than the above range, The stability of the coating film is lowered, and the coating film has low strength and reflectance. The volume ratio is preferably titanium oxide: silica = 70: 30 to 50:50.

本発明の高反射性塗料組成物は、バインダー樹脂を含むものであることが好ましい。上記バインダー樹脂としては、特に限定されず、熱可塑性樹脂及び熱硬化性樹脂の塗料分野において汎用される各種樹脂を挙げることができ、例えば、ポリエステル樹脂、メラミン樹脂、アクリル樹脂、イソシアネート樹脂、フッ素樹脂、エポキシ樹脂、ポリアミド、ポリエステルアミド、ポリ塩化ビニル、ポリウレタン、ポリカーボネート、ポリスチレン、ポリオレフィンや、これらの共重合体や混合物等を挙げることができる。上記バインダー樹脂は、水系樹脂であってもよいし、溶剤系樹脂であってもよい。   The highly reflective coating composition of the present invention preferably contains a binder resin. The binder resin is not particularly limited, and examples thereof include various resins widely used in the field of thermoplastic resins and thermosetting resins. For example, polyester resins, melamine resins, acrylic resins, isocyanate resins, fluororesins , Epoxy resin, polyamide, polyesteramide, polyvinyl chloride, polyurethane, polycarbonate, polystyrene, polyolefin, and copolymers and mixtures thereof. The binder resin may be a water-based resin or a solvent-based resin.

上記バインダー樹脂は、ポリエステル樹脂、メラミン樹脂、アクリル樹脂、イソシアネート樹脂、フッ素樹脂及びエポキシ樹脂よりなる群から選択される少なくとも1種の樹脂であることが好ましく、なかでもポリエステル樹脂がより好ましい。   The binder resin is preferably at least one resin selected from the group consisting of a polyester resin, a melamine resin, an acrylic resin, an isocyanate resin, a fluororesin, and an epoxy resin, and more preferably a polyester resin.

上記ポリエステル樹脂は、数平均分子量が5000以上、35000以下であることが好ましい。上記数平均分子量は、より好ましい下限は10000であり、より好ましい上限は30000である。本明細書において、上記数平均分子量は、ゲルパーミエーションクロマトグラフ(GPC、島津製作所社製)により測定した値である。   The polyester resin preferably has a number average molecular weight of 5000 or more and 35000 or less. The number average molecular weight is more preferably a lower limit of 10,000, and a more preferable upper limit of 30000. In the present specification, the number average molecular weight is a value measured by a gel permeation chromatograph (GPC, manufactured by Shimadzu Corporation).

上記ポリエステル樹脂は、ガラス転移温度が−10℃以上、70℃以下であることが好ましい。上記ガラス転移温度は、より好ましい下限は−5℃であり、より好ましい上限は50℃である。本明細書において、ガラス転移温度は、示差走査熱量計(DSC、セイコーインスツルメント社製)により測定した値である。   The polyester resin preferably has a glass transition temperature of −10 ° C. or higher and 70 ° C. or lower. The glass transition temperature has a more preferable lower limit of −5 ° C., and a more preferable upper limit of 50 ° C. In this specification, the glass transition temperature is a value measured by a differential scanning calorimeter (DSC, manufactured by Seiko Instruments Inc.).

本発明の高反射性塗料組成物は、更に、硬化剤を含有させたものであってもよい。上記硬化剤としては、特に限定されず、例えば、メラミン樹脂等のアミノ樹脂、イソシアネート化合物、ブロック化したポリイソシアネート化合物等が挙げられる。   The highly reflective coating composition of the present invention may further contain a curing agent. The curing agent is not particularly limited, and examples thereof include amino resins such as melamine resins, isocyanate compounds, and blocked polyisocyanate compounds.

本発明の高反射性塗料組成物は、上述した成分の他に、必要に応じて、レベリング剤、顔料分散剤、ワキ防止剤等、一般に塗料で使用される添加剤を添加してもよい。   In addition to the components described above, the highly reflective coating composition of the present invention may contain additives generally used in coating materials such as a leveling agent, a pigment dispersant, and an anti-waxing agent, if necessary.

本発明の高反射性塗料組成物は、溶剤系のものでも水系のものであってもよい。上記有機溶媒としては、特に限定されず、トルエン、キシレン等の炭化水素系溶剤;メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、イソホロン等のケトン系溶剤;酢酸エチル、酢酸ブチル、エチレングリコールモノエチルエーテルアセテート等のエステル系溶剤;メタノール、エタノール等のアルコール系溶剤;エチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル等のエーテルアルコール系溶剤;等を挙げることができる。上記高反射性塗料組成物は、上述の溶剤を1種含有するものであってもよいし、2種以上含有するものであってもよい。   The highly reflective coating composition of the present invention may be solvent-based or water-based. The organic solvent is not particularly limited, and hydrocarbon solvents such as toluene and xylene; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, and isophorone; ethyl acetate, butyl acetate, ethylene glycol monoethyl ether acetate, and the like Examples include ester solvents; alcohol solvents such as methanol and ethanol; ether alcohol solvents such as ethylene glycol monoethyl ether and diethylene glycol monobutyl ether; and the like. The highly reflective coating composition may contain one kind of the above-mentioned solvent, or may contain two or more kinds.

本発明の高反射性塗料組成物の製造方法としては、特に限定されず、上述の各顔料、バインダー樹脂、及び、必要に応じ上述の添加剤をローラーミル、ペイントシェーカー、ディスパー、ビーズミル等を用いて混練、分散する等の当業者に周知の全ての方法を用いることができる。   The method for producing the highly reflective coating composition of the present invention is not particularly limited, and each of the above-described pigments, binder resin, and, if necessary, the above-described additives are used using a roller mill, a paint shaker, a disper, a bead mill, or the like. All methods known to those skilled in the art such as kneading and dispersing can be used.

上記製造方法において、上述の各顔料を安定且つ充分に分散させる点で、顔料分散ペーストを予め調製した後、上記顔料分散ペーストとバインダー樹脂等の他の成分とを混合し、分散させることが好ましい。   In the above production method, it is preferable to prepare the pigment dispersion paste in advance and then mix and disperse the pigment dispersion paste and other components such as a binder resin in order to stably and sufficiently disperse the above-described pigments. .

上述の高反射性塗料組成物を被塗装物に塗装して得られる高反射性塗膜もまた、本発明の一つである。   A highly reflective coating film obtained by coating the above-described highly reflective coating composition on an object to be coated is also one aspect of the present invention.

本発明の高反射性塗膜は、上述の高反射性塗料組成物を塗装して得られるものであり、酸化チタンを含有するので光の反射率が高い。更に、上述の高反射性塗料組成物は、顔料含有率が高いので、塗膜形成の際に空気を抱き込みやすい。ゆえに、上記高反射性塗膜は、多数の気泡を含有した発泡塗膜となっており、この点からも、より高い反射率を得ることができる。なお、これらの効果は、実用化可能な程に優れたものなので、上記高反射性塗膜は、液晶ディスプレイ反射板に好適に適用することができる。このような方法による高反射性塗膜の形成は、従来使用されている高反射性フィルムより製造が簡易であり、製造コストが低い点でも好ましい。   The highly reflective coating film of the present invention is obtained by coating the above-described highly reflective coating composition, and has a high light reflectance because it contains titanium oxide. Furthermore, since the above-mentioned highly reflective coating composition has a high pigment content, it is easy to entrap air when forming a coating film. Therefore, the highly reflective coating film is a foamed coating film containing a large number of bubbles, and from this point, a higher reflectance can be obtained. Since these effects are so excellent that they can be put into practical use, the above highly reflective coating film can be suitably applied to a liquid crystal display reflector. The formation of a highly reflective coating film by such a method is preferable because it is easier to produce than a conventionally used highly reflective film and the production cost is low.

本発明の高反射性塗膜は、上述のように、一般に気泡を含有する。上記高反射性塗膜において、発泡倍率は110〜200%であることが好ましい。上記発泡倍率は、110%未満であると、拡散反射率が低く表示性能が不充分となることがあり、200%を超えると、強度等の物性に劣ることがある。上記発泡倍率は、より好ましい下限が130%、更に好ましい下限が150%であり、より好ましい上限が180%、更に好ましい上限が170%である。   As described above, the highly reflective coating film of the present invention generally contains bubbles. In the highly reflective coating film, the expansion ratio is preferably 110 to 200%. If the expansion ratio is less than 110%, the diffuse reflectance is low and the display performance may be insufficient. If it exceeds 200%, physical properties such as strength may be inferior. A more preferable lower limit of the expansion ratio is 130%, a further preferable lower limit is 150%, a more preferable upper limit is 180%, and a further preferable upper limit is 170%.

本明細書において、上記発泡倍率は、電磁膜厚計(フィッシャー社製)を用い、任意に選択した10箇所を測定し、その平均値から算出した実際の膜厚(T1)と、塗料組成物のm2あたりの被膜量及び塗膜の密度から算出した理論的な値としての膜厚(T2)との比率(T1)/(T2)として求めた値である。 In the present specification, the above expansion ratio is measured by using an electromagnetic film thickness meter (manufactured by Fischer) at 10 arbitrarily selected locations, the actual film thickness (T 1 ) calculated from the average value, and the coating composition. It is a value obtained as a ratio (T 1 ) / (T 2 ) with a film thickness (T 2 ) as a theoretical value calculated from the coating amount per m 2 of the product and the density of the coating film.

上述した本発明の高反射性塗料組成物は、既に述べたように顔料含有率が高いので、通常の方法で塗装して塗膜を形成することによって、上述した発泡倍率を得ることができる。   Since the high-reflective coating composition of the present invention described above has a high pigment content as described above, the above-described foaming ratio can be obtained by applying a usual method to form a coating film.

本発明の高反射性塗膜は、膜厚が20〜100μmであることが好ましい。上記膜厚は、20μm未満であると、強度や表示性能に問題が生じることがあり、100μmを超えると、強度に問題が生じることがある。上記膜厚は、より好ましい下限が30μmであり、より好ましい上限が80μmである。本発明において、上記膜厚は、電磁膜厚計(フィッシャー社製)を用いて測定したものである。   The highly reflective coating film of the present invention preferably has a film thickness of 20 to 100 μm. If the film thickness is less than 20 μm, a problem may occur in strength and display performance, and if it exceeds 100 μm, a problem may occur in strength. The film thickness has a more preferable lower limit of 30 μm and a more preferable upper limit of 80 μm. In the present invention, the film thickness is measured using an electromagnetic film thickness meter (Fischer).

上記高反射性塗膜は、特に限定されないが、例えば、被塗装物に上記高反射性塗料組成物を塗装する工程、及び、上記工程により得られる塗装物を硬化して塗膜を形成する工程からなる方法により形成することができる。   Although the said highly reflective coating film is not specifically limited, For example, the process of coating the said highly reflective coating composition on a to-be-coated object, and the process of forming the coating film by hardening | curing the coating material obtained by the said process It can form by the method which consists of.

上記被塗装物としては、液晶ディスプレイ反射板として使用し得るものであれば特に限定されず、例えば、アルミニウム、亜鉛めっき鋼板、溶融亜鉛−アルミニウム合金めっき鋼板、溶融亜鉛−アルミニウム−マグネシウム合金めっき鋼板等の金属板や、フィルム、プラスチック、ガラス等が挙げられる。上記高反射性塗膜は、被塗装物上に必要に応じフィルムや塗膜を設けたものに塗装したものであってもよい。   The object to be coated is not particularly limited as long as it can be used as a liquid crystal display reflector. Metal plate, film, plastic, glass and the like. The highly reflective coating film may be a film coated on an object to be coated with a film or a coating film as necessary.

上記塗装は、ダイコート法、ロールコート法、カーテンフローコーター法、ロールカーテン法、スプレー法、各種カーテンコーター等のプレコートメタルにおいて従来公知の方法で行うことができる。上記硬化は、使用する塗料組成物の組成や被塗装物の種類、サイズ等に応じて、条件を適宜選択することができ、例えば100〜300℃の温度下で20〜180秒の範囲で行うことができる。   The above-mentioned coating can be performed by a conventionally known method on a precoat metal such as a die coating method, a roll coating method, a curtain flow coater method, a roll curtain method, a spray method, and various curtain coaters. The curing can be appropriately selected according to the composition of the coating composition to be used and the type and size of the object to be coated. For example, the curing is performed at a temperature of 100 to 300 ° C. for 20 to 180 seconds. be able to.

金属板等の基材上に本発明の高反射性塗膜を形成したプレコートメタルは、上述のように、液晶ディスプレイ反射板に好適に適用することができる。上記高反射性塗膜を有することを特徴とする液晶ディスプレイ反射板もまた、本発明の一つである。上記液晶ディスプレイ反射板は、高反射性塗膜が上述の性質を示すことにより、表示性能に優れ反射性が高い画面を形成することができる。   The precoat metal in which the highly reflective coating film of the present invention is formed on a substrate such as a metal plate can be suitably applied to a liquid crystal display reflector as described above. A liquid crystal display reflector having the above highly reflective coating film is also one aspect of the present invention. The liquid crystal display reflector can form a screen with excellent display performance and high reflectivity by the highly reflective coating film exhibiting the above-mentioned properties.

本発明の液晶ディスプレイ反射板は、上述の高反射性塗膜を有するものであれば特に限定されず、予め被塗装物上に設けた下塗り層上に高反射性塗膜を設けたものや、高反射性塗膜上に更に上塗り塗膜層を形成したものであってもよい。   The liquid crystal display reflection plate of the present invention is not particularly limited as long as it has the above-described highly reflective coating film, and is provided with a highly reflective coating film on an undercoat layer previously provided on an object to be coated, An overcoating film layer may be further formed on the highly reflective coating film.

上記下塗り塗膜は、下塗り塗料組成物を公知の方法を用いて塗布することにより得ることができる。   The undercoat coating film can be obtained by applying the undercoat paint composition using a known method.

以下に実施例を挙げて、本発明を更に詳しく説明するが、本発明はこれらの実施例のみに限定されるものではない。   The present invention will be described in more detail with reference to the following examples, but the present invention is not limited to these examples.

<実施例1>
(1)酸化チタン(石原産業社製「TIPAQUE CR97」、平均一次粒径0.25μm)132gとポリエステル樹脂(東洋紡績社製「バイロンGK19CS」、Mn=13000、Tg=11℃)136gと溶剤(住友化学工業社製 シクロヘキサノン)120gを混合後、分散機(大平システム社製「卓上式SGミル1500W型」)にガラスビーズを600g入れて分散させて、顔料分散ペーストを得た。
<Example 1>
(1) 132 g of titanium oxide (“TIPAQUE CR97” manufactured by Ishihara Sangyo Co., Ltd., average primary particle size 0.25 μm) and 136 g of polyester resin (“Byron GK19CS” manufactured by Toyobo Co., Ltd., Mn = 13000, Tg = 11 ° C.) and solvent ( After mixing 120 g of cyclohexanone manufactured by Sumitomo Chemical Co., Ltd., 600 g of glass beads were added and dispersed in a dispersing machine (“Desktop SG Mill 1500W Model” manufactured by Ohira System Co., Ltd.) to obtain a pigment dispersion paste.

(2)得られた顔料ペースト388gにシリカ(東ソー・シリカ社製「ニップシールE200A」、平均二次粒径3μm)70g、ポリエステル樹脂(東洋紡績社製「バイロンGK19CS」)100gとメラミン樹脂(三井サイテック社製「サイメル712」)37gと溶剤A(住友化学工業社製 シクロヘキサノン)120gを混練し、その後溶剤B(住友化学工業社製 シクロヘキサノン)を105g加えることにより高反射性塗料組成物を得た。得られた高反射性塗料組成物は、PVC35容積%、全顔料中の酸化チタン含有量50容積%、シリカ50容積%であった。なお、本明細書において、溶剤A及び溶剤Bは同種類の溶剤であるが、明確化のため、上述の工程において、最初に加えたものを「溶剤A」と称し、後に加えたものを「溶剤B」と称した。   (2) To 388 g of the obtained pigment paste, 70 g of silica (“Nipseal E200A” manufactured by Tosoh Silica Co., Ltd., average secondary particle size 3 μm), 100 g of polyester resin (“Byron GK19CS” manufactured by Toyobo Co., Ltd.) and melamine resin (Mitsui Cytec) 37 g of "Cymel 712") and 120 g of solvent A (cyclohexanone manufactured by Sumitomo Chemical Co., Ltd.) were kneaded, and then 105 g of solvent B (cyclohexanone manufactured by Sumitomo Chemical Co., Ltd.) was added to obtain a highly reflective coating composition. The resulting highly reflective coating composition was 35% by volume of PVC, 50% by volume of titanium oxide in all pigments, and 50% by volume of silica. In the present specification, the solvent A and the solvent B are the same type of solvent. However, for the sake of clarity, the solvent added first is referred to as “solvent A” and the solvent added later is referred to as “solvent A”. Solvent B ".

<実施例2>
顔料ペースト調製時における酸化チタンの配合量を240g、ポリエステル樹脂の配合量を236g、溶剤を200gに変更したこと、更に、顔料ペーストの量を676gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を0g、シリカの配合量を85g、溶剤A量を130gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Example 2>
The amount of titanium oxide in the preparation of the pigment paste was changed to 240 g, the amount of the polyester resin was changed to 236 g, the solvent was changed to 200 g, the amount of the pigment paste was changed to 676 g, and the amount of the polyester resin added to the pigment paste A highly reflective coating composition was prepared in the same manner as in Example 1 except that the amount of silica was changed to 0 g, the amount of silica was changed to 85 g, and the amount of solvent A was changed to 130 g.

<実施例3>
顔料ペースト調製時における酸化チタンの配合量を586g、ポリエステル樹脂の配合量を236g、溶剤を360gに変更したこと、更に、顔料ペーストの量を1182gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を0g、シリカの配合量を77.8g、溶剤A量を170gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Example 3>
The amount of titanium oxide in the preparation of the pigment paste was changed to 586 g, the amount of the polyester resin was changed to 236 g, the solvent was changed to 360 g, the amount of the pigment paste was changed to 1182 g, and the amount of the polyester resin added to the pigment paste A highly reflective coating composition was prepared in the same manner as in Example 1 except that the amount of silica was changed to 0 g, the amount of silica was changed to 77.8 g, and the amount of solvent A was changed to 170 g.

<実施例4>
顔料ペースト調製時における酸化チタンの配合量を446g、ポリエステル樹脂の配合量を236g、溶剤を360gに変更し、また該調製時に硫酸バリウム(堺化学工業社製「沈降性硫酸バリウム#100」)160gを配合したこと、更に、顔料ペーストの量を1202gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を0g、シリカの配合量を57.8g、溶剤A量を170gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Example 4>
In the preparation of the pigment paste, the amount of titanium oxide was changed to 446 g, the amount of the polyester resin was changed to 236 g, and the solvent was changed to 360 g. In addition, 160 g of barium sulfate (“Precipitated barium sulfate # 100” manufactured by Sakai Chemical Industry Co., Ltd.) was used. In addition, the amount of pigment paste was changed to 1202 g, the amount of polyester resin added to the pigment paste was changed to 0 g, the amount of silica was changed to 57.8 g, and the amount of solvent A was changed to 170 g. A highly reflective coating composition was prepared in the same manner as in Example 1.

<比較例1>
顔料ペースト調製時における酸化チタンの配合量を81g、ポリエステル樹脂の配合量を136g、溶剤を100gに変更したこと、更に、顔料ペーストの量を317gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を100g、シリカの配合量を43g、溶剤A量を60gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Comparative Example 1>
At the time of pigment paste preparation, the amount of titanium oxide was changed to 81 g, the amount of polyester resin was changed to 136 g, the solvent was changed to 100 g, the amount of pigment paste was changed to 317 g, and the amount of polyester resin added to the pigment paste A highly reflective coating composition was prepared in the same manner as in Example 1, except that 100 g of silica was changed to 43 g and the amount of solvent A was changed to 60 g.

<比較例2>
顔料ペースト調製時における酸化チタンの配合量を380g、ポリエステル樹脂の配合量を236g、溶剤を200gに変更したこと、更に、顔料ペーストの量を816gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を0g、シリカの配合量を10.6g、溶剤A量を0gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Comparative Example 2>
The amount of titanium oxide in the preparation of the pigment paste was changed to 380 g, the amount of the polyester resin was changed to 236 g, the solvent was changed to 200 g, the amount of the pigment paste was changed to 816 g, and the amount of the polyester resin added to the pigment paste A highly reflective coating composition was prepared in the same manner as in Example 1, except that 0 g was changed to 10.6 g of silica and the amount of solvent A was changed to 0 g.

<比較例3>
顔料ペースト調製時における酸化チタンの配合量を733g、ポリエステル樹脂の配合量を236g、溶剤を450gに変更したこと、更に、顔料ペーストの量を1419gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を0g、シリカの配合量を0g、溶剤A量を0gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Comparative Example 3>
At the time of pigment paste preparation, the amount of titanium oxide was changed to 733 g, the amount of polyester resin was changed to 236 g, the solvent was changed to 450 g, the amount of pigment paste was changed to 1419 g, and the amount of polyester resin added to the pigment paste A highly reflective coating composition was prepared in the same manner as in Example 1 except that 0 g was changed to 0 g, the amount of silica was changed to 0 g, and the amount of solvent A was changed to 0 g.

<比較例4>
顔料ペースト調製時における酸化チタンの配合量を240g、ポリエステル樹脂の配合量を236g、溶剤を200gに変更したこと、更に、顔料ペーストの量を676gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を0g、シリカの配合量を85g、溶剤A量を130gに変更し、該顔料ペーストに加えるシリカの種類を「ガシルHP395」(クロスフィールド製、平均二次粒径12μm)に変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Comparative example 4>
The amount of titanium oxide in the preparation of the pigment paste was changed to 240 g, the amount of the polyester resin was changed to 236 g, the solvent was changed to 200 g, the amount of the pigment paste was changed to 676 g, and the amount of the polyester resin added to the pigment paste Except that the amount of silica added to the pigment paste was changed to “Gasyl HP395” (Crossfield, average secondary particle size 12 μm). A highly reflective coating composition was prepared in the same manner as in Example 1.

<比較例5>
顔料ペースト調製時における酸化チタンの配合量を1172g、ポリエステル樹脂の配合量を236g、溶剤を550gに変更したこと、更に、顔料ペーストの量を1958gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を0g、シリカの配合量を15.6g、溶剤A量を450gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Comparative Example 5>
The amount of titanium oxide at the time of pigment paste preparation was changed to 1172 g, the amount of polyester resin was changed to 236 g, the solvent was changed to 550 g, the amount of pigment paste was changed to 1958 g, and the amount of polyester resin added to the pigment paste A highly reflective coating composition was prepared in the same manner as in Example 1, except that 0 g was changed to 15.6 g and the amount of solvent A was changed to 450 g.

<比較例6>
顔料ペースト調製時における酸化チタンの配合量を100g、ポリエステル樹脂の配合量を136g、溶剤を100gに変更したこと、更に、顔料ペーストの量を336gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を100g、シリカの配合量を159g、溶剤A量を500gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Comparative Example 6>
At the time of pigment paste preparation, the amount of titanium oxide was changed to 100 g, the amount of polyester resin was changed to 136 g, the solvent was changed to 100 g, the amount of pigment paste was changed to 336 g, and the amount of polyester resin added to the pigment paste A highly reflective coating composition was prepared in the same manner as in Example 1 except that 100 g of the composition was changed to 159 g of silica and the amount of solvent A was changed to 500 g.

<比較例7>
顔料ペースト調製時における酸化チタンの配合量を386g、ポリエステル樹脂の配合量を236g、溶剤を360gに変更し、また該調製時に硫酸バリウム(堺化学工業社製「沈降性硫酸バリウム#100」)230gを配合したこと、更に、顔料ペーストの量を1212gに変更し、該顔料ペーストに加えるポリエステル樹脂の量を0g、シリカの配合量を47.8g、溶剤A量を170gに変更したこと以外は、実施例1と同様の方法で高反射性塗料組成物を調製した。
<Comparative Example 7>
The amount of titanium oxide in the preparation of the pigment paste was changed to 386 g, the amount of the polyester resin was changed to 236 g, and the solvent was changed to 360 g. At the time of preparation, 230 g of barium sulfate (“Precipitated barium sulfate # 100” manufactured by Sakai Chemical Industry Co., Ltd.) In addition, the amount of pigment paste was changed to 1212 g, the amount of polyester resin added to the pigment paste was changed to 0 g, the amount of silica was changed to 47.8 g, and the amount of solvent A was changed to 170 g. A highly reflective coating composition was prepared in the same manner as in Example 1.

〔試験例〕
(1)塗膜の作成
予め「FLC600プライマー」(日本ファインコーティングス社製)を0.5mm亜鉛メッキ鋼板に乾燥膜厚20μmとなるよう塗装し、オーブン(エヌ・ケイ・テック社製 小型テストオーブン)で最高到達板温が225℃になるよう、焼き付け時間60秒で乾燥させ、各実施例及び各比較例で得られた塗料組成物のいずれかを乾燥後理論膜厚(T2)が35μmになるように塗布し、オーブンで最高到達板温が225℃になるよう、焼き付け時間100秒で乾燥させ、塗膜を得た。
[Test example]
(1) Preparation of coating film "FLC600 primer" (manufactured by Nippon Fine Coatings Co., Ltd.) was previously applied to a 0.5 mm galvanized steel sheet to a dry film thickness of 20 μm, and an oven (compact test oven manufactured by NK TEC Co., Ltd.) ) Is dried at a baking time of 60 seconds so that the maximum plate temperature is 225 ° C., and any of the coating compositions obtained in each Example and each Comparative Example is dried and has a theoretical film thickness (T 2 ) of 35 μm. And dried in a baking time of 100 seconds so that the maximum plate temperature reached 225 ° C. was obtained.

(2)得られた塗膜について、以下の評価を行った。
1.膜厚
電磁膜厚計(フィッシャー社製)を用いて測定した。
(2) The following evaluation was performed about the obtained coating film.
1. Film thickness Measured using an electromagnetic film thickness meter (Fischer).

2.各顔料の容積比率
各顔料の比重と配合量により求めた各顔料の容積から算出した。
2. Volume ratio of each pigment It calculated from the volume of each pigment calculated | required by specific gravity and the compounding quantity of each pigment.

3.PVC
各顔料の比重と配合量により求めた全顔料の容積(P)と、各樹脂の比重と配合量により求めた樹脂の容積(R)から、式PVC=P/(P+R)×100より算出した。
3. PVC
Calculated from the formula PVC = P / (P + R) × 100 from the volume (P) of all pigments determined by the specific gravity and blending amount of each pigment and the volume (R) of the resin determined by the specific gravity and blending amount of each resin. .

4.発泡倍率
電磁膜厚計(フィッシャー社製)を用い、任意に選択した10箇所を測定し、その平均値から算出した実際の膜厚(T1)と、塗料組成物のm2あたりの被膜量及び塗膜の密度から算出した理論的な値としての膜厚(T2)との比率(T1)/(T2)として求めた。
4). Foaming ratio Using an electromagnetic film thickness meter (manufactured by Fischer), 10 arbitrarily selected points were measured, the actual film thickness (T 1 ) calculated from the average value, and the coating amount per m 2 of the coating composition And the ratio (T 1 ) / (T 2 ) with the film thickness (T 2 ) as a theoretical value calculated from the density of the coating film.

5.塗膜状態
平滑な塗膜が得られた場合は○、ワレ等の塗膜欠陥があった場合は×として評価した。
5. Coating film state When a smooth coating film was obtained, the film was evaluated as x when there was a coating film defect such as ◯ and crack.

6.拡散反射率
分光光度計UV−3100PC(島津製作所社製)を用いて、硫酸バリウムを標準試料として、555nmにおける反射率を測定した。
6). Diffuse reflectance Using a spectrophotometer UV-3100PC (manufactured by Shimadzu Corporation), the reflectance at 555 nm was measured using barium sulfate as a standard sample.

各結果を表1に示す。   The results are shown in Table 1.

Figure 0004609738
Figure 0004609738

以上の結果より、各実施例の高反射性塗料組成物は、塗膜状態が良く且つ拡散反射率に優れた塗膜が得られることが分かった。   From the above results, it was found that the highly reflective coating composition of each example can provide a coating film having a good coating state and excellent diffuse reflectance.

本発明の高反射性塗料組成物は、上述の構成よりなるものであるので、光の反射率及び拡散反射率が高く、表示性能に優れた塗膜を形成することができる。本発明の高反射性塗膜は、このような特徴を有するものであることに加え、従来の高反射性フィルムより製造コストが低い点で、液晶ディスプレイ反射板の材料として有用である。   Since the highly reflective coating composition of the present invention has the above-described configuration, it can form a coating film having high light reflectance and diffuse reflectance and excellent display performance. In addition to having such characteristics, the highly reflective coating film of the present invention is useful as a material for a liquid crystal display reflector in that the production cost is lower than that of a conventional highly reflective film.

Claims (6)

発泡倍率が110〜200%である高拡散反射性塗膜を形成するための塗料組成物であって、
酸化チタンとシリカとを合計で全顔料の80〜100容積%含有し、
前記酸化チタン及び前記シリカの容積比が酸化チタン:シリカ=80:20〜40:60であり、
顔料容積濃度(PVC;固形分換算)が30〜70容積%であり、
前記シリカの平均二次粒径が0.5〜10μmであり、
前記酸化チタンの平均一次粒径が0.1〜1μmである高拡散反射性塗料組成物。
A coating composition for forming a highly diffuse reflective coating film having an expansion ratio of 110 to 200%,
Contains 80 to 100% by volume of the total pigment of titanium oxide and silica,
The volume ratio of the titanium oxide and the silica is titanium oxide: silica = 80: 20 to 40:60,
The pigment volume concentration (PVC; solid content conversion) is 30 to 70% by volume,
The silica has an average secondary particle size of 0.5 to 10 μm,
A highly diffuse reflective coating composition, wherein the titanium oxide has an average primary particle size of 0.1 to 1 µm.
前記顔料容積濃度が40〜70容積%である請求項1記載の高拡散反射性塗料組成物。 The highly diffuse reflective coating composition according to claim 1, wherein the pigment volume concentration is 40 to 70% by volume. 前記シリカの平均二次粒径が0.5〜4μmである請求項1記載の高拡散反射性塗料組成物。 The highly diffuse reflective coating composition according to claim 1, wherein the silica has an average secondary particle size of 0.5 to 4 μm. 更に、ポリエステル樹脂、メラミン樹脂、アクリル樹脂、イソシアネート樹脂、フッ素樹脂及びエポキシ樹脂よりなる群から選択される少なくとも1種の樹脂を含有する請求項1記載の高拡散反射性塗料組成物。 The highly diffuse reflective coating composition according to claim 1, further comprising at least one resin selected from the group consisting of a polyester resin, a melamine resin, an acrylic resin, an isocyanate resin, a fluororesin, and an epoxy resin. 請求項1記載の高拡散反射性塗料組成物を被塗装物に塗装して得られる、高拡散反射性塗膜。 A highly diffuse reflective coating film obtained by coating the object to be coated with the highly diffuse reflective coating composition according to claim 1. 膜厚が20〜100μmである請求項5記載の高拡散反射性塗膜。 The highly diffuse reflective coating film according to claim 5, wherein the film thickness is 20 to 100 μm.
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