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JP4639282B2 - Angle sensor integrated slide bearing - Google Patents
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JP4639282B2 - Angle sensor integrated slide bearing - Google Patents

Angle sensor integrated slide bearing Download PDF

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JP4639282B2
JP4639282B2 JP2005311156A JP2005311156A JP4639282B2 JP 4639282 B2 JP4639282 B2 JP 4639282B2 JP 2005311156 A JP2005311156 A JP 2005311156A JP 2005311156 A JP2005311156 A JP 2005311156A JP 4639282 B2 JP4639282 B2 JP 4639282B2
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Prior art keywords
stator
angle sensor
bearing
sliding
slide bearing
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Expired - Fee Related
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JP2007121019A (en
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尚史 三村
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Tamagawa Seiki Co Ltd
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Tamagawa Seiki Co Ltd
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Description

本発明は、角度センサ一体型滑り軸受に関し、特に、滑り軸受に角度センサを内蔵させることにより、電動パワーステアリング用モータ、発電機、スターターモータ、位置決め用モータ等の軸受の角度センサで回転検出し、小型化等を達成するための新規な改良に関する。   The present invention relates to an angle sensor-integrated slide bearing, and in particular, by detecting the rotation with an angle sensor of a bearing such as an electric power steering motor, a generator, a starter motor, or a positioning motor by incorporating the angle sensor in the slide bearing. The present invention relates to a new improvement for achieving miniaturization and the like.

従来、用いられていたこの種の滑り軸受としては、電動パワーステアリング等における滑り軸受には回転センサは内蔵されておらず、駆動用のモータが、例えば、特許文献1及び2で示されるモータエンコーダで構成されるか、又は、モータの外側に特許文献3で示されるVRレゾルバを設けることにより、パワーアシストを行っていた。   Conventionally, as this type of sliding bearing used, a sliding sensor in an electric power steering or the like does not include a rotation sensor, and a motor for driving is, for example, a motor encoder shown in Patent Documents 1 and 2 Or by providing a VR resolver disclosed in Patent Document 3 outside the motor.

特開62−278408号公報JP 62-278408 A 米国特許第5912541号明細書US Pat. No. 5,912,541 特開4−169816号公報Japanese Patent Laid-Open No. 4-169816

従来の滑り軸受は、以上のように構成されていたため、次のような課題が存在していた。
すなわち、滑り軸受の中には角度センシング機能を有していなかったため、滑り軸受の周辺又はモータ自体に大型のセンサを組み込まなければならず、滑り軸受の周辺の大型化及びモータの大型化となり、近年のように、小型軽量のモータが求められると、このような要望には応えることが困難であった。
Since the conventional sliding bearing is configured as described above, the following problems exist.
That is, since the slide bearing did not have an angle sensing function, a large sensor had to be incorporated in the periphery of the slide bearing or in the motor itself, and the periphery of the slide bearing and the motor became large. When a small and light motor is required as in recent years, it has been difficult to meet such a demand.

本発明による角度センサ一体型滑り軸受は、外輪の内側に内輪が設けられ、前記外輪と内輪が滑り面を介して相対回転するようにした滑り軸受を用い、前記滑り軸受にはレゾルバが内蔵して設けられている角度センサ一体型滑り軸受において、前記滑り軸受は樹脂で形成され、前記レゾルバは樹脂で一体成形されている構成であり、また、前記外輪にはステータ巻線を有するステータが設けられ、前記内輪には前記ステータに対応するロータが設けられている構成であり、また、前記外輪にはロータが設けられ、前記内輪には前記ロータに対応するステータが設けられている構成であり、また、記外輪の前記樹脂よりなる樹脂外周が前記滑り軸受の取り付け面を形成している構成である。 An angle sensor-integrated slide bearing according to the present invention uses a slide bearing in which an inner ring is provided inside an outer ring, and the outer ring and the inner ring rotate relative to each other via a sliding surface. The slide bearing includes a resolver. in aNGLE sensor integrated type sliding bearings that provided Te, before SL sliding bearing is formed of a resin, the resolver is configured are integrally formed of plastic, also, the outer ring has a stator winding A stator is provided, the inner ring is provided with a rotor corresponding to the stator, the outer ring is provided with a rotor, and the inner ring is provided with a stator corresponding to the rotor. a configuration and a structure in which a resin outer periphery consisting of the resin before Kigairin forms a mounting surface of the sliding bearing.

本発明による角度センサ一体型滑り軸受は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、滑り軸受内に角度センサであるレゾルバを内蔵することで、回転指示と角度検出の両方を実現することができ、センサを内蔵した上で大幅な小型化及び軽量化を達成することができる。
また、モータの部品点数の低減及びコストダウンが達成できる。
Since the angle sensor integrated slide bearing according to the present invention is configured as described above, the following effects can be obtained.
That is, by incorporating a resolver, which is an angle sensor, in the slide bearing, both rotation instructions and angle detection can be realized, and a significant reduction in size and weight can be achieved while incorporating the sensor. .
In addition, the number of motor parts can be reduced and the cost can be reduced.

本発明は、滑り軸受に角度センサを内蔵させることにより、電動パワーステアリング用モータ、発電機、スターターモータ、位置決め用モータ等の軸受の角度センサで回転検出し、小型化等を達成するようにした角度センサ一体型滑り軸受を提供することを目的とする。   In the present invention, by incorporating an angle sensor in the slide bearing, rotation detection is performed by an angle sensor of a bearing such as an electric power steering motor, a generator, a starter motor, or a positioning motor, thereby achieving downsizing or the like. An object of the present invention is to provide an angle sensor integrated slide bearing.

以下、図面と共に本発明による角度センサ一体型滑り軸受の好適な実施の形態について説明する。
図1及び図2は、レゾルバのステータ外周を相手方に対する取り付け面とするインナーロータの内径回転タイプを示すための平面図と断面図であり、符号1で示されるものは輪状の鉄心からなるステータ2を一体モールドで有する外論である。
Hereinafter, preferred embodiments of an angle sensor integrated slide bearing according to the present invention will be described with reference to the drawings.
FIG. 1 and FIG. 2 are a plan view and a cross-sectional view for showing an inner-diameter rotation type of an inner rotor in which the outer periphery of the stator of the resolver is an attachment surface with respect to the other side. It is an argument that has a single-piece mold.

前記ステータ2のステータ外周3は前記外輪1の外周1aよりも大径で外側へ突出しており、前記ステータ外周3はこの滑り軸受4をモータ等の相手方へ取付ける時の取り付け面3aを形成している。   The stator outer periphery 3 of the stator 2 has a larger diameter than the outer periphery 1a of the outer ring 1 and protrudes outward, and the stator outer periphery 3 forms an attachment surface 3a when the slide bearing 4 is attached to a counterpart such as a motor. Yes.

前記外輪1のステータ2には、周知の励磁巻線と出力巻線とからなるステータ巻線5が設けられており、前記外輪1の内側には輪状の鉄心からなるロータ6を一体モールドで有する内輪7が滑り面14を介して回転自在に設けられ、前記外輪1と内輪7とは滑り面14を介して相対回転自在に構成されている。
尚、前述のステータ2とロータ6によりレゾルバ15を構成している。
The stator 2 of the outer ring 1 is provided with a stator winding 5 composed of a known excitation winding and output winding, and a rotor 6 made of a ring-shaped iron core is integrally molded inside the outer ring 1. An inner ring 7 is rotatably provided via a sliding surface 14, and the outer ring 1 and the inner ring 7 are configured to be relatively rotatable via a sliding surface 14.
The above-described stator 2 and rotor 6 constitute a resolver 15.

前記ロータ6の中心位置には、モータ等の回転軸を貫通させて取付けるための取付孔8が設けられており、前記外輪1の外周1aの一端には、前記ステータ巻線5に対するレゾルバ信号である2相のsin、cosの電圧信号の取り出し及び励磁信号を印加するための端子10を保持するための端子保持部11が一体に形成されている。   A mounting hole 8 for penetrating a rotating shaft such as a motor is provided at the center of the rotor 6, and a resolver signal for the stator winding 5 is provided at one end of the outer periphery 1 a of the outer ring 1. A terminal holding part 11 for holding a terminal 10 for taking out a certain two-phase sin and cos voltage signals and applying an excitation signal is integrally formed.

従って、前述の構成において、図示しないモータに前記滑り軸受4を取り付ける場合、前記滑り軸受4のステータ外周3を相手方の取付穴内に嵌合させ、モータの回転軸を前記取付孔8に接続することにより、モータの一端にレゾルバ15を有する滑り軸受4を取り付けることができる。   Therefore, in the above-described configuration, when the sliding bearing 4 is attached to a motor (not shown), the stator outer periphery 3 of the sliding bearing 4 is fitted into the other mounting hole, and the rotating shaft of the motor is connected to the mounting hole 8. Thus, the sliding bearing 4 having the resolver 15 can be attached to one end of the motor.

また、外輪1にステータ2、内輪7にロータ6を設けた場合について述べたが、外輪1にロータ6を儲け、内輪7にステータ2を設けてアウタロータ型とすることもできる。
また、前記端子10の代わりに、リード線、コネクタ及び送受信型の無線通信手段の何れかを用いて、信号の入出力を行うように構成されている。
Further, the case where the outer ring 1 is provided with the stator 2 and the inner ring 7 is provided with the rotor 6 is described.
Further, instead of the terminal 10, a signal input / output is performed using any one of a lead wire, a connector, and a transmission / reception type wireless communication means.

また、前記レゾルバ15のレゾルバ信号におけるsin及びcosの電圧信号を、sinα+cosα=1で図示しない制御部によってモニターし、前記1に対して一定の閾値を越えた場合は前記滑り面14のクリアランスの異常を検出することができる。 Further, the sin and cos voltage signals in the resolver signal of the resolver 15 are monitored by a control unit (not shown) with sin 2 α + cos 2 α = 1, and when a certain threshold is exceeded with respect to 1, the sliding surface 14 An abnormality in the clearance can be detected.

図3の構成は、図2の他の形態を示すもので、図2の構成と同一部分には同一符号を付してその説明は省略し、図2と異なる部分についてのみ説明する。
すなわち、前記外輪1内に前記ステータ2が完全に埋設され、前記ロータ6は前記内輪7内に完全に埋設され、前記取付孔8は前記内輪7に形成されている。
また、前記取り付け面3aは前記外輪1の樹脂外周1Aに形成されている。
The configuration in FIG. 3 shows another form of FIG. 2, and the same parts as those in FIG. 2 are denoted by the same reference numerals, and the description thereof is omitted. Only the parts different from those in FIG.
That is, the stator 2 is completely embedded in the outer ring 1, the rotor 6 is completely embedded in the inner ring 7, and the mounting hole 8 is formed in the inner ring 7.
The mounting surface 3 a is formed on the resin outer periphery 1 </ b> A of the outer ring 1.

尚、図3の構成において、外輪1にロータ6、内輪7にステータ2を設けることも前記と同様に可能で、前述のレゾルバ信号を用いて滑り面14のクリアランスの異常も同様に検出可能である。   In the configuration of FIG. 3, it is possible to provide the outer ring 1 with the rotor 6 and the inner ring 7 with the stator 2 in the same manner as described above, and it is also possible to detect the abnormality of the clearance of the sliding surface 14 using the resolver signal described above. is there.

本発明は、滑り軸受だけではなく、ボール軸受にも適用可能である。   The present invention is applicable not only to sliding bearings but also to ball bearings.

本発明による角度センサ一体型滑り軸受を示す平面図である。It is a top view which shows the angle sensor integrated slide bearing by this invention. 図1の断面図である。It is sectional drawing of FIG. 図1の他の形態を示す断面図である。It is sectional drawing which shows the other form of FIG.

1 外輪
1A 樹脂外周
2 ステータ
3 ステータ外周(取り付け面)
4 滑り軸受
5 ステータ巻線
6 ロータ
7 内輪
8 取り付け孔
10 端子
11 保持部
14 滑り面
15 レゾルバ
1 outer ring 1A resin outer periphery 2 stator 3 stator outer periphery (mounting surface)
4 Sliding bearing 5 Stator winding 6 Rotor 7 Inner ring 8 Mounting hole 10 Terminal 11 Holding part 14 Sliding surface 15 Resolver

Claims (4)

外輪(1)の内側に内輪(7)が設けられ、前記外輪(1)と内輪(7)が滑り面(14)を介して相対回転するようにした滑り軸受(4)を用い、
前記滑り軸受(4)にはレゾルバ(15)が内蔵して設けられている角度センサ一体型滑り軸受において、前記滑り軸受(4)は樹脂で形成され、前記レゾルバ(15)は樹脂で一体成形されていることを特徴とする角度センサ一体型滑り軸受。
An inner ring (7) is provided on the inner side of the outer ring (1), and the outer ring (1) and the inner ring (7) use a sliding bearing (4) that rotates relative to each other via a sliding surface (14).
In the sliding bearing (4) on the corner of the sensor-integrated sliding bearings that provided a built resolver (15) is pre-Symbol sliding bearing (4) is formed of a resin, the resolver (15) is a resin in aNGLE sensor integrated type slide bearing it characterized by being integrally molded.
前記外輪(1)にはステータ巻線(5)を有するステータ(2)が設けられ、前記内輪(7)には前記ステータ(2)に対応するロータ(6)が設けられていることを特徴とする請求項1記載の角度センサ一体型滑り軸受。 The outer ring (1) is provided with a stator (2) having a stator winding (5), and the inner ring (7) is provided with a rotor (6) corresponding to the stator (2). claim 1 Symbol placement of the angle sensor integrated sliding bearings and. 前記外輪(1)にはロータ(6)が設けられ、前記内輪(7)には前記ロータ(6)に対応するステータ(2)が設けられていることを特徴とする請求項1記載の角度センサ一体型滑り軸受。 Wherein the outer ring (1) is provided a rotor (6), No said inner ring (7) placing claim 1 Symbol, characterized in that the stator (2) corresponding to the rotor (6) is provided Angle sensor integrated slide bearing. 記外輪(1)の前記樹脂よりなる樹脂外周(1A)が前記滑り軸受(4)の取り付け面(3a)を形成していることを特徴とする請求項1又は2記載の角度センサ一体型滑り軸受。 Angle sensors one above made of a resin resin outer periphery of the front Kigairin (1) (1A) is the sliding bearing (4) that forms a mounting surface (3a) according to claim 1 or 2 Symbol mounting characterized in Body type plain bearing.
JP2005311156A 2005-10-26 2005-10-26 Angle sensor integrated slide bearing Expired - Fee Related JP4639282B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11105376B2 (en) 2017-09-11 2021-08-31 Nec Corporation Bearing with measurement function

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5594763B2 (en) * 2010-05-07 2014-09-24 多摩川精機株式会社 Stator structure for rotation angle detection or rotation synchronizer and method of manufacturing the same
JP6349500B2 (en) * 2014-04-23 2018-07-04 多摩川精機株式会社 Resolver
DE102015203861B4 (en) * 2015-03-04 2018-07-12 Schaeffler Technologies AG & Co. KG Sensor device for a rolling bearing and rolling bearing assembly with such a sensor device
JP6275760B2 (en) * 2016-03-15 2018-02-07 本田技研工業株式会社 Motor condition monitoring system
CN111148914B (en) * 2017-09-29 2022-06-17 黑拉有限责任两合公司 Bearing comprising an inner ring, an outer ring and a sensor, and system comprising such a bearing

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* Cited by examiner, † Cited by third party
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JPS62278408A (en) * 1986-05-28 1987-12-03 Tamagawa Seiki Co Ltd Analog triangular wave output encoder
JP3060525B2 (en) * 1990-11-02 2000-07-10 日本精工株式会社 Resolver device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11105376B2 (en) 2017-09-11 2021-08-31 Nec Corporation Bearing with measurement function

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