JP4703437B2 - Die casting mold - Google Patents
Die casting mold Download PDFInfo
- Publication number
- JP4703437B2 JP4703437B2 JP2006058613A JP2006058613A JP4703437B2 JP 4703437 B2 JP4703437 B2 JP 4703437B2 JP 2006058613 A JP2006058613 A JP 2006058613A JP 2006058613 A JP2006058613 A JP 2006058613A JP 4703437 B2 JP4703437 B2 JP 4703437B2
- Authority
- JP
- Japan
- Prior art keywords
- suction
- mold
- pin
- extrusion
- slide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Description
本発明は、ダイカストでのガス吸引による品質の向上に関するものである。 The present invention relates to quality improvement by gas suction in die casting.
従来、ダイカストの不良は、湯皺湯境・焼付噛り・巣穴・圧洩れが主として発生し、不良率の多くを占めていた。これらの主な不良の対策は、下記の方法が取られてそれぞれの成果をあげていた。
鋳造機械条件:溶融アルミ合金の充填を早くするために、ピストンによる射出速度を早くしたり、低速から高速への切り換え位置を変えたり、潰すための増圧のタイミングを変える。
鋳造周辺条件:離型剤や潤滑剤を絞って発生するガス量を少くしたり、エヤーブローで過剰な離型剤や潤滑剤を吹き飛ばしたりする。
充填排出方案:不良部分に向かって溶融アルミ合金の湯流れ方向をつける。
:湯流れに押されたガスが金型分割面に集めて、鋳造品の外に排出出来るようにする。
金型形状変更:巣穴部分や圧洩れ部分を金型分割面にして、ガスやガスが混合した溶融アルミを鋳造品の外側へ排出する経路を確保する。
製品形状変更:厚肉を肉ヌスミをして薄肉軽量にして形状容積を減らす。
:ボス部などは、鋳抜きピンをたてて形状容積を減らす。
:ガス抜きや溶融アルミ合金が、ダイカスト品の外部へ排出出来る形状にする。
これらの不良対策方法は、湯皺湯境不良について顕著な効果があり、焼付噛り・巣穴・圧洩れの不良対策では、或る一定の不良率迄は低減する効果があったが、それ以下に下げられない限界があった。従って、これらの対策が有効であったのは、得意先への許容納入不良率が高めで不良対策の限界を越えない時であった。
ところが、顧客満足度や製造物責任法が出てきて、得意先の要求品質がどんどん上がり、許容納入不良率下がり続けて、ことに重要保安部品に到っては、完璧な鋳造品が要求されるに到っている。これに対応して高品質を目指し更に低い不良率となる新ダイカスト法やダイカスト付加技術が開発されている。
減圧(低真空):減圧方向に湯流れをしやすくなるので、不良部分を減圧して湯流れ方向をつけて溶融アルミ合金の充填度を高める。
高真空 :ピストンや金型をパッキン等でリークが無いように、シールをして製品形状空間の真空度を高くして、ガス量を減らす。
部分吸引 :不良箇所にピン等を立ててその隙間(15)から真空吸引をして、ガスを減らす。部分加圧 :巣穴や圧洩れ箇所に加圧ピンを立てて、塑性変形が出来る鍛造並の圧力レベルに加圧をして潰してしまう。
高真空+部分加圧:高真空でも残る巣穴不良部分に、部分加圧によって潰してしまう。
これらの鋳造品の高品質化の技術開発によって成果を上げて不良率は、非常に低くなっているが、それでも湯皺湯境を除いた3大不良の中で焼付噛り・巣穴・圧洩れが相対的に高い不良率となって問題として残っていた。
又、ダイカストは高速充填をするために、必ずガスを巻き込んで混入する製法となっていてるので、有効なこれらの付加技術を施した上に、細かく取り決めた作業標準を遵守しても不良率にバラツキが出て、安定して許容不良率以下に抑えて、操業することは非常に難しい状態にあった。ことに鋳造品形状や金型の剛性設計に伴うダイカスト技術上の限界があり、新ダイカスト法や付加技術でも不良率が下がらなくなる不良対策の限界レベルがあった。
一般ダイカストの範囲で起きている不良箇所(位置)が、新ダイカスト方や付加技術を施して不良対策をした場合でも限界レベルに達して、不良率は当然低くなっているが、残された不良として出て来る不良箇所(位置)となっている。
その主な箇所(位置)は、(図1)に示すように厚肉(1)ボス(2)袋形状(3)湯流れ先端(4)(以下、問題形状部(13)と云う。)及び、軽量化によるに肉盗みや加工工数の低減で、これらの問題形状部(13)に鋳抜きピンを立てた箇所(位置)に限られていた。
Conventionally, die casting defects have been mainly caused by hot water baths, seizure bites, burrows, and pressure leaks, and accounted for a large proportion of defects. The following measures have been taken to deal with these major defects and have achieved their results.
Casting machine conditions: In order to speed up the filling of molten aluminum alloy, the injection speed by the piston is increased, the switching position from low speed to high speed is changed, and the timing of pressure increase for crushing is changed.
Casting peripheral conditions: Reduce the amount of gas generated by squeezing the release agent or lubricant, or blow off excess release agent or lubricant by air blow.
Filling / discharging method: The molten aluminum alloy flows in the direction toward the defective part.
: The gas pushed by the hot water flow collects on the mold dividing surface and can be discharged out of the casting.
Mold shape change: By using the burrow part and pressure leakage part as the mold dividing surface, a route for discharging the gas or molten aluminum mixed with gas to the outside of the cast product is secured.
Product shape change: Reduce the volume of the shape by thinning the thick wall to make it thinner and lighter.
: For the boss, etc., reduce the shape volume by setting the cast pin.
: Degassing or molten aluminum alloy is shaped so that it can be discharged to the outside of the die-cast product.
These defect countermeasure methods have a remarkable effect on hot water and hot water boundary defects, and in the countermeasure against defects in seizure bites, burrows and pressure leaks, there was an effect of reducing to a certain defect rate. There were limits that could not be lowered. Therefore, these measures were effective when the allowable delivery failure rate to customers was high and did not exceed the limit of failure measures.
However, customer satisfaction and product liability laws have emerged, and the required quality of customers has been steadily increasing, and the allowable delivery failure rate has continued to decline. In particular, for critical security parts, perfect castings are required. Has reached. Correspondingly, new die-casting methods and die-casting addition technologies have been developed that aim for high quality and achieve a lower defect rate.
Depressurization (low vacuum): Since it is easy to flow the hot water in the pressure reducing direction, the defective portion is depressurized and the hot water flowing direction is increased to increase the filling degree of the molten aluminum alloy.
High vacuum: Seal the piston and mold so that there is no leakage with packing, etc., and increase the degree of vacuum in the product shape space to reduce the amount of gas.
Partial suction: A pin or the like is set up at a defective portion and vacuum suction is performed from the gap (15) to reduce gas. Partial pressurization: A pressurization pin is set up at a burrow or a pressure leaking point, and it is crushed by pressurizing to a pressure level equivalent to forging that can be plastically deformed.
High vacuum + partial pressurization: The burrow defective part remaining even in high vacuum is crushed by partial pressurization.
Although the defect rate has been very low as a result of technological development for quality improvement of these castings, the seizure bites, burrows, and pressure are still among the three major defects excluding the hot water and hot water boundaries. Leakage remained as a problem with a relatively high defect rate.
Die-casting is a production method in which gas is always entrained and mixed for high-speed filling. Therefore, even if these additional technologies are applied and the work standards determined in detail are followed, the defect rate is reduced. There was variation, and it was very difficult to operate with a stable rate below the allowable defect rate. In particular, there is a limit in die casting technology associated with the cast product shape and the rigidity design of the mold, and there is a limit level of countermeasures against defects in which the defect rate does not decrease even with the new die casting method and additional technology.
Even if the defective part (position) occurring in the range of general die casting reaches the limit level even when countermeasures are taken by applying new die casting methods or additional technologies, the defect rate is naturally low, but the remaining defects It becomes a defective part (position) that comes out as.
As shown in FIG. 1, the main portion (position) is thick (1) boss (2) bag shape (3) hot water flow tip (4) (hereinafter referred to as problem shape portion ( 13 )). In addition, due to the reduction in weight, the number of stealing and processing man-hours has been reduced, so that the problem has been limited to locations (positions) where cast pins are raised on the problem shape portion ( 13 ).
鋳造品の形状で全体を構成する一般肉厚部の欠陥は、外観検査で選別が可能な湯皺・湯境で鋳造機械条件・鋳造周辺条件・置換方案により、格別な薄肉の鋳造品以外は、殆ど解決することが出来ていた。
従って、圧倒的に問題になっている欠陥部は、問題形状部(13)の厚肉(1)ボス(2)袋形状(3)湯流れ先端(4)の内部に出ている巣穴不良や圧洩れ不良である。又、問題形状部(13)に立っている鋳抜きピンには、巣穴・圧洩れに焼付噛りが発生して問題となっていた。
これら問題形状部(13)は、離型剤や潤滑剤が高い金型温度や溶融アルミ合金と接触をして、蒸発・熱分解・燃焼を起こしたガスと製品空間に残留する空気が、多く集積して鋳造条件の鋳造圧や増圧で潰し切れない欠陥として、巣穴や圧洩れ不良になっているものである。ことに、問題形状部(13)に鋳抜きピン等があり、その鋳抜きピン部分は、形状的にスプレーをした霧状の離型剤が付着しにくいので、離型被膜が形成しにくく焼付不良が発生する。この場合、離型被膜を形成するために、更に多くの離型剤や潤滑剤を塗布するので、離型剤や潤滑剤が金型表面に過剰に付着しガス発生量が増大したり、過剰の離型剤や潤滑剤をカスとして巻き込んでしまっている。又、これらの欠陥部に、離型剤を希釈している水滴も残りやすく、金型温度や溶融アルミ合金に接触して蒸発して、極端に大きな水蒸気容積となって巣穴や圧洩れを起こしやすい原因となっている。
Defects in the general thick-walled parts that make up the entire shape of the cast product, except for exceptionally thin-walled cast products, depending on the casting machine conditions, casting peripheral conditions, and replacement plan at the hot water and hot water boundaries that can be selected by appearance inspection It was almost solved.
Therefore, the overwhelming defective part is the thick wall (1) boss (2) bag shape (3) hot water flow tip (4) in the problem shape part ( 13 ). The pressure leak is poor. Further, the cast pin standing on the problem shape portion (13) has been a problem due to seizing and biting in the burrow / pressure leak.
These problem-shaped parts ( 13 ) have much mold release agent and lubricant in contact with the mold temperature and molten aluminum alloy, and gas that has evaporated, pyrolyzed and burned and air remaining in the product space. As a defect that cannot be crushed by the casting pressure and pressure increase under the casting conditions, the burrow and the pressure leakage are defective. In particular, there is a cast pin or the like in the problem shape part ( 13 ), and the cast pin part is hard to form a release film because the sprayed mist release agent is difficult to adhere. Defects occur. In this case, in order to form a release film, more release agent or lubricant is applied, so that the release agent or lubricant excessively adheres to the mold surface, increasing the amount of gas generated, The mold release agent and lubricant are entrained as waste. In addition, water droplets that dilute the mold release agent are likely to remain in these defective parts, evaporate in contact with the mold temperature or molten aluminum alloy, and become extremely large water vapor volume, causing burrows and pressure leaks. It is a cause that is easy to cause.
これらのことから、問題形状部(13)に残るガスやカスを出来るだけ多く安定的に除去することで、更に不良低減が可能になる。
これら、不良対策に必要になる要件は、
(イ)最小の離型剤のスプレー量による適切な離型被膜が形成出来ること。
(ロ)残留する水滴や水残りを無くす。
(ハ)発生してしまったガス量を減らす。
(ニ)過剰な離型剤や繰り返しショットで堆積分を除去する。
(ホ)プランジャー潤滑剤からの燃焼ガスを減らす。
となる。
その上に、得意先に納入する鋳造品の不良率を抑えて、ロットアウトを回避することが必要である。このために、ダイカストはバラツキが有るので、不良率を低くすると同時にバラツキを非常に低く抑えなければならない。
(ヘ)低い平均不良率と不良率のバラツキも抑える。
バラツキの原因には、鋳造条件的バラツキもあるが不安定な発生ガス量や巻き込みガスが圧縮性のために、その排出や加圧による潰され方が一定にならずにバラツキを生じている。
本発明は、上記(イ)〜(ヘ)の問題となる要件を確実で一定に除去をして、一般ダイカスト・新ダイカスト法・付加技術による不良対策の限界を、更に低い不良率に抑えられるものである。
For these reasons, it is possible to further reduce defects by stably removing as much gas and debris as possible in the problem shape portion ( 13 ).
These requirements for defect countermeasures are:
(A) An appropriate release film can be formed with the minimum spray amount of the release agent.
(B) Eliminate residual water droplets and water residue.
(C) Reduce the amount of gas generated.
(D) Remove the deposit with an excessive mold release agent or repeated shots.
(E) Reduce combustion gas from plunger lubricant.
It becomes.
In addition, it is necessary to reduce the defective rate of castings delivered to customers and avoid lot-outs. For this reason, since there is variation in die casting, it is necessary to reduce the defect rate and at the same time keep the variation very low.
(F) Suppresses variations in low average defect rate and defect rate.
The variation is caused by variations in casting conditions. However, because the amount of unstable generated gas and the entrained gas are compressible, the discharge and pressurization do not become uniform, resulting in variations.
The present invention reliably and uniformly removes the above-mentioned problems (a) to (f), thereby limiting the limit of defect countermeasures by general die casting, new die casting method, and additional technology to a lower defect rate. Is.
従来、型締め後に鋳造品形状の金型空間側を、付加技術で減圧真空や部分吸引をすると、その減圧した分のガス量で(ハ)(ホ)とガス影響が減った分(ヘ)のバラツキが減少する効果は得られていた。しかし、(イ)(ロ)(ニ)の要件を充足していないために、不良率の低減に限界があった、
本発明は、一般ダイカストや付加技術を施した問題形状部(13)の(イ)〜(ヘ)の要件除去出来るようにして、更に不良率を低減出来るようにするものである。
そのために、問題形状部(13)に型開き後に前進し、型締め前に鋳造品形状位置に戻る前後の動作をし、溶融アルミ合金が充填をするまで、減圧真空で吸引することが出来るスライド吸引ピン(9)又は、スライド鋳抜き吸引ピン(7)を設置する。
具体的には、鋳抜きピンの無い問題形状部(13)の場合、(図3)のようにスライト吸引ピン(9)を通常の押出しピンと同じように、押出しA板(10)と押出しB板(11)に接続をする。
型開き後、鋳造品を押出して取り出した状態になると、スライド吸引ピン(9)は前進して突き出し状態になり、吸引溝(8)が金型の鋳造品形状より現われ出るようにする。(図2)の様に側面を削るか溝加工をした吸引溝(8)は、スライド吸引ピン(9)より大きく開けた吸引経路(12)に接続をし、リークのでないようにOリング(20)でシールをした吸引盤(21)に設けた吸引口(22)に接続をする。
吸引口(22)に接続した真空ホース(18)を減圧真空タンク(19)に接続をして、直接的に減圧吸引をして吸取るものである。
減圧真空ポンプの形式やサイズは、減圧真空タンク(19)で設定する減圧真空度や吸引容量で決めることが出来るものである。
型開き後に押出して、スライド吸引ピン(9)は突き出し状態で吸引溝(8)から減圧吸引をしながら、希釈をした離型剤をノズル(14)から霧状態にスプレーをする。霧が流れて金型やピン表面に接触をして付着して離型被膜を形成しながら、過剰の霧は吸引溝(8)に吸い込まれて、最少量で効率良く全体に離型被膜を形成することで、(イ)最小の離型剤のスプレー量による適切な離型被膜が形成出来る。これにより、従来のように霧が中まで入らずに入り口でこもったりして付着ムラをすること無く、過剰に離型剤が付着する部分は無くほぼ均一な離型被膜を形成が出来る。
離型剤のノズル(14)からのスプレーが止まった後も、減圧真空吸引を継続するので、エヤーが通過をしてそのエヤープロー効果により(ロ)水滴・残留水分や(ハ)付着した離型剤から発生するガス量も、(ニ)過剰に付着して堆積の元になる離型剤を吸引して除去することが出来る。
減圧吸引をしていない現状の場合スプレーエヤーが篭って背圧により、付着ムラになり、付着していない部分のために多めにスプレーをすると一般肉厚と問題形状部(13)の接続部の一般肉厚側に過剰に離型剤が付着をし、均一な離型被膜が形成出来ていなかった。
減圧吸引を継続しながら引き戻し操作をすると、押出しA板(10)押出しB板(11)が後退し過剰の離型剤や付着した水滴が吸い込まれながらスライド吸引ピン(9)が鋳造品形状の所定の位置に引き戻される。
更に減圧吸引を継続するので、スライド吸引ピン(9)と金型の隙間(15)からガスや隙間(15)付辺に溜まったカスを吸い込む事が出来る。その上、溶融アルミ合金が射出によって充填をしてくる時に、先行して入る(ホ)プランジャー潤滑剤の燃焼ガスも問題形状部(13)付近の空間は減圧吸引されて、更に負圧になるので湯流れが生じて充填量が増加し、ガス量も減ってくるものである。
ガス量が減って一定の負圧になるので、不安定なガスの挙動による変化が減って(ヘ)不良率のバラツキも減少するものである。
従来、付加技術の部分吸引はピンの前後動作が無いので、ピンと金型に隙間を作って真空吸引をすると、0.05mmの隙間では溶融アルミ合金が染み込んでバリが詰まり、0.03mmの隙間では離型剤中の固形又は高粘性になるワックスやシリコーンが堆積し、吸引効果が無くなっていた。
スライド吸引ピン(9)は型開き時に前進をさせて金型表面から凸突き出るので、離型剤塗布中やその後のエヤーブローでバリやワックスやシリコーンが吹き飛ばして吸引することが出来るので、隙間(15)の詰まりが無くなり安定した一定量の減圧吸引が得られる。
減圧真空タンク(19)の圧力設定を一定にして、吸引口(22)に接続をするので、減圧吸引による吸引量も一定となり、残留ガス・発生ガスによるバラツキも一定になる。
Conventionally, if the vacuum space or partial suction is applied to the mold space side of the cast product after clamping, using the additional technology, the amount of reduced gas (c) (e) and the effect of gas reduction (f) The effect of reducing the variation of the was obtained. However, because the requirements of (i), (b), and (d) are not satisfied, there was a limit in reducing the defective rate.
The present invention makes it possible to remove the requirements (a) to (f) of the problem shape part ( 13 ) subjected to general die casting or additional technology, and to further reduce the defect rate.
For this purpose, the slide moves forward to the problem shape part ( 13 ) after opening the mold, moves back and forth to the cast product shape position before clamping, and can be sucked in a vacuum until the molten aluminum alloy is filled. A suction pin (9) or a slide cast suction pin (7) is installed.
Specifically, in the case of the problem shape portion ( 13 ) without the cast pin, the slite suction pin (9) and the extrusion A plate (10) and the extrusion B are the same as the normal extrusion pin as shown in ( FIG. 3 ) . Connect to the plate (11).
After the mold is opened, when the cast product is pushed out and taken out, the slide suction pin (9) moves forward to a protruding state so that the suction groove (8) appears from the shape of the cast product of the mold. As shown in FIG. 2, the suction groove (8) whose side surface is cut or grooved is connected to the suction path (12) which is opened larger than the slide suction pin (9), and an O-ring ( It connects with the suction port (22) provided in the suction board (21) sealed by 20) .
A vacuum hose (18) connected to the suction port (22) is connected to a reduced-pressure vacuum tank (19) and directly sucked by suction under reduced pressure.
The type and size of the vacuum pump can be determined by the vacuum level and suction capacity set in the vacuum tank (19) .
Extruding after mold opening, the slide suction pin (9) sprays the diluted release agent from the nozzle (14) in a mist state while sucking under reduced pressure from the suction groove (8) in the protruding state . While the mist flows and contacts and adheres to the mold and pin surface to form a release film, excess mist is sucked into the suction groove (8), and the entire release film is efficiently applied with a minimum amount. By forming (a), an appropriate release film can be formed with the minimum spray amount of the release agent. As a result, the mist does not enter into the inside as in the conventional case, and the adhesion is not uneven and there is no portion where the release agent is excessively adhered, and a substantially uniform release film can be formed.
Even after the stopped spray from the nozzle (14) of the release agent, so to continue the decompression vacuum suction by the Eyapuro effect by Eya the passage (b) water droplets, residual water and (c) adhering a release The amount of gas generated from the agent can also be removed by suctioning the mold release agent that adheres excessively and becomes the source of deposition.
In the case of the current situation where vacuum suction is not performed, the spray air turns up and the back pressure causes uneven adhesion, and if the spray is excessive for the non-adhered part, the general thickness and the connection part of the problem shape part ( 13 ) The release agent adhered excessively to the general wall thickness side, and a uniform release film could not be formed.
When the pull-back operation is performed while continuing the vacuum suction , the extrusion A plate (10) and the extrusion B plate (11) are retracted, and the slide suction pin (9) has the shape of a cast product while excessive release agent or adhering water droplets are sucked . It is pulled back to a predetermined position.
Furthermore, since the suction under reduced pressure is continued, gas and debris accumulated at the side of the gap (15) can be sucked from the gap (15) between the slide suction pin (9) and the mold. In addition, when the molten aluminum alloy is filled by injection, the combustion gas of the plunger lubricant that enters in advance is also sucked in the space near the problem shape portion ( 13 ) under reduced pressure and further reduced to a negative pressure. As a result, a hot water flow is generated, the filling amount increases, and the gas amount also decreases.
Since the amount of gas is reduced to a constant negative pressure, changes due to unstable gas behavior are reduced, and (f) variation in the defective rate is also reduced.
Conventionally, the partial suction of the additional technology does not move the pin back and forth, so if a vacuum is created by creating a gap between the pin and the mold, the molten aluminum alloy will soak in the gap of 0.05 mm, clogging the burr, and a gap of 0.03 mm Then, wax or silicone that becomes solid or highly viscous in the mold release agent was deposited, and the suction effect was lost.
The slide suction pin (9) moves forward when the mold is opened and protrudes from the surface of the mold, so that burr, wax or silicone can be blown off and sucked during application of the release agent or after air blow. ) Is eliminated and a stable and constant amount of vacuum suction is obtained.
Since the pressure setting of the vacuum vacuum tank (19) is made constant and the suction port (22) is connected, the suction amount by the vacuum suction is also constant, and the variation due to the residual gas / generated gas is also constant.
問題形状部(13)が1〜2箇所のように少ない場合や、金型の固定型側になる場合は、必要な位置に設置したスライド吸引ピン(9)やスライド鋳抜き吸引ピン(7)後端に小型のシリンダーをセットして前後動作させられる。
又、部分加圧を設定したものは、部分加圧用のピンに吸引溝(8)を彫って吸引経路(12)吸引盤(21)減圧真空タンク(19)と接続をし、部分加圧用のシリンダーの前進距離を伸ばすこで、部分加圧+減圧吸引となる。
When there are few problem shape parts (13), such as 1-2 places, or when it is on the fixed mold side of the mold, a slide suction pin (9) or a slide cast suction pin (7) installed at a required position A small cylinder is set at the rear end to move back and forth.
In the case of partial pressure setting, the suction groove (8) is carved into the partial pressure pin and connected to the suction path (12), the suction disk (21), and the vacuum vacuum tank (19). By increasing the cylinder's advance distance, partial pressure + vacuum suction is achieved.
鋳抜きピン付の問題形状部(13)の箇所(位置)が多くなると、シリンダーを何本もセットすることは金型構造のスペースが少なくて設置が不可能となる。
この場合、押出しA板(10)と押出しB板(11)の裏側に押出し補助板(24)を設け、前述と同じ吸引盤(21)押出しA板(10)押出しB板(11)を貫通した鋳抜きピン部分が付いたスライド鋳抜き吸引ピン(7)の後端麺を押出し補助板(24)と接触をさせる。型開き後押出し棒(29)で鋳造品の押出しを始めて、或る距離を進めた第一段階押出しをすると、押出しB板(11)押出し補助板(24)金型裏板(23)に取り付けたカムロックが外れると同時に、補助板ストッパー(25)が入れ子(16)主型(17)又はスライド鋳抜き吸引ピン(7)が吸引盤(21)に当たって押出し補助板(24)が止まる。この時点で、鋳造品は第一段階押出しの動いた分だけ金型から抜けているが、スライド鋳抜き吸引ピン(7)の鋳抜き部分は抜けずに、吸引溝(8)が金型から現われて止まる。
更に、第二段階の押出すとスライド鋳抜き吸引ピン(7)は止まっているので、鋳造品全部が抜けていくことになる。
型締め時、リターンピン(27)が固定型に当たるが、押出し棒(29)で第二段階分の押出しが戻ると、カムロックがロックされて押出し補助板(24)が連結されて元の鋳造品形状の位置に戻る。
If there are many locations (positions) of the problem shape part (13) with the punch pin, it will be impossible to set many cylinders because the space for the mold structure is small.
In this case, extrusion A plate (10) and the extrusion B plate (11) back to the provided extrusion auxiliary plate (24) of the through the same suction plate as described above (21) Extrusion A plate (10) Extrusion B plate (11) The rear end noodles of the slide cast suction pin (7) with the cast pin portion thus made are brought into contact with the extrusion auxiliary plate (24). After the mold opening, the extrusion rod (29) begins to extrude the casting, and when the first stage extrusion is advanced by a certain distance, it is attached to the extrusion B plate (11) extrusion auxiliary plate (24) mold back plate (23) At the same time as the cam lock is released, the auxiliary plate stopper (25) comes into contact with the nesting (16) main mold (17) or the slide cast suction pin (7) against the suction disc (21), and the extrusion auxiliary plate (24) stops. At this point, the casting has been removed from the mold by the amount of the first-stage extrusion, but the casting portion of the slide casting suction pin (7) is not removed, and the suction groove (8) is removed from the mold. Appears and stops.
Further, since the slide casting suction pin (7) is stopped when the second stage of extrusion is performed, the entire cast product is pulled out.
When the mold is clamped, the return pin (27) hits the fixed mold, but when the extrusion for the second stage is returned by the push rod (29), the cam lock is locked and the push auxiliary plate (24) is connected to the original cast product. Return to shape position.
型開き後の押出しで吸引溝(8)が金型表面から少し凸に現われ出るまで、スライド吸引ピン(9)やスライド鋳抜き吸引ピン(7)を前進させて、減圧真空による吸引状態で離型剤をスプレーし、型締めや押出し引き戻しとシリンダーで元の位置に戻して、同じく減圧吸引状態のまま溶融アルミ合金を高速で充填をすることで、問題形状部(13)のガスやカスを吸出したり負圧に吸引をして、不良率を低減するものである。 Extrusion suction groove after mold opening (8) from the mold surface up to a little out appear to convex, to advance the slide suction pin (9) or a slide casting removal suction pin (7), separated by suction state by the pressure reduction vacuum spray mold agent, back into position at the mold clamping and extrusion pullback and the cylinder, likewise by the leave the molten aluminum alloy at a high vacuum suction state, problems shaped portion of the gas and debris (13) It sucks out or sucks to a negative pressure to reduce the defective rate.
以下、本発明の実施例について説明をする。 Examples of the present invention will be described below.
比較例1
ダイカスト機 500ton×1個取り 鋳造品名 マニホールド・ロアー
鋳造品特徴:鋳造面積が大きく鋳造圧が60MPaと低い設定になっている。
巣穴不良率 3.8% {鋳抜きピン(5)×3箇所}
湯皺 6.1% {湯流れ先端部(4)×2箇所}
圧洩れ不良率 2.5% {圧洩れ位置は、不良位置と同じ}
合計不良率 12.4% (6ヵ月平均)
バラツキ 18.1%
(最小不良率5.2%〜最大不良率23.3%%)
Comparative Example 1
Die-casting machine 500ton × 1 piece Cast name Manifold / Lower
Cast product characteristics: The casting area is large and the casting pressure is set to a low value of 60 MPa.
Nest hole defect rate 3.8% {Casting pin (5) x 3 locations}
Hot water bath 6.1% {Cutting water tip (4) x 2 locations}
Pressure leakage failure rate 2.5% {Pressure leakage position is the same as defective position}
Total defective rate 12.4% (6-month average)
Variation 18.1%
(Minimum defect rate 5.2% to maximum defect rate 23.3%)
比較例1の鋳造品に問題形状部(13)の巣穴不良部にスライド鋳抜き吸引ピン(7)3本を立て、湯流れ先端(4)の湯皺不良部の先にオーバーフロー(5)を設けスライド吸引ピン(9)を2本立てた。スライド鋳抜き吸引ピン(7)とスライド吸引ピン(9)の前後動作は、カムロック設置の押出し補助板(24)を用いた。In the cast product of Comparative Example 1, three slide punched suction pins (7) are set up in the burrow defective portion of the problem shape portion (13), and overflow (5) at the tip of the molten metal flow tip (4). And two slide suction pins (9) were set up. For the back-and-forth operation of the slide cast suction pin (7) and the slide suction pin (9), an extrusion assisting plate (24) provided with a cam lock was used.
減圧真空タンク(19)の設定圧を0.07MPaとし、鋳造周辺条件で離型剤と潤滑剤の使用量を少なくした。The set pressure of the vacuum tank (19) was set to 0.07 MPa, and the amount of release agent and lubricant used was reduced under casting peripheral conditions.
巣穴不良率 0.3% Nest hole defect rate 0.3%
湯皺不良率 1.4% Rate of defective hot water 1.4%
圧洩れ不良率 0,66% Pressure leak failure rate 0.66%
合計不良率 2.36% {2ケ月平均} Total defective rate 2.36% {2 months average}
バラツキ 2.35% Variation 2.35%
(最小不良率0.53%〜最大不良率3.48%) (Minimum defect rate 0.53% to maximum defect rate 3.48%)
鋳造面積が大きいためにまれにバリが金型分割面から飛び出していたので、更に鋳造圧をバリが飛び出さなかった50MPa迄落としてみた。 Since the casting area was large, the burrs rarely jumped out of the mold dividing surface, so the casting pressure was further reduced to 50 MPa where the burrs did not pop out.
巣穴不良率 0.4% Nest hole defect rate 0.4%
湯皺不良率 1.2% Poor hot water rate 1.2%
圧洩れ不良率 0.59% Pressure leak failure rate 0.59%
合計不良率 2.19% (バリ飛びによる圧抜け分が利いた) Total defective rate 2.19% (The pressure loss due to burr jump was good)
バラツキ 2.11% Variation 2.11%
(最小不良率0.42%〜最大不良率2.53%) (Minimum defect rate 0.42% to maximum defect rate 2.53%)
比較例2
ダイカスト機 350ton×2ケ取り 鋳造品名 ファースト アンドリバースブレーキピストン
鋳造品特徴:鋳造品は、肉厚中心部に巣穴が集まりやすい傾向があり、その一番悪い部分のリング形状の外周・内周にOリングの入る深い溝加工がある。
湯境不良率 1.1%
湯皺不良率 2.5%
巣穴不良率 6.6%
圧洩れ不良率 2.1%
合計不良率 10.2% {6ケ月平均}
バラツキ 16.7%
(最小不良率4.6%〜最大不良率21.3%}
Comparative Example 2
Die-casting machine 350ton x 2 pieces Cast name Fast and reverse brake piston Cast feature: The cast product tends to collect burrows at the center of the wall thickness. There is deep grooving with O-ring.
Bath boundary failure rate 1.1%
Poor hot water rate 2.5%
Nest hole defect rate 6.6%
Pressure leak failure rate 2.1%
Total defect rate 10.2% {6 months average}
Variation 16.7%
(Minimum defect rate 4.6% to maximum defect rate 21.3%)
比較例2の鋳造品の不良部分近くに設置してあるオーバーフローについてる押出しピン4箇所をスライド吸引ピン(9)に入れ変えて吸引盤(21)から減圧真空タンク(19)に接続をした。スライド吸引ピン(9)の後端を押出しピンと同様に押出しA板(10)と押出しB板(11)にはさんで前後動作をするようにした。
減圧真空タンク(16)を0.07MPaに設定をした。
湯境不良率 0.0% {出無くなった。}
湯皺不良率 0.6%
巣穴不良率 1.2%
圧洩れ不良率 0.0%
合計不良率 1.8% (3ケ月平均)
バラツキ 2.4%
(最小不良率0.4%〜最大不良率2.7%)
The four extruding pins on the overflow installed near the defective part of the casting of Comparative Example 2 were replaced with the slide suction pin (9) and connected to the vacuum tank (19) from the suction disk (21). The back end of the slide suction pin (9) was moved back and forth between the extrusion A plate (10) and the extrusion B plate (11) in the same manner as the extrusion pin.
The vacuum tank (16) was set to 0.07 MPa.
Poor hot water failure rate 0.0% {No longer available. }
Defect rate of hot water 0.6%
Nest hole defect rate 1.2%
Pressure leak failure rate 0.0%
Total defective rate 1.8% (3 months average)
Variation 2.4%
(Minimum defect rate 0.4% to maximum defect rate 2.7%)
比較例3
ダイカスト機 350TON×2ケ取り 鋳造品名 フォークギヤーシフト
鋳造品特徴:鋳造材料が特殊な湯皺湯境・巣穴が出やすい16%のハイシリコン材のために、巣穴不良がでる部分を部分加圧を入れて巣穴を潰している。
湯皺湯境不良率 3.6%
巣穴不良率 5.1%
合計不良率 8.7% (12ケ月平均)
バラツキ 10.5%
(最少不良率4.3%〜最大不良率14.8%)
Comparative Example 3
Die-casting machine 350TON x 2 pieces Casting product name Fork gear shift Casting product feature: Casting material is a special hot water bath boundary and 16% high silicon material that tends to generate burrows. The burrow is crushed with pressure.
The percentage of defective hot water baths is 3.6%
Nest hole defect rate 5.1%
Total defective rate 8.7% (12-month average)
Variation 10.5%
(Minimum defect rate: 4.3% to maximum defect rate: 14.8%)
比較例3鋳造品の部分加圧用のスキユーズピンの前進動作をスキューズ用シリンダーの動作距離を長くして、スキューズする距離より更に凸に突き出すようにして、吸引溝(8)を金型表面から出てくるように設けて、吸引経路(12)吸引盤(21)に接続をする。
型開き時、巣穴不良部から吸引が出来るので、鋳造周辺条件の離型剤は過剰に必要が無くなりスプレー量を巣穴不良部では約1/3に減らすことが出来た。
減圧真空タンク(16)を0.05MPaに設定をした。
湯皺湯境不良率 1.3%
巣穴不良率 0.4%
合計不良率 1.7%
バラツキ 2.1%
(最小不良率0.5%〜最大不良率2.6%)
Comparative Example 3 The forward movement of the squeeze pin for partial pressurization of the cast product was made so that the operating distance of the skew cylinder was increased so that it protruded more convexly than the skewed distance, and the suction groove (8) protruded from the mold surface. It is provided so as to be connected to the suction path (12) and the suction disk (21).
When the mold was opened, suction was possible from the defective part of the burrow, so that the mold release agent under the casting peripheral condition was not required excessively, and the spray amount could be reduced to about 1 / in the defective part of the burrow.
The vacuum tank (16) was set to 0.05 MPa.
The rate of poor hot water bath boundary 1.3%
Nest hole defect rate 0.4%
Total defective rate 1.7%
Variation 2.1%
(Minimum defect rate 0.5% to maximum defect rate 2.6%)
比較例4
鋳造機 350TON×2ケ取り 鋳造品名 フロッピーディスクカバー
製品一般肉厚 1.8mm と非常に薄肉で成形が困難な鋳造品で、加工レスによる寸法精度も要求されている。
スタート時、湯廻り+湯境+湯皺の合計不良率が60%を越えていたものを、不良対策をして湯廻り不良は無くなったが、
湯境湯皺平均不良率 23% からなかなか落とすことが出来なかった。
Comparative Example 4
Casting machine 350TON × 2 pieces Cast name Floppy disk cover Product general wall thickness 1.8mm This is a cast product that is very thin and difficult to mold, and requires dimensional accuracy without processing.
At the start, the total defective rate of hot water + hot water border + hot water was over 60%, but the hot water was not defective.
It was difficult to drop from the average failure rate of 23%.
置換方案や鋳造条件等はそのままにし、オーバーフロー(5)6箇所の押出しピンをスライド吸引ピン(9)にして、押出しA板(10)押出しB板(11)で前後動作させた。
減圧真空タンク(17)の設定圧 0.07MPa
湯境不良率 0% (消えて無くなった。)
湯皺不良率 5.6%
製品形状で湯皺不良が多く出る部分の肉厚を2.0mm・置換方案で湯流れ方向とガス排出断面積の拡大・鋳造条件で射出速度を上げ離型剤のスプレー量と潤滑剤の使用量を減らす対策をした上で、減圧真空タンク(19)の設定レベルを変えて見た。
減圧真空 0.07MPaの時、湯皺不良率 2.26%
減圧真空 0.05MPaの時、湯皺不良率 0.92%
減圧真空 0.03MPaの時、湯皺不良率 1.34%
減圧真空タンク(19)の設定圧が約0.05MPaを境に金型分割面から、逆に吸引をして返って不良率が高くなる時点が出てきた。
The replacement method, casting conditions, etc. were left as they were, and the overflow (5) 6 extrusion pins were made into the slide suction pins (9), and the extrusion A plate (10) and the extrusion B plate (11) were moved back and forth.
Set pressure of vacuum tank (17) 0.07MPa
Poor hot water rate 0% (disappeared and disappeared)
Hot water defect rate 5.6%
Thickness of the part where many hot metal defects occur in the product shape is 2.0 mm. Replacement method enlarges the hot water flow direction and gas discharge cross-sectional area. Increases the injection speed in casting conditions and uses the release agent spray amount and lubricant. After taking measures to reduce the amount, the setting level of the vacuum vacuum tank (19) was changed.
When the vacuum is 0.07 MPa, the rate of hot water failure 2.26%
When the vacuum is 0.05 MPa, the rate of defective hot water 0.92%
When the vacuum is 0.03MPa, the rate of defective hot water 1.34%
When the set pressure of the reduced-pressure vacuum tank (19) is about 0.05 MPa as a boundary, the point of time when the suction rate is increased by returning from the mold dividing surface is raised.
問題形状部(13)で発生する巣穴不良や圧洩れ不良の主原因は、ガス・水・カスなのでその問題点を問題形状部(13)から直接に吸引するので、不良率が激減をする。このためにバラツキも小さくなり安定した不良率が得られ得意先からのクレームが無くなった。
又、同じ部分に溜まるカス等も吸引出来るので、カスの堆積も減少するので金型を整備する迄の時間が伸びて、連続生産を出来る時間が伸びて生産性が向上するものである。
吸引により金型表面へのガスの影響が減って、ヒートクラックや焼付噛りが出にくくなった分、金型寿命は伸びる。
ガス分子の数が減るので巣穴を低めの鋳造圧め増圧で潰れるようになった。
Since the main causes of burrow defects and pressure leak defects occurring in the problem shape part ( 13 ) are gas, water, and residue, the problem is sucked directly from the problem shape part ( 13 ), so the defect rate is drastically reduced. . For this reason, the variation was reduced, and a stable defect rate was obtained, and complaints from customers were eliminated.
In addition, since the debris accumulated in the same portion can be sucked, the accumulation of debris is also reduced, so that the time required for preparing the mold is increased, the time for continuous production is increased, and the productivity is improved.
The life of the mold is extended because the influence of the gas on the mold surface is reduced by suction, and heat cracks and seizure biting are less likely to occur.
Since the number of gas molecules is reduced, the burrows are crushed by lower casting pressurization .
1 厚肉
2 ボス
3 袋形状
4 湯流れ先端
5 オーバーフロー
6 鋳抜き形状部
7 スライド鋳抜き吸引ピン
8 吸引溝
9 スライド吸引ピン
10 押出しA板
11 押出しB板
12 吸引経路
13 問題形状部
14 ノズル
15 隙間
16 入れ子
17 主型
18 真空ホース
19 減圧真空タンク
20 Oリング
21 吸引盤
22 吸引口
23 金型裏板
24 押出し補助板
25 補助板ストッパー
26 押出しピン
27 リターンピン
28 カムロック
29 押出し棒
DESCRIPTION OF
Claims (2)
上記主型の金型分割面側に金型表面を形成する入れ子を設け、上記主型の裏面側に主型と離れて押出板を設け、 A nesting for forming a mold surface is provided on the mold dividing surface side of the main mold, and an extrusion plate is provided apart from the main mold on the back surface side of the main mold.
上記主型と上記入れ子を摺動自在に貫通する複数の押出ピンを上記押出板に取付け、 A plurality of extrusion pins that slidably penetrate the main mold and the insert are attached to the extrusion plate,
上記主型と上記入れ子を摺動自在に貫通するスライド吸引ピンを上記押出板に取付け、 A slide suction pin that slidably penetrates the main mold and the insert is attached to the extrusion plate,
上記主型と上記入れ子の接合面側の上記主型内に上記スライド吸引ピンが摺動自在に貫通する吸引盤を設け、上記スライド吸引ピンに、上記主型、上記入れ子及び上記吸引盤と摺動する部分の側面の長手方向に吸引溝を形成し、 A suction disk through which the slide suction pin slidably penetrates is provided in the main mold on the joint surface side of the main mold and the insert, and the main mold, the insert and the suction disk are slid on the slide suction pin. Forming a suction groove in the longitudinal direction of the side of the moving part,
上記吸引盤には、上記スライド吸引ピンの外周の上記吸引溝と対向して連通するように吸引経路を設けるとともに、該吸引経路に連通して吸引口を形成し、該吸引口は上記主型の外面に開口し、上記吸引口の開口は真空ホースで減圧真空タンク又は減圧真空ポンプに接続し、 The suction disk is provided with a suction path so as to communicate with the suction groove on the outer periphery of the slide suction pin, and a suction port is formed in communication with the suction path. The opening of the suction port is connected to a vacuum tank or vacuum pump with a vacuum hose,
上記押出板の金型表面側への前進と逆方向への後退により、上記押出ピンは上記主型と上記入れ子の内部を摺動し、上記スライド吸引ピンは上記主型、上記入れ子及び上記吸引盤の内部を摺動し、上記押出ピンと上記スライド吸引ピンのそれぞれの先端は、前進したときは金型表面から突出して上記鋳造品を金型表面から押出して、金型の型締め時には後退して、上記押出ピンと上記スライド吸引ピンのそれぞれの先端は、金型表面と同じ面に位置し、上記吸引溝は、上記スライド吸引ピンが前進したときは上記吸引経路と連通するとともに上記金型表面と連通して、上記スライド吸引ピンが後退したときは上記吸引経路と連通するとともに上記金型表面と連通しないように形成され、 The extrusion pin slides inside the main mold and the nesting by the advancement of the extrusion plate toward the mold surface and the reverse movement, and the slide suction pin is the main mold, the nesting and the suction. The tip of each of the extrusion pin and the slide suction pin protrudes from the mold surface when it moves forward, pushes the cast product from the mold surface, and retreats when the mold is clamped. The tip of each of the push pin and the slide suction pin is located on the same surface as the mold surface, and the suction groove communicates with the suction path when the slide suction pin advances and the mold surface In communication with the slide suction pin, when the slide suction pin is retracted, it is formed so as to communicate with the suction path and not communicate with the mold surface,
上記ダイカスト金型の型開き後、上記押出ピンと上記スライド吸引ピンが前進して鋳造品を押出し、上記スライド吸引ピンが前進したときに上記吸引溝が上記金型表面から突き出して上記金型表面と連通し、上記吸引溝から上記吸引経路と上記吸引口を経由して上記減圧真空タンク又は減圧真空ポンプまで連通して上記金型表面から減圧吸引するように形成されたことを特徴とするダイカスト金型。 After the die casting mold is opened, the extrusion pin and the slide suction pin move forward to push out the cast product, and when the slide suction pin moves forward, the suction groove protrudes from the mold surface and the mold surface. A die-casting die which is formed so as to communicate with the reduced pressure vacuum tank or the reduced pressure vacuum pump from the suction groove through the suction path and the suction port so as to perform vacuum suction from the mold surface. Type.
上記主型の金型分割面側に金型表面を形成する入れ子を設け、上記主型の裏面側に主型と離れて押出板を設けるとともに、該押出板の裏面側に押出し補助板を設け、該押出し補助板と上記押出板はカムロックにより分離可能に係合され、 A nesting for forming the mold surface is provided on the mold dividing surface side of the main mold, an extrusion plate is provided on the back side of the main mold apart from the main mold, and an extrusion auxiliary plate is provided on the back side of the extrusion plate. The extrusion auxiliary plate and the extrusion plate are detachably engaged by a cam lock,
上記押出板に貫通し、上記押出し補助板に当接可能に補助板ストッパーを設け、 An auxiliary plate stopper is provided so as to penetrate the extrusion plate and come into contact with the extrusion auxiliary plate.
上記主型と上記入れ子を摺動自在に貫通する複数の押出ピンを上記押出板に取付け、 A plurality of extrusion pins that slidably penetrate the main mold and the insert are attached to the extrusion plate,
上記主型、上記入れ子と上記押出板を摺動自在に貫通するスライド鋳抜き吸引ピンを上記押出し補助板に当接可能に設け、 A slide cast suction pin that slidably penetrates the main mold, the insert and the extrusion plate is provided so as to be able to contact the extrusion auxiliary plate,
上記主型と上記入れ子の接合面側の上記主型内に上記スライド鋳抜き吸引ピンが摺動自在に貫通する吸引盤を設け、上記スライド鋳抜き吸引ピンに、上記主型、上記入れ子及び上記吸引盤と摺動する部分の側面の長手方向に吸引溝を形成し、 A suction disk through which the slide casting suction pin slidably penetrates is provided in the main mold on the joint surface side of the main mold and the nesting, and the main mold, the nesting, and the above are provided in the slide casting suction pin. A suction groove is formed in the longitudinal direction of the side surface of the sliding part with the suction disk,
上記吸引盤には、上記スライド鋳抜き吸引ピンの外周に上記吸引溝と対向して連通するように吸引経路を設けるとともに、該吸引経路に連通して吸引口を形成し、該吸引口は上記主型の外面に開口し、上記吸引口の開口は真空ホースで減圧真空タンク又は減圧真空ポンプに接続し、 The suction plate is provided with a suction path so as to communicate with the outer periphery of the slide cast suction pin so as to face the suction groove, and a suction port is formed in communication with the suction path. Open to the outer surface of the main mold, the suction port opening is connected to a vacuum tank or vacuum pump with a vacuum hose,
上記押出板と上記押出し補助板の金型表面側への前進と逆方向への後退により、上記押出ピンは上記主型と上記入れ子の内部を摺動し、上記スライド鋳抜き吸引ピンは上記主型、上記入れ子及び上記吸引盤の内部を摺動し、上記押出ピンと上記スライド鋳抜き吸引ピンのそれぞれの先端は前進したときは上記金型表面から突出して上記鋳造品を上記金型表面から押出して、金型の型締め時には後退して、上記押出ピンの先端は金型表面と同じ面に位置し、上記スライド鋳抜き吸引ピンの先端は金型表面から突出するように位置し、 By the advancement of the extrusion plate and the extrusion auxiliary plate toward the mold surface side and the reverse movement in the reverse direction, the extrusion pin slides inside the main die and the insert, and the slide casting suction pin is the main die. When sliding the inside of the mold, the insert and the suction disk, and the tips of the extrusion pin and the slide casting suction pin are advanced, the tip protrudes from the mold surface to extrude the cast product from the mold surface. When the mold is clamped, the tip of the extruding pin is positioned on the same surface as the mold surface, and the tip of the slide cast suction pin is positioned so as to protrude from the mold surface.
上記吸引溝は、上記押出し補助板と上記押出板が所定の位置まで前進し上記カムロックが外れる前に上記吸引経路と連通するとともに上記金型表面と連通して、上記スライド鋳抜き吸引ピンが後退したときは上記吸引経路と連通するとともに上記金型表面と連通しないように形成され、 The suction groove communicates with the suction path before the extrusion auxiliary plate and the extrusion plate advance to a predetermined position and the cam lock is released, and communicates with the mold surface so that the slide cast suction pin moves backward. Is formed so as to communicate with the suction path and not communicate with the mold surface,
ダイカスト金型の型開き後、上記押出し補助板と上記押出板が所定の位置まで前進し、上記押出ピンと上記スライド鋳抜き吸引ピンで上記鋳造品を金型表面から押出し、さらに上記カムロックが外れて上記押出し補助板から上記押出板が分離されるとともに、上記補助板ストッパーが上記主型に当接し、上記押出し補助板は前進を止め、上記押出板が前進し、上記スライド鋳抜き吸引ピンはそのままで、上記押出ピンが上記鋳造品を押出して、上記スライド鋳抜き吸引ピンの先端から上記鋳造品を外し、 After the die casting mold is opened, the extrusion auxiliary plate and the extrusion plate are advanced to a predetermined position, and the cast product is extruded from the mold surface with the extrusion pin and the slide casting suction pin, and the cam lock is released. The extrusion plate is separated from the extrusion auxiliary plate, the auxiliary plate stopper comes into contact with the main mold, the extrusion auxiliary plate stops moving forward, the extrusion plate moves forward, and the slide cast suction pin remains as it is. Then, the extrusion pin extrudes the cast product, removes the cast product from the tip of the slide casting suction pin,
上記スライド鋳抜き吸引ピンが前進したときに、上記吸引溝が上記金型表面と連通し、上記吸引溝から上記吸引経路と上記吸引口を経由して上記減圧真空タンク又は上記減圧真空ポンプまで連通して上記金型表面から減圧吸引するように形成されたことを特徴とするダイカスト金型。 When the slide casting suction pin moves forward, the suction groove communicates with the mold surface, and communicates from the suction groove to the reduced-pressure vacuum tank or the reduced-pressure vacuum pump via the suction path and the suction port. A die-casting die formed so as to be sucked under reduced pressure from the surface of the die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006058613A JP4703437B2 (en) | 2006-02-06 | 2006-02-06 | Die casting mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006058613A JP4703437B2 (en) | 2006-02-06 | 2006-02-06 | Die casting mold |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2007210030A JP2007210030A (en) | 2007-08-23 |
| JP4703437B2 true JP4703437B2 (en) | 2011-06-15 |
Family
ID=38488886
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2006058613A Expired - Fee Related JP4703437B2 (en) | 2006-02-06 | 2006-02-06 | Die casting mold |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4703437B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103447511B (en) * | 2013-09-02 | 2015-06-17 | 无锡红旗电机配件厂 | Ejection mechanism for gate separation tooling |
| CN116265153B (en) * | 2021-12-16 | 2025-11-11 | 财团法人金属工业研究发展中心 | Exhaust device of vacuum die casting die |
| CN119187503B (en) * | 2024-09-29 | 2025-07-25 | 顺达模具科技有限公司 | Magnesium alloy backplate integral type die casting die |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS636153A (en) * | 1986-06-26 | 1988-01-12 | 住友化学工業株式会社 | Dyeing apparatus |
| JPS636153U (en) * | 1986-06-28 | 1988-01-16 | ||
| JPH09300057A (en) * | 1996-05-13 | 1997-11-25 | U Mold:Kk | Mold degassing device and casting method using mold degassing device |
| JPH11221656A (en) * | 1998-02-06 | 1999-08-17 | Hekikai Koki Kk | Vent device utilizing extrusion pin in casting mold |
-
2006
- 2006-02-06 JP JP2006058613A patent/JP4703437B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2007210030A (en) | 2007-08-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109689249B (en) | Injection device for casting device and casting method | |
| JPS62127150A (en) | Spray coating method for parting material to die for die casting | |
| JP4703437B2 (en) | Die casting mold | |
| JP3101618B1 (en) | How to apply powder release agent | |
| JP7127526B2 (en) | Injection device for die casting machine and casting method | |
| JP2008246503A (en) | Casting method and die-casting machine | |
| JP7398313B2 (en) | casting equipment | |
| JP5045203B2 (en) | Die casting machine | |
| JP6730822B2 (en) | Vacuum die casting equipment | |
| JP5533430B2 (en) | Casting equipment | |
| JP3967305B2 (en) | Manufacturing method of piston for internal combustion engine | |
| JP7524695B2 (en) | Injection device of die casting machine and casting method | |
| JPH1177274A (en) | Method for lubricating plunger tip, pressurizing pin and the like | |
| JP2002331350A (en) | Die-casting die | |
| JP3605365B2 (en) | Powder release lubricant supply mechanism | |
| JP2023005299A (en) | Method and device for manufacturing die-cast | |
| JP4254571B2 (en) | Die casting machine lubrication equipment | |
| JPH0234263A (en) | Die casting equipment and die casting method | |
| KR20210010746A (en) | Dicast casting method | |
| CN213746053U (en) | Die casting machine tup lubricating mechanism | |
| JP4011507B2 (en) | Injection sleeve lubrication apparatus and injection sleeve lubrication method for horizontal injection die casting machine | |
| JPH06328217A (en) | Mechanism and method for partially pressurizing aluminum die casting | |
| JPH08243633A (en) | Extrusion molding method and device | |
| JP7434007B2 (en) | Casting equipment and casting method | |
| JPH1190605A (en) | Injecting device in vertical type die casting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20070907 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20071128 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20100416 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20100427 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20100623 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20100623 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20100816 |
|
| RD02 | Notification of acceptance of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7422 Effective date: 20101214 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A821 Effective date: 20101214 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20110121 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20110131 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20110304 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20110308 |
|
| R150 | Certificate of patent or registration of utility model |
Ref document number: 4703437 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| LAPS | Cancellation because of no payment of annual fees |