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JP4633769B2 - Sludge dewatering equipment - Google Patents
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JP4633769B2 - Sludge dewatering equipment - Google Patents

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JP4633769B2
JP4633769B2 JP2007217413A JP2007217413A JP4633769B2 JP 4633769 B2 JP4633769 B2 JP 4633769B2 JP 2007217413 A JP2007217413 A JP 2007217413A JP 2007217413 A JP2007217413 A JP 2007217413A JP 4633769 B2 JP4633769 B2 JP 4633769B2
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flocculant
sludge
flocculant solution
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洋一 井上
徳司 種田
勉 市川
登 柴崎
伸浩 大月
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Nishihara Environment Co Ltd
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この発明は、汚泥を脱水処理して低含水率の脱水汚泥を生成する汚泥脱水装置において、汚泥に凝集剤を注入して汚泥脱水機で脱水する汚泥脱水装置に関するものである。   The present invention relates to a sludge dewatering device for dewatering a sludge to produce a dehydrated sludge having a low water content, in which a flocculant is injected into the sludge and dewatering with a sludge dewatering machine.

従来、初沈汚泥、余剰汚泥、消化汚泥等の含水率の高い被処理汚泥から水分を分離する脱水処理を行い、含水率の低い脱水汚泥を生成する汚泥脱水装置については、種々の装置が使用されている。   Conventionally, various devices are used for sludge dewatering equipment that produces dehydrated sludge with low moisture content by separating water from treated sludge with high moisture content, such as primary sedimentation sludge, surplus sludge, digested sludge, etc. Has been.

特許文献1に、遠心脱水機を用いた汚泥脱水装置の一例が示されている。この特許文献1の汚泥脱水装置は、汚泥供給装置、遠心脱水機(汚泥脱水機)、薬品供給装置で構成されている。汚泥供給装置は、原汚泥(被処理汚泥)を汚泥槽で一時貯留し、汚泥供給ポンプと配管(汚泥供給管)で遠心脱水機に圧送するようになっている。また、薬品供給装置は、混合機で固形の凝集剤と溶解用の水とを混合して凝集剤槽に投入し、凝集槽に設けられている撹拌機で撹拌して凝集剤を水に溶解させて凝集剤溶解液を生成して貯留しておき、薬品供給用のポンプと配管で遠心脱水機に必要なだけ圧送するようになっている。遠心脱水機は、汚泥供給装置から送られ、薬品供給装置から送られる凝集剤溶解液と混合されて汚泥フロック(汚泥集塊)が形成された原汚泥を外胴ボウル内に導入し、さらに外胴ボウルが回転することで外胴ボウル内の原汚泥に遠心力が働き、汚泥フロックの集合体の汚泥ケーキ(脱水汚泥)と清澄水(分離液)に遠心分離される。そして、外胴ボウルに対して差速を有して回転するスクリューコンベアによって、遠心分離で含水率の低下した汚泥ケーキが排出口まで搬送されて、外部に排出されるようになっている。   Patent Document 1 discloses an example of a sludge dewatering device using a centrifugal dehydrator. The sludge dewatering device disclosed in Patent Document 1 includes a sludge supplying device, a centrifugal dewatering device (sludge dewatering device), and a chemical supplying device. The sludge supply device temporarily stores raw sludge (treated sludge) in a sludge tank and pumps it to a centrifugal dehydrator using a sludge supply pump and piping (sludge supply pipe). In addition, the chemical supply device mixes solid flocculant and water for dissolution with a mixer, puts it in the flocculant tank, and stirs it with the stirrer provided in the flocculant tank to dissolve the flocculant in water. Thus, a flocculant solution is generated and stored, and is pumped as much as necessary to the centrifugal dehydrator with a chemical supply pump and piping. The centrifugal dehydrator introduces raw sludge, which is sent from the sludge supply device and mixed with the flocculant solution sent from the chemical supply device to form sludge flocks (sludge agglomerates), into the outer bowl, and further As the barrel bowl rotates, centrifugal force acts on the raw sludge in the outer barrel bowl, and the sludge floc aggregate sludge cake (dehydrated sludge) and clarified water (separate) are centrifuged. The sludge cake having a reduced water content by centrifugation is transported to the discharge port and discharged to the outside by a screw conveyor that rotates with a differential speed relative to the outer shell bowl.

汚泥脱水機には、前記の遠心脱水機のほかにも、ベルトプレス脱水機、スクリュープレス脱水機等が広く知られている。また、被処理汚泥の含水率低下性能は遠心分離機等よりも低いが、スクリーン型汚泥濃縮機、遠心型汚泥濃縮機等も汚泥脱水機の一種としてその用途に応じて使用されている。   In addition to the centrifugal dehydrator, a belt press dehydrator, a screw press dehydrator and the like are widely known as the sludge dehydrator. Moreover, although the water content reduction performance of the to-be-treated sludge is lower than that of a centrifugal separator or the like, a screen-type sludge concentrator, a centrifugal sludge concentrator, or the like is also used as a kind of sludge dehydrator depending on its use.

被処理汚泥の含水率を低下させることは、凝集剤溶解液を被処理汚泥中に注入せずに汚泥脱水機で脱水処理するだけでも可能ではある。しかし、この場合、汚泥懸濁物質の粒子が小さいため脱水汚泥の含水率はあまり下がらず、また微細な汚泥懸濁物質の粒子が分離水に混ざり易く分離水の水質も悪い。このため、通常は、汚泥脱水装置では、汚泥フロックの形成作用を促す凝集剤溶解液を被処理汚泥に注入して汚泥脱水機で脱水処理を行う場合が多い。凝集剤溶解液を供給する設備としては、前記の特許文献1で示したような構成のもののほか、混合機を設けずに固形凝集剤と溶解水を別々に凝集剤貯留用タンクに直接投入して、撹拌機で撹拌する構成のものがある。   It is possible to reduce the moisture content of the treated sludge simply by dehydrating with a sludge dehydrator without injecting the flocculant solution into the treated sludge. In this case, however, the water content of the dewatered sludge does not drop so much because the sludge suspended particles are small, and the fine sludge suspended particles are easily mixed with the separated water, and the quality of the separated water is poor. For this reason, usually, in a sludge dewatering apparatus, a flocculant solution that promotes the formation of sludge flocs is often injected into the treated sludge and dewatered by a sludge dewatering machine. As equipment for supplying the flocculant solution, the solid flocculant and the dissolved water are directly fed directly to the flocculant storage tank without providing a mixer, in addition to the structure shown in Patent Document 1 above. In addition, there is a configuration in which stirring is performed with a stirrer.

汚泥脱水装置で適用する凝集剤には、無機系凝集剤と高分子凝集剤がある。通常、被処理汚泥中の懸濁物質粒子は、その表面が負に帯電していることから互いに反発し合ってしまい、汚泥フロックを形成しにくくなっている。無機系凝集剤は、汚泥懸濁物質の粒子表面の負の帯電を中和して、汚泥懸濁物質の粒子間の分子間力を働き易くして汚泥粒子を凝集させて汚泥フロックを形成させるものである。無機系凝集剤には、ポリ塩化アルミニウムやポリ硫酸第二鉄等があり、これらは、水に溶かすとAl、Feが正電荷の大きい多価陽イオンとなり、これら多価陽イオンが汚泥粒子表面の負の帯電を中和するようになっている。   The flocculant applied in the sludge dewatering apparatus includes inorganic flocculants and polymer flocculants. Normally, suspended substance particles in the treated sludge repel each other because the surface is negatively charged, making it difficult to form sludge flocs. The inorganic flocculant neutralizes the negative charge on the particle surface of the sludge suspended material, facilitates the intermolecular force between the sludge suspended material particles, and aggregates the sludge particles to form sludge flocs. Is. Examples of inorganic flocculants include polyaluminum chloride and polyferric sulfate. When dissolved in water, Al and Fe become polyvalent cations with a large positive charge, and these polyvalent cations become the sludge particle surface. The negative charge is neutralized.

これに対して、高分子凝集剤は、水に溶かすと高分子鎖(紐状)の状態となって水中に存在する。高分子凝集剤は、カチオン(陽イオン)系、アニオン(陰イオン)系、ノニオン(非イオン)系、両性系(カチオン基部分とアニオン基部分の両方を有する高分子)のものに大別される。汚泥懸濁物質の粒子の場合、通常、負に帯電していることから、カチオン系や両性系のものが適用される。カチオン系高分子凝集剤、両性系高分子凝集剤のいずれの場合においても、カチオン基部分が汚泥懸濁物質の粒子の負の帯電を中和して汚泥懸濁物質の粒子同士の分子間力を高め、さらに高分子鎖同士が絡まり合って架橋化等(両性系の場合はこの他に中和段階で残ったカチオン部とアニオン部との間で生じる静電気力も加わる。)していくことで、汚泥フロックが凝集・形成されていくものである。無機凝集剤に比べて、汚泥懸濁物質の粒子同士の分子間力の他に、高分子鎖の架橋化等の作用も加わるので、より大きな汚泥フロックの凝集・形成を促進させることができ、このため、近年では、被処理汚泥の脱水処理においては、高分子凝集剤を添加する場合が多い。   On the other hand, when the polymer flocculant is dissolved in water, it is in a polymer chain (string-like) state and exists in water. Polymer flocculants are broadly classified into cationic (cation), anion (anion), nonion (non-ion), and amphoteric (polymers having both a cation group and an anion group). The In the case of sludge suspended particles, since they are normally negatively charged, cationic or amphoteric ones are applied. In both cases of the cationic polymer flocculant and the amphoteric polymer flocculant, the cationic group portion neutralizes the negative charge of the sludge suspended material particles, and the intermolecular force between the sludge suspended material particles. In addition, the polymer chains are entangled with each other and crosslinked (in the case of amphoteric systems, in addition to this, electrostatic force generated between the cation part and the anion part remaining in the neutralization stage is also added). Sludge flocs are agglomerated and formed. Compared to inorganic flocculants, in addition to the intermolecular forces between sludge suspended particles, it also has effects such as cross-linking of polymer chains, which can promote the aggregation and formation of larger sludge flocs. For this reason, in recent years, a polymer flocculant is often added in the dewatering treatment of the treated sludge.

凝集剤は、液状のものもあるが、保存期間を長くするため、また、運搬等の利便性のため、通常、粒状や粉末状の固形の状態で製品化されている場合が多い。そして、前記の特許文献1の薬品供給装置等で示したように、凝集剤貯留用タンクに固形凝集剤と溶解水の混合物を撹拌機で撹拌して固形凝集剤を溶解させてから、使用するようになっている。無機系凝集剤は、その分子構造が比較的単純であるため、溶解水に比較的短時間で溶解させることができる。   Some flocculants are in liquid form, but are usually commercialized in a granular or powdered solid state for the purpose of extending the storage period and for convenience such as transportation. And as shown with the chemical | medical agent supply apparatus etc. of the said patent document 1, it uses, after stirring the mixture of a solid flocculant and dissolution water with a stirrer in the flocculant storage tank, and dissolving a solid flocculant. It is like that. Since the inorganic flocculant has a relatively simple molecular structure, it can be dissolved in dissolved water in a relatively short time.

一方、高分子凝集剤は、高分子鎖が絡まり合った状態で粒状あるいは粉末状に固形化されており、粉末や粒状の無機系凝集剤を水に溶解させる場合とは、溶解するときのプロセスが若干異なる。高分子凝集剤の場合、最初に粒の表面に水が浸透して膨潤し、徐々に粒の表面の高分子鎖がほどけて広がっていき、その広がった隙間から水が浸透して浸透した二層目が膨潤して徐々にその表面の高分子鎖がほどけて(分離して)行くという順番でゆっくり溶解していくため、全て溶解させるまでにかなり時間が掛かる(通常1時間以上)。このため、1台のタンクには溶解済みの凝集剤溶解液を確保しておき、被処理汚泥への注入等を行い、その他のタンクでは、凝集剤の溶解処理作業を行えるように、凝集剤を溶解して貯留しておくための凝集剤貯留用タンクを2台以上用意しておく必要があった。凝集剤貯留用タンクは大容量であり、しかもそれを複数台設置することから、大きな設置スペースが必要となってしまい、問題となっていた。   On the other hand, the polymer flocculant is solidified in the form of particles or powders in a state where the polymer chains are entangled, and the case of dissolving the powder or granular inorganic flocculants in water is the process of dissolution Is slightly different. In the case of a polymer flocculant, water first penetrates and swells on the surface of the grain, and the polymer chains on the grain surface gradually unwind and spread, and water penetrates and penetrates through the widened gap. Since the layers swell and the polymer chains on the surface gradually unwind (separate) and dissolve slowly, it takes a considerable time to dissolve all (usually 1 hour or more). For this reason, a flocculant solution that has been dissolved is secured in one tank and injected into the sludge to be treated, and the flocculant is dissolved in the other tanks so that the flocculant can be dissolved. It was necessary to prepare two or more flocculant storage tanks for dissolving and storing the liquid. Since the flocculant storage tank has a large capacity and a plurality of the tanks are installed, a large installation space is required, which is a problem.

また、前記の凝集剤貯留用タンクと撹拌機の組み合わせの溶解機で高分子凝集剤の溶解処理を行う場合、凝集剤貯留用タンク内の溶解水中に粉末状あるいは粒状(以下、これらの状態を総称して粒状等という。)の高分子凝集剤を一度に投入すると、溶解する前にある程度の数の粒同士が集まって塊になってしまう、いわゆる継粉が発生してしまう。この継粉の状態になってしまうと、前記の通り、高分子凝集剤の溶解プロセスは粒の外周側から、水の浸透、膨潤、高分子鎖の分離の順序で少しずつ溶解していくので、塊になってしまうと、その塊の中心部まで水が浸透するのに大幅に時間が掛かってしまったり、塊の中心部まで水が浸透しきれず、高分子凝集剤が溶解しきれずに残ってしまったりする問題があった。   In addition, when the polymer flocculant is dissolved in the above-mentioned disperser of the flocculant storage tank and the stirrer, the powdered or granular (hereinafter referred to as these states) in the dissolved water in the flocculant storage tank. When the polymer flocculant of generically called granular etc.) is added at once, a certain number of particles gather to form a lump before melting, so-called spatter. Once in this state, as described above, the dissolution process of the polymer flocculant gradually dissolves in the order of water penetration, swelling, and polymer chain separation from the outer periphery of the grain. If it becomes a lump, it will take much time for water to penetrate to the center of the lump, or water will not completely penetrate to the center of the lump, and the polymer flocculant will not completely dissolve There was a problem.

近年、このような固形の高分子凝集剤を水に溶解する際の問題を解消することが可能な特許文献2に示されるミキシング装置(凝集剤溶解機)が開発されており、このミキシング装置は、次のような構成となっている。筒体(筒状容器)内に筒状濾過部材(円筒スクリーン)が設けられ、その筒状濾過部材の両端には、外周面が筒体の内面に接する2枚のフランジが設けられており、この2枚のフランジと筒状濾過部材の外周面と筒体の内周面との間に間隙部が形成されている。間隙部以外の筒体には供給口が設けられており、間隙部の筒体には排出口が設けられている。筒状濾過部材の中心には、駆動力が伝達されるシャフトが回転可能に挿通されており、シャフトと共に回転する2つの鍔部(保持部材)が取り付けられている。鍔部の外周面には凹部が形成されており、凹部にローラ(押圧部材)の回転軸がバネでそのローラが筒状濾過部材の内周面に押し付けられる方向に付勢されている。   In recent years, a mixing device (flocculating agent dissolver) shown in Patent Document 2 has been developed that can solve the problem of dissolving such a solid polymer flocculant in water. The configuration is as follows. A cylindrical filtering member (cylindrical screen) is provided in the cylindrical body (cylindrical container), and two flanges whose outer peripheral surfaces are in contact with the inner surface of the cylindrical body are provided at both ends of the cylindrical filtering member, A gap is formed between the two flanges, the outer peripheral surface of the cylindrical filtration member, and the inner peripheral surface of the cylindrical body. The cylinder other than the gap is provided with a supply port, and the cylinder in the gap is provided with a discharge port. A shaft to which a driving force is transmitted is rotatably inserted at the center of the cylindrical filtration member, and two flange portions (holding members) that rotate together with the shaft are attached. A concave portion is formed on the outer peripheral surface of the flange portion, and the rotation shaft of the roller (pressing member) is urged by the spring in a direction in which the roller is pressed against the inner peripheral surface of the cylindrical filtration member.

以上の構成の特許文献2に示されているミキシング装置では、小容量の凝集剤混合用のタンクと撹拌装置(撹拌機)の組み合わせによる溶解機で処理された継粉を含む処理液をミキシング装置の供給口から流入し、ミキシング装置で継粉が溶解処理された処理液が筒体外に流出するようになっている。具体的には、筒体内の継粉を含む処理液は、継粉以外の凝集剤が溶解した溶解液が、筒状濾過部材の内周面から外周面へ通過して間隙部に流出する。駆動機等が作動して駆動力がシャフトに伝達されているとき、ローラは、シャフトおよび鍔部によって筒状濾過部材の内周面に沿って移動し、かつ、ローラ自体も回転軸を中心に自転する。このとき、継粉は、シャフトの回転によって筒状濾過部材の内周面に沿って移動し、ローラによって押し潰される。これにより、継粉の膨潤部分に剪断力が加わって高分子鎖同士の絡まり合いをほどき、膨潤部分の高分子鎖が継粉から分離して筒状濾過部材の外周面へ通過し、継粉の未膨潤部分が溶解水と接触することができるようになって膨潤する。そしてその新たな膨潤部分がローラによって押し潰され、その部分の高分子鎖が継粉から分離するというプロセスの繰り返しによって、継粉が溶解処理されるようになっている。以上のように、特許文献2で示されたミキシング装置によって、従来の凝集剤貯留用タンクと撹拌機との組み合わせによる溶解機での処理水に継粉が残ってしまう問題については解決され、それなりの効果を得ることができていた。   In the mixing apparatus shown in Patent Document 2 having the above-described configuration, a processing liquid containing a spliced powder processed by a dissolving machine using a combination of a small-capacity flocculant mixing tank and a stirring device (stirrer) is mixed. The processing liquid flows in from the supply port, and the processing liquid in which the spatter is dissolved by the mixing apparatus flows out of the cylinder. Specifically, in the treatment liquid containing the splint in the cylinder, a solution in which a coagulant other than the spatter is dissolved passes from the inner peripheral surface of the cylindrical filter member to the outer peripheral surface and flows out into the gap. When the driving machine or the like is operated and the driving force is transmitted to the shaft, the roller moves along the inner peripheral surface of the cylindrical filtration member by the shaft and the flange portion, and the roller itself is also centered on the rotation axis. Rotate. At this time, the spatter moves along the inner peripheral surface of the cylindrical filtration member by the rotation of the shaft and is crushed by the roller. As a result, shear force is applied to the swollen swollen portion to entangle the polymer chains, and the swollen polymer chains are separated from the spatter and pass to the outer peripheral surface of the tubular filter member. The unswelled portion of the powder can come into contact with dissolved water and swell. Then, the new swollen portion is crushed by a roller, and by repeating the process in which the polymer chains in that portion are separated from the spliced powder, the spliced powder is dissolved. As described above, the mixing device shown in Patent Document 2 solves the problem that spatter remains in the treated water in the dissolver by the combination of a conventional flocculant storage tank and a stirrer. The effect of was able to be obtained.

また、特許文献2のミキシング装置は、凝集剤溶液中の継粉を溶解処理する用途のみとは限らない。凝集剤溶液中の継粉の発生は、小容量の凝集剤貯留用タンクに粒状等の凝集剤を少量ずつ投入するようにすれば問題にならない程度に抑制することができる。しかし、この方法は、時間が掛かる割には生成できる凝集剤溶液の貯留量は少ないという問題がある。この問題を解決するため、小容量の凝集剤貯留用タンクでは、凝集剤と水とを短時間だけ撹拌混合するようにして凝集剤溶液中に未溶解粒が残存する状態のまま、特許文献2のミキシング装置に送るようにし、ミキシング装置でその凝集剤溶液中の未溶解粒を溶解処理する構成とすることがあった。この構成を用いることにより、粒状等の凝集剤から水に十分に溶解された凝集剤溶液を生成するまで時間の大幅な短縮を図ることができ、それなりの効果を得ることができていた。   Moreover, the mixing apparatus of patent document 2 is not restricted only to the use which melt-processes the splint in a flocculant solution. Occurrence of spatter in the flocculant solution can be suppressed to an extent that does not cause a problem if small amounts of flocculant such as particles are put into a small capacity flocculant storage tank. However, this method has a problem that the storage amount of the flocculant solution that can be generated is small for a long time. In order to solve this problem, in a small-capacity flocculant storage tank, the flocculant and water are stirred and mixed for only a short time, and the undissolved particles remain in the flocculant solution. In some cases, the undissolved particles in the flocculant solution are dissolved by the mixing device. By using this configuration, it was possible to significantly shorten the time until a flocculant solution sufficiently dissolved in water was produced from a flocculant such as a granule, and an appropriate effect could be obtained.

特開2006−192403公報JP 2006-192403 A 特許第3184797号公報Japanese Patent No. 318497

特許文献2記載のミキシング装置では、筒状濾過部材内周面上の継粉や未溶解粒(以下、これらを総称して未溶解粒という。)をバネによって付勢されたローラで押し潰す構成となっていることにより、未溶解粒を短時間で溶解処理することを可能とし、しかも、バネによる適度な付勢力によって未溶解粒に対して過度の剪断力が掛からないようにし、高分子凝集剤の高分子鎖の切断を可及的に防止できるようになっている。しかし、適正な剪断力によって未溶解粒を押し潰すことができていても、ローラの回転数が適正でなければ、高分子鎖を切断してしまう現象が発生してしまう。   In the mixing apparatus described in Patent Document 2, the configuration is such that the spatter and undissolved particles (hereinafter collectively referred to as undissolved particles) on the inner peripheral surface of the cylindrical filtration member are crushed by a roller biased by a spring. This makes it possible to dissolve undissolved grains in a short time, and to prevent excessive shearing force from being applied to the undissolved grains by an appropriate urging force by a spring, thereby polymer agglomeration. The breakage of the polymer chain of the agent can be prevented as much as possible. However, even if the undissolved particles can be crushed by an appropriate shearing force, if the rotation speed of the roller is not appropriate, a phenomenon that the polymer chain is broken occurs.

未溶解粒の膨潤部分は、高分子鎖同士の絡まり合いが多少ほどけているが、外力が加わらないと分離しにくい状態であり、その未溶解粒の未膨潤部分は、高分子鎖同士の絡まり合いが溶解水に投入する前の状態とほとんど変わらず、無理に高分子鎖を分離させようとすると、高分子鎖を切断してしまう状態である。前記の通り、未溶解粒は、ローラによって押し潰されることで未溶解粒の外側の膨潤部分から高分子鎖が分離していく。そして、分離後に表面に現われた内側の層(二層目)である未膨潤部分に水が浸入することで膨潤して新たな膨潤部分となり、ローラによって押し潰されて高分子鎖が分離する溶解プロセスとなっている。しかし、ローラの回転数が適正値よりも高速であると、二層目の未膨潤部分に水が進入して新たな膨潤部分となり、高分子鎖同士の絡まり合いが緩む前に、次のローラで押し潰されてしまい、膨潤部分に対して付与する剪断力としては適正値であっても、その二層目の未膨潤部分に対しては過度な剪断力を与えてしまうことになり、高分子鎖を切断してしまう、いわゆる過撹拌状態を引き起こしてしまう。   The swollen part of the undissolved particles is slightly entangled between the polymer chains, but is difficult to separate unless external force is applied. The unswollen part of the undissolved particles is entangled between the polymer chains. The state is almost the same as before the solution was added to the dissolved water, and if the polymer chain is forcibly separated, the polymer chain is broken. As described above, the undissolved particles are crushed by the roller, so that the polymer chains are separated from the swelling portion outside the undissolved particles. Then, when water enters the unswelled part, which is the inner layer (second layer) that appears on the surface after separation, the water swells to become a new swollen part, and the polymer chain is crushed by the roller and separated. It is a process. However, if the rotational speed of the roller is higher than the appropriate value, water enters the unswelled part of the second layer to form a new swelled part, and before the entanglement of polymer chains is loosened, the next roller Even if the shearing force applied to the swollen portion is an appropriate value, an excessive shearing force is applied to the unswelled portion of the second layer. This causes a so-called over-stirring state that breaks the molecular chain.

高分子鎖が切断されてしまうと、被処理汚泥中で高分子鎖同士が絡まり合って汚泥懸濁物質の粒子同士を凝集する架橋化作用が低下し、高分子凝集剤の凝集性能も低下する(主に汚泥懸濁物質の粒子同士の分子間力に依存してしまう傾向が強くなる。)。このため、未溶解粒を溶解処理でき、凝集剤溶液の凝集性能を向上させることができてはいたが、凝集性能の飛躍的な向上には至っていなかった。汚泥脱水機で所定の脱水効率を得るために、高分子凝集剤の被処理汚泥中への注入量を増やしてやる必要が生じ、薬剤コストの増大を招き、問題となっていた。   If the polymer chain is broken, the cross-linking action of the polymer chains entangled in the sludge to be treated and agglomerating particles of the sludge suspended material decreases, and the aggregation performance of the polymer flocculant also decreases. (The tendency to depend mainly on the intermolecular force between particles of sludge suspended matter becomes stronger.) For this reason, undissolved particles could be dissolved and the aggregation performance of the flocculant solution could be improved, but the agglomeration performance was not improved dramatically. In order to obtain a predetermined dewatering efficiency with the sludge dewatering machine, it is necessary to increase the amount of the polymer flocculant injected into the sludge to be treated.

一方、ローラの回転数が適正値よりも低速であると、ローラによって押し潰されて未溶解粒の膨潤部分から高分子鎖が分離後の二層目の未膨潤部分に水が新たな膨潤部分となるまでの時間を十分確保することはできる。しかし、未溶解粒を全て溶解させるには、未膨潤部分が十分膨潤したときにローラで押し潰して高分子鎖を分離させないと、次の三層目の未膨潤部分が膨潤していかない。つまり、ローラの回転数が適正値よりも低速であると、未溶解粒を全て溶解させるまでに時間が掛かってしまうことになる。   On the other hand, when the rotation speed of the roller is lower than the appropriate value, water is newly swelled in the unswelled part of the second layer after the polymer chain is separated from the swelled part of the undissolved particles by being crushed by the roller. It is possible to secure enough time until However, in order to dissolve all the undissolved particles, the unswelled part of the next third layer does not swell unless the polymer chain is separated by crushing with a roller when the unswelled part is sufficiently swollen. That is, if the rotational speed of the roller is lower than the appropriate value, it takes time to dissolve all undissolved grains.

従来の溶解機では、撹拌機を備えた大容量(例えば1日の必要量分等)の凝集剤溶液貯留用のタンクで時間を掛けて凝集剤を溶解させて貯留し、必要時に凝集剤溶液をポンプ等で被処理汚泥中に注入する構成となっている。よって、凝集剤溶液貯留用のタンク内の凝集剤溶液は、凝集剤の溶解行程が終了した後は、概ね所定値の溶解濃度を維持することができる。   In a conventional dissolver, the flocculant solution is stored in a large-capacity (for example, necessary amount per day) tank for storing the flocculant solution over a long period of time, and the flocculant solution is dissolved and stored when necessary. Is injected into the treated sludge with a pump or the like. Therefore, the flocculant solution in the tank for storing the flocculant solution can maintain the dissolution concentration of a predetermined value after the dissolution process of the flocculant is completed.

これに対し、この特許文献2に示された撹拌装置を備えた小容量の凝集剤混合用タンクとミキシング装置を用いた構成においては、必要時に凝集剤溶液を生成して被処理汚泥中に注入する使用形態となっている。凝集剤溶液貯留用タンク内の未溶解粒を含む処理液は、チューブポンプによってミキシング装置へ圧送されるようになっており、また溶解処理中は、チューブポンプが定量で凝集剤溶液をミキシング装置に移送し続けるので、凝集剤溶液がミキシング装置内に流入してから溶解処理された凝集剤溶液として流出するまでの時間(通過時間)は概ね一定である。このとき、ミキシング装置のローラの回転数が適正値よりも低速であって、未溶解粒を全て溶解させるまでに時間が掛かってしまうと、流入した凝集剤溶液中の未溶解粒が通過時間の間で溶存し切れず、設定よりも低濃度の凝集剤溶液がミキシング装置から流出し、被処理汚泥に注入されてしまう。溶解濃度が低い凝集剤溶液では、その凝集効果を最大限発揮させる得ることは難しい。   On the other hand, in the configuration using the small capacity flocculant mixing tank and the mixing device provided with the stirring device shown in Patent Document 2, the flocculant solution is generated and injected into the treated sludge when necessary. It has become a usage pattern. The treatment liquid containing undissolved particles in the flocculant solution storage tank is pumped to the mixing device by the tube pump. During the dissolution treatment, the tube pump quantitatively transfers the flocculant solution to the mixing device. Since it continues to be transferred, the time (passage time) from when the flocculant solution flows into the mixing apparatus until it flows out as the dissolved flocculant solution is generally constant. At this time, if the number of rotations of the roller of the mixing device is lower than the appropriate value and it takes time to dissolve all the undissolved particles, the undissolved particles in the flocculant solution that has flowed The flocculant solution having a concentration lower than the set value flows out of the mixing apparatus and is injected into the treated sludge. With a flocculant solution having a low dissolution concentration, it is difficult to obtain the maximum effect of the aggregation.

従来は、凝集剤溶液が所定の濃度でミキシング装置から流出させるために、凝集剤混合液とともにミキシング装置に流入した未溶解粒が残らず溶解するような最適なローラの回転数を手動で調整することや、凝集剤溶液の被処理汚泥への供給量を増やすことで対応していた。従来、手動で凝集剤溶解機の運転を調整していた場合、凝集剤溶液の溶解具合(液中の未溶解粒の残存状況等)を計る指標(粘度計での測定値等)を見て調整しているわけではなく、凝集剤溶液を注入した被処理汚泥を汚泥脱水機で脱水処理したときの脱水性能(脱水汚泥の含水率、分離液の水質等)を見て、作業員が経験に基づいて調整しているものであって、凝集剤溶液が最適な溶解具合とは限らない。そのときの被処理汚泥の性状においては最適な凝集剤溶液であっても、被処理汚泥の性状が変化したときには汚泥脱水機での脱水処理時に十分な凝集性能が発揮されない場合があり、問題となっていた。凝集剤溶液の被処理汚泥への注入量を変更する場合においても、凝集剤溶解機の運転を手動で再調整する必要があった。   Conventionally, in order for the flocculant solution to flow out from the mixing device at a predetermined concentration, the optimum number of rotations of the roller is manually adjusted so that the undissolved particles flowing into the mixing device together with the flocculant mixture are dissolved. And increasing the supply amount of the flocculant solution to the treated sludge. In the past, when the operation of the flocculant dissolver was manually adjusted, look at the indicators (measured values with a viscometer, etc.) that measure the degree of dissolution of the flocculant solution (the remaining state of undissolved particles in the liquid, etc.) It is not adjusted, but the workers experienced by seeing the dewatering performance (water content of dewatered sludge, water quality of the separated liquid, etc.) when the treated sludge injected with the flocculant solution was dewatered with a sludge dewatering machine. Therefore, the flocculant solution is not necessarily the optimal dissolution condition. Even if it is the optimum flocculant solution in the properties of the treated sludge at that time, if the properties of the treated sludge change, sufficient coagulation performance may not be demonstrated during the dewatering treatment in the sludge dewatering machine, It was. Even when changing the injection amount of the flocculant solution into the treated sludge, it was necessary to manually readjust the operation of the flocculant dissolver.

凝集剤溶解機で溶解された凝集剤溶液の溶解具合が不十分であり、凝集性能を十分に発揮できない場合において、作業員による凝集剤溶解機の再調整がすぐにできない場合においては、凝集剤溶液の供給量を増やして対応するが、この場合、凝集剤の消費量が増大し、ランニングコスト増となっていた。   If the coagulant solution dissolved by the coagulant dissolver is not sufficiently dissolved and the coagulant performance cannot be fully exhibited, and the worker cannot immediately readjust the coagulant dissolver, the coagulant This can be dealt with by increasing the supply amount of the solution. In this case, however, the consumption of the flocculant has increased and the running cost has increased.

粒状等の無機凝集剤を溶解水で溶解処理して凝集剤溶液を生成する場合においても、従来の撹拌機を備えたタンクで無機凝集剤と溶解水を投入して撹拌する方法では、高分子凝集剤よりも溶解しやすいとはいえ、十分に溶解させるには時間が掛かるので、タンクを複数台用意する必要があった。このため、無機凝集剤の場合においても、特許文献2の構成のミキシング装置を用いることがあったが、無機凝集剤は高分子凝集剤と比較して短時間で溶解するので、手動でのローラの回転数の調整では十分に溶解できる以上の回転数に設定されてしまっているのが現状であり、必要以上の電力消費や部品の磨耗を招き、ランニングコスト増となり、問題となっていた。   In the case of producing a flocculant solution by dissolving a granular inorganic flocculant with dissolved water, the method of adding the inorganic flocculant and dissolved water in a tank equipped with a conventional stirrer and stirring the polymer Although it is easier to dissolve than the flocculant, it takes time to sufficiently dissolve it, so it is necessary to prepare a plurality of tanks. For this reason, even in the case of an inorganic flocculant, the mixing apparatus having the configuration of Patent Document 2 may be used. However, since the inorganic flocculant dissolves in a shorter time than the polymer flocculant, a manual roller is used. In the present situation, the number of rotations has been set to a value higher than the amount that can be sufficiently melted. This has caused a problem that power consumption and wear of parts are increased more than necessary, resulting in increased running costs.

濃縮液状(エマルジョン状態)の高分子凝集剤を溶解水に溶解させて凝集剤溶液を生成させる場合においても、濃縮状態では高分子鎖同士が絡まり合った状態であり、従来の撹拌機を備えたタンクに高分子凝集剤と溶解水を投入して撹拌する方法では、短時間で液中に高分子鎖を均一に分布させることは容易ではなかった。このため、濃縮液状の高分子凝集剤の場合にも特許文献2の構成のミキシング装置等を用いることがあったが、粒状等の高分子凝集剤の場合よりも短時間で溶解するので低回転で十分であるが、最適な回転数を手動で調整することは難しく、過撹拌気味になる場合が多かった。   Even when a concentrated liquid (emulsion state) polymer flocculant is dissolved in dissolved water to form a flocculant solution, the polymer chains are intertwined in the concentrated state and are equipped with a conventional stirrer. In the method in which the polymer flocculant and dissolved water are added to the tank and stirred, it is not easy to uniformly distribute the polymer chains in the liquid in a short time. For this reason, in the case of a concentrated liquid polymer flocculant, a mixing device having the configuration of Patent Document 2 has been used, but since it dissolves in a shorter time than the case of a granular polymer flocculant, the rotation speed is low. However, it was difficult to manually adjust the optimum rotation speed, and it was often over-stirred.

この発明は、上記のような課題を解決するためになされたものであって、凝集剤溶液を注入した被処理汚泥を汚泥脱水機で分離液と脱水汚泥に分離する脱水処理を行う汚泥脱水装置であり、その注入する凝集剤溶液を粉状・粒状等の固形状あるいは濃縮液状の凝集剤を溶解水に溶解させたものを適用する場合においても、最適な溶解状態で凝集性能の高い凝集剤溶液を被処理汚泥に注入することができ、高い脱水性能を有する汚泥脱水装置を提供することを目的とする。   The present invention has been made to solve the above-described problems, and is a sludge dewatering device that performs a dewatering process in which a sludge to be treated into which a flocculant solution has been injected is separated into a separation liquid and a dewatered sludge by a sludge dewatering machine. Even when applying the flocculant solution to be injected into a powder or granular solid or concentrated liquid flocculant dissolved in dissolved water, the flocculant has high coagulation performance in an optimal dissolution state. An object of the present invention is to provide a sludge dewatering apparatus that can inject a solution into a treated sludge and has high dewatering performance.

上記課題を解決するために、本発明の汚泥脱水装置は、被処理汚泥を分離液および脱水汚泥に分離する汚泥脱水機と、該汚泥脱水機へ被処理汚泥を供給する汚泥供給管と、凝集剤および溶解水を撹拌混合して凝集剤溶液を生成する凝集剤溶液タンクと、筒状容器、該筒状容器内に配設された凝集剤溶液をろ過する円筒スクリーン、該円筒スクリーンの内面に付着する凝集剤を押圧して溶解する一つまたは二つ以上の押圧部材、該押圧部材を保持する保持部材、および該保持部材を介して前記押圧部材を前記円筒スクリーンの内面に沿って移動させる駆動機を備え、前記凝集剤溶液を導入してスクリーンろ過するとともに、凝集剤溶液中の凝集剤を溶解する凝集剤溶解機と、該凝集剤溶解機から流出した凝集剤溶液の粘度を測定する粘度計と、該粘度計の測定値に応じて、低速で起動して上昇させる前記駆動機回転を制御する制御器とからなるものである。 In order to solve the above problems, the sludge dewatering apparatus of the present invention includes a sludge dewatering machine that separates the treated sludge into a separation liquid and a dewatered sludge, a sludge supply pipe that supplies the treated sludge to the sludge dewatering machine, and agglomeration. A flocculant solution tank for producing a flocculant solution by stirring and mixing the agent and dissolved water , a cylindrical container, a cylindrical screen for filtering the flocculant solution disposed in the cylindrical container, and an inner surface of the cylindrical screen One or more pressing members that press and dissolve the adhering coagulant, a holding member that holds the pressing member, and the pressing member is moved along the inner surface of the cylindrical screen via the holding member. Provided with a drive unit, the flocculant solution is introduced and screen-filtered, and the flocculant dissolver that dissolves the flocculant in the flocculant solution and the viscosity of the flocculant solution flowing out of the flocculant dissolver are measured. A viscometer; Depending on the measured value of the viscometer, it is made of a controller for controlling the rotation of the drive machine to increase by starting at a low speed.

この発明に係る汚泥脱水装置によれば、粒状等あるいは濃縮液状の凝集剤を溶解水に溶解させて凝集剤溶液を生成するに当たり、凝集剤溶液タンクで凝集剤と溶解水とを撹拌混合して凝集剤溶液を生成し、さらに、凝集剤溶解機に凝集剤溶液を取り入れ、スクリーンろ過し、さらに未溶解粒の溶解処理を行い、その凝集剤溶解機から流出した凝集剤溶液の粘度を粘度計で測定した結果を基に制御器で凝集剤溶解機の運転を制御する構成としたことにより、以下の効果がある。
(1)凝集剤溶液は、溶解水中での溶解具合によって凝集性能が変化する特性を有しており、この溶解具合と凝集性能との相関関係は、使用する凝集剤の種類によって異なる。また、凝集剤溶液の溶解具合は、粘度と相関関係がある。すなわち、凝集剤溶液の粘度と凝集性能には相関関係がある。予め、この相関関係から凝集剤溶液が最適な凝集性能を発揮するときの粘度を最適値として特定しておき、制御器に記憶させ、粘度計の測定値に応じて凝集剤溶解機の運転を制御することにより、常時、最適な凝集性能の凝集剤溶液を被処理汚泥に供給することが可能となり、脱水性能が大幅に向上する効果がある。
(2)凝集剤溶液の溶解具合の指標として粘度を測定してその測定値に応じて制御器で凝集剤溶解機の運転を調整していることから、被処理汚泥へ供給する凝集剤の種類を変更した場合でも、すぐに最適な凝集性能の凝集剤溶液を生成して供給でき、従来の凝集剤溶解機に比べて即応性に優れており、常時高い脱水性能を維持できる効果がある。
(3)溶解水の水質の変動や水温の変動に起因して、凝集剤溶液タンクで撹拌混合された凝集剤溶液の凝集剤の溶解具合が変化する場合においても、凝集剤溶解機で溶解処理された凝集剤溶液を粘度計で測定し、制御器で凝集剤溶解機の運転を制御することにより、凝集剤溶解機で溶解処理された凝集剤溶液が過撹拌気味や撹拌不足気味になって凝集性能が低下してしまうことを防止し、最適な溶解具合であり最適な凝集性能の凝集剤溶液を常時生成して被処理汚泥に供給することができる効果がある。
(4)被処理汚泥への凝集剤溶液の供給量を増減させた場合においても、凝集剤溶液の粘度計の測定値に応じて制御器が凝集剤溶解機の運転を調整するので、凝集剤溶解機への凝集剤溶液の流入量が変化しても、最適な凝集性能の凝集剤溶液を供給することができる効果がある。
(5)従来の凝集剤溶解機を手動で調整する場合においては、熟練の作業員であっても最適な溶解具合になるよう調整することは困難であり、最適値よりも回転数が若干低く調整すると凝集剤の溶解不足が懸念されるので、通常、最適値よりも回転数を若干高めに調整することが多く、過撹拌状態気味である。また、過撹拌状態気味で生成されて凝集性能が若干低下した凝集剤溶液であっても高い凝集性能を発揮させるために、凝集剤溶液を所定量よりも多く被処理汚泥に供給している。この発明の汚泥脱水機では、凝集剤溶解機が過撹拌状態となることを防止できるので、凝集剤溶液を所定量よりも多く供給する必要がなく、ランニングコストの低減を図ることができる効果がある。
(6)粘度計と制御器で凝集剤溶解機の運転を最適な状態で維持することができることから、従来、手動で凝集剤溶解機の運転を調整していた場合で、安全を見て最適状態よりも過剰気味に調整してしまっていたときに比べて、消費電力を低減することができ、部品の磨耗も低減させることができる効果がある。
According to the sludge dewatering apparatus according to the present invention, when the flocculant in granular or concentrated liquid form is dissolved in the dissolved water to produce the flocculant solution, the flocculant and the dissolved water are stirred and mixed in the flocculant solution tank. A flocculant solution is generated, and the flocculant solution is taken into a flocculant dissolver, screen filtered, and further, undissolved particles are dissolved. The viscosity of the flocculant solution flowing out of the flocculant dissolver is measured by a viscometer. Based on the results measured in step (b), the controller controls the operation of the flocculant dissolver, thereby providing the following effects.
(1) The flocculant solution has a characteristic that the agglomeration performance varies depending on the degree of dissolution in the dissolved water, and the correlation between the dissolution condition and the agglomeration performance varies depending on the type of the aggregating agent to be used. Further, the degree of dissolution of the flocculant solution has a correlation with the viscosity. That is, there is a correlation between the viscosity of the flocculant solution and the aggregation performance. From this correlation, the viscosity at which the flocculant solution exhibits the optimum flocculation performance is specified in advance as the optimum value, stored in the controller, and the flocculent dissolver is operated according to the measured value of the viscometer. By controlling, it becomes possible to always supply the flocculant solution having the optimum flocculation performance to the sludge to be treated, and the dewatering performance is greatly improved.
(2) Since the viscosity is measured as an indicator of the degree of dissolution of the coagulant solution and the operation of the coagulant dissolver is adjusted by the controller according to the measured value, the type of coagulant supplied to the treated sludge Even when a change is made, a flocculant solution having the optimum flocculant performance can be immediately generated and supplied, and it has excellent responsiveness compared to conventional flocculant dissolvers and has the effect of constantly maintaining high dewatering performance.
(3) Even when the dissolution condition of the flocculant in the flocculant solution stirred and mixed in the flocculant solution tank changes due to fluctuations in the quality of the dissolved water and the water temperature, the dissolution treatment is performed by the flocculant dissolver. The measured flocculant solution is measured with a viscometer, and the controller controls the operation of the flocculant dissolver, so that the flocculant solution dissolved by the flocculant dissolver becomes over-stirred or under-stirred. There is an effect that the coagulation performance is prevented from being lowered, and the coagulant solution having the optimum dissolution condition and the optimum coagulation performance can be constantly generated and supplied to the treated sludge.
(4) Even when the supply amount of the flocculant solution to the treated sludge is increased or decreased, the controller adjusts the operation of the flocculant dissolver according to the measured value of the viscometer of the flocculant solution. Even if the flow rate of the flocculant solution into the dissolver changes, there is an effect that the flocculant solution having the optimum flocculant performance can be supplied.
(5) When manually adjusting a conventional flocculant dissolver, it is difficult for even a skilled worker to adjust so as to obtain an optimal dissolution condition, and the rotational speed is slightly lower than the optimal value. If adjusted, there is a concern about insufficient dissolution of the flocculant, and therefore, the number of rotations is usually adjusted to be slightly higher than the optimum value, and it seems to be over-stirred. Moreover, even if it is the flocculant solution produced | generated by the state of an over-stirring state and the flocculant performance fell a little, in order to exhibit high flocculant performance, more flocculant solution is supplied to to-be-processed sludge. In the sludge dewatering machine of this invention, the flocculant dissolver can be prevented from being over-stirred, so there is no need to supply more than a predetermined amount of the flocculant solution, and the effect of reducing the running cost can be achieved. is there.
(6) Since the operation of the coagulant dissolver can be maintained in an optimal state by the viscometer and the controller, it is optimal to adjust the operation of the coagulant dissolver manually and to ensure safety. Compared with the case where the adjustment has been made more excessively than the state, the power consumption can be reduced and the wear of the parts can also be reduced.

請求項2に記載の発明に係る汚泥脱水装置によれば、凝集剤溶液タンクで凝集剤と溶解水を撹拌混合されて生成された凝集剤溶液を、凝集剤溶解機の筒状容器内に導入して円筒スクリーンでろ過処理し、円筒スクリーン内面に付着した凝集剤の未溶解粒を押圧部材で押圧して溶解処理する構成としたことにより、未溶解粒が残存したままの凝集剤溶液が被処理汚泥に供給されてしまうことを防止でき、かつ未溶解粒を確実に溶解させることができる効果がある。   According to the sludge dewatering apparatus according to the second aspect of the present invention, the flocculant solution generated by stirring and mixing the flocculant and the dissolved water in the flocculant solution tank is introduced into the cylindrical container of the flocculant dissolver. The flocculant solution with the undissolved particles remaining is covered by the filtration treatment with the cylindrical screen, and the undissolved particles of the flocculant adhering to the inner surface of the cylindrical screen are pressed with the pressing member. It is possible to prevent being supplied to the treated sludge and to surely dissolve undissolved particles.

請求項3に記載の発明に係る汚泥脱水装置によれば、制御器は、粘度計が測定する凝集剤溶液の粘度の測定値に応じて、凝集剤溶解機の駆動機の回転を制御する構成としたことにより、駆動機が保持部材を介して移動力を付与している押圧部材の円筒スクリーン内面に沿って移動する速度を調整することができる。これにより、押圧部材を最適な移動速度に制御できることから、凝集剤溶液を溶解不足の状態や過撹拌状態になるのを防止し、高い凝集性能を発揮できる最適な溶解具合とすることができるだけでなく、凝集剤溶液の被処理汚泥への供給量を増減させた場合においても、即応性に優れた溶解処理を行うことができる効果がある。   According to the sludge dewatering apparatus according to the third aspect of the present invention, the controller controls the rotation of the driving unit of the coagulant dissolving machine according to the measured value of the viscosity of the coagulant solution measured by the viscometer. By doing so, it is possible to adjust the speed at which the driving machine moves along the inner surface of the cylindrical screen of the pressing member to which the moving force is applied via the holding member. As a result, the pressing member can be controlled to an optimum moving speed, so that it is possible to prevent the flocculant solution from being insufficiently dissolved or over-stirred, and to achieve an optimum dissolution state that can exhibit high aggregation performance. In addition, even when the amount of the flocculant solution supplied to the sludge to be treated is increased or decreased, there is an effect that a dissolution process with excellent responsiveness can be performed.

実施の形態1.
図1は、実施の形態1における汚泥脱水装置の構成図であり、図2は凝集剤溶解機の図3に示すA−A線方向から見た断面図であり、図3は、凝集剤溶解機の図2に示すB−B線方向から見た断面図である。この実施の形態1の汚泥脱水装置は、被処理汚泥を分離液および脱水汚泥に分離する汚泥脱水機1と、該汚泥脱水機1へ被処理汚泥を供給する汚泥供給管2と、凝集剤および溶解水を撹拌混合して凝集剤溶液を生成する凝集剤溶液タンク3と、前記凝集剤溶液を導入してスクリーンろ過するとともに凝集剤溶液中の凝集剤を溶解する凝集剤溶解機4と、該凝集剤溶解機4から流出した凝集剤溶液の粘度を測定する粘度計5と、該粘度計5の測定値に応じて前記凝集剤溶解機4の運転を制御する制御器6とから主に構成されている。
Embodiment 1 FIG.
FIG. 1 is a configuration diagram of a sludge dewatering apparatus according to Embodiment 1, FIG. 2 is a cross-sectional view of the flocculant dissolver as seen from the direction of line AA shown in FIG. 3, and FIG. It is sectional drawing seen from the BB line direction shown in FIG. The sludge dewatering device according to the first embodiment includes a sludge dewatering machine 1 that separates the treated sludge into a separation liquid and a dewatered sludge, a sludge supply pipe 2 that supplies the treated sludge to the sludge dewatering machine 1, a flocculant, A flocculant solution tank 3 for stirring and mixing dissolved water to form a flocculant solution; a flocculant dissolver 4 for introducing the flocculant solution and performing screen filtration and dissolving the flocculant in the flocculant solution; It mainly comprises a viscometer 5 that measures the viscosity of the flocculant solution that has flowed out of the flocculent dissolver 4 and a controller 6 that controls the operation of the flocculant dissolver 4 according to the measured value of the viscometer 5. Has been.

汚泥脱水機1には、図1に示した遠心脱水機のほか、ベルトプレス脱水機、スクリュープレス脱水機、回転加圧脱水機等が適用可能である。また、広義の汚泥脱水機として、スクリーン濃縮機、浮上濃縮機や遠心濃縮機等も適用可能である。汚泥供給管2には、前記汚泥脱水機1に被処理汚泥を圧送する汚泥供給ポンプ2Aが設けられている。   In addition to the centrifugal dehydrator illustrated in FIG. 1, a belt press dehydrator, a screw press dehydrator, a rotary pressure dehydrator, or the like can be applied to the sludge dehydrator 1. Further, as a sludge dehydrator in a broad sense, a screen concentrator, a flotation concentrator, a centrifugal concentrator, or the like can be applied. The sludge supply pipe 2 is provided with a sludge supply pump 2A for pumping the treated sludge to the sludge dewatering machine 1.

凝集剤溶液タンク3の上部には凝集剤供給機7が配設されている。この凝集剤供給機7は、粒状等の凝集剤を貯蔵し、下端に凝集剤を凝集剤溶液タンク3内に供給する凝集剤供給口70aを備えるホッパー状容器70と、凝集剤供給口70aに配設される駆動機8を備える供給口開閉器9とにより構成されている。供給口開閉器9は、スライドシャッター構造、フラッパー弁構造、バタフライ弁構造、噛み合わせギア構造等、凝集剤供給口70aを駆動機8の駆動力で開閉可能であればどのような構造であってもよい。駆動機8には、電動モータによる駆動のほか、ソレノイド駆動、空気圧駆動等が適用可能である。なお、凝集剤供給口70aは、凝集剤溶液タンク3内で気化した湿気が浸入しやすく凝集剤の粒同士が固まってしまう恐れがあるので、ドライヤ等を設けて乾燥状態を維持することが望ましい。凝集剤溶液タンク3内には、溶解水供給管10から制御弁11を介して溶解水が供給されるようになっている。その溶解水には、水道水のほか、地下水、工業用水、ろ過水、雨水利用水、再生水等が適用可能である。   A flocculant supply machine 7 is disposed on the upper part of the flocculant solution tank 3. The flocculant supply machine 7 stores a flocculant such as particles, and has a hopper-like container 70 provided with a flocculant supply port 70a for supplying the flocculant into the flocculant solution tank 3 at the lower end, and a flocculant supply port 70a. It is comprised by the supply port switch 9 provided with the drive device 8 arrange | positioned. The supply port switch 9 may have any structure, such as a slide shutter structure, a flapper valve structure, a butterfly valve structure, a meshing gear structure, etc., as long as the flocculant supply port 70a can be opened and closed by the driving force of the drive unit 8. Also good. In addition to driving by an electric motor, solenoid driving, pneumatic driving, and the like can be applied to the driving machine 8. The flocculant supply port 70a is liable to infiltrate the moisture vaporized in the flocculant solution tank 3, and the particles of the flocculant may be hardened. Therefore, it is desirable to maintain a dry state by providing a dryer or the like. . In the flocculant solution tank 3, dissolved water is supplied from a dissolved water supply pipe 10 via a control valve 11. As the dissolved water, tap water, ground water, industrial water, filtered water, rainwater use water, reclaimed water, and the like can be applied.

凝集剤供給機7から凝集剤溶液タンク3に供給する凝集剤としては、粒状等の無機系凝集剤と高分子凝集剤が適用可能である。無機系凝集剤には、ポリ塩化アルミニウム、ポリ硫酸鉄、塩化第二鉄、硫酸アルミニウム、塩化アルミニウム等がある。また、高分子凝集剤には、カチオン系ポリマーのメタアクリル酸エステル系(メタクリル酸ジメチルアミノエチル等)、アクリル酸エステル系(アクリル酸ジメチルアミノエチル等)など、両性系ポリマーの例えば、アクリル酸ジメチルアミノエチルとアクリル酸等との共重合体などがある。被処理汚泥中の懸濁物質の粒子の凝集を促進する作用を有する粒状等の薬剤であれば、どのようなものでも適用可能である。   As the flocculant supplied from the flocculant supply machine 7 to the flocculant solution tank 3, particulate inorganic flocculants and polymer flocculants can be applied. Inorganic flocculants include polyaluminum chloride, polyiron sulfate, ferric chloride, aluminum sulfate, aluminum chloride and the like. The polymer flocculant includes amphoteric polymers such as methacrylic acid ester (eg, dimethylaminoethyl methacrylate) and acrylic acid ester (eg, dimethylaminoethyl acrylate), such as dimethyl acrylate. Examples include copolymers of aminoethyl and acrylic acid. Any agent can be applied as long as it is a granular agent having an action of promoting aggregation of suspended particles in the treated sludge.

凝集剤溶液タンク3には、前記凝集剤供給機7から供給された凝集剤と前記溶解水供給管10から供給された溶解水を撹拌混合して凝集剤溶液を生成する撹拌機12が設けられている。この撹拌機12は、電動モータ等の駆動機12Aと、この駆動機12Aの回転出力軸12Bに連結されて凝集剤溶液タンク3の内底部近傍に配設された撹拌羽根12Cとからなっている。さらに、凝集剤溶液タンク3内には、電極棒からなる水位計13が配設されている。また、凝集剤溶液タンク3には、凝集剤溶液の水位を検知する水位計13が設けられており、制御器6と電気配線で接続されている。この水位計13によって、制御弁11や圧送ポンプ15の故障等に起因して凝集剤溶液タンク3内の液位が異常上昇した際に制御器6がそれを検知し、警報の発報等ができるようになっている。   The flocculant solution tank 3 is provided with a stirrer 12 for stirring and mixing the flocculant supplied from the flocculant supplier 7 and the dissolved water supplied from the dissolved water supply pipe 10 to generate a flocculant solution. ing. The stirrer 12 includes a drive machine 12A such as an electric motor, and a stirring blade 12C that is connected to the rotation output shaft 12B of the drive machine 12A and is disposed near the inner bottom of the flocculant solution tank 3. . Further, in the flocculant solution tank 3, a water level meter 13 made of an electrode rod is disposed. Further, the flocculant solution tank 3 is provided with a water level gauge 13 for detecting the water level of the flocculant solution, and is connected to the controller 6 by electric wiring. When the liquid level in the flocculant solution tank 3 rises abnormally due to a failure of the control valve 11 or the pumping pump 15, the water level gauge 13 detects that, and an alarm is issued. It can be done.

凝集剤溶液タンク3内で生成された凝集剤溶液は、凝集剤溶液タンク3の底部に設けられた流出口と凝集剤溶解機4の凝集剤溶液流入口41cとを接続する凝集剤溶液移送管14および該凝集剤溶液移送管14に設けられた圧送ポンプ15によって凝集剤溶解機4内に圧送されるようになっている。なお、圧送ポンプ15には、渦巻ポンプに代表される遠心型ポンプ、一軸ねじポンプに代表される容積型ポンプ等、凝集剤溶液を圧送可能であればどのようなポンプでも適用可能であるが、この凝集剤溶液には未溶解粒が相当量含まれていることがあるので、容積型ポンプの適用が望ましい。   The flocculant solution produced in the flocculant solution tank 3 is a flocculant solution transfer pipe that connects the outlet provided at the bottom of the flocculant solution tank 3 and the flocculant solution inlet 41 c of the flocculant dissolver 4. 14 and the flocculant solution transfer pipe 14 are pumped into the flocculant dissolver 4 by a pump 15. The pumping pump 15 is applicable to any pump that can pump the coagulant solution, such as a centrifugal pump typified by a vortex pump and a positive displacement pump typified by a uniaxial screw pump. Since this coagulant solution may contain a considerable amount of undissolved particles, it is desirable to apply a positive displacement pump.

凝集剤溶解機4は、円筒形の筒状容器40と、該筒状容器40内に配設されて凝集剤溶液をろ過する円筒スクリーン45と、該円筒スクリーン45の内面に付着する凝集剤を溶解する押圧部材46(図2では、4個)と、該押圧部材46の両端を保持する保持部材47A,47Bと、該保持部材47A,47Bを介して前記押圧部材46を前記円筒スクリーン45の内面に沿って移動させる駆動機48とを備えた構造となっている。   The flocculant dissolver 4 includes a cylindrical tubular container 40, a cylindrical screen 45 that is disposed in the tubular container 40 and filters the flocculant solution, and a flocculant that adheres to the inner surface of the cylindrical screen 45. The pressing member 46 to be dissolved (four pieces in FIG. 2), holding members 47A and 47B for holding both ends of the pressing member 46, and the pressing member 46 of the cylindrical screen 45 through the holding members 47A and 47B. It has a structure including a drive unit 48 that moves along the inner surface.

さらに詳述すると、筒状容器40は両端にフランジ部40A,40Bを有しており、これらのフランジ部40A,40Bにシール部材(図示せず)を介してフランジ蓋41A,41Bがボルト・ナット42A,42Bにより固着されている。そして、一方のフランジ蓋41Aに設けられた凝集剤溶液流入口41Cに前記凝集剤溶液移送管14の流出側が接続されている。また、筒状容器40の内周面には、円筒スクリーン45の保持部材を兼ねた円環状の左右一対の仕切部材43A,43Bが設けられており、これらの仕切部材43A,43Bに前記円筒スクリーン45の両端が支持されている。筒状容器40の内部は、仕切部材43A,43Bと円筒スクリーン45によって、一次室44Aと二次室44Bとに区分形成されている。そして、圧送ポンプ15の圧送力によって前記凝集剤溶液流入口41Cから前記一次室44Aに流入した凝集剤溶液を前記円筒スクリーン45でろ過して前記二次室44B側に流出させるようになっている。このとき、凝集剤溶液中の未溶解粒は、円筒スクリーン45を通過できずに一次室44A側のスクリーン面に付着する。   More specifically, the cylindrical container 40 has flange portions 40A and 40B at both ends, and flange lids 41A and 41B are bolts and nuts via seal members (not shown) on these flange portions 40A and 40B. It is fixed by 42A and 42B. The outflow side of the flocculant solution transfer pipe 14 is connected to the flocculant solution inlet 41C provided in one flange lid 41A. Further, a pair of annular left and right partition members 43A and 43B that also serve as a holding member for the cylindrical screen 45 are provided on the inner peripheral surface of the cylindrical container 40, and the cylindrical screen is provided on these partition members 43A and 43B. Both ends of 45 are supported. The inside of the cylindrical container 40 is divided into a primary chamber 44A and a secondary chamber 44B by partition members 43A and 43B and a cylindrical screen 45. The flocculant solution flowing into the primary chamber 44A from the flocculant solution inlet 41C by the pumping force of the pressure pump 15 is filtered through the cylindrical screen 45 and flows out to the secondary chamber 44B side. . At this time, the undissolved particles in the flocculant solution cannot pass through the cylindrical screen 45 and adhere to the screen surface on the primary chamber 44A side.

駆動機48は、凝集剤溶液流入口41Cを有するフランジ蓋41Aと反対側のフランジ蓋41Bの外側に配設され、駆動機48の駆動軸48Aは前記円筒スクリーン45の中心軸と同軸に延びて先端部が前記フランジ蓋41Aにベアリング49を介して低摩擦で回動自在に支持されている。前記駆動軸48Aには、該駆動軸48Aと同軸で一体回転する左右一対の保持部材47A,47Bが設けられ、該保持部材47A,47B間に跨って前記駆動軸48Aに平行する複数個(図2では4個)の押圧部材46が軸支されている。これらの押圧部材46は、前記駆動軸48Aの回転により前記円筒スクリーン45の内周面に沿って周回し、該円筒スクリーン45の内面に付着した未溶解粒を円筒スクリーン45の内面との間で押圧して、溶解処理するようになっている。   The driver 48 is disposed outside the flange lid 41B opposite to the flange lid 41A having the flocculant solution inlet 41C, and the drive shaft 48A of the driver 48 extends coaxially with the central axis of the cylindrical screen 45. A tip end portion is rotatably supported by the flange lid 41A via a bearing 49 with low friction. The drive shaft 48A is provided with a pair of left and right holding members 47A and 47B that rotate coaxially and integrally with the drive shaft 48A, and a plurality of parallel holding members 47A and 47B parallel to the drive shaft 48A (see FIG. In FIG. 2, four pressing members 46 are pivotally supported. These pressing members 46 circulate along the inner peripheral surface of the cylindrical screen 45 by the rotation of the drive shaft 48 </ b> A, and undissolved particles adhering to the inner surface of the cylindrical screen 45 are between the inner surface of the cylindrical screen 45. Press to dissolve.

押圧部材46は、保持部材47A,47Bによって両端が支持される軸部461とその軸部461の外周面を覆い、未溶解粒を直接押圧する接触部462とで構成され、軸部461は、保持部材47A,47Bとバネ等の付勢部材で円筒スクリーン45側に付勢されるように支持されている。保持部材47A,47Bと押圧部材46との構成であるが、押圧部材46が円筒スクリーン45の内面を接触状態で移動するように構成してもよいが、この場合、押圧部材46等の磨耗が早まる恐れがある。凝集剤溶液が円筒スクリーン45でスクリーンろ過される際に未溶解粒が堆積していくことで円筒スクリーン45内面に薄膜が形成されてくるので、押圧部材46がその薄膜を押圧可能な程度に円筒スクリーン45に非接触状態で移動するように構成すると、磨耗の問題も解消できて望ましい。駆動機48は、電動機等の動力源の回転数を減速させる減速機48Bが組み込まれており、この減速機48Bを介して駆動軸48Aに伝達されるようになっている。駆動機48の動力源が電動機の場合は、その回転数をインバータで制御することが望ましい。   The pressing member 46 includes a shaft portion 461 supported at both ends by the holding members 47A and 47B and a contact portion 462 that covers the outer peripheral surface of the shaft portion 461 and directly presses undissolved particles. The holding members 47A and 47B and a biasing member such as a spring are supported so as to be biased toward the cylindrical screen 45 side. Although the holding members 47A and 47B and the pressing member 46 are configured, the pressing member 46 may be configured to move in contact with the inner surface of the cylindrical screen 45. In this case, however, the pressing member 46 and the like are worn. There is a risk of getting ahead. A thin film is formed on the inner surface of the cylindrical screen 45 by depositing undissolved particles when the flocculant solution is screen-filtered by the cylindrical screen 45, so that the pressing member 46 is cylindrical enough to press the thin film. If it is configured to move to the screen 45 in a non-contact state, it is desirable that the problem of wear can be solved. The drive 48 incorporates a speed reducer 48B that decelerates the rotational speed of a power source such as an electric motor, and is transmitted to the drive shaft 48A via the speed reducer 48B. When the power source of the drive machine 48 is an electric motor, it is desirable to control the rotation speed with an inverter.

筒状容器40の二次室44B側には、凝集剤溶液流出口40Cが設けられている。凝集剤溶液流出口40Cには、凝集剤溶液供給管16の一端が接続されており、その他端は、汚泥供給管2に合流接続している。円筒スクリーン45でろ過され、かつ未溶解粒を溶解処理された二次室44B内の凝集剤溶液は、圧送ポンプ15の圧送力によって凝集剤溶液流出口40Cから流出し、凝集剤溶液供給管16を経て、汚泥供給管2を流れる被処理汚泥に供給されるようになっている。   On the secondary chamber 44B side of the cylindrical container 40, a flocculant solution outlet 40C is provided. One end of the flocculant solution supply pipe 16 is connected to the flocculant solution outlet 40C, and the other end is joined and connected to the sludge supply pipe 2. The flocculant solution in the secondary chamber 44B filtered by the cylindrical screen 45 and subjected to the dissolution treatment of the undissolved particles flows out from the flocculant solution outlet 40C by the pumping force of the pumping pump 15, and the flocculant solution supply pipe 16 After that, the sludge to be treated flows through the sludge supply pipe 2.

上述のように、筒状容器40の凝集剤溶液流出口40Cと汚泥供給管2とを接続する凝集剤溶液供給管16には、該凝集剤溶液供給管16を流れる溶解処理後の凝集剤溶液の粘度を測定し、その測定値信号を制御器6に送信する粘度計5が設けられている。この粘度計5には、回転式、振動式、細管式、落体式があり、その何れをも適用可能であり、それぞれの概要構造を以下に説明する。
(1)回転式の粘度計5は、測定対象の凝集剤溶液中に駆動機の動力によって回転する回転円筒管を挿入してその回転トルクを測定し、回転トルクとの相関関係から粘度を算出する構造となっている。
(2)振動式の粘度計5は、測定対象の液体中に振動子を挿入し、その振幅や振動維持に要する電流量との相関関係から粘度を算出する構造となっている。
(3)細管式の粘度計5は、細管に測定対象の凝集剤溶液を流し、その前後の差圧を測定し、その差圧との相関関係から粘度を算出する構造となっている。
(4)落体式の粘度計5は、垂直に置かれた円管中に測定対象の凝集剤溶液を充填し、その中に円柱体を落下させて落下時間を測定し、その落下時間との相関関係から粘度を算出する構造となっている。
As described above, the flocculant solution supply pipe 16 that connects the flocculant solution outlet 40C of the cylindrical container 40 and the sludge supply pipe 2 has a flocculant solution after dissolution treatment that flows through the flocculant solution supply pipe 16. A viscometer 5 is provided for measuring the viscosity of the water and sending the measured value signal to the controller 6. The viscometer 5 includes a rotary type, a vibration type, a thin tube type, and a falling body type, any of which can be applied, and the outline structure of each type will be described below.
(1) The rotary viscometer 5 inserts a rotating cylindrical tube that is rotated by the power of the driving machine into the coagulant solution to be measured, measures the rotational torque, and calculates the viscosity from the correlation with the rotational torque. It has a structure to do.
(2) The vibration-type viscometer 5 has a structure in which a vibrator is inserted into the liquid to be measured, and the viscosity is calculated from the correlation with the amplitude and the amount of current required to maintain vibration.
(3) The narrow tube type viscometer 5 has a structure in which a flocculant solution to be measured is passed through a thin tube, the differential pressure before and after the measurement is measured, and the viscosity is calculated from the correlation with the differential pressure.
(4) The falling body type viscometer 5 is filled with a flocculant solution to be measured in a vertically placed circular tube, and a cylindrical body is dropped therein to measure the dropping time. The viscosity is calculated from the correlation.

制御器6は、溶解水供給量(制御弁11)の制御、凝集剤供給量(凝集剤供給機7)の制御、撹拌機12の制御、圧送ポンプ15の制御に加え、前記粘度計5による凝集剤溶液の粘度測定値に応じて凝集剤溶解機4の運転、すなわち前記駆動機48の回転数を増減制御するようになっている。以下に制御器6による駆動機48の回転数制御について説明する。なお、制御器6は、凝集剤溶液タンク3から凝集剤溶解機4への凝集剤溶液の供給流量の制御も行う。この供給量の制御を行うために圧送ポンプ15をインバータ制御等で回転数を制御可能なポンプとした構成や、圧送ポンプ15の吸込側あるいは吐出側に流量制御弁を設けた構成とする必要がある。   The controller 6 controls the dissolved water supply amount (control valve 11), the control of the coagulant supply amount (coagulant supply device 7), the control of the stirrer 12, the control of the pumping pump 15, and the viscometer 5 The operation of the flocculant dissolver 4, that is, the rotational speed of the driving device 48 is controlled to increase or decrease according to the measured viscosity value of the flocculant solution. Hereinafter, the rotational speed control of the driving machine 48 by the controller 6 will be described. The controller 6 also controls the supply flow rate of the coagulant solution from the coagulant solution tank 3 to the coagulant dissolver 4. In order to control the supply amount, it is necessary to use a configuration in which the pressure pump 15 is a pump capable of controlling the number of revolutions by inverter control or the like, or a configuration in which a flow rate control valve is provided on the suction side or the discharge side of the pressure feed pump 15. is there.

凝集剤供給機7から凝集剤溶液タンク3内に供給する凝集剤の種類毎に凝集剤溶液の粘度と溶解具合あるいは凝集性能との相関関係を予め調べておき、最適な溶解具合あるいは凝集性能のときの粘度をその凝集剤における最適値として定め、その最適値の粘度(以下、粘度最適値という)を制御器6に記憶させておく。粘度最適値を記憶した制御器6には、粘度計5から測定値信号が常時あるいは所定時間毎に送信されるようになっている。   For each type of flocculant supplied from the flocculant supply machine 7 to the flocculant solution tank 3, the correlation between the viscosity of the flocculant solution and the dissolution condition or the aggregation performance is examined in advance, and the optimum dissolution condition or aggregation performance is determined. Is determined as an optimum value in the flocculant, and the viscosity of the optimum value (hereinafter referred to as the optimum viscosity value) is stored in the controller 6. A measured value signal is transmitted from the viscometer 5 constantly or every predetermined time to the controller 6 storing the optimum viscosity value.

凝集剤溶解機4で溶解処理する際の運転制御は、例えば、単純な方法としては、以下のような制御が適用可能である。まず、駆動機48を低速で起動して押圧部材46を低速で円筒スクリーン45内面を移動させて未溶解粒の溶解処理を開始する。粘度計5で測定され、制御器6に測定値信号で取り込まれた溶解処理された凝集剤溶液の粘度測定値が粘度最適値になるまで、徐々に駆動機48の回転数を上昇させていく。そして、粘度測定値が粘度最適値に達したときに駆動機48の回転数を維持する。通常は、被処理汚泥の性状が大幅に変わらないと、凝集剤溶液の供給量を変えることはあまりないので、この単純な制御のみでも十分に対応可能である。また、被処理汚泥の性状が悪化し、凝集剤溶液の被処理汚泥への供給量を増やす必要が生じた場合には、凝集剤溶解機4で溶解処理される凝集剤溶液の流量が増加し、円筒スクリーン45内面に付着する未溶解粒の量も増加するので、当然最適な駆動機48の回転数が変わる。この場合は、再度、同様の制御を行わせて駆動機48の最適な回転数になるように、汚泥脱水装置の運転管理者が制御器6をリスタートする等し、再調整するとよい。   For example, the following control can be applied to the operation control when the coagulant dissolving machine 4 performs the dissolution treatment as a simple method. First, the driving machine 48 is started at a low speed, and the pressing member 46 is moved on the inner surface of the cylindrical screen 45 at a low speed to start the dissolution process of undissolved particles. The rotational speed of the drive 48 is gradually increased until the measured viscosity value of the dissolved flocculant solution measured by the viscometer 5 and taken into the controller 6 by the measured value signal becomes the optimum viscosity value. . When the measured viscosity value reaches the optimum viscosity value, the rotational speed of the driving device 48 is maintained. Normally, if the properties of the sludge to be treated are not significantly changed, the supply amount of the flocculant solution is not changed so much, and this simple control alone is sufficient. In addition, when the properties of the sludge to be treated deteriorate and it becomes necessary to increase the supply amount of the flocculant solution to the sludge to be treated, the flow rate of the flocculant solution dissolved by the flocculant dissolver 4 increases. Since the amount of undissolved particles adhering to the inner surface of the cylindrical screen 45 also increases, naturally the optimum rotational speed of the driving machine 48 changes. In this case, it is advisable to readjust the control by restarting the controller 6 by the operation manager of the sludge dewatering apparatus so that the same control is performed again to obtain the optimum rotation speed of the drive unit 48.

なお、通常の場合、凝集剤溶液の被処理汚泥への供給量は、その汚水脱水装置の運転管理者が汚泥脱水機から排出される脱水汚泥の状況や分離液の状況を見て、増減を判断するので、制御器6に凝集剤溶液の供給量の増減に応じて、駆動機48の回転数を再調整する制御を自動で行わせる必要性は低い。しかし、被処理汚泥の性状に応じて凝集剤溶液の供給量を自動制御することを制御器6で行う場合には、供給量の変化を制御器6が認識できるようにするために凝集剤供給管16等に流量計を設置する、圧送ポンプ15の回転数を認識する回路を制御器6内に組み込む等して、駆動機48の回転数制御を行うとよい。特に、凝集剤溶液の供給量が自動的に変動する場合には、現在の粘度測定値の実測データのみでは駆動機48の制御が難しい。前回あるいは数回前までの粘度測定値も制御器6内に記憶できるようにしておき、凝集剤溶液の粘度の変化を見て駆動機48の回転数制御を行うような制御を組み込むことや、適応制御、ファジー制御、ニューラルネットワークによる制御等の高度な制御を組み込むことが望ましい。   In normal cases, the supply amount of the flocculant solution to the treated sludge is increased or decreased by the operation manager of the sewage dewatering device in view of the status of the dewatered sludge discharged from the sludge dewatering machine and the status of the separated liquid. Since the determination is made, it is less necessary for the controller 6 to automatically perform control for readjusting the rotational speed of the driving device 48 in accordance with increase or decrease in the supply amount of the flocculant solution. However, when the controller 6 automatically controls the supply amount of the flocculant solution according to the properties of the sludge to be treated, the flocculant supply is performed so that the controller 6 can recognize the change in the supply amount. It is preferable to control the rotational speed of the driving machine 48 by installing a flow meter in the pipe 16 or the like and incorporating a circuit for recognizing the rotational speed of the pressure pump 15 into the controller 6. In particular, when the supply amount of the flocculant solution automatically varies, it is difficult to control the driving device 48 only with the actual measurement data of the current viscosity measurement value. The viscosity measurement value up to the previous time or several times before can be stored in the controller 6, and a control for controlling the rotational speed of the driving device 48 by looking at the change in the viscosity of the flocculant solution is incorporated, It is desirable to incorporate advanced controls such as adaptive control, fuzzy control, and neural network control.

次に、実施の形態1における汚泥脱水装置の作用を説明する。被処理汚泥に凝集剤溶液を供給する場合には、制御器6からの出力信号によって、凝集剤供給機7の駆動機8を駆動させて供給口開閉器9を開くと共に、溶解水供給管10の制御弁11を開弁する。このとき、凝集剤供給機7の凝集剤供給口70aから凝集剤溶液タンク3内に粒状等の凝集剤(高分子凝集剤)が供給されると共に、溶解水供給管10から溶解水が供給されるが、この凝集剤と溶解水の供給量の比率で溶解処理後の凝集剤溶液の濃度が変わる。凝集剤溶液の濃度の調整方法であるが、溶解水供給管10に定流量弁や流量制御弁を設けて凝集剤溶液タンク3への溶解水の供給流量を一定になるように調整し、粒状等の凝集剤の所定時間当たりの凝集剤溶液タンク3への供給量を、供給口開閉器9を制御して変化させることで、凝集剤溶液タンク3で生成される凝集剤溶液の濃度を自在に調整することができる。しかし、この方法に限定されるわけではなく、凝集剤溶液の濃度の調整が可能であれば、どのような方法でも適用可能である。凝集剤溶液タンク3内では、制御器6からの出力信号で起動した撹拌機12によって、前記凝集剤と前記溶解水が撹拌混合されることにより凝集剤溶液が生成され、該凝集剤溶液は凝集剤溶液タンク3内に一時的に貯留される。この時点での凝集剤溶液は、未溶解粒が残った状態となっている。   Next, the operation of the sludge dewatering device in the first embodiment will be described. When the flocculant solution is supplied to the sludge to be treated, the driver 8 of the flocculant supply machine 7 is driven by the output signal from the controller 6 to open the supply port switch 9 and the dissolved water supply pipe 10. The control valve 11 is opened. At this time, granular coagulant (polymer coagulant) is supplied into the coagulant solution tank 3 from the coagulant supply port 70a of the coagulant supply unit 7, and dissolved water is supplied from the dissolved water supply pipe 10. However, the concentration of the flocculant solution after the dissolution treatment varies depending on the ratio of the flocculant and the amount of dissolved water supplied. This is a method for adjusting the concentration of the flocculant solution. The dissolved water supply pipe 10 is provided with a constant flow valve or a flow control valve so that the dissolved water supply flow rate to the flocculant solution tank 3 is adjusted to be constant. The concentration of the flocculant solution generated in the flocculant solution tank 3 can be freely changed by changing the supply amount of the flocculant to the flocculant solution tank 3 per predetermined time by controlling the supply port switch 9. Can be adjusted. However, the present invention is not limited to this method, and any method can be applied as long as the concentration of the flocculant solution can be adjusted. In the flocculant solution tank 3, the flocculant and the dissolved water are stirred and mixed by the stirrer 12 activated by the output signal from the controller 6, and the flocculant solution is flocculated. It is temporarily stored in the agent solution tank 3. The flocculant solution at this point is in a state where undissolved particles remain.

凝集剤溶液タンク3内の凝集剤溶液は、凝集剤溶液移送管14の圧送ポンプ15が制御器6の出力信号で起動することにより、予定される被処理汚泥への凝集剤溶液供給量に見合うだけの所定流量で凝集剤溶解機4に移送される。これにより、凝集剤溶解機4の筒状容器40の凝集剤溶液流入口41Cから一次室44Aには、未溶解粒を含む凝集剤溶液が流入してくる。一次室44Aに流入した凝集剤溶液は、円筒スクリーン45を通過するが、その通過時には凝集剤溶液中の未溶解粒が円筒スクリーン45の内面に付着して捕捉される。この時点では、制御器6の出力信号によって凝集剤溶解機4系統の駆動機48が起動しており、その駆動軸48Aの回転により前記円筒スクリーン45の内周面に沿って複数個の押圧部材46が周回している。このため、円筒スクリーン45の内面に付着した未溶解粒は、円筒スクリーン45の内面と押圧部材46との間で押圧されて、未溶解粒の表層の膨潤部分から高分子鎖が分離し、分離した高分子鎖が凝集剤溶液と共に円筒スクリーン45を通過して二次室44Bに流入する。   The flocculant solution in the flocculant solution tank 3 is commensurate with the expected amount of flocculant solution supplied to the treated sludge when the pumping pump 15 of the flocculant solution transfer pipe 14 is activated by the output signal of the controller 6. It is transferred to the flocculant dissolver 4 at a predetermined flow rate only. As a result, the flocculant solution containing undissolved particles flows from the flocculant solution inlet 41C of the cylindrical container 40 of the flocculant dissolver 4 into the primary chamber 44A. The flocculant solution that has flowed into the primary chamber 44 </ b> A passes through the cylindrical screen 45, and undissolved particles in the flocculant solution adhere to the inner surface of the cylindrical screen 45 and are captured. At this time, the drive unit 48 of the four coagulant dissolving machines is activated by the output signal of the controller 6, and a plurality of pressing members are formed along the inner peripheral surface of the cylindrical screen 45 by the rotation of the drive shaft 48A. 46 goes around. For this reason, the undissolved particles adhering to the inner surface of the cylindrical screen 45 are pressed between the inner surface of the cylindrical screen 45 and the pressing member 46, and the polymer chains are separated from the swollen portion of the surface layer of the undissolved particles. The polymer chain passes through the cylindrical screen 45 together with the flocculant solution and flows into the secondary chamber 44B.

二次室44Bに流入した凝集剤溶液は、凝集剤溶液移送管14の圧送ポンプ15が作動している限り、筒状容器40の凝集剤溶液流出口40Cから定流量で凝集剤溶液供給管16に流出する。その凝集剤溶液供給管16から汚泥供給管2内の被処理汚泥に凝集剤溶液が供給されるが、この際、凝集剤溶液供給管16の粘度計5によって、凝集剤溶液供給管16を流れる凝集剤溶液の粘度が測定され、その測定値信号が制御器6に送信されることにより、上述したように、制御器6による駆動機48の回転数制御が行われる。その回転数制御によって、汚泥供給管2の汚泥供給ポンプ2Aで汚泥脱水機1に圧送される汚泥供給管2内の被処理汚泥に前記凝集剤溶液供給管16から最適粘度であり最適な凝集性能である凝集剤溶液が注入される。   As long as the pressure pump 15 of the flocculant solution transfer pipe 14 is operating, the flocculant solution flowing into the secondary chamber 44B is supplied from the flocculant solution outlet 40C of the cylindrical container 40 at a constant flow rate. To leak. The flocculant solution is supplied from the flocculant solution supply pipe 16 to the treated sludge in the sludge supply pipe 2. At this time, the flocculant solution supply pipe 16 flows through the flocculant solution supply pipe 16. The viscosity of the flocculant solution is measured, and the measured value signal is transmitted to the controller 6, so that the controller 6 controls the rotational speed of the driving device 48 as described above. By controlling the rotation speed, the sludge to be treated in the sludge supply pipe 2 pumped to the sludge dewatering machine 1 by the sludge supply pump 2A of the sludge supply pipe 2 has the optimum viscosity from the flocculant solution supply pipe 16 and the optimum coagulation performance. A flocculant solution is injected.

このようにして最適な凝集性能の凝集剤溶液が注入された被処理汚泥は汚泥供給管2から汚泥脱水機(図1では遠心脱水機)1に送られることにより、該汚泥脱水機1では、流入した被処理汚泥中の凝集剤溶液によって、被処理汚泥が脱水汚泥と分離液とに効率よく分離され、汚泥脱水機1の脱水汚泥排出口1Aから脱水汚泥が系外に排出されると共に、分離液排出口1Bから系外に分離液が排出される。   In this way, the treated sludge into which the flocculant solution having the optimum coagulation performance is injected is sent from the sludge supply pipe 2 to the sludge dewatering machine (centrifugal dewatering machine in FIG. 1) 1. The treated sludge is efficiently separated into the dehydrated sludge and the separated liquid by the flocculant solution in the treated treated sludge, and the dehydrated sludge is discharged out of the system from the dehydrated sludge discharge port 1A of the sludge dehydrator 1, The separation liquid is discharged out of the system from the separation liquid discharge port 1B.

以上のように、実施の形態1の汚泥脱水装置によれば、粒状等の凝集剤を溶解水に溶解させて凝集剤溶液を生成するに当たり、凝集剤溶液タンク3内で凝集剤と溶解水とを撹拌機12により撹拌混合して凝集剤溶液を生成し、さらに、凝集剤溶解機4で円筒スクリーン45に凝集剤溶液を取り入れてスクリーンろ過し、さらに未溶解粒の溶解処理を行い、その凝集剤溶解機4から流出した凝集剤溶液の粘度を粘度計5で測定した結果を基に制御器6で凝集剤溶解機4の運転を制御する構成としたことにより、以下の効果がある。
(1)凝集剤溶液は、溶解水中での溶解具合によって凝集性能が変化する特性を有しており、この溶解具合と凝集性能との相関関係は、使用する凝集剤の種類によって異なる。また、凝集剤溶液の溶解具合は、粘度と相関関係がある。すなわち、凝集剤溶液の粘度と凝集性能には相関関係がある。予め、この相関関係から凝集剤溶液が最適な凝集性能を発揮するときの粘度を最適値として特定して制御器6に記憶させ、粘度計5の測定値に応じて凝集剤溶解機4の運転を制御することにより、常時、最適な凝集性能の凝集剤溶液を汚泥供給管2内の被処理汚泥に供給することが可能となり、脱水性能が大幅に向上する効果がある。
(2)凝集剤溶液の溶解具合の指標として粘度を測定してその測定値に応じて制御器6で凝集剤溶解機4の運転を調整していることから、被処理汚泥へ供給する凝集剤の種類を変更した場合でも、すぐに最適な凝集性能の凝集剤溶液を生成して供給でき、従来の凝集剤溶解機に比べて即応性に優れており、常時高い脱水性能を維持できる効果がある。
(3)溶解水の水質の変動が水温の変動に起因して、凝集剤溶液タンクで撹拌混合された凝集剤溶液の凝集剤の溶解具合が変化する場合においても、凝集剤溶解機で溶解処理された凝集剤溶液を粘度計で測定し、制御器で凝集剤溶解機の運転を制御することにより、凝集剤溶解機で溶解処理された凝集剤溶液が過撹拌気味や撹拌不足気味になって凝集性能が低下してしまうことを防止し、最適な溶解具合であり最適な凝集性能の凝集剤溶液を常時生成して被処理汚泥に供給することができる効果がある。
(4)凝集剤溶液の被処理汚泥への注入量を増減させた場合においても、凝集剤溶液の粘度計5の測定値に応じて制御器6が凝集剤溶解機4の運転を調整するので、凝集剤溶解機4への凝集剤溶液の流入量が変化しても、最適な凝集性能の凝集剤溶液を供給することができる効果がある。
(5)従来の凝集剤溶解機を手動で調整する場合においては、熟練の作業員であっても最適な溶解具合になるよう調整することは困難であり、最適値よりも回転数が若干低く調整すると凝集剤の溶解不足が懸念されるので、通常、最適値よりも回転数を若干高めに調整することが多く、過撹拌状態気味である。また、過撹拌状態気味で生成されて凝集性能が若干低下した凝集剤溶液であっても高い凝集性能を発揮させるために、凝集剤溶液を所定量よりも多く被処理汚泥に供給している。この実施の形態1の汚泥脱水装置では、凝集剤溶解機4が過撹拌状態となることを防止できるので、凝集剤溶液を所定量よりも多く被処理汚泥に供給する必要がなく、ランニングコストの低減を図ることができる効果がある。
(6)粘度計5と制御器6で凝集剤溶解機4の運転を最適な状態で維持することができることから、従来、手動で凝集剤溶解機の運転を調整していた場合で、安全を見て最適状態よりも過剰気味に調整してしまっていたときに比べて、消費電力を低減することができ、部品の磨耗も低減させることができる効果がある。
(7)凝集剤溶液タンク3で凝集剤と溶解液を撹拌混合されて生成された凝集剤溶液を、凝集剤溶解機4の筒状容器40内に導入して円筒スクリーン45でろ過処理し、円筒スクリーン45内面に付着した凝集剤の未溶解粒を押圧部材46で押圧して溶解処理する構成としたことにより、未溶解粒が残存したままの凝集剤溶液が被処理汚泥に供給されてしまうことを防止でき、かつ未溶解粒を確実に溶解させることができる効果がある。
(8)制御器6は、粘度計5が測定する凝集剤溶液の粘度の測定値に応じて、凝集剤溶解機4の駆動機48の回転を制御する構成としたことにより、駆動機48が保持部材47A,47Bを介して移動力を付与している押圧部材46の円筒スクリーン45内面に沿って移動する速度を調整することができ、即応性に優れた溶解処理を行うことができる効果がある。
As described above, according to the sludge dewatering apparatus of the first embodiment, when the flocculant such as particles is dissolved in the dissolved water to generate the flocculant solution, Are mixed by stirring with a stirrer 12 to produce a flocculant solution, and further, the flocculant solution is taken into the cylindrical screen 45 by the flocculant dissolver 4 and screen-filtered. The configuration in which the controller 6 controls the operation of the flocculant dissolver 4 based on the result of measuring the viscosity of the flocculant solution flowing out from the agent dissolver 4 with the viscometer 5 has the following effects.
(1) The flocculant solution has a characteristic that the agglomeration performance varies depending on the degree of dissolution in the dissolved water, and the correlation between the dissolution condition and the agglomeration performance varies depending on the type of the aggregating agent to be used. Further, the degree of dissolution of the flocculant solution has a correlation with the viscosity. That is, there is a correlation between the viscosity of the flocculant solution and the aggregation performance. From this correlation, the viscosity at which the coagulant solution exhibits optimum coagulation performance is specified as an optimum value and stored in the controller 6 in advance, and the coagulant dissolver 4 is operated according to the measured value of the viscometer 5. By controlling the above, it becomes possible to always supply the coagulant solution having the optimum coagulation performance to the treated sludge in the sludge supply pipe 2, and there is an effect that the dewatering performance is greatly improved.
(2) Since the viscosity is measured as an indicator of the degree of dissolution of the coagulant solution and the operation of the coagulant dissolver 4 is adjusted by the controller 6 according to the measured value, the coagulant supplied to the treated sludge Even if the type is changed, the flocculant solution with the optimum flocculant performance can be generated and supplied immediately, and it is more responsive than the conventional flocculant dissolver, and it can maintain high dehydration performance at all times. is there.
(3) Even if the water quality changes due to fluctuations in the water temperature, the dissolution of the flocculant in the flocculant solution stirred and mixed in the flocculant solution tank changes with the flocculant dissolver. The measured flocculant solution is measured with a viscometer, and the controller controls the operation of the flocculant dissolver, so that the flocculant solution dissolved by the flocculant dissolver becomes over-stirred or under-stirred. There is an effect that the coagulation performance is prevented from being lowered, and the coagulant solution having the optimum dissolution condition and the optimum coagulation performance can be constantly generated and supplied to the treated sludge.
(4) Even when the amount of the flocculant solution injected into the treated sludge is increased or decreased, the controller 6 adjusts the operation of the flocculant dissolver 4 according to the measured value of the viscometer 5 of the flocculant solution. Even if the amount of the flocculant solution flowing into the flocculant dissolver 4 changes, there is an effect that the flocculant solution having the optimum flocculant performance can be supplied.
(5) When manually adjusting a conventional flocculant dissolver, it is difficult for even a skilled worker to adjust so as to obtain an optimal dissolution condition, and the rotational speed is slightly lower than the optimal value. If adjusted, there is a concern about insufficient dissolution of the flocculant, and therefore, the number of rotations is usually adjusted to be slightly higher than the optimum value, and it seems to be over-stirred. Moreover, even if it is the flocculant solution produced | generated by the state of an over-stirring state and the flocculant performance fell a little, in order to exhibit high flocculant performance, more flocculant solution is supplied to to-be-processed sludge. In the sludge dewatering apparatus according to the first embodiment, it is possible to prevent the flocculant dissolving machine 4 from being over-stirred, so that it is not necessary to supply the flocculant solution to the treated sludge more than a predetermined amount, and the running cost is reduced. There is an effect that can be reduced.
(6) Since the operation of the flocculant dissolver 4 can be maintained in an optimum state by the viscometer 5 and the controller 6, the operation of the flocculant dissolver has been adjusted manually. Compared with the case where the adjustment is made to be more excessive than the optimum state, the power consumption can be reduced and the wear of the parts can also be reduced.
(7) The flocculant solution produced by stirring and mixing the flocculant and the solution in the flocculant solution tank 3 is introduced into the cylindrical container 40 of the flocculant dissolver 4 and filtered through the cylindrical screen 45. Since the undissolved particles of the flocculant adhering to the inner surface of the cylindrical screen 45 are pressed and dissolved by the pressing member 46, the flocculant solution with the undissolved particles remaining is supplied to the treated sludge. This has the effect of preventing the undissolved particles from being dissolved.
(8) The controller 6 is configured to control the rotation of the driving device 48 of the coagulant dissolving machine 4 according to the measured value of the viscosity of the coagulant solution measured by the viscometer 5, so that the driving device 48 is The speed of moving along the inner surface of the cylindrical screen 45 of the pressing member 46 applying the moving force via the holding members 47A and 47B can be adjusted, and the effect of being able to perform a dissolution process with excellent responsiveness can be achieved. is there.

実施の形態2.
図4は、実施の形態2における汚泥脱水装置を示す構成図であり、図1と同一部分には同一符号を付して重複説明を省略する。また、凝集剤溶解機4に関しては、実施の形態1のものと同様の構造であるので、図2のA−A線方向断面図と、図3のB−B線方向断面図を援用する。この実施の形態2の汚泥脱水装置は、凝集剤供給機7から凝集剤溶液タンク3内に濃縮液状の凝集剤を供給するように構成した点が前記実施の形態1と大きく異なる。
Embodiment 2. FIG.
FIG. 4 is a configuration diagram showing the sludge dewatering device according to Embodiment 2, and the same parts as those in FIG. Further, since the flocculant dissolving machine 4 has the same structure as that of the first embodiment, the sectional view taken along the line AA in FIG. 2 and the sectional view taken along the line BB in FIG. The sludge dewatering apparatus according to the second embodiment is greatly different from the first embodiment in that the concentrated liquid flocculant is supplied from the flocculant supply machine 7 into the flocculant solution tank 3.

この実施の形態2の汚泥脱水装置における凝集剤供給機7は、濃縮液状の凝集剤を貯留する凝集剤貯留タンク74と、この凝集剤貯留タンク74内の濃縮液状の凝集剤を吸引して凝集剤溶液タンク3内に供給する吸引ポンプ71とを備えた構造となっている。吸引ポンプ71の吸込口には凝集剤貯留タンク74の凝集剤中に垂下する吸引管72が接続され、吸引ポンプ71の吐出口には凝集剤溶液タンク3に接続する凝集剤供給管73が接続されている。吸引ポンプ71は制御器6からの出力信号で起動および停止するようになっている。   The flocculant supply machine 7 in the sludge dewatering device according to the second embodiment sucks the flocculant storage tank 74 that stores the concentrated liquid flocculant, and the condensed liquid flocculant in the flocculant storage tank 74 to agglomerate. It has a structure provided with a suction pump 71 for supplying it into the agent solution tank 3. A suction pipe 72 that hangs down in the coagulant of the coagulant storage tank 74 is connected to the suction port of the suction pump 71, and a coagulant supply pipe 73 that is connected to the coagulant solution tank 3 is connected to the discharge port of the suction pump 71. Has been. The suction pump 71 is started and stopped by an output signal from the controller 6.

実施の形態2における汚泥脱水装置の作用は、凝集剤供給機7の凝集剤貯留タンク74内に貯留された濃縮液状の凝集剤を吸引ポンプ71で凝集剤溶液タンク3内に供給するほかは、前記実施の形態1と同様に行われる。なお、吸引ポンプ71には、種々のポンプが適用可能であるが、濃縮液状の凝集剤は粘度が高く、比較的腐食性の高い薬剤であることから、吸引力が高く、加圧動力部分に圧送する凝集剤と接触する面がないチューブポンプが最適である。   The action of the sludge dewatering device in the second embodiment is that the concentrated liquid coagulant stored in the coagulant storage tank 74 of the coagulant supply machine 7 is supplied into the coagulant solution tank 3 by the suction pump 71. This is performed in the same manner as in the first embodiment. Various pumps can be applied to the suction pump 71. However, the concentrated liquid flocculant has a high viscosity and is relatively highly corrosive. A tube pump with no surface in contact with the pumping flocculant is optimal.

以上のように、実施の形態2の汚泥脱水装置によれば、凝集剤供給機7から凝集剤溶液タンク3内に濃縮液状の凝集剤を供給するように構成したことにより、濃縮液状の凝集剤を適用した場合にも前記実施の形態1と同様の効果がある。特に濃縮液状の高分子凝集剤を使用する場合においては、液状であっても高分子鎖が絡まり合っており、溶解水中に供給したときに短時間で高分子鎖が拡散されるわけではない。凝集剤溶液タンク3内で撹拌混合するのみでは、高分子鎖が液中に分散するのにある程度の時間が必要であり、凝集剤溶液タンク3内で撹拌混合し、凝集剤溶解機4で溶解処理する構成では、粒状等の凝集剤よりも高分子鎖が拡散しやすいため、過撹拌になりやすいという問題を抱えていた。この実施の形態2の汚泥脱水装置の構成であれば、粘度計5からの凝集剤溶液の粘度測定値を基に制御器6で、凝集剤溶解機4で高分子鎖が分散する程度の速度になるように制御でき、凝集剤溶液の過撹拌を防止し、かつ最適な凝集性能の凝集剤溶液を被処理汚泥に供給することができる効果がある。   As described above, according to the sludge dewatering device of the second embodiment, the concentrated liquid flocculant is supplied from the flocculant supply machine 7 into the flocculant solution tank 3. The same effects as those of the first embodiment can be obtained even when is applied. In particular, when a concentrated liquid polymer flocculant is used, the polymer chains are entangled even if they are liquid, and the polymer chains are not diffused in a short time when supplied to the dissolved water. Only by stirring and mixing in the flocculant solution tank 3, a certain amount of time is required for the polymer chains to be dispersed in the liquid. The polymer chain is stirred and mixed in the flocculant solution tank 3 and dissolved by the flocculant dissolver 4. The structure to be treated has a problem that the polymer chain is more easily diffused than the flocculant such as a granular material, so that it is easily over-stirred. In the case of the configuration of the sludge dewatering apparatus according to the second embodiment, the controller 6 based on the viscosity measurement value of the flocculant solution from the viscometer 5 and the speed at which the polymer chains are dispersed by the flocculant dissolver 4. The flocculant solution is prevented from being over-stirred, and the flocculant solution having the optimum flocculation performance can be supplied to the treated sludge.

実施の形態3.
図5は、実施の形態2における汚泥脱水装置を示す構成図であり、図1と同一部分には同一符号を付して重複説明を省略する。また、凝集剤溶解機4に関しては、実施の形態1のものと同様の構造であるので、図2のA−A線方向断面図と、図3のB−B線方向断面図を援用する。この実施の形態3の汚泥脱水装置は、前記実施の形態1における凝集剤溶液供給管16の粘度計5よりも下流側に凝集剤溶液貯留槽17を配設し、粘度計5で粘度が測定された凝集剤溶液を一時的に貯留するようにした点、凝集剤溶液貯留槽17の底部側内部と汚泥供給管2との間の凝集剤溶液供給管16にポンプ18を設けて該ポンプ18により前記凝集剤溶液貯留槽17内の凝集剤溶液を汚泥供給管2内の被処理汚泥に供給するようにした点が前記実施の形態1と大きく異なる。
Embodiment 3 FIG.
FIG. 5 is a block diagram showing the sludge dewatering device in Embodiment 2, and the same parts as those in FIG. Further, since the flocculant dissolving machine 4 has the same structure as that of the first embodiment, the sectional view taken along the line AA in FIG. 2 and the sectional view taken along the line BB in FIG. In the sludge dewatering device according to the third embodiment, a flocculant solution storage tank 17 is disposed downstream of the viscometer 5 of the flocculant solution supply pipe 16 in the first embodiment, and the viscosity is measured by the viscometer 5. The pump 18 is provided in the flocculant solution supply pipe 16 between the inside of the bottom part of the flocculant solution storage tank 17 and the sludge supply pipe 2 so that the flocculant solution thus prepared is temporarily stored. Thus, the point that the flocculant solution in the flocculant solution storage tank 17 is supplied to the sludge to be treated in the sludge supply pipe 2 is significantly different from that of the first embodiment.

実施の形態3における汚泥脱水装置の作用は、凝集剤供給機7から流出する凝集剤溶液の粘度を粘度計5で測定後、凝集剤溶液貯留槽に一時的に貯留し、ポンプ18で再度加圧されて汚泥供給管2内の被処理汚泥に供給するほかは、前記実施の形態1と同様に行われる。なお、粘度計5を凝集剤溶液供給管16に設置することに代えて、その粘度測定部を凝集剤溶液貯留槽17内の凝集剤溶液に接液するように設置し、凝集剤溶液貯留槽17内の凝集剤溶液の粘度を測定して凝集剤溶解機4の運転を制御することも可能である。また、この実施の形態3の凝集剤溶液貯留槽17とポンプ18を備えた汚泥脱水装置の構成は、実施の形態2の濃縮液状の凝集剤を使用する汚泥脱水装置に対しても適用可能である。   The action of the sludge dewatering device in Embodiment 3 is that the viscosity of the flocculant solution flowing out from the flocculant supply machine 7 is measured with the viscometer 5 and then temporarily stored in the flocculant solution storage tank and added again with the pump 18. Except for being compressed and supplied to the sludge to be treated in the sludge supply pipe 2, the same operation as in the first embodiment is performed. Instead of installing the viscometer 5 in the flocculant solution supply pipe 16, the viscosity measuring unit is installed so as to come into contact with the flocculant solution in the flocculant solution storage tank 17, and the flocculant solution storage tank It is also possible to control the operation of the aggregating agent dissolver 4 by measuring the viscosity of the aggregating agent solution in 17. The configuration of the sludge dewatering device provided with the flocculant solution storage tank 17 and the pump 18 according to the third embodiment is also applicable to the sludge dewatering device using the concentrated liquid flocculant according to the second embodiment. is there.

以上のように、実施の形態3の汚泥脱水装置によれば、前記実施の形態1と同様の効果に加えて以下に示す効果がある。凝集剤溶解機4を起動させた直後は、凝集剤溶解機4の制御が不安定であり、しばらくの間、溶解処理された凝集剤溶液の溶解濃度にばらつきが発生しやすい。凝集剤溶解機4から送られる凝集剤溶液が凝集剤溶液貯留槽17に所定量、一時的に貯留されるように構成されていることにより、凝集剤溶液貯留槽17に貯留される間に溶解濃度の異なる凝集剤溶液同士が混ざり合って、最適な溶解濃度の凝集剤溶液を被処理汚泥に対して供給することができる効果がある。   As described above, according to the sludge dewatering device of the third embodiment, in addition to the same effects as those of the first embodiment, there are the following effects. Immediately after the flocculant dissolver 4 is started, the control of the flocculant dissolver 4 is unstable, and the dissolution concentration of the flocculant solution that has been subjected to the dissolution treatment tends to vary for a while. The flocculant solution sent from the flocculant dissolver 4 is configured to be temporarily stored in the flocculant solution storage tank 17 so as to be dissolved while being stored in the flocculant solution storage tank 17. There is an effect that the flocculant solutions having different concentrations are mixed and the flocculant solution having the optimum dissolution concentration can be supplied to the sludge to be treated.

また、実施の形態1の汚泥脱水装置において、汚泥脱水機1を複数台設置して汚泥供給管2を分岐配管して各汚泥脱水機1に被処理汚泥を供給するようにして脱水処理を行う構成とする場合、凝集剤溶液は汚泥脱水機1に供給される直前の被処理汚泥に供給するよう、凝集剤溶解機4の凝集剤溶液供給管16を分岐配管した方が凝集剤溶液はより有効に働く。これは、分岐配管手前の汚泥供給管2に凝集剤溶液供給管16を接続して凝集剤溶液を供給した場合、凝集剤溶液が被処理汚泥に接触して汚泥懸濁物質の粒子が凝集されて汚泥フロックが形成された後に汚泥供給ポンプ2Aの圧力で汚泥供給管2内を移動することになって汚泥フロックが崩れやすく、その状態のまま被処理汚泥が汚泥脱水機1内に供給されても脱水効率が向上しないことがその理由にある。しかし、凝集剤溶液供給管16を分岐配管して汚泥供給管2の各分岐配管にそれぞれ供給する構成とした場合、凝集剤溶液の圧送力を圧送ポンプ15の1台に依存しており、しかも凝集剤溶液供給管16の各分岐配管間の配管長や配管抵抗を同一にすることが困難であるため、汚泥供給管2の各分岐配管への凝集剤溶液の供給量が均等になりにくいという問題がある。   Further, in the sludge dewatering apparatus according to the first embodiment, a plurality of sludge dewatering machines 1 are installed, the sludge supply pipe 2 is branched, and the sludge dewatering apparatus 1 is supplied with the sludge to be treated to perform the dewatering process. In the case of the configuration, the flocculant solution is more suitable when the flocculant solution supply pipe 16 of the flocculant dissolver 4 is branched so that the flocculant solution is supplied to the treated sludge immediately before being supplied to the sludge dewatering machine 1. Works effectively. This is because when the flocculant solution supply pipe 16 is connected to the sludge supply pipe 2 before the branch pipe and the flocculant solution is supplied, the flocculant solution comes into contact with the treated sludge and the particles of the sludge suspended material are aggregated. After the sludge flocs are formed, the sludge flocs are easily broken by moving in the sludge supply pipe 2 by the pressure of the sludge supply pump 2A, and the treated sludge is supplied into the sludge dewatering machine 1 as it is. The reason is that the dehydration efficiency is not improved. However, when the flocculant solution supply pipe 16 is branched and supplied to each branch pipe of the sludge supply pipe 2, the pumping force of the flocculant solution depends on one of the pumps 15, and Since it is difficult to make the pipe length and pipe resistance between the branch pipes of the flocculant solution supply pipe 16 the same, the supply amount of the flocculant solution to each branch pipe of the sludge supply pipe 2 is difficult to be equalized. There's a problem.

この実施の形態3の汚泥脱水システムでは、凝集剤溶解機4で溶解処理され、粘度計5で粘度が測定された凝集剤溶液を凝集剤溶液貯留槽17に一時貯留し、凝集剤溶液供給管16の各分岐配管に設けられた各ポンプで凝集剤溶液は確実に加圧され、汚泥供給管2の各分岐配管の被処理汚泥に供給される構成とすることができるので、どの分岐配管の被処理汚泥に対しても必要量の凝集剤溶液を確実に供給することができる。これにより、撹拌機12を備えた凝集剤溶液タンク3、凝集剤溶解機4等を1セットで複数台の汚泥脱水機への凝集剤溶液の供給が可能であり、かつ高い脱水性能を維持できるという効果がある。   In the sludge dewatering system of the third embodiment, the flocculant solution that has been dissolved by the flocculant dissolver 4 and whose viscosity has been measured by the viscometer 5 is temporarily stored in the flocculant solution storage tank 17, and the flocculant solution supply pipe The flocculant solution is reliably pressurized by each pump provided in each of the 16 branch pipes, and can be configured to be supplied to the treated sludge of each branch pipe of the sludge supply pipe 2. A necessary amount of the flocculant solution can be reliably supplied to the sludge to be treated. Thereby, the flocculant solution tank 3 provided with the stirrer 12, the flocculant dissolver 4 and the like can be supplied to a plurality of sludge dewaterers in one set, and high dewatering performance can be maintained. There is an effect.

実施の形態4.
図6は、実施の形態4における汚泥脱水装置を示す構成図であり、図1と同一部分には同一符号を付して重複説明を省略する。また、凝集剤溶解機4に関しては、実施の形態1のものと同様の構造であるので、図2のA−A線方向断面図と、図3のB−B線方向断面図を援用する。この実施の形態3の汚泥脱水装置は、凝集剤流入口1Cを汚泥流入管部1Dに備える、いわゆる機内注入型の遠心脱水機を汚泥脱水機1として適用し、凝集剤溶液供給管16の下流側端部を凝集剤流入口1Cに接続した構成とした点が前記実施の形態1と大きく異なる。その他は前記実施の形態1と同様の構造である。
Embodiment 4 FIG.
FIG. 6 is a block diagram showing a sludge dewatering device according to the fourth embodiment. The same parts as those in FIG. Further, since the flocculant dissolving machine 4 has the same structure as that of the first embodiment, the sectional view taken along the line AA in FIG. 2 and the sectional view taken along the line BB in FIG. In the sludge dewatering device according to the third embodiment, a so-called in-machine injection type centrifugal dewatering device having a flocculant inlet 1C in the sludge inflow pipe portion 1D is applied as the sludge dewatering device 1, and downstream of the flocculant solution supply pipe 16. The point which made the structure which connected the side edge part to the coagulant | flocculant inflow port 1C differs greatly from the said Embodiment 1. FIG. The other structure is the same as that of the first embodiment.

通常の汚泥供給管2内で被処理汚泥に凝集剤溶液を供給するタイプの遠心脱水機の場合、汚泥供給管2内を移送中に凝集剤溶液の凝集作用によって汚泥フロックが形成されている被処理汚泥が高速回転している遠心脱水機の外胴内に供給されたとき、高速回転の加速力で撹拌されて汚泥フロックが崩壊してしまい、このままでは脱水性能が低下してしまう。通常、この対策として、外胴内で一度崩壊した汚泥フロックを再形成させるため、凝集剤溶液の被処理汚泥への供給量を予め必要量以上に過剰供給にするようにしている。これによって、汚泥供給管2内で被処理汚泥中に汚泥フロックが形成された後でも凝集作用を未だ発揮していない凝集剤が残存するようにしておくことができ、被処理汚泥が外胴内に供給されて汚泥フロックが崩壊したときに、残存する凝集剤が凝集作用を発揮して再度汚泥フロックを形成させることで、遠心脱水機での脱水性能を高い水準に維持可能となっている。しかし、この方法は、凝集剤溶液を過剰に供給する必要があるため、ランニングコストが嵩んでしまうという問題を抱えていた。   In the case of a centrifugal dehydrator of the type that supplies the flocculant solution to the treated sludge in the normal sludge supply pipe 2, the sludge floc is formed by the aggregating action of the flocculant solution during the transfer through the sludge supply pipe 2. When the treated sludge is supplied into the outer drum of a centrifugal dehydrator rotating at a high speed, the sludge flocs are agitated by the acceleration force of the high-speed rotation and the dewatering performance is deteriorated. Usually, as a countermeasure, in order to re-form sludge flocs once collapsed in the outer cylinder, the supply amount of the flocculant solution to the treated sludge is previously excessively supplied more than necessary. As a result, it is possible to leave a flocculant that has not yet exhibited the coagulation action even after sludge flocs are formed in the sludge to be treated in the sludge supply pipe 2, and the treated sludge remains in the outer cylinder. When the sludge floc is supplied and the sludge floc is collapsed, the remaining flocculant exerts the aggregating action to form the sludge floc again, so that the dewatering performance in the centrifugal dehydrator can be maintained at a high level. However, this method has a problem that the running cost increases because it is necessary to supply the flocculant solution excessively.

このような問題点を解消するために開発されたのが機内注入型の遠心脱水機である。この遠心脱水機は、一部が外胴内に挿入され、汚泥供給管2から被処理汚泥を受け入れて外胴内に供給する汚泥流入管部1Dを内管と外管とからなる二重管構造としている。また、外胴に挿入されていない部分の外管の外周面に凝集剤溶液供給管16が接続する凝集剤流入口1Cが設けられ、内管には被処理汚泥が流れ、内管と外管との間の空間には凝集剤溶液が流れるようになっている。これにより、被処理汚泥と凝集剤溶液は、外胴内に供給された段階で接触することになり、外胴の加速力で素早く混合され、そこで汚泥フロックが形成されるようになっているので、凝集剤溶液を過剰供給する必要がなく、ランニングコストが大幅に低減できる効果を機内注入型の遠心脱水機は有している。   An in-flight injection type centrifugal dehydrator has been developed to solve such problems. This centrifugal dehydrator is a double pipe comprising an inner pipe and an outer pipe, and a sludge inflow pipe portion 1D that is partially inserted into the outer cylinder and receives the treated sludge from the sludge supply pipe 2 and supplies it into the outer cylinder. It has a structure. In addition, a flocculant inlet 1C to which the flocculant solution supply pipe 16 is connected is provided on the outer peripheral surface of the outer pipe at a portion not inserted into the outer cylinder, and the sludge to be treated flows through the inner pipe, and the inner pipe and the outer pipe. The flocculant solution flows in the space between the two. As a result, the sludge to be treated and the flocculant solution come into contact with each other when supplied to the outer cylinder, and are quickly mixed by the acceleration force of the outer cylinder, so that sludge flocs are formed there. The in-machine injection type centrifugal dehydrator has the effect that the running cost can be significantly reduced without excessive supply of the flocculant solution.

実施の形態4における汚泥脱水装置の作用は、前記実施の形態1と同様に行われる。なお、この実施の形態4の汚泥脱水装置の構成については、実施の形態2および実施の形態3の各汚泥脱水装置に対しても適用可能である。   The operation of the sludge dewatering apparatus in the fourth embodiment is performed in the same manner as in the first embodiment. The configuration of the sludge dewatering apparatus according to the fourth embodiment can be applied to the sludge dewatering apparatuses according to the second and third embodiments.

以上のように、実施の形態4の汚泥脱水装置によれば、前記実施の形態1で示した凝集剤溶液が最適な凝集性能を発揮することができる効果に加えて、汚泥脱水機1に機内注入型の遠心脱水機を適用したことにより、凝集剤溶液の供給量を抑制することができるので、凝集剤溶液の供給量を大幅に抑制しても高い脱水性能を維持することができ、ランニングコストを大幅に低減させることができる効果がある。   As described above, according to the sludge dewatering device of the fourth embodiment, in addition to the effect that the flocculant solution shown in the first embodiment can exhibit the optimum coagulation performance, By applying an injection-type centrifugal dehydrator, the supply amount of the flocculant solution can be suppressed, so even if the supply amount of the flocculant solution is significantly reduced, high dewatering performance can be maintained and running There is an effect that the cost can be greatly reduced.

実施の形態5.
図7は、実施の形態5における汚泥脱水装置を示す構成図であり、図1と同一部分には同一符号を付して重複説明を省略する。また、凝集剤溶解機4に関しては、実施の形態1のものと同様の構造であるので、図2のA−A線方向断面図と、図3のB−B線方向断面図を援用する。この実施の形態7の汚泥脱水装置は、前記実施の形態1の汚泥脱水装置における汚泥脱水機1から排出される分離液の水質を測定する水質測定器31を設けた点が前記実施の形態1と大きく異なる。
Embodiment 5. FIG.
FIG. 7 is a block diagram showing the sludge dewatering device according to the fifth embodiment. The same parts as those in FIG. Further, since the flocculant dissolving machine 4 has the same structure as that of the first embodiment, the sectional view taken along the line AA in FIG. 2 and the sectional view taken along the line BB in FIG. The sludge dewatering device according to the seventh embodiment is provided with a water quality measuring device 31 for measuring the water quality of the separated liquid discharged from the sludge dewatering device 1 in the sludge dewatering device according to the first embodiment. And very different.

この実施の形態5の汚泥脱水装置における水質測定器31は、汚泥脱水機1の分離液排出口1Bから排出される分離液を受け入れる分離液受入容器32と、この分離液受入容器32の側部に接続されて分離液受入容器32から系外に分離液を排出する分離液排出管33と、分離液受入容器32の底部と分離液排出管33の中途部に跨って接続された分離液バイパス管34と、この分離液バイパス管34に設けられた分離液サンプリング用のサンプリングポンプ35とを備え、前記分離液バイパス管34に濁度計36を設けた構造となっている。濁度計36は、前記分離液の濁度を測定し、その濁度測定値信号を制御器6に送信するようになっている。   The water quality measuring device 31 in the sludge dewatering device according to the fifth embodiment includes a separation liquid receiving container 32 that receives the separation liquid discharged from the separation liquid discharge port 1B of the sludge dewatering machine 1, and a side portion of the separation liquid receiving container 32. A separation liquid discharge pipe 33 for discharging the separation liquid from the separation liquid receiving container 32 to the outside of the system, and a separation liquid bypass connected across the bottom of the separation liquid receiving container 32 and the middle portion of the separation liquid discharge pipe 33 A pipe 34 and a sampling pump 35 for sampling the separated liquid provided in the separated liquid bypass pipe 34 are provided, and a turbidimeter 36 is provided in the separated liquid bypass pipe 34. The turbidimeter 36 measures the turbidity of the separated liquid and transmits a turbidity measurement value signal to the controller 6.

濁度計36としては、例えば図7で示したように分離液バイパス管34の一部を石英ガラス等の透明材質の管材を使用し、その管周壁の外側にレーザー光等の光を照射する発光部と受光量を測定する受光部を備えた光センサーを設置し、対抗側の管周壁に反射板を設置した構成のものが適用可能である。この場合、光センサーの発光部から管内の分離液に向けて光を照射して反射板で反射させ、分離液を通過して減衰した光を受光部で受光量を測定して光の減衰量から分離液の濁度を測定するようになっている。ただし、濁度計36は、この構成に限定されるわけではなく、分離液の濁度を測定可能であれば、超音波を使用する濁度計など、どのような構成のものでもよい。一方、制御器6には、凝集剤溶液の粘度最適値および分離液の濁度最適値のそれぞれを予め設定している。それらの粘度最適値および濁度最適値は、凝集剤溶液の粘度測定値および分離液の濁度測定値の良否を判断する比較基準となるものである。   As the turbidimeter 36, for example, as shown in FIG. 7, a part of the separation liquid bypass pipe 34 is made of a transparent material such as quartz glass, and the outside of the pipe peripheral wall is irradiated with light such as laser light. A configuration in which a light sensor including a light emitting unit and a light receiving unit for measuring the amount of received light is installed, and a reflecting plate is installed on the opposing pipe peripheral wall is applicable. In this case, light is emitted from the light emitting part of the optical sensor toward the separation liquid in the tube and reflected by the reflector, and the amount of light attenuated by measuring the amount of light that has passed through the separation liquid and attenuated is received by the light receiving part. From this, the turbidity of the separated liquid is measured. However, the turbidimeter 36 is not limited to this configuration, and may have any configuration such as a turbidimeter using ultrasonic waves as long as the turbidity of the separated liquid can be measured. On the other hand, the controller 6 is preset with the optimum viscosity value of the flocculant solution and the optimum turbidity value of the separation liquid. The optimum viscosity value and the optimum turbidity value serve as a reference for determining the quality of the measured viscosity value of the flocculant solution and the measured turbidity value of the separated liquid.

次に、実施の形態5における汚泥脱水装置の作用を説明する。なお、水質測定器31および制御器6による制御系統以外の作用は、前記実施の形態1と同様のため説明を省略する。汚泥脱水機1の分離液排出口1Bから排出された分離液は分離液受入容器32に受け入れられる。分離液受入容器32に受け入れられた分離液は、その一部がサンプリングポンプ35の起動により分離液バイパス管34側の流路に取り込まれ、分離液排出管33に再度合流して系外に排出される。この際、分離液バイパス管34を流れる分離液の濁度が水質測定器31の濁度計36によって測定され、その濁度測定値信号が制御器6に送信される。制御器6は、濁度測定値を制御器6に設定された濁度最適値と比較することにより、濁度測定値が濁度最適値以上か否かを判断する。その結果、濁度測定値が濁度最適値以上の場合には凝集剤の供給量が不足していると判断して、圧送ポンプ15の回転数を上げて被処理汚泥への凝集剤溶液の供給量を増やす制御を行う。   Next, the operation of the sludge dewatering device in the fifth embodiment will be described. In addition, since the effect | actions other than the control system by the water quality measuring device 31 and the controller 6 are the same as that of the said Embodiment 1, description is abbreviate | omitted. The separated liquid discharged from the separated liquid discharge port 1B of the sludge dewatering machine 1 is received in the separated liquid receiving container 32. A part of the separation liquid received in the separation liquid receiving container 32 is taken into the flow path on the side of the separation liquid bypass pipe 34 when the sampling pump 35 is started, rejoins the separation liquid discharge pipe 33 and is discharged outside the system. Is done. At this time, the turbidity of the separated liquid flowing through the separated liquid bypass pipe 34 is measured by the turbidimeter 36 of the water quality measuring device 31, and the turbidity measurement value signal is transmitted to the controller 6. The controller 6 compares the turbidity measurement value with the turbidity optimum value set in the controller 6 to determine whether the turbidity measurement value is equal to or greater than the turbidity optimum value. As a result, when the measured turbidity value is equal to or greater than the optimum turbidity value, it is determined that the supply amount of the flocculant is insufficient, and the rotation speed of the pressure feed pump 15 is increased so that the flocculant solution is added to the treated sludge. Control to increase the supply amount.

このとき、圧送ポンプ15の圧送量を増やしたことから、凝集剤溶解機4への凝集剤溶液の供給量も増えて凝集剤溶解機4の回転数が最適値ではなくなるので、粘度計5からの凝集剤溶液の粘度測定値を基に制御器6で凝集剤溶解機4の回転数の再調整を行うようになっている。なお、この実施の形態5の汚泥脱水装置の構成については、実施の形態2から実施の形態4の各汚泥脱水装置に対しても適用可能である。   At this time, since the pumping amount of the pumping pump 15 is increased, the supply amount of the coagulant solution to the coagulant dissolving machine 4 is also increased, and the rotation speed of the coagulant dissolving machine 4 is not an optimum value. Based on the measured viscosity value of the flocculant solution, the controller 6 re-adjusts the rotational speed of the flocculant dissolver 4. The configuration of the sludge dewatering apparatus according to the fifth embodiment can also be applied to the sludge dewatering apparatuses according to the second to fourth embodiments.

以上のように、実施の形態5の汚泥脱水装置によれば、実施の形態1の汚泥脱水装置と同様に凝集剤溶解機4の回転数を粘度計5で測定される凝集剤溶液の粘度から制御器6で制御し、さらに汚泥脱水機1から排出される分離液を分離液受入容器32に受け入れ、分離液排出管33で系外に排出するようにしておき、分離液の一部を分離液バイパス管34で水質測定器31に取り込んで濁度計36で測定し、その濁度測定値に応じて圧送ポンプ15を制御するようにしたことにより、実施の形態1に示した様々な効果に加え、汚泥供給管2から供給される被処理汚泥の性状が大きく変化したときにも、最適な凝集性能の凝集剤溶液を最適な供給量で被処理汚泥に供給することができる。これにより、汚泥脱水機1での脱水効率を常に高い状態に維持でき、かつ水質良好の分離液を得ることができる効果がある。   As described above, according to the sludge dewatering device of the fifth embodiment, the rotational speed of the coagulant dissolver 4 is determined from the viscosity of the coagulant solution measured by the viscometer 5 as in the sludge dewatering device of the first embodiment. It is controlled by the controller 6 and the separation liquid discharged from the sludge dewatering machine 1 is received in the separation liquid receiving container 32 and discharged outside the system by the separation liquid discharge pipe 33 to separate a part of the separation liquid. By taking in the water quality measuring device 31 with the liquid bypass pipe 34 and measuring with the turbidimeter 36 and controlling the pumping pump 15 according to the measured turbidity, various effects shown in the first embodiment are obtained. In addition, when the property of the sludge to be treated supplied from the sludge supply pipe 2 is greatly changed, the flocculant solution having the optimum coagulation performance can be supplied to the treated sludge with the optimum supply amount. Thereby, there exists an effect which can maintain the dewatering efficiency in the sludge dehydrator 1 always in a high state, and can obtain the separation liquid with favorable water quality.

実施の形態6.
図8は、実施の形態6における汚泥脱水装置を示す構成図であり、図7と同一部分には同一符号を付して重複説明を省略する。また、凝集剤溶解機4に関しては、実施の形態1のものと同様の構造であるので、図2のA−A線方向断面図と、図3のB−B線方向断面図を援用する。この実施の形態6の汚泥脱水装置は、前記実施の形態5の汚泥脱水装置とは、広義の汚泥脱水機の一種である傾斜型スクリーン濃縮機を汚泥脱水機20として適用した点が大きく異なる。その他の構成は、前記実施の形態5と同一構成である。
Embodiment 6 FIG.
FIG. 8 is a block diagram showing the sludge dewatering device according to the sixth embodiment. The same parts as those in FIG. Further, since the flocculant dissolving machine 4 has the same structure as that of the first embodiment, the sectional view taken along the line AA in FIG. 2 and the sectional view taken along the line BB in FIG. The sludge dewatering device according to the sixth embodiment is greatly different from the sludge dewatering device according to the fifth embodiment in that an inclined screen concentrator, which is a kind of sludge dewatering device in a broad sense, is applied as the sludge dewatering device 20. Other configurations are the same as those of the fifth embodiment.

この実施の形態6の汚泥脱水機20は、汚泥供給管2の接続側が低くなるように傾斜させて設置された断面矩形状の汚泥脱水容器21と、この汚泥脱水容器21内に該汚泥脱水容器21と同一方向に傾斜させて回転可能に配設された平面状の脱水スクリーン22と、この脱水スクリーン22を回転駆動するスクリーン駆動機23とを備えている。汚泥脱水容器21の内部は、脱水スクリーン22によって上部の汚泥導入室24と下部の分離液室25とに区分されている。汚泥導入室24内における脱水スクリーン22の傾斜勾配の上部側には該脱水スクリーン22の上面に近接する固定スクレーパ26が汚泥脱水容器21に取り付けられている。   The sludge dewatering machine 20 according to the sixth embodiment includes a sludge dewatering container 21 having a rectangular cross section installed so as to be inclined so that the connection side of the sludge supply pipe 2 is lowered, and the sludge dewatering container 21 in the sludge dewatering container 21. 21 is provided with a planar dewatering screen 22 that is inclined and rotated in the same direction as 21, and a screen driver 23 that rotationally drives the dewatering screen 22. The interior of the sludge dewatering container 21 is divided into an upper sludge introduction chamber 24 and a lower separation liquid chamber 25 by a dewatering screen 22. A fixed scraper 26 adjacent to the upper surface of the dewatering screen 22 is attached to the sludge dewatering vessel 21 on the upper side of the slope of the dewatering screen 22 in the sludge introduction chamber 24.

汚泥脱水容器21は、汚泥供給管2からの被処理汚泥を汚泥導入室24内における脱水スクリーン22の傾斜勾配の中間高さよりもやや下方側に導入する汚泥導入管27と、汚泥導入室24内に脱水スクリーン22の傾斜勾配の上方側で接続して固定スクレーパ26で掻き寄せられた脱水汚泥を排出する脱水汚泥排出管28と、分離液室25内に傾斜勾配の下端側で接続して分離液を排出する分離液排出管29とを有している。そして、分離液排出管29の開口端部には、実施の形態5の場合と同様に分離液受入容器32、分離液バイパス管33および水質測定器31が配設されている。   The sludge dewatering container 21 includes a sludge introduction pipe 27 that introduces the sludge to be treated from the sludge supply pipe 2 to a position slightly below the intermediate height of the slope of the dewatering screen 22 in the sludge introduction chamber 24, and the sludge introduction chamber 24. The dewatering sludge discharge pipe 28 for discharging the dewatered sludge squeezed by the fixed scraper 26 connected to the upper side of the inclination gradient of the dewatering screen 22 is connected to the separation liquid chamber 25 at the lower end side of the inclination gradient and separated. And a separation liquid discharge pipe 29 for discharging the liquid. In addition, a separation liquid receiving container 32, a separation liquid bypass pipe 33, and a water quality measuring device 31 are disposed at the opening end of the separation liquid discharge pipe 29, as in the case of the fifth embodiment.

次に、実施の形態6における汚泥脱水装置の作用を説明する。凝集剤溶液タンク3内での凝集剤溶液の生成、凝集剤溶液タンク3から凝集剤溶解機4内への圧送ポンプ15による凝集剤溶液の供給、凝集剤溶解機4での凝集剤溶液の溶解処理、粘度計5による凝集剤溶液の粘度測定値に基づく駆動機48の回転数制御は、前記実施の形態1の場合と同様に行われるので、詳細な説明を省略する。   Next, the operation of the sludge dewatering device in the sixth embodiment will be described. Formation of the flocculant solution in the flocculant solution tank 3, supply of the flocculant solution from the flocculant solution tank 3 to the flocculant dissolver 4 by the pressure pump 15, and dissolution of the flocculant solution in the flocculant dissolver 4 Since the processing and the rotational speed control of the driving device 48 based on the viscosity measurement value of the flocculant solution by the viscometer 5 are performed in the same manner as in the first embodiment, detailed description thereof is omitted.

汚泥供給管2の汚泥供給ポンプ2Aで圧送される被処理汚泥に凝集剤溶液供給管16から凝集剤溶液が注入された被処理汚泥は、汚泥脱水機20の汚泥移送管27を経由して汚泥脱水容器21の汚泥導入室24内に導入される。汚泥導入室24内に導入された被処理汚泥は、水分が脱水スクリーン22を通過すると共に、脱水汚泥が脱水スクリーン22の上面に残留する。脱水汚泥分が上面に付着した脱水スクリーン22はスクリーン駆動機23で回転駆動されているので、脱水スクリーン22上面の脱水汚泥は定位置の固定スクレーパ26で掻き集められ、固定スクレーパ26に沿って脱水汚泥排出管28に移送されて系外に排出される。
一方、脱水スクリーン22を通過した水分は汚泥懸濁物質が除去された分離液となって分離液排出管29の開口端部から分離液受入容器32に排出される。
The treated sludge in which the coagulant solution is injected from the coagulant solution supply pipe 16 into the treated sludge pumped by the sludge supply pump 2A of the sludge supply pipe 2 passes through the sludge transfer pipe 27 of the sludge dewatering machine 20 and sludge. It is introduced into the sludge introduction chamber 24 of the dehydration container 21. In the treated sludge introduced into the sludge introduction chamber 24, moisture passes through the dewatering screen 22 and dehydrated sludge remains on the upper surface of the dewatering screen 22. Since the dewatering screen 22 with the dewatered sludge adhering to the upper surface is rotationally driven by the screen drive unit 23, the dewatered sludge on the upper surface of the dewatered screen 22 is scraped up by a fixed scraper 26 at a fixed position, and dehydrated sludge along the fixed scraper 26. It is transferred to the discharge pipe 28 and discharged out of the system.
On the other hand, the water that has passed through the dewatering screen 22 becomes a separated liquid from which sludge suspended substances have been removed, and is discharged from the open end of the separated liquid discharge pipe 29 to the separated liquid receiving container 32.

分離液バイパス管33以降の分離液の濁度の測定に関する事項、分離液の濁度に応じた圧送ポンプ15の制御に関する事項等に関しては、実施の形態5の汚泥脱水装置と同様であるので、詳細な説明は省略する。なお、この実施の形態6では、汚泥脱水機20に傾斜型スクリーン濃縮機を適用したが、その他の汚泥濃縮機等、遠心脱水機よりも脱水性能は多少劣っていても被処理汚泥を脱水汚泥と分離液に分離可能であれば、どのような構成のものでも適用可能である。   Since the matters relating to the measurement of the turbidity of the separation liquid after the separation liquid bypass pipe 33 and the matters relating to the control of the pumping pump 15 according to the turbidity of the separation liquid are the same as those of the sludge dewatering device of the fifth embodiment, Detailed description is omitted. In the sixth embodiment, an inclined screen concentrator is applied to the sludge dewatering machine 20, but the sludge to be treated is dewatered even if the dewatering performance is somewhat inferior to that of the centrifugal dewatering machine such as other sludge concentrators. Any configuration can be applied as long as it can be separated into the separation liquid.

以上のように、実施の形態6の汚泥脱水装置によれば、傾斜型スクリーン濃縮機に対しても、実施の形態5で示した効果と同様の効果が得られる効果がある。また、傾斜型スクリーン濃縮機は、遠心脱水機に比べて動力源が消費する電力量が小さく、汚泥脱水装置の運転に係るランニングコストを低減できる効果がある。   As described above, according to the sludge dewatering apparatus of the sixth embodiment, the same effect as that of the fifth embodiment can be obtained for the inclined screen concentrator. Further, the inclined screen concentrator consumes less power than the centrifugal dehydrator, and has the effect of reducing the running cost associated with the operation of the sludge dewatering device.

実施の形態7.
図9は、実施の形態7における汚泥脱水装置を示す構成図であり、図8と同一部分には同一符号を付して重複説明を省略する。また、凝集剤溶解機4に関しては、実施の形態1のものと同様の構造であるので、図2のA−A線方向断面図と、図3のB−B線方向断面図を援用する。前記実施の形態6の汚泥脱水装置とは、汚泥脱水機20から分離液排出管29に流出する分離液の濁度を水質測定器31で測定していたが、この実施の形態7の汚泥脱水装置では、これに代えて汚泥脱水機20から脱水汚泥排出管28に流出する脱水汚泥の粘度を粘度計30で測定するようにした点が大きく異なる。
Embodiment 7 FIG.
FIG. 9 is a block diagram showing the sludge dewatering device according to the seventh embodiment. The same parts as those in FIG. Further, since the flocculant dissolving machine 4 has the same structure as that of the first embodiment, the sectional view taken along the line AA in FIG. 2 and the sectional view taken along the line BB in FIG. In the sludge dewatering apparatus of the sixth embodiment, the turbidity of the separated liquid flowing out from the sludge dewatering machine 20 to the separated liquid discharge pipe 29 is measured by the water quality measuring device 31, but the sludge dewatering of the seventh embodiment is performed. The apparatus is greatly different in that the viscosity of the dewatered sludge flowing out from the sludge dewatering machine 20 to the dewatered sludge discharge pipe 28 is measured by the viscometer 30 instead.

脱水汚泥排出管28には、汚泥脱水機20の汚泥導入室24から排出される脱水汚泥の粘度を測定する汚泥粘度計30が設けられており、汚泥粘度計30は脱水汚泥の粘度測定値信号を制御器6に送信するようになっている。実施の形態1で示した遠心脱水機のような脱水効率の高い汚泥脱水機1の場合、脱水汚泥排出口1Aから排出される脱水汚泥は含水率が低く、塊に近い状態で排出されるため、粘度計で粘度を図ることは困難である。これに対して、この実施の形態7で示す傾斜型スクリーン濃縮機のような汚泥脱水機20の場合、脱水汚泥排出管28から排出される脱水汚泥は含水率が流動可能な程度に高いため、粘度計で粘度を計測することが十分可能である。制御器6には、凝集剤溶液の粘度最適値および脱水汚泥の粘度最適値が予め記憶設定されている。このように凝集剤溶液と脱水汚泥のそれぞれの粘度最適値が予め設定された制御器6は、凝集剤溶液の粘度計5と汚泥粘度計30のそれぞれから粘度測定値信号を受信することにより、凝集剤溶液および脱水汚泥の粘度最適値と粘度測定値とを比較し、その差分に基づいて凝集剤溶解機4および圧送ポンプ15の運転を制御するようになっている。   The dewatered sludge discharge pipe 28 is provided with a sludge viscometer 30 for measuring the viscosity of the dewatered sludge discharged from the sludge introduction chamber 24 of the sludge dewatering machine 20, and the sludge viscometer 30 is a signal for measuring the viscosity of the dehydrated sludge. Is transmitted to the controller 6. In the case of the sludge dewatering machine 1 having high dewatering efficiency such as the centrifugal dewatering machine shown in the first embodiment, the dewatered sludge discharged from the dewatered sludge discharge port 1A has a low water content and is discharged in a state close to a lump. It is difficult to achieve viscosity with a viscometer. In contrast, in the case of the sludge dewatering machine 20 such as the inclined screen concentrator shown in the seventh embodiment, the dehydrated sludge discharged from the dewatered sludge discharge pipe 28 is high enough to allow the water content to flow. It is possible to measure the viscosity with a viscometer. In the controller 6, the optimum viscosity value of the flocculant solution and the optimum viscosity value of the dewatered sludge are stored and set in advance. Thus, the controller 6 in which the optimum viscosity values of the flocculant solution and the dewatered sludge are set in advance, by receiving the viscosity measurement value signal from each of the viscometer 5 and the sludge viscometer 30 of the flocculant solution, The optimum viscosity value and the measured viscosity value of the flocculant solution and the dewatered sludge are compared, and the operation of the flocculant dissolver 4 and the pressure pump 15 is controlled based on the difference.

実施の形態7における汚泥脱水装置の作用に関しては、汚泥粘度計30による脱水汚泥の粘度測定値をもとに圧送ポンプ15の凝集剤溶液の圧送量を制御器6で制御すること以外は、実施の形態6の場合と同様に行われるので、詳細な説明は省略する。   Regarding the action of the sludge dewatering device in the seventh embodiment, the control is performed except that the controller 6 controls the pumping amount of the flocculant solution of the pumping pump 15 based on the viscosity measurement value of the dewatered sludge by the sludge viscometer 30. Since the process is performed in the same manner as in the sixth embodiment, detailed description thereof is omitted.

以上のように、実施の形態7の汚泥脱水装置によれば、実施の形態6で示した効果に加え、水質測定器31を用いる場合に比べて安価な汚泥粘度計30を用いて脱水汚泥の粘度を測定し、その測定値をもとに圧送ポンプ15を制御して凝集剤溶液の被処理汚泥への供給量を制御するようにしたことから、イニシャルコストを低減することができる効果がある。   As described above, according to the sludge dewatering device of the seventh embodiment, in addition to the effects shown in the sixth embodiment, the sludge viscometer 30 is used, which is less expensive than the case where the water quality measuring device 31 is used. Since the viscosity is measured and the pumping pump 15 is controlled based on the measured value to control the supply amount of the flocculant solution to the sludge to be treated, the initial cost can be reduced. .

実施の形態1に示した汚泥脱水装置の構成を用いて、実際に汚泥を脱水処理したときの結果について、以下に示す。この実施例1は、以下の実施条件で行われた。
〔実施条件〕
・凝集剤溶液タンク3容量:1.4m3
・撹拌機12:2.2kW
・溶解水:汚水処理施設での処理水,供給量 167L/min
・凝集剤:粒状カチオン系高分子凝集剤 商品名「ハイモフロックMP−184」,
供給量 367g/min
・圧送ポンプ15:一軸ねじポンプ 吐出流量 120L/min,動力 3.7kW
・凝集剤溶解機4:駆動機48 電動機を使用、インバータで回転数制御
(制御周波数範囲17〜42Hz)
・凝集剤溶液:溶液濃度 0.22%,薬注率 1.0%/TS
・粘度計5:測定原理 回転式
・汚泥脱水機1:遠心型脱水機 設定差速 5.4min−1
・汚泥脱水機への汚泥供給量:50m3/h
The results when the sludge is actually dehydrated using the configuration of the sludge dewatering apparatus shown in the first embodiment will be described below. This Example 1 was performed on the following implementation conditions.
[Conditions for implementation]
Flocculant solution tank 3 capacity: 1.4m3
・ Agitator 12: 2.2 kW
・ Dissolved water: treated water at sewage treatment facility, supply amount 167 L / min
Flocculant: Granular cationic polymer flocculant trade name “Hi-Moflock MP-184”,
Supply amount 367 g / min
・ Pressure pump 15: Single screw pump Discharge flow rate 120L / min, power 3.7kW
・ Flocculant dissolver 4: Driver 48 Uses an electric motor and controls the rotation speed with an inverter.
(Control frequency range 17-42Hz)
・ Flocculant solution: Solution concentration 0.22%, chemical injection rate 1.0% / TS
・ Viscometer 5: Measurement principle Rotation type ・ Sludge dehydrator 1: Centrifugal dehydrator Setting differential speed 5.4min-1
・ Sludge supply to sludge dewatering machine: 50m3 / h

粘度計5で凝集剤溶液の粘度を測定し、その粘度測定値を基に制御器6で凝集剤溶解機4の回転を制御してその凝集剤が高い凝集性能を発揮する最適な溶解具合の凝集剤溶液を生成することを維持するには、使用する凝集剤の溶液の最適な粘度値を選定する事前検証を行う必要がある。このため、事前検証として、凝集剤溶解機4で溶解処理後の凝集剤溶液の粘度を粘度計5で測定しながら、駆動機48をインバータ制御の周波数を手動調整して凝集剤溶解機4の回転を調整して、所定粘度(90mPas,100mPas,110mPas,120mPas)の凝集剤溶液を生成し、各粘度の凝集剤溶液を被処理汚泥中に供給し、汚泥脱水機1で脱水処理された脱水汚泥の含水率の測定を行った。そして、凝集剤溶液粘度と脱水汚泥の含水率との相関図を作成(図10参照)した結果、今回使用する粒状カチオン系高分子凝集剤は、溶液濃度0.22%においては、110mPasの粘度値になるように凝集剤溶解機4の回転数を制御すると、最も高い凝集性能を発揮することが判明した。   The viscosity of the flocculant solution is measured with the viscometer 5, and the rotation of the flocculant dissolver 4 is controlled with the controller 6 based on the measured viscosity value. In order to maintain the formation of the flocculant solution, it is necessary to carry out prior verification to select the optimum viscosity value of the flocculant solution to be used. For this reason, as prior verification, while the viscosity of the flocculant solution after the dissolution treatment with the flocculant dissolver 4 is measured with the viscometer 5, the frequency of the inverter control is manually adjusted by the drive unit 48 to adjust the frequency of the flocculant dissolver 4. The rotation is adjusted to produce a coagulant solution having a predetermined viscosity (90 mPas, 100 mPas, 110 mPas, 120 mPas), the coagulant solution having each viscosity is supplied into the treated sludge, and dewatered by the sludge dehydrator 1. The moisture content of sludge was measured. As a result of creating a correlation diagram between the flocculant solution viscosity and the moisture content of the dewatered sludge (see FIG. 10), the granular cationic polymer flocculant used this time has a viscosity of 110 mPas at a solution concentration of 0.22%. It was found that the highest aggregating performance was exhibited when the rotational speed of the aggregating agent dissolver 4 was controlled so as to be a value.

実際に、実施の形態1の構成の汚泥脱水装置に、制御器6に粘度最適値として110mPasを選定して入力を行った。そして、制御器6で、凝集剤溶解機4で溶解処理後の凝集剤溶液の粘度が粘度最適値になるように、駆動機48の回転数をインバータ制御し、溶解処理された凝集剤溶液を所定量供給した被処理汚泥を、汚泥脱水機1を連続運転して脱水処理を行った。このときの粘度計5で測定した凝集剤溶液の粘度測定値と脱水汚泥の含水率に関する時系列図を図11に示す。また、比較対象として、同様の実施条件で、凝集剤溶解機4の駆動機48の回転数を一定値(前記事前検証の測定で、粘度測定値が110mPasの凝集剤溶液を生成したときの駆動機48の回転数)で固定し、汚泥脱水装置で被処理汚泥の脱水処理を行った。このときの粘度計5で測定した凝集剤溶液の粘度測定値と脱水汚泥の含水率に関する時系列図を図12に示す。   Actually, 110 mPas was selected and input to the controller 6 as the optimum viscosity value in the sludge dewatering apparatus having the configuration of the first embodiment. Then, the controller 6 performs inverter control of the rotational speed of the driving device 48 so that the viscosity of the flocculant solution after the dissolution treatment by the flocculant dissolver 4 becomes an optimum viscosity value, and the flocculant solution subjected to the dissolution treatment is controlled. The treated sludge supplied in a predetermined amount was dehydrated by continuously operating the sludge dewatering machine 1. FIG. 11 shows a time-series diagram regarding the viscosity measurement value of the flocculant solution measured with the viscometer 5 and the moisture content of the dewatered sludge. In addition, as a comparison object, the rotational speed of the driving device 48 of the flocculant dissolving machine 4 is set to a constant value under the same implementation conditions (when the flocculant solution having a viscosity measurement value of 110 mPas is generated in the previous verification measurement). The number of rotations of the driving machine 48 was fixed, and the sludge to be treated was dehydrated by the sludge dewatering device. FIG. 12 shows a time-series diagram regarding the measured viscosity value of the flocculant solution measured with the viscometer 5 and the moisture content of the dewatered sludge.

駆動機48の回転数を一定値で維持した汚泥脱水装置の場合には、図12の時系列図で明らかなように、凝集剤溶解機4の運転が安定した後の時間経過による凝集剤溶液の粘度測定値が±10mPas前後も変動している。この変動には種々の要因が考えられるが、の1つとしては、溶解水が汚水処理施設で汚水が浄化処理された処理水であることに起因する水質変動や水温変動等が考えられる。凝集剤溶解機4に流入する時点での凝集剤溶液の凝集剤の溶解具合が標準状態(事前検証時の溶解具合)から変動しているのにもかかわらず、駆動機48を同じ回転数で溶解処理してしまうため、過撹拌気味(2.0〜4.0hour)になってしまったり、撹拌不足気味(5.0〜7.0hour)になってしまったりする。そのときの凝集剤溶液は最適状態のときに比べて凝集性能が低下しているので、これが被処理汚泥に供給されたときの脱水汚泥の含水率は上昇してしまっている(凝集剤溶液の粘度測定値が最適値110mPas時における脱水汚泥の含水率が78.3%と良好であるのに対し、凝集剤溶液の粘度測定値が99mPasの過撹拌気味時における脱水汚泥の含水率が79.1%に上昇してしまっている)。   In the case of the sludge dewatering device in which the rotational speed of the driving machine 48 is maintained at a constant value, as is apparent from the time series diagram of FIG. 12, the coagulant solution over time after the operation of the coagulant dissolver 4 is stabilized. Viscosity measured value of fluctuates around ± 10 mPas. Various factors can be considered for this variation. One of them is a variation in water quality and a variation in water temperature due to the fact that the dissolved water is treated water obtained by purifying sewage in a sewage treatment facility. Despite the fact that the state of dissolution of the coagulant in the coagulant solution at the time of flowing into the coagulant dissolver 4 has fluctuated from the standard state (the state of dissolution at the time of prior verification), the drive unit 48 is operated at the same rotational speed. Since it will be dissolved, it may be over-stirred (2.0 to 4.0 hour) or under-stirred (5.0 to 7.0 hour). Since the coagulant solution at that time has a lower coagulation performance than in the optimum state, the moisture content of the dewatered sludge when this is supplied to the treated sludge has increased (the coagulant solution The moisture content of the dewatered sludge when the measured viscosity value is the optimum value of 110 mPas is as good as 78.3%, whereas the moisture content of the dehydrated sludge when the viscosity measured value of the flocculant solution is over 99 gPas and overstirring is 79.Pas. It has risen to 1%).

これに対して、粘度計5から送られてくる粘度測定値に応じて制御器6で駆動機48の回転数を制御した実施の形態1の汚泥脱水装置の場合には、図11の時系列図で明らかなように、集剤溶解機4の運転が安定した後の時間経過による凝集剤溶液の最適粘度値からの変動幅が最大でも±3mPas(108〜113mPas)と少ない。これは、溶解水の水質変動や水温変動等によって凝集剤の溶解具合が標準状態(事前検証時の溶解具合)から変動しているとき、粘度計5で測定される粘度測定値を制御器6で粘度最適値と比較して、駆動機48の回転数を制御するため、撹拌処理が過撹拌気味になったり、撹拌不足気味になったりすることを防止しているためである。そして、常時最適な粘度で溶解処理された凝集剤溶液が被処理汚泥に供給されることにより、脱水汚泥の含水率も最低でも78.6%と良好な脱水処理が可能となっている。以上の実施結果から、この実施の形態1の汚泥脱水装置の優れた作用効果を証明することができたといえる。   On the other hand, in the case of the sludge dewatering device of Embodiment 1 in which the controller 6 controls the rotational speed of the driving device 48 in accordance with the viscosity measurement value sent from the viscometer 5, the time series of FIG. As is apparent from the figure, the fluctuation range from the optimum viscosity value of the flocculant solution over time after the operation of the collector dissolver 4 is stabilized is as small as ± 3 mPas (108 to 113 mPas) at maximum. This is because the viscosity measurement value measured by the viscometer 5 is controlled by the controller 6 when the dissolution condition of the flocculant varies from the standard state (dissolution condition at the time of preliminary verification) due to the water quality fluctuation or water temperature fluctuation. This is because, compared with the optimum viscosity value, the rotational speed of the driving device 48 is controlled, so that the stirring process is prevented from becoming over-stirred or under-stirred. By supplying the coagulant solution dissolved and treated with the optimum viscosity to the treated sludge at all times, the water content of the dehydrated sludge can be as good as 78.6% at the minimum. From the above implementation results, it can be said that the excellent operational effect of the sludge dewatering device of the first embodiment could be proved.

本発明の実施の形態1における汚泥脱水装置を示す構成図である。It is a block diagram which shows the sludge dehydration apparatus in Embodiment 1 of this invention. 本発明の実施の形態1における凝集剤溶解機の図3に示すA−A線方向から見た断面図である。It is sectional drawing seen from the AA line direction shown in FIG. 3 of the coagulant | flocculant dissolver in Embodiment 1 of this invention. 本発明の実施の形態1における凝集剤溶解機の図2に示すB−B線方向から見た断面図である。It is sectional drawing seen from the BB line direction shown in FIG. 2 of the coagulant | flocculant dissolver in Embodiment 1 of this invention. 本発明の実施の形態2における汚泥脱水装置を示す構成図である。It is a block diagram which shows the sludge dehydration apparatus in Embodiment 2 of this invention. 本発明の実施の形態3における汚泥脱水装置を示す構成図である。It is a block diagram which shows the sludge dehydration apparatus in Embodiment 3 of this invention. 本発明の実施の形態4における汚泥脱水装置を示す構成図である。It is a block diagram which shows the sludge dehydration apparatus in Embodiment 4 of this invention. 本発明の実施の形態5における汚泥脱水装置を示す構成図である。It is a block diagram which shows the sludge dehydration apparatus in Embodiment 5 of this invention. 本発明の実施の形態6における汚泥脱水装置を示す構成図である。It is a block diagram which shows the sludge dehydration apparatus in Embodiment 6 of this invention. 本発明の実施の形態7における汚泥脱水装置を示す構成図である。It is a block diagram which shows the sludge dehydration apparatus in Embodiment 7 of this invention. 実施例1における事前検証による凝集剤溶液の粘度測定値と脱水汚泥の含水率との関係を示す相関図である。It is a correlation diagram which shows the relationship between the viscosity measured value of the coagulant | flocculant solution by prior verification in Example 1, and the moisture content of dewatered sludge. 実施例1における駆動機48の回転数を粘度測定値に応じて制御した場合の凝集剤溶液の粘度測定値と脱水汚泥の含水率に関する時系列図である。It is a time series figure about the viscosity measurement value of the flocculant solution at the time of controlling the number of rotations of driver 48 in Example 1 according to the viscosity measurement value, and the moisture content of dehydrated sludge. 実施例1における駆動機48の回転数を一定値で固定した場合の凝集剤溶液の粘度測定値と脱水汚泥の含水率に関する時系列図である。It is a time series figure about the viscosity measurement value of the flocculant solution at the time of fixing the number of rotations of driver 48 in Example 1 with a fixed value, and the moisture content of dehydrated sludge.

符号の説明Explanation of symbols

1 汚泥脱水機
1A 脱水汚泥排出口
1B 分離液排出口
1C 凝集剤流入口
1D 汚泥流入管部
2 汚泥供給管
2A 汚泥供給ポンプ
3 凝集剤溶液タンク
4 凝集剤溶解機
5 粘度計
6 制御器
7 凝集剤供給機
70a 凝集剤供給口
8 駆動機
9 供給口開閉器
10 溶解水供給管
11 制御弁
12 撹拌機
12A 駆動機
12B 回転出力軸
12C 撹拌羽根
13 水位計
14 凝集剤溶液移送管
15 圧送ポンプ
16 凝集剤溶液供給管
17 凝集剤溶液貯留槽
18 ポンプ
20 汚泥脱水機
21 容器
22 スクリーン
23 スクリーン駆動機
24 汚泥導入室
25 分離液室
26 固定スクレーパ
27 汚泥移送管
28 脱水汚泥排出管
29 分離液排出管
30 汚泥粘度計
31 水質測定器
32 分離液受入容器
33 分離液排出管
34 分離液バイパス管
35 サンプリングポンプ
36 濁度計
40 筒状容器
40A,40B フランジ部
40C 凝集剤溶液流出口
41A,41B フランジ蓋
41C 凝集剤溶液流入口
42A,42B ボルト・ナット
43A,43B 仕切部材
44A 一次室
44B 二次室
45 円筒スクリーン
46 押圧部材
47A,47B 保持部材
48 駆動機
48A 駆動軸
48B 減速機
49 ベアリング
70 ホッパー状容器
70a 凝集剤供給口
71 吸引ポンプ
72 吸引管
73 凝集剤供給管
74 凝集剤溶液タンク
DESCRIPTION OF SYMBOLS 1 Sludge dewatering machine 1A Dehydrated sludge discharge port 1B Separation liquid discharge port 1C Coagulant inlet 1D Sludge inflow pipe part 2 Sludge supply pipe 2A Sludge supply pump 3 Coagulant solution tank 4 Coagulant dissolver 5 Viscometer 6 Controller 7 Coagulation Agent supply machine 70a Coagulant supply port 8 Drive machine 9 Supply port switch 10 Dissolved water supply pipe 11 Control valve 12 Stirrer 12A Drive machine 12B Rotating output shaft 12C Stirring blade 13 Water level gauge 14 Coagulant solution transfer pipe 15 Pressure feed pump 16 Flocculant solution supply pipe 17 Flocculant solution storage tank 18 Pump 20 Sludge dehydrator 21 Container 22 Screen 23 Screen driver 24 Sludge introduction chamber 25 Separation liquid chamber 26 Fixed scraper 27 Sludge transfer pipe 28 Dehydrated sludge discharge pipe 29 Separation liquid discharge pipe 30 Sludge viscometer 31 Water quality measuring device 32 Separation liquid receiving container 33 Separation liquid discharge pipe 34 Separation liquid bypass pipe 35 Sampling pump 36 Turbidimeter 40 Cylindrical container 40A, 40B Flange 40C Flocculant solution outlet 41A, 41B Flange lid 41C Flocculant solution inlet 42A, 42B Bolt / nut 43A, 43B Partition member 44A Primary chamber 44B Secondary chamber 45 Cylindrical screen 46 Pressing members 47A, 47B Holding member 48 Drive unit 48A Drive shaft 48B Reducer 49 Bearing 70 Hopper-like container 70a Coagulant supply port 71 Suction pump 72 Suction pipe 73 Coagulant supply pipe 74 Coagulant solution tank

Claims (1)

被処理汚泥を分離液および脱水汚泥に分離する汚泥脱水機と、
該汚泥脱水機へ被処理汚泥を供給する汚泥供給管と、
凝集剤および溶解水を撹拌混合して凝集剤溶液を生成する凝集剤溶液タンクと、
筒状容器、該筒状容器内に配設された凝集剤溶液をろ過する円筒スクリーン、該円筒スクリーンの内面に付着する凝集剤を押圧して溶解する一つまたは二つ以上の押圧部材、該押圧部材を保持する保持部材、および該保持部材を介して前記押圧部材を前記円筒スクリーンの内面に沿って移動させる駆動機を備え、前記凝集剤溶液を導入してスクリーンろ過するとともに、凝集剤溶液中の凝集剤を溶解する凝集剤溶解機と、
該凝集剤溶解機から流出した凝集剤溶液の粘度を測定する粘度計と、
該粘度計の測定値に応じて、
低速で起動して上昇させる前記駆動機回転を制御する制御器と
からなる汚泥脱水装置。
A sludge dewatering machine that separates the treated sludge into a separated liquid and a dewatered sludge;
A sludge supply pipe for supplying treated sludge to the sludge dewatering machine;
A flocculant solution tank that stirs and mixes the flocculant and dissolved water to form a flocculant solution;
A cylindrical container, a cylindrical screen that filters the flocculant solution disposed in the cylindrical container, one or more pressing members that press and dissolve the flocculant adhering to the inner surface of the cylindrical screen, A holding member that holds the pressing member; and a drive unit that moves the pressing member along the inner surface of the cylindrical screen via the holding member , introduces the flocculant solution, performs screen filtration, and flocculant solution. A flocculant dissolver for dissolving the flocculant therein,
A viscometer for measuring the viscosity of the flocculant solution flowing out of the flocculant dissolver;
According to the measured value of the viscometer,
A sludge dewatering device comprising a controller that controls the rotation of the drive machine that is activated and raised at a low speed .
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JP5826545B2 (en) * 2011-07-20 2015-12-02 株式会社西原環境 Polluted water treatment system and polluted water treatment method
JP2014111229A (en) * 2012-12-05 2014-06-19 Hitachi Zosen Corp Powder dissolving device and powder dissolving method therefor
JP5928832B2 (en) * 2013-04-01 2016-06-01 株式会社石垣 Flocculant dissolver
JP6023383B1 (en) * 2016-06-15 2016-11-09 巴工業株式会社 Control method of dehydration system
JP6941783B2 (en) * 2018-11-30 2021-09-29 株式会社石垣 Operation control method of coagulant dissolving device
CN110261265A (en) * 2019-06-25 2019-09-20 成都建工赛利混凝土有限公司 Flocculant detection method and its detection device in a kind of sand
CN112723514A (en) * 2020-12-25 2021-04-30 中铁第一勘察设计院集团有限公司 Automatic dosing system and dosing method for railway sewage
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CN114789017B (en) * 2022-03-09 2024-02-06 临朐恒辉新材料有限公司 Dissolving kettle for producing aluminum hydroxide powder
CN114702228B (en) * 2022-06-01 2022-08-26 胜利油田东强机电设备制造有限公司 Oily sludge dehydration treatment device with batch dosing function

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