JP4682272B2 - Decomposition method, decomposition product and recycling method of thermosetting resin - Google Patents
Decomposition method, decomposition product and recycling method of thermosetting resin Download PDFInfo
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- JP4682272B2 JP4682272B2 JP2005029865A JP2005029865A JP4682272B2 JP 4682272 B2 JP4682272 B2 JP 4682272B2 JP 2005029865 A JP2005029865 A JP 2005029865A JP 2005029865 A JP2005029865 A JP 2005029865A JP 4682272 B2 JP4682272 B2 JP 4682272B2
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
- C08J11/10—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
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- C08J11/00—Recovery or working-up of waste materials
- C08J11/04—Recovery or working-up of waste materials of polymers
- C08J11/10—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
- C08J11/18—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
- C08J11/22—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds
- C08J11/24—Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds containing hydroxyl groups
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- C—CHEMISTRY; METALLURGY
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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Description
本発明は、熱硬化性樹脂の分解方法、分解生成物およびリサイクル方法に関する。 The present invention relates to a thermosetting resin decomposition method, decomposition products, and a recycling method.
不飽和ポリエステル樹脂、エポキシ樹脂などの熱硬化性樹脂は、優れた電気絶縁性・耐熱性・機械的強度を示すため、電気・電子部品、自動車部品等の材料として広く用いられている。また、熱硬化性樹脂は、無機物質などの充填材や添加剤の配合、繊維による強化が容易なことから、成形材料、積層板、接着剤および塗料などに応用されている。このような熱硬化性樹脂は、一旦硬化すると、熱により、軟化・溶融せず、溶剤にも溶解しない。このため、熱硬化性樹脂硬化物の分解処理は困難であり、再生処理および再使用には不適なものとして廃棄されていた。 Thermosetting resins such as unsaturated polyester resins and epoxy resins are widely used as materials for electric / electronic parts, automobile parts and the like because they exhibit excellent electrical insulation, heat resistance, and mechanical strength. Thermosetting resins are applied to molding materials, laminates, adhesives, paints, and the like because they can be easily blended with fillers and additives such as inorganic substances and reinforced with fibers. Once such a thermosetting resin is cured, it is not softened or melted by heat and does not dissolve in a solvent. For this reason, the decomposition process of the thermosetting resin cured product is difficult, and it has been discarded as being unsuitable for the regeneration process and reuse.
一方、廃棄物問題が注目されるにつれて、熱硬化性樹脂硬化物の再利用および再資源化のための技術開発が必要とされ、熱分解による原料化などが検討され始めた。しかし、熱硬化性樹脂硬化物の硬さ、強度、耐熱性、難燃性および耐薬品性などの利点が、廃棄物処理を技術的な面から困難なものにしているという問題がある。 On the other hand, as the problem of waste has attracted attention, it has become necessary to develop technology for reusing and recycling thermosetting resin cured products, and the use of raw materials by pyrolysis has begun to be studied. However, there is a problem that the advantages of the cured thermosetting resin such as hardness, strength, heat resistance, flame retardancy and chemical resistance make waste disposal difficult from the technical aspect.
近年、これらの熱硬化性樹脂硬化物を、超臨界水又は亜臨界水中で、分解処理する方法が検討されている。例えば、熱硬化性樹脂を、超臨界水又は亜臨界水中で、酸素、空気又は過酸化水素の存在下で酸化分解する方法が提案されている(例えば、特許文献1参照)。この方法では、水が亜臨界状態になると、誘電率やイオン積が樹脂の分解に有利な値になることを用いる。 In recent years, methods for decomposing these thermosetting resin cured products in supercritical water or subcritical water have been studied. For example, a method has been proposed in which a thermosetting resin is oxidatively decomposed in supercritical water or subcritical water in the presence of oxygen, air, or hydrogen peroxide (see, for example, Patent Document 1). This method uses the fact that when the water reaches a subcritical state, the dielectric constant and ionic product are advantageous for the decomposition of the resin.
しかし、水のみを反応溶媒として用いると、分解効率が向上しない。このため、熱硬化性樹脂を、超臨界又は、亜臨界状態の、単核フェノール類化合物または水/単核フェノール類化合物の混合物中で分解する方法が提案されている(例えば、特許文献2参照)。また、特定の溶解パラメータを有する有機溶剤を用いて、熱硬化性樹脂を分解する方法が提案されている(例えば、特許文献3参照)。
しかし、特許文献2に記載の方法では、単核フェノール類化合物を主として用いるため、フェノール樹脂、エポキシ樹脂といったベンゼン核を分子内に有する樹脂に限られるという問題がある。 However, in the method described in Patent Document 2, since mononuclear phenol compounds are mainly used, there is a problem that the resin is limited to a resin having a benzene nucleus in the molecule, such as a phenol resin and an epoxy resin.
また、特許文献3に記載の方法では、有機溶媒のみを用いて熱硬化性樹脂を分解するので、その取り扱いが容易でなく、コスト高になるという問題がある。 Moreover, in the method described in Patent Document 3, since the thermosetting resin is decomposed using only an organic solvent, there is a problem that the handling is not easy and the cost is increased.
すなわち、本発明は、上記問題に鑑みなされたものであり、その目的は、熱硬化性樹脂を、効率よく有機溶媒可溶物質に分解する熱硬化性樹脂の分解方法およびリサイクル方法を提供することにある。 That is, the present invention has been made in view of the above problems, and an object of the present invention is to provide a thermosetting resin decomposition method and a recycling method for efficiently decomposing a thermosetting resin into an organic solvent-soluble substance. It is in.
上記目的を達成するために、本発明の熱硬化性樹脂の分解方法では、炭素数11〜18の脂肪族1価アルコール、炭素数12〜18のアルキル基で置換されたフェノール、モノアミン、アミノアルコール、およびアミノ化合物よりなる有機化合物の群から選択された少なくとも1種と、水とを用いて、超臨界または亜臨界状態において、熱硬化性樹脂を、有機溶媒可溶物質に分解する。 In order to achieve the above object, in the method for decomposing a thermosetting resin of the present invention, an aliphatic monohydric alcohol having 11 to 18 carbon atoms, phenol substituted with an alkyl group having 12 to 18 carbon atoms, monoamine, amino alcohol The thermosetting resin is decomposed into an organic solvent-soluble substance in a supercritical or subcritical state using at least one selected from the group of organic compounds consisting of amino compounds and water and water.
本発明の特徴は、超臨界状態または亜臨界状態になり、誘電率やイオン積が熱硬化性樹脂の分解に有利な値になった水に、特定の有機化合物を存在させることで、熱硬化性樹脂の分解が加速・促進することを見出したことにある。すなわち、この構成によれば、熱硬化性樹脂を効率よく、有機溶媒可溶物質に分解することができる。 A feature of the present invention is that a specific organic compound is present in water that is in a supercritical state or a subcritical state and has a dielectric constant or ionic product that is advantageous for decomposition of the thermosetting resin. It has been found that the decomposition of the functional resin accelerates and accelerates. That is, according to this configuration, the thermosetting resin can be efficiently decomposed into an organic solvent-soluble substance.
上記熱硬化性樹脂が、不飽和ポリエステル樹脂、エポキシ樹脂、ポリイミド樹脂、メラミン樹脂、尿素樹脂、およびウレタン樹脂よりなる群から選択された少なくとも1種であればよい。 The thermosetting resin may be at least one selected from the group consisting of unsaturated polyester resins, epoxy resins, polyimide resins, melamine resins, urea resins, and urethane resins.
これらの熱硬化性樹脂は、分子内に、−CO−、−COO−、−CH(OH)−、−NH−、−N(CO)2−、−NHCH2−、−NHCO−、−NHCOO−などの結合を有する。本発明で用いる特定の有機化合物と水とは、これらの結合部位を切断すると考えられる。この結果、この構成によれば、上記熱硬化性樹脂をより効率よく分解できる。 These thermosetting resins include —CO—, —COO—, —CH (OH) —, —NH—, —N (CO) 2 —, —NHCH 2 —, —NHCO—, —NHCOO in the molecule. A bond such as −. The specific organic compound and water used in the present invention are considered to cleave these binding sites. As a result, according to this configuration, the thermosetting resin can be decomposed more efficiently.
本発明の再利用可能な有機溶媒可溶物質は、炭素数11〜18の脂肪族1価アルコール、炭素数12〜18のアルキル基で置換されたフェノール、モノアミン、アミノアルコール、およびアミノ化合物よりなる有機化合物の群から選択された少なくとも1種と、水とを用いて、超臨界または亜臨界状態において、熱硬化性樹脂を分解することにより得られる。 The reusable organic solvent soluble material of the present invention comprises an aliphatic monohydric alcohol having 11 to 18 carbon atoms, phenol substituted with an alkyl group having 12 to 18 carbon atoms, a monoamine, an amino alcohol, and an amino compound. It can be obtained by decomposing a thermosetting resin in a supercritical or subcritical state using at least one selected from the group of organic compounds and water.
本発明の熱硬化性樹脂のリサイクル方法は、炭素数11〜18の脂肪族1価アルコール、炭素数12〜18のアルキル基で置換されたフェノール、モノアミン、アミノアルコール、およびアミノ化合物よりなる有機化合物の群から選択された少なくとも1種と、水とを用いて、超臨界または亜臨界状態において、熱硬化性樹脂を、有機溶媒可溶物質に分解して再利用する。 The thermosetting resin recycling method of the present invention is an organic compound comprising an aliphatic monohydric alcohol having 11 to 18 carbon atoms, phenol substituted with an alkyl group having 12 to 18 carbon atoms, a monoamine, an amino alcohol, and an amino compound. In a supercritical or subcritical state, the thermosetting resin is decomposed into an organic solvent-soluble substance and reused using at least one selected from the group consisting of water and water.
この構成によれば、熱硬化性樹脂は、有機溶媒可溶物質に分解される。この結果、分解物を有用に再利用することができる。 According to this configuration, the thermosetting resin is decomposed into an organic solvent-soluble substance. As a result, the decomposition product can be reused effectively.
また、上記方法で、リサイクルされる熱硬化性樹脂は、不飽和ポリエステル樹脂、エポキシ樹脂、ポリイミド樹脂、メラミン樹脂、尿素樹脂、およびウレタン樹脂よりなる群から選択された少なくとも1種であればよい。 Moreover, the thermosetting resin recycled by the said method should just be at least 1 sort (s) selected from the group which consists of unsaturated polyester resin, an epoxy resin, a polyimide resin, a melamine resin, a urea resin, and a urethane resin.
本発明の熱硬化性樹脂の分解方法によれば、これまで産業廃棄物や一般廃棄物中などに大量に含まれていながら、リサイクルが実現できていなかった熱硬化性樹脂を、効率よく分解することができる。また、得られた分解物を熱硬化性樹脂の再合成に用いることにより、熱硬化性樹脂を有効に再利用することができる。 According to the method for decomposing a thermosetting resin of the present invention, a thermosetting resin that has been included in a large amount in industrial waste or general waste and has not been realized yet can be efficiently decomposed. be able to. Further, by using the obtained decomposition product for resynthesis of the thermosetting resin, the thermosetting resin can be effectively reused.
本発明の熱硬化性樹脂の分解方法は、炭素数11〜18の脂肪族1価アルコール、炭素数12〜18のアルキル基で置換されたフェノール、モノアミン、アミノアルコール、およびアミノ化合物よりなる群から選択された少なくとも1種と、水とを用いて、超臨界または亜臨界状態において、熱硬化性樹脂を、有機溶媒可溶物質に分解するものである。本発明では、上記有機化合物と水との混合物を反応溶媒として用いると、熱硬化性樹脂の分解に極めて有効であることを見出した。 The method for decomposing the thermosetting resin of the present invention is from the group consisting of an aliphatic monohydric alcohol having 11 to 18 carbon atoms, phenol substituted with an alkyl group having 12 to 18 carbon atoms, monoamine, amino alcohol, and an amino compound. Using at least one selected species and water, the thermosetting resin is decomposed into an organic solvent-soluble substance in a supercritical or subcritical state. In the present invention, it has been found that the use of a mixture of the organic compound and water as a reaction solvent is extremely effective for the decomposition of the thermosetting resin.
図1は、本発明の熱硬化性樹脂の分解方法を説明するフローチャートである。以下の説明は、フローチャートに沿って行う。 FIG. 1 is a flowchart illustrating a method for decomposing a thermosetting resin according to the present invention. The following description will be made along the flowchart.
[熱硬化性樹脂]
本発明の方法で分解される熱硬化性樹脂の種類としては、特に制限されるものではないが、好ましくは不飽和ポリエステル樹脂、エポキシ樹脂、ポリイミド樹脂、メラミン樹脂、尿素樹脂、ウレタン樹脂などが挙げられる。これらの熱硬化性樹脂は、単独で使用されていてもよく、二種以上組み合わせて使用してもよい。また、これらの熱硬化性樹脂の製造方法及び条件には、特に制限はない。
[Thermosetting resin]
The type of thermosetting resin decomposed by the method of the present invention is not particularly limited, but preferably includes unsaturated polyester resin, epoxy resin, polyimide resin, melamine resin, urea resin, urethane resin, and the like. It is done. These thermosetting resins may be used alone or in combination of two or more. Moreover, there is no restriction | limiting in particular in the manufacturing method and conditions of these thermosetting resins.
本発明の方法で分解される熱硬化性樹脂は、硬化した樹脂、未硬化の樹脂、樹脂を含有するワニス等である。また、本発明の方法で分解される熱硬化性樹脂は、樹脂単独でなくてもよく、熱硬化性樹脂製品などであってもよい。熱硬化性樹脂製品としては例えばシリカ微粒子、ガラス繊維などの無機質系充填材や木粉などの有機質系充填材を含む成形材料、成形品、ガラス布などの無機質系基材や紙、布などの有機質系基材を用いた積層板、これらの積層板に銅箔などの金属箔を貼り合わせた金属貼り積層板、あるいは金属貼り積層板を加工したプリント回路板などが挙げられる。 The thermosetting resin decomposed by the method of the present invention is a cured resin, an uncured resin, a varnish containing a resin, or the like. Moreover, the thermosetting resin decomposed | disassembled by the method of this invention may not be resin single, but a thermosetting resin product etc. may be sufficient. Examples of thermosetting resin products include inorganic fine fillers such as silica fine particles and glass fibers, and molding materials containing organic fillers such as wood flour, molded articles, inorganic base materials such as glass cloth, paper, cloth, etc. Examples include laminates using an organic base material, metal-laminated laminates obtained by bonding metal foils such as copper foils to these laminates, and printed circuit boards obtained by processing metal-laminated laminates.
また、本発明の分解処理の対象となる製品としては、例えば浴槽、便槽、貯水槽および洗面台などの建設資材、椅子、机および家具などの家庭用品、タイル、人工大理石およびパイプなどの土木資材、船舶、自動車、鉄道および航空機などの輸送機器のボディや部品、住宅機器、化粧板ならびに装飾品などがあげられる。また、これらの製品における熱硬化性樹脂の形態および形状などにも制限はなく、塗料、パテおよび接着剤などとして用いられていてもよい。 The products subject to the decomposition treatment of the present invention include, for example, construction materials such as bathtubs, toilets, water storage tanks and washstands, household items such as chairs, desks and furniture, and civil engineering such as tiles, artificial marble and pipes. Examples include materials, bodies and parts of transportation equipment such as ships, automobiles, railways, and aircraft, housing equipment, decorative boards, and decorative items. Moreover, there is no restriction | limiting also in the form of the thermosetting resin in these products, a shape, etc., You may be used as a coating material, putty, an adhesive agent, etc.
こられの熱硬化性樹脂を用いた製品の分解に際し、製品を粉砕して用いるのが好ましい。粉砕物の形状や大きさには、特に制限はなく、粉砕に関するコスト、分解速度を考慮して、適宜大きさを選択することができる。例えば、粒子径5mm以下、好ましくは1mm以下、さらに好ましくは500μm以下である。 It is preferable to pulverize the product for use in the decomposition of the product using these thermosetting resins. There are no particular restrictions on the shape and size of the pulverized product, and the size can be selected as appropriate in consideration of the cost and decomposition rate for pulverization. For example, the particle diameter is 5 mm or less, preferably 1 mm or less, and more preferably 500 μm or less.
[分解に使用する物質]
本発明で熱硬化性樹脂の分解に用いる物質として、炭素数11〜18の脂肪族1価アルコール、炭素数12〜18のアルキル基で置換されたフェノール、モノアミン、アミノアルコール、およびアミノ化合物よりなる有機化合物の群から選択された少なくとも1種と、水とを用いる。また、これらの有機化合物は、単独であってもよく2種以上の有機化合物を混合したものを、用いてもよい。
[Substances used for decomposition]
The substance used for decomposing the thermosetting resin in the present invention comprises an aliphatic monohydric alcohol having 11 to 18 carbon atoms, phenol substituted with an alkyl group having 12 to 18 carbon atoms, monoamine, amino alcohol, and an amino compound. At least one selected from the group of organic compounds and water are used. In addition, these organic compounds may be used singly or as a mixture of two or more organic compounds.
上記有機化合物のうち、脂肪族1価アルコールとしては、炭素数11〜18の脂肪族1価アルコールが、好ましくは炭素数12〜16の脂肪族1価アルコールが、さらに好ましくは1−テトラデカノール、1−ヘキサデカノールなどの炭素数14〜16の脂肪族1価アルコールが挙げられる。これらの脂肪族1価アルコールは、直鎖状のものに限らず、分岐を有していてもよい。 Among the above organic compounds, the aliphatic monohydric alcohol is an aliphatic monohydric alcohol having 11 to 18 carbon atoms, preferably an aliphatic monohydric alcohol having 12 to 16 carbon atoms, more preferably 1-tetradecanol. C1-C16 aliphatic monohydric alcohols such as 1-hexadecanol. These aliphatic monohydric alcohols are not limited to linear ones, and may have branches.
炭素数12〜18のアルキル基で置換されたフェノールは、直鎖状のものに限らず、分岐を有していてもよい。また、アルキル基の置換位は、パラ位またはメタ位であると好ましい。好ましいアルキル基で置換されたフェノールとしては、m−ペンタデシルフェノールが挙げられる。また、置換位置は、一箇所に限られず、2箇所以上であってもよい。 The phenol substituted with an alkyl group having 12 to 18 carbon atoms is not limited to a straight chain, and may have a branch. The substitution position of the alkyl group is preferably a para position or a meta position. Preferable phenol substituted with an alkyl group includes m-pentadecylphenol. Moreover, the substitution position is not limited to one place, and may be two or more places.
モノアミンは、第1級アミン、第2級アミン、第3級アミンのいずれであってもよい。また、モノアミンは、アルキルアミンであっても、窒素原子上の置換基のすべてまたは一部が芳香族炭化水素残基である芳香族アミンであってもよい。アルキルアミンの場合には、アルキル置換基の炭素数は、1〜18、好ましくは5〜16である。 The monoamine may be any of primary amine, secondary amine, and tertiary amine. In addition, the monoamine may be an alkylamine or an aromatic amine in which all or part of the substituents on the nitrogen atom is an aromatic hydrocarbon residue. In the case of an alkylamine, the carbon number of the alkyl substituent is 1-18, preferably 5-16.
アミノアルコールは、炭素数1〜18のアミノアルコールが、好ましくは炭素数5〜16のアミノアルコールが挙げられる。これらのアミノアルコールは、直鎖状のものに限らず、分岐を有していてもよい。 The amino alcohol is an amino alcohol having 1 to 18 carbon atoms, preferably an amino alcohol having 5 to 16 carbon atoms. These amino alcohols are not limited to linear ones, and may have a branch.
アミノ化合物は、例えば、アミノ酸などが挙げられる。 Examples of the amino compound include amino acids.
上記有機化合物と水との配合割合は、有機化合物の種類により異なる。各々の有機化合物において、適切な配合割合を求める必要がある。有機化合物と水との配合割合は、例えば、脂肪族1価アルコールの場合は、5質量%〜60質量%、好ましくは7質量%〜50質量%程度、炭素数12〜18のアルキル基で置換されたフェノールの場合は、5質量%〜55質量%、好ましくは10質量%〜50質量%程度、モノアミンの場合は、1質量%〜40質量%、好ましくは1.5質量%〜30質量%程度である。 The blending ratio of the organic compound and water varies depending on the type of organic compound. In each organic compound, it is necessary to obtain an appropriate blending ratio. For example, in the case of an aliphatic monohydric alcohol, the blending ratio of the organic compound and water is 5 to 60% by mass, preferably about 7 to 50% by mass, and substituted with an alkyl group having 12 to 18 carbon atoms. In the case of phenol, 5 mass% to 55 mass%, preferably about 10 mass% to 50 mass%, and in the case of monoamine, 1 mass% to 40 mass%, preferably 1.5 mass% to 30 mass%. Degree.
熱硬化性樹脂または熱硬化性樹脂製品と、上記有機化合物と水とは、混合して、分解反応に供する。 The thermosetting resin or thermosetting resin product, the organic compound and water are mixed and subjected to a decomposition reaction.
[分解方法]
本発明において熱硬化性樹脂の分解は、以下のように行う。熱硬化性樹脂または熱硬化性樹脂製品と、上記有機化合物と水(以下、有機化合物と水とを「反応溶媒」という場合がある)とは、熱硬化性樹脂硬化物100質量部に対して、反応溶媒100〜3000質量部の割合で使用するのが好ましく、さらに、150〜2000質量部の割合で使用するのが好ましい。熱硬化性樹脂硬化物を含む製品と反応溶媒との混合割合が上記範囲よりも小さいと、熱硬化性樹脂の分解反応を円滑に進行させることができなくなる。一方、熱硬化性樹脂硬化物を含む製品と反応溶媒との混合割合が上記範囲よりも大きいと、好ましい範囲の上限値の効果と比べて格段の効果は得られない。また、反応溶媒を加熱するために要する熱量が増加するため、好ましくない。
[Disassembly method]
In the present invention, the thermosetting resin is decomposed as follows. The thermosetting resin or thermosetting resin product, and the organic compound and water (hereinafter, the organic compound and water may be referred to as “reaction solvent”) are based on 100 parts by mass of the thermosetting resin cured product. The reaction solvent is preferably used at a rate of 100 to 3000 parts by mass, and more preferably at a rate of 150 to 2000 parts by mass. If the mixing ratio of the product containing the thermosetting resin cured product and the reaction solvent is smaller than the above range, the decomposition reaction of the thermosetting resin cannot proceed smoothly. On the other hand, when the mixing ratio of the product containing the thermosetting resin cured product and the reaction solvent is larger than the above range, a remarkable effect cannot be obtained as compared with the effect of the upper limit value of the preferable range. Further, the amount of heat required to heat the reaction solvent increases, which is not preferable.
本発明の分解方法にかかる分解条件は、温度及び圧力を、通常、温度が473〜773K、圧力が1〜60Mpaの範囲で、超臨界又は亜臨界の条件に調製すれば良いが、望ましくは、温度が523〜723K、圧力が2〜40MPa範囲で温度および圧力を設定すれば良い。温度が上記の範囲よりも低くなると、熱硬化性樹脂の分解反応速度が小さいため、短時間での処理が困難になる。一方、上記の範囲よりも高くなると、熱分解などの副反応が併発して回収した樹脂成分の化学構造が変化するため、熱硬化性樹脂製品の化学原料としての再利用が困難になる。 The decomposition conditions according to the decomposition method of the present invention may be adjusted to a supercritical or subcritical condition in which the temperature and pressure are usually in the range of 473 to 773K and the pressure is 1 to 60 Mpa. What is necessary is just to set temperature and pressure in temperature 523-723K and a pressure in the range of 2-40 Mpa. When the temperature is lower than the above range, since the decomposition reaction rate of the thermosetting resin is low, it becomes difficult to process in a short time. On the other hand, when the temperature is higher than the above range, the chemical structure of the resin component recovered by side reactions such as thermal decomposition is changed, so that it is difficult to reuse the thermosetting resin product as a chemical raw material.
また、反応時間は、0.5〜120分の範囲で調製できるが、通常は8〜15分で分解処理が終了する。 The reaction time can be adjusted in the range of 0.5 to 120 minutes, but the decomposition treatment is usually completed in 8 to 15 minutes.
超臨界あるいは亜臨界状態の反応溶媒中で、熱硬化性樹脂は反応溶媒と反応して分解する。実際には、熱硬化性樹脂の種類、組成によって、切断されやすいもの、切断され難いものがあり、反応条件により、切断される部分が異なる。反応条件の設定については、廃棄物のように組成が明確でないものを対象とする場合には、事前に最適の反応条件を設定しておく必要がある。 In a supercritical or subcritical reaction solvent, the thermosetting resin reacts with the reaction solvent and decomposes. Actually, there are those that are easily cut and those that are difficult to cut depending on the type and composition of the thermosetting resin, and the portion to be cut varies depending on the reaction conditions. Regarding the setting of the reaction conditions, if the composition is not clear such as waste, it is necessary to set the optimal reaction conditions in advance.
超臨界あるいは亜臨界状態の反応溶媒中で熱硬化性樹脂硬化物を含む製品を分解した後には、分解生成物と未分解物、並びに充填材や顔料等の無機物からなる残渣が、反応溶媒に含まれた状態である。冷却後、残渣を含む固相と、液相とをろ過により分離する。次に、固相を有機溶媒で抽出し、固相に含まれる分解生成物を得る。この操作により、反応溶媒には溶けないが、有機溶媒には溶ける分解生成物を回収することができる。また。液相に含まれる分解生成物は、有機溶媒で抽出し、水可溶物と有機溶媒可溶物とに分離する。
また、固層に含まれる充填材や顔料等の無機物からなる残渣は、別途固体分離を行って熱硬化性樹脂の分解生成物と未分解物から分離することもできる。
After decomposing a product containing a thermosetting resin cured product in a supercritical or subcritical reaction solvent, decomposition products, undecomposed products, and residues of inorganic materials such as fillers and pigments are left in the reaction solvent. It is in an included state. After cooling, the solid phase containing the residue and the liquid phase are separated by filtration. Next, the solid phase is extracted with an organic solvent to obtain a decomposition product contained in the solid phase. By this operation, decomposition products that are not soluble in the reaction solvent but are soluble in the organic solvent can be recovered. Also. The decomposition product contained in the liquid phase is extracted with an organic solvent and separated into a water-soluble substance and an organic solvent-soluble substance.
Moreover, the residue which consists of inorganic substances, such as a filler and a pigment contained in a solid layer, can also isolate | separate from the decomposition product and undecomposition thing of a thermosetting resin by performing solid separation separately.
[有機溶媒可溶物質]
本発明の方法で分解される熱硬化性樹脂は、有機溶媒可溶物質に分解される。有機溶媒可溶性物質は、樹脂を構成するモノマー、オリゴマー、およびそれらから誘導される化合物(反応溶媒中の有機化合物と反応したもの)を含む。得られる有機溶媒可溶性物質は、分解温度、分解時間などの分解条件によって変動する。得られた有機溶媒可溶性物質を、必要に応じて精製を行い、熱硬化性樹脂製品の化学原料などとして再利用することができる。
[Organic solvent soluble substances]
The thermosetting resin decomposed by the method of the present invention is decomposed into an organic solvent-soluble substance. The organic solvent-soluble substance includes monomers and oligomers constituting the resin, and compounds derived therefrom (reacted with the organic compound in the reaction solvent). The organic solvent-soluble substance obtained varies depending on decomposition conditions such as decomposition temperature and decomposition time. The obtained organic solvent-soluble substance can be purified as necessary and reused as a chemical raw material for thermosetting resin products.
本発明にいう「有機溶媒可溶物質」とは、以下のものをいう。超臨界または亜臨界状態の反応溶媒を用いて分解すると、固相と液相とが得られる。図1に示すように、この液相と固相をろ過により、ろ別する。液相を、ヘキサンを用いて抽出するとヘキサン可溶物が得られる。固相を、テトラヒドロフラン(以下に「THF」という)で抽出すると、THFに溶解する可溶物が得られる。この可溶物をTHFとヘキサンを用いて、再沈殿させると、液相にはヘキサン可溶物が、固相にはTHF可溶物をそれぞれ含む。ここで、「有機溶媒可溶物質」とは、上記ヘキサン可溶物とTHF可溶物とを意味する。なお、この図の例では、固相をTHFで、液相をヘキサンで処理するが、これらの有機溶媒に限らず、通常抽出溶媒として用いられる公知の有機溶媒を使用することができる。 The “organic solvent-soluble substance” in the present invention refers to the following. When decomposed using a reaction solvent in a supercritical or subcritical state, a solid phase and a liquid phase are obtained. As shown in FIG. 1, the liquid phase and the solid phase are separated by filtration. When the liquid phase is extracted with hexane, a hexane-soluble material is obtained. When the solid phase is extracted with tetrahydrofuran (hereinafter referred to as “THF”), a soluble substance dissolved in THF is obtained. When this soluble material is reprecipitated using THF and hexane, the liquid phase contains a hexane soluble material and the solid phase contains a THF soluble material. Here, the “organic solvent soluble substance” means the hexane soluble substance and the THF soluble substance. In the example of this figure, the solid phase is treated with THF and the liquid phase is treated with hexane. However, not only these organic solvents but also known organic solvents that are usually used as extraction solvents can be used.
分解生成物を再利用するためには各成分の分離が必要になるが、組成によって分離方法を適宜使い分け、公知の種々の方法を適用すればよい。また、必要に応じて、分解生成物の精製も必要である。精製についても公知の方法を適用することができる。得られた分解生成物は、熱硬化性樹脂の合成等に再利用できる。 In order to reuse the decomposition product, it is necessary to separate each component, but various separation methods may be appropriately used depending on the composition, and various known methods may be applied. Further, if necessary, purification of the decomposition product is also necessary. A known method can be applied to the purification. The obtained decomposition product can be reused for the synthesis of a thermosetting resin.
以下に、実施例を挙げて本発明を詳細に説明する。本発明は、これらによってなんら制限されるものではない。 Hereinafter, the present invention will be described in detail with reference to examples. The present invention is not limited by these.
(熱硬化性樹脂)
無水マレイン酸と無水フタル酸とプロピレングリコールとを含む不飽和ポリエステル(モル比:4:9:14)とスチレンとを重合した不飽和ポリエステル樹脂を用いた(不飽和ポリエステル:スチレン=2:3(質量比))。
[脂肪族アルコールの評価]
(脂肪族1価アルコールの評価)
(実施例1)
管状反応器(内径8mm、長さ150mm、SUS316L製)の中に、不飽和ポリエステル樹脂0.25gと反応溶媒(水:1−ウンデカノール=80:20(質量比))4.75gとを入れ、ソルトバスで、573K、10分間加熱処理をした。その後、急冷し、固相と液相とを分離した。固相を、50mlのTHFで、ソックスレー抽出器を用いて、抽出した。THFに溶解しなかった固相の質量と、分解前の不飽和ポリエステル樹脂の質量から、下式を用いてTHFへの固体残存率を求め、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
固体残存率(%)=(THFに溶解しなかった固相の質量)/(分解前の不飽和ポリエステル樹脂の質量)×100
(Thermosetting resin)
An unsaturated polyester resin obtained by polymerizing unsaturated polyester (molar ratio: 4: 9: 14) containing maleic anhydride, phthalic anhydride and propylene glycol and styrene was used (unsaturated polyester: styrene = 2: 3). Mass ratio)).
[Evaluation of aliphatic alcohol]
(Evaluation of aliphatic monohydric alcohol)
Example 1
In a tubular reactor (inner diameter 8 mm, length 150 mm, made of SUS316L), 0.25 g of an unsaturated polyester resin and 4.75 g of a reaction solvent (water: 1-undecanol = 80: 20 (mass ratio)) were placed. Heat treatment was performed at 573 K for 10 minutes using a salt bath. Then, it cooled rapidly and isolate | separated the solid phase and the liquid phase. The solid phase was extracted with 50 ml of THF using a Soxhlet extractor. From the mass of the solid phase not dissolved in THF and the mass of the unsaturated polyester resin before decomposition, the solid residual ratio in THF was determined using the following formula, and the decomposition of the unsaturated polyester resin was evaluated. The results are shown in Table 1.
Solid residual ratio (%) = (mass of solid phase not dissolved in THF) / (mass of unsaturated polyester resin before decomposition) × 100
(実施例2)
実施例1において、1−ウンデカノールの代わりに、1−ドデカノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
(Example 2)
In Example 1, it carried out similarly to Example 1 except having used 1-dodecanol instead of 1-undecanol, and evaluated decomposition | disassembly of unsaturated polyester resin. The results are shown in Table 1.
(実施例3)
実施例1において、1−ウンデカノールの代わりに、1−テトラデカノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
(Example 3)
In Example 1, it carried out similarly to Example 1 except having used 1-tetradecanol instead of 1-undecanol, and evaluated decomposition | disassembly of unsaturated polyester resin. The results are shown in Table 1.
(実施例4)
実施例1において、1−ウンデカノールの代わりに、1−ヘキサデカノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
Example 4
In Example 1, it carried out similarly to Example 1 except having used 1-hexadecanol instead of 1-undecanol, and evaluated decomposition of unsaturated polyester resin. The results are shown in Table 1.
(実施例5)
実施例1において、1−ウンデカノールの代わりに、1−オクタデカノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
(Example 5)
In Example 1, it carried out similarly to Example 1 except having used 1-octadecanol instead of 1-undecanol, and evaluated decomposition | disassembly of unsaturated polyester resin. The results are shown in Table 1.
(比較例1)
実施例1において、1−ウンデカノールを用いずに、水のみを反応溶媒として用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
(Comparative Example 1)
In Example 1, it carried out similarly to Example 1 except having used only water as a reaction solvent, without using 1-undecanol, and evaluated decomposition | disassembly of unsaturated polyester resin. The results are shown in Table 1.
(比較例2)
実施例1において、1−ウンデカノールの代わりに、1−ペンタノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
(Comparative Example 2)
In Example 1, it carried out similarly to Example 1 except having used 1-pentanol instead of 1-undecanol, and evaluated decomposition | disassembly of unsaturated polyester resin. The results are shown in Table 1.
(比較例3)
実施例1において、1−ウンデカノールの代わりに、1−オクタノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
(Comparative Example 3)
In Example 1, it carried out similarly to Example 1 except having used 1-octanol instead of 1-undecanol, and evaluated decomposition | disassembly of unsaturated polyester resin. The results are shown in Table 1.
(比較例4)
実施例1において、1−ウンデカノールの代わりに、1−デカノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表1に示す。
(Comparative Example 4)
In Example 1, it carried out similarly to Example 1 except having used 1-decanol instead of 1-undecanol, and evaluated decomposition | disassembly of unsaturated polyester resin. The results are shown in Table 1.
この表から、炭素数11〜18の脂肪族1価アルコールを反応溶媒の一部として用いた場合に、不飽和ポリエステル樹脂を有機溶媒可溶物質に分解する効果が大きいことがわかった。水のみ、あるいは炭素数6〜10の低級脂肪族1価アルコールを反応溶媒の一部に用いた場合には、不飽和ポリエステル樹脂を有機溶媒可溶物質に分解する効果が小さかった。
From this table, it was found that when an aliphatic monohydric alcohol having 11 to 18 carbon atoms was used as a part of the reaction solvent, the effect of decomposing the unsaturated polyester resin into an organic solvent-soluble substance was great. When only water or a lower aliphatic monohydric alcohol having 6 to 10 carbon atoms was used as a part of the reaction solvent, the effect of decomposing the unsaturated polyester resin into an organic solvent soluble substance was small.
(脂肪族2価アルコールの評価)
(比較例5〜14)
実施例1において、1−ウンデカノールの代わりに、エチレングリコール、プロピレングリコール、1,4−ブタンジオール、1,6−ヘキサンジオール、1,8−オクタンジオール、1,12−ドデカンジオール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール(分子量約1,000)、1,2−トリデカンジオールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表2に示す。
(Evaluation of aliphatic dihydric alcohol)
(Comparative Examples 5-14)
In Example 1, instead of 1-undecanol, ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, 1,8-octanediol, 1,12-dodecanediol, diethylene glycol, triethylene The degradation of the unsaturated polyester resin was evaluated in the same manner as in Example 1 except that glycol, polyethylene glycol (molecular weight of about 1,000) and 1,2-tridecanediol were used. The results are shown in Table 2.
この表から、ジオールを反応溶媒として用いた場合には、水単独で分解反応を行った場合より、不溶率が大きく、ジオールは、反応溶媒として適さないことがわかった。
From this table, it was found that when diol was used as a reaction solvent, the insoluble rate was higher than when decomposition reaction was carried out with water alone, and diol was not suitable as a reaction solvent.
[ベンゼン環含有アルコールの評価]
(実施例6)
実施例1において、1−ウンデカノールの代わりに、m−ペンタデシルフェノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表3に示す。
[Evaluation of alcohol containing benzene ring]
(Example 6)
In Example 1, it carried out similarly to Example 1 except having used m-pentadecyl phenol instead of 1-undecanol, and evaluated decomposition of unsaturated polyester resin. The results are shown in Table 3.
(比較例15〜18)
実施例1において、1−ウンデカノールの代わりに、フェノール、ベンジルアルコール、4−フェニル−1−ブタノール、p−ブチルフェノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表3に示す。
(Comparative Examples 15-18)
In Example 1, in place of 1-undecanol, phenol, benzyl alcohol, 4-phenyl-1-butanol and p-butylphenol were used in the same manner as in Example 1, and the degradation of the unsaturated polyester resin was evaluated. did. The results are shown in Table 3.
[アルコール添加量の評価]
(実験例1)
実施例1において、1−ウンデカノールの代わりに、テトラデカノールを用い、反応溶媒においてテトラデカノールの濃度を0〜25質量%の範囲で変化させた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表4に示す。
[Evaluation of the amount of alcohol added]
(Experimental example 1)
In Example 1, instead of 1-undecanol, tetradecanol was used and the concentration of tetradecanol in the reaction solvent was changed in the range of 0 to 25% by mass. The degradation of the saturated polyester resin was evaluated. The results are shown in Table 4.
(実験例2)
実施例1において、1−ウンデカノールの代わりに、m−ペンタデシルフェノールを用い、反応溶媒においてテトラデカノールの濃度を0〜25質量%の範囲で変化させた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表4に示す。
(Experimental example 2)
In Example 1, instead of 1-undecanol, m-pentadecylphenol was used, and the same procedure as in Example 1 was performed except that the concentration of tetradecanol was changed in the range of 0 to 25% by mass in the reaction solvent. The degradation of the unsaturated polyester resin was evaluated. The results are shown in Table 4.
[分解処理時間の評価]
(実験例3)
実施例1において、1−ウンデカノールの代わりに、テトラデカノールを用い、分解処理時間を0〜15分の範囲で変化させた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表5に示す。
[Evaluation of decomposition processing time]
(Experimental example 3)
In Example 1, instead of 1-undecanol, tetradecanol was used, and the decomposition treatment time was changed in the range of 0 to 15 minutes. evaluated. The results are shown in Table 5.
(実験例4)
実施例1において、1−ウンデカノールの代わりに、m−ペンタデシルフェノールを用い、分解処理時間を0〜15分の範囲で変化させた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表5に示す。
(Experimental example 4)
In Example 1, in place of 1-undecanol, m-pentadecylphenol was used and the decomposition treatment time was changed in the range of 0 to 15 minutes. Degradation was evaluated. The results are shown in Table 5.
この結果から、反応時間は、0.5〜120分の範囲で調製できるが、通常は8〜15分で分解処理が終了することがわかった。
From this result, it was found that the reaction time can be adjusted in the range of 0.5 to 120 minutes, but the decomposition treatment is usually completed in 8 to 15 minutes.
[モノアミン、ジアミン、アミノアルコールの評価]
(実施例7)
実施例1において、1−ウンデカノールの代わりに、1−テトラデシルアミンを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表6に示す。
[Evaluation of monoamine, diamine, amino alcohol]
(Example 7)
In Example 1, it carried out similarly to Example 1 except having used 1-tetradecylamine instead of 1-undecanol, and evaluated decomposition of unsaturated polyester resin. The results are shown in Table 6.
(実施例8)
実施例1において、1−ウンデカノールの代わりに、N−ドデシル−N,N−ジメチルアミンを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表6に示す。
(Example 8)
In Example 1, it carried out similarly to Example 1 except having used N-dodecyl-N, N-dimethylamine instead of 1-undecanol, and evaluated decomposition of unsaturated polyester resin. The results are shown in Table 6.
(実施例9)
実施例1において、1−ウンデカノールの代わりに、5−アミノ−1−ペンタノールを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表6に示す。
Example 9
In Example 1, it carried out similarly to Example 1 except having used 5-amino-1-pentanol instead of 1-undecanol, and evaluated decomposition | disassembly of unsaturated polyester resin. The results are shown in Table 6.
(比較例18)
実施例1において、1−ウンデカノールの代わりに、1,8−オクタンジアミンを用いた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表6に示す。
(Comparative Example 18)
In Example 1, it carried out like Example 1 except having used 1,8-octanediamine instead of 1-undecanol, and decomposition of unsaturated polyester resin was evaluated. The results are shown in Table 6.
[アミンの炭素鎖長の評価] [Evaluation of amine carbon chain length]
(実験例5)
実施例1において、1−ウンデカノールの代わりに、1−ペンチルアミンを用い、反応溶媒において1−ペンチルアミンの濃度を0〜1.548質量%の範囲で変化させた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表7に示す。
(Experimental example 5)
In Example 1, 1-pentylamine was used instead of 1-undecanol, and the same as Example 1 except that the concentration of 1-pentylamine was changed in the range of 0 to 1.548% by mass in the reaction solvent. The degradation of the unsaturated polyester resin was evaluated. The results are shown in Table 7.
(実験例6)
実施例1において、1−ウンデカノールの代わりに、1−ドデシルアミンを用い、反応溶媒において1−ドデシルアミンの濃度を0〜0.735質量%の範囲で変化させた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表7に示す。
(Experimental example 6)
In Example 1, 1-dodecylamine was used in place of 1-undecanol, and the concentration of 1-dodecylamine was changed in the range of 0 to 0.735% by mass in the reaction solvent. The degradation of the unsaturated polyester resin was evaluated. The results are shown in Table 7.
(実験例7)
実施例1において、1−ウンデカノールの代わりに、1−テトラデシルアミンを用い、反応溶媒において1−テトラデシルアミンの濃度を0〜0.633質量%の範囲で変化させた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表7に示す。
(Experimental example 7)
In Example 1, Example 1 was used except that 1-tetradecylamine was used instead of 1-undecanol, and the concentration of 1-tetradecylamine was changed in the range of 0 to 0.633 mass% in the reaction solvent. The degradation of the unsaturated polyester resin was evaluated. The results are shown in Table 7.
(実験例8)
実施例1において、1−ウンデカノールの代わりに、1−ヘキサデシルアミンを用い、反応溶媒において1−ヘキサデシルアミンの濃度を0〜558質量%の範囲で変化させた以外は、実施例1と同様に行い、不飽和ポリエステル樹脂の分解を評価した。結果を表7に示す。
(Experimental example 8)
In Example 1, 1-hexadecylamine was used in place of 1-undecanol, and the concentration of 1-hexadecylamine was changed in the range of 0 to 558% by mass in the reaction solvent. The degradation of the unsaturated polyester resin was evaluated. The results are shown in Table 7.
Claims (2)
Aliphatic monohydric alcohols of 11 to 18 carbon atoms, phenols substituted with an alkyl group having 12 to 18 carbon atoms, the group of monoamines having 10 to 16 carbon atoms, and 5-amino-1-pentanol by Li Cheng organic compound A method for recycling a thermosetting resin, comprising decomposing an unsaturated polyester resin into an organic solvent-soluble substance and reusing it in a supercritical or subcritical state using at least one selected from the group consisting of water and water.
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| CN101981103B (en) * | 2008-03-26 | 2012-08-08 | 松下电器产业株式会社 | Method for decomposing thermoset resin and recovering decompositon product |
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| CN115582410A (en) * | 2022-10-24 | 2023-01-10 | 华能阜新风力发电有限责任公司 | Method for catalytically degrading wind power blade by using strong-basicity ionic liquid |
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