JP4696201B2 - Inspection device - Google Patents

Description

  The present invention relates to an inspection apparatus that images and inspects an inspection object such as a bottle-shaped container with an imaging means.

For inspection of containers such as beverage bottles, inspection devices using image processing are frequently used. In this type of inspection apparatus, when an inclusion is arranged in the optical path of the optical system so as to partially block the optical path, so-called vignetting occurs in the photographed light beam, and a dark shadow is partially reflected on the image due to the influence. Thus, it was not possible to accurately detect foreign matter or scratches based on the luminance distribution of the image. For this reason, it was necessary to design the apparatus so that such inclusions do not exist in the optical path of the optical system. As a technology related to a protective window of an infrared camera, a diamond thin film, a carbon film containing a diamond structure (DLC), or an ultra-high molecular weight high-density polyethylene film is formed on the surface of a substrate that is transparent to infrared light. There is a known technique (see Patent Document 1).
JP 2002-372663 A

  However, in the relationship between the imaging target location of the container and the illumination direction with respect to this, a member or the like for maintaining the attitude of the container may have to be disposed in the optical path. In this case, it is necessary to take some measures so that a shadow that causes trouble in the inspection does not appear in the image. The protective window of Patent Document 1 described above is disposed so as to completely traverse the optical path in front of the camera, and does not cause a shadow to appear in a part of the optical path. Therefore, Patent Document 1 does not discuss the influence when an inclusion such as a holding member is inserted into a part of the optical path.

  The present invention has been made in view of the above-described circumstances, and the object thereof is to include the inclusion even if the inclusion is inserted so as to block the optical path in a part of the optical path for photographing the inspection object. An object of the present invention is to provide an inspection apparatus capable of accurately performing an inspection while suppressing the influence of the image on the image.

The inspection apparatus according to the present invention captures an image in the infrared wavelength region of the inspection object while illuminating the inspection object (2) with illumination light including near- infrared light from the illumination means (3). In the inspection apparatus (1) for inspecting an inspection object based on the obtained image, the optical path is partially blocked in the optical path from the illumination means through the inspection object to the imaging means The inclusions (50) inserted in this manner are provided, and the inclusions are formed of a material having transparency to the wavelength region of infrared light, thereby solving the above-described problems. Further, as the inclusion, a holding member (50) for holding the inspection object in a predetermined posture is provided, the inspection object is a bottle-shaped container (2), and the illumination means holds the container at the mouth. Provided to illuminate from the side, the imaging means is provided to take an image of the container from the bottom side, and the holding member is provided to contact the container from the outer peripheral side, and receives the container. (35) and a belt (41) stretched around at least a part of the outer periphery of the transport wheel and pressing the body (2c) of the container into the pocket. The holding member is disposed so as to mesh with the neck portion (2d) of the container accommodated in the pocket, and is provided so as to be rotatable integrally with the conveyance wheel. A first rotating body (26L) that rotates coaxially with the first rotating body and a second rotating body (26R) that rotates about an axis parallel to the first rotating body. Each of the body and the second rotating body is provided with a covering member (45) so as to form a cylindrical body (6) that covers the upper part of the container at a position where each rotating body is closest. The holding member is provided in the first rotating body so as to penetrate the covering member.

According to the inspection apparatus of the present invention, since the inclusion is formed of a material having transparency to the near- infrared light while taking an image of the inspection object by the near- infrared light, The object to be inspected can be clearly photographed while suppressing the vignetting of near- infrared light by the object and thereby suppressing the influence of the inclusions on the image photographed by the imaging means. In addition, the following effects are also achieved. With the holding member, it is possible to suppress the influence of the holding member on the image while improving the stability of the inspection object. While illuminating the bottle-shaped container from the mouth side, an image of the light beam transmitted through the bottle-shaped container can be taken by the imaging means. Moreover, the effect of the holding member does not occur at all in the image, or even if it occurs, the effect can be suppressed to a level that does not hinder the inspection. Thereby, the foreign substance etc. which are sinking in the bottom of a container can be discriminate | determined reliably as a dark part. By holding the body of the bottle-shaped container in the pocket with a belt and restraining the neck with a holding member, the holding member gives the image to the image while reliably preventing the container from dropping during transportation and inspection. The inspection can be performed accurately while suppressing the influence. While the upper part of the bottle-shaped container is surrounded by a cylindrical body with a covering member, the holding member can be protruded into the cylindrical body and meshed with the neck of the bottle-shaped container. The container can be reliably prevented from falling while being illuminated uniformly from the surroundings.

In one form of the present invention, the imaging means is arranged to capture an image of the wave length range of 750~950nm including near-infrared wavelength region, wherein the inclusions are formed by polymer polyethylene resin Also good. When taking images using the wavelength range of 750 to 950 nm including the near-infrared wavelength range, it is easier to inspect by imaging the inspection object more clearly than when using other wavelength ranges. In addition, it can be carried out with high accuracy. The high molecular polyethylene resin has high transparency in the near-infrared light wavelength region, and even when a part of the optical path is blocked by inclusions, shadows of inclusions are completely generated in the image by near-infrared light. Even if there is a shadow, the influence can be suppressed to such an extent that the inspection is not hindered.

  In addition, in the above description, in order to make an understanding of this invention easy, the reference sign of the accompanying drawing was attached in parenthesis, but this invention is not limited to the form of illustration by it.

As described above, according to the inspection apparatus of the present invention, while taking an image by near-infrared light of the inspection object, the inclusion of a material permeable to the near-infrared light Because it is formed, the object to be inspected is clearly photographed accurately while suppressing the vignetting of near- infrared light by the inclusion, thereby suppressing the influence of the inclusion on the image taken by the imaging means. Can be inspected. In addition, the holding member can suppress the influence of the holding member on the image while improving the stability of the inspection object. While illuminating the bottle-shaped container from the mouth side, an image of the light beam transmitted through the bottle-shaped container can be taken by the imaging means. Since the image does not have any influence of the holding member, or even if it occurs, the influence can be suppressed to the extent that does not hinder the inspection. be able to. By holding the body of the bottle-shaped container in the pocket with a belt and restraining the neck with a holding member, the holding member gives the image to the image while reliably preventing the container from dropping during transportation and inspection. The inspection can be performed accurately while suppressing the influence. While the upper part of the bottle-shaped container is surrounded by a cylindrical body with a covering member, the holding member can be protruded into the cylindrical body and meshed with the neck of the bottle-shaped container. The container can be reliably prevented from falling while being illuminated uniformly from the surroundings.

  Hereinafter, an embodiment of the present invention will be described. First, the main part of the inspection apparatus will be described with reference to FIG. The inspection device 1 includes an upper illumination device (illuminating means) 3 and a lower illumination device 7 for illuminating a PET bottle (hereinafter abbreviated as a bottle) 2 as a container to be inspected. The upper illumination device 3 is provided above the center line CL of the bottle 2 and illuminates the bottle 2 from obliquely above the outer periphery. The lower illumination device 7 illuminates the bottom surface 2a side of the bottle 2 from obliquely below the outer periphery thereof.

  The upper illumination device 3 includes a ring-shaped light emitter (light source) 4 and a lid 5 that closes the center of the light emitter 4. The light emitter 4 emits illumination light in the near infrared region (wavelength 750 to 950 nm). A cylindrical body 6 that surrounds the outer periphery of the bottle 2 is provided below the light emitter 4. The lid 5 and the cylindrical body 6 reflect the illumination light emitted from the light emitter 4 toward the bottle 2. By providing the cylindrical body 6 in addition to the upper illumination device 3, the illumination light emitted from the light emitter 4 is evenly diffused around the bottle 2 to produce substantially uniform illumination light over the entire circumference of the bottle 2. be able to. The bottle 2 is filled with a beverage that is transparent to near-infrared light, and the mouth of the bottle 2 is sealed with a cap 2b. The cap 2b does not need to be formed of a transmissive material because the illumination light uniformly travels below the cap 2b.

  The lower illuminating device 7 illuminates the bottle 2 with visible light emitted from a ring-shaped light emitter 7a disposed below the bottle 2. A photographing device 8 is provided below the lower illumination device 7. The imaging device 8 includes a Fresnel lens 9 disposed below the lower illumination device 7, and a cold mirror 10 that transmits a near-infrared light flux among the light fluxes that have passed through the Fresnel lens 9 and reflects a visible light flux. , A first camera (imaging means) 11 that captures an image based on a near-infrared luminous flux, and a second camera 12 that captures an image based on a visible luminous flux. The first camera 11 captures a transmitted light image by the illumination light of the upper illumination device 3, and the second camera 12 captures a reflected light image by the illumination light of the lower illumination device 7. Images taken by the cameras 11 and 12 are guided to an image processing device (not shown), where the presence or absence of foreign matter sinking to the bottom of the bottle 2 is determined based on the transmitted light image and the reflected light image. The determination method is performed by inspecting whether or not a dark portion corresponding to a foreign object exists in the image, but the details thereof are not the gist of the present invention, and thus the description thereof is omitted.

  The inspection device 1 further includes a handling device 20 as means for transporting the bottle 2 while holding the bottle 2 in a vertical state. The handling device 20 is shown in detail in FIG. 3 and subsequent figures. First, the main part thereof will be described with reference to FIGS. The handling device 20 sandwiches and holds the body 2c of the bottle 2 between the conveyance wheel 34 and the belt 41, and further engages a neck hold (holding member) 50 with the neck 2d of the bottle 2 to hold the neck 2d. Hold from below.

  As shown in FIG. 2, the cylindrical body 6 is formed by combining a pair of semi-cylindrical covering members 45, and the neck hold 50 penetrates one of the covering members 45 in the radial direction to the inside of the cylindrical body 6. Protrusively. That is, the neck hold 50 is inserted so as to partially block the optical path from the upper illumination device 3 through the bottle 2 to the first camera 11, thereby acting as an inclusion in the present invention. . When such a neck hold 50 is provided, a part of the illumination light (near infrared light) of the upper illumination device 3 is blocked by the neck hold 50, and a shadow is shadowed on a part of the image photographed by the first camera 11. May occur. Therefore, the neck hold 50 is formed of a material that is transmissive to the light flux taken by the first camera 11, that is, near-infrared light. Moreover, a material that does not contain a pigment is selected as the material of the neck hold 50 so as not to hinder the transmission of near infrared light. As such a material, a high molecular polyethylene resin not containing a pigment can be suitably used, and an ultra high molecular weight polyethylene resin (UHMW-PE) having a molecular weight of about 1 to 6 million can be more preferably used. . In addition, molecular weight is based on the value when tested by the viscosity method ASTM D2857. As a specific example of such a resin, there is a high molecular polyethylene resin provided by Sakushin Kogyo Co., Ltd. with the trade name “Newlite”. In accordance with the use of the resin, the illumination light of the upper illumination device 3 is near-infrared light having a peak at a wavelength of 850 nm. The transmission properties of the material for such near infrared light can be examined, for example, by a Fourier transform infrared spectrophotometer (FTIR). Any material that can transmit near-infrared light using FTIR at a level that does not interfere with the inspection can be appropriately used as the material of the neck hold 50 of this embodiment.

  Next, details of the handling device 20 will be described. 3 to 6 show the entire configuration of the inspection apparatus 1 in which the handling apparatus 20 is incorporated, FIG. 3 is a front view, FIG. 4 is a plan view, and FIG. 5 is a plan view below the line VV in FIG. 6 is a perspective view of the wheel device disposed on the left side of FIG. As shown in these drawings, the handling device 20 includes a pair of left and right wheel devices 21 and a drive device 22 that drives each wheel device 21. Each wheel device 21 includes a lower wheel 25 and an upper wheel 26. As shown in FIG. 3, in the following description, the left and right lower wheels 25 and the upper wheel 26 may be distinguished by adding subscripts L and R, respectively. When it is not necessary to distinguish the two, they are represented by reference numeral 25 or 26. The left upper wheel 26L corresponds to the first rotating body, and the right upper wheel 26R corresponds to the second rotating body.

  In each wheel device 21, the wheels 25 and 26 are provided coaxially with a rotary shaft 27 extending in the vertical direction. A coupling 28 is attached to the rotary shaft 27 so as to be integrally rotatable and immovable in the axial direction, and the lower wheel 25 is connected to the rotary shaft 27 via the coupling 28, thereby being integrated with the rotary shaft 27. It can be rotated.

  Three rods 29... 29 are attached to the lower wheel 25 in parallel with the rotation shaft 27. The upper wheel 26 is fixed at an appropriate position on the three rods 29. Accordingly, the lower wheel 25 and the upper wheel 26 are connected to each other via the rod 29 so as to be integrally rotatable, and thereby the upper wheel 26 is also rotated integrally with the rotary shaft 27. The fixing position of the upper wheel 26 with respect to the rod 29 can be adjusted in the axial direction of the rod 29, that is, in the vertical direction.

  The drive device 22 is for rotating the left and right wheel devices 21 around the rotation shaft 27. The drive device 22 reduces the rotation of the electric motor 30 as a drive source and the left rotation shaft 27. A transmission speed reduction mechanism 31 and a pair of gears 32 and 32 for transmitting the rotation of the left rotation shaft 27 to the right rotation shaft 27 are provided. The gear ratio between the gears 32 is 1: 1. Therefore, the left and right rotating shafts 27 are driven to rotate in opposite directions at equal angular speeds by the rotation of the electric motor 30. Thereby, between the left and right wheel devices 21, the lower wheel 25 and the upper wheel 26 are rotationally driven in opposite directions (in the direction of arrow R in FIG. 4) by the electric motor 30, respectively.

  As shown in FIG. 3, a pair of upper and lower transport wheels 34, 34 are attached to the upper surface of the left lower wheel 25L with their outer circumferences protruding outward from the lower wheel 25L. The lower wheel 25L and the conveyance wheel 34 constitute a conveyance body for the bottle 2. As shown in FIG. 5, a plurality (12 in the figure) of pockets 35... 35 are constant in the circumferential direction on the outer periphery of each transport wheel 34 (the lower wheel is not visible in FIG. 5). It is provided with a pitch. These pockets 35 are for holding the bottle 2 on the outer periphery of the transport wheel 34 and are formed by denting the outer periphery of the transport wheel 34 in a substantially semicircular shape. In order to press the bottle 2 against each pocket 35, a bottle presser mechanism (container presser mechanism) 40 is provided around the transport wheel 34.

  The bottle presser mechanism 40 includes a belt 41, a plurality of pulleys 42... 42 around which the belt 41 is wound, and a tension adjuster 43 that adjusts the tension of the belt 41. The belt 41 is arranged at a substantially intermediate position between the upper and lower conveying wheels 34 and 34 with respect to the direction of the rotary shaft 27, and is stretched so as to extend along approximately the half circumference of the outer periphery of the wheel 34 with respect to the circumferential direction of the wheel 34. Yes. Further, a belt receiver 36 that restricts the displacement of the belt 41 toward the pocket 35 is provided between the pockets 35 of the transport wheels 34 and 34 so as to protrude outward in the radial direction of the wheel 34. The belt receiver 36 includes a roller 37 for reducing the frictional resistance between the belt receiver 36 and the belt 41 at the tip (contact position with respect to the belt 41). The roller 37 is rotatable along the traveling direction of the belt 41. That is, each roller 37 can rotate around a rotation axis parallel to the rotation shaft 27. However, the roller 37 may be omitted. In FIG. 6, the roller 37 is not shown. As shown in FIG. 3, flanges 38 and 38 are provided on the upper and lower sides of the roller 37 to restrict the shift of the belt 41 in the width direction (vertical direction). The tension adjuster 43 incorporates an actuator such as an air cylinder, and adjusts the tension of the belt 41 by changing the position of one pulley 42 connected to the rod 43a in the axial direction of the rod 43a.

  Accordingly, assuming that the left lower wheel 25L rotates in the direction of arrow R in FIG. 5, the vicinity of the pulley 42 that turns the belt 41 on the upstream side in the rotation direction is the bottle take-in position Pa for the pocket 35. The bottle 2 transported from the previous process to the bottle take-in position Pa by a transport line (not shown) is taken into the pocket 35 and pressed into the pocket 35 by the belt 41. With the rotation of the wheel 25L, the bottle 2 held in the pocket 35 is transported to the inspection position Pb (see also FIGS. 3 and 4) where the left and right wheels 25, 25 are closest, and undergoes inspection there. Further, the bottle 2 inspected at the inspection position Pb is conveyed to the vicinity of the pulley 42 on the downstream side as the wheel 25L rotates. The vicinity of the pulley 42 on the downstream side is a bottle removal position Pc from the pocket 35. The belt 41 is separated from the bottle 2 at the bottle removal position Pc, and the bottle 2 is released from the pocket 35. The bottle 2 released from the pocket 35 is sent to a subsequent process through a conveyance line (not shown).

  As described above, in the handling device 20, the bottle 2 is transported by the combination of the driving device 21, the left lower wheel 25 </ b> L, the rotating shaft 27, the transport wheel 34, the belt receiver 36 (including the roller 37), and the bottle pressing mechanism 40. An apparatus (conveying means) 23 is configured. The pocket 35 and the bottle presser mechanism 40 constitute a container holding means. The force with which the belt 41 presses the bottle 2 against the pocket 35 is within a range in which the bottle 2 can be securely held in the pocket 35 without supporting the bottom side of the bottle 2 and the bottle 2 is not deformed by the pressing force of the belt 41. It is good to decide. The minimum value of the pressing force by the belt 41 can be adjusted by the tension applied to the belt 41, and the maximum value can be adjusted by the amount of protrusion of the belt receiver 36 with respect to the pocket 35.

  As shown in FIGS. 3 and 4, a plurality of covering members 45... 45 are attached to the left and right upper wheels 26 via a connecting plate 46 at a constant pitch in the circumferential direction. The number of cover members 45 attached to each wheel 26 is equal to the number of pockets 35. As already described with reference to FIG. 2, the covering member 45 is formed in a semi-cylindrical shape by dividing a cylindrical shape extending in the direction of the center line CL of the bottle 2. The covering member 45 is attached to the outer periphery of the upper wheel 26 so that the cylindrical center line substantially coincides with the center line of the corresponding pocket 35. The inner peripheral surface 45a of the covering member 45 is curved with a curvature suitable for surrounding the bottle 2, but the curvature radius of the covering member 45 of the right wheel 26R is that of the covering member 45 of the left wheel 26L. It is formed slightly larger than. The circumferential length of each covering member 45 is determined so that the ends of the covering members 45 overlap at the inspection position Pb. Further, the distances from the respective rotary shafts 27 to the center of curvature of the cover member 45 are set to be equal to each other so that the peripheral speeds of the cover members 45 on the left and right wheels 26 are equal to each other. By providing the covering member 45 as described above, the cylindrical body 6 can be formed at the inspection position Pb and the upper portion of the bottle 2 can be surrounded. In addition, the inner peripheral surface 45a of each cover member 45 is configured as a white reflective surface so that the illumination light of the light emitter 4 shown in FIG. 1 can be efficiently reflected.

  The upper illumination device 3 is arranged above the inspection position Pb so as not to interfere with the covering member 45 and the bottle 2 held by the wheel device 21. A lower illumination device 7 is provided below the inspection position Pb so as not to interfere with the bottle 2 held by the wheel device 21, and an imaging device 8 is further provided below the lower illumination device 7. These illuminating devices 3 and 7 should just be attached to the fixed position regarding the direction (vertical direction) of the centerline CL of the bottle 2, and do not need to raise / lower. Further, the above-described neck hold 50 is provided on the left upper wheel 26L in association with the covering members 45 and 1: 1. The neck hold 50 is provided so as to penetrate the covering member 45 in the radial direction, and the rear end portion thereof is fixed to the connecting plate 46. The neck hold 50 may be fixed to the upper wheel 26L.

  7 is a plan view of the neck hold 50 as viewed from below in FIG. 3, and FIG. 8 is a cross-sectional view taken along the line VIII-VIII in FIG. As shown in these drawings, the neck hold 50 is formed in a substantially rectangular flat plate shape, and an arcuate recess 50 a that meshes with the neck portion 2 d of the bottle 2 is formed at the tip thereof. The curvature of the recess 50a substantially matches that of the neck 2d. As is apparent from FIG. 8, a tapered surface 50b is formed on the lower surface side of the recess 50a. The taper surface 50b avoids interference between the shoulder portion 2e (see FIG. 1) provided at the portion of the bottle 2 that transitions from the neck portion 2d to the body portion 2c and the neck hold 50, and the neck hold 50 with respect to the neck portion 2d. Provided to engage deeply. As shown in FIG. 7, a mounting hole 50 c for fixing the neck hold 50 to the connecting plate 46 or the upper wheel 26 using a fixing means such as a bolt is formed at the rear end portion of the neck hold 50. Yes. The width W and the plate thickness t of the neck hold 50 may be set as appropriate. The neck hold 50 is not limited to a rectangular flat plate shape, and can be appropriately modified, for example, a tip portion is formed in a fan shape with a central angle θ as shown in FIG. The central angle θ can also be appropriately selected.

  In the inspection apparatus 1 configured as described above, the rotating shaft 27 of the wheel device 21 is rotationally driven by the driving device 22 at a constant speed, so that the bottles 2 are sequentially placed in the pockets 35 of the transport wheel 34 one by one. It is captured. The neck hold 50 is engaged with the neck portion 2d of the bottle 2 taken into the pocket 35, so that the bottle 2 is reliably prevented from falling.

  At the inspection position Pb, the bottle 2 is illuminated from above and below by the upper illumination device 3 and the lower illumination device 7 while being surrounded by the covering member 45. At this time, the illumination light of the upper illumination device 3 is reflected by the inner peripheral surface 45a of the covering member 45, so that the bottle 2 is illuminated with illumination light from the upper illumination device 3 substantially evenly in the circumferential direction. A transmitted light image and a reflected light image on the bottom surface of the bottle with these illumination lights are captured by the image capturing device 8, and the presence or absence of foreign matter precipitated on the bottom surface of the bottle 2 is determined based on the obtained image. Since the neck hold 50 is formed of a high molecular polyethylene resin having high transparency to the illumination light of the upper illumination device 3, the bottle 2 is illuminated almost uniformly even if the neck hold 50 exists in the optical path. Is done. Accordingly, in the image taken by the first camera 11, there is almost no reduction in the amount of light due to the presence of the neck hold 50, and the presence or absence of foreign matter can be accurately determined.

  The bottle 2 after completion of the inspection is carried out from the inspection position Pb, and the pair of covering members 45 forming the cylindrical body 6 at that time are separated from each other and the cylindrical body 6 is divided. Therefore, the bottle 2 after the inspection is uninterrupted from the inspection position Pb without being obstructed by the cylindrical body 6 and carried out to the bottle removal position Pc. The belt 41 and the neck hold 50 are separated from the bottle 2 at the bottle removal position Pc, and the holding of the bottle 2 by the handling device 20 is released. The bottle 2 released from the handling device 20 is sent from the inspection device 1 to a subsequent process by a conveying means (not shown).

  According to the inspection apparatus 1 of the present embodiment, there are the following advantages. A pair of covering members 45 attached to the pair of upper wheels 26L and 26R are combined at the inspection position Pb where the wheels 26L and 26R are closest to each other to form the cylindrical body 6, and coaxial with the one upper wheel 26L. Since the bottle 2 is carried in and out of the inspection position Pb while holding the bottle 2 coaxially with the covering member 45 using the lower wheel 25R that integrally rotates, the tube 2 is moved up and down without raising or lowering the covering member 45 or the bottle 2. The bottle 2 can be surrounded by the cylindrical body 6, and the bottle 2 can be taken out from the cylindrical body 6 without interfering with the cylindrical body 6. Therefore, the cylindrical body 6 and the raising / lowering mechanism of the bottle 2 are unnecessary, the apparatus can be simplified, and since the operation is simple, it is possible to easily cope with the increase in the conveyance speed of the bottle 2.

  Further, in the above embodiment, the pressing force applied from the belt 41 to the bottle 2 is limited by the belt receiver 36. Therefore, there is no fear that an unintended excessive force is applied to the bottle 2, and the deformation of the bottle 2 is ensured. Can be prevented. In particular, since the roller 37 is provided at the tip of the belt receiver 36, the belt 41 easily slides with respect to the belt receiver 36, and the pressing force of the belt 41 between the pockets 35 is reliably made uniform. There are advantages. Furthermore, since the roller 37 is provided with the flange 38, the belt 41 can be prevented from slipping or rising. Therefore, even when the bottle 2 is filled with contents, the bottle 2 can be reliably restrained by the belt 41 in each of the plurality of pockets 35. When the roller 37 is omitted and the belt receiver 36 is formed in a simple block shape as shown in FIG. 6, the flange 37 may be integrally provided at the tip of the belt receiver 36. However, the belt receiver 36 may be omitted and the bottle 2 may be sandwiched between the belt 41 and the pocket 35.

  In the above-described embodiment, the conveyance wheel 34 is provided so as to rotate coaxially with one of the upper wheels 26 (left upper wheel 26L) as a rotating body, and each bottle 2 is held by holding the bottle 2 in its pocket 35. Is held while being substantially coaxial with the corresponding cover member 45, there is an advantage that the cover member 45 and the bottle 2 are not likely to be displaced at the time of carrying in and out of the inspection position Pb. However, in synchronism with the operation in which the cover member 45 is combined at the inspection position Pb to form the cylindrical body 6, the bottle 2 is carried into the inspection position Pb with the wheel 26 facing forward in the rotational direction, and the inspection position Pb. As long as the bottle 2 can be carried out from the inspection position Pb forward in the rotational direction of the wheel 26 in synchronization with the operation of separating the cylindrical body 6 from the cover member 45 away from the cover member 45, for example, the upper wheel 26 at the inspection position Pb A conveying device of a type that conveys the bottle 2 linearly along the tangential direction may be used. In the case of providing such a transport device, by matching the tangential speed of the wheel 26 at the inspection position Pb and the transport speed of the bottle 2 when the upper wheel 26 is assumed to be extended to the inspection position Pb, The bottle 2 can be carried in and out forward in the rotational direction in accordance with the rotation of the wheel 26. Even in this case, in the inspection apparatus Pb, the neck hold 50 can be engaged with the neck portion 2d of the bottle 2 to reliably prevent the bottle 2 from falling.

  In the above embodiment, the cover member 45 functions as a reflector, but the cover member 45 itself may be configured as a lighting device capable of emitting light. The covering member 45 may reflect the illumination light from the lower illumination device 7 toward the bottle 2. The end portions of the pair of covering members 45 fed out to the opposing positions do not necessarily have to overlap each other. If there is no problem in the intensity distribution of the illumination light, a slight gap may occur between the covering members 45. The covering member 45 is not limited to a semi-cylindrical shape, and can be appropriately changed as long as it is a half-divided cylindrical shape extending in the direction of the center line CL. For example, the covering member 45 may have a polygonal cross section on a cross section orthogonal to the center line CL.

  The number of cover members 45 provided on each of the left and right upper wheels 26L and 26R need not be the same. For example, as shown in FIG. 10, wheels 26A and 26B having different diameters may be provided on the left and right sides, and different numbers of cover members 45 may be attached. Even in such a case, if each wheel 26 is driven so that the circumferential interval (pitch) of the cover member 45 on each wheel 26A, 26B is equal to each other and the peripheral speeds of the cover member 45 coincide on the left and right, a pair is provided. The cylindrical body 6 can be formed sequentially with the covering member 45. In the example of FIG. 10, the angular velocity of the wheel 26 differs between the left and right, but the adjustment may be performed by changing the gear ratio between the gears 32 and 32.

  In the above embodiment, the curvature of the covering member 45 is changed on the left and right sides, and the end of the other covering member 45 is overlapped inside the one covering member 45. However, as shown in FIG. The other covering member 45 may be combined by being shifted alternately in the circumferential direction.

The inspection apparatus to which the present invention is applied is not limited to the illustrated configuration, and may be implemented in various forms. For example, a plurality of neck holds 50 may be provided for one bottle 2 in the above embodiment . Instead of Ne Kkuhorudo, or in addition to the appropriate position of the bottle 2 may be held in configuration retention member according to the present invention. If inspection of an image with visible light is unnecessary, the lower illumination device 7, the cold mirror 10, and the second camera 12 may be omitted. The positional relationship among the illumination unit, the imaging unit, and the inspection object is not limited to the example shown in the drawing, and may be changed as appropriate. The container to be inspected is not limited to a plastic bottle, and may be a glass bottle or other various bottle-type containers. The inspection apparatus of the present invention is not limited to containers and may be various articles .

  Next, examples of the present invention will be described. The test apparatus 1 shown in FIG. 1 was prototyped, and an image of the bottom surface side of the bottle 2 was taken with the first camera 11 to examine the influence of the neck hold 50 on the image. In the examples, the shape and dimensions of the neck hold were changed and their influence was also examined. Further, as a comparative example, an image when the neck hold material was changed was also examined. Images obtained in each example and comparative example are shown in FIGS. In any example, the illumination light of the upper illumination device 3 was near infrared light having a peak at 850 nm, and the bottle 2 was made of PET (polyethylene terephthalate resin) having a capacity of 500 ml. The bottle 2 was filled with a beverage having transparency to the illumination light of the upper illumination device 3. The illumination light was irradiated with a total power consumption of 12 W using LEDs (about 100) as a light source. The brightness of the image captured by the first camera 11 was divided into 225 gradations at equal intervals, and the brightness distribution in the image was expressed with the gradation of the brightest part of the bottom of the bottle 2 being 255. The following table shows the correspondence between the shape of the neck hold, the width W or the central angle θ (see FIG. 7 or 9), the thickness t (see FIG. 8), the raw resin, the presence or absence of pigment, and the drawing (image) in each example. It is as follows. Regarding the raw resin, UHMW-PE is an ultra-high molecular weight polyethylene resin. If there is no pigment, Sakushin Kogyo Co., Ltd. provides the resin with the product number NL-W. Resin provided with product number NL-ASB was used. POM is an abbreviation for polyacetal resin. In each example, the neck hold is arranged so that its shadow should appear in the lower right corner of the image.

  As apparent from FIGS. 12 and 13, in Examples 1 to 5 using the neck hold made of an ultrahigh molecular weight polyethylene resin not containing a pigment, regardless of the width W or the central angle θ and the thickness t, The neck hold shadow does not appear in the image. On the other hand, in Comparative Examples 1 to 8 shown in FIGS. 14 to 18, the shadow of the neck hold clearly appears as a dark part at the lower right of the image.

  In the above embodiment, an ultra high molecular weight polyethylene resin not containing a pigment is used as a material having transparency to illumination light, but the present invention is not limited to this. When imaging an inspection object using near-infrared light, a material exhibiting transmission characteristics equivalent to the ultra-high molecular weight polyethylene resin may be used as appropriate. Furthermore, the material used for the inclusion may be appropriately set according to the wavelength range of the light used for photographing.

The figure which shows the principal part of the inspection apparatus which concerns on one form of this invention. FIG. 2 is a cross-sectional view of the vicinity of a cylindrical body provided in the inspection apparatus of FIG. 1. 1 is a front view of an inspection apparatus to which the present invention is applied. The top view of the inspection apparatus of FIG. The top view below the VV line of the inspection apparatus of FIG. The perspective view of one wheel apparatus. The top view which looked at the neck hold from the lower part. Sectional drawing along the VIII-VIII line of FIG. The figure which shows the other form of a neck hold | maintenance. The figure which shows the other form of a conveyance wheel. The figure which shows the other form which overlaps a covering member. The figure which shows the image image | photographed in Examples 1-3. FIG. 6 is a diagram showing images taken in Examples 4 and 5. The figure which shows the image image | photographed in the comparative example 1. FIG. The figure which shows the image image | photographed in Comparative Examples 2-4. The figure which shows the image image | photographed in Comparative Examples 5 and 6. The figure which shows the image image | photographed in the comparative example 7. FIG. The figure which shows the image image | photographed in the comparative example 8.

Explanation of symbols

1 Inspection device 2 Bottle (container, inspection object)
2a Bottle bottom 2b Bottle cap 2c Bottle body 2d Bottle neck 3 Upper illumination device (illumination means)
6 cylindrical body 11 first camera (imaging means)
20 Handling device 26L, 26R Upper wheel (rotating body)
34 Conveying wheel (Conveying wheel)
35 pockets 41 belts 50 neck hold (holding members, inclusions)

Claims (2)

While illuminating the inspection object with illumination light including near-infrared light from the illumination means, an image of the inspection object in the near-infrared wavelength region is taken by the imaging means, and the inspection object is based on the obtained image In the inspection device for inspecting
An inclusion inserted so as to partially block the optical path in the optical path from the illuminating means through the inspection object to the imaging means, and the inclusion is transmitted through the near infrared light wavelength range; Formed of a material having properties ,
As the inclusion, a holding member for holding the inspection object in a predetermined posture is provided,
The inspection object is a bottle-shaped container;
The illumination means is provided to illuminate the container from the mouth side,
The imaging means is provided so as to photograph the container from the bottom side, and the holding member is provided so as to contact the container from the outer peripheral side,
A transport wheel having a pocket for receiving the container; and a belt stretched around at least a part of the outer periphery of the transport wheel to press the body of the container into the pocket;
The holding member is disposed so as to mesh with a neck portion of a container accommodated in the pocket and is provided so as to be integrally rotatable with the transport wheel;
A first rotating body that rotates coaxially with the transport wheel, and a second rotating body that rotates about an axis parallel to the first rotating body,
Each of the first rotating body and the second rotating body is provided with a covering member so as to form a cylindrical body that covers the upper part of the container at a position where each rotating body is closest.
The inspection apparatus according to claim 1, wherein the holding member is provided in the first rotating body so as to penetrate the covering member . Claims wherein the imaging means is provided so as to capture an image of the wave length range of 750~950nm including near-infrared wavelength region, wherein the inclusions, characterized in that it is formed by high molecular weight polyethylene resin Item 2. The inspection apparatus according to Item 1.

Images