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JP4671996B2 - Axial grinding machine for ball processing - Google Patents
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JP4671996B2 - Axial grinding machine for ball processing - Google Patents

Axial grinding machine for ball processing Download PDF

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JP4671996B2
JP4671996B2 JP2007272473A JP2007272473A JP4671996B2 JP 4671996 B2 JP4671996 B2 JP 4671996B2 JP 2007272473 A JP2007272473 A JP 2007272473A JP 2007272473 A JP2007272473 A JP 2007272473A JP 4671996 B2 JP4671996 B2 JP 4671996B2
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partition plate
ball
plate
rotating disk
grindstone
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JP2009095966A (en
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光裕 中村
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Amatsuji Steel Ball Mfg Co Ltd
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Amatsuji Steel Ball Mfg Co Ltd
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Description

本発明は玉軸受、ボールねじ、リニアガイド、等速ジョイントなどに用いられるボール及びプレス成形で光学レンズに加工されるガラスボールの研磨装置の改良に関するものである。   The present invention relates to an improvement in a polishing apparatus for a ball used for a ball bearing, a ball screw, a linear guide, a constant velocity joint, and the like and a glass ball processed into an optical lens by press molding.

従来からあるボールの加工装置のひとつである竪軸型研磨機は、図3,図4に示すように扇状又は楕円状等の切り欠き5(切り欠きの無い場合もある)を有する固定盤1に図5に示す如き複数の凹状溝、又は幅広の凹状の窪み6を施し、これと対向した位置に平面、またはボールが転がる溝が固定盤と同数形成配置された回転盤2があり、両者の盤の間に複数のボールを入れて加工するもので、回転盤2の回転軸心と固定盤1の上下移動心が鉛直方向にある加工装置である。そして、加工するボールの量が多い場合には、コンベア装置等3を連結し、盤中から排出されたボールを盤出口→コンベア装置等→盤入口の順に移送することで盤中に納まらないボールをコンベア装置等3に預け、研磨機から退避させるようにしている。その際、固定盤1の切り欠き5は盤中へのボールの入口と出口として隔てる必要があり、その場合は切り欠きに仕切り板4を取り付けていた。   As shown in FIGS. 3 and 4, a vertical shaft polishing machine, which is one of conventional ball processing apparatuses, has a stationary platen 1 having a notch 5 (which may not have a notch) such as a fan shape or an ellipse shape. 5 is provided with a plurality of concave grooves, or wide concave depressions 6 as shown in FIG. 5, and there is a rotating disk 2 in which a plane or a ball rolling groove is formed and arranged in the same number as the fixed disk. In this processing apparatus, a plurality of balls are inserted between the two disks, and the rotation axis of the rotating disk 2 and the vertical movement center of the stationary disk 1 are in the vertical direction. If the amount of balls to be processed is large, the conveyor device 3 is connected, and the balls discharged from the board are transferred in the order of the board exit → conveyor device etc. → the board entrance, so that the balls that do not fit in the board. Is stored in a conveyor device 3 and the like and retracted from the polishing machine. At that time, the notch 5 of the fixed platen 1 must be separated as an entrance and an exit of the ball into the platen. In that case, the partition plate 4 is attached to the notch.

しかし、上述のように、従来の竪軸型研磨機において固定盤1に切り欠きを施し、かつ加工するボールの量が多く、盤中に納まらないボールを退避させるコンベア装置等を連結する場合は切り欠きを盤中へのボールの入口、出口として隔てる必要から、切り欠きに仕切り板4を取り付け、ボールを盤出口→コンベア装置→盤入口→盤間→盤出口の順に移送する必要がある。従ってこの仕切り板の底面と回転盤2の上面は、盤入口と出口の間をボールが直接行き来しないように密着させる必要があるが、ボールの被削性や回転盤砥石の性状によっては、研磨による回転盤砥石の滅耗量が大きく、加工を続けることによって仕切り板底面と回転盤上面に図5に示すように隙間Sが生じ、隙間にボールが咬み込む等の問題が生じていた。   However, as described above, in the case of connecting a conveyer device or the like that cuts out the fixed plate 1 in the conventional saddle-type polishing machine and has a large amount of balls to be processed and retreats the balls that do not fit in the plate. Since it is necessary to separate the notch as the entrance and exit of the ball into the board, it is necessary to attach the partition plate 4 to the notch and transfer the ball in the order of board exit → conveyor device → board entrance → board spacing → board exit. Therefore, the bottom surface of the partition plate and the top surface of the rotating disk 2 need to be in close contact with each other so that the ball does not go back and forth between the disk inlet and the outlet. However, depending on the machinability of the ball and the properties of the rotating disk grindstone, The amount of wear of the rotating disk grindstone due to the above is large, and by continuing the processing, a gap S is generated between the bottom surface of the partition plate and the upper surface of the rotating disk, as shown in FIG.

そこで本発明は上記の問題に対処し、加工過程で仕切り板の底面と回転盤の上面に隙間が生じないようにすることにより、回転盤の砥石が減耗しても安定した加工が可能な研磨機を提供することを目的とするものである。   Accordingly, the present invention addresses the above-described problems, and prevents the gap between the bottom surface of the partition plate and the top surface of the rotating disk during the processing process, thereby enabling stable processing even when the grindstone of the rotating disk is worn. The purpose is to provide a machine.

即ち、上記目的に適合する本発明装置は、平面な円盤状で回転軸心が鉛直方向であり、上面に砥石を備えた回転盤を下方に、その上方に円盤状で一部に切り欠きを有し、ボールが転がる下面は砥石又は鋳物を備え、この部分に複数の凹状の溝、又は幅広の凹状の窪みを施し鉛直方向への上下移動が可能な固定盤を対面に配置し、該回転盤と固定盤の間に被加工物であるボールを圧力を掛けて研磨するボール加工装置であって、前記固定盤の切り欠き部に盤間から排出されたボールを盤出口→コンベア等の退避装置→盤入口の順に移動させる仕切り板を設けた構造において、加工による回転盤砥石の減耗により仕切り板底面と回転盤面に隙間が生じない様に仕切り板を減耗量に合わせて下方向に可動ならしめると共に、仕切り板の上方よりシリンダーやスプリング等の加圧機構にて適当に下方向に力を加え、仕切り板の底面と回転盤の上面が常に密着する構造となした構成を特徴とする。
なお、仕切り板の先端には上下の盤間から出たボールをすくい上げる受刃を取り付けることが効果的である。
That is, the device of the present invention suitable for the above-mentioned object has a flat disk shape and the rotation axis is in the vertical direction. The lower surface on which the ball rolls is equipped with a grindstone or a casting, and a plurality of concave grooves or wide concave depressions are provided in this part, and a fixed plate capable of vertical movement in the vertical direction is arranged facing the rotation. A ball processing apparatus for polishing a ball, which is a workpiece, between a plate and a fixed plate, and the balls discharged from the space between the plates into the notch of the fixed plate are removed from the plate → a conveyor or the like In a structure with a partition plate that moves in the order of equipment → panel entrance, if the partition plate can be moved downward according to the amount of wear so that there is no gap between the bottom surface of the partition plate and the surface of the rotating plate due to wear of the rotating wheel grinding wheel due to processing. tighten Rutotomoni, Siri from above the partition plate Suitably a force in a downward direction at a pressure mechanism, such as loaders and springs, and wherein the configuration without the structure bottom and turntable of the upper surface of the partition plate is always in close contact.
In addition, it is effective to attach a receiving blade for scooping up the balls coming out from the upper and lower panels to the tip of the partition plate.

本発明は上記の如く竪軸型研磨機において、加工するボールの量が多く、盤中に納まらないボールを退避させるコンベア装置等を連結し、固定盤切り欠きに入口と出口を隔てる仕切り板を設けた構造で、仕切り板を下方向に可動ならしめ、仕切り板上方より加圧機構で適当な下向きの力を加え、仕切り板底面と回転盤上面との間に隙間を生じさせないようにしたものであるから、回転盤砥石が減耗しても減耗に合わせて仕切り板が可動し、仕切り板と回転盤上面との間に隙間は生ぜず、従って隙間にボールが咬み込む等の不具合が起こることがない効果を有する。




As described above, the present invention is a saddle-type polishing machine in which a large amount of balls to be processed is connected to a conveyor device or the like for retracting balls that do not fit in the board, and a partition plate that separates the inlet and outlet from the fixed plate notch is provided. With the provided structure, the partition plate is movable downward, and an appropriate downward force is applied from above the partition plate with a pressurizing mechanism, so that no gap is generated between the partition plate bottom surface and the rotating plate top surface. Therefore, even if the rotating plate grindstone wears, the partition plate moves according to the wear, and there is no gap between the partition plate and the upper surface of the rotating plate, so that a defect such as a ball biting into the gap occurs. Has no effect.




以下、更に添付図面にもとづいて本発明の具体的態様を説明する。本発明装置は図3,図4に示す如き回転軸心が鉛直方向であり、上面に砥石を備えた回転盤を下方に、その上方に円盤状で一部に切り欠きを有し、ボールが転がる下面は砥石又は鋳物を備えると共に、複数の凹状の溝又は幅広凹状の窪みを形成し、鉛直方向への上下移動が可能な固定盤を対面に配置し、盤中に納まらないボールを一時預け、研磨機から退避させるコンベア装置を連結した竪軸型研磨機における固定盤の切り欠き部分に取り付けられた仕切り板に着目し、その改良をはかるものであり、回転盤,固定盤,コンベア装置を含む装置本体の構成は基本的に図3,図4に示す従来のものと同様であるので詳細な説明は省略する。   Hereinafter, specific embodiments of the present invention will be described with reference to the accompanying drawings. As shown in FIGS. 3 and 4, the device of the present invention has a vertical axis of rotation, a rotating disk having a grindstone on the upper surface, a disk-like shape on the upper surface, and a notch in a part thereof. The rolling lower surface is equipped with a grindstone or a casting, and is formed with a plurality of concave grooves or wide concave depressions. Focusing on the partition plate attached to the notch part of the fixed plate in the vertical shaft type polishing machine connected with the conveyor device retracted from the polishing machine, the improvement is aimed at, and the rotating plate, fixed plate and conveyor device are Since the configuration of the apparatus main body including this is basically the same as that of the conventional apparatus shown in FIGS. 3 and 4, detailed description thereof will be omitted.

図1は上記本発明における特徴部分をなす竪軸型研磨機の固定盤の切り欠き部を示すもので、図中、10は上記固定盤1の切り欠き5に立設された扇形ホッパーで、該扇形ホッパー10内に前述した従来機における仕切り板4が上下可動に取り付けられる。   FIG. 1 shows a notch portion of a fixed plate of a vertical shaft type polishing machine that is a characteristic part of the present invention. In the figure, reference numeral 10 denotes a fan-shaped hopper provided upright in a notch 5 of the fixed plate 1. The partition plate 4 in the above-described conventional machine is mounted in the sector hopper 10 so as to be movable up and down.

ここで、上記仕切り板4の取り付けは、その内寸法が固定盤1の切り欠き5と略同寸法に作られ、固定盤に取り付けて固定盤切り欠きの位置合わせする扇形ホッパー10内において、ベースとなる仕切りブロック11に凹形状の仕切りホルダー12を取り付けることによりガイドとして両者の間に仕切り板4を抱き込んで上下動可能に取り付けている。   Here, the partition plate 4 is attached in the fan-shaped hopper 10 in which the inner dimension thereof is made to be approximately the same as the notch 5 of the fixed platen 1 and the fixed platen notch is positioned by being attached to the fixed platen. By attaching a concave partition holder 12 to the partition block 11 to be, the partition plate 4 is held between the two as a guide so as to be movable up and down.

なお、仕切りブロック11と仕切りホルダー12に抱き込まれた仕切り板4の端部には盤間から出たボールをすくい上げ易くするための受刃13を取り付けている。更に仕切り板4の上部にはスプリング押え14が設けられ、仕切り板4とスプリング押え14との間に加圧機構例として圧縮スプリング15が挟み込まれて仕切り板4には下方向への力を与えられ、底面が常に回転盤2上面に接触するように形成されている。   A receiving blade 13 is attached to the end of the partition plate 4 that is held in the partition block 11 and the partition holder 12 so as to easily pick up the balls that have come out from between the boards. Further, a spring retainer 14 is provided on the upper portion of the partition plate 4, and a compression spring 15 is sandwiched between the partition plate 4 and the spring retainer 14 as an example of a pressurizing mechanism, and a downward force is applied to the partition plate 4. The bottom surface is always in contact with the top surface of the turntable 2.

図2は上記本発明の特徴を概念的に示したもので、前記圧縮スプリングの
挟み込みにより研磨による回転盤砥石の減耗と共に仕切り板4底面に回転盤2上面との間に隙間が生じるとしても、圧縮スプリング15により常に下方への力が与えられて接触を保たせることができる。かくして、従来の研磨機における仕切り板底面と回転盤上面との間に隙間が生じる事は防がれ、隙間によるボールの咬み込みは阻止され、安定した加工を続けることができる。
FIG. 2 conceptually shows the characteristics of the present invention. Even when a gap is generated between the bottom surface of the partition plate 4 and the top surface of the rotating plate 2 along with the wear of the rotating plate grindstone due to the sandwiching of the compression spring, A downward force is always applied by the compression spring 15 so that the contact can be maintained. Thus, it is possible to prevent a gap from being formed between the bottom surface of the partition plate and the top surface of the rotating disk in the conventional polishing machine, and the biting of the ball by the gap is prevented, and stable machining can be continued.

本発明に係る装置の特徴をなす固定盤切り欠き部における仕切り板部分を示し、(イ)は斜視図、(ロ)は分解図である。The partition plate part in the fixed disk notch which makes the characteristic of the device concerning the present invention is shown, (I) is a perspective view, and (B) is an exploded view. 本発明の特徴を概念的に示した説明図である。It is explanatory drawing which showed the characteristic of this invention notionally. コンベア装置と、仕切り板を取り付けた従来の竪軸型研磨機の1例を示す斜視概観図である。It is a perspective general view which shows an example of the conventional spindle type grinder which attached the conveyor apparatus and the partition plate. コンベア装置と仕切り板を取り付けた図3と異なる型式の竪軸型研磨機を示す斜視概観図である。FIG. 4 is a perspective overview showing a saddle shaft type polishing machine of a different type from that in FIG. 3 to which a conveyor device and a partition plate are attached. 縦軸型研磨機でボールを加工する際の加工初期と後期の回転盤の状態を示す図で、(イ)は複数の凹状の溝をもつ場合、(ロ)は幅広の凹状の窪みを持つ場合である。It is a figure which shows the state of the rotary disk of the processing initial stage and the latter stage at the time of processing a ball with a vertical polishing machine. (A) has a plurality of concave grooves, (b) has a wide concave depression. Is the case.

符号の説明Explanation of symbols

1:固定盤
2:回転盤
3:コンベア装置
4:仕切り板
5:切り欠き
6:溝及び窪み
13:受刃
14:スプリング押え
15:圧縮スプリング
S:隙間
1: Fixed platen 2: Rotating plate 3: Conveyor device 4: Partition plate 5: Notch 6: Groove and recess 13: Receiving blade 14: Spring presser 15: Compression spring S: Gap

Claims (2)

平面な円盤状で回転軸心が鉛直方向であり、上面に砥石を備えた回転盤を下方に、その上方に円盤状で一部に切り欠きを有し、ボールが転がる下面は砥石又は鋳物を備え、この部分に複数の凹状の溝、又は幅広の凹状の窪みを施し鉛直方向への上下移動が可能な固定盤を対面に配置し、該回転盤と固定盤の間に被加工物であるボールを圧力を掛けて研磨するボール加工装置であって、前記固定盤の切り欠き部に盤間から排出されたボールを盤出口→コンベア等の退避装置→盤入口の順に移動させる仕切り板を設けた構造において、加工による回転盤砥石の減耗により仕切り板底面と回転盤面に隙間が生じないように仕切り板を減耗量に合わせて上下方向に可動ならしめると共に、該仕切り板の上方よりシリンダーやスプリング等の加圧機構にて下方向の適当な力を加え、仕切り板の底面と回転盤の上面が常に密着する構造となしたことを特徴とするボール加工用竪軸型研磨機。 A flat disk with a vertical axis of rotation, a rotating disk with a grindstone on the upper surface, a disk-shaped upper part with a notch in the upper surface, and a lower surface on which the ball rolls with a grindstone or casting. A fixed plate that can be vertically moved in a vertical direction by providing a plurality of concave grooves or wide concave depressions in this part, and is a workpiece between the rotary plate and the fixed plate. A ball processing device that polishes balls by applying pressure, and a partition plate is provided in the notch portion of the fixed platen to move the balls discharged from between the plates in the order of the plate exit → retracting device such as a conveyor → board entrance. in construction, if vertically movable together partition plate to depletion amount so that a gap to the rotating disk surface and the partition plate bottom by depletion of the rotating disk grindstone by the processing does not occur tighten Rutotomoni, cylinder Ya from above of the partition plate For pressure mechanisms such as springs A suitable downward force is added, a ball working vertical axis grinder, characterized in that without a structure that the bottom surface and the rotating disk of the upper surface of the partition plate is always in close contact. 仕切り板の先端に上下の盤間から出たボールをすくい上げる受刃を取り付けた請求項1記載のボール加工用竪軸型研磨機。 Ball processing of claim 1 Symbol placement mounted receiving blade scoop up the ball out from between the upper and lower board at the tip of the partition plate vertical axis grinder.
JP2007272473A 2007-10-19 2007-10-19 Axial grinding machine for ball processing Expired - Fee Related JP4671996B2 (en)

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JP2005028514A (en) * 2003-07-14 2005-02-03 Nsk Ltd Vertical type ball finishing machine
JP2005046923A (en) * 2003-07-30 2005-02-24 Nsk Ltd Sphere processing method and sphere processing apparatus
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