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JP4701854B2 - Floor bread - Google Patents
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JP4701854B2 - Floor bread - Google Patents

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JP4701854B2
JP4701854B2 JP2005179738A JP2005179738A JP4701854B2 JP 4701854 B2 JP4701854 B2 JP 4701854B2 JP 2005179738 A JP2005179738 A JP 2005179738A JP 2005179738 A JP2005179738 A JP 2005179738A JP 4701854 B2 JP4701854 B2 JP 4701854B2
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rib
portions
reinforcing plate
floor pan
rib portion
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JP2006348703A (en
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敦 北出
史朗 前田
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Panasonic Corp
Panasonic Electric Works Co Ltd
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Panasonic Corp
Matsushita Electric Works Ltd
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Description

本発明は床パン本体の下面に形成したリブ部の下面側に補強板を配設した床パンに関する。   The present invention relates to a floor pan in which a reinforcing plate is disposed on a lower surface side of a rib portion formed on a lower surface of a floor pan body.

従来から知られている床パンとしては例えば特許文献1に示すように補強のために合成樹脂製の床パン本体の下面に格子状のリブを一体に形成したものがある。   As a conventionally known floor pan, for example, as shown in Patent Document 1, there is one in which lattice-like ribs are integrally formed on the lower surface of a synthetic resin floor pan body for reinforcement.

上記リブは合成樹脂で形成されて強度が弱いため、特許文献1にあっては格子状のリブの下面に金属製の補強板を固着し、これにより床パン本体を更に補強している。この補強板は厚みが薄いので、アジャスタボルトを備えた脚部を介して床面に設置される床パンから床面までの空間を広くすることができて、床パンの下方に配設される配管や脚部の施工を容易にでき、またこの補強板と床パンの間に断熱空間を形成できて高い断熱性が得られるという利点もある。   Since the rib is formed of a synthetic resin and has low strength, in Patent Document 1, a metal reinforcing plate is fixed to the lower surface of the lattice-like rib, thereby further reinforcing the floor pan body. Since this reinforcing plate is thin, the space from the floor pan installed on the floor surface to the floor surface can be widened via the legs provided with the adjuster bolts, and is disposed below the floor pan. Piping and legs can be easily constructed, and there is an advantage that a heat insulating space can be formed between the reinforcing plate and the floor pan to obtain high heat insulating properties.

しかし上記床パンにあっては床パン本体のリブの下面に直接補強板を固着しているため、床パン上で入浴者が体を洗ったり歩いたりした際に床パンが振動して、リブと補強板の接触部分から異音が発生する。また床パン上の騒音がリブ及び金属板を介して階下に伝わるといった欠点がある。
特開2003−278207号公報
However, in the above floor pan, the reinforcing plate is directly attached to the lower surface of the rib of the floor pan body. Therefore, when the bather wash or walks on the floor pan, the floor pan vibrates and the rib And noise is generated from the contact part of the reinforcing plate. In addition, there is a drawback that noise on the floor pan is transmitted downstairs via ribs and metal plates.
JP 2003-278207 A

本発明は上記従来の問題点に鑑みて発明したものであって、補強板で床パン本体を補強でき、尚且つリブ部と補強板の接触部分から異音が発生することを防止し、また床パン上の騒音が階下に伝わることを防止できる床パンを提供することを課題とする。   The present invention has been invented in view of the above-described conventional problems, and can reinforce the floor pan body with a reinforcing plate, and can prevent the generation of abnormal noise from the contact portion between the rib portion and the reinforcing plate. It is an object to provide a floor pan that can prevent noise on the floor pan from being transmitted downstairs.

上記課題を解決するために本発明の請求項1に係る床パンは、合成樹脂製の床パン本体1の下面から下方に突出するリブ部5を複数形成し、これら複数のリブ部5の下面側にリブ部5間に架け渡すように金属製の補強板20を配置し、補強板20に下方から挿通した複数のビス19を各リブ部5に形成した固着部7に固着してリブ部5に補強板20を取付け各リブ部5と補強板20の間に緩衝材23を介在させた床パンであって、前記リブ部5を長尺に形成し、このリブ部5に前記固着部7を当該リブ部5の長手方向に間隔を介して複数形成すると共に、これら固着部7を当該リブ部5の固着部7間の部位よりも下方に突出し、前記緩衝材23を長尺な帯状に形成し、該長尺帯状の緩衝材23を前記リブ部5の複数の固着部7に亘るように該リブ部5の長手方向に沿って配置して成ることを特徴とする。この構成により、補強板20で床パン本体1を補強できるのは勿論、緩衝材23により補強板20とリブ部5とが直接接触しないようにでき、これによりリブ部5と補強板20の接触部分から異音が発生することを防止でき、また床パン上の騒音が階下に伝わることを防止できる。また、固着部7毎に緩衝材23を貼着する必要がなくて組立性が向上し、またリブ部5の固着部7間の部位にも緩衝材23を配置できて、該緩衝材23により固着部7間の部位に振動する補強板20が直接当たることを防止でき、上記異音の発生や騒音の伝達を一層防止できる。 In order to solve the above problems, a floor pan according to claim 1 of the present invention has a plurality of rib portions 5 projecting downward from a lower surface of a synthetic resin floor pan body 1, and the lower surfaces of the plurality of rib portions 5. A metal reinforcing plate 20 is arranged so as to be bridged between the rib portions 5 on the side, and a plurality of screws 19 inserted through the reinforcing plate 20 from below are fixed to the fixing portions 7 formed on the rib portions 5 to be rib portions. 5 mounting the reinforcing plate 20, a floor pan is interposed cushioning material 23 between the ribs 5 and the reinforcing plate 20 to form the rib portion 5 in a long, the fixing to the rib portion 5 A plurality of portions 7 are formed in the longitudinal direction of the rib portion 5 with an interval therebetween, and the fixing portions 7 protrude downward from the portion between the fixing portions 7 of the rib portion 5 so that the cushioning material 23 is elongated. It is formed in a band shape so that the long band-shaped cushioning material 23 extends over the plurality of fixing portions 7 of the rib portion 5. Characterized by comprising disposed along the longitudinal direction of the rib portion 5. With this configuration, the floor pan body 1 can be reinforced with the reinforcing plate 20 and, of course, the reinforcing plate 20 and the rib portion 5 can be prevented from being in direct contact by the cushioning material 23, whereby the rib portion 5 and the reinforcing plate 20 can be in contact with each other. It is possible to prevent abnormal noise from being generated from the portion and to prevent noise on the floor pan from being transmitted downstairs. Further, it is not necessary to attach the buffer material 23 to each fixing portion 7, so that the assemblability is improved. Further, the buffer material 23 can be arranged at a portion between the fixing portions 7 of the rib portion 5, and the buffer material 23 It is possible to prevent the reinforcing plate 20 that vibrates directly against the portion between the fixed portions 7, and to further prevent the generation of the abnormal noise and the transmission of noise.

また、本発明の請求項2に係る床パンは、合成樹脂製の床パン本体1の下面から下方に突出するリブ部5を複数形成し、これら複数のリブ部5の下面側にリブ部5間に架け渡すように金属製の補強板20を配置し、補強板20に下方から挿通した複数のビス19を各リブ部5に形成した固着部7に固着してリブ部5に補強板20を取付け、各リブ部5と補強板20の間に緩衝材23を介在させた床パンであって、床パン本体1の下面にリブ部5として複数の縦リブ部5aと複数の横リブ部5bを交差させて形成して平面視格子状のリブ4とし、前記横リブ部5bに下方に開口する切欠部8を形成し、該切欠部8を介して平面視格子状のリブ4によって形成される矩形状空9間を連続させ、これら切欠部8を介して連続する複数の矩形状空間9で収納空間10を形成し、収納空間10に各矩形状空間9に収納される部分と切欠部8に収納される部分とを連続して一体に設けた床暖房装置2を収納し、前記固着部7を前記切欠部8を挟んで配置された縦リブ部5aとこれら縦リブ部5aと交差する横リブ部5bの交点部14に設け、前記補強板20を前記切欠部8を挟んで配置された縦リブ部5a間に架け渡すように設けてこの補強板20を前記切欠部8を含めた収納空間10を構成する部位の下側に配設して成ることを特徴とする。この構成により、補強板20で床パン本体1を補強できるのは勿論、緩衝材23により補強板20とリブ部5とが直接接触しないようにでき、これによりリブ部5と補強板20の接触部分から異音が発生することを防止でき、また床パン上の騒音が階下に伝わることを防止できる。また、収納空間10に各矩形状空間9に収納される部分と切欠部8に収納される部分とを連続して一体に設けた床暖房装置2を収納するだけで床暖房機能付き床パンを形成でき、また補強板20で床暖房装置2で発生した熱が床下側に逃げることを防止できて省エネを実現できる。また上記切欠部8を形成することによってリブ補強効果が弱くなった床パン本体1における部位を効果的に補強できる。Further, the floor pan according to claim 2 of the present invention forms a plurality of rib portions 5 projecting downward from the lower surface of the synthetic resin floor pan body 1, and the rib portions 5 are formed on the lower surface side of the plurality of rib portions 5. A metal reinforcing plate 20 is disposed so as to be bridged between the plurality of screws 19, and a plurality of screws 19 inserted through the reinforcing plate 20 from below are fixed to the fixing portions 7 formed on the rib portions 5. And a plurality of vertical rib portions 5a and a plurality of horizontal rib portions as rib portions 5 on the lower surface of the floor pan main body 1 with a cushioning material 23 interposed between each rib portion 5 and the reinforcing plate 20. 5b is formed to intersect with each other to form a rib 4 having a lattice shape in plan view, and a notch portion 8 is formed in the horizontal rib portion 5b so as to open downward, and the rib 4 having a lattice shape in plan view is formed through the notch portion 8. A plurality of rectangular spaces 9 that are continuous through the cutouts 8. A storage space 10 is formed, and the floor heating device 2 in which a portion stored in each rectangular space 9 and a portion stored in the notch portion 8 are continuously integrated in the storage space 10 is stored, and the fixing portion 7 is provided at the intersection 14 of the vertical rib portion 5a arranged across the cutout portion 8 and the horizontal rib portion 5b intersecting with the vertical rib portion 5a, and the reinforcing plate 20 is arranged across the cutout portion 8. Further, the reinforcing plate 20 is provided so as to be bridged between the vertical rib portions 5a, and is arranged below the portion constituting the storage space 10 including the cutout portion 8. With this configuration, the floor pan body 1 can be reinforced with the reinforcing plate 20 and, of course, the reinforcing plate 20 and the rib portion 5 can be prevented from being in direct contact by the cushioning material 23, whereby the rib portion 5 and the reinforcing plate 20 can be in contact with each other. It is possible to prevent abnormal noise from being generated from the portion and to prevent noise on the floor pan from being transmitted downstairs. In addition, the floor pan with the floor heating function can be obtained simply by storing the floor heating device 2 in which the portion accommodated in each rectangular space 9 and the portion accommodated in the notch 8 are continuously integrated in the storage space 10. In addition, the reinforcing plate 20 can prevent the heat generated in the floor heating device 2 from escaping to the lower side of the floor, thereby realizing energy saving. Moreover, the site | part in the floor pan main body 1 in which the rib reinforcement effect became weak by forming the said notch part 8 can be effectively reinforced.

また、請求項3に係る発明は、請求項2において、前記縦リブ部5aを長尺に形成し、この縦リブ部5aに前記横リブ部5bとの交点部14に設けられる固着部7を当該縦リブ部5aの長手方向に間隔を介して複数形成すると共に、これら固着部7を当該縦リブ部5aの固着部7間の部位よりも下方に突出し、前記緩衝材23を長尺な帯状に形成し、該長尺帯状の緩衝材23を前記縦リブ部5aの複数の固着部7に亘るように当該縦リブ部5aの長手方向に沿って配置したこと特徴とする。固着部7毎に緩衝材23を貼着する必要がなくて組立性が向上し、また縦リブ部5aの固着部7間の部位にも緩衝材23を配置できて、該緩衝材23により固着部7間の部位に振動する補強板20が直接当たることを防止でき、上記異音の発生や騒音の伝達を一層防止できる。The invention according to claim 3 is the invention according to claim 2, wherein the vertical rib portion 5a is formed in a long shape, and the fixing portion 7 provided at the intersection portion 14 with the horizontal rib portion 5b is formed on the vertical rib portion 5a. A plurality of the vertical rib portions 5a are formed at intervals in the longitudinal direction, and the fixing portions 7 protrude downward from the portion between the fixing portions 7 of the vertical rib portions 5a. The long band-shaped cushioning material 23 is arranged along the longitudinal direction of the vertical rib portion 5a so as to extend over the plurality of fixing portions 7 of the vertical rib portion 5a. There is no need to attach the cushioning material 23 to each of the fixing portions 7, and the assemblability is improved. Further, the cushioning material 23 can be arranged at a position between the fixing portions 7 of the vertical rib portion 5a, and is fixed by the cushioning material 23. It is possible to prevent the reinforcing plate 20 oscillating directly from hitting the portion between the portions 7, thereby further preventing the generation of the abnormal noise and the transmission of noise.

また、本発明の請求項4に係る床パンは、合成樹脂製の床パン本体1の下面から下方に突出するリブ部5を複数形成し、これら複数のリブ部5の下面側にリブ部5間に架け渡すように金属製の補強板20を配置し、補強板20に下方から挿通した複数のビス19を各リブ部5に形成した固着部7に固着してリブ部5に補強板20を取付け、各リブ部5と補強板20の間に緩衝材を介在させた床パンであって、前記リブ部5の固着部7の下面にビス穴18を形成し、該ビス穴18に接着剤を注入し、該接着剤を注入したビス穴18に前記ビス19を螺着したことを特徴とする。この場合、接着剤によりビス19をビス穴18に強固に固着でき、補強板20の取付け強度が増す。 The floor pan according to claim 4 of the present invention has a plurality of rib portions 5 protruding downward from the lower surface of the synthetic resin floor pan body 1, and the rib portions 5 are formed on the lower surface side of the plurality of rib portions 5. A metal reinforcing plate 20 is disposed so as to be bridged between the plurality of screws 19, and a plurality of screws 19 inserted through the reinforcing plate 20 from below are fixed to the fixing portions 7 formed on the rib portions 5. A floor pan in which a cushioning material is interposed between each rib portion 5 and the reinforcing plate 20, and a screw hole 18 is formed on the lower surface of the fixing portion 7 of the rib portion 5, and is adhered to the screw hole 18. agent is injected, characterized in that screwed the screw 19 to the screw hole 18 that had been injected with the adhesive. In this case, the screw 19 can be firmly fixed to the screw hole 18 by the adhesive, and the mounting strength of the reinforcing plate 20 is increased.

本発明では、補強板で床パン本体を補強でき、リブ部と補強板の接触部分から異音が発生することを防止でき、また床パン上の騒音が階下に伝わることを防止できる。   In the present invention, the floor pan body can be reinforced with the reinforcing plate, and it is possible to prevent abnormal noise from being generated from the contact portion between the rib portion and the reinforcing plate, and it is possible to prevent the noise on the floor pan from being transmitted downstairs.

本実施形態の床パンは浴室の洗い場の床を形成する床パン本体1の下部に床暖房装置2を配設した床暖房機能付き床パンである。   The floor pan of the present embodiment is a floor pan with a floor heating function in which a floor heating device 2 is disposed at the lower part of a floor pan body 1 that forms the floor of a bathroom washroom.

図1等に示すように床パン本体1は平面視略矩形状(詳しくは長方形)でFRP等の合成樹脂成形品からなる。なお図1では補強板20をハッチングで示し、緩衝材23を補強板20とは逆向きのハッチングで示し、またリブ4の図示を省略している。   As shown in FIG. 1 and the like, the floor pan main body 1 has a substantially rectangular shape (more specifically, a rectangle) in plan view, and is made of a synthetic resin molded product such as FRP. In FIG. 1, the reinforcing plate 20 is indicated by hatching, the cushioning material 23 is indicated by hatching opposite to the reinforcing plate 20, and the rib 4 is not shown.

床パン本体1の底部における床パン本体1の短手方向(図1の矢印イに示す方向)の一方の端部(設置時における浴槽側の端部)の中央部には床パン本体1上の水を排水する排水口部3を形成してあり、床パン本体1の底部の上面には図2に示すように排水口部3側に向けて水勾配がついている。   At the center of one end (the end on the bathtub side at the time of installation) of the floor pan main body 1 in the short direction (the direction indicated by the arrow a in FIG. 1) at the bottom of the floor pan main body 1 2 is formed, and a water gradient is provided on the upper surface of the bottom of the floor pan body 1 toward the drain port 3 as shown in FIG.

図4に示すように床パン本体1の底部の下面には下方に向けて突出する複数の長尺なリブ部5を床パン本体1と一体に形成している。リブ部5としては床パン本体1の長手方向(図1の矢印ロに示す方向)に長い長尺な複数の縦リブ部5aと床パン本体1の短手方向に長い長尺な複数の横リブ部5bを形成している。これら縦リブ部5a及び横リブ部5bは床パン本体1の底部の下面における排水口部3を除く範囲に形成してあって平面視で互いに垂直に交差してあり、これにより床パン本体1の底部の下面には前記複数の縦リブ部5a及び横リブ部5bを一体に連続させた格子状のリブ4が形成されている。つまり床パン本体1の底部の略全面の範囲に平面視格子状のリブ4を形成している。ここでリブ4の下面は後述する脚部取付け部6及び固着部7を除いて全面に亘って水平で且つ同一レベルに位置している。   As shown in FIG. 4, a plurality of long rib portions 5 projecting downward are formed integrally with the floor pan main body 1 on the lower surface of the bottom of the floor pan main body 1. As the rib portion 5, a plurality of long vertical rib portions 5 a that are long in the longitudinal direction of the floor bread body 1 (the direction indicated by the arrow B in FIG. 1) and a plurality of long horizontal portions that are long in the short direction of the floor bread body 1. Ribs 5b are formed. The vertical rib portion 5a and the horizontal rib portion 5b are formed in a range excluding the drain port portion 3 on the lower surface of the bottom portion of the floor pan main body 1 and intersect each other in a plan view. A lattice-like rib 4 is formed on the bottom surface of the bottom of the plurality of vertical rib portions 5a and horizontal rib portions 5b. That is, the ribs 4 having a lattice shape in plan view are formed in a substantially entire range of the bottom of the floor pan body 1. Here, the lower surface of the rib 4 is horizontal and located at the same level over the entire surface except for a leg mounting portion 6 and a fixing portion 7 which will be described later.

上記平面視格子状のリブ4の任意の箇所には下方に開口する側面視矩形状の切欠部8を形成してあり、この切欠部8を介して平面視格子状のリブ4によって形成される矩形状空間9を複数連続させ、この切欠部8を介して連続する複数の矩形状空間9aで上記床暖房装置2を収納する収納空間10を形成している。   A rectangular cut-out portion 8 that opens downward is formed at an arbitrary portion of the rib 4 in the plan view lattice, and is formed by the rib 4 in the plan view lattice through the cut-out portion 8. A plurality of rectangular spaces 9 are continuous, and a storage space 10 for storing the floor heating device 2 is formed by a plurality of rectangular spaces 9 a that are continuous through the notches 8.

収納空間10は床パン本体1の中央部に床パン本体1の長手方向に2列、床パン本体1の短手方向に2列、計4つ隣接して設けてあり、各収納空間10は床パン本体1の長手方向にに並ぶ一列の複数の矩形状空間9からなる。なお収納空間10を構成する各矩形状空間9aは平面視形状及び面積が同じであり、またこの各矩形状空間9aの面積は収納空間10を構成しない床パン本体1の外周部に位置する矩形状空間9よりも大きくなっている。   The storage space 10 is provided in the central part of the floor bread body 1 in two rows in the longitudinal direction of the floor bread body 1 and in two rows in the short direction of the floor bread body 1, for a total of four storage spaces. It consists of a plurality of rectangular spaces 9 arranged in a row in the longitudinal direction of the floor pan body 1. Each rectangular space 9 a constituting the storage space 10 has the same shape and area in plan view, and the area of each rectangular space 9 a is a rectangular located on the outer peripheral portion of the floor pan body 1 that does not constitute the storage space 10. It is larger than the shape space 9.

上記各収納空間10を構成する床パン本体1の長手方向に並ぶ矩形状空間9a同士は、横リブ部5bにおける縦リブ部5aとの交点部14間の部位を隔壁部11とするものであり、上記切欠部8は各隔壁部11の床パン本体1の短手方向における中央部にのみ横リブ部5bを形成しないことで形成されている。従って切欠部8は横リブ部5bの下面から床パン本体1の底部にまで至っている。   The rectangular spaces 9a arranged in the longitudinal direction of the floor pan main body 1 constituting each of the storage spaces 10 have a partition wall portion 11 at a portion between the intersection portions 14 of the horizontal rib portion 5b with the vertical rib portion 5a. The notch portion 8 is formed by not forming the lateral rib portion 5b only at the central portion of each partition wall portion 11 in the short direction of the floor pan body 1. Accordingly, the notch 8 extends from the lower surface of the lateral rib 5b to the bottom of the floor pan body 1.

上記各収納空間10の夫々に収納される床暖房装置2は、各矩形状空間9に収納される複数の大幅部12と各切欠部8に収納される小幅部13とを交互に連続させて一体に設けた面状ヒータからなり、図示しない加熱部が前記小幅部13を介して連続する全ての大幅部12に亘って内装されている。この床暖房装置2は上記収納空間10の下側から収納空間10内に嵌め込まれ、その上面を床パン本体1の底部の下面に接触させた状態で収納空間10内に配設されている。   The floor heating device 2 housed in each of the housing spaces 10 has a plurality of large portions 12 housed in the rectangular spaces 9 and small width portions 13 housed in the notches 8 alternately and continuously. It consists of a planar heater provided integrally, and a heating unit (not shown) is provided over all the large portions 12 that are continuous through the narrow portion 13. The floor heating device 2 is fitted into the storage space 10 from the lower side of the storage space 10 and is disposed in the storage space 10 with its upper surface being in contact with the lower surface of the bottom of the floor pan body 1.

図2に示すように上記床暖房装置2の下面側には略全面に亘ってポリウレタンフォームからなる保温材31と発泡ポリスチレンからなる断熱材32を順に積層している。図4、図6に示すように床暖房装置2、保温材31、断熱材32には床パン本体1の底部の下面から一体に突出したボス38を貫通してあって、このボス38の断熱材32の下面側に露出する下端面にビス40で固着した押さえ板39によって断熱材32を下面側から押さえることで、床暖房装置2、保温材31、断熱材32は収納空間10内で固定されている。   As shown in FIG. 2, a heat insulating material 31 made of polyurethane foam and a heat insulating material 32 made of expanded polystyrene are sequentially laminated on the lower surface side of the floor heating device 2 over substantially the entire surface. As shown in FIGS. 4 and 6, the floor heating device 2, the heat insulating material 31, and the heat insulating material 32 pass through a boss 38 that integrally protrudes from the bottom surface of the bottom of the floor pan body 1. The floor heating device 2, the heat insulating material 31, and the heat insulating material 32 are fixed in the storage space 10 by pressing the heat insulating material 32 from the lower surface side with a pressing plate 39 fixed to the lower end surface exposed on the lower surface side of the material 32 with screws 40. Has been.

またリブ4の任意の1つの収納空間10aの外縁を構成する部位(図4におけるa1部)や隣接する収納空間10同士の隔壁部を構成する部位(図4におけるa2部)にあっては、図5のように部分的に電線挿通用切欠部25を形成してあり、これにより各収納空間10に収納される床暖房装置2の電線26を電線挿通用切欠部25を介して隣接する収納空間10に収納される床暖房装置2に接続したり、収納空間10aに収納された床暖房装置2から引き出された電線26を収納空間10外の矩形状空間9に引き出せるようにしている。また電線挿通用切欠部25の上面を構成するリブ部5にはボス状部27を形成してあって、該ボス状部27に電線挿通用切欠部25に挿通した電線26を覆う保護カバー29をビス30で固着できるようになっている。   Moreover, in the site | part (a1 part in FIG. 4) which comprises the outer edge of the arbitrary one storage space 10a of the rib 4, and the site | part (a2 part in FIG. 4) which comprise the partition part of adjacent storage space 10, As shown in FIG. 5, the electric wire insertion notch 25 is partially formed so that the electric wires 26 of the floor heating device 2 accommodated in the respective storage spaces 10 are adjacent to each other via the electric wire insertion notch 25. It can be connected to the floor heating device 2 stored in the space 10, and the electric wire 26 drawn out from the floor heating device 2 stored in the storage space 10 a can be drawn out to the rectangular space 9 outside the storage space 10. Further, a boss-like portion 27 is formed on the rib portion 5 constituting the upper surface of the electric wire insertion notch 25, and a protective cover 29 that covers the electric wire 26 inserted into the electric wire insertion notch 25 in the boss-like portion 27. Can be fixed with a screw 30.

また平面視格子状のリブ4の多数ある交点部14(即ち縦リブ部5aと横リブ部5bの交点部14)のうち、任意の複数の交点部14は、図8に示すようにリブ部5の厚みよりも大径の筒状部15としている。これら筒状部15の内、任意の筒状部15(図示例では床パン本体1の4隅の筒状部15)内の下部にはインサートナット16を固着してあり、これにより脚部取付け部6を形成している。インサートナット16には図示しない脚部に設けた上下動自在なアジャスタボルトの上端部が螺合されるもので、これにより各脚部取付け部6に脚部を取付けられるようになっており、脚部を介して床パンを床面上に設置する際に脚部のアジャスタボルトを操作して床パン本体1のレベルを調整できるようになっている。   Further, among a plurality of intersecting portions 14 (that is, intersecting portions 14 of the longitudinal rib portions 5a and the lateral rib portions 5b) of the ribs 4 in a plan view, an arbitrary plurality of intersecting portions 14 are rib portions as shown in FIG. The cylindrical portion 15 has a diameter larger than the thickness of 5. Of these cylindrical portions 15, an insert nut 16 is fixed to a lower portion in an arbitrary cylindrical portion 15 (in the illustrated example, the cylindrical portions 15 at the four corners of the floor pan body 1), thereby attaching the leg portion. Part 6 is formed. The insert nut 16 is screwed to the upper end of an adjuster bolt that is freely movable up and down provided on a leg (not shown), whereby the leg can be attached to each leg attachment 6. The level of the floor pan body 1 can be adjusted by operating the adjuster bolts of the legs when the floor pan is installed on the floor surface via the section.

また図4等に示すように上記各縦リブ部5aの任意の横リブ部5bとの交点部14(即ち縦リブ部5aの長手方向に間隔を介した複数箇所)はリブ部5の厚みよりも大径となるボス部17としてあり、具体的には各収納空間10を構成する縦リブ部5aの横リブ部5bとの交点部14及び収納空間10近傍の縦リブ部5aの横リブ部5bとの交点部14(ただし筒状部15となった交点部14は除く)をボス部17としている。各ボス部17の下面の中央にはビス穴18として後述する補強板20を取付けるのに用いられるビス19がねじ込まれる下穴を形成してあり、即ち本例では各ボス部17をビス19が固着される固着部7としている。また格子状のリブ4の下面における上記筒状部15及び固着部7は縦リブ部5aと横リブ部5bの交点部14間の部位よりもやや下方(約3mm)に突出し一段低くなっている。   Further, as shown in FIG. 4 and the like, the intersection part 14 (that is, a plurality of positions with a space in the longitudinal direction of the vertical rib part 5a) of each vertical rib part 5a with the arbitrary horizontal rib part 5b is based on the thickness of the rib part 5. Are also formed as the bosses 17 having a large diameter, and specifically, the intersections 14 of the vertical ribs 5a constituting the storage spaces 10 with the horizontal ribs 5b and the horizontal ribs of the vertical ribs 5a in the vicinity of the storage space 10 The boss portion 17 is an intersection portion 14 with 5b (excluding the intersection portion 14 that becomes the cylindrical portion 15). In the center of the lower surface of each boss portion 17, a pilot hole into which a screw 19 used to attach a reinforcing plate 20 to be described later is screwed is formed as a screw hole 18. That is, in this example, each boss portion 17 is provided with a screw 19. The fixing portion 7 is fixed. Further, the cylindrical portion 15 and the fixing portion 7 on the lower surface of the lattice-like rib 4 protrude slightly downward (about 3 mm) from the portion between the intersection portions 14 of the vertical rib portion 5a and the horizontal rib portion 5b and are one step lower. .

図1や図3に示すように上記床パン本体1の複数のリブ部5の下面側には、床パン本体1の平面視中央部に位置して床パン本体1を補強する金属製の補強板20(具体的には鉄板)が配設される。補強板20は上記各収納空間10の下側を覆うもので、本例では一枚で上記4つの収納空間10の下面側を覆うことが可能な面積及び形状を有する補強板20を用いる。   As shown in FIG. 1 and FIG. 3, a metal reinforcement that reinforces the floor pan main body 1 located on the lower surface side of the plurality of rib portions 5 of the floor pan main body 1 and located in the center of the floor pan main body 1 in a plan view. A plate 20 (specifically, an iron plate) is provided. The reinforcing plate 20 covers the lower side of each of the storage spaces 10, and in this example, the reinforcing plate 20 having an area and a shape that can cover the lower surfaces of the four storage spaces 10 is used.

補強板20は矩形状金属板の一辺側端部(即ち組立時における排水口側の端部)の中央部を矩形状に切り欠いて形成したもので、この補強板20には上記床パン本体1の各ビス穴18に対応する位置にビス挿通孔21を穿設してあり、また上記筒状部15に対応する位置には筒状部用孔22を穿設している。   The reinforcing plate 20 is formed by cutting out the central portion of one side end portion of the rectangular metal plate (that is, the end portion on the drain outlet side at the time of assembly) into a rectangular shape. A screw insertion hole 21 is formed at a position corresponding to each screw hole 18, and a cylindrical portion hole 22 is formed at a position corresponding to the tubular portion 15.

上記補強板20は、各収納空間10に既述の床暖房装置2、保温材31、断熱材32を配設した後に、床パン本体1の任意の複数のリブ部5の下面側に取付けられてリブ部5間に架け渡されるように配置され、これにより床パン本体1の各収納空間10の下側が補強板20により覆われると共に、該補強板20により床パン本体1が補強される。   The reinforcing plate 20 is attached to the lower surface side of any plurality of rib portions 5 of the floor pan body 1 after the floor heating device 2, the heat insulating material 31, and the heat insulating material 32 described above are disposed in each storage space 10. Thus, the lower side of each storage space 10 of the floor pan body 1 is covered with the reinforcing plate 20, and the floor pan body 1 is reinforced by the reinforcing plate 20.

ここで上記補強板20の取付ける前においては、床パン本体1の任意のリブ部5の下面に図7に示すようにEPDM等からなる長尺帯状の緩衝材23をリブ部5に沿って予め貼着してあって、これにより補強板20をリブ部5の下面に取付けた際に、各リブ部5と補強板20の間に緩衝材23が介在するようにしてある。   Before attaching the reinforcing plate 20, a long band-shaped cushioning material 23 made of EPDM or the like is previously provided along the rib portion 5 on the lower surface of an arbitrary rib portion 5 of the floor pan body 1 as shown in FIG. When the reinforcing plate 20 is attached to the lower surface of the rib portion 5, the cushioning material 23 is interposed between each rib portion 5 and the reinforcing plate 20.

上記長尺帯状の緩衝材23には固着部7のビス穴18に対応する位置に予めビス19を挿通するための貫通孔を形成してあり、この緩衝材23を収納空間10を構成する複数の縦リブ部5a及び収納空間10近傍に位置する任意の縦リブ部5aに夫々貼着してある。なお緩衝材23は横リブ部5bの下面には設けず、また各緩衝材23は各縦リブ部5aの長手方向に形成した複数の固着部7に亘って貼着されている。   A through hole for inserting a screw 19 is formed in advance in the long band-shaped cushioning material 23 at a position corresponding to the screw hole 18 of the fixing portion 7, and a plurality of the cushioning materials 23 constituting the storage space 10 are formed. Are attached to arbitrary vertical rib portions 5a located near the vertical rib portions 5a and the storage space 10 respectively. The cushioning material 23 is not provided on the lower surface of the lateral rib portion 5b, and each cushioning material 23 is stuck across a plurality of fixing portions 7 formed in the longitudinal direction of each longitudinal rib portion 5a.

上記緩衝材23がリブ4の下面に貼着された床パン本体1に補強板20を取付けるには、補強板20を収納空間10の下方に位置決めして配置し、該補強板20の上面を各縦リブ部5aに貼着した緩衝材23の下面に当接し、この状態で、補強板20の各ビス挿通孔21及びこれに連通する緩衝材23の貫通孔に下方からビス19を挿通し、該ビス19を予め接着剤を注入した固着部7のビス穴18に螺着する。これにより補強板20は緩衝材23を介して床パン本体1に取付けられ、しかして床暖房装置2を備えた床パンが形成される。ここで前記接着剤としては例えば株式会社スリーボンド製 ThreeBond 1783が用いられ、この接着剤により補強板20を床パン本体1に強固に取付けられ、且つビス19の緩みを防止できる。   In order to attach the reinforcing plate 20 to the floor pan body 1 in which the cushioning material 23 is adhered to the lower surface of the rib 4, the reinforcing plate 20 is positioned and disposed below the storage space 10, and the upper surface of the reinforcing plate 20 is In contact with the lower surface of the buffer material 23 adhered to each vertical rib portion 5a, in this state, the screw 19 is inserted from below into each screw insertion hole 21 of the reinforcing plate 20 and the through hole of the buffer material 23 communicating therewith. The screw 19 is screwed into the screw hole 18 of the fixing portion 7 into which an adhesive has been previously injected. As a result, the reinforcing plate 20 is attached to the floor pan body 1 via the cushioning material 23, thereby forming a floor pan with the floor heating device 2. Here, for example, ThreeBond 1783 manufactured by ThreeBond Co., Ltd. is used as the adhesive, and the reinforcing plate 20 can be firmly attached to the floor pan body 1 by this adhesive, and the screws 19 can be prevented from loosening.

上記のように組立てた床パンにあっては、床パン本体1の短手方向に複数ある長尺帯状の緩衝材23が床パン本体1の短手方向と平行な補強板20の対向する2辺に跨った状態で、床パン本体1の複数のリブ部5と補強板20との間に介在する。また補強板20の筒状部用孔22からは床パン本体1の筒状部15が下面側に露出し、またこの補強板20の矩形状切欠部分からは床パン本体1の排水口部3が下面側に露出する。   In the floor pan assembled as described above, a plurality of long belt-like cushioning materials 23 in the short direction of the floor pan main body 1 are opposed to the reinforcing plate 20 parallel to the short direction of the floor pan main body 1. It is interposed between the plurality of ribs 5 of the floor pan body 1 and the reinforcing plate 20 in a state straddling the side. Further, the cylindrical portion 15 of the floor pan body 1 is exposed to the lower surface side from the cylindrical portion hole 22 of the reinforcing plate 20, and the drain port 3 of the floor pan body 1 is exposed from the rectangular cutout portion of the reinforcing plate 20. Is exposed on the lower surface side.

上記床パンにあっては、床パン本体1の複数のリブ部5と補強板20との間に緩衝材23が介在するので、この緩衝材23によりリブ部5と補強板20の接触部分から異音が発生したり、また床パン上の騒音がリブ4及び補強板20を介して階下に伝わったりすることを防止できる。   In the floor pan, since the cushioning material 23 is interposed between the plurality of rib portions 5 of the floor pan main body 1 and the reinforcing plate 20, the cushioning material 23 causes the rib portion 5 and the reinforcing plate 20 to contact each other. It is possible to prevent abnormal noise from being generated and noise transmitted on the floor pan from being transmitted to the downstairs via the rib 4 and the reinforcing plate 20.

また本例の床パンは、長尺な縦リブ部5aに固着部7を該縦リブ部5aの長手方向に一直線状に間隔を介して複数形成し、この縦リブ部5aの複数の固着部7に亘るように長尺帯状の緩衝材23を縦リブ部5aの長手方向に沿って配置したので、上記床パンの組立時においては、緩衝材23を長手方向の一端を縦リブ部5aに押さえつけて他端を引張るように伸ばして縦リブ部5aに沿って貼着するだけで良く、各固着部7毎に緩衝材23を貼着する必要がなくて手間が省ける。またこの緩衝材23にはビス19を挿通するための貫通孔を予め形成しているので、該緩衝材23を縦リブ部5aに貼着する際には、緩衝材23に形成した各貫通孔と床パン本体1の各ビス穴18の位置合わせを容易に行えるようになっている。更には上記の作業により縦リブ部5aの固着部7間の部位にも緩衝材23を貼着できるので、該縦リブ部5aの固着部7間の部位に振動する補強板20が直接当たることを防止でき、異音の発生等を一層防止できる。またこの場合、緩衝材23を必要な箇所にのみ貼着できてコストを抑えられる。   In the floor pan of this example, a plurality of fixing portions 7 are formed on a long vertical rib portion 5a in a straight line in the longitudinal direction of the vertical rib portion 5a with an interval, and a plurality of fixing portions of the vertical rib portion 5a are formed. Since the long belt-like cushioning material 23 is arranged along the longitudinal direction of the vertical rib portion 5a so as to extend to 7, the cushioning material 23 has one end in the longitudinal direction as the longitudinal rib portion 5a when the floor pan is assembled. It is only necessary to press and stretch the other end and stick it along the vertical rib portion 5a, and it is not necessary to stick the cushioning material 23 to each fixing portion 7, and the labor is saved. Further, since the through holes for inserting the screws 19 are formed in the buffer material 23 in advance, when the buffer material 23 is attached to the vertical rib portion 5a, each through hole formed in the buffer material 23 is formed. And the positioning of each screw hole 18 of the floor pan body 1 can be easily performed. Furthermore, since the cushioning material 23 can be adhered to the portion between the fixing portions 7 of the vertical rib portion 5a by the above-described operation, the reinforcing plate 20 that vibrates directly hits the portion between the fixing portions 7 of the vertical rib portion 5a. And the occurrence of abnormal noise can be further prevented. Further, in this case, the cushioning material 23 can be attached only to a necessary portion, and the cost can be reduced.

更に本例では格子状のリブ4の下面における筒状部15及び固着部7を他部よりもやや下方に突出しているため、リブ4の筒状部15及び固着部7以外の部位の下面と補強板20の上面はわずかに離れて位置する。従ってリブ4の筒状部15及び固着部7以外の部位と振動した補強板20とが直接接触したり、又緩衝材23を介して間接的に接触したりすることを防止でき、異音の発生等をより一層防止できる。   Furthermore, in this example, since the cylindrical portion 15 and the fixing portion 7 on the lower surface of the lattice-like rib 4 protrude slightly downward from the other portions, the lower surface of the portion other than the cylindrical portion 15 and the fixing portion 7 of the rib 4 The upper surface of the reinforcing plate 20 is located slightly apart. Accordingly, it is possible to prevent the portions other than the cylindrical portion 15 and the fixing portion 7 of the rib 4 from directly contacting the vibrating reinforcing plate 20 or indirectly contacting via the cushioning material 23. Occurrence and the like can be further prevented.

また上記補強板20は床暖房装置2を収納した収納空間10の下側を覆うので、補強板20により床暖房装置2の熱が床下に逃げることを防止できて省エネを実現できる。またこの補強板20はリブ4の切欠部8を含めた収納空間10を構成する部位の下側に配置してあるので、該補強板20で床パン本体1において切欠部8を形成する等して補強効果が弱くなった部位を補強できる。   Moreover, since the said reinforcement board 20 covers the lower side of the storage space 10 which accommodated the floor heating apparatus 2, the reinforcement board 20 can prevent the heat | fever of the floor heating apparatus 2 escaping under a floor, and can implement | achieve energy saving. Further, since the reinforcing plate 20 is disposed below the portion constituting the storage space 10 including the notch 8 of the rib 4, the notch 8 is formed in the floor pan body 1 by the reinforcing plate 20. The part where the reinforcement effect became weak can be reinforced.

なお上記補強板20は収納空間10の下側全てを覆うものではなく、中央部のみを覆っているが、補強板20としては収納空間10の下側全てを覆う物であっても良い。また上記長尺帯状の緩衝材23には図7に示すようにビス19を挿通するための貫通孔を形成しなくても良く、この場合は、床パン本体1のリブ4に補強板20を取付けるにあたって、床パン本体1のリブ4を見ることで補強板20床パン本体1への位置決めが行われる。 The reinforcing plate 20 does not cover the entire lower side of the storage space 10 but covers only the central portion, but the reinforcing plate 20 may cover the entire lower side of the storage space 10. Further, as shown in FIG. 7, it is not necessary to form a through hole for inserting the screw 19 as shown in FIG. 7. In this case, the reinforcing plate 20 is attached to the rib 4 of the floor pan body 1. In mounting, the reinforcing plate 20 is positioned on the floor pan body 1 by looking at the rib 4 of the floor pan body 1.

本発明の床パンの平面図である。It is a top view of the floor pan of the present invention. 図1のA―A線断面図である。It is the sectional view on the AA line of FIG. 同上の床パンの下面側から見た斜視図である。It is the perspective view seen from the lower surface side of the floor pan same as the above. 同上の緩衝材及び補強板を取り外した床パンの下面図である。It is a bottom view of the floor pan which removed the buffer material and the reinforcement board same as the above. 図4のa2部の分解斜視図である。It is a disassembled perspective view of the a2 part of FIG. 図4のa3部の分解斜視図である。It is a disassembled perspective view of the a3 part of FIG. 図1のa4部の分解側断面図である。It is a decomposition | disassembly side sectional view of the a4 part of FIG. 同上の筒状部を示す拡大断面図である。It is an expanded sectional view which shows a cylindrical part same as the above.

符号の説明Explanation of symbols

1 床パン本体
2 床暖房装置
5 リブ部
7 固着部
8 切欠部
10 収納空間
18 ビス穴
19 ビス
20 補強板
23 緩衝材
DESCRIPTION OF SYMBOLS 1 Floor pan main body 2 Floor heating apparatus 5 Rib part 7 Adhering part 8 Notch part 10 Storage space 18 Screw hole 19 Screw 20 Reinforcement plate 23 Buffer material

Claims (4)

合成樹脂製の床パン本体の下面から下方に突出するリブ部を複数形成し、これら複数のリブ部の下面側にリブ部間に架け渡すように金属製の補強板を配置し、補強板に下方から挿通した複数のビスを各リブ部に形成した固着部に固着してリブ部に補強板を取付け各リブ部と補強板の間に緩衝材を介在させた床パンであって、前記リブ部を長尺に形成し、このリブ部に前記固着部を当該リブ部の長手方向に間隔を介して複数形成すると共に、これら固着部を当該リブ部の固着部間の部位よりも下方に突出し、前記緩衝材を長尺な帯状に形成し、該長尺帯状の緩衝材を前記リブ部の複数の固着部に亘るように当該リブ部の長手方向に沿って配置して成ることを特徴とする床パン。 A plurality of rib portions projecting downward from the lower surface of the floor pan body made of synthetic resin are formed, and a metal reinforcing plate is arranged on the lower surface side of the plurality of rib portions so as to be bridged between the rib portions. A floor pan in which a plurality of screws inserted from below are fixed to a fixing portion formed on each rib portion, a reinforcing plate is attached to the rib portion, and a cushioning material is interposed between each rib portion and the reinforcing plate, and the rib portion And forming a plurality of the fixing portions on the rib portion with an interval in the longitudinal direction of the rib portions, and projecting the fixing portions downward from the portion between the fixing portions of the rib portions, The cushioning material is formed in a long strip shape, and the elongated strip-shaped cushioning material is arranged along the longitudinal direction of the rib portion so as to cover a plurality of fixing portions of the rib portion. Floor bread. 合成樹脂製の床パン本体の下面から下方に突出するリブ部を複数形成し、これら複数のリブ部の下面側にリブ部間に架け渡すように金属製の補強板を配置し、補強板に下方から挿通した複数のビスを各リブ部に形成した固着部に固着してリブ部に補強板を取付け、各リブ部と補強板の間に緩衝材を介在させた床パンであって、床パン本体の下面にリブ部として複数の縦リブ部と複数の横リブ部を交差させて形成して平面視格子状のリブとし、前記横リブ部に下方に開口する切欠部を形成し、該切欠部を介して平面視格子状のリブによって形成される矩形状空間を連続させ、これら切欠部を介して連続する複数の矩形状空間で収納空間を形成し、収納空間に各矩形状空間に収納される部分と切欠部に収納される部分とを連続して一体に設けた床暖房装置を収納し、前記固着部を前記切欠部を挟んで配置された縦リブ部とこれら縦リブ部と交差する横リブ部の交点部に設け、前記補強板を前記切欠部を挟んで配置された縦リブ部間に架け渡すように設けてこの補強板を前記切欠部を含めた収納空間を構成する部位の下側に配設して成ることを特徴とする床パン。A plurality of rib portions projecting downward from the lower surface of the floor pan body made of synthetic resin are formed, and a metal reinforcing plate is arranged on the lower surface side of the plurality of rib portions so as to be bridged between the rib portions. A floor pan body in which a plurality of screws inserted from below are fixed to a fixing portion formed on each rib portion, a reinforcing plate is attached to the rib portion, and a cushioning material is interposed between each rib portion and the reinforcing plate. A plurality of vertical rib portions and a plurality of horizontal rib portions are formed as crossed ribs on the lower surface of the plate to form a lattice-like rib in plan view, and a notch portion that opens downward is formed in the horizontal rib portion, the notch portion A rectangular space formed by ribs having a lattice shape in plan view is made continuous through the plurality of rectangular spaces that are continuous through the notches, and a storage space is formed in the storage space. Floor with a continuous part and a part stored in the notch The baffle device is accommodated, and the fixing portion is provided at the intersection of the vertical rib portion arranged across the notch portion and the horizontal rib portion intersecting with the vertical rib portion, and the reinforcing plate is arranged across the notch portion. A floor pan characterized by being provided so as to be bridged between the formed vertical rib portions and disposing the reinforcing plate below a portion constituting the storage space including the cutout portion. 前記縦リブ部を長尺に形成し、この縦リブ部に前記横リブ部との交点部に設けられる固着部を当該縦リブ部の長手方向に間隔を介して複数形成すると共に、これら固着部を当該縦リブ部の固着部間の部位よりも下方に突出し、前記緩衝材を長尺な帯状に形成し、該長尺帯状の緩衝材を前記縦リブ部の複数の固着部に亘るように当該縦リブ部の長手方向に沿って配置して成ることを特徴とする請求項2に記載の床パン。 The vertical rib portion is formed in a long shape, and a plurality of fixing portions provided at intersections with the horizontal rib portion are formed in the vertical rib portion with a space in the longitudinal direction of the vertical rib portion. Projecting below the portion between the fixing portions of the vertical rib portion, forming the cushioning material in a long strip shape, and extending the long strip-shaped cushioning material over the plurality of fixing portions of the vertical rib portion. The floor pan according to claim 2, wherein the floor pan is arranged along a longitudinal direction of the vertical rib portion . 合成樹脂製の床パン本体の下面から下方に突出するリブ部を複数形成し、これら複数のリブ部の下面側にリブ部間に架け渡すように金属製の補強板を配置し、補強板に下方から挿通した複数のビスを各リブ部に形成した固着部に固着してリブ部に補強板を取付け、各リブ部と補強板の間に緩衝材を介在させた床パンであって、前記リブ部の固着部の下面にビス穴を形成し、該ビス穴に接着剤を注入し、該接着剤を注入したビス穴に前記ビスを螺着したことを特徴とす床パン。 A plurality of rib portions projecting downward from the lower surface of the floor pan body made of synthetic resin are formed, and a metal reinforcing plate is arranged on the lower surface side of the plurality of rib portions so as to be bridged between the rib portions. A floor pan in which a plurality of screws inserted from below are fixed to a fixing portion formed on each rib portion, a reinforcing plate is attached to the rib portion, and a cushioning material is interposed between each rib portion and the reinforcing plate, and the rib portion anchor portion lower surface to form a screw hole of injecting an adhesive to the screw holes, the floor pan characterized in that screwed to the screw to screw holes injected with adhesive.
JP2005179738A 2005-06-20 2005-06-20 Floor bread Expired - Fee Related JP4701854B2 (en)

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WO2008084675A1 (en) 2006-12-26 2008-07-17 Mitsubishi Chemical Corporation Composite graphite particles for non-aqueous secondary batteries, negative electrode material containing the same, negative electrodes, and non-aqueous secondary batteries
JP4939340B2 (en) * 2007-08-20 2012-05-23 株式会社Lixil Waterproof pan for washroom
JP4944710B2 (en) * 2007-08-28 2012-06-06 パナソニック株式会社 Floor pan heating structure
JP5027683B2 (en) * 2008-01-28 2012-09-19 パナソニック株式会社 Floor pan heating structure
JP5285284B2 (en) * 2008-01-28 2013-09-11 パナソニック株式会社 Floor pan heating structure

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JPH04343928A (en) * 1991-05-21 1992-11-30 Matsushita Electric Works Ltd Method of fitting water-proof pan frame to fitting frame
JP2001065886A (en) * 1999-08-30 2001-03-16 Matsushita Electric Works Ltd Fixing structure for floor pan heater
JP4000907B2 (en) * 2002-05-23 2007-10-31 株式会社ノーリツ Washing floor heating floor panel

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