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JP4617262B2 - Press mold equipment - Google Patents
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JP4617262B2 - Press mold equipment - Google Patents

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JP4617262B2
JP4617262B2 JP2006007817A JP2006007817A JP4617262B2 JP 4617262 B2 JP4617262 B2 JP 4617262B2 JP 2006007817 A JP2006007817 A JP 2006007817A JP 2006007817 A JP2006007817 A JP 2006007817A JP 4617262 B2 JP4617262 B2 JP 4617262B2
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mold
piece
hole
bolster
slide
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JP2007185708A (en
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泰啓 渡辺
直明 和佐田
伸一 津久井
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FUKAI MFG. CO., LTD.
YAJIMA INDUSTRY CO.,LTD.
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FUKAI MFG. CO., LTD.
YAJIMA INDUSTRY CO.,LTD.
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Description

この発明は、上金型が設けられた上下動可能なスライドと、下金型が設けられたボルスタとを備え、前記上金型と前記下金型とで被加工材料を加圧して加工を施すプレス金型装置に関するものである。   The present invention comprises a slide capable of moving up and down provided with an upper mold and a bolster provided with a lower mold, and pressurizes a work material with the upper mold and the lower mold to perform processing. The present invention relates to a press mold apparatus to be applied.

一般に、前記上金型と前記下金型とで被加工材料を加圧して加工を施す際に、強度面で弱く、両金型が変形し、両金型が被加工材料に均一に当らず、被加工材料の製品としての精度が落ちるという問題がある。   Generally, when pressurizing the work material with the upper mold and the lower mold, the process is weak in strength, both molds are deformed, and both molds do not hit the work material uniformly. There is a problem that the accuracy of the material to be processed is reduced.

このため、製品への影響を補正するため、両金型の表面を調整する作業を手作業で複数回行っているのが実情である。また、金型支持体の金型装着面に対して突出/埋没する方向へ複数個のダイホルダブロックを駆動手段により移動させる技術が、特許文献1などに提案されている。
特開2005−118854号公報
For this reason, in order to correct the influence on the product, the actual situation is that the work of adjusting the surfaces of both molds is manually performed a plurality of times. Further, Patent Document 1 proposes a technique for moving a plurality of die holder blocks by a driving means in a direction of projecting / buried in a mold mounting surface of a mold support.
JP-A-2005-118854

しかしながら、前記特許文献1にて提案された技術では、構造が複雑で、コスト高であって、実用的ではない。   However, the technique proposed in Patent Document 1 has a complicated structure, is expensive, and is not practical.

そこで本発明は、上金型や下金型の変形を防止するために、構造が単純で、安価で、既設のプレス金型装置にも応用できる、極めて実用的なプレス金型装置を提供することを目的とする。 Accordingly, the present invention provides an extremely practical press mold apparatus that is simple in structure, inexpensive, and applicable to existing press mold apparatuses in order to prevent deformation of the upper mold and the lower mold. For the purpose.

このため本発明は、上金型が設けられた上下動可能なスライドと、下金型が設けられたボルスタとを備え、前記上金型と前記下金型とで被加工材料を加圧して加工を施すプレス金型装置において、
前記スライドの下面と前記ボルスタの上面の両者又はいずれか一方に前記被加工材料を加工するための前記上金型及び下金型の成形面の裏面を押圧するように又は前記上金型か下金型のいずれかの成形面の裏面を押圧するように固定された支持体を備え、
前記支持体を前記スライドの下面と前記ボルスタの上面の両者又はいずれか一方に固定されると共に孔が開設された取付台と、前記スライドの下面と前記ボルスタの上面の両者又はいずれか一方からの高さレベルを調整するために前記取付台上で回動可能であると共に案内孔が開設された作動駒と、この作動駒に開設された前記案内孔を挿通すると共に前記取付台に開設された前記孔に下部に設けられた案内ピンが挿入してこの案内ピンに案内されて回転可能になされた前記作動駒上に回転不能に且つ上下動可能に配設される高さ調整体とから構成し、
前記作動駒の上面に高さレベルが異なる第1段差部を形成すると共にこの第1段差部の最下部から最上部に向けて徐々に高くなるように連続した第1傾斜面を形成し、前記高さ調整体の下面に高さレベルが異なる第2段差部を形成すると共にこの第2段差部の最下部から最上部に向けて徐々に高くなるように連続した第2傾斜面を形成し、
前記取付台に設けた固定駒の上下方向に延びた収納溝内に側面に回動軸線方向と直交する方向に螺子孔が開設された回動軸体が回動可能に上方から挿入されると共に前記作動駒の側面に設けられた取付部の上下方向に延びた取付溝内にその側面に回動軸線方向と直交する方向に孔が開設された軸体が回動可能に上方から挿入され、
高さ調整用ボルトが前記取付部の側面に水平方向に開設された貫通孔、前記軸体に開設された前記孔、前記固定駒の側面に水平方向に開設された貫通孔を介して前記回動軸体の螺子孔に螺合し、
前記高さ調整用ボルトの回動により前記軸体が該高さ調整用ボルトに沿って移動することにより前記作動駒を前記案内ピンを支点として回動させて、前記第1段差部と第2段差部とを接離することにより前記高さ調整体の高さレベルを調整することを特徴とする。
Therefore, the present invention includes a slide capable of moving up and down provided with an upper mold and a bolster provided with a lower mold, and pressurizes a work material with the upper mold and the lower mold. In press mold equipment that performs processing,
The lower surface of the slide and the upper surface of the bolster may be pressed against the back surface of the molding surface of the upper mold and the lower mold for processing the material to be processed, or the upper mold or the lower Comprising a support fixed so as to press the back side of one of the molding surfaces of the mold,
The support is fixed to both or either one of the lower surface of the slide and the upper surface of the bolster, and the mounting base is provided with a hole, and from both or either one of the lower surface of the slide and the upper surface of the bolster In order to adjust the height level, it is possible to rotate on the mounting base, and an operation piece having a guide hole is opened . composed of a height adjustment member guide pin provided on the lower portion is non-rotatably and vertically movably disposed to be guided to the rotatable made the on the actuating piece on the guide pin inserted in the hole And
A first stepped portion having a different height level is formed on the upper surface of the operating piece, and a first inclined surface is formed so as to gradually increase from the lowest portion to the uppermost portion of the first stepped portion. Forming a second stepped portion having a different height level on the lower surface of the height adjusting body and forming a second inclined surface that continuously increases from the bottom to the top of the second stepped portion;
A rotating shaft body having a screw hole formed in a side surface in a direction orthogonal to the rotating axis direction in a storage groove extending in the vertical direction of the fixed piece provided on the mounting base is rotatably inserted from above. In a mounting groove extending in the vertical direction of the mounting portion provided on the side surface of the operating piece, a shaft body having a hole formed in the side surface in a direction perpendicular to the rotational axis direction is rotatably inserted from above.
The height adjusting bolt rotates through a through hole opened in the horizontal direction on the side surface of the mounting portion, the hole opened in the shaft body, and a through hole opened in the horizontal direction on the side surface of the fixed piece. Screwed into the screw hole on the shaft,
When the height adjustment bolt rotates, the shaft moves along the height adjustment bolt, thereby rotating the operation piece with the guide pin as a fulcrum , and the first step portion and the second step portion. The height level of the height adjusting body is adjusted by contacting and separating the stepped portion.

以上のような構成に係る本発明によれば、上金型や下金型の変形を防止するために、構造が単純で、安価で、既設のプレス金型装置にも応用できる、極めて実用的なプレス金型装置を提供することができる。 According to the present invention having the above-described configuration, in order to prevent the deformation of the upper mold and the lower mold, the structure is simple, inexpensive, and can be applied to an existing press mold apparatus. Can be provided.

以下、本発明の絞り加工用プレス金型装置の実施形態を図面に基づき説明する。図1はプレス金型装置1の正面図であり、このプレス金型装置1は上下動可能なスライド2と、このスライド2下面に固定される上金型3と、ベッド4と、このベッド4上に固定されるボルスタ5と、このボルスタ5上面に固定される下金型6と、下金型6の周りに上下動可能に配されて初期位置に配置すべく前記上金型3に向かって弾性装置10によって押圧されているブランクホルダ7と、コラム8と、クラウン9と等を備えている。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of a press working die device for drawing according to the present invention will be described based on the drawings. FIG. 1 is a front view of a press mold apparatus 1. This press mold apparatus 1 includes a slide 2 that can move up and down, an upper mold 3 that is fixed to the lower surface of the slide 2, a bed 4, and the bed 4. A bolster 5 fixed on the upper side, a lower mold 6 fixed on the upper surface of the bolster 5, and arranged around the lower mold 6 so as to be movable up and down, toward the upper mold 3 to be placed at an initial position. A blank holder 7, which is pressed by the elastic device 10, a column 8, a crown 9, and the like are provided.

図2に示すように、前記ブランクホルダ7の内周面と下金型6の外周面にはそれぞれ所定間隔を存して低摩擦材から成る案内部材7A、6Dが形成され、下金型6の外周に沿ってブランクホルダ7が円滑に上下動できるように案内される。また、前記弾性装置10はベッド4内に内蔵された弾性動力源のエアシリンダー(図示せず)と、このエアシリンダーのロッド上部が固定されたクッション板(図示せず)と、クッションピン11とから構成される。このクッションピン11は前記クッション板と前記ブランクホルダ7との間に抜き差し可能に設けられて、下金型6の下部に外方に延在した鍔6E及びボルスタ5を貫通して前記ブランクホルダ7を押し上げている。   As shown in FIG. 2, guide members 7A and 6D made of a low-friction material are formed on the inner peripheral surface of the blank holder 7 and the outer peripheral surface of the lower mold 6 with a predetermined distance between them. The blank holder 7 is guided so that it can move up and down smoothly along the outer periphery. The elastic device 10 includes an air cylinder (not shown) of an elastic power source built in the bed 4, a cushion plate (not shown) to which an upper portion of the rod of the air cylinder is fixed, a cushion pin 11, Consists of The cushion pin 11 is detachably provided between the cushion plate and the blank holder 7, and penetrates the flange 6 </ b> E and the bolster 5 that extend outward to the lower part of the lower mold 6, and the blank holder 7. Is pushed up.

そして、図2に示すように、上金型3が上方に位置されている際には、ブランクホルダ7は弾性装置10に支持されて上方に位置している。この状態で、ボルスタ5の上面に取り付けた下金型6の上に概ね平板状の被加工材料15を載置してセットし、図示しない駆動源によるスライド2及び上金型3が下降することによって前記被加工材料15に当接すると、ブランクホルダ7もまた上金型3の下降と共に前記下金型6の案内部材6Dに沿って前記ブランクホルダ7の案内部材7Aが案内されながら弾性装置10の弾性力に抗して下降し始める(図3及び図4参照)。   As shown in FIG. 2, when the upper mold 3 is positioned upward, the blank holder 7 is supported by the elastic device 10 and positioned upward. In this state, the substantially flat work material 15 is placed and set on the lower mold 6 attached to the upper surface of the bolster 5, and the slide 2 and the upper mold 3 are lowered by a drive source (not shown). When the upper holder 3 is lowered, the blank holder 7 is also guided along the guide member 6D of the lower mold 6 while the guide member 7A of the blank holder 7 is guided. It begins to descend against the elastic force (see FIGS. 3 and 4).

更に、上金型3が下降してブランクホルダ7に圧力を加えて下金型の上面がブランクホルダ7の上面より突出し、上金型3の下面と下金型6の上面とが十分に接近すると、下金型6の上面及び上金型3の下面(両金型の製品形状面)に倣った所定形状の製品をプレス加工することとなる(図5参照)。   Further, the upper die 3 is lowered and pressure is applied to the blank holder 7 so that the upper surface of the lower die protrudes from the upper surface of the blank holder 7, and the lower surface of the upper die 3 and the upper surface of the lower die 6 are sufficiently close to each other. Then, a product having a predetermined shape following the upper surface of the lower mold 6 and the lower surface of the upper mold 3 (product shape surfaces of both molds) is pressed (see FIG. 5).

そして、この下降後、上金型3は上昇し、上金型3及びブランクホルダ7は逆の動作をして、それぞれ初期位置に戻され、この加工された前記被加工材料(製品)15は手動又は自動で取出され、新たな加工すべき被加工材料15が下金型6の上に載置されてセットされて、前述したような動作が繰り返される。   After the lowering, the upper mold 3 is raised, the upper mold 3 and the blank holder 7 are reversely moved to their initial positions, and the processed material (product) 15 processed is The workpiece 15 to be processed is taken out manually or automatically, placed on the lower mold 6 and set, and the above-described operation is repeated.

なお、図6に示すように、前記ボルスタ5上面には大きさ等の異なる種々の下金型6を取り付け可能とするために、所定間隔を存して平行な複数列の逆T字形状の取付溝20が開設され、また前記クッションピン11が貫通する孔が複数開設されている。そして、図7に示すように、下金型6の前部及び後部にはU字形状の取付溝22が開設された取付片21がそれぞれ外方へ例えば2つずつ突設されている。そして、前記取付溝20の幅広部20A内にその頭部(幅狭部20Bの長さより大きな直径である)が挿入されると共にその軸部が幅狭部20Bより上方へ突出したボルト23を取付溝22を介して取付片21を貫通させた状態にして、ワッシャー24を介して上方からナット25を締め付けることにより前記ボルスタ5に下金型6を取り付けることができる。   As shown in FIG. 6, in order to allow attachment of various lower molds 6 having different sizes and the like on the upper surface of the bolster 5, parallel rows of inverted T-shaped parallel lines are provided at a predetermined interval. A mounting groove 20 is opened, and a plurality of holes through which the cushion pin 11 passes are opened. Then, as shown in FIG. 7, for example, two mounting pieces 21 each having U-shaped mounting grooves 22 project outwardly from the front portion and the rear portion of the lower mold 6. Then, the head 23 (having a diameter larger than the length of the narrow portion 20B) is inserted into the wide portion 20A of the mounting groove 20, and the bolt 23 whose shaft portion protrudes upward from the narrow portion 20B is attached. The lower die 6 can be attached to the bolster 5 by tightening the nut 25 from above through the washer 24 with the attachment piece 21 being passed through the groove 22.

そして、図示しないが、スライド2に上金型3を同様な構造によって取り付けることができる。しかしながら、このような取り付け構造であると、前記上金型3と下金型6とで被加工材料15を加圧して加工を施す際のクラウン9からスライド2を下方へ押圧する力が極めて強く、スライド2及び上金型3は変形しやすく、クラウン9からの力に加えてボルスタ5のベッド4による支持が下面周縁部のみで、この下面周縁部以外はボルスタ5の下方は空間が形成されているので更に変形しやすく、上金型3とスライド2は上方へ反るように変形すると共に下金型6とボルスタ5は下へ反るように変形し、被加工材料15を均一に押せなくなり、被加工材料15の製品としての精度が落ちることとなる。   And although not shown in figure, the upper metal mold | die 3 can be attached to the slide 2 with the same structure. However, with such an attachment structure, the force that presses the slide 2 downward from the crown 9 when the workpiece 15 is pressed by the upper mold 3 and the lower mold 6 to process is extremely strong. The slide 2 and the upper mold 3 are easily deformed, and in addition to the force from the crown 9, the bolster 5 is supported by the bed 4 only at the lower peripheral edge, and a space is formed below the bolster 5 except for the lower peripheral edge. Therefore, the upper mold 3 and the slide 2 are deformed so as to be warped upward, and the lower mold 6 and the bolster 5 are deformed so as to be warped downward, so that the work material 15 can be pressed uniformly. As a result, the accuracy of the work material 15 as a product is reduced.

そこで、図2などに示すように、上金型3のリブ3Aとスライド2とで形成される空間3B及び下金型6のリブ6Aとボルスタ5とで形成される空間6B内に支持体30を配設する。しかも、前記支持体30をスライド2の下面やボルスタ5の上面に一端部を固定し、他端部で前記被加工材料15を加工するための前記上金型3の成形面の裏面(上面)3Cや下金型6の成形面の裏面(下面)6Cを押圧した状態或いは前記上金型3の成形面の裏面(上面)3Cや下金型6成形面の裏面(下面)6Cとは隙間を存した状態又は隙間を存しない状態で前記空間3B、6B内に配設する。 Therefore, as shown in FIG. 2 and the like, a support 30 is provided in a space 3B formed by the rib 3A of the upper mold 3 and the slide 2 and in a space 6B formed by the rib 6A of the lower mold 6 and the bolster 5. Is disposed. Moreover, one end of the support 30 is fixed to the lower surface of the slide 2 or the upper surface of the bolster 5, and the rear surface (upper surface) of the molding surface of the upper mold 3 for processing the workpiece 15 at the other end. 3C and the back surface (lower surface) 6C of the molding surface of the lower mold 6 are pressed, or the back surface (upper surface) 3C of the molding surface of the upper mold 3 and the back surface (lower surface) 6C of the molding surface of the lower mold 6 It is arranged in the spaces 3B and 6B in a state where there is no gap or in a state where there is no gap.

以下、図8乃至図12に基づき、この支持体30について詳述する。先ず、直方体形状の固定台31がスライド2の下面やボルスタ5の上面に固定され、中央部に角部が円弧状に形成された角孔32及び所定縁部に角孔33が開設された取付台34が各角部においてボルト35を介して前記固定台31上に固定される。   Hereinafter, the support 30 will be described in detail with reference to FIGS. First, a rectangular parallelepiped-shaped fixing base 31 is fixed to the lower surface of the slide 2 or the upper surface of the bolster 5, and a square hole 32 having a corner formed in an arc shape at the center and a square hole 33 formed at a predetermined edge are provided. A base 34 is fixed on the fixed base 31 via bolts 35 at each corner.

37は円柱状の作動駒で、中央部に断面形状が円形の案内孔36が開設されると共に上面の対称位置には高さレベルが異なる段差部38、38が形成される。即ち、この高さレベルの異なる各段差部38の最下部から反時計回りで最上部に向けて徐々に高くなるように連続した傾斜面39が形成される。   Reference numeral 37 denotes a cylindrical operating piece, which has a guide hole 36 having a circular cross section at the center, and step portions 38 and 38 having different height levels are formed at symmetrical positions on the upper surface. That is, the continuous inclined surface 39 is formed so as to gradually increase from the lowermost portion of each stepped portion 38 having a different height level counterclockwise toward the uppermost portion.

40は前記作動駒37上に配設され該作動駒37と同径の円柱状の押出駒で、上面中央部に規制溝41が形成されると共に下面中央部にその下部周囲の一部が切除されて断面が長円形に形成された円柱状の案内ピン42が下方に突設される。また、押出駒40の下面の周縁部の対称位置には高さレベルが異なる段差部44、44が形成される。即ち、この高さレベルの異なる各段差部44の最下部から反時計回りで最上部に向けて徐々に高くなるように連続した傾斜面45が形成される。なお、前記傾斜面39、45は、各段差部38、44の最下部から反時計回りで最上部に向けて徐々に高くなるように連続して形成したが、これに限らず、各段差部38、44の最上部から反時計回りで最下部に向けて徐々に低くなるように連続して形成してもよく、言い換えると、最下部から時計回りで最上部に向けて徐々に高くなるように連続して形成してもよい。   Reference numeral 40 denotes a cylindrical push-out piece disposed on the operating piece 37 and having the same diameter as the operating piece 37. A restriction groove 41 is formed at the center of the upper surface, and a part around the lower portion is cut off at the center of the lower surface. Then, a cylindrical guide pin 42 having a cross section formed in an oval shape protrudes downward. Further, step portions 44 and 44 having different height levels are formed at symmetrical positions on the peripheral edge portion of the lower surface of the extrusion piece 40. That is, the continuous inclined surface 45 is formed so as to gradually increase from the lowermost portion of each stepped portion 44 having a different height level counterclockwise toward the uppermost portion. The inclined surfaces 39 and 45 are continuously formed so as to gradually increase from the lowermost part of the stepped parts 38 and 44 toward the uppermost part in the counterclockwise direction. 38, 44 may be continuously formed so as to gradually decrease from the uppermost part in the counterclockwise direction toward the lowermost part, in other words, gradually from the lowermost part toward the uppermost part in the clockwise direction. It may be formed continuously.

46は高さ調整駒で、下面中央部に下方に突設した規制ピン(図示せず)が押出駒40の前記規制溝41内に上方から嵌合した状態でボルト47を介して押出駒40上に固定される。   Reference numeral 46 denotes a height adjusting piece, and a restricting pin (not shown) projecting downward from a central portion of the lower surface is fitted into the restricting groove 41 of the extruding piece 40 from above with a bolt 47 interposed therebetween. Fixed on top.

なお、前記傾斜面39、45は作動駒37上面の全域、押出駒40下面の全域に亘って形成しなくともよい。   The inclined surfaces 39 and 45 may not be formed over the entire area of the upper surface of the operating piece 37 and the entire area of the lower surface of the pushing piece 40.

従って、固定台31上に固定された取付台34上に作動駒37を載置した状態で、高さ調整駒46が固定された押出駒40の案内ピン42を作動駒37の案内孔36を貫通させて、更にこの案内ピン42の下端部を取付台34の角孔32に嵌合させると、案内ピン42の円筒状部分は案内孔36に嵌合しているので作動駒37は回動可能であるが、案内ピン42下部の切除された断面が長円形の部分が角孔32に嵌合しているので押出駒40及び高さ調整駒46は回動できない。   Therefore, in a state where the operation piece 37 is placed on the mounting base 34 fixed on the fixed base 31, the guide pin 42 of the push piece 40 to which the height adjustment piece 46 is fixed is inserted into the guide hole 36 of the operation piece 37. When the lower end portion of the guide pin 42 is further fitted into the square hole 32 of the mount 34, the cylindrical portion of the guide pin 42 is fitted into the guide hole 36, so that the operating piece 37 rotates. Although it is possible, since the cut-out cross-section of the lower part of the guide pin 42 is fitted in the square hole 32, the push piece 40 and the height adjustment piece 46 cannot rotate.

また、固定駒49の上面中央部に上下方向に延びて開設された収納溝50内に側面部にその回動軸線方向と直交する方向に螺子孔51が開設された回動軸体52が回動可能に上方向から挿入され、この固定駒49の下部は前記取付台34の角孔33に挿入され位置決め固定される。一方、作動駒37の側面に突設された取付部54の上面中央部に上下方向に延びて開設された取付溝55内に側面部にその回動軸線方向と直交する方向に孔56が開設された軸体57が回動可能に上方向から挿入される。そして、取付部54の側面には貫通孔58が開設されると共に固定駒49の側面にも貫通孔59が開設される。 In addition, a rotating shaft body 52 in which a screw hole 51 is formed in a side surface portion in a direction perpendicular to the rotating axis direction in a storage groove 50 that extends in the vertical direction at the center of the upper surface of the fixed piece 49 is rotated. It is movably inserted from above, and the lower part of the fixed piece 49 is inserted into the square hole 33 of the mounting base 34 and fixed. On the other hand, a hole 56 is formed in the side surface of the mounting groove 55 that extends in the vertical direction at the center of the upper surface of the mounting portion 54 protruding from the side surface of the operating piece 37 in a direction perpendicular to the rotational axis direction. The shaft body 57 thus inserted is rotatably inserted from above . A through hole 58 is opened on the side surface of the mounting portion 54 and a through hole 59 is also opened on the side surface of the fixed piece 49.

従って、高さ調整用ボルト60が作動駒37の側面に突設された取付部54の側面に水平方向に開設された貫通孔58、軸体57の孔56及び固定駒49の側面に水平方向に開設された貫通孔59を介して回動軸体52の螺子孔51に螺合し、この高さ調整用ボルト60を回動させることにより、前記軸体57が高さ調整用ボルト60に沿って移動することによって、作動駒37が前記押出駒40の案内ピン42を支点として回動することとなる。この作動駒37の回動により、図9に示すように、作動駒37の段差部38、38と押出駒40の段差部44、44とが近接しているときには、スライド2の下面やボルスタ5の上面からの高さ調整駒46の高さレベルは最も低く(図9及び図10参照)、逆に図11に示すように、両段差部38、38と44、44とが離れるにつれて高くなる(図13参照)。 Accordingly, the height adjusting bolt 60 is horizontally provided on the side surface of the mounting portion 54 projecting from the side surface of the operating piece 37 in the horizontal direction, the through hole 58 formed in the horizontal direction, the hole 56 of the shaft body 57, and the side surface of the fixing piece 49. The shaft body 57 is turned into the height adjusting bolt 60 by being screwed into the screw hole 51 of the rotating shaft body 52 through the through-hole 59 opened in, and rotating the height adjusting bolt 60. By moving along, the operating piece 37 rotates with the guide pin 42 of the pushing piece 40 as a fulcrum . 9, when the stepped portions 38 and 38 of the operating piece 37 and the stepped portions 44 and 44 of the pushing piece 40 are close to each other as shown in FIG. The height level of the height adjustment piece 46 from the top surface is the lowest (see FIG. 9 and FIG. 10), and conversely, as shown in FIG. (See FIG. 13).

即ち、支持体30の高さレベルの調整動作を模式的に表した作動駒37、押出駒40等の展開図である図13において、この図13左部では作動駒37の段差部38、38と押出駒40の段差部44、44とが近接して高さ調整駒46の高さレベルは最も低く、図13右部では両段差部38、38と44、44とが離れて高い。   That is, in FIG. 13 which is a developed view of the operating piece 37, the pushing piece 40, etc. schematically showing the adjustment operation of the height level of the support 30, in the left part of FIG. And the stepped portions 44 and 44 of the extrusion piece 40 are close to each other, and the height level of the height adjusting piece 46 is the lowest, and in the right part of FIG.

この場合、前記高さ調整用ボルト60の頭部の近くの軸部には周囲に案内溝60Aが開設され、前記高さ調整用ボルト60が回動した際に軸体57に上面から開設されて前記孔56に連通する収納孔61に螺合したガイドピン62の下端部が前記案内溝60Aに沿って案内されるので、前記高さ調整用ボルト60と共に取付部54(作動駒37)が移動することとなる。 In this case, a guide groove 60A is formed around the shaft near the head of the height adjusting bolt 60, and is opened from the upper surface of the shaft body 57 when the height adjusting bolt 60 is rotated. Since the lower end portion of the guide pin 62 screwed into the storage hole 61 communicating with the hole 56 is guided along the guide groove 60A, the mounting portion 54 (operating piece 37) is mounted together with the height adjusting bolt 60. Will move.

作業者がこの高さ調整用ボルト60の回動による高さ調整駒46の高さレベルを把握するために、目盛66が付されると共に位置決め用のラック部67が形成された位置決め部材68をネジ69により固定された取付部材70の2つの下部突部が前記取付台34に開設された取付孔65、65に挿入されて取付部材70がネジ72により取付台34に固定されているので、作業者は前記目盛66を見ながら、前記ラック部67が作動駒37の側面に形成された位置決め用のラック部71に噛合した所望の位置でネジ69を回動させることにより位置決め固定することができる(図12参照)。   In order for the operator to grasp the height level of the height adjusting piece 46 by the rotation of the height adjusting bolt 60, a positioning member 68 provided with a scale 66 and a positioning rack portion 67 is provided. Since the two lower protrusions of the mounting member 70 fixed by the screw 69 are inserted into the mounting holes 65 and 65 formed in the mounting base 34 and the mounting member 70 is fixed to the mounting base 34 by the screw 72, While looking at the scale 66, the operator can fix the positioning by rotating the screw 69 at a desired position where the rack portion 67 is engaged with the positioning rack portion 71 formed on the side surface of the operating piece 37. Yes (see FIG. 12).

以上のように、前記上金型3をスライド2に、また下金型6をボルスタ5に取り付ける前に、これらスライド2、上金型3、ボルスタ5及び下金型6のたわみを極力少なくすべく、両金型3、6の空間3B、6B内に収まるように前記スライド2、ボルスタ5の適宜の位置に適宜の数の支持体30を取り付ける。   As described above, before the upper die 3 is attached to the slide 2 and the lower die 6 is attached to the bolster 5, the deflection of the slide 2, the upper die 3, the bolster 5 and the lower die 6 is reduced as much as possible. Therefore, an appropriate number of support bodies 30 are attached to appropriate positions of the slide 2 and the bolster 5 so as to be accommodated in the spaces 3B and 6B of the molds 3 and 6, respectively.

しかも、この支持体30の高さ調整駒46のスライド2下面やボルスタ5上面からの高さレベルを高さ調整用ボルト60の回動により調整できるので(図13参照)、更には作業者はこの高さ調整用ボルト60の回動による高さ調整駒46の高さレベルを把握するために目盛66を見ながら調整することができるので(図12参照)、一目瞭然に且つ確実に適宜な高さレベルに調整することができる。   Moreover, the height level of the support 30 from the lower surface of the slide 2 and the upper surface of the bolster 5 can be adjusted by rotating the height adjusting bolt 60 (see FIG. 13). Since it can be adjusted while looking at the scale 66 in order to grasp the height level of the height adjusting piece 46 due to the rotation of the height adjusting bolt 60 (see FIG. 12), the appropriate height can be clearly and surely understood. Can be adjusted to the level.

これにより、前記空間3B、6B内の適宜位置に支持体30を配設することにより、両金型の強度を増加させることができ、被加工材料15を加圧して加工を施す際に、上金型3及び下金型6の変形、詳述すると、前記上金型3の成形面及び下金型6の成形面の変形を、前記上金型3の成形面の裏面3C及び下金型6の成形面の裏面6Cを各支持体30で押圧することにより極力防止でき、被加工材料15の製品としての精度が落ちることが防止される。 Thus, the space 3B, by arranging the support body 30 at an appropriate position within 6B, it is possible to increase the strength of the molds, when subjected to processing pressurizes the material to be processed 15, the upper Deformation of the mold 3 and the lower mold 6, more specifically, the deformation of the molding surface of the upper mold 3 and the molding surface of the lower mold 6, the rear surface 3C of the molding surface of the upper mold 3 and the lower mold 6 can be prevented as much as possible by pressing the back surface 6C of the molding surface with each support 30, and the accuracy of the work material 15 as a product is prevented from being lowered.

以上が、前記支持体30の高さ調整駒46のスライド2下面やボルスタ5上面からの高さレベルを作業者が手動で調整できる実施形態であるが、次に自動で調整できる実施形態につき、図14に基づき説明する。この場合、第1の実施形態で用いた図番と同一の図番は同一の機能又は類似の機能を果たすものであり、第1の実施形態と異なる点についてのみ説明する。   The above is an embodiment in which the operator can manually adjust the height level from the lower surface of the slide 2 and the upper surface of the bolster 5 of the height adjusting piece 46 of the support 30. This will be described with reference to FIG. In this case, the same drawing numbers as those used in the first embodiment perform the same or similar functions, and only differences from the first embodiment will be described.

先ず、80は駆動モータで、その出力軸に固定された歯車81に支持台82に支軸83が支持された歯車84が噛合する。そして、取付台34に固定された一対の支持片85に回動可能に支持されたウォーム歯車86の軸部と前記支軸83との間にタイミングベルト87が張架されている。また、作動駒37等を挟んだ前記一対の支持片85及びウォーム歯車86と対向する位置に、同様に一対の支持片85及びウォーム歯車86が設けられる。そして、前記作動駒37の周側部に全周に亘って形成された歯車88に前記ウォーム歯車86、86が噛合している。   First, 80 is a drive motor, and a gear 84 having a support shaft 83 supported by a support 82 is engaged with a gear 81 fixed to the output shaft. A timing belt 87 is stretched between the shaft 83 of the worm gear 86 rotatably supported by a pair of support pieces 85 fixed to the mount 34 and the support shaft 83. Similarly, a pair of support pieces 85 and a worm gear 86 are provided at positions facing the pair of support pieces 85 and the worm gear 86 with the operation piece 37 and the like interposed therebetween. The worm gears 86 and 86 are meshed with a gear 88 formed on the peripheral side of the operating piece 37 over the entire circumference.

従って、駆動モータ80が駆動すると、歯車81、84が回転し、タイミングベルト87を介してウォーム歯車86が回転するので、歯車88を介して前記作動駒37が回動することにより、前述したように、支持体30の高さ調整駒46のスライド2下面やボルスタ5上面からの高さレベルを調整できる。   Therefore, when the drive motor 80 is driven, the gears 81 and 84 are rotated, and the worm gear 86 is rotated via the timing belt 87. Further, the height level of the height adjusting piece 46 of the support 30 from the lower surface of the slide 2 and the upper surface of the bolster 5 can be adjusted.

なお、スライド2下面やボルスタ5上面に固定された固定台31上に取付台34を固定するようにしたが、両台を当初より一体に構成してもよく、また押出駒40と高さ調整駒46とを固定するようにしたが、両駒を当初より一体に構成してもよい。   Although the mounting base 34 is fixed on the fixing base 31 fixed to the lower surface of the slide 2 or the upper surface of the bolster 5, both the bases may be integrally formed from the beginning, and the height of the extrusion piece 40 is adjusted. Although the piece 46 is fixed, both pieces may be integrally formed from the beginning.

なお、以上の実施形態はプレス金型装置を例として説明したが、本発明は金型内に空間のある鍛造金型などにも適用できる。   Although the above embodiment has been described by taking a press die apparatus as an example, the present invention can also be applied to a forging die having a space in the die.

以上本発明の実施形態について説明したが、上述の説明に基づいて当業者にとって種々の代替例、修正又は変形が可能であり、本発明はその趣旨を逸脱しない範囲で前述の種々の代替例、修正又は変形を包含するものである。   Although the embodiments of the present invention have been described above, various alternatives, modifications, and variations can be made by those skilled in the art based on the above description, and the present invention is not limited to the various alternatives described above without departing from the spirit of the present invention. It includes modifications or variations.

プレス金型装置の正面図である。It is a front view of a press die apparatus. 下金型上に被加工材料を載置した状態のプレス金型装置の部分断面図である。It is a fragmentary sectional view of the press die apparatus of the state which mounted the to-be-processed material on the lower metal mold | die. 上金型がブランクホルダに当接する寸前のプレス金型装置の部分断面図である。It is a fragmentary sectional view of the press die apparatus just before an upper metal mold | die contacts a blank holder. 上金型とブランクホルダで被加工材料を押えた状態のプレス金型装置の部分断面図である。It is a fragmentary sectional view of the press die apparatus of the state which pressed the work material with the upper die and the blank holder. 上金型、ブランクホルダ及び下金型で被加工材料を加工成形した状態のプレス金型装置の部分断面図である。It is a fragmentary sectional view of the press die apparatus of the state which processed the work material with the upper metal mold | die, the blank holder, and the lower metal mold | die. ボルスタの斜視図である。It is a perspective view of a bolster. ボルスタへの下金型の取り付け状態を示す部分斜視図である。It is a fragmentary perspective view which shows the attachment state of the lower metal mold | die to a bolster. 支持体の分解斜視図である。It is a disassembled perspective view of a support body. スライド下面やボルスタ上面からの高さ調整駒の高さレベルが最も低い状態の支持体の斜視図である。It is a perspective view of the support body in the state where the height level of the height adjustment piece from the slide lower surface and the bolster upper surface is the lowest. 図9の反対側から見た支持体の斜視図である。It is a perspective view of the support body seen from the opposite side of FIG. スライド下面やボルスタ上面からの高さ調整駒の高さレベルが最も高い状態の支持体の斜視図である。It is a perspective view of the support body in the state where the height level of the height adjustment piece from the slide lower surface and the bolster upper surface is the highest. 目盛が付された位置決め部材と作動駒と押出駒の要部拡大斜視図である。It is a principal part expansion perspective view of the positioning member with which the scale was attached | subjected, the operation piece, and the extrusion piece. 支持体の高さレベルの調整動作を模式的に表した作動駒等の展開図である。It is an expanded view of the operation piece etc. which expressed the adjustment operation of the height level of a support body typically. 第2の実施形態の支持体の斜視図である。It is a perspective view of the support body of 2nd Embodiment.

符号の説明Explanation of symbols

1 プレス金型装置
2 スライド
3 上金型
5 ボルスタ
6 下金型
15 被加工材料
30 支持体
34 取付台
37 作動駒
38 段差部
39 傾斜面
40 押出駒
44 段差部
45 傾斜面
46 高さ調整駒
60 高さ調整用ボルト
DESCRIPTION OF SYMBOLS 1 Press die apparatus 2 Slide 3 Upper die 5 Bolster 6 Lower die 15 Work material 30 Support body 34 Mounting stand 37 Acting piece 38 Step part 39 Inclined surface 40 Extrusion piece 44 Step part 45 Inclined surface 46 Height adjustment piece 60 Bolt for height adjustment

Claims (1)

上金型が設けられた上下動可能なスライドと、下金型が設けられたボルスタとを備え、前記上金型と前記下金型とで被加工材料を加圧して加工を施すプレス金型装置において、
前記スライドの下面と前記ボルスタの上面の両者又はいずれか一方に前記被加工材料を加工するための前記上金型及び下金型の成形面の裏面を押圧するように又は前記上金型か下金型のいずれかの成形面の裏面を押圧するように固定された支持体を備え、
前記支持体を前記スライドの下面と前記ボルスタの上面の両者又はいずれか一方に固定されると共に孔が開設された取付台と、前記スライドの下面と前記ボルスタの上面の両者又はいずれか一方からの高さレベルを調整するために前記取付台上で回動可能であると共に案内孔が開設された作動駒と、この作動駒に開設された前記案内孔を挿通すると共に前記取付台に開設された前記孔に下部に設けられた案内ピンが挿入してこの案内ピンに案内されて回転可能になされた前記作動駒上に回転不能に且つ上下動可能に配設される高さ調整体とから構成し、
前記作動駒の上面に高さレベルが異なる第1段差部を形成すると共にこの第1段差部の最下部から最上部に向けて徐々に高くなるように連続した第1傾斜面を形成し、前記高さ調整体の下面に高さレベルが異なる第2段差部を形成すると共にこの第2段差部の最下部から最上部に向けて徐々に高くなるように連続した第2傾斜面を形成し、
前記取付台に設けた固定駒の上下方向に延びた収納溝内に側面に回動軸線方向と直交する方向に螺子孔が開設された回動軸体が回動可能に上方から挿入されると共に前記作動駒の側面に設けられた取付部の上下方向に延びた取付溝内にその側面に回動軸線方向と直交する方向に孔が開設された軸体が回動可能に上方から挿入され、
高さ調整用ボルトが前記取付部の側面に水平方向に開設された貫通孔、前記軸体に開設された前記孔、前記固定駒の側面に水平方向に開設された貫通孔を介して前記回動軸体の螺子孔に螺合し、
前記高さ調整用ボルトの回動により前記軸体が該高さ調整用ボルトに沿って移動することにより前記作動駒を前記案内ピンを支点として回動させて、前記第1段差部と第2段差部とを接離することにより前記高さ調整体の高さレベルを調整することを特徴とするプレス金型装置。
A press mold that includes a slide capable of moving up and down provided with an upper mold and a bolster provided with a lower mold, and pressurizes a material to be processed by the upper mold and the lower mold. In the device
The lower surface of the slide and the upper surface of the bolster may be pressed against the back surface of the molding surface of the upper mold and the lower mold for processing the material to be processed, or the upper mold or the lower Comprising a support fixed so as to press the back side of one of the molding surfaces of the mold,
The support is fixed to both or either one of the lower surface of the slide and the upper surface of the bolster, and the mounting base is provided with a hole, and from both or either one of the lower surface of the slide and the upper surface of the bolster In order to adjust the height level, it is possible to rotate on the mounting base, and an operation piece having a guide hole is opened . composed of a height adjustment member guide pin provided on the lower portion is non-rotatably and vertically movably disposed to be guided to the rotatable made the on the actuating piece on the guide pin inserted in the hole And
A first stepped portion having a different height level is formed on the upper surface of the operating piece, and a first inclined surface is formed so as to gradually increase from the lowest portion to the uppermost portion of the first stepped portion. Forming a second stepped portion having a different height level on the lower surface of the height adjusting body and forming a second inclined surface that continuously increases from the bottom to the top of the second stepped portion;
A rotating shaft body having a screw hole formed in a side surface in a direction orthogonal to the rotating axis direction in a storage groove extending in the vertical direction of the fixed piece provided on the mounting base is rotatably inserted from above. In a mounting groove extending in the vertical direction of the mounting portion provided on the side surface of the operating piece, a shaft body having a hole formed in the side surface in a direction perpendicular to the rotational axis direction is rotatably inserted from above.
The height adjusting bolt rotates through a through hole opened in the horizontal direction on the side surface of the mounting portion, the hole opened in the shaft body, and a through hole opened in the horizontal direction on the side surface of the fixed piece. Screwed into the screw hole on the shaft,
When the height adjustment bolt rotates, the shaft moves along the height adjustment bolt, thereby rotating the operation piece with the guide pin as a fulcrum , and the first step portion and the second step portion. A press mold apparatus, wherein a height level of the height adjusting body is adjusted by contacting and separating a step portion.
JP2006007817A 2006-01-16 2006-01-16 Press mold equipment Expired - Fee Related JP4617262B2 (en)

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CN111872222B (en) * 2020-06-12 2021-08-27 北京航空航天大学 Large-size high-rigidity double-sided incremental forming machine tool
JP7297014B2 (en) * 2021-07-16 2023-06-23 株式会社ジーテクト Press mold
CN114682681B (en) * 2022-03-31 2023-05-12 慕思健康睡眠股份有限公司 Mold and process for machining irregular plate
CN120379829A (en) * 2023-07-28 2025-07-25 埃尔法系统株式会社 Stamping device
CN119427522B (en) * 2024-11-29 2026-01-23 镇江经济技术开发区建设工程质量中心试验室 Quick drawing of patterns die filling device of impervious test block of concrete

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