JP4630992B2 - Ultrasonic inspection method and ultrasonic inspection apparatus used therefor - Google Patents
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Description
本発明は、超音波検査方法及びこれに用いる超音波検査装置に関する。さらに詳しくは、送信子から試験体に超音波を入射させ、前記試験体に板波を発生させると共に、前記試験体内から漏洩する超音波を受信子で受信することにより試験体の検査を行う超音波検査方法及びこれに用いる超音波検査装置に関する。 The present invention relates to an ultrasonic inspection method and an ultrasonic inspection apparatus used therefor. More specifically, an ultrasonic wave is incident on the test body from the transmitter, a plate wave is generated on the test body, and the ultrasonic wave leaking from the test body is received by the receiver so that the test body is inspected. The present invention relates to an ultrasonic inspection method and an ultrasonic inspection apparatus used therefor.
従来、異種材料の接着界面の剥離検査手法として、タッピング試験(打音試験)が実施されている。しかしながら、聴音検査である官能試験のため、検査員の体調や周囲の雑音等の影響を受け易いため評価の客観性に乏しく、また、記録方法はタッピングによる異音発生箇所を手動でマーキングするため、記録の管理がアナログ的であり、記録の保管、管理が煩雑となっていた。 2. Description of the Related Art Conventionally, a tapping test (sound hit test) has been performed as a method for inspecting the adhesion interface of different materials. However, because it is a sensory test that is an auditory test, it is easily affected by the physical condition of the inspector and surrounding noise, so the evaluation is not objective, and the recording method is used to manually mark the location where abnormal noise occurs due to tapping. The management of records is analog, and the storage and management of records is complicated.
また、超音波を用いた剥離検査手法として、図11に示すように、超音波を界面に対し垂直に入射し、その界面からの反射信号強度の大小から評価する垂直反射法が一般に行われている。しかしながら、図11(a)に示すように、例えば断熱材101’が超音波の高減衰材料である場合、外面側から入射し断熱材101’を通過して薄板102’まで到達し、そこで反射して再度断熱材101’を通過して外面側のセンサ200に到達する超音波成分A、薄板102’底面からの超音波成分B及び欠陥(剥離)D’での反射信号Cはいずれも非常に少なく、信号が電気ノイズレベル以下となり、断熱材101’と薄板102’との界面の接着状況を評価するのは困難であった。 As a peeling inspection method using ultrasonic waves, as shown in FIG. 11, a vertical reflection method is generally performed in which ultrasonic waves are incident perpendicularly to the interface and evaluation is performed based on the magnitude of the reflected signal intensity from the interface. Yes. However, as shown in FIG. 11A, for example, when the heat insulating material 101 ′ is an ultrasonic high attenuation material, it enters from the outer surface side, passes through the heat insulating material 101 ′, reaches the thin plate 102 ′, and is reflected there. Then, the ultrasonic component A that passes through the heat insulating material 101 ′ again and reaches the sensor 200 on the outer surface side, the ultrasonic component B from the bottom surface of the thin plate 102 ′, and the reflection signal C at the defect (peeling) D ′ are all very Therefore, it was difficult to evaluate the adhesion state of the interface between the heat insulating material 101 ′ and the thin plate 102 ′.
高減衰材料の超音波検査として、一般に超音波の減衰の影響を少なくするため超音波の周波数を下げて検査を行っている。しかし、図11(b)に示すように、波長が長くなり、薄板102’と断熱材101’の界面からの信号Aと薄板102’底面からの信号Bが分離困難となり、欠陥(剥離)D’での反射信号Cとの差異が明瞭に表れないため、界面の信号強度による剥離評価が困難なものとなっていた。また、垂直反射法では、薄板102’と断熱材101’の界面の欠陥D’が空隙を有してなければ、欠陥D’からの反射信号を検出することができない。そのため、界面に欠陥D’が存在していても、薄板102’と断熱材101’とが接触して空隙が形成されていない欠陥を検出することが困難であった。 As an ultrasonic inspection of high-attenuation materials, in general, inspection is performed by lowering the frequency of ultrasonic waves in order to reduce the influence of ultrasonic attenuation. However, as shown in FIG. 11 (b), the wavelength becomes longer, and it becomes difficult to separate the signal A from the interface between the thin plate 102 ′ and the heat insulating material 101 ′ and the signal B from the bottom surface of the thin plate 102 ′, resulting in a defect (peeling) D. Since the difference from the reflected signal C at 'does not appear clearly, it was difficult to evaluate the peeling based on the signal strength at the interface. Further, in the vertical reflection method, the reflection signal from the defect D ′ cannot be detected unless the defect D ′ at the interface between the thin plate 102 ′ and the heat insulating material 101 ′ has a gap. For this reason, it is difficult to detect a defect in which a gap is not formed by contact between the thin plate 102 ′ and the heat insulating material 101 ′ even if the defect D ′ exists at the interface.
また、他の検査方法として、例えば特許文献1,2に記載の如き検査方法が知られている。特許文献1に記載の検査方法では、中心点を挟み対をなす送信子及び受信子を複数組配置してセンサヘッドを構成し、各受信子が受信した受信信号の特徴量を各走査位置毎に抽出して合成画像を生成するものである。そのため、構造が複雑となり、また画像処理も煩雑なものとなっていた。 As other inspection methods, for example, the inspection methods described in Patent Documents 1 and 2 are known. In the inspection method described in Patent Document 1, a sensor head is configured by arranging a plurality of pairs of transmitters and receivers sandwiching a center point, and a feature amount of a received signal received by each receiver is determined for each scanning position. To generate a composite image. Therefore, the structure is complicated and the image processing is complicated.
また、特許文献2に記載の検査方法では、試験体の一側に送信子と受信子を設け反射波によって試験体の欠陥部を検査するものである。しかし、試験体が薄板である場合、上述の垂直反射法と同様に界面の剥離評価は困難であった。
かかる従来の実情に鑑みて、本発明は、簡素な構成で、薄板等の板厚の薄い部材を含む多層構造体であっても、界面の剥離等の欠陥を迅速且つ精密に検出することの可能な超音波検査方法及びこれに用いる超音波検査装置を提供することを目的とする。 In view of such conventional circumstances, the present invention can detect defects such as interface peeling quickly and accurately even in a multilayer structure including a thin member such as a thin plate with a simple configuration. An object is to provide a possible ultrasonic inspection method and an ultrasonic inspection apparatus used therefor.
上記目的を達成するため、本発明に係る超音波検査方法の特徴は、送信子から試験体に超音波を入射させ、前記試験体に板波を発生させると共に、前記試験体内から漏洩する超音波を受信子で受信することにより試験体の検査を行う方法において、前記試験体は超音波の入射側に位置し且つ超音波が透過可能な第一部材と、板波が伝播可能な第二部材とを少なくとも含む2層以上の多層構造体であり、前記第一部材は超音波の高減衰材料よりなり、前記超音波は前記試験体での減衰を低減するよう低周波帯域の超音波であり、前記第一部材より前記超音波を入射して前記第二部材に板波を発生させ、前記第二部材を伝播した前記板波から生じる漏洩波を受信し、その受信信号の振幅により前記送信子又は受信子の超音波の送受信方向における前記送信子又は受信子と前記第二部材との間に存在する欠陥を検出することにある。 In order to achieve the above object, the ultrasonic inspection method according to the present invention is characterized in that an ultrasonic wave is incident on a test body from a transmitter, a plate wave is generated on the test body, and an ultrasonic wave leaks from the test body. In the method of inspecting the test body by receiving the signal with the receiver, the test body is located on the incident side of the ultrasonic wave, the first member capable of transmitting the ultrasonic wave, and the second member capable of transmitting the plate wave The first member is made of a high-attenuation material of ultrasonic waves, and the ultrasonic waves are ultrasonic waves in a low frequency band so as to reduce attenuation in the test body. The ultrasonic wave is incident from the first member to generate a plate wave on the second member, and a leakage wave generated from the plate wave propagated through the second member is received, and the transmission is performed according to the amplitude of the received signal. In the direction of ultrasound transmission / reception Serial is to detect defects present between the transmission element or the receivers second member.
送信子から試験体内部を介して受信子に伝播する超音波は、その伝播経路中に存在する欠陥によって伝播効率が著しく低下し、受信子で受信される受信信号の信号強度は低下することとなる。そのため、上記特徴により、第二部材を伝播後の超音波を受信することで、受信信号の振幅により送信子又は受信子と前記第二部材との間に存在する欠陥を確実に検出することができる。さらに、部材全体を振動させながら伝播する板波を用いることで、薄板と断熱材とが接触して空隙が形成されていない欠陥が存在していたとしても、板波の伝播により面内拘束力が開放されるため欠陥に空隙が生じるので、空隙が形成されていない欠陥であっても確実に検出することができ、第一、第二部材の接着状態を評価することができる。 The ultrasonic wave propagating from the transmitter to the receiver through the inside of the test body has a significantly reduced propagation efficiency due to defects existing in the propagation path, and the signal strength of the received signal received by the receiver is reduced. Become. Therefore, by receiving the ultrasonic wave after propagating through the second member, it is possible to reliably detect a defect existing between the transmitter or the receiver and the second member based on the amplitude of the received signal. it can. Furthermore, by using a plate wave that propagates while vibrating the entire member, even if there is a defect in which the thin plate is in contact with the heat insulating material and no gap is formed, the in-plane restraint force is caused by the propagation of the plate wave. Since the gap is opened, a gap is generated in the defect. Therefore, even a defect in which no gap is formed can be reliably detected, and the adhesion state of the first and second members can be evaluated.
また、前記送信子及び受信子は気体を介して前記試験体に対して前記超音波を送受信することが望ましい。また、前記送信子及び受信子を試験体表面に沿って走査するようにすることが望ましい。 Moreover, it is desirable that the transmitter and the receiver transmit and receive the ultrasonic waves to and from the test body via gas. It is desirable that the transmitter and the receiver are scanned along the surface of the specimen.
上記目的を達成するため、上記のいずれかに記載の超音波検査方法に用いる超音波検査装置の特徴は、前記試験体は超音波の入射側に位置し且つ超音波が透過可能な第一部材と、板波が伝播可能な第二部材とを少なくとも含む2層以上の多層構造体であり、前記第一部材は超音波の高減衰材料よりなり、前記超音波は前記試験体での減衰を低減するよう低周波帯域の超音波であり、前記第一部材より前記超音波を入射して前記第二部材に板波を発生させ、前記第二部材を伝播した前記板波から生じる漏洩波を受信し、その受信信号の振幅により前記送信子又は受信子の超音波の送受信方向における前記第一部材内部又は前記第一部材と前記第二部材との界面の欠陥を検出することにある。
In order to achieve the above object, the ultrasonic inspection apparatus used in the ultrasonic inspection method according to any one of the above is characterized in that the test body is located on an ultrasonic incident side and the first member is capable of transmitting ultrasonic waves. And at least a second member capable of propagating a plate wave. The first member is made of a high-attenuation material of ultrasonic waves, and the ultrasonic waves are attenuated by the test body. It is an ultrasonic wave in a low frequency band so as to reduce, and the ultrasonic wave is incident on the second member to generate a plate wave on the second member, and a leaky wave generated from the plate wave propagated through the second member The object is to detect defects in the first member or in the interface between the first member and the second member in the transmission / reception direction of the ultrasonic waves of the transmitter or the receiver based on the amplitude of the received signal.
上記本発明に係る超音波検査方法およびこれに用いる超音波検査装置の特徴によれば、簡素な構成で、薄板等の板厚の薄い部材を含む多層構造体であっても、界面の剥離等の欠陥を迅速且つ精密に検出することが可能となった。 According to the characteristics of the ultrasonic inspection method according to the present invention and the ultrasonic inspection apparatus used therefor, even in a multilayer structure including a thin member such as a thin plate with a simple configuration, peeling of the interface, etc. This makes it possible to quickly and accurately detect defects.
本発明の他の目的、構成及び効果については、以下の発明の実施の形態の項から明らかになるであろう。 Other objects, configurations, and effects of the present invention will become apparent from the following embodiments of the present invention.
次に、添付図面を参照しながら、本発明の第一実施形態について説明する。
本実施形態では、試験体100として、図2、3に示すように、アルミニウムよりなるハニカム構造体103の表裏に第二部材となるアルミニウムよりなる薄板102が位置し、その外側に第一部材となる断熱材101が塗布されたものを用いる。このような構造の多層構造体は、例えば、ロケットの衛星フェアリング部の外装に用いられる。そして、この断熱材101と薄板102との接合面に生じた剥離部の位置、形状、寸法等を検出する場合を例にとって説明する。
Next, a first embodiment of the present invention will be described with reference to the accompanying drawings.
In the present embodiment, as shown in FIGS. 2 and 3, as the test body 100, the thin plate 102 made of aluminum serving as the second member is positioned on the front and back of the honeycomb structure 103 made of aluminum, and the first member and The thing with which the heat insulating material 101 which becomes is applied is used. The multilayer structure having such a structure is used, for example, for the exterior of a satellite fairing part of a rocket. The case where the position, shape, dimension, etc. of the peeled portion generated on the joint surface between the heat insulating material 101 and the thin plate 102 is detected will be described as an example.
図1に示すように、本発明にかかる超音波検査装置1は、大略、互いに同一構造を有する送信子30及び受信子40を収納するセンサーユニット10と、このセンサーユニット10を試験体表面100aに沿って移動させるための走査ユニット20と、これらを駆動させるための駆動ユニット60と、操作・信号処理ユニット70と表示器77とにより構成されている。操作・信号処理ユニット70は、特定機能を実現するためのソフトウェアを組み込んだものである。この操作・信号処理ユニット70により、駆動ユニット60を介して送信子30、受信子40により超音波を送・受信する。そして、その受信波形を操作・信号処理ユニット70で処理し、処理結果を表示器77に表示する。 As shown in FIG. 1, an ultrasonic inspection apparatus 1 according to the present invention generally includes a sensor unit 10 that houses a transmitter 30 and a receiver 40 having the same structure as each other, and the sensor unit 10 is placed on a specimen surface 100a. It comprises a scanning unit 20 for moving along, a drive unit 60 for driving them, an operation / signal processing unit 70, and a display 77. The operation / signal processing unit 70 incorporates software for realizing a specific function. By the operation / signal processing unit 70, ultrasonic waves are transmitted / received by the transmitter 30 and the receiver 40 via the drive unit 60. Then, the received waveform is processed by the operation / signal processing unit 70, and the processing result is displayed on the display 77.
先の駆動ユニット60は、超音波検査装置1を構成する送信子30から超音波を送信させるためのファンクションジェネレーター61と、受信子40にて受信した超音波を増幅するためのプリアンプ62と、走査ユニット20の駆動モーターM1〜M3を駆動させるためのモータードライバ65とを備えている。 The previous drive unit 60 includes a function generator 61 for transmitting ultrasonic waves from the transmitter 30 constituting the ultrasonic inspection apparatus 1, a preamplifier 62 for amplifying the ultrasonic waves received by the receiver 40, and scanning. A motor driver 65 for driving the drive motors M1 to M3 of the unit 20 is provided.
走査ユニット20は、図2に示すように、大略、試験体収納ボックス24と、センサーユニット10を走査させるための走査機構25より構成されている。この走査機構25において、同図紙面垂直方向に配向した一対のY軸ガイド25a,25aが載置されており、一対のY軸スライダー25b,25bが図示しない第一の駆動モーターM1により駆動されて各Y軸ガイド25a上で摺動する。また、一対のY軸スライダー25b,25bに跨る一本のX軸ガイド25cに沿ってX軸スライダー25dが先の第二の駆動モーターM2の駆動により摺動する。Z軸スライダー25fによって、支持棒26に支持されたセンサーユニット10は、X軸スライダー25d上に設けられたZ軸ガイド25eに沿って先の第三の駆動モーターM3によりZ軸方向に駆動する。 As shown in FIG. 2, the scanning unit 20 is generally composed of a specimen storage box 24 and a scanning mechanism 25 for scanning the sensor unit 10. In this scanning mechanism 25, a pair of Y-axis guides 25a, 25a oriented in the direction perpendicular to the drawing sheet is placed, and the pair of Y-axis sliders 25b, 25b are driven by a first drive motor M1 (not shown). It slides on each Y-axis guide 25a. In addition, the X-axis slider 25d slides along the single X-axis guide 25c straddling the pair of Y-axis sliders 25b and 25b by the driving of the second drive motor M2. The sensor unit 10 supported by the support rod 26 by the Z-axis slider 25f is driven in the Z-axis direction by the third driving motor M3 along the Z-axis guide 25e provided on the X-axis slider 25d.
本実施形態では平板状の試験体100を試験体収納ボックス24の底面上の略水平な載置台24a上に載置する。先のY軸ガイド25a及びX軸ガイド25cは、試験体表面100aないし載置台24aの表面と平行を保って載置される。これら試験体100及び載置台24a上面とほぼ平行を維持しながら、例えば、図7に示す経路Rに沿って走査を行う。 In this embodiment, the flat test body 100 is placed on a substantially horizontal mounting table 24 a on the bottom surface of the test body storage box 24. The previous Y-axis guide 25a and X-axis guide 25c are placed in parallel with the surface of the test specimen 100a or the mounting table 24a. For example, scanning is performed along a path R shown in FIG. 7 while maintaining substantially parallel to the upper surfaces of the test body 100 and the mounting table 24a.
操作・信号処理ユニット70におけるモーターコントローラ72は、キーボード等の制御装置73からの入力により起動する。また、モーターコントローラ72は、モータードライバ65を介して駆動モーターM1〜M3を駆動させると共に、その座標信号を処理装置76に送り込む。 The motor controller 72 in the operation / signal processing unit 70 is activated by an input from a control device 73 such as a keyboard. The motor controller 72 drives the drive motors M <b> 1 to M <b> 3 via the motor driver 65 and sends the coordinate signals to the processing device 76.
プリアンプ62で受信された信号は、A/Dコンバーター64でデジタル化された後に処理装置76により座標信号と共に信号処理がなされ、分析結果が例えば図8の如く色調表示により表示器77に表示される。 The signal received by the preamplifier 62 is digitized by the A / D converter 64 and then subjected to signal processing together with the coordinate signal by the processing device 76, and the analysis result is displayed on the display 77 by color tone display as shown in FIG. .
次に、超音波センサユニット10の構成について説明する。超音波センサユニット10は、図3に示すように、天板15と、この天板15の周縁から垂下する側壁16とに囲まれる収納室11内に、天板15から吊り下げた2本の探触子支持柱17a,17bにより同構成からなる一対の送信子30及び受信子40を取り付ける。また、天板15には送信子30及び受信子40の傾斜を同時に調整する第一調整ねじ18が取り付けられ、その先端には、送信子30及び受信子40の傾斜を個々に調整する第二調整ねじ52が当接する二等辺三角形状の当接部19が設けられている。そして、対をなす送信子30及び受信子40間で超音波の送受信を行うことにより、試験体100内の薄板102に板波を発生させ、断熱材101内部の欠陥や、この断熱材101と薄板102との接合面における剥離を検出する。 Next, the configuration of the ultrasonic sensor unit 10 will be described. As shown in FIG. 3, the ultrasonic sensor unit 10 includes two pieces suspended from the top plate 15 in a storage chamber 11 surrounded by the top plate 15 and a side wall 16 hanging from the periphery of the top plate 15. A pair of transmitters 30 and receivers 40 having the same structure are attached by probe support columns 17a and 17b. A first adjustment screw 18 for adjusting the inclination of the transmitter 30 and the receiver 40 at the same time is attached to the top plate 15. An isosceles triangular abutting portion 19 with which the adjusting screw 52 abuts is provided. Then, by transmitting and receiving ultrasonic waves between the transmitter 30 and the receiver 40 that make a pair, a plate wave is generated in the thin plate 102 in the test body 100, and defects inside the heat insulating material 101 and the heat insulating material 101 The peeling at the joint surface with the thin plate 102 is detected.
送信子30及び受信子40は、センサーユニット10の中心線に対して平面方向視で線対称に配置される。送信子30から送信された超音波は、中心線直下を通過し、中心線を挟んだ対称位置にある受信子40に受信されることとなる。 The transmitter 30 and the receiver 40 are arranged symmetrically with respect to the center line of the sensor unit 10 in a plan view. The ultrasonic wave transmitted from the transmitter 30 passes directly under the center line and is received by the receiver 40 at a symmetrical position across the center line.
送信子30は、大略、振動子32を含む送信子本体31と、この送信子本体31を回転自在に送信子支持柱17aに取り付けるための支持アーム53と、この送信子本体31の傾斜を調整する傾斜調整機構50と有する。また、ケーブル33を介して駆動ユニット60からのバースト電圧信号により振動子32を振動させ、試験体100に向けて超音波を送信する。本実施形態では、この振動子32において、発信面の横幅を十分確保することで、試験体100に入射する超音波に指向性を付与してある。 The transmitter 30 generally includes a transmitter body 31 including a vibrator 32, a support arm 53 for rotatably mounting the transmitter body 31 to the transmitter support column 17a, and adjusting the inclination of the transmitter body 31. And an inclination adjusting mechanism 50. Further, the vibrator 32 is vibrated by the burst voltage signal from the drive unit 60 via the cable 33, and ultrasonic waves are transmitted toward the test body 100. In the present embodiment, in this vibrator 32, directivity is imparted to the ultrasonic wave incident on the test body 100 by ensuring a sufficient width of the transmission surface.
傾斜調整機構50は、送信子本体31側面に取り付けた支持板51と、その先端に第二調整ねじ52よりなり、第二調整ねじ52の先端を当接部19の斜面19aに当接させる構成とする。送信子30の傾斜の調整は、具体的には、第一調整ねじ18により送信子30及び受信子40の傾斜を同時に調整し、第二調整ねじ52により送信子30の傾斜を微調整する。これにより、送信子取付中心軸Fと試験体表面100aの法線Gとのなす角で与えられる傾斜角θを適宜調整可能な可変送信子として構成する。なお、受信子の傾斜角θも同一角度に調整する。 The inclination adjustment mechanism 50 is composed of a support plate 51 attached to the side surface of the transmitter body 31 and a second adjustment screw 52 at the tip thereof, and the tip of the second adjustment screw 52 is brought into contact with the inclined surface 19a of the contact portion 19. And Specifically, the inclination of the transmitter 30 is adjusted by simultaneously adjusting the inclination of the transmitter 30 and the receiver 40 by the first adjustment screw 18 and finely adjusting the inclination of the transmitter 30 by the second adjustment screw 52. Thus, the variable transmitter is configured such that the inclination angle θ given by the angle formed by the transmitter attachment center axis F and the normal line G of the specimen surface 100a can be adjusted as appropriate. The inclination angle θ of the receiver is also adjusted to the same angle.
次に、本発明に係る超音波検査装置1を用いた検査手順について説明する。先ず、センサーユニット10が試験体表面100aに平行になるようにセンサユニット10を配置する。駆動モーターM1〜M3を駆動させ、図7に示す経路Rの如く、センサーユニット10を試験体表面100aに沿って所定のピッチ間隔毎に移動させる。そして、各座標位置において、送信子から超音波を送信させる。なお、本実施形態において、断熱材101は高減衰材料であるため、減衰の影響を低減すべく低周波帯域の超音波が送信される。低周波帯域の超音波であっても、薄板102を板波で伝播した超音波の振幅により欠陥を評価するので、低周波で時間分解能が低くても評価精度に影響することはない。 Next, an inspection procedure using the ultrasonic inspection apparatus 1 according to the present invention will be described. First, the sensor unit 10 is arranged so that the sensor unit 10 is parallel to the specimen surface 100a. The drive motors M1 to M3 are driven, and the sensor unit 10 is moved along the specimen surface 100a at predetermined pitch intervals as shown in the path R shown in FIG. Then, ultrasonic waves are transmitted from the transmitter at each coordinate position. In this embodiment, since the heat insulating material 101 is a high attenuation material, ultrasonic waves in a low frequency band are transmitted to reduce the influence of attenuation. Even in the case of ultrasonic waves in the low frequency band, the defect is evaluated based on the amplitude of the ultrasonic waves propagated through the thin plate 102 by the plate wave. Therefore, even if the time resolution is low and the time resolution is low, the evaluation accuracy is not affected.
そして、受信子40で受信した受信信号において、センサーユニット10の座標位置毎に超音波の伝播時間の時間幅(ゲート)内での最大振幅値を抽出する。そして、送信子−受信子位置毎に得られた受信データから、各走査位置毎に得られた最大振幅値を走査マップ上に色調表示することで、図8に示すようなCスキャン画像を得ることができる。 Then, in the reception signal received by the receiver 40, the maximum amplitude value within the time width (gate) of the ultrasonic wave propagation time is extracted for each coordinate position of the sensor unit 10. Then, from the received data obtained for each transmitter-receiver position, the maximum amplitude value obtained for each scanning position is displayed in color on the scanning map, thereby obtaining a C-scan image as shown in FIG. be able to.
ここで、図4〜6を参照しながら、本発明にかかる超音波検査装置1を用いて試験体100内部の剥離を検出する際の送信子受信子間の超音波の伝播について説明する。 Here, with reference to FIGS. 4 to 6, the propagation of the ultrasonic wave between the transmitter and the receiver when the peeling inside the specimen 100 is detected using the ultrasonic inspection apparatus 1 according to the present invention will be described.
図4(a)に示すように、健全部において、送信子30から送信された超音波は音響結合媒体である空気を介して試験体100内部に入射され、断熱材101を透過し、薄板102に板波を発生させる。この板波はその一部を断熱材101中に漏洩しながら薄板102内を伝播し、その漏洩した超音波は音響結合媒体である空気を介して図5(a)に示す如き信号として受信子40にて受信される。 As shown in FIG. 4A, in the sound part, the ultrasonic wave transmitted from the transmitter 30 is incident on the inside of the test body 100 through the air which is an acoustic coupling medium, passes through the heat insulating material 101, and is a thin plate 102. A plate wave is generated. The plate wave propagates in the thin plate 102 while part of the plate wave leaks into the heat insulating material 101, and the leaked ultrasonic wave is received as a signal as shown in FIG. 40.
薄板102に板波を発生させるには、1)薄板102の板厚、2)適用する超音波の周波数、3)薄板102の縦波音速、4)空気中の縦波音速に依存する特定の入射角で入射させる必要がある。また、図6はアルミニウムよりなる薄板102における、各板波のモード(符号A0〜5、S0〜5)についての超音波の周波数及び試験体100の板厚Tの積FTと、入射角θとの関係を示すグラフである。このような各曲線に示される関係を満たす場合のみ、特定のモードの板波が薄板102内部に発生する。発明者らの実験により、厚さ0.4mmのアルミニウム薄板102に板波を発生させるには、傾斜角θとして約20度近傍の角度が適当であり、計算の結果、A0モードの板波が発生することが判明した。 In order to generate a plate wave in the thin plate 102, 1) the thickness of the thin plate 102, 2) the frequency of the applied ultrasonic wave, 3) the longitudinal wave speed of the thin plate 102, 4) a specific wave speed depending on the longitudinal wave speed in the air. It is necessary to enter at an incident angle. Further, FIG. 6 shows a product FT of an ultrasonic frequency and a plate thickness T of the specimen 100, and an incident angle θ, for each plate wave mode (symbols A0 to 5, S0 to 5) in the thin plate 102 made of aluminum. It is a graph which shows the relationship. Only when the relationship indicated by each curve is satisfied, a plate wave of a specific mode is generated inside the thin plate 102. According to the experiments by the inventors, in order to generate a plate wave on the thin aluminum plate 102 having a thickness of 0.4 mm, an angle of about 20 degrees is appropriate as the inclination angle θ. It was found to occur.
しかし、図4(b)に示すように、送信子30の超音波送信方向において、断熱材101と薄板102との界面に剥離欠陥部Dが存在する場合、送信子30から送信された超音波は音響結合媒体である空気を介して試験体100内部に入射され、断熱材101を透過する。しかし、界面の剥離欠陥部Dにより透過した超音波の薄板102への伝播効率が極端に低下するため、薄板102には板波がほとんど発生しない。そのため、受信子40において受信する受信信号の振幅は、図5(b)に示す如く著しく減少する。 However, as shown in FIG. 4B, in the ultrasonic transmission direction of the transmitter 30, the ultrasonic wave transmitted from the transmitter 30 is present when the peeling defect portion D exists at the interface between the heat insulating material 101 and the thin plate 102. Enters the test body 100 through the air, which is an acoustic coupling medium, and passes through the heat insulating material 101. However, since the propagation efficiency of the ultrasonic wave transmitted through the separation defect portion D at the interface is extremely reduced, the plate 102 hardly generates a plate wave. Therefore, the amplitude of the received signal received by the receiver 40 is significantly reduced as shown in FIG.
また、図4(c)に示すように、受信子40の超音波受信方向において、断熱材101と薄板102との界面に剥離欠陥部Dが存在する場合、送信子30から送信された超音波は音響結合媒体である空気を介して試験体100内部に入射され、断熱材101を透過し、薄板102に板波を発生させる。この板波はその一部を断熱材101中に漏洩しながら薄板102内を伝播する。しかし、漏洩した超音波は界面の剥離欠陥により断熱材101への伝播効率が極端に低下するため、図5(b)と同様に、受信子40において受信する受信信号の振幅は、図5(c)に示す如く著しく減少する。 In addition, as shown in FIG. 4C, the ultrasonic wave transmitted from the transmitter 30 when the peeling defect portion D exists at the interface between the heat insulating material 101 and the thin plate 102 in the ultrasonic wave receiving direction of the receiver 40. Enters the test body 100 through the air, which is an acoustic coupling medium, passes through the heat insulating material 101, and generates a plate wave on the thin plate 102. The plate wave propagates through the thin plate 102 while part of the plate wave leaks into the heat insulating material 101. However, since the leaked ultrasonic wave has an extremely low propagation efficiency to the heat insulating material 101 due to the separation defect at the interface, the amplitude of the received signal received by the receiver 40 is similar to that shown in FIG. c) Remarkably reduced as shown in FIG.
一方、図4(d)に示すように、板波の伝播経路上の断熱材101と薄板102との界面に剥離欠陥部Dが存在する場合、薄板102で発生した板波が伝播中に漏洩する漏洩波は、その剥離欠陥部Dにより断熱材101への伝播効率が極端に低下するため、漏洩成分が減少する。そのため、受信子40にて受信される受信信号の振幅は、図5(d)に示すように健全部の場合に比べ同等以上となる。 On the other hand, as shown in FIG. 4D, when a peeling defect D exists at the interface between the heat insulating material 101 and the thin plate 102 on the propagation path of the plate wave, the plate wave generated in the thin plate 102 leaks during propagation. The leaking wave is reduced in its leakage component because the propagation efficiency to the heat insulating material 101 is extremely lowered by the peeling defect portion D. Therefore, the amplitude of the received signal received by the receiver 40 is equal to or greater than that in the case of the healthy part as shown in FIG.
このように、送信子30又は受信子40の送受信方向に欠陥部Dが存在する場合、この欠陥部Dにより、超音波の伝播が阻害されるため、受信信号の振幅に明瞭な減少が生じ、明確に剥離欠陥部Dを検出することができる。また、センサユニット10を試験体表面100aに沿って走査することにより、例えば図8に示すように、一つの欠陥に対して送信子受信子間の距離に依存した二つの欠陥指示が得られ、剥離が検出可能となる。また、送信子受信子間の距離に依存した二つの欠陥指示が得られるので、誤判定も防止することができる。 As described above, when there is a defective portion D in the transmission / reception direction of the transmitter 30 or the receiver 40, since the propagation of ultrasonic waves is inhibited by the defective portion D, a clear decrease occurs in the amplitude of the received signal, The peeling defect portion D can be clearly detected. Further, by scanning the sensor unit 10 along the specimen surface 100a, two defect indications depending on the distance between the transmitter and the receiver can be obtained for one defect, for example, as shown in FIG. Delamination can be detected. In addition, since two defect instructions depending on the distance between the transmitter and the receiver can be obtained, erroneous determination can be prevented.
発明者らは、本発明にかかる超音波検査装置1が多層構造体の剥離検査に有用である旨を実証すべく、図7に示すように、人工剥離D1〜D6を有する試験体100に対して剥離検査試験を行った。試験体100として、厚さ6mmの断熱材101と厚さ0.4mmのアルミニウム薄板102に覆われたハニカム構造体103の多層構造の平板であって、断熱材101とアルミニウム薄板102の界面に第一〜第六人工剥離D1〜D6を有するものを用いた。ここで、第一人工剥離D1は直径17mm、第二人工剥離D2は直径12mm、第三人工剥離D3は直径8mm、第四人工剥離D4は直径6mm、第五人工剥離D5は直径3mmの円形状、第六人工剥離D6は縦30mm横100mmの長方形状とした。また、送信子30及び受信子40の傾斜角θを、超音波の入射・受信点間距離Eが25mm、送信子30及び受信子40と試験体表面100aの距離Hが2mmとなるように調整した。 In order to demonstrate that the ultrasonic inspection apparatus 1 according to the present invention is useful for peeling inspection of a multilayer structure, the inventors have made a test specimen 100 having artificial peelings D1 to D6 as shown in FIG. A peel test was conducted. The test body 100 is a multi-layered flat plate of a honeycomb structure 103 covered with a heat insulating material 101 having a thickness of 6 mm and a thin aluminum plate 102 having a thickness of 0.4 mm, and is formed at the interface between the heat insulating material 101 and the thin aluminum plate 102. What has 1st-6th artificial peeling D1-D6 was used. Here, the first artificial peel D1 has a diameter of 17 mm, the second artificial peel D2 has a diameter of 12 mm, the third artificial peel D3 has a diameter of 8 mm, the fourth artificial peel D4 has a diameter of 6 mm, and the fifth artificial peel D5 has a circular shape with a diameter of 3 mm. The sixth artificial exfoliation D6 has a rectangular shape with a length of 30 mm and a width of 100 mm. Further, the inclination angle θ of the transmitter 30 and the receiver 40 is adjusted so that the distance E between the incident and receiving points of the ultrasonic wave is 25 mm, and the distance H between the transmitter 30 and the receiver 40 and the specimen surface 100a is 2 mm. did.
走査を行うに際し、超音波センサユニット10を図7に示す経路Rの如く、試験体表面100aに平行に走査方向と送信子30と受信子40の配列方向が同一方向となるよう移動させた。その際、スキャン方向Xのピッチ間隔を1mm、ステップ方向Yのピッチ間隔を1mmとした。 At the time of scanning, the ultrasonic sensor unit 10 was moved parallel to the specimen surface 100a so that the scanning direction and the arrangement direction of the transmitter 30 and the receiver 40 would be the same direction as the path R shown in FIG. At that time, the pitch interval in the scanning direction X was 1 mm, and the pitch interval in the step direction Y was 1 mm.
本実施例では、各座標位置にて、受信子40にて受信信号のデータ収集を行った。そして、図8は図7に示す経路の走査の結果得られた受信信号の送信子30受信子40間の伝播時間幅における最大振幅値を各座標位置毎に抽出し色調表示(Cスキャン画像)したものである。図8に示すように、合成画像の振幅値分布は、実際の人工剥離D1〜D6の内、最小の直径3mmの第五人工剥離を除き、人工剥離Dを明確に検出していることが確かめられた。 In this embodiment, the receiver 40 collects data of received signals at each coordinate position. 8 extracts the maximum amplitude value in the propagation time width between the transmitter 30 and the receiver 40 of the received signal obtained as a result of the scanning of the path shown in FIG. 7 for each coordinate position, and displays the color tone (C scan image). It is a thing. As shown in FIG. 8, it is confirmed that the amplitude value distribution of the composite image clearly detects the artificial peeling D except for the fifth artificial peeling having a minimum diameter of 3 mm among the actual artificial peelings D1 to D6. It was.
最後に本発明にかかる超音波検査装置の他の実施形態の可能性について言及する。なお、以下に示す各実施形態を適宜組み合わせて実施してもよい。また、以下の実施形態において、上記実施形態と同様の部材等には同様の符号を附してある。
上記実施形態では、アルミニウム薄板とその薄板に塗布される断熱材を例にとって説明したが、この多層構造体以外の種々の多層構造体の剥離検査に適用することも可能である。さらに、上記実施形態では、試験体100として平板状のものを用いた。しかし、平板状のものに限らず、表面が屈曲した種々の形状のものに対しても適用可能である。
Finally, the possibility of another embodiment of the ultrasonic inspection apparatus according to the present invention will be mentioned. In addition, you may implement combining each embodiment shown below suitably. Moreover, in the following embodiment, the same code | symbol is attached | subjected to the member etc. similar to the said embodiment.
In the above embodiment, the aluminum thin plate and the heat insulating material applied to the thin plate have been described as examples. However, the present invention can also be applied to peeling inspection of various multilayer structures other than this multilayer structure. Furthermore, in the said embodiment, the flat thing was used as the test body 100. FIG. However, the present invention is not limited to a flat plate shape but can be applied to various shapes having a curved surface.
上記実施形態では、多層構造の試験体100の第一部材となる断熱材101と第二部材となる薄板102との接合面における剥離を検出する場合を例にとって説明したが、送信子及び受信子と第二部材との間に存在する欠陥を検出することも可能である。 In the above-described embodiment, the case where the separation at the joint surface between the heat insulating material 101 serving as the first member and the thin plate 102 serving as the second member is detected as an example has been described. It is also possible to detect a defect existing between the first member and the second member.
上記実施形態では、超音波の伝播時間幅での受信信号の最大振幅値を抽出した。しかし、最大振幅値に限られず、平均振幅や積分値を求め、これを基準に各信号処理を行うことも可能である。 In the above embodiment, the maximum amplitude value of the received signal in the ultrasonic propagation time width is extracted. However, it is not limited to the maximum amplitude value, and it is also possible to obtain an average amplitude or an integral value and perform each signal processing based on this.
また、上記実施形態において、センサーユニット10の走査方向と送信子30と受信子40の配列方向を同一方向とした。しかし、走査方向を配列方向に対して垂直とするようにしても構わない。この場合においても、試験体を全面走査することにより、一つの欠陥に対して送信子受信子間の距離に依存した二つの欠陥指示が得られる。 In the above embodiment, the scanning direction of the sensor unit 10 and the arrangement direction of the transmitter 30 and the receiver 40 are the same direction. However, the scanning direction may be perpendicular to the arrangement direction. Even in this case, two defect indications depending on the distance between the transmitter and the receiver can be obtained for one defect by scanning the entire specimen.
また、上記実施形態において、送信子30及び受信子40はセンサーユニット10に取り付けられ、走査ユニット20により試験体表面100aに非接触で走査した。しかし、送信子30及び受信子40が試験体100に対して非接触で走査できる構成のものであればよい。例えば、図9に示すように、送信子30及び受信子40をそれぞれ四隅に車輪86bが設けられた筐体85に取りつけ、それらを揺動可能とする揺動機構84を介し支持フレーム81に対して垂直方向に移動可能に取り付けるよう構成したセンサーユニット80を用いても良い。これにより、送信子及び受信子の試験体表面に対する角度を一定に保つことができ、試験体表面が屈曲した種々の形状のものに対して、より好適に欠陥を検出することができる。 In the above embodiment, the transmitter 30 and the receiver 40 are attached to the sensor unit 10, and the scanning unit 20 scans the specimen surface 100 a in a non-contact manner. However, the transmitter 30 and the receiver 40 may be configured to be able to scan the test body 100 in a non-contact manner. For example, as shown in FIG. 9, the transmitter 30 and the receiver 40 are respectively attached to a casing 85 provided with wheels 86b at four corners, and are supported with respect to the support frame 81 via a swing mechanism 84 that can swing them. Alternatively, a sensor unit 80 configured so as to be movable in the vertical direction may be used. Thereby, the angle with respect to the test body surface of a transmitter and a receiver can be kept constant, and a defect can be detected more suitably with respect to various shapes in which the test body surface is bent.
上記実施形態において、送信子30及び受信子40には平面振動子32,42を用いた。しかし、振動子は平面振動子に限られず、例えば、振動子が湾曲した焦点型探触子を用いても構わない。この場合、図10に示すように、湾曲の方向(超音波の伝搬経路に沿った基準軸Qを探触子の焦点Pを中心に揺動させる方向に沿った揺動方向軸)L1を焦点Pの近傍の伝搬部の試験体100の表面を含む伝搬部表面L2と交差させる。このような配置にすると、矢印に示すように、入射角θ(及び受信可能角)が中心軸の入射角θ=θ0を基準として複数状態をとり得る。 In the above embodiment, the planar vibrators 32 and 42 are used for the transmitter 30 and the receiver 40. However, the transducer is not limited to a planar transducer, and for example, a focus type probe having a curved transducer may be used. In this case, as shown in FIG. 10, the bending direction (swing direction axis along the direction in which the reference axis Q along the ultrasonic wave propagation path is swung around the focus P of the probe) is focused on L1. The propagation part surface L2 including the surface of the test body 100 of the propagation part near P is crossed. With such an arrangement, as shown by the arrows, the incident angle θ (and the receivable angle) can take a plurality of states with reference to the incident angle θ = θ0 of the central axis.
さらに、送信子及び受信子の形状は上記の構成の焦点型探触子に限定されない。例えば、平面振動子を用いて、送信子からの放出面に、凹型音響レンズを設け、又は凹型振動子を用いて焦点型探触子を構成してもよい。また、センサアレイ振動子を採用しても良い。更には、平面振動子を用いて、送信子からの放出面に、凸型音響レンズを設け、又は、凸型振動子を用いて、送信子から超音波を拡散させることにより、入射角θを複数得るように構成することも可能である。但し、音圧の確保という点からは焦点型のものが望ましい。 Further, the shapes of the transmitter and the receiver are not limited to the focus type probe having the above configuration. For example, a concave acoustic lens may be provided on the emission surface from the transmitter using a plane transducer, or a focal probe may be configured using a concave transducer. Further, a sensor array transducer may be employed. Further, by using a plane vibrator, a convex acoustic lens is provided on the emission surface from the transmitter, or by using the convex vibrator to diffuse ultrasonic waves from the transmitter, the incident angle θ is It is possible to obtain a plurality. However, the focus type is desirable from the viewpoint of securing sound pressure.
上記実施形態において、送信子及び受信子は試験体に対して非接触で空気を介して超音波の送受信を行った。しかし、非接触に限らず液体の接触媒質を用いて接触させて走査しても構わない。ただし、液体が板波経路にまで浸透するような試験体の場合、ノイズの原因となり、非接触で行う方が好ましい。また、非接触の場合、高速に走査が可能であり、接触媒質のように前処理・後処理が不要であるため、これらの点からも非接触に走査することが望ましい。 In the above embodiment, the transmitter and the receiver transmitted and received ultrasonic waves through the air without contact with the test body. However, it is not limited to non-contact, and scanning may be performed using a liquid contact medium. However, in the case of a test specimen in which the liquid penetrates to the plate wave path, it is preferable to perform the test without contact because it causes noise. In the case of non-contact, scanning can be performed at high speed, and pre-processing and post-processing are not required as in the case of a contact medium. Therefore, it is desirable to perform non-contact scanning also from these points.
また、上記実施形態において、超音波は断熱材での減衰の影響が少なくなるよう低周波帯域の超音波を用いた。しかし、減衰の影響のない材料であれば、低周波帯域の超音波に限らず適用することができる。 Moreover, in the said embodiment, the ultrasonic wave used the ultrasonic wave of the low frequency band so that the influence of attenuation | damping with a heat insulating material may become small. However, any material that is not affected by attenuation can be applied not only to ultrasonic waves in a low frequency band.
また、上記実施形態において、試験体中に超音波を確実に入射させ、第二部材に板波を効率的に発生させるように、超音波にバースト波を用いた。しかし、第二部材に板波を発生させることができるものであれば、超音波の種類は特に限定されず、例えば、チャープ波を用いても構わない。チャープ波を用いることにより、S/N比を向上させることができる。 Moreover, in the said embodiment, the burst wave was used for the ultrasonic wave so that an ultrasonic wave might enter reliably into a test body and a plate wave might be efficiently generated in the 2nd member. However, the type of ultrasonic wave is not particularly limited as long as the second member can generate a plate wave, and for example, a chirp wave may be used. By using a chirp wave, the S / N ratio can be improved.
なお、本発明の検査装置及び試験体の構成、材質及び各数値は上記実施形態に限られるものではなく、本発明の趣旨に合致する限り種々の改変が可能である。 The configuration, material, and numerical values of the inspection apparatus and test body of the present invention are not limited to the above-described embodiments, and various modifications can be made as long as they match the gist of the present invention.
本発明は、ロケット、人工衛星、航空機、自動車等の外壁や外装等に用いられる多層構造体の超音波検査方法及びこれに用いる超音波検査装置として利用することができる。さらに、薄板への塗装等の薄い塗膜の剥離検査として適用することができ、例えば、金属塗装剥離、樹脂塗装剥離、金属メッキ不良等の検査方法及び検査装置としても利用することができる。 INDUSTRIAL APPLICABILITY The present invention can be used as an ultrasonic inspection method for a multilayer structure used for an outer wall or exterior of a rocket, an artificial satellite, an aircraft, an automobile, etc. and an ultrasonic inspection apparatus used therefor. Furthermore, it can be applied as a peeling inspection of a thin coating film such as coating on a thin plate. For example, it can be used as an inspection method and an inspection apparatus for metal coating peeling, resin coating peeling, metal plating failure, and the like.
1:超音波検査装置、10:センサーユニット、11:収納室、15:天板、16:側壁、17,17a,b:送受信子支持柱、18:第一調整ねじ、19:当接部、19a:斜面、20:走査ユニット、24:試験体収納ボックス、24a:載置台、25:走査機構、25a:Y軸ガイド、25b:Y軸スライダー、25c:X軸ガイド、25d:X軸スライダー、25e:Z軸ガイド、25f:Z軸スライダー、25g:送信ユニット支持棒、30:送信子、31:送信子本体、32:振動子、33:ケーブル、40:受信子、41:受信子本体、42:振動子、43:ケーブル、50:傾斜調整機構、51:支持板、52:第二調整ねじ、53a:第一支持アーム、53b:第二支持アーム、60:駆動ユニット、61:ファンクションジェネレーター、62:プリアンプ、64:A/Dコンバーター、65:モータードライバ、70:操作・信号処理ユニット、72:モーターコントローラ、73:制御装置、76:処理装置、77:表示器、80:センサーユニット、81:支持フレーム、82:軸、83:押圧体(ばね)、84:揺動機構、85:筐体、86:支持脚、86a:脚部、86b:車輪、100:試験体(多層構造体)、100a:試験体表面、101,101’:断熱材(第一部材)、102,102’:薄板(第二部材)、103:ハニカム構造体、200:探触子(センサ)、D,D’:欠陥部、D1〜6:人工剥離、E:入射・受信点間距離、F:送信子・受信子取付中心軸、G:法線、H:送受信子−試験体表面間距離、L1:第一揺動方向軸、L2:伝搬部表面、L3:第二揺動方向軸、M1〜M3:駆動モーター、P:焦点、X:スキャン方向、Y:ステップ方向、θ:傾斜角 DESCRIPTION OF SYMBOLS 1: Ultrasonic inspection apparatus, 10: Sensor unit, 11: Storage room, 15: Top plate, 16: Side wall, 17, 17a, b: Transceiver support pillar, 18: 1st adjustment screw, 19: Contact part, 19a: slope, 20: scanning unit, 24: specimen storage box, 24a: mounting table, 25: scanning mechanism, 25a: Y-axis guide, 25b: Y-axis slider, 25c: X-axis guide, 25d: X-axis slider, 25e: Z-axis guide, 25f: Z-axis slider, 25g: Transmitting unit support rod, 30: Transmitter, 31: Transmitter body, 32: Vibrator, 33: Cable, 40: Receiver, 41: Receiver body, 42: vibrator, 43: cable, 50: tilt adjustment mechanism, 51: support plate, 52: second adjustment screw, 53a: first support arm, 53b: second support arm, 60: drive unit, 61: function Generator: 62: Preamplifier, 64: A / D converter, 65: Motor driver, 70: Operation / signal processing unit, 72: Motor controller, 73: Control device, 76: Processing device, 77: Display, 80: Sensor unit , 81: support frame, 82: shaft, 83: pressing body (spring), 84: swing mechanism, 85: housing, 86: support leg, 86a: leg portion, 86b: wheel, 100: specimen (multi-layer structure) Body), 100a: specimen surface, 101, 101 ′: heat insulating material (first member), 102, 102 ′: thin plate (second member), 103: honeycomb structure, 200: probe (sensor), D , D ′: Defect, D1-6: Artificial peeling, E: Distance between incident and receiving points, F: Transmitter / receiver mounting central axis, G: Normal, H: Distance between transmitter and receiver surface, L1: First swing direction axis L2: propagating section surface, L3: second oscillating axis, M1 to M3: drive motor, P: focus, X: the scanning direction, Y: stepping direction, theta: the tilt angle
Claims (4)
前記試験体は超音波の入射側に位置し且つ超音波が透過可能な第一部材と、板波が伝播可能な第二部材とを少なくとも含む2層以上の多層構造体であり、前記第一部材は超音波の高減衰材料よりなり、前記超音波は前記試験体での減衰を低減するよう低周波帯域の超音波であり、前記第一部材より前記超音波を入射して前記第二部材に板波を発生させ、前記第二部材を伝播した前記板波から生じる漏洩波を受信し、その受信信号の振幅により前記送信子又は受信子の超音波の送受信方向における前記送信子又は受信子と前記第二部材との間に存在する欠陥を検出する超音波検査方法。 An ultrasonic inspection method in which ultrasonic waves are incident on a test body from a transmitter to generate a plate wave in the test body, and ultrasonic waves leaking from the test body are received by the receiver to inspect the test body. There,
The test body is a multilayer structure of two or more layers including at least a first member that is located on an ultrasonic wave incident side and that can transmit ultrasonic waves, and a second member that can propagate plate waves. The member is made of a high-attenuation material of ultrasonic waves, and the ultrasonic waves are ultrasonic waves in a low frequency band so as to reduce attenuation in the test body, and the ultrasonic waves are incident from the first member and the second member The transmitter or receiver in the direction of ultrasonic transmission / reception of the transmitter or receiver is received according to the amplitude of the received signal by receiving a leaky wave generated from the plate wave propagating through the second member. And an ultrasonic inspection method for detecting a defect existing between the second member.
前記試験体は超音波の入射側に位置し且つ超音波が透過可能な第一部材と、板波が伝播可能な第二部材とを少なくとも含む2層以上の多層構造体であり、前記第一部材は超音波の高減衰材料よりなり、前記超音波は前記試験体での減衰を低減するよう低周波帯域の超音波であり、前記第一部材より前記超音波を入射して前記第二部材に板波を発生させ、前記第二部材を伝播した前記板波から生じる漏洩波を受信し、その受信信号の振幅により前記送信子又は受信子の超音波の送受信方向における前記第一部材内部又は前記第一部材と前記第二部材との界面の欠陥を検出する超音波検査装置。 An ultrasonic inspection apparatus used in the ultrasonic inspection method according to claim 1,
The test body is a multilayer structure of two or more layers including at least a first member that is located on an ultrasonic wave incident side and that can transmit ultrasonic waves, and a second member that can propagate plate waves. The member is made of a high-attenuation material of ultrasonic waves, and the ultrasonic waves are ultrasonic waves in a low frequency band so as to reduce attenuation in the test body, and the ultrasonic waves are incident from the first member and the second member Generating a plate wave, receiving a leaky wave generated from the plate wave propagating through the second member, and depending on the amplitude of the received signal, the transmitter or the receiver inside the first member in the transmission / reception direction of ultrasonic waves or An ultrasonic inspection apparatus for detecting a defect at an interface between the first member and the second member.
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