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JP4615261B2 - Butt joining device for strip metal sheet - Google Patents
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JP4615261B2 - Butt joining device for strip metal sheet - Google Patents

Butt joining device for strip metal sheet Download PDF

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JP4615261B2
JP4615261B2 JP2004187201A JP2004187201A JP4615261B2 JP 4615261 B2 JP4615261 B2 JP 4615261B2 JP 2004187201 A JP2004187201 A JP 2004187201A JP 2004187201 A JP2004187201 A JP 2004187201A JP 4615261 B2 JP4615261 B2 JP 4615261B2
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thin plates
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JP2006007265A (en
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彰久 村田
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Description

本発明は、帯状金属薄板の圧延や熱処理、表面処理を連続的に行う加工ライン、或いは帯状金属薄板からリードフレームやシャーシ類等の各種製品を連続的に生産するプレスライン等に設置され、ライン上を流れている先行帯状金属薄板の後端に後行帯状金属薄板の先端を突合せ溶接により接合する帯状金属薄板の突合せ接合装置の改良に係り、特に、電磁鋼板等の磁性を有する広幅の先行帯状金属薄板の後端と後行帯状金属薄板の先端とを突合せ溶接により接合するようにした帯状金属薄板の突合せ接合装置に関するものである。   The present invention is installed in a processing line that continuously performs rolling, heat treatment, and surface treatment of a strip metal sheet, or a press line that continuously produces various products such as lead frames and chassis from the strip metal sheet. The present invention relates to the improvement of a butt-joining device for a strip-shaped metal thin plate that joins the leading end of a trailing strip-shaped metal thin plate to the rear end of a preceding strip-shaped thin metal plate flowing over by butt welding. The present invention relates to a butt-joining apparatus for a strip-shaped metal thin plate in which the rear end of the strip-shaped metal thin plate and the leading end of the trailing strip-shaped metal thin plate are joined by butt welding.

一般に、帯状金属薄板の圧延や熱処理等を連続的に行う加工ラインに於いては、生産性の向上及び品質の安定化等を図るためにライン上に通されている先行帯状金属薄板の後端に後行帯状金属薄板の先端を突合せ溶接により接合し、帯状金属薄板を連続して加工処理することが行われている。
又、加工処理された帯状金属薄板を製品として需要先に供給する際にも、帯状金属薄板が所定の長さになるように帯状金属薄板同士を突合せ溶接により接合し、コイル状に巻き取ることが行われている。
In general, in a processing line that continuously performs rolling or heat treatment of a strip metal sheet, the rear end of the preceding strip metal sheet that is passed on the line in order to improve productivity, stabilize quality, etc. In addition, the tip of the trailing strip metal sheet is joined by butt welding, and the strip metal sheet is continuously processed.
In addition, when supplying processed strip-shaped metal sheets to customers as products, the strip-shaped metal sheets are joined together by butt welding so that the strip-shaped metal sheets have a predetermined length, and wound into a coil shape. Has been done.

従来、帯状金属薄板の突合せ溶接には、エネルギー密度の高い熱源を利用したレーザ溶接が用いられている。このレーザ溶接は、入熱量が小さくて単位入熱当たりの溶け込み深さが大きく、溶接部が熱応力で変形したりすることもなく、又、熱影響部の結晶粒の粗大化も少なくなるため、高品質の溶接部を得ることができる等の利点がある。従って、板厚の極めて薄い電磁鋼板等の突合せ溶接には、レーザ溶接装置が広く利用されている。   Conventionally, laser welding using a heat source with high energy density has been used for butt welding of strip metal sheets. In this laser welding, the amount of heat input is small, the penetration depth per unit heat input is large, the welded part is not deformed by thermal stress, and the coarsening of crystal grains in the heat affected zone is also reduced. There is an advantage that a high-quality weld can be obtained. Therefore, a laser welding apparatus is widely used for butt welding of an electromagnetic steel sheet having a very thin plate thickness.

しかし、レーザ溶接装置は、極めて高価で装置自体も大型化するうえ、メンテナンスや安全面等に於いても多くの問題を抱えている。
又、レーザ溶接装置による帯状金属薄板の突合せ溶接時には、作業員が先行帯状金属薄板の後端と後行帯状金属薄板の先端との突合せを手作業に行っているため、先行帯状金属薄板と後行帯状金属薄板の突合せ力が常時一定にならなかったり、或いは両帯状金属薄板間に部分的な隙間ができたりして両帯状金属薄板の突合せを確実且つ正確に行えないと云う問題がある。このような状態でレーザ溶接により先行帯状金属薄板と後行帯状金属薄板の突合せ溶接を行うと、溶接部に部分的な溶け込み不良を生じたり、溶接部の厚み斑、穴あき、溶接部の曲り等を生じることになる。
特に、広幅の極めて薄い帯状金属薄板を正確に突突き合せる作業は、極めて難かしい作業であり、相当の経験と熟練を必要とするため、前記問題がより一層顕著に現れることになる。
However, the laser welding apparatus is extremely expensive and the apparatus itself becomes large, and has many problems in terms of maintenance and safety.
Also, during butt welding of a strip metal sheet using a laser welding device, the operator manually performs a butt contact between the trailing end of the preceding strip metal sheet and the leading end of the trailing strip metal sheet. There is a problem that the butt force of the strip-shaped metal thin plates is not always constant, or a partial gap is formed between the two strip-shaped metal thin plates, so that the butt of the two strip-shaped metal thin plates cannot be reliably and accurately performed. In such a state, if butt welding of the preceding strip metal sheet and the trailing strip metal sheet is performed by laser welding, a partial penetration failure may occur in the welded portion, the thickness unevenness of the welded portion, perforation, or bending of the welded portion. And so on.
In particular, the work of accurately butting a wide and thin strip-shaped metal thin plate is an extremely difficult work and requires considerable experience and skill, so that the above problem appears more remarkably.

一方、本件発明者等は、レーザ溶接に替えてTIG溶接を用いることによって、極めて薄い帯状金属板であってもその突合せ溶接を高品質で且つ美麗に行うことができるようにした帯状金属板の突合せ接合装置を開発し、これを特開平11−347792号及び特開2001−47281号として公開している。この突合せ接合装置は、TIG溶接を用いているため、レーザ溶接装置に比べて低価格で操作性や作業性、取扱性等に優れている。   On the other hand, the present inventors use TIG welding instead of laser welding, so that even a very thin strip metal plate can be butt welded with high quality and beautifully. Butt joining devices have been developed and disclosed as Japanese Patent Laid-Open Nos. 11-347792 and 2001-47281. Since this butt-joining apparatus uses TIG welding, it is low in price and superior in operability, workability, handling, and the like as compared with a laser welding apparatus.

ところで、前記突合せ接合装置は、帯状金属薄板の撓み及び弾性力を利用して帯状金属板の端面同士の突合せを行うようにしているため、幅が比較的狭い帯状金属薄板を突き合せる場合には、帯状金属薄板の持っている弾性力等を利用して帯状金属薄板の端面同士を簡単且つ正確に突き合せることができる。
しかし、広幅の帯状金属薄板を突き合せる場合や弾性力の小さい帯状金属薄板を突き合せる場合には、先行帯状金属薄板の後端と後行帯状金属薄板の先端とが完全に突き合されず、帯状金属板の突合せ部に部分的な間隙を生じたり、先行帯状金属薄板と後行帯状金属薄板の突合せ力が常時一定にならないと云う問題が発生する。その結果、帯状金属薄板を突合せ溶接した際に、溶接部に部分的な溶け込み不良を生じたり、溶接部の厚み斑、穴あき、溶接部の曲り等を生ずることになる。
特開平11−347792号公報 特開2001−47281号公報
By the way, the butt-joining device is adapted to butt the end faces of the band-shaped metal plates using the bending and elastic force of the band-shaped metal thin plates. The end surfaces of the strip metal sheet can be easily and accurately abutted using the elastic force or the like of the strip metal sheet.
However, when a wide band-shaped metal thin plate is butted or when a band-shaped metal thin plate with a small elastic force is butted, the rear end of the preceding band-shaped metal thin plate and the front end of the subsequent band-shaped metal thin plate are not completely butted, There arises a problem that a partial gap is generated at the abutting portion of the belt-shaped metal plate, or the abutting force between the preceding belt-shaped metal thin plate and the trailing belt-shaped metal thin plate is not always constant. As a result, when the strip-shaped metal thin plates are butt welded, a partial penetration failure occurs in the welded portion, thickness unevenness of the welded portion, perforation, bending of the welded portion, or the like occurs.
Japanese Patent Laid-Open No. 11-347792 JP 2001-47281 A

本発明は、このような問題点に鑑みて為されたものであり、その目的は、帯状金属薄板の幅や厚み等に関係なく先行帯状金属薄板の後端と後行帯状金属薄板の先端との突き合せを確実且つ正確に高精度で行えるようにした帯状金属薄板の突合せ接合装置を提供することにある。   The present invention has been made in view of such problems, and its purpose is to provide a rear end of the preceding strip-shaped metal sheet and a leading end of the trailing strip-shaped sheet metal regardless of the width and thickness of the strip-shaped sheet metal. It is an object of the present invention to provide a belt-shaped metal sheet butt-joining apparatus capable of reliably and accurately performing butt-contacting.

上記目的を達成するために、本発明の請求項1の発明は、先行帯状金属薄板(W1)の後端と後行帯状金属薄板(W2)の先端とを突合せ溶接により接合する帯状金属薄板の突合せ接合装置であって、前記突合せ接合装置は、ライン上を流れている先行帯状金属薄板(W1)の走行方向に対して直交する姿勢で配置されたキャビネット本体(1)と、キャビネット本体(1)に配設されて先行帯状金属薄板(W1)の後端部を支持載置する先行側作業テーブル(3)と、キャビネット本体(1)に両帯状金属薄板(W1),(W2)の走行方向及び幅方向へ移動調整可能に配設されて後行帯状金属薄板(W2)の先端部を支持載置して後行帯状金属薄板(W2)の先端を先行帯状金属薄板(W1)の後端に突き合せる後行側作業テーブル(4)と、両帯状金属薄板(W1),(W2)の突合せ部近傍を上下方向から挾持する上部治具(5′)と先行側作業テーブル(3)に取付け板(23)を介して片持ちに取り付けられた下部治具(5″)とからなるクランプ機構(5)と、下部治具(5″)の中央部に形成されたスリット状の間隙内に昇降自在に配設されて先行帯状金属薄板(W1)の後端及び後行帯状金属薄板(W2)の先端の位置決めを夫々行うセンタープレート(6)と、両帯状金属薄板(W1),(W2)の突合せ部を突合せ溶接するTIG溶接装置(7)とを備えており、前記先行側作業テーブル(3)及び後行側作業テーブル(4)の上面に、これらに支持載置された先行帯状金属薄板(W1)の後端部及び後行帯状金属薄板(W2)の先端部を磁力により各作業テーブル(3),(4)上面へ吸着保持する電磁石(2)を両帯状金属薄板(W1),(W2)の幅方向に沿って二列の状態で夫々配設し、更に、TIG溶接装置(7)の溶接用電極棒(27)の先端をシャープな円錐形状に形成すると共に、突合せ溶接時に於けるアーク長を磁気吹きが生じない長さに設定したことに特徴がある。 In order to achieve the above object, the invention of claim 1 of the present invention is a belt-like metal sheet in which the rear end of the preceding strip-shaped metal sheet (W1) and the tip of the trailing strip-shaped metal sheet (W2) are joined by butt welding. A butt-joining device, the butt-joining device comprising a cabinet body (1) arranged in a posture orthogonal to the traveling direction of the preceding strip-shaped metal thin plate (W1) flowing on the line, and a cabinet body (1 ) And a preceding work table (3) for supporting and placing the rear end portion of the preceding strip-shaped metal thin plate (W1), and traveling of both strip-shaped metal thin plates (W1) and (W2) on the cabinet body (1). Is arranged so as to be movable in the direction and the width direction, and supports and places the leading end of the trailing strip metal sheet (W2), and the leading end of the trailing strip metal sheet (W2) is behind the leading strip metal sheet (W1). Subsequent work table (4 When both strip sheet metal (W1), cantilevered over the mounting plate (23) to the upper jig for clamping the abutting portion near the vertical (W2) (5 ') and the leading side working table (3) Clamp mechanism (5) composed of an attached lower jig (5 "), and a preceding band-shaped metal disposed in a slit-like gap formed at the center of the lower jig (5") so as to be movable up and down. TIG welding that butt welds the center plate (6) for positioning the rear end of the thin plate (W1) and the front end of the trailing strip metal thin plate (W2) and the butt portion of both strip metal thin plates (W1) and (W2). And a rear end portion of the preceding strip-shaped metal thin plate (W1) supported and mounted on the upper surfaces of the preceding work table (3) and the succeeding work table (4), and a device (7). Each work by the magnetic force at the tip of the trailing strip metal sheet (W2) Tables (3) and (4) Electromagnets (2) attracted and held on the upper surface are arranged in two rows along the width direction of both strip metal thin plates (W1) and (W2). The feature is that the tip of the welding electrode rod (27) of (7) is formed in a sharp conical shape, and the arc length during butt welding is set to a length that does not cause magnetic blowing.

本発明の請求項2の発明は、クランプ機構の上部治具が、両帯状金属薄板の幅方向に沿う姿勢で且つ対向状に配設され、両帯状金属薄板の突合せ部近傍の上面に当接し得る上下方向へ揺動自在な長尺板状で且つ銅材製の左右の上部クランプから成り、左右の上部クランプを両帯状金属薄板の幅方向に複数のブロック体に分割し、各ブッロク体の先端を弾性体により両帯状金属薄板の突合せ部近傍の上面へ弾性的に当接させるようにしたことに特徴がある。 In the invention of claim 2 of the present invention, the upper jig of the clamp mechanism is disposed in an opposing manner in a posture along the width direction of the two strip-shaped metal thin plates, and abuts on the upper surface in the vicinity of the butt portion of the two strip-shaped metal thin plates. It consists of left and right upper clamps made of copper and made of copper material that can swing in the vertical direction , and the left and right upper clamps are divided into a plurality of block bodies in the width direction of both strip-shaped metal thin plates. It is characterized in that the tip is elastically brought into contact with the upper surface in the vicinity of the abutting portion of both belt-like metal thin plates by an elastic body.

本発明の請求項1の突合せ接合装置は、先行側作業テーブル及び後行側作業テーブルの上面に、これらに支持載置された先行帯状金属薄板の後端部及び後行帯状金属薄板の先端部を磁力により各作業テーブル上面へ吸着保持する電磁石を両帯状金属薄板の幅方向に沿って二列の状態で夫々配設する構成としているため、先行側作業テーブル及び後行側作業テーブルに支持載置された先行帯状金属薄板の後端部及び後行帯状金属薄板の先端部を各作業テーブル上面へ確実且つ強固に保持することができる。その結果、本発明の突合せ接合装置は、先行帯状金属薄板の後端と後行帯状金属薄板の先端とを突き合せる際に、両帯状金属薄板がズレたり、浮き上がったりするのを確実に防止することができ、広幅の帯状金属薄板であっても、その突合せを確実且つ正確に行える。
又、本発明の突合せ接合装置は、後行側作業テーブルを帯状金属薄板の走行方向及び幅方向へ移動調整可能に構成しているため、先行帯状金属薄板の後端と後行帯状金属薄板の先端とを突き合せる際に、後行側作業テーブルを帯状金属薄板の走行方向及び幅方向へ移動調整することによって、両帯状金属薄板の突合せをより一層確実且つ正確に行えると共に、先行帯状金属薄板の後端と後行帯状金属薄板の先端とを常に一定の押圧力で突き合せることができる。
更に、本発明の突合せ接合装置は、タングステン電極棒の先端をシャープな円錐形状に形成してアークを集中させると共に、突合せ溶接時に於けるアーク長を磁気吹きが生じない長さに設定しているため、アークが磁場の影響を受けると云うことがなく、溶接中の磁気吹きを防止することができる。換言すれば、本発明の突合せ接合装置は、先行帯状金属薄板及び後行帯状金属薄板を先行側作業テーブル及び後行側作業テーブルの上面へ保持するのに電磁石を使用していても、TIG溶接法を用いて両帯状金属薄板の突合せ溶接を確実且つ良好に行うことができる。
The butt-joining apparatus according to claim 1 of the present invention includes a rear end portion of a preceding strip-shaped metal thin plate and a front end portion of a trailing strip-shaped metal thin plate supported and mounted on the upper surfaces of the preceding-side work table and the succeeding- side work table. Are arranged in two rows along the width direction of the two strip metal plates, so that they are supported and mounted on the preceding work table and the succeeding work table. It is possible to securely and firmly hold the rear end of the preceding strip-shaped metal thin plate and the tip of the trailing strip-shaped metal thin plate placed on the upper surface of each work table. As a result, the butt-joining device of the present invention reliably prevents the two strip-shaped metal thin plates from shifting or floating when the rear end of the preceding strip-shaped metal thin plate and the tip of the trailing strip-shaped metal thin plate are brought into contact with each other. Even a wide strip metal sheet can be reliably and accurately matched.
Further, the butt welding apparatus of the present invention is configured so that the trailing work table can be moved and adjusted in the running direction and the width direction of the strip metal sheet, so that the rear end of the preceding strip metal sheet and the trailing strip metal sheet can be adjusted. By adjusting the movement of the trailing work table in the running direction and the width direction of the strip metal sheet when abutting with the tip, both strip metal sheets can be butted more reliably and accurately, and the leading strip metal sheet The rear end and the front end of the trailing metal strip can always be brought into contact with each other with a constant pressing force.
Furthermore, in the butt welding apparatus of the present invention, the tip of the tungsten electrode rod is formed in a sharp conical shape to concentrate the arc, and the arc length during butt welding is set to a length that does not cause magnetic blowing. Therefore, the arc is not affected by the magnetic field, and magnetic blowing during welding can be prevented. In other words, the butt-joining device of the present invention is capable of TIG welding even if an electromagnet is used to hold the leading strip metal sheet and the trailing strip metal sheet on the upper surface of the leading work table and the trailing work table. By using this method, butt welding of both strip metal sheets can be performed reliably and satisfactorily.

本発明の請求項2の突合せ接合装置は、上記効果に加えて更に次のような効果を奏することができる。
即ち、本発明の請求項2の突合せ接合装置は、両帯状金属薄板の突合せ部近傍を押える左右の上部クランプを両帯状金属薄板の幅方向に複数のブロック体に分割し、各ブロック体の先端を弾性体の弾性力により両帯状金属薄板の突合せ部近傍の上面へ弾性的に当接させるようにしているため、広幅の帯状金属薄板であっても端部全域を幅方向に亘って下部治具の上面へ均一に押圧することができ、両帯状金属薄板の突合せを高精度に行える。
The butt-joining device according to claim 2 of the present invention can further exhibit the following effects in addition to the above effects.
That is, the butt-joining apparatus according to claim 2 of the present invention divides the left and right upper clamps that hold the vicinity of the butt portion of the two strip metal sheets into a plurality of block bodies in the width direction of the two strip metal sheets, and Is elastically brought into contact with the upper surface in the vicinity of the abutting portion of both strip metal sheets by the elastic force of the elastic body. The upper surface of the tool can be uniformly pressed, and the two metal strips can be butt-matched with high accuracy.

図1乃至図3は本発明の実施の形態に係る帯状金属薄板の突合せ接合装置を示すものであり、当該突合せ接合装置は、電磁鋼板等の広幅の帯状金属薄板の圧延や熱処理、表面処理を連続的に行う加工ライン、或いは帯状金属薄板からリードフレームやシャーシ類等の各種製品を連続的に生産するプレスライン等に設置されており、ライン上を流れている広幅の先行帯状金属薄板W1の後端に同じく広幅の後行帯状金属薄板W2の先端を突合せ溶接により接合し、後行帯状金属薄板W2を先行帯状金属薄板W1に引き続いてライン上へ供給できるようにしたものである。   1 to 3 show a strip metal thin plate butt joining apparatus according to an embodiment of the present invention. The butt joint apparatus performs rolling, heat treatment, and surface treatment of a wide strip metal thin plate such as a magnetic steel sheet. It is installed in a continuous processing line or a press line that continuously produces various products such as lead frames and chassis from a strip-shaped metal sheet, and a wide preceding strip-shaped sheet metal W1 flowing on the line. Similarly, the leading end of the wide strip-like thin metal plate W2 is joined to the rear end by butt welding so that the trailing strip-like thin metal plate W2 can be supplied onto the line following the preceding strip-like thin metal plate W1.

即ち、前記突合せ接合装置は、ライン上を流れている先行帯状金属薄板W1の走行方向に対して直交する姿勢で配置された細長いボックス状のキャビネット本体1と、キャビネット本体1に配設され、先行帯状金属薄板W1の後端部が支持載置される電磁石2を設けた先行側作業テーブル3と、キャビネット本体1に両帯状金属薄板W1,W2の走行方向及び幅方向へ移動調整可能に配設され、後行帯状金属薄板W2の先端部が支持載置される電磁石2を設けた後行側作業テーブル4と、先行帯状金属薄板W1及び後行帯状金属薄板W2の突合せ部近傍を上下方向から挾持する上部治具5′及下部治具5″から成るクランプ機構5と、下部治具5″の中央部に昇降自在に配設され、先行帯状金属薄板W1の後端及び後行帯状金属薄板W2の先端の位置決めを夫々行うセンタープレート6と、両帯状金属薄板W1,W2の突合せ部を突合せ溶接するTIG溶接装置7と、溶接条件や電極位置等を設定するモニター付きの操作盤8等から構成されている。   That is, the butt-joining device is provided in the cabinet body 1 having a long and narrow box shape arranged in a posture orthogonal to the traveling direction of the preceding strip-shaped metal thin plate W1 flowing on the line, The leading work table 3 provided with the electromagnet 2 on which the rear end portion of the belt-like metal thin plate W1 is supported and placed, and the cabinet body 1 are arranged so that the movement of both the belt-like metal thin plates W1, W2 can be adjusted in the traveling direction and the width direction. The trailing work table 4 provided with the electromagnet 2 on which the leading end of the trailing strip metal thin plate W2 is supported and placed, and the vicinity of the abutting portions of the leading strip metal thin plate W1 and the trailing strip metal thin plate W2 are viewed from above and below. A clamping mechanism 5 composed of an upper jig 5 'and a lower jig 5 "to be held, and a rear band-like metal thin plate and a trailing belt-like metal thin plate W1 disposed at the center of the lower jig 5" so as to be movable up and down. Beyond W2 Is composed of a center plate 6 that performs positioning, a TIG welding device 7 that butt welds the butted portions of both strip metal thin plates W1 and W2, an operation panel 8 with a monitor that sets welding conditions, electrode positions, and the like. Yes.

具体的には、前記キャビネット本体1は、図2及び図3に示す如く、ライン上を流れている先行帯状金属薄板W1の下方位置に先行帯状金属薄板W1と直交する姿勢で配置されたボックス状の前側キャビネット部1Aと、前側キャビネット部1Aの後方位置(図2及び図3に示す前側キャビネット部1Aの右側位置)に配置されたボックス状の後側キャビネット部1Bとから成り、その内部には溶接用ガスボンベや溶接用電源装置等(何れも図示省略)が夫々格納されている。   Specifically, as shown in FIG. 2 and FIG. 3, the cabinet body 1 is a box-like shape disposed in a position perpendicular to the preceding strip-shaped metal thin plate W1 at a position below the preceding strip-shaped thin metal plate W1 flowing on the line. 1A, and a box-shaped rear cabinet portion 1B disposed at a rear position of the front cabinet portion 1A (right side position of the front cabinet portion 1A shown in FIGS. 2 and 3). A gas cylinder for welding, a power supply device for welding, and the like (both not shown) are stored.

前記先行側作業テーブル3及び後行側作業テーブル4は、図1及び図2に示す如く、キャビネット本体1の前側キャビネット部1Aの上面に昇降可能に設けた昇降台9に水平姿勢で且つ対向状に配設されており、昇降台9の昇降に伴って先行帯状金属薄板W1及び後行帯状金属薄板W2のパスラインよりも下方位置で昇降動するようになっている。この昇降台9は、前側キャビネット部1Aの上面に複数本の鉛直姿勢の支持軸10を介して昇降自在に支持されており、前側キャビネット部1Aに設けた複数の流体圧シリンダ11を伸縮動作させることによって、昇降動するようになっている。
又、先行側作業テーブル3及び後行側作業テーブル4の上面には、これらに支持載置された先行帯状金属薄板W1の後端部及び後行帯状金属薄板W2の先端部を磁力により各作業テーブル3,4上面へ吸着保持する電磁石2が夫々配設されている。この電磁石2は、図1及び図6に示す如く、先行側作業テーブル3及び後行側作業テーブル4の上面に両帯状金属薄板W1,W2の幅方向に沿って二列の状態で夫々配設されている。
As shown in FIGS. 1 and 2, the preceding work table 3 and the succeeding work table 4 are in a horizontal posture and opposed to a lifting platform 9 provided on the upper surface of the front cabinet portion 1A of the cabinet body 1 so as to be lifted and lowered. As the elevator 9 moves up and down, it moves up and down at lower positions than the pass lines of the preceding strip-shaped metal thin plate W1 and the trailing strip-shaped metal thin plate W2. The lifting platform 9 is supported on the upper surface of the front cabinet portion 1A through a plurality of vertical support shafts 10 so as to be movable up and down, and extends and contracts a plurality of fluid pressure cylinders 11 provided in the front cabinet portion 1A. Therefore, it moves up and down.
Further, on the upper surface of the preceding work table 3 and the succeeding work table 4, the rear end portion of the preceding belt-like metal thin plate W1 and the tip portion of the succeeding belt-like metal thin plate W2 supported and mounted thereon are magnetically operated. The electromagnets 2 that are attracted and held on the upper surfaces of the tables 3 and 4 are provided. As shown in FIGS. 1 and 6, the electromagnets 2 are arranged in two rows on the upper surfaces of the preceding work table 3 and the succeeding work table 4 along the width direction of the two strip metal thin plates W1 and W2, respectively. Has been.

そして、前記後行側作業テーブル4は、図4に示す如く、昇降台9の上面にガイドレール12を介して帯状金属薄板W1,W2の幅方向へ往復移動自在に支持された移動台13に配設されており、昇降台9と移動台13との間に設けた駆動装置14により帯状金属薄板W1,W2の幅方向へ往復移動するようになっている。駆動装置14は、図4及び図9に示す如く、昇降台9に帯状金属薄板W1,W2の幅方向に沿う姿勢で回転自在に支持されたネジ軸14aと、移動台13の下面側に取り付けられ、ネジ軸14aが螺挿されるブロックナット14bと、昇降台9に取り付けられ、ネジ軸14aを正逆回転させるモータ14cと、ネジ軸14aとモータ14cを連動連結する伝動機構14dとから成り、モータ14cによりネジ軸14aを正逆回転させ、ブロックナット14b及び移動台13をネジ軸14aに沿って移動させることによって、後行側作業テーブル4を帯状金属薄板W1,W2の幅方向へ往復移動させることができるようになっている。
又、後行側作業テーブル4は、図4及び図6に示す如く、移動台13の上面にガイドレール15を介して帯状金属薄板W1,W2の走行方向へ往復移動自在に支持されており、移動台13と後行側作業テーブル4との間に介設した複数の流体圧シリンダ16を伸縮動作させることによって、帯状金属薄板W1,W2の走行方向へ往復移動するようになっている。
Then, as shown in FIG. 4, the rear work table 4 is mounted on a movable table 13 supported on the upper surface of the lifting / lowering table 9 via a guide rail 12 so as to be reciprocally movable in the width direction of the strip metal thin plates W1 and W2. It is arranged, and is reciprocated in the width direction of the strip-shaped metal thin plates W1 and W2 by a driving device 14 provided between the lifting platform 9 and the movable platform 13. As shown in FIGS. 4 and 9, the driving device 14 is attached to the elevating table 9 on the lower surface side of the moving table 13 and the screw shaft 14 a that is rotatably supported in the posture along the width direction of the strip-shaped metal thin plates W <b> 1 and W <b> 2. And a block nut 14b into which the screw shaft 14a is screwed, a motor 14c that is attached to the lifting platform 9 and rotates the screw shaft 14a forward and reverse, and a transmission mechanism 14d that interlocks and connects the screw shaft 14a and the motor 14c. The screw shaft 14a is rotated forward / reversely by the motor 14c, and the block nut 14b and the movable table 13 are moved along the screw shaft 14a, whereby the trailing work table 4 is reciprocated in the width direction of the strip metal thin plates W1 and W2. It can be made to.
Further, as shown in FIGS. 4 and 6, the trailing work table 4 is supported on the upper surface of the movable table 13 through a guide rail 15 so as to be reciprocally movable in the traveling direction of the strip metal thin plates W1 and W2. By extending and contracting a plurality of fluid pressure cylinders 16 interposed between the moving table 13 and the following work table 4, the belt-like metal thin plates W1 and W2 are reciprocated in the traveling direction.

前記クランプ機構5は、図3に示す如く、キャビネット本体1の上方位置に前後方向へ水平移動自在に配設され、先行帯状金属薄板W1及び後行帯状金属薄板W2の突合せ部近傍の上面を保持する上部治具5′と、先行側作業テーブル3と後行側作業テーブル4の間に配設され、両作業テーブル3,4と同期的に昇降して上部治具5′との間で両帯状金属薄板W1,W2の突合せ部近傍を挾持する下部治具5″とから構成されており、上部治具5′を前進させて下部治具5″の上方位置へ移動させた後、下部治具5″を上昇させることによって、両帯状金属薄板W1,W2の突合せ部近傍を上部治具5′と下部治具5″との間で緊密且つ強固に挾持固定することができるようになっている。   As shown in FIG. 3, the clamp mechanism 5 is disposed in the upper position of the cabinet body 1 so as to be horizontally movable in the front-rear direction, and holds the upper surface in the vicinity of the abutting portion of the preceding strip-shaped metal thin plate W1 and the trailing strip-shaped metal thin plate W2. The upper jig 5 'is disposed between the preceding work table 3 and the succeeding work table 4, and is moved up and down synchronously with the two work tables 3 and 4 between the upper jig 5'. The lower jig 5 ″ that holds the vicinity of the abutting portions of the strip-shaped metal thin plates W1 and W2 is moved forward. After the upper jig 5 ′ is advanced and moved to a position above the lower jig 5 ″, the lower jig 5 ″ is moved. By raising the tool 5 ″, the vicinity of the butt portion of the two strip-shaped metal thin plates W1 and W2 can be tightly and firmly held and fixed between the upper jig 5 ′ and the lower jig 5 ″. Yes.

即ち、上部治具5′は、図3及び図4に示す如く、後側キャビネット部1Bの上面に設けた支持フレーム17の下面に両帯状金属薄板W1,W2の幅方向に沿う姿勢で且つ僅かな間隙を空けて対向状に配設され、両帯状金属薄板W1,W2の突合せ部近傍の上面に当接し得る長尺板状で且つ銅材製の左右の上部クランプ5aから成り、主にアークの拡がりを遮断して両帯状金属薄板W1,W2の突合せ部にアークエネルギーを集中的に与えるためのものである。
左右の上部クランプ5aは、帯状金属薄板W1,W2の幅方向に複数のブロック体5a′に分割されており、各ブロック体5a′が支持フレーム17の下面に軸18を介して上下方向へ揺動自在に支持されている。
又、左右の上部クランプ5aは、図4に示す如く、支持フレーム17と各ブロック体5a′との間に介設した弾性体19(圧縮スプリング)により下方へ附勢されており、各ブロック体5a′の薄肉板状に形成された先端部が両帯状金属薄板W1,W2の上面へ弾性的に当接するようになっている。
更に、左右の上部クランプ5aは、図4に示す如く、支持フレーム17の一部と各ブロック体5a′に挿通支持されたストッパー部材20(ボルト及びナットから成る)により下方向への揺動量が規制されている。
尚、上部治具5′を支持する支持フレーム17は、図2、図3及び図5に示す如く、後側キャビネット部1Bの上面にガイドレール21を介して両帯状金属薄板W1,W2の幅方向へ水平移動自在に配設されており、ラック22a、ピニオン22b及びモータ22cから成る駆動装置22によって、両帯状金属薄板W1,W2の幅方向へ往復移動自在となっている。この支持フレーム17を往復移動させることによって、上部治具5′は後述する下部治具5″の上方に位置するクランプ位置(図2の実線位置)と後側キャビネット部1Bの上方に位置する待機位置(図2の一点鎖線位置)とを取り得る。
That is, as shown in FIGS. 3 and 4, the upper jig 5 ′ is slightly in a posture along the width direction of the two strip-like metal thin plates W <b> 1 and W <b> 2 on the lower surface of the support frame 17 provided on the upper surface of the rear cabinet portion 1 </ b> B. It consists of long upper and lower clamps 5a made of copper material, which are arranged oppositely with a small gap between them and can come into contact with the upper surface in the vicinity of the abutting portion of both strip-shaped metal thin plates W1 and W2. This is intended to concentrate the arc energy to the abutting portions of the two strip-shaped metal thin plates W1 and W2 while blocking the spread of.
The left and right upper clamps 5 a are divided into a plurality of block bodies 5 a ′ in the width direction of the strip-shaped metal thin plates W 1, W 2, and each block body 5 a ′ swings up and down via a shaft 18 on the lower surface of the support frame 17. It is supported freely.
Further, as shown in FIG. 4, the left and right upper clamps 5a are urged downward by an elastic body 19 (compression spring) interposed between the support frame 17 and each block body 5a '. A tip portion formed in a thin plate shape of 5a 'is configured to elastically abut on the upper surfaces of both strip-shaped metal thin plates W1 and W2.
Further, as shown in FIG. 4, the left and right upper clamps 5a are rocked downward by a stopper member 20 (comprising bolts and nuts) inserted and supported by a part of the support frame 17 and each block body 5a '. It is regulated.
The support frame 17 for supporting the upper jig 5 'is formed on the upper surface of the rear cabinet portion 1B via the guide rails 21 as shown in FIGS. It is arranged so as to be horizontally movable in the direction, and can be reciprocated in the width direction of both strip-shaped metal thin plates W1 and W2 by a driving device 22 comprising a rack 22a, a pinion 22b and a motor 22c. By reciprocating the support frame 17, the upper jig 5 ′ is placed on the clamp position (solid line position in FIG. 2) located above the lower jig 5 ″ to be described later and the stand-by located above the rear cabinet portion 1 </ b> B. The position (the one-dot chain line position in FIG. 2) can be taken.

一方、下部治具5″は、図4及び図6に示す如く、先行側作業テーブル3と後行側作業テーブル4との間に配設され、両帯状金属薄板W1,W2の突合せ部近傍の下面に当接し得る長尺板状で且つ銅材製の左右の下部クランプ5bから成り、帯状金属薄板W1,W2を突合せ溶接する際に余分な熱を吸収してビードの溶け落ちや穴あき、帯状金属薄板W1,W2の熱歪等を防止すると共に、帯状金属薄板W1,W2の突合せ部の裏側にシールドガスを流して溶接部の酸化を防止するようにしたものである。
左右の下部クランプ5bは、その上面が先行側作業テーブル3及び後行側作業テーブル4の上面と面一の状態になるように先行側作業テーブル3と後行側作業テーブル4との間に配設されており、先行側作業テーブル3に複数の取付け板23を介して取り付けられている。
又、左右の下部クランプ5b間には、後述するセンタープレート6が遊嵌状態で挿通されるスリット状の間隙が形成されていると共に、左右の下部クランプ5b間の上面には、スリット状の間隙に連通してアルゴンガス等のシールドガスが流れる1mm幅の浅溝が形成されている。
On the other hand, the lower jig 5 ″ is disposed between the preceding work table 3 and the succeeding work table 4 as shown in FIGS. It consists of left and right lower clamps 5b made of copper material that can come into contact with the lower surface, and absorbs excess heat when butt-welding the belt-like metal thin plates W1, W2, so that the beads are melted or perforated. In addition to preventing thermal distortion and the like of the strip-shaped metal thin plates W1 and W2, a shield gas is allowed to flow behind the butted portions of the strip-shaped metal thin plates W1 and W2 to prevent oxidation of the welded portion.
The left and right lower clamps 5b are arranged between the preceding work table 3 and the succeeding work table 4 so that the upper surfaces thereof are flush with the upper surfaces of the preceding work table 3 and the succeeding work table 4. And is attached to the preceding work table 3 via a plurality of attachment plates 23.
In addition, a slit-like gap is formed between the left and right lower clamps 5b so that a center plate 6 (described later) is inserted in a loosely fitted state, and a slit-like gap is formed on the upper surface between the left and right lower clamps 5b. A shallow groove having a width of 1 mm is formed so as to flow through a shield gas such as argon gas.

前記センタープレート6は、図4、図7及び図8に示す如く、厚さが0.5mmの薄板鋼板により長尺板状に形成されており、左右の下部クランプ5b間に形成したスリット状の間隙内に鉛直姿勢で且つ昇降自在に配設されている。このセンタープレート6は、昇降台9に取り付けた複数の流体圧シリンダ24のロッドに取付け金具25を介して取り付けられており、流体圧シリンダ24の短縮時には左右の下部クランプ5b間に形成したスリット状の間隙内に収納され、流体圧シリンダ24の伸長時にはその先端が左右の下部クランプ5bの上面から上方へ5mm程度突出するようになっている。   The center plate 6 is formed in a long plate shape by a thin steel plate having a thickness of 0.5 mm as shown in FIGS. 4, 7, and 8, and is formed in a slit shape formed between the left and right lower clamps 5b. It is arranged in the gap in a vertical posture and freely movable up and down. The center plate 6 is attached to the rods of a plurality of fluid pressure cylinders 24 attached to the lifting platform 9 via attachment fittings 25. When the fluid pressure cylinder 24 is shortened, a slit shape is formed between the left and right lower clamps 5b. When the fluid pressure cylinder 24 is extended, the tip of the fluid pressure cylinder 24 protrudes upward by about 5 mm from the upper surface of the left and right lower clamps 5b.

前記TIG溶接装置7は、キャビネット本体1に設けた支持フレーム17に配設されており、帯状金属薄板W1,W2の突合せ部を溶接する際に支持フレーム17と共に前方へ引き出され、支持フレーム17上を帯状金属薄板W1,W2の幅方向へ沿って移動するようになっている。
即ち、TIG溶接装置7は、図4に示す如く、支持フレーム17の上面にガイドレール31を介して帯状金属薄板W1,W2の幅方向へ往復移動自在に配設された走行台26と、走行台26に昇降自在に支持され、先端部からアルゴンガス等のシールドガスを流すと共に、タングステン電極棒27を挿着した溶接用トーチ28と、溶接用トーチ28を昇降動させるサーボモータ等から成るトーチ上下動駆動装置(図示省略)と、溶接状況(タングステン電極棒27の消耗やアークの状態等)や帯状金属薄板W1,W2の突合せ状況を確認する監視カメラ(図示省略)と、走行台26に取り付けられ、先行帯状金属薄板W1及び後行帯状金属薄板W2の幅を自動測定するレーザセンサー29と、溶接開始前に於ける電極と帯状金属薄板W1,W2の間隙設定を容易にし、溶接中に於ける電極と帯状金属薄板W1,W2の接触事故を直ちに検知する電極接触検知装置(図示省略)と、走行台26を帯状金属薄板W1,W2の幅方向へ走行させる駆動装置30等から構成されており、帯状金属薄板W1,W2の突合せ部を溶接する際に支持フレーム17と一緒に前方へ引き出され、溶接用トーチ28の先端が自動的に高さ調整され且つ溶接用トーチ28が所定の速度で帯状金属薄板W1,W2の突合せ部に沿って直線移動するようになっている。
又、駆動装置30は、図2に示す如く、支持フレーム17の上面に帯状金属薄板W1,W2の幅方向に沿う姿勢で回転自在に支持されたネジ軸30aと、走行台26に取り付けられ、ネジ軸30aが螺挿されるブロックナット30bと、支持フレーム17に取り付けられ、ネジ軸30aに連動連結されてネジ軸30aを正逆回転させるモータ30cとから成り、モータ30cによりネジ軸30aを正逆回転させ、ブロックナット30b及び走行台26をネジ軸30aに沿って移動させることによって、走行台26及びこれに支持された溶接用トーチ28を帯状金属薄板W1,W2の幅方向へ往復移動させることができるようになっている。
そして、このTIG溶接装置7は、アークが集中するように溶接用電極棒27の先端がシャープな円錐形状に形成されていると共に、突合せ溶接時に於けるアーク長が磁気吹き(アークが磁場の影響を受けて偏向する現象)を生じない長さに設定されている。この実施の形態では、突合せ溶接時に於けるタングステン電極棒27の先端と両帯状金属薄板W1,W2の突合せ部との間隔が0.3mm〜0.7mmとなるように設定されている。
The TIG welding apparatus 7 is disposed on a support frame 17 provided in the cabinet body 1 and is drawn forward together with the support frame 17 when welding the butted portions of the strip-shaped metal thin plates W1 and W2, Is moved along the width direction of the strip-shaped metal thin plates W1, W2.
That is, as shown in FIG. 4, the TIG welding apparatus 7 includes a traveling table 26 that is disposed on the upper surface of the support frame 17 via a guide rail 31 so as to be reciprocally movable in the width direction of the strip metal thin plates W1 and W2. A torch comprising a welding torch 28 with a tungsten electrode rod 27 inserted and a servo motor for raising and lowering the welding torch 28 while being supported by the table 26 so as to be movable up and down, and flowing a shielding gas such as argon gas from the tip. A vertical motion drive device (not shown), a monitoring camera (not shown) for checking the welding situation (consumption of the tungsten electrode rod 27, arc condition, etc.) and the abutting situation of the strip metal thin plates W1, W2, and the carriage 26 A laser sensor 29 which is attached and automatically measures the width of the leading strip metal sheet W1 and the trailing strip metal sheet W2, the electrode and the strip metal sheets W1, W before the start of welding. The electrode contact detection device (not shown) that immediately detects a contact accident between the electrode and the strip-shaped metal thin plates W1, W2 during welding, and the width direction of the strip 26 in the width direction of the strip-shaped thin metal plates W1, W2 And the like, and is pulled out forward together with the support frame 17 when welding the abutting portions of the strip-shaped metal thin plates W1 and W2, and the tip of the welding torch 28 is automatically raised. The welding torch 28 is adjusted and linearly moves along the abutting portions of the strip-shaped metal thin plates W1 and W2 at a predetermined speed.
Further, as shown in FIG. 2, the drive device 30 is attached to a screw shaft 30 a that is rotatably supported on the upper surface of the support frame 17 in a posture along the width direction of the strip-shaped metal thin plates W <b> 1 and W <b> 2, and the traveling platform 26. A block nut 30b into which the screw shaft 30a is screwed, and a motor 30c attached to the support frame 17 and interlocked and connected to the screw shaft 30a to rotate the screw shaft 30a in the forward and reverse directions. By rotating and moving the block nut 30b and the traveling base 26 along the screw shaft 30a, the traveling base 26 and the welding torch 28 supported by the traveling base 26 are reciprocated in the width direction of the strip-shaped metal thin plates W1 and W2. Can be done.
In this TIG welding apparatus 7, the tip of the welding electrode rod 27 is formed in a sharp conical shape so that the arc is concentrated, and the arc length during butt welding is magnetic blown (the arc is affected by the magnetic field). The length is set so as not to cause a phenomenon of deflection upon receiving. In this embodiment, the distance between the tip of the tungsten electrode rod 27 and the butted portions of the two strip metal thin plates W1 and W2 at the time of butt welding is set to be 0.3 mm to 0.7 mm.

次に、上述した帯状金属薄板W1,W2の突合せ接合装置を用いて広幅の先行帯状金属薄板W1と広幅の後行帯状金属薄板W2を突合せ溶接により接合する場合について説明する。
尚、溶接電流、アーク長、不活性ガスの供給量、溶接用トーチ28の走行速度、タングステン電極棒27の先端形状等の溶接条件は、帯状金属薄板W1,W2の材質、板厚、幅等に応じて最適の条件下に設定されていることは勿論である。
Next, a description will be given of a case where the wide preceding strip metal thin plate W1 and the wide trailing strip metal thin plate W2 are joined by butt welding using the butt joining apparatus for the strip metal thin plates W1 and W2.
The welding conditions such as welding current, arc length, supply amount of inert gas, traveling speed of the welding torch 28, tip shape of the tungsten electrode rod 27, etc. are the materials, plate thickness, width, etc. of the strip metal thin plates W1, W2. It is a matter of course that the optimum conditions are set according to the above.

先ず、先行帯状金属薄板W1の後端部と後行帯状金属薄板W2の先端部とを切断装置(図示省略)により幅方向に一直線状に切断加工した後、センタープレート6を流体圧シリンダ24により上昇させてセンタープレート6の先端部を左右の下部クランプ5bの上面から上方へ突出させる。   First, the rear end portion of the preceding strip-shaped metal thin plate W1 and the front end portion of the trailing strip-shaped metal thin plate W2 are cut in a straight line in the width direction by a cutting device (not shown), and then the center plate 6 is moved by the fluid pressure cylinder 24. The tip of the center plate 6 is raised to project upward from the upper surfaces of the left and right lower clamps 5b.

次に、先行帯状金属薄板W1の後端部を先行側作業テーブル3の上面に載せ、先行帯状金属薄板W1の後端を手作業によりセンタープレート6の一方の側面に突き当てると共に、この状態で先行側作業テーブル3に設けた電磁石2をONの状態にして先行帯状金属薄板W1の後端部を磁力により先行側作業テーブル3の上面へ吸着保持して固定する(図10(A)参照)。このとき、監視カメラにより先行帯状金属薄板W1の後端の一部(溶接開始端)が監視カメラにより操作盤8のモニターに映し出される。
引き続き、後行帯状金属薄板W2の先端部を後行側作業テーブル4の上面に載せ、後行帯状金属薄板W2の先端を手作業によりセンタープレート6の他方の側面に突き当てると共に、この状態で後行側作業テーブル4に設けた電磁石2をONの状態にして後行帯状金属薄板W2の先端部を磁力により後行側作業テーブル4の上面へ保持固定する(図10(A)参照)。このときにも、監視カメラにより先行帯状金属薄板W1の後端の一部(溶接開始端)が監視カメラにより操作盤8のモニターに映し出される。
Next, the rear end portion of the preceding strip-shaped metal thin plate W1 is placed on the upper surface of the preceding work table 3, and the rear end of the preceding strip-shaped metal thin plate W1 is manually abutted against one side surface of the center plate 6, and in this state The electromagnet 2 provided on the preceding work table 3 is turned on, and the rear end of the preceding strip-shaped metal thin plate W1 is attracted and held on the upper surface of the preceding work table 3 by magnetic force (see FIG. 10A). . At this time, a part of the rear end (welding start end) of the preceding strip-shaped metal thin plate W1 is displayed on the monitor of the operation panel 8 by the monitoring camera.
Subsequently, the leading end of the trailing strip metal sheet W2 is placed on the upper surface of the trailing work table 4, and the leading end of the trailing strip metal sheet W2 is manually abutted against the other side surface of the center plate 6, and in this state. The electromagnet 2 provided on the trailing work table 4 is turned on, and the leading end of the trailing belt-like metal thin plate W2 is held and fixed to the upper surface of the trailing work table 4 by a magnetic force (see FIG. 10A). Also at this time, a part of the rear end (welding start end) of the preceding strip-shaped metal thin plate W1 is displayed on the monitor of the operation panel 8 by the monitoring camera.

その後、センタープレート6を流体圧シリンダ24により下降させて左右の下部クランプ5b間に収納し、後行側作業テーブル4を流体圧シリンダ16により前進させて後行帯状金属薄板W2の先端を先行金属薄板の後端に突き合せる(図10(B)参照)。この状態で後行側作業テーブル4を駆動装置14により帯状金属薄板W1,W2の幅方向へ移動調整し、先行帯状金属薄板W1と後行帯状金属薄板W2の幅方向のズレ修正を行い、両帯状金属薄板W1,W2の幅方向の両端を合致させる。このとき、両帯状金属薄板W1,W2は、両作業テーブル3,4に電磁石2により確実且つ強固に吸着保持されているため、帯状金属薄板W1,W2の突合せ時に帯状金属薄板W1,W2がズレたり、浮き上がったりすると云うことがなく、広幅の帯状金属薄板W1,W2の突合せを確実且つ正確に高精度で行えることになる。又、後行側作業テーブル4を流体圧シリンダ16により前進させて後行帯状金属薄板W2の先端を先行帯状金属薄板W1の後端に突き合せるようにしているため、両帯状金属薄板W1,W2の端面は常時加圧状態で突き合されて密着状態となっていると共に、先行帯状金属薄板W1の後端と後行帯状金属薄板W2の先端とを常に一定の押圧力で突き合せることができる。   Thereafter, the center plate 6 is lowered by the fluid pressure cylinder 24 and stored between the left and right lower clamps 5b, and the trailing work table 4 is advanced by the fluid pressure cylinder 16 so that the leading end of the trailing belt-like thin metal plate W2 is moved to the leading metal. It abuts on the rear end of the thin plate (see FIG. 10B). In this state, the trailing work table 4 is moved and adjusted by the drive device 14 in the width direction of the strip-shaped metal thin plates W1, W2, and the deviation in the width direction of the preceding strip-shaped metal thin plate W1 and the trailing strip-shaped metal thin plate W2 is corrected. The widthwise ends of the strip-shaped metal thin plates W1, W2 are matched. At this time, since the belt-like metal thin plates W1 and W2 are securely and firmly attracted and held by the electromagnet 2 on the work tables 3 and 4, the belt-like metal thin plates W1 and W2 are displaced at the time of abutting the belt-like metal thin plates W1 and W2. The wide band-shaped metal thin plates W1 and W2 can be reliably and accurately matched with high accuracy. Further, since the trailing work table 4 is advanced by the fluid pressure cylinder 16 so that the leading end of the trailing strip metal sheet W2 is abutted against the trailing end of the preceding strip metal sheet W1, both strip metal sheets W1, W2 are used. The end surfaces of the sheet metal are always brought into contact with each other in a pressurized state and are in close contact with each other, and the rear end of the preceding strip-shaped metal thin plate W1 and the front end of the trailing strip-shaped metal thin plate W2 can always be butted together with a constant pressing force. .

先行帯状金属薄板W1の後端と後行帯状金属薄板W2の先端とが突き合されたら、支持フレーム17が前進して左右の上部クランプ5aを帯状金属薄板W1,W2の突合せ部の上方位置(クランプ位置)へ移動させる(図11(A)参照)。この状態で昇降台9が流体圧シリンダ11により上昇し、両作業テーブル3,4及び下部クランプ5bをそれらの上面が上部クランプ5aの先端部下面の高さと略同じ位置になるように上昇させる(図11(B)参照)。これにより、両帯状金属薄板W1,W2は、端面同士が完全に突き合された状態で上部クランプ5aと下部クランプ5bとの間で緊密且つ強固に挾持固定される。このとき、左右の上部クランプ5aを両帯状金属薄板W1,W2の幅方向に複数のブロック体5a′に分割し、各ブロック体5a′の先端を弾性体19の弾性力により両帯状金属薄板W1,W2の突合せ部近傍の上面へ弾性的に当接させるようにしているため、広幅の帯状金属薄板W1,W2であっても端部全域を幅方向に亘って左右の下部クランプ5bの上面へ均一に押圧することができ、両帯状金属薄板W1,W2の突合せを高精度に行える。   When the rear end of the preceding strip metal thin plate W1 and the leading end of the trailing strip metal thin plate W2 are abutted, the support frame 17 moves forward so that the left and right upper clamps 5a are positioned above the butting portions of the strip metal thin plates W1 and W2 ( To the clamp position) (see FIG. 11A). In this state, the lifting platform 9 is raised by the fluid pressure cylinder 11, and the work tables 3, 4 and the lower clamp 5b are raised so that their upper surfaces are substantially at the same height as the lower surface of the tip of the upper clamp 5a ( (See FIG. 11B). Thereby, both strip | belt-shaped metal thin plates W1 and W2 are tightly and firmly clamped and fixed between the upper clamp 5a and the lower clamp 5b in a state where the end faces are completely butted. At this time, the left and right upper clamps 5 a are divided into a plurality of block bodies 5 a ′ in the width direction of both strip metal thin plates W 1, W 2, and the end of each block body 5 a ′ is formed by the elastic force of the elastic body 19. , W2 is elastically brought into contact with the upper surface in the vicinity of the abutting portion, so that even in the case of the wide belt-like metal thin plates W1, W2, the entire end portion extends to the upper surface of the left and right lower clamps 5b across the width direction. It is possible to press evenly, and it is possible to butt both the strip-shaped metal thin plates W1 and W2 with high accuracy.

両帯状金属薄板W1,W2の突合せ部がクランプ機構5により挾持固定されたら、支持フレーム17上の走行台26が駆動装置30により前進し、走行台26に設けたレーザセンサー29が帯状金属薄板W1,W2の幅を自動測定し、所定のプログラムにてTIG溶接装置7により両帯状金属薄板W1,W2の突合せ部が突合せ溶接される。
即ち、先行側作業テーブル3及び後行側作業テーブル4に夫々設けた電磁石2がOFFの状態になると共に、溶接用トーチ28が下降してタングステン電極棒27の先端を帯状金属薄板W1,W2の突合せ部の端部に位置させ、タングステン電極棒27の先端と帯状金属薄板W1,W2との間にアークを発生させる。その後、走行台26が駆動装置30により後退して溶接用トーチ28を帯状金属薄板W1,W2の突合せ部に沿って走行させ、突合せ部を突合せ溶接する。このとき、タングステン電極棒27の先端をシャープな円錐形状に形成してアークを集中させていると共に、突合せ溶接時に於けるアーク長を磁気吹きが生じない長さに設定しているため、電磁鋼板のように表面に絶縁皮膜が形成されている帯状金属薄板W1,W2であっても突合せ溶接を良好且つ確実に行えると共に、アークが電磁石2及び帯状金属薄板W1,W2に生じる残留磁気の影響を受けることがなく、溶接中の磁気吹きを防止することができる。即ち、先行帯状金属薄板W1及び後行帯状金属薄板W2を先行側作業テーブル3及び後行側作業テーブル4の上面へ保持するのに電磁石2を使用していても、TIG溶接法を用いて両帯状金属薄板W1,W2の突合せ溶接を確実且つ良好に行うことができる。
When the butted portions of the two belt-like metal thin plates W1 and W2 are clamped and fixed by the clamp mechanism 5, the traveling platform 26 on the support frame 17 is advanced by the driving device 30, and the laser sensor 29 provided on the traveling platform 26 is moved to the belt-shaped metallic thin plate W1. , W2 are automatically measured, and the butt portions of both strip metal thin plates W1, W2 are butt welded by the TIG welding device 7 according to a predetermined program.
That is, the electromagnets 2 provided on the preceding work table 3 and the succeeding work table 4 are turned off, and the welding torch 28 is lowered so that the tips of the tungsten electrode rods 27 are connected to the strip metal thin plates W1 and W2. An arc is generated between the tip of the tungsten electrode rod 27 and the strip metal thin plates W1 and W2 at the end of the butt portion. Thereafter, the traveling table 26 is moved backward by the driving device 30 to cause the welding torch 28 to travel along the abutting portions of the strip-shaped metal thin plates W1 and W2 to butt weld the abutting portions. At this time, the tip of the tungsten electrode rod 27 is formed in a sharp conical shape to concentrate the arc, and the arc length at the time of butt welding is set to a length that does not cause magnetic blowing. As shown in FIG. 5, the butt-welding can be satisfactorily and surely performed even with the strip-shaped metal thin plates W1 and W2 having the insulating film formed on the surface, and the influence of the residual magnetism generated on the electromagnet 2 and the strip-shaped metal thin plates W1 and W2 The magnetic blow during welding can be prevented without receiving. That is, even if the electromagnet 2 is used to hold the leading strip metal thin plate W1 and the trailing strip metal thin plate W2 on the upper surfaces of the leading work table 3 and the trailing work table 4, both of them are formed using the TIG welding method. Butt welding of the strip metal thin plates W1 and W2 can be performed reliably and satisfactorily.

尚、先行帯状金属薄板W1及び後行帯状金属薄板W2の端部を切断装置により切断加工した際に端部が長手方向に対して直角に切断されず、帯状金属薄板W1,W2を突き合せた時に溶接開始端のみが突き合されている場合でも、溶接の進行に伴って生じる収縮変形によって、両帯状金属薄板W1,W2の溶接終端側が順次突き合されることになり、突合せ溶接を確実且つ良好に行える。   Note that when the end portions of the preceding strip-shaped metal thin plate W1 and the trailing strip-shaped metal thin plate W2 were cut by the cutting device, the ends were not cut at right angles to the longitudinal direction, but the strip-shaped metal thin plates W1, W2 were butted together. Even when only the welding start end is sometimes abutted, due to shrinkage deformation that occurs as the welding progresses, the welding end sides of both belt-like metal thin plates W1 and W2 are sequentially abutted, so that butt welding is ensured and It can be done well.

そして、両帯状金属薄板W1,W2の突合せ溶接が終了したら、電磁石2がONの状態になって両帯状金属薄板W1,W2を各作業テーブル3,4の上面へ吸着保持すると共に、この状態で両作業テーブル3,4及び下部クランプ5bが下降し、引き続いて支持フレーム17及び上部クランプ5aが後退した後、電磁石2がOFFの状態になって両帯状金属薄板W1,W2を開放する。これによって、先行帯状金属薄板W1の後端に接合された後行帯状金属薄板W2は、先行帯状金属薄板W1に引き続いてライン上へ供給されることになる。   Then, when the butt welding of the two strip metal thin plates W1 and W2 is completed, the electromagnet 2 is turned on to hold the two strip metal thin plates W1 and W2 on the upper surfaces of the work tables 3 and 4, and in this state. After both the work tables 3 and 4 and the lower clamp 5b are lowered and the support frame 17 and the upper clamp 5a are subsequently retracted, the electromagnet 2 is turned off to open the two strip-shaped metal thin plates W1 and W2. Thus, the trailing strip metal sheet W2 joined to the rear end of the leading strip metal sheet W1 is supplied onto the line following the preceding strip metal sheet W1.

本発明の実施の形態に係る帯状金属薄板の突合せ接合装置の一部切欠正面図である。It is a partial notch front view of the butt joining apparatus of the strip | belt-shaped metal thin plate which concerns on embodiment of this invention. 突合せ接合装置の一部切欠側面図である。It is a partially cutaway side view of a butt joining apparatus. 突合せ接合装置の平面図である。It is a top view of a butt-joining apparatus. 突合せ接合装置の要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part of a butt-joining apparatus. 支持フレーム及び支持フレームを往復移動させる駆動装置の縦断面図である。It is a longitudinal cross-sectional view of the drive device which reciprocates a support frame and a support frame. 先行側作業テーブル及び後行側作業テーブルの平面図である。It is a top view of a preceding work table and a succeeding work table. センタープレート及び昇降台部分の平面図である。It is a top view of a center plate and an elevator stand part. 支持フレーム及び上部クランプ等が先行側作業テーブル及び後行側作業テーブルの上方位置へ移動した状態の縦断面図である。It is a longitudinal cross-sectional view of a state in which the support frame, the upper clamp, and the like are moved to the upper positions of the preceding work table and the succeeding work table. 昇降台及び移動台の縦断面図である。It is a longitudinal cross-sectional view of an elevator stand and a moving stand. 突合せ接合装置の作動状態を示し、(A)はセンタープレートにより先行帯状金属薄板及び後行帯状金属薄板を位置決めし、両帯状金属薄板を電磁石により先行側作業テーブル及び後行側作業テーブルに吸着保持した状態の縦断面図、(B)は後行側作業テーブルを移動調整して先行帯状金属薄板の後端と後行帯状金属薄板の先端とを突き合せた状態の縦断面図である。The operating state of the butt-joining device is shown. (A) positions the preceding strip-shaped metal sheet and the trailing strip-shaped metal sheet by the center plate, and holds both strip-shaped metal sheets on the leading-side work table and the succeeding-side work table by the electromagnet. (B) is a longitudinal cross-sectional view of a state in which the trailing end work table is moved and adjusted so that the rear end of the preceding strip-shaped metal thin plate and the leading end of the trailing strip-shaped metal thin plate are brought into contact with each other. 突合せ接合装置の作動状態を示し、(A)は上部治具等が突き合された両帯状金属薄板の上方位置へ移動した状態の縦断面図、(B)は両作業テーブル及び下部治具等が上昇して両帯状金属薄板の突合せ部近傍を上部治具及び下部治具により挾持固定した状態の縦断面図である。The operating state of the butt-joining device is shown, (A) is a longitudinal sectional view of the state where the upper jig etc. are moved to the upper position of both strip-shaped metal thin plates, (B) is the both work table, lower jig, etc. It is a longitudinal cross-sectional view of a state in which the vicinity of the butted portion of both belt-like metal thin plates is clamped and fixed by the upper jig and the lower jig.

符号の説明Explanation of symbols

2は電磁石、3は先行側作業テーブル、4は後行側作業テーブル、5はクランプ機構、5′は上部治具、5″は下部治具、5aは左右の上部クランプ、5a′はブロック体、6はセンタープレート、7はTIG溶接装置、19は弾性体、W1は先行帯状金属薄板、W2は後行帯状金属薄板。   2 is an electromagnet, 3 is a leading work table, 4 is a trailing work table, 5 is a clamp mechanism, 5 'is an upper jig, 5 "is a lower jig, 5a is a left and right upper clamp, and 5a' is a block body. , 6 is a center plate, 7 is a TIG welding apparatus, 19 is an elastic body, W1 is a preceding strip-shaped metal thin plate, and W2 is a trailing strip-shaped metal thin plate.

Claims (2)

先行帯状金属薄板(W1)の後端と後行帯状金属薄板(W2)の先端とを突合せ溶接により接合する帯状金属薄板の突合せ接合装置であって、
前記突合せ接合装置は、ライン上を流れている先行帯状金属薄板(W1)の走行方向に対して直交する姿勢で配置されたキャビネット本体(1)と、
キャビネット本体(1)に配設されて先行帯状金属薄板(W1)の後端部を支持載置する先行側作業テーブル(3)と、
キャビネット本体(1)に両帯状金属薄板(W1),(W2)の走行方向及び幅方向へ移動調整可能に配設されて後行帯状金属薄板(W2)の先端部を支持載置して後行帯状金属薄板(W2)の先端を先行帯状金属薄板(W1)の後端に突き合せる後行側作業テーブル(4)と、
両帯状金属薄板(W1),(W2)の突合せ部近傍を上下方向から挾持する上部治具(5′)と先行側作業テーブル(3)に取付け板(23)を介して片持ちに取り付けられた下部治具(5″)とからなるクランプ機構(5)と、
下部治具(5″)の中央部に形成されたスリット状の間隙内に昇降自在に配設されて先行帯状金属薄板(W1)の後端及び後行帯状金属薄板(W2)の先端の位置決めを夫々行うセンタープレート(6)と、
両帯状金属薄板(W1),(W2)の突合せ部を突合せ溶接するTIG溶接装置(7)とを備えており、
前記先行側作業テーブル(3)及び後行側作業テーブル(4)の上面に、これらに支持載置された先行帯状金属薄板(W1)の後端部及び後行帯状金属薄板(W2)の先端部を磁力により各作業テーブル(3),(4)上面へ吸着保持する電磁石(2)を両帯状金属薄板(W1),(W2)の幅方向に沿って二列の状態で夫々配設し、
更に、TIG溶接装置(7)の溶接用電極棒(27)の先端をシャープな円錐形状に形成すると共に、突合せ溶接時に於けるアーク長を磁気吹きが生じない長さに設定したことを特徴とする帯状金属薄板の突合せ接合装置。
A belt-shaped metal sheet butt joining device for joining the rear end of the preceding belt-shaped metal sheet (W1) and the tip of the trailing band-shaped metal sheet (W2) by butt welding,
The butt joining device includes a cabinet body (1) arranged in a posture orthogonal to the traveling direction of the preceding strip-shaped metal thin plate (W1) flowing on the line,
A preceding work table (3) disposed on the cabinet body (1) for supporting and placing the rear end portion of the preceding strip-shaped metal thin plate (W1);
The cabinet body (1) is disposed so as to be movable and adjustable in the running direction and width direction of the two strip metal thin plates (W1) and (W2), and supports and mounts the leading end of the trailing strip metal thin plate (W2). A trailing work table (4) for abutting the leading end of the strip-like thin metal plate (W2) with the rear end of the leading strip-like thin metal plate (W1);
It is attached to the upper jig (5 ') and the preceding work table (3) for holding the vicinity of the abutting portion of both strip-shaped metal thin plates (W1) and (W2) in a cantilever manner via a mounting plate (23). A clamping mechanism (5) comprising a lower jig (5 ″);
Positioning of the rear end of the preceding strip-shaped metal thin plate (W1) and the leading end of the trailing strip-shaped metal thin plate (W2) is disposed in a slit-like gap formed at the center of the lower jig (5 ″). A center plate (6) for performing
And a TIG welding device (7) for butt welding the butt portions of both strip metal thin plates (W1) and (W2),
On the upper surfaces of the preceding work table (3) and the succeeding work table (4), the rear end portion of the preceding belt-like metal thin plate (W1) and the tip of the succeeding belt-like metal thin plate (W2) supported and mounted thereon. The electromagnets (2) for attracting and holding the work parts (3) and (4) on the upper surface of each work table by magnetic force are arranged in two rows along the width direction of both strip metal thin plates (W1) and (W2), respectively. ,
Furthermore, the tip of the welding electrode rod (27) of the TIG welding apparatus (7) is formed in a sharp conical shape, and the arc length during butt welding is set to a length that does not cause magnetic blowing. Butt joining device for strip metal sheet.
クランプ機構(5)の上部治具(5′)が、両帯状金属薄板(W1),(W2)の幅方向に沿う姿勢で且つ対向状に配設され、両帯状金属薄板(W1),(W2)の突合せ部近傍の上面に当接し得る上下方向へ揺動自在な長尺板状で且つ銅材製の左右の上部クランプ(5a)から成り、左右の上部クランプ(5a)を両帯状金属薄板(W1),(W2)の幅方向に複数のブロック体(5a′)に分割し、各ブッロク体(5a′)の先端を弾性体(19)により両帯状金属薄板(W1),(W2)の突合せ部近傍の上面へ弾性的に当接させるようにしたことを特徴とする請求項1に記載の帯状金属薄板の突合せ接合装置。 The upper jig (5 ') of the clamp mechanism (5) is disposed in a posture along the width direction of both strip metal thin plates (W1), (W2) and in an opposing manner, so that both strip metal thin plates (W1), ( W2) The upper and lower upper clamps (5a) are made of a copper plate and are made of a long plate that can swing in the vertical direction and can be brought into contact with the upper surface in the vicinity of the butting portion. The thin plates (W1) and (W2) are divided into a plurality of block bodies (5a ′) in the width direction, and the ends of the respective block bodies (5a ′) are formed by the elastic bodies (19) to form both strip metal thin plates (W1) and (W2). The apparatus for butt-joining strip metal sheets according to claim 1, wherein the butt-joining apparatus is elastically brought into contact with the upper surface in the vicinity of the butting portion.
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