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JP4632364B2 - Winding parts - Google Patents
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JP4632364B2 - Winding parts - Google Patents

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JP4632364B2
JP4632364B2 JP2006052250A JP2006052250A JP4632364B2 JP 4632364 B2 JP4632364 B2 JP 4632364B2 JP 2006052250 A JP2006052250 A JP 2006052250A JP 2006052250 A JP2006052250 A JP 2006052250A JP 4632364 B2 JP4632364 B2 JP 4632364B2
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groove
flange
winding
lower step
insulated wire
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JP2007234748A (en
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雄一 内野
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Tokin Corp
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NEC Tokin Corp
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Description

本発明は、絶縁トランス等の巻線部品に関する。   The present invention relates to a winding component such as an insulation transformer.

従来、この種の巻線部品として、縦型巻線部品の小型化を図った巻線部品が、特許文献1に開示されている(図6参照)。図6に示すように、1次側巻線(一般的にエナメル被服線等の単層絶縁電線)と2次側巻線(一般的に3層絶縁電線)が巻回される環状の巻線部3aを形成する一対の鍔部3C,3Bが形成されたボビン3と第2の鍔部3Bの巻線部3aと反対側に立設され、巻線部3aから引き出された3層絶縁電線6の一端部が一方の鍔部3i側面を沿うように引き出され、ピン4ではんだ固定されている。この場合、3層絶縁電線6をはんだ固定する際に、溶融した一部のはんだが、1次側巻線に向かって上昇する現象が起きる。この現象は、はんだ上がりと呼ばれる。ここでは、第2の鍔部3Bを伸長する構造を備え、第2の鍔部3Bとの間に溶融したはんだ上がりを防止する隙間を形成することで、1次側巻線との安全距離を確保し、高さ方向を小さくした縦型巻線部品を実現している。   Conventionally, as this type of winding component, a winding component in which a vertical type winding component is miniaturized is disclosed in Patent Document 1 (see FIG. 6). As shown in FIG. 6, an annular winding in which a primary side winding (generally a single-layer insulated wire such as an enameled wire) and a secondary side winding (typically a three-layer insulated wire) are wound. A three-layer insulated wire that is erected on the opposite side of the winding portion 3a of the bobbin 3 and the second flange portion 3B on which the pair of flange portions 3C and 3B forming the portion 3a is formed, and is drawn from the winding portion 3a One end of 6 is drawn out along the side surface of one flange 3 i and fixed by soldering with a pin 4. In this case, when the three-layer insulated wire 6 is fixed by solder, a phenomenon that a part of the molten solder rises toward the primary winding occurs. This phenomenon is called solder rise. Here, a structure that extends the second flange portion 3B is provided, and a gap that prevents molten solder from rising is formed between the second flange portion 3B and the safety distance from the primary winding is reduced. This ensures vertical winding components with a small height.

最近、巻線部品が実装される機器の小型化に伴い、巻線部品の高さのみならず実装面積を小さくすることが要望されている。   Recently, along with the downsizing of devices on which winding components are mounted, it is desired to reduce not only the height of the winding components but also the mounting area.

特許第3299136号公報Japanese Patent No. 3299136

上述した特許文献1では、1次側巻線と3層絶縁電線6との溶融はんだ上がりの安全距離は、巻線部品の幅方向の寸法でのみ確保している。すなわち、3層絶縁電線6の溶融はんだ上がりと1次側巻線との安全距離を確保するために第2のの鍔部3Bのみを伸長する構造なので、基板実装面積を小さくするのに制約があるという問題点があった。   In Patent Document 1 described above, the safety distance of molten solder rising between the primary side winding and the three-layer insulated wire 6 is ensured only by the dimension in the width direction of the winding component. That is, since the structure is such that only the second flange 3B is extended in order to ensure a safe distance between the molten solder of the three-layer insulated wire 6 and the primary side winding, there are restrictions on reducing the board mounting area. There was a problem that there was.

また、横型巻線部品では、コア5部分も溶融はんだ上がりの安全距離を確保する必要があるという問題点があった。   Further, in the horizontal winding component, there is a problem that the core 5 portion also needs to secure a safe distance for molten solder.

本発明は、上述した問題点を解決すべくなされたもので、その技術課題は、コア5と3層絶縁電線6との溶融はんだ上がりの安全距離を確保でき、高さが低く、実装面積が小さい巻線部品を提供することである。   The present invention has been made to solve the above-mentioned problems, and the technical problem is that a safe distance for the molten solder to rise between the core 5 and the three-layer insulated wire 6 can be secured, the height is low, and the mounting area is small. It is to provide small winding parts.

上記目的を達成するための第1の発明は、電線(2)が巻回される環状の巻線部(3a)を挟んで対向する一対の鍔部(3C,3B)が形成されたボビン(3)と、前記一対の鍔部(3C,3B)を構成する第1の鍔部(3C)と第2の鍔部(3B)におけるそれぞれの上段部(3d,3k)と下段部(3e,3b)との間に介装されたコア(5)と、前記一対の鍔部(3C,3B)のそれぞれの下段部(3e,3b)の底面の中心側に立設されたピン(4)とを備え、前記巻線部(3a)から引き出された前記電線(2)の端部は、前記第1の鍔部(3C)の上段部(3d)の上面から引き出され、前記第1の鍔部(3C)の上段部(3d)の側面の上端へ橋絡し、前記第1の鍔部(3C)の下段部(3e)の側面の上端へ橋絡して、前記第1の鍔部(3C)の下段部(3e)の底面に立設されたピン(4)に固定され、複数の系統ごとに巻回された前記電線(2)のうち少なくとも1系統は3層絶縁電線(6)で構成された巻線部品において、前記ピン(4)を立設する方向に並行な部分と、該平行な部分と連続する前記ピン(4)を立設する方向に垂直な部分からなる逆T字型の下段島部(3l)が前記第1の鍔部(3C)の下段部(3e)に設けられ、前記第1の鍔部(3C)の下段部(3e)の側面の上端の中央部から下端に通じる第1の溝(3f)が前記第1の鍔部(3C)の下段部(3e)の側面に設けられ、前記第1の溝(3f)の沿線長は、前記第1の鍔部(3C)の下段部(3e)の側面の上端から下端への垂線の長さより長くし、前記電線(2)が前記第1の溝(3f)に沿って配線された巻線部品である。 The first invention for achieving the above object is to provide a bobbin having a pair of flanges (3C, 3B) facing each other with an annular winding part (3a) around which an electric wire (2) is wound. 3), and the upper (3d, 3k) and lower (3e, 3e, 3k) and (3e) of the first and second flanges (3B) constituting the pair of flanges (3C, 3B). 3b) and a pin (4) erected on the center side of the bottom surface of each lower step (3e, 3b) of the pair of flanges (3C, 3B) And an end portion of the electric wire (2) drawn out from the winding portion (3a) is drawn out from an upper surface of the upper stage portion (3d) of the first flange portion (3C), and the first Bridging to the upper end of the side surface of the upper stage part (3d) of the collar part (3C), bridging to the upper end of the side surface of the lower stage part (3e) of the first collar part (3C), At least one of the electric wires (2) fixed to a pin (4) erected on the bottom surface (3e) of the lower step (3e) of one collar (3C) and wound for each of a plurality of systems has three layers. In a winding component composed of an insulated wire (6), a part parallel to the direction in which the pin (4) is erected and a direction perpendicular to the direction in which the pin (4) continuous with the parallel part is erected An inverted T-shaped lower island portion (3l) composed of a portion is provided on the lower step portion (3e) of the first flange portion (3C), and the lower step portion (3e) of the first flange portion (3C) A first groove (3f) leading from the center of the upper end of the side surface to the lower end is provided on the side surface of the lower step (3e) of the first flange (3C), and the length of the first groove (3f) along the line Is longer than the length of the perpendicular from the upper end to the lower end of the side surface of the lower step (3e) of the first flange (3C), and the electric wire (2) is the first A coil component that is wired along the groove (3f).

上記目的を達成するための第2の発明は、前記第1の鍔部(3C)の下段部(3e)の側面から前記溝(3f)の底面への垂直直線の距離で定義される前記第1の溝(3f)の深さは、前記3層絶縁電線(6)の直径より長くし、前記第1の鍔部(3C)の下段部(3e)と前記下段島部(3l)との間の距離で定義される前記第1の溝(3f)の幅は、前記3層絶縁電線(6)の直径より長くした巻線部品である。 A second invention for achieving the above object is the first invention defined by a vertical straight line distance from a side surface of the lower step portion (3e) of the first flange portion (3C) to a bottom surface of the groove (3f). the depth of the first groove (3f), said longer than the diameter of the three-layer insulated wire (6), said first flange portion lower portion (3e) and the lower island of the (3l) of (3C) The width | variety of the said 1st groove | channel (3f) defined by the distance between is a winding component made longer than the diameter of the said 3 layer insulated wire (6).

上記目的を達成するための第3の発明は、前記第1の鍔部(3C)の下段部(3e)における下端の側面から前記第1の溝(3f)の底面への垂直直線の距離で定義される前記第1の溝(3f) の下端深さは、前記第1の鍔部(3C)の下段部(3e)における上端の側面から前記第1の溝(3f)の底面への垂直直線の距離で定義される前記第1の溝(3f) の上端深さより長くした巻線部品である。   According to a third aspect of the present invention for achieving the above object, there is a vertical straight line distance from the lower side surface of the lower step portion (3e) of the first flange portion (3C) to the bottom surface of the first groove (3f). The defined depth of the lower end of the first groove (3f) is perpendicular to the side of the upper end of the lower step (3e) of the first flange (3C) from the bottom surface of the first groove (3f). This is a winding component that is longer than the upper end depth of the first groove (3f) defined by a linear distance.

上記目的を達成するための第4の発明は、前記第1の鍔部(3C)の下段部(3e)の前記コア(5)に近接する側面の上端にある中央部から前記第1の鍔部(3C)の下段部(3e)の前記ピン(4)に近接する側面の下端の両側に向かう二つ以上の前記第1の溝(3f)を前記第1の鍔部(3C)の下段部(3e)の側面に斜設し、前記第1の鍔部(3C)の下段部(3e)の側面の下端の両側にある前記第1の溝(3f)の両中心点間の最短距離は、前記第1の鍔部(3C)の下段部(3e)の下面にある2つの前記ピン(4)の立設された点間の最短距離より幅広にした巻線部品である。   In order to achieve the above object, a fourth invention is characterized in that the first flange is formed from a central portion at an upper end of a side surface close to the core (5) of the lower step (3e) of the first flange (3C). Two or more first grooves (3f) directed to both sides of the lower end of the side surface close to the pin (4) of the lower step portion (3e) of the portion (3C) are provided in the lower step of the first flange portion (3C). The shortest distance between the center points of the first groove (3f) which is obliquely provided on the side surface of the portion (3e) and which is on both sides of the lower end of the side surface of the lower step portion (3e) of the first flange portion (3C) Is a winding component having a width wider than the shortest distance between the standing points of the two pins (4) on the lower surface of the lower step (3e) of the first flange (3C).

上記目的を達成するための第5の発明は、前記コア(5)に近接する前記第1の鍔部(3C)の上段部(3d)の側面にある第2の溝(3g)の底面の高さと前記第1の鍔部(3C)の下段部(3e)の側面にある前記第1の溝(3f)の底面の高さは、前記コア(5)の側面の高さより高くし、前記コア(5)よりも前記3層絶縁電線(6)側に前記第1の鍔部(3C)の上段部(3d)と下段部(3e)を突出させた巻線部品である。   According to a fifth aspect of the invention for achieving the above object, the bottom surface of the second groove (3g) on the side surface of the upper step (3d) of the first flange (3C) adjacent to the core (5) is provided. The height and the height of the bottom surface of the first groove (3f) on the side surface of the lower step (3e) of the first flange portion (3C) are higher than the height of the side surface of the core (5), This is a winding component in which the upper step portion (3d) and the lower step portion (3e) of the first flange portion (3C) protrude from the core (5) toward the three-layer insulated wire (6).

上記目的を達成するための第6の発明は、前記第1の鍔部(3C)の上段部(3d)の側面から前記第2の溝(3g)の底面への垂直直線の距離で定義される前記第2の溝(3g) の深さは、前記3層絶縁電線(6)の直径より長くし、前記第1の鍔部(3C)の上段部(3d)にある前記第2の溝(3g)の底面の幅は、前記3層絶縁電線(6)の直径より長くした巻線部品である。   6th invention for achieving the said objective is defined by the distance of the perpendicular straight line from the side surface of the upper step part (3d) of said 1st collar part (3C) to the bottom face of said 2nd groove | channel (3g). The depth of the second groove (3g) is longer than the diameter of the three-layer insulated wire (6), and the second groove in the upper stage (3d) of the first flange (3C) The width of the bottom surface of (3g) is a winding component that is longer than the diameter of the three-layer insulated wire (6).

上記目的を達成するための第7の発明は、前記第1の鍔部(3C)の下段部(3e)の側面の下端の両側にある前記第1の溝(3f)と前記第1の鍔部(3C)の下段部(3e)の下面にある2つの前記ピン(4)とを連結する第3の溝(3h)を前記第1の鍔部(3C)の下段部(3e)の下面に刻設した巻線部品である。   The seventh invention for achieving the above object is the first groove (3f) on both sides of the lower end of the side surface of the lower step (3e) of the first flange (3C) and the first flange. The third groove (3h) connecting the two pins (4) on the lower surface of the lower step portion (3e) of the portion (3C) has a lower surface of the lower step portion (3e) of the first flange portion (3C). Winding parts engraved in

上記目的を達成するための第8の発明は、2つの前記ピン(4)の立設された点間の最短距離より前記第1の鍔部(3C)の下段部(3e)の側面の下端の両側にある前記第1の溝(3f)の両中心点間の最短距離を幅広にして、前記第1の鍔部(3C)の下段部(3e)の下面に2つの前記ピン(4)を立設した巻線部品である。   According to an eighth aspect of the invention for achieving the above object, the lower end of the side surface of the lower step portion (3e) of the first flange portion (3C) is determined from the shortest distance between the standing points of the two pins (4). Two pins (4) on the lower surface of the lower step (3e) of the first flange (3C) with the shortest distance between the center points of the first grooves (3f) on both sides of the first groove (3f) widened Is a winding component.

上記目的を達成するための第9の発明は、前記第1の鍔部(3C)の下段部(3e)の下面の前記第3の溝(3h)のない側に前記ピン(4)を凹設する突起部(3j)を突出させ、前記3層絶縁電線(6)が3タイプの前記第2の溝(3g)、前記第1の溝(3f)、前記第3の溝(3h)を通り、前記ピン(4)に固定させた巻線部品である。   According to a ninth aspect of the present invention for achieving the above object, the pin (4) is recessed on the side of the lower surface (3e) of the first flange (3C) where the third groove (3h) is not present. The protruding portion (3j) to be provided is projected, and the three-layer insulated wire (6) has three types of the second groove (3g), the first groove (3f), and the third groove (3h). As described above, the winding part is fixed to the pin (4).

本発明によれば、環状の巻線部(3a)から引き出された前記電線(2)の端部は、第1の鍔部(3C)の上段部(3d)の上面から引き出され、第1の鍔部(3C)の上段部(3d)の側面の上端へ橋絡し、第1の鍔部(3C)の下段部(3e)の側面の上端へ橋絡して、第1の鍔部(3C)の下段部(3e)の底面に立設されたピン(4)に固定され、第1の鍔部(3C)の下段部(3e)の側面の上端から下端に通じる第1の溝(3f)が第1の鍔部(3C)の下段部(3e)の側面に設けられ、第1の溝(3f)の沿線長は、第1の鍔部(3C)の下段部(3e)の側面の上端から下端への垂線の長さより長くし、電線(2)を第1の溝(3f)に沿って配線させることで、3層絶縁電線6の溶融はんだ上がりとコア(5)との沿面距離をより長くできる。   According to the present invention, the end portion of the electric wire (2) drawn out from the annular winding portion (3a) is drawn out from the upper surface of the upper stage portion (3d) of the first flange portion (3C), and the first The first brim is bridged to the upper end of the side of the upper stage (3d) of the upper brim (3C), and is bridged to the upper end of the side of the lower stage (3e) of the first brim (3C). A first groove that is fixed to a pin (4) erected on the bottom surface of the lower step (3e) of (3C) and communicates from the upper end to the lower end of the side surface of the lower step (3e) of the first flange (3C) (3f) is provided on the side surface of the lower step (3e) of the first flange (3C), and the length of the first groove (3f) along the line is the lower step (3e) of the first flange (3C). By extending the length of the vertical line from the upper end to the lower end of the side surface of the wire and wiring the electric wire (2) along the first groove (3f), the molten solder rise of the three-layer insulated electric wire 6 and the core (5) Creepage distance More can be made longer.

また、3層絶縁電線(6)の直径より第1の溝(3f) の深さを長くし、3層絶縁電線(6)の直径より第1の溝(3f) の幅を長くし、3層絶縁電線(6)の直径より第2の溝(3g) の深さを長くし、3層絶縁電線(6)の直径より第2の溝(3g)の底面の幅を長くすることで、3層絶縁電線(6)よりも深い第1の溝(3f)および第2の溝(3g)を構成でき、3層絶縁電線(6)に傷がつきにくい構造を実現できる。   Further, the depth of the first groove (3f) is made longer than the diameter of the three-layer insulated wire (6), and the width of the first groove (3f) is made longer than the diameter of the three-layer insulated wire (6). By making the depth of the second groove (3g) longer than the diameter of the layer insulated wire (6) and making the width of the bottom surface of the second groove (3g) longer than the diameter of the layer 3 insulated wire (6), The first groove (3f) and the second groove (3g) deeper than the three-layer insulated wire (6) can be formed, and a structure in which the three-layer insulated wire (6) is hardly damaged can be realized.

更に、第1の溝(3f) の下端深さは、第1の溝(3f) の上端深さより長くし、第1の鍔部(3C)の下段部(3e)のコア(5)に近接する側面の上端にある中央部から第1の鍔部(3C)の下段部(3e)のピン(4)に近接する側面の下端に第1の溝(3f)を斜設し、第1の溝(3f)の両中心点間の最短距離は、第1の鍔部(3C)の下段部(3e)の下面にある2つのピン(4)の立設された点間の最短距離より幅広にして、第1の鍔部(3C)の下段部(3e)の下面に2つのピン(4)を立設し、第1の溝(3f)と第1の鍔部(3C)の下段部(3e)の下面にある2つのピン(4)とを連結する第3の溝(3h)を第1の鍔部(3C)の下段部(3e)の下面に刻設することで、第1の溝(3f)に段差をつけ、3層絶縁電線(6)が通る第1の溝(3f)、第3の溝(3h)を斜設することで、3層絶縁電線(6)の総沿面距離をより長くできる。その結果、3層絶縁電線6の溶融はんだ上がりと1次側巻線との沿面距離をより長くでき、溶融はんだ上がりの安全距離を容易に確保でき、高さが小さくかつ実装面積も小さい巻線部品の構造を実現できる。また、3層絶縁線(6)が3タイプの第2の溝(3g)、第1の溝(3f)、第3の溝(3h) を通す構造になるので、巻線部品の横方向の寸法も小さくできる。   Furthermore, the lower end depth of the first groove (3f) is longer than the upper end depth of the first groove (3f) and is close to the core (5) of the lower step part (3e) of the first flange part (3C). The first groove (3f) is obliquely provided at the lower end of the side surface close to the pin (4) of the lower step portion (3e) of the first flange portion (3C) from the center portion at the upper end of the side surface to be The shortest distance between both center points of the groove (3f) is wider than the shortest distance between the points where the two pins (4) are erected on the lower surface of the lower step (3e) of the first flange (3C). The two pins (4) are erected on the lower surface of the lower step (3e) of the first flange (3C), and the first groove (3f) and the lower step of the first flange (3C) The third groove (3h) for connecting the two pins (4) on the lower surface of (3e) is engraved on the lower surface of the lower step (3e) of the first flange (3C), thereby Make a step in the groove (3f) of the three-layer insulation (6) the first groove through which the (3f), by the third obliquely grooves (3h) of the can longer total creepage distance 3 insulated wires (6). As a result, the creepage distance between the molten solder finish of the three-layer insulated wire 6 and the primary side winding can be made longer, a safe distance for the molten solder finish can be easily secured, the height is small, and the mounting area is small. The structure of the parts can be realized. In addition, since the three-layer insulated wire (6) passes through the three types of the second groove (3g), the first groove (3f), and the third groove (3h), Dimensions can be reduced.

また、第2の溝(3g)の底面の高さと第1の溝(3f)の底面の高さは、コア(5)の側面の高さより高くし、コア(5)よりも3層絶縁電線(6)側に第1の鍔部(3C)の上段部(3d)と下段部(3e)を突出させることで、コア(5)側面よりも高い位置に3層絶縁電線(6)を張ることを可能にし、コア(5)と3層絶縁電線(6)が接触しない構造を実現できる。   Further, the height of the bottom surface of the second groove (3g) and the height of the bottom surface of the first groove (3f) are higher than the height of the side surface of the core (5), and the three-layer insulated wire is higher than the core (5). (6) By extending the upper step (3d) and the lower step (3e) of the first flange (3C) on the side, the three-layer insulated wire (6) is stretched at a position higher than the side surface of the core (5). This makes it possible to realize a structure in which the core (5) and the three-layer insulated wire (6) do not contact each other.

更に、第3の溝(3h)のない側にピン(4)を凹設する突起部(3j)を突出させることで、実装基板への位置決めガイドの役割を果たすとともに、溶融はんだがコア(5)や巻線(3a)に流れ落ちて、ショート、断線等の問題を起こすのを回避できる。   Further, by projecting a protrusion (3j) that is provided with a pin (4) on the side without the third groove (3h), it serves as a positioning guide for the mounting board, and the molten solder is used as a core (5 ) Or the winding (3a) and problems such as short circuit and disconnection can be avoided.

以上の結果、コア5と3層絶縁電線6との溶融はんだ上がりの安全距離を確保でき、高さが低く、実装面積が小さい巻線部品の提供が可能になる。   As a result, it is possible to secure a safe distance for the molten solder to rise between the core 5 and the three-layer insulated wire 6, and to provide a winding component having a low height and a small mounting area.

本発明を実施するための最良の形態に係る巻線部品を以下に図面を参照にして詳細に説明する。   A winding component according to the best mode for carrying out the present invention will be described below in detail with reference to the drawings.

図1は、本発明の巻線部品の断面を示す正面図および側面図である。図1(a)は、正面図で、図1(b)は、側面図である。図2は、図1(b)におけるコアと溶融はんだ部との安全距離を説明する図である。図3は、図2のA−A'断面図におけるコアと溶融はんだ部との安全距離を説明する図である。図4は、比較例の巻線部品の断面を示す側面図におけるコアと溶融はんだ部との安全距離を説明する図である。図5は、図4のA−A'断面図におけるコアと溶融はんだ部との安全距離を説明する図である。   FIG. 1 is a front view and a side view showing a cross section of a winding component of the present invention. Fig.1 (a) is a front view, FIG.1 (b) is a side view. FIG. 2 is a view for explaining a safe distance between the core and the molten solder portion in FIG. FIG. 3 is a view for explaining a safe distance between the core and the molten solder portion in the AA ′ cross-sectional view of FIG. 2. FIG. 4 is a view for explaining the safety distance between the core and the molten solder portion in the side view showing the cross section of the winding component of the comparative example. FIG. 5 is a view for explaining a safe distance between the core and the molten solder portion in the AA ′ cross-sectional view of FIG. 4.

図1から図5に示されるように、本発明を実施するための最良の形態における巻線部品1は、電線2が巻回される環状の巻線部3aを挟んで対向する一対の鍔部3C、3Bが形成されたボビン3と、一対の鍔部3C,3Bを構成する第1の鍔部3Cと第2の鍔部3Bにおけるそれぞれの上段部3d,3kと下段部3e,3bとの間に介装されたコア5と、一対の鍔部3C,3Bのそれぞれの下段部3e,3bの底面に立設されたピン4とを備え、環状の巻線部3aから引き出された電線2の端部は、第1の鍔部3Cの上段部3dの上面から引き出され、第1の鍔部3Cの上段部3dの側面の上端へ橋絡し、第1の鍔部3Cの下段部3eの側面の上端へ橋絡して、第1の鍔部3Cの下段部3eの底面に立設されたピン4に固定され、複数の系統ごとに巻回された電線2のうち少なくとも1系統は3層絶縁電線6で構成された巻線部品である。第1の鍔部3Cの下段部3eの側面の上端から下端に通じる第1の溝3fが第1の鍔部3Cの下段部3eの側面に設けられ、第1の溝3fの沿線長は、第1の鍔部3Cの下段部3eの側面の上端から下端への垂線の長さより長くし、電線2を第1の溝3fに沿って配線させることで、3層絶縁電線6の溶融はんだ上がり部とコア5との沿面距離をより長くできる。   As shown in FIG. 1 to FIG. 5, the winding component 1 in the best mode for carrying out the present invention is a pair of flanges facing each other with an annular winding portion 3 a around which an electric wire 2 is wound. The bobbin 3 on which 3C and 3B are formed, and the upper step portions 3d and 3k and the lower step portions 3e and 3b of the first and second flange portions 3C and 3B constituting the pair of flange portions 3C and 3B, respectively. An electric wire 2 provided with a core 5 interposed therebetween and a pin 4 erected on the bottom surface of each of the lower step portions 3e and 3b of the pair of flange portions 3C and 3B, and drawn out from the annular winding portion 3a Is extended from the upper surface of the upper step portion 3d of the first flange portion 3C, bridges to the upper end of the side surface of the upper step portion 3d of the first flange portion 3C, and the lower step portion 3e of the first flange portion 3C. Bridge to the upper end of the side surface of the first and fixed to the pin 4 standing on the bottom surface of the lower step portion 3e of the first flange 3C, for each of a plurality of systems At least one system of the wound electric wire 2 is a coil component composed of a three-layer insulated wire 6. The first groove 3f that leads from the upper end to the lower end of the side surface of the lower step portion 3e of the first flange portion 3C is provided on the side surface of the lower step portion 3e of the first flange portion 3C, and the length of the line along the first groove 3f is: The length of the vertical line from the upper end to the lower end of the side surface of the lower step portion 3e of the first flange portion 3C is made longer, and the electric wire 2 is wired along the first groove 3f, whereby the molten solder of the three-layer insulated electric wire 6 rises. The creepage distance between the portion and the core 5 can be made longer.

その結果、3層絶縁電線6の溶融はんだ上がり部とコア5との溶融はんだ上がりの安全距離を容易に確保でき、高さが小さくかつ実装面積も小さい巻線部品の構造を実現できる。   As a result, it is possible to easily secure a safe distance for the molten solder rising between the molten solder rising portion of the three-layer insulated wire 6 and the core 5, and to realize a structure of a winding component having a small height and a small mounting area.

ここでは、3層絶縁電線6が第1の鍔部3Cの上段部3d近傍から引き出され、3タイプの第2の溝3g、第1の溝3f、第3の溝3hを通って、ピン4に絡げられる。この絡げられる部分は、はんだによって固着される。なお、第1の鍔部3Cと第2の鍔部3Bに挟まれるように巻線部3aがあり、1次側巻線と2次側巻線が巻かれている。1次側巻線は、第2の鍔部3Bのピン4に固定され、2次側巻線は、第1の鍔部3Cのピン4に固定されている。更に、巻線部3aの中心部ならびに外周部に連続した磁路を形成する一対のE型形状のコア5が装着されている。本発明を実施するための最良の形態では、コア5にフェライトコアを用いている。コアを形成する材料は、磁性材料で用途に応じた特性にあわせて選択すれば良い。   Here, the three-layer insulated wire 6 is pulled out from the vicinity of the upper step portion 3d of the first flange portion 3C, passes through the three types of the second groove 3g, the first groove 3f, the third groove 3h, and the pin 4 Entangled in The portion to be entangled is fixed by solder. In addition, there is a winding portion 3a so as to be sandwiched between the first flange portion 3C and the second flange portion 3B, and the primary side winding and the secondary side winding are wound thereon. The primary winding is fixed to the pin 4 of the second flange 3B, and the secondary winding is fixed to the pin 4 of the first flange 3C. Further, a pair of E-shaped cores 5 that form a continuous magnetic path in the central portion and the outer peripheral portion of the winding portion 3a are mounted. In the best mode for carrying out the present invention, a ferrite core is used for the core 5. The material forming the core may be a magnetic material selected according to the characteristics according to the application.

なお、ボビン3のピン4が設けられていない第1の鍔部3Cにボビン3に対する巻終わり部分を位置させる。その後、3層絶縁電線6は、第1の鍔部3Cの上段部3dの側面にある第2の溝3gを通り、第1の鍔部3Cの下段部3eのコア5に近接する側面の上端にある中央部から第1の鍔部3Cの下段部3eのピン4に近接する側面の下端の両側に向かう二つの第1の溝3fを通り、第1の鍔部3Cの下段部3eの下面にある2つのピン4とを連結する第3の溝3hを通り、ピン4へ向けて配線し、このピン4に絡げることで仮止めされる。   In addition, the winding end part with respect to the bobbin 3 is located in the 1st collar part 3C in which the pin 4 of the bobbin 3 is not provided. Thereafter, the three-layer insulated wire 6 passes through the second groove 3g on the side surface of the upper step portion 3d of the first flange portion 3C, and the upper end of the side surface close to the core 5 of the lower step portion 3e of the first flange portion 3C. The lower surface of the lower step portion 3e of the first flange portion 3C passes through the two first grooves 3f from the central portion to the both sides of the lower end of the side surface close to the pin 4 of the lower step portion 3e of the first flange portion 3C. Wiring is made toward the pin 4 through the third groove 3h that connects the two pins 4 located in the pin 4, and is temporarily fixed by being entangled with the pin 4.

仮止め後、ピン4は溶融はんだの浴槽内に浸され、3層絶縁電線6が絡げられた部分にはんだ付け処理を行い、3層絶縁電線6の絶縁被覆層を除去し、導体部分を露出させ、露出した導体部分とピン4とを電気的に接続させて、固定する。   After temporary fixing, the pin 4 is immersed in a molten solder bath, soldered to the portion where the three-layer insulated wire 6 is entangled, the insulating coating layer of the three-layer insulated wire 6 is removed, and the conductor portion is removed. The exposed conductor portion and the pin 4 are electrically connected and fixed.

なお、本発明を実施するための最良の形態では、2本の3層絶縁電線6を有するので、第1の鍔部3Cの下段部3eのコア5に近接する側面の上端の中央部から、第1の鍔部3Cの下段部3eのピン4に近接する側面の下端の両側に向かうように、第1の鍔部3Cの下段部3eの側面に二つの第1の溝3fを斜設している。また、第1の溝3fに這わせた3層絶縁電線6が、第1の鍔部3Cの下段部3eのコア5に近接する側面の上端から第1の鍔部3Cの下段部3eのピン4まで最短距離にならないように斜めの第1の溝3fを設けている。   In the best mode for carrying out the present invention, since there are two three-layer insulated wires 6, from the central portion of the upper end of the side surface close to the core 5 of the lower step portion 3e of the first flange 3C, Two first grooves 3f are obliquely provided on the side surface of the lower step portion 3e of the first flange portion 3C so as to go to both sides of the lower end of the side surface close to the pin 4 of the lower step portion 3e of the first flange portion 3C. ing. Further, the three-layer insulated wire 6 spanned in the first groove 3f is connected to the pin of the lower step portion 3e of the first flange portion 3C from the upper end of the side surface close to the core 5 of the lower step portion 3e of the first flange portion 3C. An oblique first groove 3 f is provided so as not to reach the shortest distance to 4.

より具体的に説明すると、第1の鍔部3Cの下段部3eの側面の上端の中央付近から第1の溝3fが斜設されている。すなわち、第1の溝3fを設けている側面に隣接する下面にむかって、第1の鍔部3Cの下段部3eにおける側面の下端の両側に近づくように第1の溝3fが連続して形成される。また、第1の鍔部3Cの下段部3eにおける側面の下端で、第1の鍔部3Cの下段部3eの下面に設けられた第3の溝3hと連続してつながるように形成される。更に、第1の鍔部3Cの下段部3eにおける側面の下端で第1の溝3fが形成されている位置よりも、第1の鍔部3Cの下段部3eの下面に設けられたピン4は、第1の鍔部3Cの下段部3eにおける下面の中心側に位置させる。第1の溝3f、第3の溝3hを設けることにより、第1の鍔部3Cの下段部3eの下面に設けられたピン4と3層絶縁電線6との仮止め部分をはんだの浴槽に浸漬する際に、はんだが3層絶縁電線6の表面被覆を溶かしながら這い上がっても、コア5とはんだ上がり部との沿面距離を十分に確保できる。   More specifically, the first groove 3f is obliquely provided from the vicinity of the center of the upper end of the side surface of the lower step portion 3e of the first flange portion 3C. That is, the first groove 3f is continuously formed so as to approach both sides of the lower end of the side surface of the lower step portion 3e of the first flange 3C toward the lower surface adjacent to the side surface on which the first groove 3f is provided. Is done. Further, it is formed so as to be continuously connected to the third groove 3h provided on the lower surface of the lower step portion 3e of the first flange portion 3C at the lower end of the side surface of the lower step portion 3e of the first flange portion 3C. Further, the pin 4 provided on the lower surface of the lower step portion 3e of the first flange portion 3C is more than the position where the first groove 3f is formed at the lower end of the side surface of the lower step portion 3e of the first flange portion 3C. The lower flange portion 3e of the first flange 3C is positioned on the center side of the lower surface. By providing the first groove 3f and the third groove 3h, the temporary fixing portion between the pin 4 and the three-layer insulated wire 6 provided on the lower surface of the lower step portion 3e of the first flange 3C is used as a solder bath. Even when the solder crawls up while melting the surface coating of the three-layer insulated wire 6, it is possible to secure a sufficient creepage distance between the core 5 and the solder rising portion.

また、第1の溝3fの深さは、第1の鍔部3Cの下段部3eの側面の上端よりも、第1の鍔部3Cの下段部3eにおける側面の下端側の方が深くなるように形成している。第1の溝3fの上端側、下端側の溝の深さは、3層絶縁電線6の直径より長くしている。より具体的に説明すると、第1の鍔部3Cの下段部3eの側面の上端における第1の溝3fの始まりである中央付近の溝の深さよりも、斜設された第1の溝3fを深くしている。斜設された第1の溝3fを深くすることで、1次巻線とはんだ上がり部との沿面距離を十分に確保できる。   Further, the depth of the first groove 3f is such that the lower end side of the side surface of the lower step portion 3e of the first flange portion 3C is deeper than the upper end of the side surface of the lower step portion 3e of the first flange portion 3C. Is formed. The depth of the upper end side and lower end side grooves of the first groove 3 f is longer than the diameter of the three-layer insulated wire 6. More specifically, the slanted first groove 3f is set to be deeper than the depth of the groove near the center that is the beginning of the first groove 3f at the upper end of the side surface of the lower step portion 3e of the first flange 3C. It ’s deep. By deepening the inclined first groove 3f, a sufficient creepage distance between the primary winding and the soldered portion can be secured.

なお、第2の溝3gの底面の高さと第1の溝3fの底面の高さは、コア5の側面の高さより高くし、コア5よりも3層絶縁電線6側に第1の鍔部3Cの上段部3dと下段部3eを突出させることで、コア5側面よりも高い位置に3層絶縁電線6を張ることを可能にし、コア5と3層絶縁電線6が接触しないで、3層絶縁電線6を略直線になるように橋絡させる構造を実現できる。   Note that the height of the bottom surface of the second groove 3g and the height of the bottom surface of the first groove 3f are higher than the height of the side surface of the core 5, and the first flange portion is closer to the three-layer insulated wire 6 than the core 5. By protruding the upper step portion 3d and the lower step portion 3e of 3C, the three-layer insulated wire 6 can be stretched at a position higher than the side surface of the core 5, and the core 5 and the three-layer insulated wire 6 are not in contact with each other. A structure can be realized in which the insulated wires 6 are bridged so as to be substantially straight.

また、第1の鍔部3Cの下段部3eの側面にある第1の溝3fと第1の鍔部3Cの下段部3eの下面にある2つのピン4とを連結する第3の溝3hを刻設するのは、同一形状において3層絶縁電線6の沿面距離をより長くとるためである。更に、ピン4を凹設する突起部3jをピン4の溝3hのない側に突出させるのは、溶融はんだがコア5や巻線部3aに流れ落ちて、ショート、断線等の問題を避け、3層絶縁電線6を保護するためである。   Further, a third groove 3h for connecting the first groove 3f on the side surface of the lower step portion 3e of the first flange portion 3C and the two pins 4 on the lower surface of the lower step portion 3e of the first flange portion 3C is provided. The reason for engraving is to make the creeping distance of the three-layer insulated wire 6 longer in the same shape. Further, the protruding portion 3j for recessing the pin 4 is protruded to the side of the pin 4 where the groove 3h is not present, so that the molten solder flows down to the core 5 and the winding portion 3a to avoid problems such as short circuit and disconnection. This is to protect the layer insulated wire 6.

図2に示されるように、溶融はんだ上がり部分は、3層絶縁電線6のピン4と電気的に接続させて、固定する部分から、3層絶縁電線6の表面上に沿って進む。すなわち、3層絶縁電線6のはんだ付け処理で絶縁被覆層が除去された溶融はんだ部11とコア5との安全距離は、斜めにした沿面距離(図2中のコア5と溶融はんだ部11の絶縁距離(1)=c+b+a)に対応し、図4と図5で示されるような直線の沿面距離(図5中のコア5と溶融はんだ部の絶縁距離3=c'+b')と比較される。図2と図3で示される本発明の方が、同一形状で比較した場合により長い安全距離を確保できる。図3と図5の比較では、f=f'の時に、a+b>b'になり、その差分だけ長くできる。その結果、本発明の場合は、同一形状の場合に絶縁をより比較例より強化できる。   As shown in FIG. 2, the molten solder rising portion is electrically connected to the pin 4 of the three-layer insulated wire 6 and proceeds along the surface of the three-layer insulated wire 6 from the portion to be fixed. That is, the safety distance between the molten solder part 11 from which the insulation coating layer has been removed by the soldering process of the three-layer insulated wire 6 and the core 5 is an oblique creepage distance (the core 5 and the molten solder part 11 in FIG. Corresponding to insulation distance (1) = c + b + a), it is compared with a straight creepage distance as shown in FIGS. 4 and 5 (insulation distance 3 = c ′ + b ′ between the core 5 and the molten solder portion in FIG. 5). The The present invention shown in FIGS. 2 and 3 can ensure a longer safety distance when compared with the same shape. In the comparison between FIG. 3 and FIG. 5, when f = f ′, a + b> b ′ is satisfied, and the difference can be increased. As a result, in the case of the present invention, the insulation can be strengthened more than the comparative example in the case of the same shape.

また、3層絶縁電線6は、第1の鍔部3Cの上段部3dの側面にある第2の溝3gを通り、第1の鍔部3Cの下段部3eのコア5に近接する側面の上端にある中央部から第1の鍔部3Cの下段部3eのピン4に近接する側面の下端の両側に向かう二つの第1の溝3fを通り、第1の鍔部3Cの下段部3eの下面にある2つのピン4とを連結する第3の溝3hを通る構造なので、第1の鍔部3Cの内側に3層絶縁電線6を収納でき、巻線部品10を3層絶縁電線6の厚みに相当する幅だけ幅方向に小さくできる。   In addition, the three-layer insulated wire 6 passes through the second groove 3g on the side surface of the upper step portion 3d of the first flange portion 3C, and the upper end of the side surface close to the core 5 of the lower step portion 3e of the first flange portion 3C. The lower surface of the lower step portion 3e of the first flange portion 3C passes through the two first grooves 3f from the central portion to the both sides of the lower end of the side surface close to the pin 4 of the lower step portion 3e of the first flange portion 3C. The three-layer insulated wire 6 can be accommodated inside the first flange 3C, and the winding component 10 can be accommodated in the thickness of the three-layer insulated wire 6. The width corresponding to can be reduced in the width direction.

本発明の実施例について、上述した図面を用いて詳細に説明する。   Embodiments of the present invention will be described in detail with reference to the above-described drawings.

本発明の実施例の巻線部品1は、図1、図2、図3、図4、図5に示されるような構造で、約20mm×20mm×20mmの寸法を実現した。本発明の実施例の巻線部品1では、環状の巻線部3aから引き出された前記電線2の端部は、第1の鍔部3Cの上段部3dの上面から引き出され、第1の鍔部3Cの上段部3dの側面の上端へ橋絡し、第1の鍔部3Cの下段部3eの側面の上端へ橋絡して、第1の鍔部3Cの下段部3eの底面に立設されたピン4に固定され、第1の鍔部3Cの下段部3eの側面の上端から下端に通じる第1の溝3fが第1の鍔部3Cの下段部3eの側面に設けられ、第1の溝3fの沿線長は、第1の鍔部3Cの下段部3eの側面の上端から下端への垂線の長さより長くし、電線2を第1の溝3fに沿って配線させることで、3層絶縁電線6の溶融はんだ上がりとコア5との沿面距離をより長くできた。   The winding component 1 according to the embodiment of the present invention has a structure as shown in FIGS. 1, 2, 3, 4, and 5 and has a size of about 20 mm × 20 mm × 20 mm. In the winding component 1 according to the embodiment of the present invention, the end portion of the electric wire 2 drawn out from the annular winding portion 3a is drawn out from the upper surface of the upper step portion 3d of the first flange portion 3C, and the first hook It bridges to the upper end of the side of the upper step 3d of the part 3C, bridges to the upper end of the side of the lower step 3e of the first flange 3C, and stands on the bottom surface of the lower step 3e of the first flange 3C A first groove 3f that is fixed to the pin 4 and communicates from the upper end to the lower end of the side surface of the lower step portion 3e of the first flange portion 3C is provided on the side surface of the lower step portion 3e of the first flange portion 3C. The length of the line 3f of the groove 3f is longer than the length of the perpendicular line from the upper end to the lower end of the side surface of the lower step portion 3e of the first flange 3C, and the electric wire 2 is wired along the first groove 3f. The creeping distance between the molten solder finish of the layer insulated wire 6 and the core 5 was made longer.

なお、本発明の実施例の巻線部品1では、第1の鍔部3Cは、上段部3dと下段部3eで構成され、第2の鍔部3Bは、上段部3kと下段部3bで構成される。コア5は、フェライトコアを用いた。環状の巻線部3aは、1次側巻線(エナメル被服線等の単層絶縁電線)と2次側巻線(3層絶縁電線)が巻回される構造であった。   In the winding component 1 according to the embodiment of the present invention, the first flange portion 3C includes an upper step portion 3d and a lower step portion 3e, and the second flange portion 3B includes an upper step portion 3k and a lower step portion 3b. Is done. The core 5 was a ferrite core. The annular winding portion 3a has a structure in which a primary side winding (single-layer insulated wire such as enameled wire) and a secondary side winding (three-layer insulated wire) are wound.

また、3層絶縁電線6の直径より第1の溝3fの深さを長くし、3層絶縁電線6の直径より第1の溝3fの幅を長くし、3層絶縁電線6の直径より第2の溝3gの深さを長くし、3層絶縁電線6の直径より第2の溝3gの底面の幅を長くすることで、3層絶縁電線6よりも深い第1の溝3fおよび第2の溝3gを構成でき、3層絶縁電線6に傷がつきにくい構造を実現した。   Further, the depth of the first groove 3 f is made longer than the diameter of the three-layer insulated wire 6, the width of the first groove 3 f is made longer than the diameter of the three-layer insulated wire 6, and the first groove 3 f is made larger than the diameter of the three-layer insulated wire 6. By increasing the depth of the second groove 3g and increasing the width of the bottom surface of the second groove 3g from the diameter of the three-layer insulated wire 6, the first groove 3f and the second groove 3d deeper than the three-layer insulated wire 6 are formed. The groove 3g can be formed, and a structure in which the three-layer insulated wire 6 is not easily damaged is realized.

更に、第1の溝3fの下端深さは、第1の溝3fの上端深さより長くし、第1の鍔部3Cの下段部3eのコア5に近接する側面の上端にある中央部から第1の鍔部3Cのピン4に近接する下段部3eの側面に第1の溝3fを斜設し、第1の溝3fの両中心点間の最短距離は、第1の鍔部3Cの下段部3eの下面にある2つのピン4の立設された点間の最短距離より幅広にして、第1の鍔部3Cの下段部3eの下面に2つのピン4を立設し、第1の溝3fと第1の鍔部3Cの下段部3eの下面にある2つのピン4とを連結する第3の溝3hを第1の鍔部3Cの下段部3eの下面に刻設することで、第1の溝3fに段差をつけ、3層絶縁電線6が通る第1の溝3f、第3の溝3hを斜設することで、3層絶縁電線6の総沿面距離をより長くできる。その結果、3層絶縁電線6の溶融はんだ上がりと1次側巻線との沿面距離をより長くでき、溶融はんだ上がりの安全距離を容易に確保でき、高さが小さくかつ実装面積も小さい巻線部品の構造を実現できた。また、3層絶縁線6が3タイプの第2の溝3g、第1の溝3f、第3の溝3h を通す構造になるので、巻線部品の横方向の寸法も小さくできた。   Furthermore, the lower end depth of the first groove 3f is longer than the upper end depth of the first groove 3f, and the first groove 3f extends from the central portion at the upper end of the side surface close to the core 5 of the lower step portion 3e of the first flange 3C. The first groove 3f is obliquely provided on the side surface of the lower step portion 3e adjacent to the pin 4 of the first flange portion 3C, and the shortest distance between both center points of the first groove 3f is the lower step of the first flange portion 3C. The two pins 4 are erected on the lower surface of the lower step portion 3e of the first flange 3C so as to be wider than the shortest distance between the erected points of the two pins 4 on the lower surface of the portion 3e. By engraving a third groove 3h that connects the groove 3f and the two pins 4 on the lower surface of the lower step portion 3e of the first flange portion 3C on the lower surface of the lower step portion 3e of the first flange portion 3C, The total creepage distance of the three-layer insulated wire 6 can be increased by providing a step in the first groove 3f and obliquely providing the first groove 3f and the third groove 3h through which the three-layer insulated wire 6 passes.As a result, the creepage distance between the molten solder finish of the three-layer insulated wire 6 and the primary side winding can be made longer, a safe distance for the molten solder finish can be easily secured, the height is small, and the mounting area is small. The parts structure was realized. Further, since the three-layer insulated wire 6 has a structure in which the three types of the second groove 3g, the first groove 3f, and the third groove 3h are passed, the lateral dimension of the winding component can be reduced.

また、第2の溝3gの底面の高さと第1の溝3fの底面の高さは、コア5の側面の高さより高くし、コア5よりも3層絶縁電線6側に第1の鍔部3Cの上段部3dと下段部3eを突出させることで、コア5側面よりも高い位置に3層絶縁電線6を張ることを可能にし、コア5と3層絶縁電線6が接触しない構造を実現できた。   In addition, the height of the bottom surface of the second groove 3g and the height of the bottom surface of the first groove 3f are higher than the height of the side surface of the core 5, and the first flange portion is closer to the three-layer insulated wire 6 than the core 5. By projecting the upper step portion 3d and the lower step portion 3e of 3C, the three-layer insulated wire 6 can be stretched at a position higher than the side surface of the core 5, and a structure in which the core 5 and the three-layer insulated wire 6 do not contact can be realized. It was.

更に、第3の溝3hのない側にピン4を凹設する突起部3jを突出させることで、実装基板への位置決めガイドの役割を果たし、溶融はんだがコア5や巻線3aに流れ落ちて、ショート、断線等の問題を起こさなかった。   Furthermore, by projecting the protruding portion 3j that makes the pin 4 recessed on the side without the third groove 3h, it serves as a positioning guide to the mounting substrate, and the molten solder flows down to the core 5 and the winding 3a. There were no problems such as short circuit or disconnection.

なお、本実施例はあくまでも一例を記載しているのみで、例えば、コア5にフェライトコアを用いているが、コアを形成する材料は、磁性材料で用途に応じた特性に合わせて選択すれば良く、その他の材料についても適切な材料を選択すれば良い。   Note that this example is merely an example. For example, a ferrite core is used for the core 5, but the material for forming the core is a magnetic material that is selected according to the characteristics according to the application. The other materials may be selected appropriately.

また、溝、ピン、電線については、1組のみの例を説明しているが、3層絶縁電線6が、2本であれば同様の第1の溝3fを2本斜設すれば良く、n本ならば、同様の第1の溝3fをn本斜設すれば良いなど、それぞれ複数設けても本発明の主旨を損なうものではない。なお、第1の溝3fが一つの場合は、片極の電線しか這わすことができないので、2本以上に限定している。   Moreover, about the groove | channel, a pin, and an electric wire, although the example of only one set is demonstrated, if the three-layer insulated electric wire 6 is two, what is necessary is just to provide two similar 1st groove | channels 3f diagonally, If the number is n, the same first groove 3f may be obliquely provided. Even if a plurality of the first grooves 3f are provided, the gist of the present invention is not impaired. In addition, when there is one first groove 3f, only one-pole electric wire can be wound, so the number is limited to two or more.

以上に示したように、コア5と3層絶縁電線6との溶融はんだ上がりの安全距離を確保でき、高さが低く、実装面積が小さい巻線部品の提供が可能になる。   As described above, it is possible to secure a safe distance for the molten solder to rise between the core 5 and the three-layer insulated wire 6, and to provide a winding component having a low height and a small mounting area.

本発明の巻線部品の断面を示す正面図および側面図。図1(a)は、正面図。図1(b)は、側面図。The front view and side view which show the cross section of the coil | winding components of this invention. FIG. 1A is a front view. FIG. 1B is a side view. 図1(b)におけるコアと溶融はんだ部との安全距離を説明する図。The figure explaining the safe distance of the core and molten solder part in FIG.1 (b). 図2のA−A' 断面図におけるコアと溶融はんだ部との安全距離を説明する図。The figure explaining the safe distance of the core and molten solder part in AA 'sectional drawing of FIG. 比較例の巻線部品の断面を示す側面図におけるコアと溶融はんだ部との安全距離を説明する図。The figure explaining the safe distance of the core and molten solder part in the side view which shows the cross section of the winding components of a comparative example. 図5は、図4のA−A' 断面図におけるコアと溶融はんだ部との安全距離を説明する図。FIG. 5 is a view for explaining a safe distance between the core and the molten solder portion in the AA ′ sectional view of FIG. 4. 従来の縦型巻線部品の小型化を図った巻線部品を示す正面断面図。Front sectional drawing which shows the winding components which aimed at size reduction of the conventional vertical winding components.

符号の説明Explanation of symbols

1,10 巻線部品
2 電線
3 ボビン
3a 巻線部
3B 第2の鍔部
3C 第1の鍔部
3d 第1の鍔部の上段部
3e 第1の鍔部の下段部
3l 第1の鍔部の下段島部
3k 第2の鍔部の上段部
3b 第2の鍔部の下段部
3f 第1の溝
3g 第2の溝
3h 第3の溝
3i 一方の鍔部
3j ピンを凹設する突起部
4 ピン
5 コア
6 3層絶縁電線
11 溶融はんだ部
12 1次側巻線
13 2次側巻線
DESCRIPTION OF SYMBOLS 1,10 Winding component 2 Electric wire 3 Bobbin 3a Winding part 3B 2nd collar part 3C 1st collar part 3d 1st collar part upper stage part 3e 1st collar part lower stage part 3l 1st collar part Lower step 3b Second step upper step 3b Second step lower step 3f First step 3g Second groove 3h Third step 3i One end 3j Protrusion that has a pin 4 Pin 5 Core 6 Three-layer insulated wire 11 Molten solder portion 12 Primary winding 13 Secondary winding

Claims (9)

電線(2)が巻回される環状の巻線部(3a)を挟んで対向する一対の鍔部(3C,3B)が形成されたボビン(3)と、前記一対の鍔部(3C,3B)を構成する第1の鍔部(3C)と第2の鍔部(3B)におけるそれぞれの上段部(3d,3k)と下段部(3e,3b)との間に介装されたコア(5)と、前記一対の鍔部(3C,3B)のそれぞれの下段部(3e,3b)の底面の中心側に立設されたピン(4)とを備え、前記巻線部(3a)から引き出された前記電線(2)の端部は、前記第1の鍔部(3C)の上段部(3d)の上面から引き出され、前記第1の鍔部(3C)の上段部(3d)の側面の上端へ橋絡し、前記第1の鍔部(3C)の下段部(3e)の側面の上端へ橋絡して、前記第1の鍔部(3C)の下段部(3e)の底面に立設されたピン(4)に固定され、複数の系統ごとに巻回された前記電線(2)のうち少なくとも1系統は3層絶縁電線(6)で構成された巻線部品において、前記ピン(4)を立設する方向に並行な部分と、該平行な部分と連続する前記ピン(4)を立設する方向に垂直な部分からなる逆T字型の下段島部(3l)が前記第1の鍔部(3C)の下段部(3e)に設けられ、前記第1の鍔部(3C)の下段部(3e)の側面の上端の中央部から下端に通じる第1の溝(3f)が前記第1の鍔部(3C)の下段部(3e)の側面に設けられ、前記第1の溝(3f)の沿線長は、前記第1の鍔部(3C)の下段部(3e)の側面の上端から下端への垂線の長さより長くし、前記電線(2)が前記第1の溝(3f)に沿って配線されたことを特徴とする巻線部品。 A bobbin (3) having a pair of flanges (3C, 3B) facing each other with an annular winding (3a) around which the electric wire (2) is wound, and the pair of flanges (3C, 3B) The core (5) interposed between the upper step (3d, 3k) and the lower step (3e, 3b) of each of the first flange portion (3C) and the second flange portion (3B) constituting the first flange portion (3). ) And a pin (4) erected on the center side of the bottom surface (3e, 3b) of each of the pair of flanges (3C, 3B), and pulled out from the winding (3a) The end of the electric wire (2) is drawn from the upper surface of the upper step (3d) of the first flange (3C), and the side surface of the upper step (3d) of the first flange (3C) Bridging to the upper end of the first flange (3C), and bridging to the upper end of the side of the lower step (3e) of the first flange (3C), the bottom of the lower step (3e) of the first flange (3C) To be fixed to the erected pin (4), a plurality of at least one system coil component composed of a three-layer insulated wire (6) of the wire wound on each line (2), wherein An inverted T-shaped lower island portion (3l) comprising a portion parallel to the direction in which the pin (4) is erected and a portion perpendicular to the direction in which the pin (4) is continued to the parallel portion. A first groove (3e) provided in the lower step (3e) of the first flange (3C) and leading from the center of the upper end of the side of the lower step (3e) of the first flange (3C) to the lower end ( 3f) is provided on the side surface of the lower step portion (3e) of the first flange portion (3C), and the length of the line along the first groove (3f) is the lower step portion of the first flange portion (3C) ( 3e) is longer than the length of the vertical line from the upper end to the lower end of the side surface, and the electric wire (2) is wired along the first groove (3f). Winding parts that. 前記第1の鍔部(3C)の下段部(3e)の側面から前記溝(3f)の底面への垂直直線の距離で定義される前記第1の溝(3f)の深さは、前記3層絶縁電線(6)の直径より長くし、前記第1の鍔部(3C)の下段部(3e)と前記下段島部(3l) との間の距離で定義される前記第1の溝(3f)の幅は、前記3層絶縁電線(6)の直径より長くしたことを特徴とする請求項1記載の巻線部品。 The depth of the first groove (3f) defined by the distance of the vertical straight line from the side surface of the lower step (3e) of the first flange (3C) to the bottom surface of the groove (3f) is 3 longer than the diameter of the layer insulated wire (6), said first lower portion (3e) and said first groove being defined by the distance between the lower islands and (3l) of the collar (3C) ( The winding component according to claim 1, wherein the width of 3f) is longer than the diameter of the three-layer insulated wire (6). 前記第1の鍔部(3C)の下段部(3e)における下端の側面から前記第1の溝(3f)の底面への垂直直線の距離で定義される前記第1の溝(3f)の下端深さは、前記第1の鍔部(3C)の下段部(3e)における上端の側面から前記第1の溝(3f)の底面への垂直直線の距離で定義される前記第1の溝(3f)の上端深さより長くしたことを特徴とする請求項1又は請求項2記載の巻線部品。   The lower end of the first groove (3f) defined by the vertical straight line distance from the lower end side surface (3e) of the first flange (3C) to the bottom surface of the first groove (3f) The depth is defined by the first groove defined by the distance of the vertical straight line from the upper side surface of the lower step part (3e) of the first flange part (3C) to the bottom surface of the first groove (3f) ( 3. The winding component according to claim 1 or 2, wherein the winding component is longer than the upper end depth of 3f). 前記第1の鍔部(3C)の下段部(3e)の前記コア(5)に近接する側面の上端にある中央部から前記第1の鍔部(3C)の下段部(3e)の前記ピン(4)に近接する側面の下端の両側に向かう二つ以上の前記第1の溝(3f)を前記第1の鍔部(3C)の下段部(3e)の側面に斜設し、前記第1の鍔部(3C)の下段部(3e)の側面の下端の両側にある前記第1の溝(3f)の両中心点間の最短距離は、前記第1の鍔部(3C)の下段部(3e)の下面にある2つの前記ピン(4)の立設された点間の最短距離より幅広にしたことを特徴とする請求項1〜3のいずれかに記載の巻線部品。 The pin of the lower part (3e) of the first collar part (3C) from the central part at the upper end of the side surface close to the core (5) of the lower part (3e) of the first collar part (3C) Two or more first grooves (3f) facing both sides of the lower end of the side surface adjacent to (4) are obliquely provided on the side surface of the lower step portion (3e) of the first flange portion (3C), and the first The shortest distance between the center points of the first groove (3f) on both sides of the lower end of the side surface of the lower step portion (3e) of the first flange portion (3C) is the lower step of the first flange portion (3C). The winding component according to any one of claims 1 to 3, wherein the winding component is wider than the shortest distance between the standing points of the two pins (4) on the lower surface of the portion (3e). 前記コア(5)に近接する前記第1の鍔部(3C)の上段部(3d)の側面にある第2の溝(3g)の底面の高さと前記第1の鍔部(3C)の下段部(3e)の側面にある前記第1の溝(3f)の底面の高さは、前記コア(5)の側面の高さより高くし、前記コア(5)よりも前記3層絶縁電線(6)側に前記第1の鍔部(3C)の上段部(3d)と下段部(3e)を突出させたことを特徴とする請求項1〜4のいずれかに記載の巻線部品。 The height of the bottom surface of the second groove (3g) on the side surface of the upper stage part (3d) of the first collar part (3C) adjacent to the core (5) and the lower stage of the first collar part (3C) The height of the bottom surface of the first groove (3f) on the side surface of the portion (3e) is higher than the height of the side surface of the core (5), and the three-layer insulated wire (6 The winding part according to any one of claims 1 to 4 , wherein an upper stage part (3d) and a lower stage part (3e) of the first flange part (3C) are protruded on the first side. 前記第1の鍔部(3C)の上段部(3d)の側面から前記第2の溝(3g)の底面への垂直直線の距離で定義される前記第2の溝(3g)の深さは、前記3層絶縁電線(6)の直径より長くし、前記第1の鍔部(3C)の上段部(3d)にある前記第2の溝(3g)の底面の幅は、前記3層絶縁電線(6)の直径より長くしたことを特徴とする請求項1〜5のいずれかに記載の巻線部品。 The depth of the second groove (3g) defined by the distance of the vertical straight line from the side surface of the upper step (3d) of the first flange (3C) to the bottom surface of the second groove (3g) is The width of the bottom surface of the second groove (3g) in the upper step (3d) of the first flange (3C) is longer than the diameter of the three-layer insulated wire (6). The winding component according to any one of claims 1 to 5, wherein the winding component is longer than the diameter of the electric wire (6). 前記第1の鍔部(3C)の下段部(3e)の側面の下端の両側にある前記第1の溝(3f)と前記第1の鍔部(3C)の下段部(3e)の下面にある2つの前記ピン(4)とを連結する第3の溝(3h)を前記第1の鍔部(3C)の下段部(3e)の下面に刻設したことを特徴とする請求項1〜6のいずれかに記載の巻線部品。 The first groove (3f) on both sides of the lower end of the side of the lower step (3e) of the first flange (3C) and the lower surface of the lower step (3e) of the first flange (3C) The third groove (3h) connecting the two pins (4) is carved on the lower surface of the lower step (3e) of the first flange (3C) . The winding part according to any one of 6 . 2つの前記ピン(4)の立設された点間の最短距離より前記第1の鍔部(3C)の下段部(3e)の側面の下端の両側にある前記第1の溝(3f)の両中心点間の最短距離を幅広にして、前記第1の鍔部(3C)の下段部(3e)の下面に2つの前記ピン(4)を立設したことを特徴とする請求項1〜7のいずれかに記載の巻線部品。 The first groove (3f) on both sides of the lower end of the side surface of the lower step (3e) of the first flange (3C) from the shortest distance between the standing points of the two pins (4) The shortest distance between both center points is widened, and the two pins (4) are erected on the lower surface of the lower step (3e) of the first flange (3C) . The winding part according to any one of 7 above. 前記第1の鍔部(3C)の下段部(3e)の下面の前記第3の溝(3h)のない側に前記ピン(4)を凹設する突起部(3j)を突出させ、前記3層絶縁電線(6)が3タイプの前記第2の溝(3g)、前記第1の溝(3f)、前記第3の溝(3h)を通り、前記ピン(4)に固定させたことを特徴とする請求項1〜8のいずれかに記載の巻線部品。 A protrusion (3j) for recessing the pin (4) is protruded on the side of the lower surface (3e) of the first flange (3C) where there is no third groove (3h), and the 3 The layer insulated wire (6) passes through the three types of the second groove (3g), the first groove (3f), and the third groove (3h) and is fixed to the pin (4). The winding component according to any one of claims 1 to 8 .
JP2006052250A 2006-02-28 2006-02-28 Winding parts Expired - Fee Related JP4632364B2 (en)

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