JP4653098B2 - Biodegradable polyester solution - Google Patents
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- JP4653098B2 JP4653098B2 JP2006527630A JP2006527630A JP4653098B2 JP 4653098 B2 JP4653098 B2 JP 4653098B2 JP 2006527630 A JP2006527630 A JP 2006527630A JP 2006527630 A JP2006527630 A JP 2006527630A JP 4653098 B2 JP4653098 B2 JP 4653098B2
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
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Description
本発明は、接着、粘着、印刷およびコーティングなどに利用出来る生分解性ポリエステル溶液に関する。 The present invention relates to a biodegradable polyester solution that can be used for adhesion, adhesion, printing, coating, and the like.
地球環境浄化および地球の持続的発展が世界的関心事となった昨今、生分解性ポリエステルには注目が集まっている。それらはフィルムとして、成形物として、高価であるにも拘わらず使用され始めているが、実用化に当たっては、接着、粘着、印刷、コーティングといった加工を受ける場合がある。本来ならば、これらの加工に使用される接着剤、粘着剤、インクおよびコーティング剤も生分解性樹脂由来であるべきであるが、実際には従来型の樹脂、即ち非生分解性樹脂を主原料とするものが使われている。 Recently, attention has been focused on biodegradable polyesters, as global environmental cleanup and sustainable development of the earth have become global concerns. Although they are beginning to be used as films and as molded products, they are used in some cases, but may be subjected to processing such as adhesion, adhesion, printing, and coating in practical use. Originally, the adhesives, pressure-sensitive adhesives, inks, and coating agents used in these processes should also be derived from biodegradable resins, but in practice, conventional resins, that is, non-biodegradable resins are mainly used. The raw material is used.
なるほど澱粉、カゼイン、シェラック、ゴムラテックスといった天然高分子物質の溶液およびコロイドなどは生分解性であり、古くから接着剤、粘着剤またはコーティング剤として使われてはいる。更に最近では、ポリ乳酸およびポリブチレンサクシネートなどの生分解性樹脂の水分散系製品が、市場に現れ始めている。ところがそれらでは接着力、密着力など、さらには実用上しばしば必要とされる耐水性などにおいて不十分な場合が多い。水分散に際して使われる乳化剤の存在、および水分散を容易にするために生分解性樹脂の分子量を小さく抑えていることなどが、その主たる原因と考えられている。また生分解性樹脂の大きな用途と期待されている食品加工用接着剤、同粘着剤および同コーティング剤には、それら乳化剤の存在故に不適当とされる。 Indeed, solutions and colloids of natural polymer substances such as starch, casein, shellac and rubber latex are biodegradable and have been used as adhesives, adhesives or coating agents for a long time. More recently, water-dispersed products of biodegradable resins such as polylactic acid and polybutylene succinate have begun to appear on the market. However, they are often insufficient in terms of adhesive strength, adhesive strength, etc., and water resistance often required in practice. The main causes are considered to be the presence of an emulsifier used for water dispersion and to keep the molecular weight of the biodegradable resin small in order to facilitate water dispersion. Further, it is unsuitable for food processing adhesives, pressure-sensitive adhesives, and coating agents, which are expected to be used for biodegradable resins, due to the presence of these emulsifiers.
従って、生分解性であり、かつ実用的に接着力、密着力、耐水性などの性能に優れた接着剤、粘着剤、インク、コーティング剤などは、得られていない。 Therefore, adhesives, pressure-sensitive adhesives, inks, coating agents and the like that are biodegradable and practically excellent in performance such as adhesive strength, adhesion strength, and water resistance have not been obtained.
生分解性樹脂の有機溶剤溶液を用いることが出来れば、乳化剤の使用を避けることが出来るなど、上述の問題点は相当程度克服されると考えられる。但し、該生分解性樹脂は、ポリカプロラクトンを除き有機溶剤には溶け難く、僅かに塩素含有炭化水素系有機溶剤(クロロフォルム、ジクロロエタン、ヘキサフルオロイソプロパノールなど)に溶けるに過ぎない。これらの塩素含有炭化水素系有機溶剤などのハロゲンを含む有機溶剤(ハロゲン溶剤という)は、微生物などの生物による代謝を受けずに地球環境中に蓄積して地球環境に悪影響を与え、ヒトなどの生物の安全性にも悪影響を与える。従って、地球環境や安全性上のこのような問題の少ないハロゲンを含まない有機溶剤(非ハロゲン溶剤という)、なかんずく工業的汎用非ハロゲン溶剤(以下汎用非ハロゲン溶剤)を用いた生分解性ポリエステル溶液の作製が課題となる。 If an organic solvent solution of a biodegradable resin can be used, it is considered that the above-mentioned problems can be overcome to a considerable extent such as the use of an emulsifier can be avoided. However, the biodegradable resin is hardly soluble in organic solvents except for polycaprolactone, and is only slightly soluble in chlorine-containing hydrocarbon organic solvents (chloroform, dichloroethane, hexafluoroisopropanol, etc.). Organic solvents containing halogens (called halogen solvents), such as chlorine-containing hydrocarbon organic solvents, accumulate in the global environment without being metabolized by living organisms such as microorganisms, and have an adverse effect on the global environment. It also adversely affects the safety of living things. Therefore, a biodegradable polyester solution using a halogen-free organic solvent (referred to as a non-halogen solvent), especially an industrial general-purpose non-halogen solvent (hereinafter referred to as a general-purpose non-halogen solvent), which is less problematic in terms of global environment and safety. This is a problem.
これに対する先行技術は、(A)生分解性樹脂の数平均分子量を15,000以下に抑え、そのために起こる性能低下を架橋剤併用で補おうというもの(特開平8−311368号公報)、(B)ポリ乳酸のL体/D体比率を1〜9とし、さらにこのポリ乳酸の数平均分子量を150,000以下に抑えるというもの(特開2003−11286号公報)、(C)乳酸−カプロラクトン共重合体とするもの(特開平8−92359号公報)、および(D)ジオキソラン類を使用するもの(特開2003−261752号公報)など僅かの例を見るに過ぎない。 The prior art for this is (A) limiting the number average molecular weight of the biodegradable resin to 15,000 or less, and compensating for the performance degradation caused by the combined use of the crosslinking agent (JP-A-8-31368), ( B) The ratio of L-form / D-form of polylactic acid is 1 to 9, and the number average molecular weight of this polylactic acid is suppressed to 150,000 or less (Japanese Patent Laid-Open No. 2003-11286), (C) Lactic acid-caprolactone There are only a few examples such as a copolymer (JP-A-8-92359) and (D) a compound using a dioxolane (JP-A 2003-261752).
従って非ハロゲン溶剤、なかんずく汎用非ハロゲン溶剤を溶媒とし、接着剤、粘着剤、インクまたはコーティング剤などとして充分な性能を有する、様々な組成の生分解性ポリエステル溶液を得ることが課題である。 Therefore, it is a problem to obtain biodegradable polyester solutions having various compositions having a non-halogen solvent, especially a general-purpose non-halogen solvent, and having sufficient performance as an adhesive, pressure-sensitive adhesive, ink or coating agent.
そもそも該生分解性樹脂は、非ハロゲン溶剤と共に加熱されると溶解するが、その後の冷却に伴って析出物を生じ、室温まで冷却されると全体が流動性を失う、あるいは流動はするが析出物を下層および透明な液相を上層とする相分離系を形成したりする、すなわちゲル化を起こす場合が多く見られる。ゲル化を起こす最高温度は、正しくは上限臨界共溶温度(UCST)と呼ばれるが、本明細書中では慣用的にゲル化温度と言うことにする。 In the first place, the biodegradable resin dissolves when heated together with a non-halogen solvent, but forms a precipitate with subsequent cooling, and when cooled to room temperature, the whole loses fluidity or flows but precipitates. There are many cases in which a phase separation system is formed in which an object is a lower layer and a transparent liquid phase is an upper layer, that is, gelation occurs. The maximum temperature at which gelation occurs is correctly called the upper critical eutectic temperature (UCST), but is conventionally referred to herein as the gelation temperature.
従って、このゲル化温度を室温または作業温度以下に下げればよいと思われる。現今の作業環境を勘案して、本明細書中ではゲル化温度が20℃以下であれば室温作業可能とし、20℃以下のゲル化温度を持つ生分解性ポリエステル溶液を、生分解性ポリエステルおよび汎用非ハロゲン溶剤から得ることを本発明の課題とした。 Therefore, it seems that this gelation temperature should be lowered to room temperature or below the working temperature. In consideration of the current working environment, in this specification, if the gelation temperature is 20 ° C. or lower, it is possible to work at room temperature, and a biodegradable polyester solution having a gelation temperature of 20 ° C. or lower is used as the biodegradable polyester and Obtaining from a general-purpose non-halogen solvent is an object of the present invention.
上記課題を解決するために、本発明者らは鋭意検討し、20℃以下のゲル化温度を有する生分解性ポリエステルの汎用非ハロゲン溶剤溶液を得ることに成功し、該生分解性ポリエステル溶液が、優れた接着、粘着、コーティング性能などを併せ持つことを見出した。
また、ゲル化温度は実測によっても勿論求められるが、計算によっても実測値に近い値を求められることを見出し、本発明を完成させた。
すなわち本発明の生分解性ポリエステル溶液は、重量平均分子量が50,000〜800,000であり且つ脂肪族ジカルボン酸と、脂肪族ジオール、脂環式ジオールまたはこれらの混合物との縮合によって得られる縮合物であるか、あるいは該縮合物を多官能基性化合物により結合させて更に鎖延長させた縮合物である生分解性ポリエステルおよび汎用非ハロゲン溶剤から得られ、以下の(1)式で算出されるゲル化温度Tmが20℃以下であることを特徴とする。
In order to solve the above problems, the present inventors have intensively studied and succeeded in obtaining a general-purpose non-halogen solvent solution of a biodegradable polyester having a gelation temperature of 20 ° C. or less. It has been found that it has excellent adhesion, adhesion and coating performance.
In addition, the gelation temperature can be obtained by actual measurement, but it has been found that a value close to the actual measurement value can be obtained by calculation, and the present invention has been completed.
That biodegradable polyester solution of the present invention is obtained by condensation of a and aliphatic dicarboxylic acids Ri weight average molecular weight of 50,000 to 800,000 der, aliphatic diols, cycloaliphatic diols, or mixtures thereof Obtained from biodegradable polyester and a general non-halogen solvent , which is a condensate or a condensate obtained by binding the condensate with a polyfunctional compound and further extending the chain, and is calculated by the following equation (1) The gelation temperature Tm is 20 ° C. or less.
式中、ds、cおよびMsは、それぞれ該汎用非ハロゲン溶剤の20℃における比重、容積分率および分子量であり、Δh、dpおよびTm 0は、それぞれ該生分解性ポリエステルの融解熱(mJ/mg)、20℃における比重および融点(℃)である。 Where d s , c and M s are the specific gravity, volume fraction and molecular weight of the general-purpose non-halogen solvent at 20 ° C., respectively, and Δh, d p and T m 0 are the melting points of the biodegradable polyester, respectively. Heat (mJ / mg), specific gravity at 20 ° C. and melting point (° C.).
また、該汎用非ハロゲン溶剤は、炭化水素、エステル、エーテル、アセタール、ケトンまたはこれらの混合物であることが好ましい。 The general-purpose non-halogen solvent is preferably a hydrocarbon, ester, ether, acetal, ketone or a mixture thereof.
特に、該汎用非ハロゲン溶剤は、酢酸エステル、芳香族炭化水素、ケトンまたはこれらの混合物であることが好ましい。 In particular, the general-purpose non-halogen solvent is preferably an acetate ester, an aromatic hydrocarbon, a ketone, or a mixture thereof.
更に、該汎用非ハロゲン溶剤は、酢酸エチル、酢酸ブチル、トルエン、キシレン、メチルエチルケトンまたはこれらの混合物であることがより好ましい。 Further, the general-purpose non-halogen solvent is more preferably ethyl acetate, butyl acetate, toluene, xylene, methyl ethyl ketone, or a mixture thereof.
また、該生分解性ポリエステルの重量平均分子量は、70,000〜600,000であることが好ましい。重量平均分子量が50,000未満では、良好な接着性等の物性が得られず、800,000を超えると、汎用非ハロゲン溶剤に溶け難くなり、好ましくない。 The weight average molecular weight of the biodegradable polyester, it is favorable preferable is 7 0,000~600,000. If the weight average molecular weight is less than 50,000, physical properties such as good adhesion cannot be obtained, and if it exceeds 800,000, it is difficult to dissolve in a general-purpose non-halogen solvent, which is not preferable.
本発明は以上のように構成したので、本発明の生分解性ポリエステル溶液は、20℃より高温ではゲル化せず、通常の室温や作業温度にて、接着剤、粘着剤、コーティング剤などとして紙などの上に均一に塗布出来るなど、室温作業が可能となる。 Since the present invention is configured as described above, the biodegradable polyester solution of the present invention does not gel at a temperature higher than 20 ° C., and is used as an adhesive, a pressure-sensitive adhesive, a coating agent, etc. at normal room temperature or working temperature. Work at room temperature is possible, for example, it can be applied uniformly on paper.
また、本発明の生分解性ポリエステル溶液は、生分解性ポリエステルおよび汎用非ハロゲン溶剤から得られるので、地球環境や安全性上の問題を避けることが出来る。 In addition, since the biodegradable polyester solution of the present invention is obtained from a biodegradable polyester and a general-purpose non-halogen solvent, problems on the global environment and safety can be avoided.
本発明によれば、非生分解型およびエマルジョン型に比べ、接着力、密着力、耐水性などにおいて格段に優れた生分解性溶液型の接着剤、粘着剤、コーティング剤などを、生分解性ポリエステルおよび汎用非ハロゲン溶剤を用いて提供できる。 According to the present invention, biodegradable solution-type adhesives, pressure-sensitive adhesives, coating agents, etc., which are remarkably superior in adhesive strength, adhesion strength, water resistance, etc., compared to non-biodegradable and emulsion types, are biodegradable. Polyester and general-purpose non-halogen solvents can be used.
<(1)式について>
われわれは上述課題を、以下に述べるように、溶質である樹脂および溶媒である溶剤間の相互作用パラメーターを用いて検討し、以下の(1)式で計算されるゲル化温度Tmが20℃以下であるような、生分解性ポリエステルおよび汎用非ハロゲン溶剤から得られる溶液が、該課題を満足するものであることを見出した。
<About formula (1)>
As described below, we studied the above-mentioned problems using interaction parameters between a resin as a solute and a solvent as a solvent, and the gelation temperature T m calculated by the following equation (1) is 20 ° C. It has been found that a solution obtained from a biodegradable polyester and a general-purpose non-halogen solvent as described below satisfies this problem.
式中、ds、cおよびMsは、それぞれ該汎用非ハロゲン溶剤の20℃における比重、容積分率および分子量であり、Δh、dpおよびTm 0は、それぞれ該生分解性ポリエステルの融解熱(mJ/mg)、20℃における比重および融点(℃)である。 Where d s , c and M s are the specific gravity, volume fraction and molecular weight of the general-purpose non-halogen solvent at 20 ° C., respectively, and Δh, d p and T m 0 are the melting points of the biodegradable polyester, respectively. Heat (mJ / mg), specific gravity at 20 ° C. and melting point (° C.).
まず、生分解性ポリエステルの多くは結晶性であり、これらの融点が溶剤や可塑剤の添加によって降下することは、融点(凝固点)降下の式である以下の(2)式で示される。 First, many of biodegradable polyesters are crystalline, and the fact that their melting point is lowered by the addition of a solvent or a plasticizer is represented by the following formula (2), which is a formula for lowering the melting point (freezing point).
式中、tm 0は結晶性生分解性ポリエステルの融点、tmは溶剤や可塑剤の添加で降下した結晶性生分解性ポリエステルの融点(いずれも単位は絶対温度K)、Rは気体定数、Vpは結晶性生分解性ポリエステルの繰り返し単位の分子容、Vsは溶剤の分子容、ΔHは結晶性生分解性ポリエステルの繰り返し単位1モル当りの融解熱(mJ/mg)、cは溶剤の体積分率、ならびにμは結晶性生分解性ポリエステルおよび溶剤間の相互作用パラメーターを表す。 In the formula, t m 0 is the melting point of the crystalline biodegradable polyester, t m is the melting point of the crystalline biodegradable polyester lowered by the addition of a solvent or a plasticizer (both units are absolute temperature K), and R is the gas constant. , V p is the molecular volume of the repeating unit of the crystalline biodegradable polyester, V s is the molecular volume of the solvent, ΔH is the heat of fusion per mole of the repeating unit of the crystalline biodegradable polyester (mJ / mg), c is The volume fraction of the solvent and μ represent the interaction parameters between the crystalline biodegradable polyester and the solvent.
これは、フローリーの式として公知である(例えば“高分子の力学的性質”L.E.Nielsen著、小野木重治訳、K.K.化学同人、1965刊、p.31参照)。(2)式には、結晶性生分解性ポリエステル関連因子として融点tm 0、融解熱ΔH及び分子容Vpが、溶剤関連因子として分子容Vsが、ならびに溶液関連因子として溶剤の体積分率c及び結晶性生分解性ポリエステル/溶剤間の相互作用パラメーターμが使用されており、溶剤や可塑剤の添加による結晶性生分解性ポリエステルの融点降下が、これら因子を組み合わせた(2)式によって決定されることが示されている。 This is known as Flory's formula (for example, "Mechanical properties of polymers" written by LE Nielsen, translated by Shigeharu Onoki, KK Kagaku Dojin, 1965, p. 31). In formula (2), the melting point t m 0 , the heat of fusion ΔH and the molecular volume V p are used as the crystalline biodegradable polyester-related factors, the molecular volume V s is the solvent-related factor, and the solvent volume is used as the solution-related factor. The rate c and the interaction parameter μ between the crystalline biodegradable polyester / solvent are used, and the melting point drop of the crystalline biodegradable polyester due to the addition of a solvent or plasticizer combines these factors (2) It is shown to be determined by
我々はこの(2)式を、それが通常使用される場合より溶剤の多い本発明のような系、すなわち対象が固体ではなく液体(溶液)である系にも拡張して使用することが出来ないかを検討した。実際には、(2)式を変形した(3)式を用いて検討した。 We can extend this equation (2) to a system like the present invention that has more solvents than if it is normally used, that is, a system in which the target is not a solid but a liquid (solution). I examined it. Actually, examination was made using equation (3) obtained by modifying equation (2).
式中、Tm(℃)=tm(K)−273、Tm 0(℃)=tm 0(K)−273、気体定数R=1.986(cal/deg/mol)×4.186(J/cal)=8.31(J/deg/mol)、Δh=ΔH/Mp(mJ/mg)、Vp=Mp/dp、Vs=Ms/ds、dsは溶剤の20℃における比重、dpは生分解性ポリエステルの繰り返し単位の20℃における比重、Msは溶剤の分子量、Mpは生分解性ポリエステルの繰り返し単位の分子量である。但し、tm 0は生分解性ポリエステル試料そのものの融点(K)とした。
このΔhは、融解熱を測定すれば求めることが出来る。
In the formula, T m (° C.) = T m (K) -273, T m 0 (° C.) = T m 0 (K) -273, gas constant R = 1.986 (cal / deg / mol) × 4. 186 (J / cal) = 8.31 (J / deg / mol), Δh = ΔH / M p (mJ / mg), V p = M p / d p , V s = M s / d s , d s Is the specific gravity at 20 ° C. of the solvent, d p is the specific gravity at 20 ° C. of the repeating unit of the biodegradable polyester, M s is the molecular weight of the solvent, and M p is the molecular weight of the repeating unit of the biodegradable polyester. However, t m 0 was the melting point (K) of the biodegradable polyester sample itself.
This Δh can be obtained by measuring the heat of fusion.
その結果、本発明の系に(2)式、すなわち(3)式は適用出来、(3)式により計算される系の融点を、その系のゲル化温度の指標と考えて差し支えないことを見出した。
先ず(2)式中、tm 0、R、Vp、c、ΔHおよびVsは、文献値を利用したり、実測することが出来る。したがって、μをTmのみの関数と考えることが出来る。そこで、(3)式の使用に当たって必要な、生分解性ポリエステルおよび溶剤間の相互作用パラメーターμについて述べる。この値は、われわれの調査範囲では文献未載なので、実験から求めることとした。生分解性ポリエステルを溶剤に加熱溶解し、この溶液を続いて冷却してゲル化せしめ、その後再び加熱してこのゲルの溶融する温度、即ちゲル化温度を測定し、この値をTmとして(3)式へ代入しμを求めた。得られたμは予想通り生分解性ポリエステルの溶解状態と相関し、良溶媒系つまりゲル化温度Tmの低い系ほど小さく、貧溶媒系すなわちゲル化温度Tmの高い系ほど大きいという結果となった(参考例1〜3参照)。
As a result, the expression (2), that is, the expression (3) can be applied to the system of the present invention, and the melting point of the system calculated by the expression (3) can be considered as an index of the gelation temperature of the system. I found it.
First, in the formula (2), t m 0 , R, V p , c, ΔH, and V s can be measured or measured using literature values. Therefore, μ can be considered as a function of T m only. Therefore, an interaction parameter μ between the biodegradable polyester and the solvent necessary for using the expression (3) will be described. Since this value is not available in our research area, we decided to obtain this value from experiments. The biodegradable polyester was heated and dissolved in a solvent, allowed to gel by cooling subsequently the solution, followed by heating again the temperature for melting of the gel, i.e. the gelling temperature was measured and the value as T m ( 3) Substituting into the equation, μ was obtained. The resulting μ is correlated with the dissolution state of the expected biodegradable polyester, good as low system of solvent system, i.e. gelling temperature T m small, the result that the higher the system greater antisolvent system i.e. gelling temperature T m (See Reference Examples 1 to 3).
以上により、(3)式すなわち(2)式を本発明の系に適用することは可能と考え、次に生分解性ポリエステル/汎用非ハロゲン溶剤系につき同様にしてμを求めたところ、生分解性ポリエステルの組成や汎用非ハロゲン溶剤の種類に拘わらず約0.9という値を得た(参考例4〜9、表1参照)。これらの検討の結果、このμ=0.9を代入した(3)式、すなわち(1)式を得、この(1)式のゲル化温度Tmが20℃以下であることを満足する生分解性ポリエステル溶液が、室温作業可能な生分解性ポリエステル溶液であることを見出した。 Based on the above, it is considered possible to apply the formula (3), that is, the formula (2) to the system of the present invention, and then μ was similarly determined for the biodegradable polyester / general-purpose non-halogen solvent system. A value of about 0.9 was obtained regardless of the composition of the conductive polyester and the type of the general-purpose non-halogen solvent (see Reference Examples 4 to 9, Table 1). As a result of these studies, Equation (3), that is, Equation (1) in which μ = 0.9 is substituted, is obtained, and the satisfaction of satisfying that the gelation temperature T m of Equation (1) is 20 ° C. or less. It has been found that the degradable polyester solution is a biodegradable polyester solution capable of working at room temperature.
式中、ds、cおよびMsは、それぞれ汎用非ハロゲン溶剤の20℃における比重、容積分率および分子量であり、Δh、dpおよびTm 0は、それぞれ生分解性ポリエステルの融解熱(mJ/mg)、20℃における比重および融点(℃)である。 In the formula, d s , c and M s are specific gravity, volume fraction and molecular weight of a general-purpose non-halogen solvent at 20 ° C., respectively, and Δh, d p and T m 0 are heats of fusion of the biodegradable polyester ( mJ / mg), specific gravity at 20 ° C. and melting point (° C.).
ここで、本発明において導き出された(1)式を用いる更なる効用について述べる。一つは公知技術の限界について予測が出来ることである。上述先行技術について吟味する。先ず数平均分子量を15,000以下に限定することで生分解性ポリエステルの溶解性を維持するという先行技術(A)に合致する生分解性ポリエステルの中にも、(1)式で計算される生分解性ポリエステル溶液のゲル化温度Tmが71.2℃と室温よりはかなり高いものがあること(比較例1参照)、また先行技術(C)すなわちカプロラクトン共重合による生分解性ポリエステルの溶液化技術で得られるものの中にも、(1)式で算出される該溶液のゲル化温度Tmが60.0℃と室温より相当に高い場合があること(比較例2参照)、さらにまた先行技術(D)に当たるジオキソラン溶剤使用の生分解性ポリエステル溶液の場合にも、(1)式による該溶液のゲル化温度Tmが42.7℃と室温と呼ぶには些か無理な場合のあること(比較例3参照)など、上述先行技術といえども室温溶液化を無条件に齎すものではないことが示唆された。事実これらの先行技術に関してのゲル化温度実測値は、ほぼその計算値Tmに近かった。 Here, further utility using the formula (1) derived in the present invention will be described. One is the ability to predict the limitations of the known technology. The above prior art will be examined. First, the biodegradable polyester that satisfies the prior art (A) in which the solubility of the biodegradable polyester is maintained by limiting the number average molecular weight to 15,000 or less is calculated by the formula (1). solution of the biodegradable it (see Comparative example 1) there is a fairly high than the gelling temperature T m is 71.2 ° C. and room temperature of the polyester solution, also the prior art (C) i.e. the biodegradable polyester according caprolactone copolymer even in those obtained by the technique, (1) the gelation temperature T m of a solution to be calculated in some cases much higher than 60.0 ° C. and room temperature expression (see Comparative example 2), and also In the case of the biodegradable polyester solution using the dioxolane solvent corresponding to the prior art (D), the gelation temperature T m of the solution according to the formula (1) is 42.7 ° C., which is a little impossible to call room temperature. Arco (Comparative Reference Example 3), etc., even the above-mentioned prior art that does not lead to room temperature solution of unconditionally was suggested. Gelation temperature measured value with respect to these prior art fact, was close almost to the calculated value T m.
もう一つの効用は、室温溶液化を達成する方法が机上で示され、室温にてゲル化しない生分解性ポリエステル溶液を得ることが出来るか否かの予測が可能となったことであり、それにより室温溶液化を達成する新しい生分解性ポリエステルが、実際にも合成された(実施例1〜3参照)。 Another benefit is that a method for achieving room temperature solution was shown on the desk, and it was possible to predict whether a biodegradable polyester solution that would not gel at room temperature could be obtained. A new biodegradable polyester that achieves room temperature solution was actually synthesized (see Examples 1-3).
<生分解性ポリエステル>
本発明に言う生分解性ポリエステルとしては、例えばポリブチレンサクシネート、ポリエチレンサクシネート、ポリ[(テトラヒドロ)キシリル]サクシネートなどの、脂肪族ジカルボン酸と脂肪族ジオールとの縮合によって得られる生分解性脂肪族ポリエステル、ポリグリコール酸、ポリ乳酸、ポリカプロラクトンなどの脂肪族ヒドロキシカルボン酸の自己縮合によって得られる生分解性脂肪族ポリエステル、これらの組み合わせを複数選んで得られるいわゆる共縮合生分解性脂肪族ポリエステル、生分解性を損なわない範囲でテレフタル酸、イソフタル酸などの芳香族ジカルボン酸を縮合させた生分解性ポリエステル、あるいは上述の生分解性ポリエステルの末端基間を、例えばイソシアネート基やシラノール基などを複数個有する多官能基性化合物または炭酸ジエステルなどで結合させて得られる鎖延長型生分解性ポリエステル、さらにまた直鎖状構造ではなく分岐状構造の上述生分解性ポリステルなどの内、(1)式のTm≦20℃を満足する融点、融解熱および比重を持つものが挙げられる。
<Biodegradable polyester>
Examples of the biodegradable polyester referred to in the present invention include biodegradable fats obtained by condensation of aliphatic dicarboxylic acids and aliphatic diols such as polybutylene succinate, polyethylene succinate and poly [(tetrahydro) xylyl] succinate. Biodegradable aliphatic polyesters obtained by self-condensation of aliphatic hydroxycarboxylic acids such as aliphatic polyesters, polyglycolic acid, polylactic acid, polycaprolactone, and so-called co-condensed biodegradable aliphatic polyesters obtained by selecting multiple combinations thereof The biodegradable polyester obtained by condensing an aromatic dicarboxylic acid such as terephthalic acid and isophthalic acid within a range not impairing the biodegradability, or the terminal groups of the above-described biodegradable polyester, for example, an isocyanate group or a silanol group Multiple officers with multiple Chain-extended biodegradable polyester obtained by bonding or the like based compound or carbonic acid diester, furthermore of such aforementioned biodegradable Porisuteru branched structure rather than a linear structure, (1) the T m ≦ Those having a melting point satisfying 20 ° C., heat of fusion, and specific gravity.
<汎用非ハロゲン溶剤>
本発明では、種々の生分解性ポリエステルを溶解するが地球環境や安全性上悪影響を及ぼすハロゲン溶剤、および非ハロゲン溶剤ではあるものの汎用とは言えない溶剤を溶媒として用いずに、汎用非ハロゲン溶剤を用いて生分解性ポリエステル溶液を得たことに意義がある。
<General purpose non-halogen solvent>
In the present invention, a halogen solvent that dissolves various biodegradable polyesters but adversely affects the global environment and safety, and a general-purpose non-halogen solvent without using a non-generic solvent as a solvent. It is significant that a biodegradable polyester solution was obtained using
本発明に言う汎用非ハロゲン溶剤としては、ハロゲンを含有しない溶剤で(1)式を満足する分子量、比重を持つものが挙げられる。好ましくはエステル、炭化水素、エーテル、アセタール、ケトンなどの汎用非ハロゲン溶剤、より好ましくは酢酸エステル、芳香族炭化水素、エーテル、ケトンなど、更により好ましくは、酢酸エチル(AcOEt)、酢酸ブチル(AcOBu)、トルエン、キシレン、メシチレン、ジイソプロピルエーテル(iPr2O)、テトラヒドロフラン(THF)、ジオキサン、アニソール(PhOMe)、アセトン、メチルエチルケトン(MEK)などの、容易に入手出来、しかも安全性上の取り扱い基準が広く知悉された汎用非ハロゲン溶剤が好ましい。 Examples of the general-purpose non-halogen solvent referred to in the present invention include solvents that do not contain halogen and have a molecular weight and specific gravity that satisfy the formula (1). Preferably, general-purpose non-halogen solvents such as esters, hydrocarbons, ethers, acetals, ketones, more preferably acetates, aromatic hydrocarbons, ethers, ketones, etc., and even more preferably ethyl acetate (AcOEt), butyl acetate (AcOBu) ), toluene, xylene, mesitylene, diisopropyl ether (i Pr 2 O), tetrahydrofuran (THF), dioxane, anisole (pHome), acetone, such as methyl ethyl ketone (MEK), readily available, yet handling standards on safety Are generally known non-halogen solvents.
<溶解方法>
上述生分解性ポリエステルを該汎用非ハロゲン溶剤に溶解するには、両者を混合して該汎用非ハロゲン溶剤の沸点まで加熱して撹拌すればよい。この所要時間が短いと、その後室温まで冷却する過程でゲル化する場合があるので、この点には注意が必要である。
<Dissolution method>
In order to dissolve the biodegradable polyester in the general-purpose non-halogen solvent, both may be mixed, heated to the boiling point of the general-purpose non-halogen solvent, and stirred. If this required time is short, gelation may occur during the subsequent cooling to room temperature, so this point needs attention.
<溶液濃度>
本発明の生分解性ポリエステル溶液の濃度(重量百分率)は、1%〜60%の範囲であり、好ましくは5%〜50%、更に好ましくは10%〜40%である。
<Solution concentration>
The concentration (weight percentage) of the biodegradable polyester solution of the present invention is in the range of 1% to 60%, preferably 5% to 50%, more preferably 10% to 40%.
<応用>
本発明の生分解性ポリエステルの汎用非ハロゲン溶剤溶液は、接着剤、粘着剤、コーティング剤、インクなどとして使用しうる。ことに接着、粘着、コーティング、印刷などの対象物(基材)が生分解性の場合、最終加工品が生分解性を損なうことなく得られる点で、従来の汎用非生分解性の接着剤、同粘着剤、同コーティング剤、同インクなどに比し優れた性能を発揮することになる。
<Application>
The general-purpose non-halogen solvent solution of the biodegradable polyester of the present invention can be used as an adhesive, a pressure-sensitive adhesive, a coating agent, an ink or the like. In particular, when general objects (base materials) such as adhesion, adhesion, coating, and printing are biodegradable, conventional processed non-biodegradable adhesives can be obtained without sacrificing biodegradability. It exhibits superior performance compared to the same adhesive, the same coating agent and the same ink.
すなわち紙、天然繊維から得られる糸・織物・編物・不織布、木材系材料、さらには脂肪族ポリエステルから得られるフィルム・シート・成形物等を基材とする接着、粘着、コーティング、印刷などの際には、生分解性の特性を維持したまま最終加工品を得ることが出来る。 In other words, when bonding, sticking, coating, printing, etc. based on paper, yarns, woven fabrics, knitted fabrics, nonwoven fabrics obtained from natural fibers, wood-based materials, and films, sheets, molded products obtained from aliphatic polyesters, etc. The final processed product can be obtained while maintaining the biodegradable characteristics.
それとは別に、最終加工品が広く地球環境中に拡散し収集処分が出来ない場合、例えば船舶、海洋構造物、土壌などへの適用、具体的には船底塗料・漁礁用塗料用のバインダー、法面補強用加工剤、農薬や肥料用の徐放性加工剤などとしての用途がある。 Apart from that, if the final processed product is widely dispersed in the global environment and cannot be collected and disposed of, for example, it can be applied to ships, marine structures, soil, etc. Applications include surface reinforcing processing agents, sustained release processing agents for agricultural chemicals and fertilizers.
なお、さらに使用後のリサイクルに当たっての最終加工物の分離回収を容易にするために、本発明の生分解性ポリエステルの易加水分解性を利用する用途もある。本発明の生分解性ポリエステル溶液を塗布して得られた耐水紙または耐油紙を、アルカリ浴で加水分解し原料パルプとして回収するなどはその例である。 In addition, in order to facilitate the separation and recovery of the final processed product upon recycling after use, there is also an application utilizing the readily hydrolyzable property of the biodegradable polyester of the present invention. For example, the water-resistant paper or oil-resistant paper obtained by applying the biodegradable polyester solution of the present invention is hydrolyzed in an alkaline bath and recovered as a raw material pulp.
以上は、本発明の生分解性ポリエステル溶液の、非生分解性樹脂溶液との対比での特長であるが、接着剤またはコーティング剤としては生分解性ポリエステルを粒子とするエマルジョンも市販されているので、これに対する本発明の生分解性ポリエステル溶液の特長についても一言する。基本的な相違点は、本発明の生分解性ポリエステル溶液の液相部を蒸散して得られる皮膜の耐水性が格段に高い点である。またこの得られる皮膜の緻密さが格段に優れており、異物質を含有せず、その上常温造膜の可能な点である。これらは全て、市販のエマルジョンに必須成分として含まれる乳化安定剤を、本発明の生分解性ポリエステル溶液は必要としないこと、および該溶液が皮膜化されるまで、生分解性ポリエステルが溶媒和されていることに由来している。厳しい耐水性を要求される耐水紙、分子レベルの細孔からの拡散が必要でマクロな孔が嫌われる肥料、農薬などへの徐放性コーティング、溶出分の極端な減少を要求される食品包装用加工紙、さらには常温塗装の必要な印刷や船底塗装など、さらにはエマルジョン型は用いることが出来ない粘着剤などに、本発明の生分解性ポリエステル溶液のような溶液型の持つ優位性が発揮されると期待される。溶液型は、エマルジョン型にはない溶剤を含有するが溶剤の蒸散分の捕集再利用、集中換気装置による環境汚染の防止、さらには保護具の適切な使用または徹底した安全教育などが行われてもよい。 The above is a feature of the biodegradable polyester solution of the present invention in comparison with a non-biodegradable resin solution. As an adhesive or coating agent, emulsions containing biodegradable polyester particles are also commercially available. Therefore, the features of the biodegradable polyester solution of the present invention against this will be briefly described. The basic difference is that the water resistance of the film obtained by transpiration of the liquid phase part of the biodegradable polyester solution of the present invention is remarkably high. Further, the denseness of the obtained film is remarkably excellent, does not contain foreign substances, and can be formed at room temperature. All of these do not require the emulsion stabilizer included as an essential component in commercially available emulsions, the biodegradable polyester solution of the present invention, and the biodegradable polyester is solvated until the solution is filmed. It comes from being. Water-resistant paper that requires strict water resistance, fertilizer that requires diffusion from pores at the molecular level and dislikes macro pores, sustained-release coating on pesticides, food packaging that requires extreme reduction of elution The advantages of the solution type, such as the biodegradable polyester solution of the present invention, can be used for processing paper, printing that requires room-temperature coating, ship bottom coating, and other adhesives that cannot be used in the emulsion type. Expected to be demonstrated. The solution type contains a solvent that is not in the emulsion type, but the collection and reuse of the transpiration of the solvent, the prevention of environmental pollution by a centralized ventilation device, and the proper use of protective equipment or thorough safety education are carried out. May be.
上述した期待される用途において、本発明の生分解性ポリエステル溶液は、そのまままたは必要に応じて他の成分と混合して用いることが出来る。その他の成分としては、着色剤、可塑剤、フィラー、タッキファイヤー、増量剤、さらには樹脂類などなどが挙げられる。これらは、本発明の生分解性ポリエステル溶液の持つ生分解性という本来の特徴を阻害しない範囲で混合されて使用される。 In the expected use described above, the biodegradable polyester solution of the present invention can be used as it is or mixed with other components as necessary. Examples of other components include colorants, plasticizers, fillers, tackifiers, extenders, and resins. These are used by being mixed within a range that does not inhibit the original characteristic of biodegradability of the biodegradable polyester solution of the present invention.
以下実施例により本発明を更に詳細に説明する。但し本発明は、それらにより拘束されるものではない。
<生分解性試験>
生分解性試験は次の要領の土壌埋設法により行った。
試験土壌を最大容水量の50%含水比とし、これに10cm角の試験試料を埋設し、25℃における該試験試料の経時変化を目視により観察し、該試験試料の原形が認められなくなる時間を尺度とした。該試験土壌には茨城県東茨城郡羽取美野里町由木のSDSみのり農場の土壌(火山灰灰土である)を用いた。該試験土壌は、試験試料の400重量倍用いた。
Hereinafter, the present invention will be described in more detail with reference to examples. However, this invention is not restrained by them.
<Biodegradability test>
The biodegradability test was conducted by the soil embedding method as described below.
The test soil is set to a water content ratio of 50% of the maximum water capacity, a 10 cm square test sample is embedded in this, and the time-dependent change of the test sample at 25 ° C. is visually observed. A scale. As the test soil, the soil (which is volcanic ash ash soil) of SDS Minori Farm, Yuki Minato-cho, Higashiibaraki-gun, Ibaraki Prefecture was used. The test soil was used 400 times as much as the test sample.
<ゲル化温度の実測>
特に断らない限り、生分解性ポリエステル溶液を示差熱分析(DSC)に付し、該溶液のゲル化温度を測定して決定した。具体的には、該溶液の約20mgをDSC容器に採取し、一旦−70℃まで冷却し、次いで10℃/minの割合で昇温した時に現れる吸熱ピークの極小点に対応する温度をゲル化温度とした。溶剤による吸熱ピークとは明らかに識別出来た。
<Measurement of gelation temperature>
Unless otherwise specified, the biodegradable polyester solution was subjected to differential thermal analysis (DSC), and the gelation temperature of the solution was measured and determined. Specifically, about 20 mg of the solution is collected in a DSC container, once cooled to -70 ° C, and then the temperature corresponding to the minimum point of the endothermic peak that appears when the temperature is raised at a rate of 10 ° C / min is gelled. It was temperature. It was clearly distinguishable from the endothermic peak due to the solvent.
<重量平均分子量および数平均分子量の実測>
重量平均分子量および数平均分子量は、溶離液にクロロホルムを用いたGPC法により求めた。条件は次の通りであった。
<Measurement of weight average molecular weight and number average molecular weight>
The weight average molecular weight and number average molecular weight were determined by the GPC method using chloroform as an eluent. The conditions were as follows.
<GPC法測定条件>
測定機種:Shodex System−11
カラム :Shodex GPC K−806M,K−802(各2本)
溶離液 :クロロホルム(CHCl3)
試料濃度:0.2重量%
流 速:1.0ml/分
注入量 :100μl
温 度:40℃
検出器 :Shodex RI−71
標準物質:Shodex STANDARD M−75(PMMA)
<GPC measurement conditions>
Measurement model: Shodex System-11
Column: Shodex GPC K-806M, K-802 (two each)
Eluent: Chloroform (CHCl 3 )
Sample concentration: 0.2% by weight
Flow rate: 1.0 ml / min Injection volume: 100 μl
Temperature: 40 ° C
Detector: Shodex RI-71
Reference material: Shodex STANDARD M-75 (PMMA)
<融点および融解熱の実測>
生分解性ポリエステルの融点および融解熱も、上述[ゲル化温度の実測]と同じ温度条件のDSC法により測定した。試験試料量を約10mgとし、吸熱ピークの極小点に対応する温度を融点、吸熱ピークの面積から算出される単位重量当りの吸熱量を融解熱とした。
比重dpは、固体比重測定装置(K.K.島津製作所 Libror SGM−200)を用い、水中重量に対する乾燥時重量の比率より求めた。
比重dsは、文献値(溶剤ポケットブック、オーム社、昭和42年刊)によった。但し混合溶剤の場合は、混合による体積変化はなしとして計算により求めた。
容積分率は、混合による体積変化はなしとして計算により求めた。
<Measurement of melting point and heat of fusion>
The melting point and heat of fusion of the biodegradable polyester were also measured by the DSC method under the same temperature conditions as described above [Measurement of gelation temperature]. The amount of the test sample was about 10 mg, the temperature corresponding to the minimum point of the endothermic peak was the melting point, and the endothermic amount per unit weight calculated from the endothermic peak area was the heat of fusion.
The specific gravity d p was determined from the ratio of the dry weight to the weight in water using a solid specific gravity measuring device (KK Shimadzu Libor SGM-200).
The specific gravity d s was based on literature values (Solvent Pocket Book, Ohmsha, published in 1967). However, in the case of a mixed solvent, it was calculated by assuming that there was no volume change due to mixing.
The volume fraction was calculated by assuming that there was no volume change due to mixing.
<参考例1>
冷却用コンデンサー、温度計および撹拌装置を備えた内容積300mlのセパラブル四つ口フラスコに、生分解性ポリエステルであるビオノーレ3001M(ポリブチレンサクシネート・コ・アジペート、融点91.5℃、昭和高分子K.K.)約20gおよびクロロフォルム180gを仕込み、マントルヒーターで加熱しクロロフォルム還流下に撹拌溶解させた。3時間後、室温に冷却してから取り出し、透明溶液を得た。固形分濃度は11.0%、ゲル化温度Tmの実測値は−40℃であった。(3)式にTm=−40℃、Tm 0=91.5℃、Δh=37.6mJ/mg、dp=1.23、ds=1.15、Ms=119、およびc=0.870を代入しμ=−0.030を得た。クロロフォルムは生分解性ポリエステルの良溶媒として知られており、このμ=−0.030なる値は予想に合致するものであった。
<Reference Example 1>
A biodegradable polyester Bionore 3001M (polybutylene succinate co-adipate, melting point 91.5 ° C., Showa High Polymer) was placed in a separable four-necked flask with an internal volume of 300 ml equipped with a condenser, thermometer and stirring device. KK) About 20 g and chloroform 180 g were charged, heated with a mantle heater and stirred and dissolved under reflux of chloroform. After 3 hours, it was cooled to room temperature and then taken out to obtain a transparent solution. Solid content 11.0%, the measured values of the gelation temperature The T m was -40 ° C.. (3) T m = −40 ° C., T m 0 = 91.5 ° C., Δh = 37.6 mJ / mg, d p = 1.23, d s = 1.15, M s = 119, and c = 0.870 was substituted to obtain μ = −0.030. Chloroform is known as a good solvent for biodegradable polyester, and this value of μ = −0.030 was in line with expectations.
<参考例2>
溶剤をトルエン、生分解性ポリエステルをポリカプロラクトン(セルグリーンPH4、融点63.7℃、ダイセル化学工業K.K.)とした以外は参考例1と同様にして実験し、固形分濃度=10.1%、ゲル化温度Tmの実測値=6.7℃なる溶液を得た。ds=0.867、Ms=92.1、c=0.921、Tm=6.7℃、Tm 0=63.7℃、dp=1.14およびΔh=73.1mJ/mgを(3)式へ代入しμ=0.325なる値を得た。
<Reference Example 2>
The experiment was conducted in the same manner as in Reference Example 1 except that the solvent was toluene and the biodegradable polyester was polycaprolactone (Cell Green PH4, melting point 63.7 ° C., Daicel Chemical Industries K.K.). 1%, to obtain a measured value = 6.7 ° C. comprising a solution of the gelling temperature T m. d s = 0.867, M s = 92.1, c = 0.922, T m = 6.7 ° C., T m 0 = 63.7 ° C., d p = 1.14 and Δh = 73.1 mJ / By substituting mg into the equation (3), a value of μ = 0.325 was obtained.
<参考例3>
溶剤をトルエンとした以外は参考例1と同様にして実験し、固形分濃度=11.9%、ゲル化温度の実測値Tm=65.9℃なる溶液を得た。ds=0.867、Ms=92.1、c=0.912およびTm=65.9℃以外は参考例1と同じ値を(3)式へ代入してμ=0.948を得た。
<Reference Example 3>
Experiments were conducted in the same manner as in Reference Example 1 except that the solvent was toluene, and a solution having a solid content concentration of 11.9% and an actual measurement value of gelation temperature T m = 65.9 ° C. was obtained. Substituting the same values as in Reference Example 1 into equation (3) except for d s = 0.867, M s = 92.1, c = 0.912, and T m = 65.9 ° C., μ = 0.948 is set. Obtained.
以上参考例1〜3から得られたμの値は、参考例1〜3の生分解性ポリエステル溶液の実際のゲル化温度の順に大きく、すなわち貧溶媒化するに従い大きくなるという予想と一致した大小関係となっていた。 The value of μ obtained from Reference Examples 1 to 3 is large in order of the actual gelation temperature of the biodegradable polyester solutions of Reference Examples 1 to 3, that is, the magnitude consistent with the expectation that the value increases as the solvent becomes poorer. It was a relationship.
<参考例4〜9>
生分解性ポリエステルと汎用非ハロゲン溶剤との組み合わせを表1に示すように変える以外は、参考例1と同様にして実験し、(3)式よりμを求めた。これらを一括して表1に示す。
<Reference Examples 4 to 9>
Except for changing the combination of the biodegradable polyester and the general-purpose non-halogen solvent as shown in Table 1, the experiment was conducted in the same manner as in Reference Example 1, and μ was obtained from the equation (3). These are collectively shown in Table 1.
この表1に示したように、生分解性ポリエステルの市販品4例と汎用非ハロゲン溶剤5種との組み合わせからなる生分解性ポリエステル溶液のμは、参考例1と同様の実験から全て約0.9と算出された。 As shown in Table 1, μ of the biodegradable polyester solution composed of a combination of four commercially available biodegradable polyesters and five general-purpose non-halogen solvents is about 0 from the same experiment as in Reference Example 1. .9.
<実施例1>
撹拌装置、温度計、分溜管およびガス流入管を備えた500mlのセバラブル丸底四つ口フラスコに、ドデカン二酸230.3g、および3−メチル−1,5−ペンタンジオール123.9gを仕込み、マントルヒーターで200〜210℃に加温し、脱水縮合せしめた。14.5時間後の生成物の酸値は9.9(mgKOH/g試料)であった。窒素流通下に100℃まで冷却し、これにチタニウムテトライソプロポキサイド0.177gを加え、分溜管を直流管に替え、真空ポンプで減圧にしながら200〜210℃に加温して、脱グリコール反応を行った。減圧度は、最終的には0.5torrに至らしめた。微黄色の極めて高粘度の熔融体が得られた。次にこれを180℃まで冷却し、窒素ガス流通下に常圧にもどし、0.08gの亜リン酸を加えて撹拌し、さらに3gのヘキサメチレンジイソシアネートを加え、同温度にて鎖延長反応を行った。得られた生成物は微黄色、粘稠で軟らかな生分解性ポリエステルであり、重量平均分子量213,451、融点−3℃、融解熱37.8mJ/mgであった。
<Example 1>
Charged 230.3 g of dodecanedioic acid and 123.9 g of 3-methyl-1,5-pentanediol in a 500 ml separable round bottom four-necked flask equipped with a stirrer, thermometer, fractionation pipe and gas inlet pipe. The mixture was heated to 200-210 ° C. with a mantle heater and dehydrated and condensed. The acid value of the product after 14.5 hours was 9.9 (mg KOH / g sample). Cool to 100 ° C under nitrogen flow, add 0.177 g of titanium tetraisopropoxide to this, change the fractionating tube to a DC tube, heat to 200-210 ° C while reducing the pressure with a vacuum pump, and deglycolize Reaction was performed. The degree of vacuum finally reached 0.5 torr. A slightly yellow melt with a very high viscosity was obtained. Next, it is cooled to 180 ° C., returned to normal pressure under a nitrogen gas flow, 0.08 g of phosphorous acid is added and stirred, 3 g of hexamethylene diisocyanate is added, and chain extension reaction is carried out at the same temperature. went. The obtained product was a faint yellow, viscous and soft biodegradable polyester having a weight average molecular weight of 213,451, a melting point of −3 ° C., and a heat of fusion of 37.8 mJ / mg.
次に80gの該生成物を、撹拌装置、冷却器および温度計を備えた500mlのセパラブルフラスコに量り取り、汎用非ハロゲン溶剤である酢酸n−ブチル180gを加え、還流下に3時間加熱溶解せしめた後冷却した。固形分濃度30.1%の微黄色液体が得られた。この溶液の(1)式によるゲル化温度Tmは、−24.9℃と計算された。但しTm 0=−3℃、Δh=37.8mJ/mg、dp=1.22、ds=0.882、Ms=116およびc=0.763とした。ゲル化温度Tmの実測値は−30.5℃であり、計算値に近い値であった。このことにより、(1)式の精度が高いことが分かった。 Next, 80 g of the product is weighed into a 500 ml separable flask equipped with a stirrer, a condenser and a thermometer, and 180 g of general-purpose non-halogen solvent, n-butyl acetate, is added and dissolved by heating for 3 hours under reflux. After cooling, it was cooled. A slightly yellow liquid with a solid content of 30.1% was obtained. The gelation temperature T m according to the equation (1) of this solution was calculated to be −24.9 ° C. However, T m 0 = −3 ° C., Δh = 37.8 mJ / mg, d p = 1.22, d s = 0.882, M s = 116 and c = 0.663. Found gelation temperature the T m was -30.5 ° C., was close to the calculated value. Thus, it was found that the accuracy of the expression (1) is high.
<実施例2>
コハク酸115g、アジピン酸94.9g、1,4−ブタンジオール120gおよびエチレングリコール22.2gを用い、脱グリコール反応での最終減圧度を0.05torrとし、最終の鎖延長反応温度を160℃とした以外は実施例1と同様にして、重量平均分子量120,585、融点47.5℃、融解熱19.5mJ/mgの、僅かに濁った生分解性ポリエステルを得た。
<Example 2>
Using 115 g of succinic acid, 94.9 g of adipic acid, 120 g of 1,4-butanediol, and 22.2 g of ethylene glycol, the final vacuum degree in the deglycolization reaction was 0.05 torr, and the final chain extension reaction temperature was 160 ° C. Except that, a slightly cloudy biodegradable polyester having a weight average molecular weight of 120,585, a melting point of 47.5 ° C., and a heat of fusion of 19.5 mJ / mg was obtained in the same manner as in Example 1.
該生分解性ポリエステルを用い、汎用非ハロゲン溶剤として酢酸エチル300gを用いる以外は実施例1と同様にして、固形分21.0%の微濁溶液を得た。この微濁溶液の(1)式によるゲル化温度Tmは、−13.4℃と計算された。但しTm 0=47.5℃、Δh=19.5mJ/mg、dp=1.23、ds=0.902、Ms=88.1およびc=0.837とした。ゲル化温度Tmの実測値は−9.9℃であり、計算値に近い値であった。このことにより、(1)式の精度が高いことが分かった。 A slightly turbid solution having a solid content of 21.0% was obtained in the same manner as in Example 1 except that the biodegradable polyester was used and 300 g of ethyl acetate was used as a general-purpose non-halogen solvent. Gelling temperature T m by (1) the slightly cloudy solution was calculated to -13.4 ° C.. However, T m 0 = 47.5 ° C., Δh = 19.5 mJ / mg, d p = 1.23, d s = 0.902, M s = 88.1 and c = 0.837. Found gelation temperature The T m is -9.9 ° C., it was close to the calculated value. Thus, it was found that the accuracy of the expression (1) is high.
<実施例3>
実施例1と同様の装置に、コハク酸63.0g、アジピン酸77.9g、シクロヘキシルジメタノール149.2g、および触媒として酸化ゲルマニウム99.6mgを仕込み、180℃にて40分間脱水縮合した。次いで分溜管を直流管に替え、180℃にて20torrの減圧下に1.8時間反応させ、最終的には220℃、0.1torrにまで加熱減圧して13.6時間反応させた。生成物は、無色透明で粘稠な溶融物であった。該生成物を冷却後分析し、重量平均分子量86,253、融点63.8℃、融解熱23.2mJ/mgの生分解性ポリエステルを得た。
<Example 3>
The same apparatus as in Example 1 was charged with 63.0 g of succinic acid, 77.9 g of adipic acid, 149.2 g of cyclohexyldimethanol, and 99.6 mg of germanium oxide as a catalyst, and subjected to dehydration condensation at 180 ° C. for 40 minutes. Next, the distillation tube was replaced with a direct current tube, and the reaction was carried out at 180 ° C. under a reduced pressure of 20 torr for 1.8 hours, and finally the reaction was carried out at 220 ° C. and reduced to 0.1 torr for 13.6 hours. The product was a clear, colorless and viscous melt. The product was analyzed after cooling to obtain a biodegradable polyester having a weight average molecular weight of 86,253, a melting point of 63.8 ° C., and a heat of fusion of 23.2 mJ / mg.
該生分解性ポリエステル30g、汎用非ハロゲン溶剤としてトルエン/メチルエチルケトン(MEK)の等重量混合物270gを用いる以外は実施例1と同様にして、固形分14.0%の無色透明溶液を得た。 A colorless and transparent solution having a solid content of 14.0% was obtained in the same manner as in Example 1 except that 30 g of the biodegradable polyester and 270 g of an equal weight mixture of toluene / methyl ethyl ketone (MEK) as a general-purpose non-halogen solvent were used.
この無色透明溶液の(1)式によるゲル化温度Tmは、15.0℃と計算された。但しTm 0=63.8℃、Δh=23.3mJ/mg、dp=1.23、ds=0.835、Ms=82.1およびc=0.900とした。この無色透明溶液を、内容積140mlの円筒形ガラス瓶に入れ、これを10℃の強制循環式恒温機に入れた。1週間後、この無色透明溶液を目視した結果に変化はなく、回転粘度計によるこの無色透明溶液の粘度の測定結果も20±1mPa・sと変化せず、ゲル化温度Tmの実測値は10℃未満となった。 Gelling temperature T m by equation (1) of the clear colorless solution was calculated to 15.0 ° C.. However, T m 0 = 63.8 ° C., Δh = 23.3 mJ / mg, d p = 1.23, d s = 0.835, M s = 82.1 and c = 0.900. This colorless and transparent solution was placed in a cylindrical glass bottle having an internal volume of 140 ml, and this was placed in a forced circulation thermostat at 10 ° C. One week later, the result of visual observation of the colorless and transparent solution did not change, and the measurement result of the viscosity of the colorless and transparent solution by a rotational viscometer did not change to 20 ± 1 mPa · s, and the actual measurement value of the gelation temperature T m was It became less than 10 degreeC.
<応用例1:粘着剤への応用>
実施例1の生分解性ポリエステル溶液を、生分解性ポリエステルであるビオノーレ#1001(ポリブチレンサクシネート、昭和高分子K.K.)から得られたフィルム(30μ厚)へ、2ミルのアプリケーターで塗布、風乾後、100℃の熱風循環式乾燥機で1分間更に熱処理し、粘着フィルムを作製した。ボールタック3、接着力1.5N/25mm(対ガラス)、2.0N/25mm(対ステンレス板)、保持時間4.5時間、剥離後の糊残りなしという結果で、実施例1の生分解性ポリエステル溶液が再剥離型粘着剤として使用可能であることが示された。ボールタック以下の測定はJIS Z 0237によった。該粘着フィルムの土壌埋設による生分解試験では、該粘着フィルムは6ヶ月後原形を留めなかった。
<Application Example 1: Application to adhesives>
The biodegradable polyester solution of Example 1 was applied to a film (30 μm thick) obtained from Bionore # 1001 (polybutylene succinate, Showa High Polymer KK), a biodegradable polyester, with a 2 mil applicator. After application and air drying, the film was further heat-treated for 1 minute with a hot air circulating dryer at 100 ° C. to prepare an adhesive film. Biodegradation of Example 1 as a result of ball tack 3, adhesive strength 1.5N / 25mm (to glass), 2.0N / 25mm (to stainless steel plate), holding time 4.5 hours, no adhesive residue after peeling. It was shown that the conductive polyester solution can be used as a re-peelable pressure-sensitive adhesive. The measurement below the ball tack was in accordance with JIS Z 0237. In a biodegradation test by embedding the adhesive film in soil, the adhesive film did not retain its original shape after 6 months.
<応用例2:印刷インキへの応用>
実施例2で得た生分解性ポリエステル溶液100g、カーボンブラック6g、界面活性剤(トリオレイン酸デカグリセリル)0.6gおよびガラスビーズ150gを500mlフラスコに取り、ディスパー(TKオートホモミキサー、特殊機化工K.K.)を挿入して、1時間2000rpmで撹拌し、最後に脂肪族イソシアネート(コロネートL、日本ポリウレタンK.K.)1gを加えて黒色インキを得た。これを使用して、生分解性ポリエステルであるビオノーレ#3001(ポリブチレンサクシネート・コ・アジペート、昭和高分子K.K.)のフィルム(50μ厚)上にカラー画像(網点模様)をスクリーン印刷法により印刷し、画像を定着させた。一週間後にこの印刷面にセロテープ(登録商標)を密着させた後剥離したところ、この画像は損傷を受けなかった。この印刷片を20℃の水中に10分間浸漬したテストでもこの画像は損傷を受けず、この印刷面は充分な耐水性を持つことが示された。土壌埋設法によるこの印刷物の生分解性試験では、6ヶ月後に原形が認められなかった。
<Application Example 2: Application to Printing Ink>
100 g of the biodegradable polyester solution obtained in Example 2, 6 g of carbon black, 0.6 g of a surfactant (decaglyceryl trioleate) and 150 g of glass beads are placed in a 500 ml flask, and a disper (TK auto homomixer, special machine chemical) KK) was inserted and stirred at 2000 rpm for 1 hour, and finally 1 g of aliphatic isocyanate (Coronate L, Nippon Polyurethane KK) was added to obtain a black ink. Using this, a color image (halftone dot pattern) is screened on a biodegradable polyester Bionore # 3001 (polybutylene succinate co-adipate, Showa High Polymer KK) film (50 μm thick). Printing was performed by a printing method to fix the image. One week later, when the cellophane (registered trademark) was adhered to the printed surface and then peeled off, the image was not damaged. A test in which the printed piece was immersed in 20 ° C. water for 10 minutes did not damage the image, indicating that the printed surface had sufficient water resistance. In the biodegradability test of this printed matter by the soil burying method, the original form was not recognized after 6 months.
<応用例3:水切り袋への応用>
生分解性であるレーヨン不織布(目付け26.7g/m2、10cm角4枚)を、実施例3で得られた生分解性ポリエステル溶液200gへ浸漬し、2分後に取り出してゴムローラーで絞り風乾した。得られた生分解性ポリエステル溶液含浸不織布を二枚重ね、アイロンを用いて100℃/0.3Mpa/10sなる条件でヒートシールを行い、強度試験に供した。180°剥離試験(試料サイズ:2.5cm幅、チャック間隔8cm、剥離速度300mm/min)での強度は、常態時(20℃、65%RH)0.55kg/cm、湿潤時(20℃の水中に1時間浸漬後、表面水を濾紙で拭い、20℃、65%RH中で測定したのもの)0.53kg/cmであり、水切り袋用には充分なものであった。また、該ヒートシール物一枚をリサイクル試験に供した。この試料を約2cm角に切り、5規定の苛性ソーダ水溶液70gに室温で一昼夜浸漬した後、家庭用ジュースミキサーへ水500mlと共に投入して撹拌したところ、5分で単繊維状にまで離解され、リサイクル適性を具備していることが示された。なおまた該ヒートシール物は、土壌埋設による生分解性試験で7ヶ月後原形を留めなかった。
<Application Example 3: Application to draining bags>
A biodegradable rayon nonwoven fabric (weighing 26.7 g / m 2 , 4 pieces of 10 cm square) is immersed in 200 g of the biodegradable polyester solution obtained in Example 3, taken out after 2 minutes, and squeezed and air-dried with a rubber roller. did. Two sheets of the obtained biodegradable polyester solution-impregnated non-woven fabric were stacked, heat sealed using an iron at 100 ° C./0.3 Mpa / 10 s, and subjected to a strength test. The strength in the 180 ° peel test (sample size: 2.5 cm width, chuck interval 8 cm, peel speed 300 mm / min) is 0.55 kg / cm in a normal state (20 ° C., 65% RH) and wet (at 20 ° C. After immersing in water for 1 hour, the surface water was wiped with filter paper and measured at 20 ° C. and 65% RH)), 0.53 kg / cm, which was sufficient for draining bags. In addition, one piece of the heat-sealed product was subjected to a recycling test. This sample is cut into approximately 2cm squares, immersed in 70g of 5N caustic soda solution at room temperature all day and night, then poured into a household juice mixer with 500ml of water and stirred. After 5 minutes, it is disaggregated into a single fiber and recycled. It was shown to be suitable. In addition, the heat-sealed product did not retain its original shape after 7 months in a biodegradability test by embedding soil.
<比較例1>
生分解性ポリエステルであるビオノーレ3050M(ポリブチレンサクシネート・コ・アジペート、融点94.9℃、融解熱Δh=52.2mJ/mg、昭和高分子K.K.)を、60℃、90%RHなる条件に20日間置いて加水分解し、重量平均分子量を17,700(数平均分子量を9,600)とした。これを用いた固形分濃度10%のトルエン溶液のゲル化温度Tmを(1)式で計算したところ、71.2℃と室温可溶化とするには些か高い温度となった。参考例3に準じて実測したゲル化温度Tmは、64.6℃と計算値に近い値であった。このことにより、(1)式の精度が高いことが分かった。但し計算には、Tm 0=94.9℃、Δh=52.2mJ/mg、dp=1.23、ds=0.867、Ms=92.1およびc=0.927を用いた。
<Comparative Example 1>
Bionore polyester Bionon 3050M (polybutylene succinate co-adipate, melting point 94.9 ° C., heat of fusion Δh = 52.2 mJ / mg, Showa High Polymer KK), 60 ° C., 90% RH Hydrolysis was carried out under the above conditions for 20 days to give a weight average molecular weight of 17,700 (number average molecular weight of 9,600). When the gelation temperature T m of a toluene solution having a solid content concentration of 10% using this was calculated by the equation (1), it was 71.2 ° C., which was a slightly high temperature for solubilization at room temperature. Gelling temperature T m was measured in accordance with Reference Example 3 was close to the calculated value and 64.6 ° C.. Thus, it was found that the accuracy of the expression (1) is high. However, T m 0 = 94.9 ° C., Δh = 52.2 mJ / mg, d p = 1.23, d s = 0.867, M s = 92.1 and c = 0.927 are used for the calculation. It was.
<比較例2>
ε−カプロラクトンと乳酸との共重合体は汎用溶剤に室温で溶けるとの上述先行技術(C)の範囲に入る、ε−カプロラクトンと乳酸とから得られた共重合体(融点=174.3℃、融解熱=10.9mJ/mg、重量平均分子量538,000、K.K.ビーエムジー)を、固形分濃度5.0%になるようにトルエンに溶解した場合のゲル化温度Tmを(1)式で計算したところ、60.0℃と室温可溶化とするには少々高い温度となった。参考例2に準じて実測したゲル化温度は、53.1℃と計算値に近い値であった。このことにより、(1)式の精度が高いことが分かった。但し計算には、Tm 0=174.3℃、Δh=10.9mJ/mg、dp=1.20、ds=0.867、Ms=92.1およびc=0.963を用いた。
<Comparative Example 2>
A copolymer obtained from ε-caprolactone and lactic acid (melting point = 174.3 ° C.) falls within the range of the prior art (C) in which a copolymer of ε-caprolactone and lactic acid is soluble in a general-purpose solvent at room temperature. , heat of fusion = 10.9mJ / mg, the weight average molecular weight 538,000, K.K. the BMG), the gelation temperature T m of a when dissolved in toluene so that the solid content concentration of 5.0% ( As calculated by the formula (1), the temperature was 60.0 ° C., which was a little higher for room temperature solubilization. The gelation temperature measured according to Reference Example 2 was 53.1 ° C., which was close to the calculated value. Thus, it was found that the accuracy of the expression (1) is high. However, T m 0 = 174.3 ° C., Δh = 10.9 mJ / mg, d p = 1.20, d s = 0.867, M s = 92.1 and c = 0.963 are used for the calculation. It was.
<比較例3>
生分解性ポリエステルは特定の1,3−ジオキソラン化合物に室温にて溶解するとの上述先行技術(D)に従い、生分解性ポリエステルであるビオノーレ3001Mを10%固形分濃度の溶液とした場合のゲル化温度Tmを、(1)式で計算した。42.7℃と室温より高めの値となった。参考例3に準じた実測値は、40.6℃と計算結果に近い値であった。このことにより、(1)式の精度が高いことが分かった。但し計算には、Tm 0=91.5℃、Δh=37.6mJ/mg、dp=1.23、ds=1.07、Ms=74.1およびc=0.912を用いた。
<Comparative Example 3>
In accordance with the above-mentioned prior art (D) that the biodegradable polyester is dissolved in a specific 1,3-dioxolane compound at room temperature, gelation when Bionore 3001M, a biodegradable polyester, is used as a 10% solid content solution. the temperature T m, was calculated by the equation (1). The value was 42.7 ° C., which was higher than room temperature. The actual measurement value according to Reference Example 3 was 40.6 ° C., a value close to the calculation result. Thus, it was found that the accuracy of the expression (1) is high. However, T m 0 = 91.5 ° C., Δh = 37.6 mJ / mg, d p = 1.23, d s = 1.07, M s = 74.1 and c = 0.912 are used for the calculation. It was.
<比較例4>
生分解性ポリエステルのエマルジョンであるEM−301(ポリブチレンサクシネート・コ・アジペート系、固形分51%、最低皮膜形成温度95℃、昭和高分子K.K.)を10%に希釈した樹脂液を用いる以外は、応用例3と同様にして実験した。得られたヒートシール物の180°剥離強度は、常態時0.25kg/cm、湿潤時0.0kg/cm(但し試料の水浸漬時間を10分とした場合は0.20kg/cm)であり、水切り袋には不十分な結果であった。
<Comparative example 4>
Resin solution in which EM-301 (polybutylene succinate co-adipate system, solid content 51%, minimum film formation temperature 95 ° C., Showa High Polymer KK), a biodegradable polyester emulsion, is diluted to 10%. An experiment was conducted in the same manner as in Application Example 3 except that. The 180 ° peel strength of the obtained heat-sealed product is 0.25 kg / cm in a normal state and 0.0 kg / cm when wet (however, 0.20 kg / cm when the sample is immersed in water for 10 minutes). The result was insufficient for draining bags.
以上から分かるように、本発明の(1)式により、高い精度でゲル化温度を予測出来ることが分かった。実施例においては、本発明の生分解性ポリエステル溶液のゲル化温度Tmは、この(1)式により20℃以下と計算・予測され、実際の測定でも計算値に近い値が得られ、20℃以下であった。本発明のこれらの生分解性ポリエステル溶液は、幾つかの用途に応用した場合にも、優れた性能を示した。また、生分解試験においても、本発明の生分解性ポリエステル溶液は、良好な生分解性を示した。 As can be seen from the above, it was found that the gelation temperature can be predicted with high accuracy by the equation (1) of the present invention. In the examples, the gelation temperature T m of the biodegradable polyester solution of the present invention is calculated and predicted to be 20 ° C. or less by the equation (1), and a value close to the calculated value is obtained even in actual measurement. It was below ℃. These biodegradable polyester solutions of the present invention also showed excellent performance when applied to several applications. Also in the biodegradation test, the biodegradable polyester solution of the present invention showed good biodegradability.
これに対して比較例においては、ゲル化温度Tmが(1)式により20℃より高いと計算・予測され、実際の測定でも計算値に近い値が得られ、20℃より高かった。比較例を応用しても、優れた性能を与えなかった。 On the other hand, in the comparative example, the gelation temperature Tm was calculated and predicted to be higher than 20 ° C. according to the equation (1), and a value close to the calculated value was obtained even in actual measurement, and was higher than 20 ° C. Application of the comparative example did not give excellent performance.
Claims (5)
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| PCT/JP2004/009485 WO2006001081A1 (en) | 2004-06-29 | 2004-06-29 | Solution of biodegradable polyester |
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