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JP4633535B2 - Metering spray device - Google Patents
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JP4633535B2 - Metering spray device - Google Patents

Metering spray device Download PDF

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JP4633535B2
JP4633535B2 JP2005144510A JP2005144510A JP4633535B2 JP 4633535 B2 JP4633535 B2 JP 4633535B2 JP 2005144510 A JP2005144510 A JP 2005144510A JP 2005144510 A JP2005144510 A JP 2005144510A JP 4633535 B2 JP4633535 B2 JP 4633535B2
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solenoid valve
chemical liquid
chemical
tank
spray nozzle
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JP2006320799A (en
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真次 黒澤
一彦 秋元
俊宏 草間
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Ikari Shodoku Co Ltd
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Description

本発明は、薬液を計量して、所定量の薬液を噴霧する装置に関する。 The present invention relates to an apparatus for measuring a chemical solution and spraying a predetermined amount of the chemical solution.

定量噴霧では、計量手段と、噴霧手段とが必要である。例えば特許文献1は、計量手段としてポンプ・電動機(モータ)と、噴霧手段として圧縮空気源・ノズルを有している。特許文献1の技術によると、異なる2つの駆動源として電動機(モータ)と圧縮空気源とが不可欠となるため、その装置の構成が複雑となり、また計量のために電動機(モータ)の特別な制御(回転量制御)が必要となる。 In the metering spray, a metering means and a spraying means are required. For example, Patent Document 1 has a pump / motor (motor) as metering means and a compressed air source / nozzle as spraying means. According to the technique of Patent Document 1, an electric motor (motor) and a compressed air source are indispensable as two different driving sources, so that the configuration of the apparatus is complicated, and special control of the electric motor (motor) for measurement is performed. (Rotation amount control) is required.

特開2000−42456公報JP 2000-42456 A

したがって、本発明の課題は、スプレーノズルの駆動源としての圧縮空気源を利用して、薬液を計量できるようにし、これにより計量用の電動機(モータ)を省略できるようにすることである。 Accordingly, an object of the present invention is to make it possible to measure a chemical solution by using a compressed air source as a drive source of a spray nozzle, thereby omitting a metering electric motor (motor).

上記の課題のもとに、本発明は、薬液タンク(2)を第1電磁弁(11)により密閉状態の薬液(3)の計量タンク(4)に接続し、計量器タンク(4)の上部および下部を切り換え用の第2電磁弁(12)の2つの入力ポートに接続し、第2電磁弁(12)の1つの出力ポートをスプレーノズル(5)の薬液取り込み用のポート(6)に接続すると共に、圧縮空気源(10)を第3電磁弁(13)によりスプレーノズル(5)の圧縮空気取り込み用のポート(7)に接続し、計量器タンク(4)の位置で薬液(3)の計量レベルを検出するレベルセンサー(8)を電磁弁操作用の制御器(14)に接続して、定量噴霧装置(1)を構成している。 Under the above-mentioned problems, the present invention connects the chemical tank (2) to the measuring tank (4) of the sealed chemical liquid (3) by the first solenoid valve (11), so that the measuring tank (4) The upper part and the lower part are connected to two input ports of the second electromagnetic valve (12) for switching, and one output port of the second electromagnetic valve (12) is connected to the chemical liquid intake port (6) of the spray nozzle (5). And the compressed air source (10) is connected to the compressed air intake port (7) of the spray nozzle (5) by the third solenoid valve (13), and the chemical solution ( A level sensor (8) for detecting the measurement level of 3) is connected to a controller (14) for operating a solenoid valve to constitute a metering spray device (1).

電磁弁操作用の制御器(14)は、薬液(3)の計量時に、第1電磁弁(11)を開き、第2電磁弁(12)を切り換えてから、第3電磁弁(13)を開いてスプレーノズル(5)から圧縮空気(9)を噴射することにより、スプレーノズル(5)内に発生する負圧により、薬液タンク(2)内の薬液(3)を計量器タンク(4)内に引き込み、計量器タンク(4)内の薬液(3)の計量レベルをレベルセンサー(8)により検出したとき、制御器(14)により第1電磁弁(11)を閉じ、第2電磁弁(12)を切り換えることによって、計量器タンク(4)内への薬液(3)の引き込みを停止し、この時点以後、スプレーノズル(5)内に発生する負圧により、計量後の薬液(3)をスプレーノズル(5)内に引き込み、スプレーノズル(5)から所定量の薬液(3)を噴霧する。 The controller (14) for operating the solenoid valve opens the first solenoid valve (11) and switches the second solenoid valve (12) when measuring the chemical solution (3), and then switches the third solenoid valve (13). By opening and spraying compressed air (9) from the spray nozzle (5), the chemical liquid (3) in the chemical liquid tank (2) is discharged by the negative pressure generated in the spray nozzle (5). When the metering level of the chemical solution (3) in the meter tank (4) is detected by the level sensor (8), the first solenoid valve (11) is closed by the controller (14), and the second solenoid valve is By switching (12), the drawing of the chemical liquid (3) into the measuring tank (4) is stopped, and after this time, the measured chemical liquid (3) is generated by the negative pressure generated in the spray nozzle (5). ) Into the spray nozzle (5) 5) spraying the predetermined amount of chemical liquid (3) from.

制御器(14)は、その時間動作制御機能により薬液(3)の計量・噴霧を所定の周期で実行する。第1電磁弁(11)は大気に開放可能な電磁弁により構成され、また第2電磁弁(12)は計量器タンク(4)に対して接続を切り換える三方弁により構成される。 The controller (14) measures and sprays the chemical liquid (3) at a predetermined cycle by the time operation control function. The first solenoid valve (11) is composed of a solenoid valve that can be opened to the atmosphere, and the second solenoid valve (12) is composed of a three-way valve that switches connection to the meter tank (4).

本発明によると、薬液(3)の計量に当たって、薬液タンク(2)内の薬液(3)を計量器タンク(4)内に引き込むときに、圧縮空気(9)によりスプレーノズル(5)内に発生する負圧を利用するから、電動機(モータ)やその回転量の制御が不要となり、その分構成が簡単となり、装置が安価となる。 According to the present invention, when the chemical liquid (3) in the chemical liquid tank (2) is drawn into the measuring instrument tank (4) when measuring the chemical liquid (3), the compressed liquid (9) causes the chemical liquid (3) to enter the spray nozzle (5). Since the generated negative pressure is used, it is not necessary to control the electric motor (motor) and the amount of rotation thereof, the configuration is simplified correspondingly, and the apparatus is inexpensive.

制御器(14)が薬液(3)の計量・噴霧を所定の周期で実行すると、倉庫、食品工場や地下空間などでの害虫駆除が自動化できる。第1電磁弁(11)が大気に開放可能な電磁弁により構成され、また第2電磁弁(12)が計量器タンク(4)に対して接続を切り換える三方弁により構成されると、制御や構成が簡単になる。 When the controller (14) measures and sprays the chemical liquid (3) at a predetermined cycle, pest control in a warehouse, a food factory, an underground space, or the like can be automated. When the first solenoid valve (11) is composed of a solenoid valve that can be opened to the atmosphere, and the second solenoid valve (12) is composed of a three-way valve that switches connection to the measuring tank (4), Configuration is simplified.

図1は本発明に係る定量噴霧装置1を示している。定量噴霧装置1は、薬液タンク2を第1電磁弁11により薬液3の密閉状態の計量タンク4に接続し、計量器タンク4の上下部接続切り換え用の第2電磁弁12の2つの入力ポートに接続し、第2電磁弁12の1つの出力ポートをスプレーノズル5の薬液取り込み用のポート6に接続するとともに、圧縮空気源10をエアーフイルタ15、第3電磁弁13およびスプレーノズル5内の減圧機構18によりスプレーノズル5の圧縮空気取り込み用のポート7に接続し、計量器タンク4の位置で薬液3の計量レベルを検出するレベルセンサー8を電磁弁操作用の制御器14に接続して、構成されている。 FIG. 1 shows a metering spray device 1 according to the present invention. The metering spray device 1 has a chemical tank 2 connected to a sealed measuring tank 4 of a chemical liquid 3 by a first electromagnetic valve 11 and two input ports of a second electromagnetic valve 12 for switching the upper and lower connections of the measuring tank 4. And one output port of the second solenoid valve 12 is connected to the chemical liquid intake port 6 of the spray nozzle 5, and the compressed air source 10 is connected to the air filter 15, the third solenoid valve 13 and the spray nozzle 5. A decompression mechanism 18 is connected to the compressed air intake port 7 of the spray nozzle 5, and a level sensor 8 for detecting the measurement level of the chemical 3 at the position of the measuring tank 4 is connected to the controller 14 for operating the electromagnetic valve. ,It is configured.

第1電磁弁11は大気に開放可能な電磁弁によって構成され、第2電磁弁12は計量器タンク4の上下の配管に対して接続を切り換える三方弁により構成されている。また、レベルセンサー8は計量器タンク4の内部に組み込まれており、例えば磁石付きフロート16と計量器タンク4の内部で高さ調整可能なリードスイッチ17とで構成されている。 The first electromagnetic valve 11 is constituted by an electromagnetic valve that can be opened to the atmosphere, and the second electromagnetic valve 12 is constituted by a three-way valve that switches connection to the upper and lower pipes of the measuring tank 4. The level sensor 8 is incorporated in the measuring tank 4 and includes, for example, a float 16 with a magnet and a reed switch 17 whose height can be adjusted inside the measuring tank 4.

なお、スプレーノズル5は誘虫ランプ19とともにガラス器20の内部に組み込まれており、ガラス器20の外側にノズル噴霧口を向けている。また、制御器14は、前記のように、時間動作制御機能により第1電磁弁11、第2電磁弁12、第3電磁弁13の切り換えや開閉を制御し、薬液3の計量・噴霧を所定の周期で実行するが、そのためにレベルセンサー8のリードスイッチ17からの信号やスプレーノズル5のノズル噴霧口に配置されている滴下センサー21からの信号を受けて動作する。 The spray nozzle 5 is incorporated in the glass container 20 together with the insect attracting lamp 19, and the nozzle spray port faces the outside of the glass container 20. Further, as described above, the controller 14 controls the switching and opening / closing of the first electromagnetic valve 11, the second electromagnetic valve 12, and the third electromagnetic valve 13 by the time operation control function, and measures and sprays the chemical solution 3 in a predetermined manner. For this purpose, the operation is performed in response to a signal from the reed switch 17 of the level sensor 8 and a signal from the drip sensor 21 disposed at the nozzle spray port of the spray nozzle 5.

制御器14は、誘虫ランプ19を点灯して害虫を誘虫ランプ19の近くに誘うとともに、時間動作制御機能により薬液3の計量・噴霧を所定の周期毎に実行する。図1のように、薬液3の計量時に、制御器14は、第1電磁弁11を開き、薬液タンク2内の薬液3を計量器タンク4内に引き込み可能な状態とし、次に、第2電磁弁12を切り換えて、スプレーノズル5の薬液取り込み用のポート6を計量器タンク4の上部空間に開通させてから、第3電磁弁13を開いて、圧縮空気源10の圧縮空気9をスプレーノズル5のノズル噴霧口から噴射する。 The controller 14 illuminates the insect lamp 19 to invite a pest near the insect lamp 19 and performs measurement / spraying of the chemical solution 3 at predetermined intervals by the time operation control function. As shown in FIG. 1, the controller 14 opens the first electromagnetic valve 11 to measure the chemical solution 3 so that the chemical solution 3 in the chemical solution tank 2 can be drawn into the meter tank 4, and then the second The solenoid valve 12 is switched to open the chemical liquid intake port 6 of the spray nozzle 5 to the upper space of the meter tank 4, and then the third solenoid valve 13 is opened to spray the compressed air 9 of the compressed air source 10. It sprays from the nozzle spraying opening of the nozzle 5.

スプレーノズル5のノズル噴霧口からの圧縮空気9の噴射このとき、霧吹きの原理によってスプレーノズル5内に負圧が発生し、この負圧が薬液取り込み用のポート6を介して薬液タンク2内に作用するため、薬液タンク2内の薬液3は計量器タンク4内に真空吸引によって引き込まれ、次第に増える。計量器タンク4内の薬液3が所定の計量レベルに達したときに、レベルセンサー8は制御器14に信号を送る。このようにして、計量器タンク4内に所定の量の薬液3が供給され、薬液3の計量動作を終了する。 Injection of compressed air 9 from the nozzle spray port of the spray nozzle 5 At this time, a negative pressure is generated in the spray nozzle 5 according to the principle of spraying, and this negative pressure is supplied into the chemical liquid tank 2 via the chemical liquid intake port 6. Therefore, the chemical liquid 3 in the chemical liquid tank 2 is drawn into the measuring tank 4 by vacuum suction and gradually increases. When the chemical liquid 3 in the measuring tank 4 reaches a predetermined measuring level, the level sensor 8 sends a signal to the controller 14. In this way, a predetermined amount of the chemical liquid 3 is supplied into the measuring tank 4 and the measuring operation of the chemical liquid 3 is finished.

計量動作の終了後に、制御器14は、第1電磁弁11を閉じ、薬液タンク2と計量器タンク4とを不通とし、計量器タンク4内への薬液3の引き込みを停止し、この時点以後、スプレーノズル5内に発生する負圧により、計量器タンク4の底部から内部の計量後の薬液3をスプレーノズル5内に引き込み、スプレーノズル5のノズル噴霧口から所定量の薬液3を霧状として噴霧し、害虫を駆除する。 After the completion of the metering operation, the controller 14 closes the first electromagnetic valve 11, disconnects the chemical tank 2 and the meter tank 4, stops the drawing of the chemical 3 into the meter tank 4, and after this time By the negative pressure generated in the spray nozzle 5, the measurable chemical solution 3 inside is pulled from the bottom of the measuring tank 4 into the spray nozzle 5, and a predetermined amount of the chemical solution 3 is sprayed from the spray nozzle of the spray nozzle 5. As a spray, exterminate the pests.

この噴霧動作のときに、計量器タンク4の内部が閉状態の第1電磁弁11によって大気に開放しているから、計量器タンク4内の薬液3の減少にともなって、計量器タンク4の内部は空気によって置換される。計量器タンク4の内部の薬液3がなくなるまで、この薬液3の噴霧は継続される。噴霧の経過は滴下センサー21からの信号の変化により検出できる。 At the time of this spraying operation, the inside of the measuring tank 4 is opened to the atmosphere by the closed first electromagnetic valve 11, so that the measuring liquid in the measuring tank 4 decreases as the chemical liquid 3 in the measuring tank 4 decreases. The interior is replaced by air. The spraying of the chemical solution 3 is continued until the chemical solution 3 in the measuring tank 4 is exhausted. The progress of spraying can be detected by a change in the signal from the dropping sensor 21.

なお、第1電磁弁11や第2電磁弁12はそれぞれ2つの単純な電磁開閉弁を組み合わせることによっても構成できる。そのように構成すると、電磁弁の数が増えるため、制御が複雑になるから、第1電磁弁11や第2電磁弁12について図1のような構成が実施する上で有利である。 In addition, the 1st solenoid valve 11 and the 2nd solenoid valve 12 can each be comprised by combining two simple solenoid on-off valves. Such a configuration increases the number of solenoid valves and complicates the control, which is advantageous in implementing the configuration shown in FIG. 1 for the first solenoid valve 11 and the second solenoid valve 12.

本発明は、害虫の駆除のほか、その他の薬液例えば農薬の噴霧にも利用できる。スプレーノズル5は用途に応じて1または2以上設けられる。 The present invention can be used not only to control pests but also to spray other chemicals such as agricultural chemicals. One or more spray nozzles 5 are provided depending on the application.

本発明の定量噴霧装置1の配管構成図である。It is a piping lineblock diagram of fixed-quantity spraying device 1 of the present invention.

符号の説明Explanation of symbols

1 定量噴霧装置
2 薬液タンク
3 薬液
4 計量器タンク
5 スプレーノズル
6 薬液取り込み用のポート
7 薬液取り込み用のポート
8 レベルセンサー
9 圧縮空気
10 圧縮空気源
11 第1電磁弁
12 第2電磁弁
13 第3電磁弁
14 制御器
15 エアーフイルタ
16 磁石付きフロート
17 リードスイッチ
18 減圧機構
19 誘虫ランプ
20 ガラス器
21 滴下センサー
DESCRIPTION OF SYMBOLS 1 Metering spray apparatus 2 Chemical liquid tank 3 Chemical liquid 4 Metering tank 5 Spray nozzle 6 Chemical liquid intake port 7 Chemical liquid intake port 8 Level sensor 9 Compressed air 10 Compressed air source 11 First electromagnetic valve 12 Second electromagnetic valve 13 3 Solenoid valve 14 Controller 15 Air filter 16 Float with magnet 17 Reed switch 18 Depressurization mechanism 19 Insect lamp 20 Glass device 21 Drip sensor

Claims (4)

薬液タンク(2)を第1電磁弁(11)により密閉状態の薬液(3)の計量器タンク(4)に接続し、計量器タンク(4)の上部および下部を切り換え用の第2電磁弁(12)の2つの入力ポートに接続し、第2電磁弁(12)の1つの出力ポートをスプレーノズル(5)の薬液取り込み用のポート(6)に接続すると共に、圧縮空気源(10)を第3電磁弁(13)によりスプレーノズル(5)の圧縮空気取り込み用のポート(7)に接続し、計量器タンク(4)の位置で薬液(3)の計量レベルを検出するレベルセンサー(8)を電磁弁操作用の制御器(14)に接続してなり、
薬液(3)の計量時に、第1電磁弁(11)を開き、第2電磁弁(12)を切り換えてから、第3電磁弁(13)を開いてスプレーノズル(5)から圧縮空気(9)を噴射することにより、スプレーノズル(5)内に発生する負圧により、薬液タンク(2)内の薬液(3)を計量器タンク(4)内に引き込み、計量器タンク(4)内の薬液(3)の計量レベルをレベルセンサー(8)により検出したとき、制御器(14)により第1電磁弁(11)を閉じ、第2電磁弁(12)を切り換えることによって、計量器タンク(4)内への薬液(3)の引き込みを停止し、この時点以後、スプレーノズル(5)内に発生する負圧により、計量後の薬液(3)をスプレーノズル(5)内に引き込み、スプレーノズル(5)から所定量の薬液(3)を噴霧することを特徴とする定量噴霧装置(1)。
The chemical tank (2) is connected to the measuring tank (4) of the sealed chemical liquid (3) by the first electromagnetic valve (11), and the upper and lower parts of the measuring tank (4) are switched to the second electromagnetic valve. (12) is connected to the two input ports, and one output port of the second solenoid valve (12) is connected to the chemical liquid intake port (6) of the spray nozzle (5) and the compressed air source (10). Is connected to the compressed air intake port (7) of the spray nozzle (5) by a third solenoid valve (13), and a level sensor (3) for detecting the measurement level of the chemical (3) at the position of the measuring tank (4). 8) is connected to the controller (14) for operating the solenoid valve,
When the chemical solution (3) is measured, the first electromagnetic valve (11) is opened, the second electromagnetic valve (12) is switched, the third electromagnetic valve (13) is opened, and the compressed air (9) is opened from the spray nozzle (5). ), The chemical liquid (3) in the chemical liquid tank (2) is drawn into the measuring tank (4) by the negative pressure generated in the spray nozzle (5), and the measuring liquid in the measuring tank (4) When the metering level of the chemical solution (3) is detected by the level sensor (8), the controller (14) closes the first solenoid valve (11) and switches the second solenoid valve (12), so that the meter tank ( 4) Stop the drawing of the chemical liquid (3) into the inside, and after this point, the negative pressure generated in the spray nozzle (5) draws the measured chemical liquid (3) into the spray nozzle (5) and sprays it. A predetermined amount of chemical (3) is ejected from the nozzle (5). Metered dose device, characterized in that it (1).
制御器(14)の時間動作制御機能により薬液(3)の計量・噴霧を所定の周期で実行することを特徴とする請求項1記載の定量噴霧装置(1)。 The metering spray device (1) according to claim 1, wherein the metering / spraying of the chemical liquid (3) is executed at a predetermined cycle by the time operation control function of the controller (14). 第1電磁弁(11)を大気に開放可能な電磁弁により構成することを特徴とする請求項1記載の定量噴霧装置(1)。 The metering spray device (1) according to claim 1, wherein the first solenoid valve (11) is constituted by a solenoid valve that can be opened to the atmosphere. 第2電磁弁(12)を計量器タンク(4)に対して接続を切り換える三方弁により構成することを特徴とする請求項1記載の定量噴霧装置(1)。 The metering spray device (1) according to claim 1, characterized in that the second electromagnetic valve (12) is constituted by a three-way valve for switching connection to the measuring tank (4).
JP2005144510A 2005-05-17 2005-05-17 Metering spray device Expired - Lifetime JP4633535B2 (en)

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JP4633535B2 true JP4633535B2 (en) 2011-02-16

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JPS5837857B2 (en) * 1978-11-21 1983-08-19 日産自動車株式会社 Paint coating equipment
JPH0230050Y2 (en) * 1984-11-21 1990-08-13
JP2000042456A (en) * 1998-07-28 2000-02-15 Matsuji Nakagome System for spraying deodorant solution and sterilizing liquid
JP2003136011A (en) * 2001-10-31 2003-05-13 Fujimori Gijutsu Kenkyusho:Kk System for supplying chemical

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