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JP4658638B2 - Induction heating type distillation furnace - Google Patents
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JP4658638B2 - Induction heating type distillation furnace - Google Patents

Induction heating type distillation furnace Download PDF

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JP4658638B2
JP4658638B2 JP2005050180A JP2005050180A JP4658638B2 JP 4658638 B2 JP4658638 B2 JP 4658638B2 JP 2005050180 A JP2005050180 A JP 2005050180A JP 2005050180 A JP2005050180 A JP 2005050180A JP 4658638 B2 JP4658638 B2 JP 4658638B2
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furnace body
furnace
heat
annular space
heat transfer
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JP2006234292A (en
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達男 武
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Metawater Co Ltd
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Description

この発明は、使用済み飲料缶などの廃棄物から塗料や樹脂などの高分子成分を乾留除去する誘導加熱式乾留炉に関する。   The present invention relates to an induction heating type carbonization furnace that removes polymer components such as paint and resin from waste such as used beverage cans.

誘導加熱式乾留炉は、加熱コイルが作る磁束により被乾留物を収容した炉体を誘導加熱し、炉体内の被乾留物を炉壁からの輻射熱や熱伝導により不活性ガス雰囲気で加熱して乾留するものである。その場合、炉内周辺部の被乾留物は炉壁からの輻射熱及び熱伝導で速やかに昇温するが、炉内中央部の被乾留物は専ら周囲の被乾留物からの熱伝導により加熱されるため昇温に遅れが生じる。そこで、特許文献1に記載された誘導加熱式乾留炉では、炉内ガスをファンにより強制循環させ、炉壁近傍の高温の被乾留物が持つ熱を循環ガスを媒体として炉内中心部の低温の被乾留物に移動させ、炉内周辺部と炉内中心部での被乾留物の温度差の縮小を図っている。   Induction heating type distillation furnaces inductively heat the furnace body containing the to-be-dried object by the magnetic flux generated by the heating coil, and heat the to-be-dried object in the furnace body in an inert gas atmosphere by radiant heat and heat conduction from the furnace wall. It is one that is carbonized. In that case, the to-be-dried product in the periphery of the furnace is quickly heated by radiant heat and heat conduction from the furnace wall. Therefore, the temperature rise is delayed. Therefore, in the induction heating type dry distillation furnace described in Patent Document 1, the gas in the furnace is forcibly circulated by a fan, and the heat of the high temperature dry matter near the furnace wall is used as a medium for the low temperature in the center of the furnace. The temperature difference of the to-be-distilled material between the peripheral part in the furnace and the central part in the furnace is reduced.

図5は、特許文献1に記載された誘導加熱式乾留炉を示した縦断面図である。図5において、磁性材(鋼鈑)からなる炉体1は直立円筒体で、断熱壁からなる底付き直立円筒体の構造体4内に環状空間15を介して同軸に支持されている。炉体1の上部及び下部には、炉内と環状空間15との間を連通する通流窓16及び17が周方向複数箇所にそれぞれ設けられている。炉体1の上面は鋼板製の蓋体5で閉塞され、吊りボルト6が取り付けられた蓋体5の外側は断熱材7により覆われている。炉体1の底部中心には、吐出側を上にしてファン8が垂直に設置され、ファン8の上方には被乾留物3を支持する被乾留物支え9が水平に設置されている。被乾留物支え9は不活性ガスが自由に通過するように、パンチングメタルなどで構成されている。   FIG. 5 is a longitudinal sectional view showing the induction heating type carbonization furnace described in Patent Document 1. As shown in FIG. In FIG. 5, a furnace body 1 made of a magnetic material (steel iron) is an upright cylindrical body, and is supported coaxially through an annular space 15 in a bottomed upright cylindrical body 4 made of a heat insulating wall. At the upper and lower portions of the furnace body 1, flow windows 16 and 17 that communicate between the interior of the furnace and the annular space 15 are provided at a plurality of locations in the circumferential direction. The upper surface of the furnace body 1 is closed by a steel plate cover 5, and the outer side of the cover 5 to which the suspension bolt 6 is attached is covered with a heat insulating material 7. At the center of the bottom of the furnace body 1, a fan 8 is installed vertically with the discharge side up, and a dry matter support 9 for supporting the dry matter 3 is horizontally installed above the fan 8. The to-be-dried material support 9 is comprised by the punching metal etc. so that an inert gas can pass freely.

ファン8は円錐状の通風ガイド10で囲まれ、通風ガイド10はファン8の下側(吸込側)が開口し、その周縁と炉体1との間は閉じられている。ファン8は構造体4の外部からモータ12により駆動される。加熱コイル2は構造体4の外側に配置され、励磁電源13により励磁される。炉体1の温度は温度センサ14により検出され、励磁電源13はその検出信号に基づき炉体1の温度が一定の乾留温度、例えば550℃に維持されるように加熱コイル2への投入電力を制御する。   The fan 8 is surrounded by a conical ventilation guide 10, and the ventilation guide 10 has an opening on the lower side (suction side) of the fan 8 and is closed between the peripheral edge and the furnace body 1. The fan 8 is driven from the outside of the structure 4 by a motor 12. The heating coil 2 is disposed outside the structure 4 and is excited by an excitation power source 13. The temperature of the furnace body 1 is detected by the temperature sensor 14, and the excitation power supply 13 supplies electric power to the heating coil 2 based on the detection signal so that the temperature of the furnace body 1 is maintained at a certain dry distillation temperature, for example, 550 ° C. Control.

図5の乾留炉の運転時には、被乾留物支え9上に被乾留物3、例えば空缶が装入され、炉内が窒素あるいはアルゴンなどの不活性ガスで置換された後、加熱コイル2に交番電流が通電され、同時にファン8が起動される。加熱コイル2の励磁により生じた磁束は構造体4を貫通して炉体1と鎖交し、炉体1に誘導電流を生じさせる。これにより、炉体1は発熱し、炉内の被乾留物3を加熱する。その場合、炉体1に近接する炉内周辺部の被乾留物3は、炉体1からの輻射熱と熱伝導の双方により加熱されて急速に昇温する。これに対して、炉内中央部の被乾留物3は、専らその外側の被乾留物3からの熱伝導により加熱され炉内周辺部より遅れて昇温する。   When the dry distillation furnace of FIG. 5 is operated, the dry distillation object 3, for example, an empty can is charged on the dry distillation object support 9, and the inside of the furnace is replaced with an inert gas such as nitrogen or argon. The alternating current is energized, and the fan 8 is started at the same time. The magnetic flux generated by the excitation of the heating coil 2 passes through the structure body 4 and is linked to the furnace body 1 to generate an induced current in the furnace body 1. Thereby, the furnace body 1 generates heat, and heats the dry matter 3 in the furnace. In that case, the to-be-dried product 3 in the periphery of the furnace adjacent to the furnace body 1 is heated by both radiant heat and heat conduction from the furnace body 1 and rapidly rises in temperature. On the other hand, the to-be-dried product 3 in the center of the furnace is heated by heat conduction from the to-be-dried product 3 on the outer side, and the temperature rises with a delay from the periphery in the furnace.

一方、ファン8の起動により、炉内の不活性ガスは矢印で示すように循環する。すなわち、炉内中央部の被乾留物3を通して炉体1の軸方向上向きに貫流した不活性ガスは、通流窓16、環状空間15、通流窓17を通して炉内に還流しファン8に吸い込まれる。この循環により、炉壁近傍の高温の被乾留物3から熱を奪った不活性ガスは、この熱を炉内中央部の低温の被乾留物3に与え昇温させる。その結果、不活性ガスを媒体として炉壁近傍の高温の被乾留物3から炉内中央部の低温の被乾留物3への熱移動が行われ、炉内中央部の被乾留物3の昇温が促される。
特開2004−44824号公報
On the other hand, when the fan 8 is started, the inert gas in the furnace circulates as shown by an arrow. That is, the inert gas that has flowed upward in the axial direction of the furnace body 1 through the dry matter 3 in the center of the furnace returns to the furnace through the flow window 16, the annular space 15, and the flow window 17 and is sucked into the fan 8. It is. By this circulation, the inert gas that has taken heat from the high temperature dry matter 3 in the vicinity of the furnace wall gives this heat to the low temperature dry matter 3 in the center of the furnace to raise the temperature. As a result, heat transfer is performed from the high temperature dry matter 3 near the furnace wall to the low temperature dry matter 3 in the center of the furnace using an inert gas as a medium, and the rise of the dry matter 3 in the center of the furnace is increased. The temperature is urged.
Japanese Patent Laid-Open No. 2004-44824

ところで、図5に示したような乾留炉において、炉内の被乾留物は一定温度まで昇温させた後、その温度に所定時間維持して乾留処理を行うが、その場合に昇温時間を短縮すれば処理能力を増やすことができる。しかし、炉体の発熱量は炉体の温度とガス循環速度が決まれば炉体の発熱面積で決まるため、発熱量を増やして昇温時間を短縮するには発熱面積を増やす必要がある。ところが、炉体の直径や高さを大きくして発熱面積を増やすと炉体の体格が大きくなり、設置面積が増えるとともに炉の製作コストも上昇する。   By the way, in the dry distillation furnace as shown in FIG. 5, after the temperature of the dry matter in the furnace is raised to a certain temperature, the temperature is maintained at that temperature for a predetermined time and the dry distillation treatment is performed. If it is shortened, the processing capacity can be increased. However, since the heat generation amount of the furnace body is determined by the heat generation area of the furnace body if the temperature of the furnace body and the gas circulation speed are determined, it is necessary to increase the heat generation area in order to increase the heat generation amount and shorten the heating time. However, increasing the diameter and height of the furnace body to increase the heat generation area increases the size of the furnace body, which increases the installation area and the manufacturing cost of the furnace.

そこで、この発明の課題は、炉体の体格を大きくすることなく発熱面積を増やし、乾留炉の処理能力を向上させることにある。   Accordingly, an object of the present invention is to increase the heat generation area without increasing the size of the furnace body and to improve the treatment capacity of the dry distillation furnace.

上記課題を解決するために、この発明は、不活性ガス雰囲気を形成する構造体の内側に、磁性材からなる筒状の炉体が環状空間を介して設置され、前記構造体の外側に前記炉体と同心的に配置された加熱コイルにより前記炉体を誘導加熱し、この炉体に収容された被乾留物を乾留するとともに、その際、前記炉体内のガスをファンにより前記環状空間を通して強制循環させるようにした誘導加熱式乾留炉において、前記炉体の外周部に、前記環状空間に突出突出し、前記炉体の外周部と半円弧断面の樋状に形成された伝熱フィンを前記炉体の軸方向と平行に取り付けるものとする。
In order to solve the above-described problems, the present invention is configured such that a cylindrical furnace body made of a magnetic material is installed through an annular space inside a structure that forms an inert gas atmosphere, and the structure is formed outside the structure. The furnace body is induction-heated by a heating coil disposed concentrically with the furnace body, and the to-be-distilled matter accommodated in the furnace body is dry-distilled. At that time, the gas in the furnace body is passed through the annular space by a fan. in was set to forcibly circulate induction heating dry distillation furnace, the outer peripheral portion of the furnace body, said projecting projecting into the annular space, the outer peripheral portion and the heat transfer fins formed on gutter-like semicircular arc cross-section of the furnace body It shall be attached in parallel with the axial direction of the furnace body.

この発明によれば、炉体の外周部に構造体との間の環状空間に突出する伝熱フィンを炉体の軸方向と平行に取り付けることにより、炉体の体格を大きくすることなく発熱面積を増やすことができる。伝熱フィンは炉体の周方向に適宜の間隔で複数設けることが可能である。伝熱フィンの熱は環状空間を通流する循環ガスを介して炉体内の被乾留物に伝達される。   According to the present invention, the heat generating area that protrudes into the annular space between the outer peripheral portion of the furnace body and the structure body is attached in parallel to the axial direction of the furnace body, so that the heat generation area is not increased without increasing the size of the furnace body. Can be increased. A plurality of heat transfer fins can be provided at appropriate intervals in the circumferential direction of the furnace body. The heat of the heat transfer fins is transferred to the dry matter in the furnace body through the circulating gas flowing through the annular space.

図1は、この発明の実施の形態を示す乾留炉の縦断面図である。図1において、図5の従来技術と相違するのは、炉体1の外周部に環状空間15に突出する伝熱フィン18が炉体1の軸方向と平行に取り付けられている点である。図2は炉体1を示す斜視図で、鋼板からなる伝熱フィン18は図示の通り短冊状に形成され、炉体1の外周部複数箇所(図示は4箇所)に放射状に溶接により接合されている。   FIG. 1 is a longitudinal sectional view of a dry distillation furnace showing an embodiment of the present invention. 1 is different from the prior art of FIG. 5 in that heat transfer fins 18 projecting into the annular space 15 are attached to the outer peripheral portion of the furnace body 1 in parallel to the axial direction of the furnace body 1. FIG. 2 is a perspective view showing the furnace body 1. Heat transfer fins 18 made of steel plates are formed in a strip shape as shown in the figure, and are joined to a plurality of outer peripheral portions (four places in the figure) of the furnace body 1 by welding in a radial manner. ing.

図1において、加熱コイル2に通電すると炉体1が誘導電流により発熱し、この熱は伝熱フィン18に伝わり、更に環状空間15を通流する循環ガスを加熱して被乾留物3に伝えられる。伝熱フィン18の取り付けにより発熱面積が増えるので、炉体1から被乾留物3に伝わる熱量が増加し、被乾留物3が同じであれば昇温時間が短縮され、結果として乾留時間が短縮される。あるいは、伝熱フィン18の取り付けにより、循環ガスが炉体1から奪う熱量が増えるので、炉体1の温度を一定に制御するための投入電力が増え、被乾留物3の昇温時間が短縮されるともいえる。しかも、伝熱フィン18は炉内ガスを循環させるための環状空間15内に納められるので、伝熱フィン18の取り付けにより炉体1の体格が大きくならず、炉コストや設置面積の増加を招くことがない。   In FIG. 1, when the heating coil 2 is energized, the furnace body 1 generates heat due to the induction current, and this heat is transmitted to the heat transfer fins 18, and further, the circulating gas flowing through the annular space 15 is heated and transmitted to the dry distillation object 3. It is done. Since the heat generation area is increased by attaching the heat transfer fins 18, the amount of heat transferred from the furnace body 1 to the to-be-distilled material 3 is increased. Is done. Or, since the amount of heat taken by the circulating gas from the furnace body 1 is increased by the attachment of the heat transfer fins 18, the input power for controlling the temperature of the furnace body 1 to be constant is increased, and the temperature rise time of the dry matter 3 is shortened. It can be said that. In addition, since the heat transfer fins 18 are accommodated in the annular space 15 for circulating the gas in the furnace, the size of the furnace body 1 does not increase due to the attachment of the heat transfer fins 18 and increases the furnace cost and installation area. There is nothing.

図4は、加熱コイル2の磁束分布を示す乾留炉の要部縦断面図である。炉体1は表皮効果により加熱コイル2との対向面が発熱するので、伝熱フィン18は炉体1の内側ではなく図示の通りに外側に設けるのがよい。また、伝熱フィン18を炉体1の軸方向と平行に取り付けることにより、図4に示す磁束線19が伝熱フィン18と平行になり、磁束線19が伝熱フィン18を横切ることによる伝熱フィン18の局部的な発熱が生じない。なお、図4においては、加熱コイル2の外側に、磁束の外部への漏れを防止する鉄心20が設けられている。   FIG. 4 is a longitudinal sectional view of the main part of the dry distillation furnace showing the magnetic flux distribution of the heating coil 2. Since the surface of the furnace body 1 facing the heating coil 2 generates heat due to the skin effect, the heat transfer fins 18 are preferably provided outside the furnace body 1 as shown in the figure. Further, by attaching the heat transfer fins 18 in parallel with the axial direction of the furnace body 1, the magnetic flux lines 19 shown in FIG. 4 become parallel to the heat transfer fins 18, and the magnetic flux lines 19 cross the heat transfer fins 18. Local heat generation of the heat fin 18 does not occur. In FIG. 4, an iron core 20 that prevents leakage of magnetic flux to the outside is provided outside the heating coil 2.

図3は、この発明の異なる実施の形態を示す炉体1の斜視図である。この場合、伝熱フィン18は半円弧断面の樋状に形成されている。この実施の形態によれば、炉体1と伝熱フィン18との接合面積が増え、炉体1から伝熱フィン18への熱伝導が良好になる。いずれにしても、伝熱フィン18はガス通流方向及び磁束線方向に沿わせて、炉体1の軸方向に長いレール状に形成するのがよい。また、伝熱フィン18の取り付け数は、図示4個に限らず任意である。   FIG. 3 is a perspective view of the furnace body 1 showing a different embodiment of the present invention. In this case, the heat transfer fin 18 is formed in a bowl shape with a semicircular arc cross section. According to this embodiment, the bonding area between the furnace body 1 and the heat transfer fins 18 is increased, and heat conduction from the furnace body 1 to the heat transfer fins 18 is improved. In any case, the heat transfer fins 18 are preferably formed in a rail shape that is long in the axial direction of the furnace body 1 along the gas flow direction and the magnetic flux line direction. Further, the number of the heat transfer fins 18 attached is not limited to four in the drawing and is arbitrary.

この発明の実施の形態を示す乾留炉の縦断面図である。It is a longitudinal cross-sectional view of the dry distillation furnace which shows embodiment of this invention. 図1における炉体の斜視図である。It is a perspective view of the furnace body in FIG. この発明の異なる実施の形態を示す炉体の斜視図である。It is a perspective view of the furnace body which shows different embodiment of this invention. 図1の乾留炉における磁束分布を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows the magnetic flux distribution in the carbonization furnace of FIG. 従来技術を示す乾留炉の縦断面図である。It is a longitudinal cross-sectional view of the carbonization furnace which shows a prior art.

符号の説明Explanation of symbols

1 炉体
2 加熱コイル
3 被乾留物
4 構造体
8 ファン
9 被乾留物支え
10 通風ガイド
13 励磁電源
14 温度センサ
15 環状空間
16 通流窓
17 通流窓
18 伝熱フィン
DESCRIPTION OF SYMBOLS 1 Furnace 2 Heating coil 3 Dry matter 4 Structure 8 Fan 9 Dry matter support 10 Ventilation guide 13 Excitation power source 14 Temperature sensor 15 Annular space 16 Current flow window 17 Current flow window 18 Heat transfer fin

Claims (1)

不活性ガス雰囲気を形成する構造体の内側に、磁性材からなる筒状の炉体が環状空間を介して設置され、前記構造体の外側に前記炉体と同心的に配置された加熱コイルにより前記炉体を誘導加熱し、この炉体に収容された被乾留物を乾留するとともに、その際、前記炉体内のガスをファンにより前記環状空間を通して強制循環させるようにした誘導加熱式乾留炉において、
前記炉体の外周部に前記環状空間に突出し、前記炉体の外周部と半円弧断面の樋状に形成された伝熱フィンを前記炉体の軸方向と平行に取り付けたことを特徴とする誘導加熱式乾留炉。
A cylindrical furnace body made of a magnetic material is installed through an annular space inside the structure forming an inert gas atmosphere, and a heating coil arranged concentrically with the furnace body outside the structure. In the induction heating type dry distillation furnace in which the furnace body is induction-heated, and the to-be-distilled matter accommodated in the furnace body is subjected to dry distillation, and the gas in the furnace body is forcibly circulated through the annular space by a fan. ,
Wherein the outer peripheral portion of the furnace body, said projecting annular space, fitted with the outer peripheral portion and a semi-arcuate cross-sectional heat transfer fins formed on trough of the furnace body in parallel with the axial direction of the furnace body Induction heating type carbonization furnace.
JP2005050180A 2005-02-25 2005-02-25 Induction heating type distillation furnace Expired - Fee Related JP4658638B2 (en)

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