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JP4712992B2 - Clamping mechanism and pile press-fitting machine using it - Google Patents
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JP4712992B2 - Clamping mechanism and pile press-fitting machine using it - Google Patents

Clamping mechanism and pile press-fitting machine using it Download PDF

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Publication number
JP4712992B2
JP4712992B2 JP2001081269A JP2001081269A JP4712992B2 JP 4712992 B2 JP4712992 B2 JP 4712992B2 JP 2001081269 A JP2001081269 A JP 2001081269A JP 2001081269 A JP2001081269 A JP 2001081269A JP 4712992 B2 JP4712992 B2 JP 4712992B2
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Japan
Prior art keywords
pile
clamping mechanism
clamping
claw
press
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Expired - Lifetime
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JP2001081269A
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Japanese (ja)
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JP2002275895A (en
Inventor
精男 北村
康弘 田中
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Giken Ltd
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Giken Ltd
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Priority to JP2001081269A priority Critical patent/JP4712992B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、杭圧入引抜機のクランプ部あるいはチャック部、その他の杭上の作業装置等に装備される挟持機構の挟持爪およびそれを用いた杭引抜圧入機に関するものである。
【0002】
【従来の技術】
杭引抜圧入機等の杭上の作業装置に使用されるクランプ部あるいはチャック部の杭等の挟持機構は、可動爪と固定爪によって構成されている。
図7に示すように、従来の可動爪93の表面と固定爪92の表面は傾斜していなく、かつ互いに平行に対向していた。
杭10の挾持時には可動爪93が前進して、杭10の表面に接触して図中右方向へ押圧力F2を加える。このとき杭10は地中に固定されていて動かないため、可動爪93は杭10より反力を受けることになる(図8参照)。この状態で可動爪93を前進させつづけると、挾持機構91全体が矢印A方向に回動するため可動爪93の表面は上方部分のみが杭10の表面に接触した状態となる。その後、固定爪92の表面が杭10の表面と接触して、杭10が両挾持爪93,92に挾持された状態となる。
この状態が図9に示した状態であり、挾持機構91の左側91a、すなわち可動爪93を内設した部分が少し開いた状態になり、可動爪93の表面が杭10の表面に斜めに押圧し、開き角αが生じている。挟持機構は、杭の圧入作業上、小型かつ軽量であることが望ましく軽量化が図られてきているが、この開き角αは、挾持機構の重量が軽いほど剛性低下により角度が大きくなり、また最悪の場合は下端に間隙が生じることもある。
【0003】
この挟持機構を杭圧入引抜機のチャック部に用いた場合を説明する。
上記の挾持状態で杭10を上方に引き抜くと、挟持力が不足して挾持爪93,92はすべりやすく、杭の引き抜き作業が効率よく行えない。また、これを繰り返すと可動爪93の表面の上部のみが片減りをおこしやすい。
さらには挟持爪の引抜力を大きくすると、杭10の上部の押圧力が大きい部分が破損し杭が切断する恐れもある。
【0004】
図10に示すように、従来の挟持機構をクランプ部に備えた杭圧入引抜機による杭10の圧入時には、打設杭10が土中より抵抗を受けるため、その反力によって杭圧入引抜機1は後方に傾いて浮き上がってくる。その力をクランプ部3で受けるため、クランプ部3には既設杭10aから抜けようとするスラスト力F3が働く。
そのため従来の挟持機構では、挟持面圧のバランスがくずれるので挟持爪の表面がすべりやすく、杭圧入引抜機1の姿勢がくずれ圧入方向に狂いが生じる場合があった。すなわち杭10の本来の圧入方向D1より角度θ傾斜した方向D2に杭10が打ち込まれて施工精度を低下させてしまうのである。
【0005】
【発明が解決しようとする課題】
上記のように、従来の挟持機構の可動爪93の表面は杭10の表面に斜めに接触しているため両者の間には、開き角αが生じている。そのため可動爪93の押圧力の中心P2は、可動爪93の中心より上方にあり、押圧力は杭10の表面に等しく発生せず、挾持爪93の上部は押圧力が大きく下部は押圧力が小さくなっている。
【0006】
上記の挾持状態で杭10を上方に引き抜くと、面圧のバランスがくずれて挟持爪の食い込み面積が小さくなるため挟持力が不足して、挾持爪93,92はすべりやすく、杭の引き抜き作業が効率よく行えない。また、これを繰り返すと可動爪93の表面の上部のみが片減りをおこしやすい。
さらには挟持爪の引抜力を大きくすると、杭10の上部の押圧力が大きい部分が破損し杭が切断する恐れもある。
本発明は、このような従来の挾持機構の欠点を除去し、挾持物を確実に挾持できる挾持機構を提供することを目的とする。
【0007】
【課題を解決するための手段】
上記課題を解決するために、本発明の要旨とするところは、杭上作業装置等の杭等を可動爪と固定爪で挟持する挟持機構において、挟持機構を構成する可動爪あるいは固定爪の少なくとも一方の表面を挟持物の表面に対して傾斜させ、両挟持爪の間隔が下方に向かって徐々に狭くなるように構成したことを特徴とする。
【0008】
また、本発明は、杭圧入引抜機に設けられ杭を圧入あるいは引き抜きするチャック部に、上記の挟持機構を設けたことを特徴とする。
さらに、本発明は、杭圧入引抜機に設けられ既設杭を挟持するクランプ部に、上記の挟持機構を設けてなることを特徴とする。
【0009】
【発明の実施の形態】
図1ないし図4は本発明の一実施形態を説明するものであり、図1は挟持機構の正面断面図、図2は挟持物たる杭を挟持した状態の正面断面図、図3は作動状態の説明図および図4は他の例を示す説明図である。
図1において、符号11は挾持機構、12は固定爪、13は可動爪である。本実施形態の固定爪12は表面がテーパ状になっている。すなわち、上部の幅L1より下部の幅L2の方が大きくなっていて、表面が角度βだけ傾斜した状態となっている。
図2は、杭10を挾持した状態を示す正面図である。この場合、可動爪13の押圧力の中心P1は、可動爪13の中心と同一ポイントである。
【0010】
本実施形態の作用を説明する。まず可動爪13が前進して杭10を押圧力F1で押圧すると、図3に示すように、可動爪13の下部が接触点P13で杭10の表面に接触しており、かつ固定爪12の表面12aはテーパー状であるため、その下部の接触点P12で杭10の表面に接触した状態となる。
その後、この可動爪13の押圧力F1がさらに強まると、挟持機構11は接触点P12,P13で支持されているため、矢印A方向に回動する。そして、F1が所定の掴み力となる最大掴み力になり、固定爪12の表面12aが杭10に密着したときには、可動爪13の表面13aも杭10に密着しており、両挟持爪12,13の全表面で杭10を挾持することになり、図2の状態となる。
【0011】
また、上記の杭10を挟持した状態では、両挟持爪12,13の間隔は略平行であるが、挟持機構11の右側11bは少し開いて常に図中左側に押圧する力が働いている。そのため両挟持爪12,13は、杭10に対して常に内側に向かって、すなわち挟持機構が閉じる方向に向かって押圧力を加えているのである。
【0012】
上記のように、可動爪12と固定爪13の両表面が平均的に杭10の表面に接触するため、可動爪13の押圧力の中心P1は、可動爪13の中心と同じ位置になり、両挟持爪の挟持時の杭10に対する面圧はほぼ一定になる。
上記の挾持状態で杭10を上方に引き上げると、挾持爪13,12はすべることなく、杭の引き向き作業が効率よく行える。
【0013】
図4に示すものは、挟持爪の他の例である。
図4(a)は、固定爪22表面は垂直にし、可動爪23の表面に角度βのテーパー部を形成しているものである。これによれば、可動爪23が杭10に接触して反力を受けて、挟持機構が回動した状態でその表面23aが杭10の表面に密着することになる。
【0014】
また、図4(b)に示す挟持爪の例は、固定爪32表面は垂直にしてテーパー部を形成しないが、角度β傾斜させて挟持機構に取り付けるものである。
これによれば上記実施形態の固定爪12と同様の作用効果を奏するのである。
【0015】
次に、上記挟持機構を杭圧入引抜機に用いた場合を説明する。
図5に、本挟持機構11をチャック部2に適用した例を示す。
地中の打設されている杭10は土圧を受けている上に、杭10表面に土が付着していて、引抜き時に大きな抵抗力が加わる。そのため従来の挟持機構では、杭上端の挟持部分の押圧力が高い部分で、杭が切断する等のトラブルが生じていたが、本挟持機構11によれば、両挟持爪12,13の大きな力で確実に杭10を挟持できるため、上記のような従来例によるトラブルはなくなる。
また、挟持爪が杭から滑ったり、爪が片減りするなどの不都合もなくなる。
【0016】
図6に、本挟持機構11をクランプ部3に適用した例を示す。
通常クランプ部3には、図示のように可動爪12と固定爪13を上下に2個ずつ設けている。杭10の圧入時には、打設杭10が土中より抵抗を受けるため、その反力によって杭圧入引抜機1は後方に傾いて浮き上がってくる。そのため、クランプ部3にはスラスト力F3が働く。本挟持機構11によれば、両挟持爪12,13で大きな力で確実に既設杭10aを挟持できるため、従来例による上記のような問題は解消し、杭10は垂直方向D3に打設されるのである。
なお、杭の引き抜き時も同様である。
【0017】
【発明の効果】
上記のごとく、本発明は、挟持機構を構成する可動爪あるいは固定爪の少なくとも一方の表面を挟持物の表面に対して傾斜させ、両挟持爪の間隔が下方に向かって徐々に狭くなるように構成したから、挾持物を十分な挟持力で確実に挾持できる。そのためこの挟持機構を杭圧入引抜機のチャック部あるいはクランプ部に適応しても、確実な挾持状態で正確で効率の良い杭の圧入・引抜き作業が行える等の効果を奏する。
【図面の簡単な説明】
【図1】本発明の挟持機構の一実施形態の正面断面図
【図2】本発明の挟持機構で杭を挟持した状態の正面断面図
【図3】本発明の挟持機構の作動状態の説明図
【図4】本発明の挟持爪の他の例を示す正面図
【図5】本発明の挟持機構を杭圧入引抜機のチャック部に適応した例を示す正面図
【図6】本発明の挟持機構を杭圧入引抜機のクランプ部に適応した例を示す正面図
【図7】従来の挟持機構の正面断面図
【図8】従来の挟持機構の作動を説明する正面断面図
【図9】従来の挟持機構の作動を説明する正面断面図
【図10】従来の挟持機構の作動を説明する正面断面図
【符号の説明】
1 杭圧入引抜機
2 チャック部
3 クランプ部
10 杭
11 挟持機構
12 固定爪
13 可動爪
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a clamping claw of a clamping mechanism or a chucking unit of a pile press-fitting / extracting machine, a working mechanism on other piles, and a pile drawing / pressing machine using the same.
[0002]
[Prior art]
A clamping mechanism such as a pile of a clamp part or a chuck part used in a work device on a pile such as a pile drawing press-fitting machine is composed of a movable claw and a fixed claw.
As shown in FIG. 7, the surface of the conventional movable claw 93 and the surface of the fixed claw 92 are not inclined and face each other in parallel.
When the pile 10 is held, the movable claw 93 moves forward, contacts the surface of the pile 10 and applies a pressing force F2 in the right direction in the figure. At this time, since the pile 10 is fixed in the ground and does not move, the movable claw 93 receives a reaction force from the pile 10 (see FIG. 8). If the movable claw 93 is continuously advanced in this state, the entire holding mechanism 91 rotates in the direction of arrow A, so that only the upper portion of the surface of the movable claw 93 is in contact with the surface of the pile 10. Thereafter, the surface of the fixed claw 92 comes into contact with the surface of the pile 10, and the pile 10 is held by the both holding claws 93 and 92.
This state is the state shown in FIG. 9, where the left side 91 a of the holding mechanism 91, that is, the portion where the movable claw 93 is installed is slightly opened, and the surface of the movable claw 93 is pressed diagonally against the surface of the pile 10. However, there is an opening angle α. The pinching mechanism is desirably small and lightweight in terms of the press-fitting work of the pile, and the weight has been reduced, but the opening angle α increases as the weight of the holding mechanism decreases, and the angle increases due to the decrease in rigidity. In the worst case, a gap may occur at the lower end.
[0003]
The case where this clamping mechanism is used for the chuck portion of the pile press-fitting and drawing machine will be described.
When the pile 10 is pulled upward in the above-described holding state, the holding force is insufficient, and the holding claws 93 and 92 are easy to slide, so that the drawing operation of the pile cannot be performed efficiently. Moreover, if this is repeated, only the upper part of the surface of the movable claw 93 is easily reduced.
Furthermore, when the pulling force of the clamping claws is increased, the portion of the upper portion of the pile 10 where the pressing force is large may be damaged and the pile may be cut.
[0004]
As shown in FIG. 10, when the pile 10 is press-fitted by a pile press-fitting / extracting machine equipped with a conventional clamping mechanism in the clamp portion, the driven pile 10 receives resistance from the soil, and therefore the pile press-fitting / extracting machine 1 is caused by the reaction force. Tilts up and floats up. Since the force is received by the clamp portion 3, a thrust force F3 is exerted on the clamp portion 3 so as to pull out from the existing pile 10a.
For this reason, in the conventional clamping mechanism, the clamping surface pressure balance is lost, and the surface of the clamping claw is likely to slip, and the pile press-fitting / pulling machine 1 may lose its posture and be out of order in the pressing-in direction. That is, the pile 10 is driven in the direction D2 inclined by the angle θ from the original press-fitting direction D1 of the pile 10 and the construction accuracy is lowered.
[0005]
[Problems to be solved by the invention]
As described above, since the surface of the movable claw 93 of the conventional clamping mechanism is in contact with the surface of the pile 10 at an angle, an opening angle α is generated between them. Therefore, the center P2 of the pressing force of the movable claw 93 is above the center of the movable claw 93, and the pressing force is not generated equally on the surface of the pile 10, and the upper portion of the holding claw 93 has a large pressing force and the lower portion has a pressing force. It is getting smaller.
[0006]
When the pile 10 is pulled upward in the above-mentioned holding state, the balance of the surface pressure is lost, and the biting area of the holding claws is reduced, so that the holding force is insufficient, and the holding claws 93 and 92 are easy to slide, and the pile pulling work is performed. It cannot be done efficiently. Moreover, if this is repeated, only the upper part of the surface of the movable claw 93 is easily reduced.
Furthermore, when the pulling force of the clamping claws is increased, the portion of the upper portion of the pile 10 where the pressing force is large may be damaged and the pile may be cut.
It is an object of the present invention to provide a gripping mechanism that can remove the drawbacks of the conventional gripping mechanism and can securely grip the gripped object.
[0007]
[Means for Solving the Problems]
In order to solve the above-described problems, the gist of the present invention is that in a clamping mechanism that clamps a pile or the like of a work device on a pile with a movable claw and a fixed claw, at least a movable claw or a fixed claw constituting the clamping mechanism One surface is inclined with respect to the surface of the sandwiched object, and the interval between both sandwiching claws is configured to gradually narrow downward.
[0008]
In addition, the present invention is characterized in that the above-described clamping mechanism is provided in a chuck portion that is provided in a pile press-fitting and drawing machine and presses or pulls out a pile.
Furthermore, the present invention is characterized in that the above clamping mechanism is provided in a clamp portion that is provided in a pile press-fitting and extracting machine and clamps an existing pile.
[0009]
DETAILED DESCRIPTION OF THE INVENTION
1 to 4 illustrate an embodiment of the present invention. FIG. 1 is a front sectional view of a clamping mechanism, FIG. 2 is a front sectional view of a state in which a pile as a clamping object is clamped, and FIG. FIG. 4 and FIG. 4 are explanatory diagrams showing another example.
In FIG. 1, reference numeral 11 denotes a holding mechanism, 12 denotes a fixed claw, and 13 denotes a movable claw. The fixed claw 12 of this embodiment has a tapered surface. That is, the lower width L2 is larger than the upper width L1, and the surface is inclined by an angle β.
FIG. 2 is a front view showing a state where the pile 10 is held. In this case, the center P1 of the pressing force of the movable claw 13 is the same point as the center of the movable claw 13.
[0010]
The operation of this embodiment will be described. First, when the movable claw 13 moves forward and presses the pile 10 with the pressing force F1, the lower portion of the movable claw 13 is in contact with the surface of the pile 10 at the contact point P13 as shown in FIG. Since the surface 12a is a taper shape, it will be in the state which contacted the surface of the pile 10 in the contact point P12 of the lower part.
Thereafter, when the pressing force F1 of the movable claw 13 is further increased, the clamping mechanism 11 is supported at the contact points P12 and P13, and thus rotates in the arrow A direction. And when F1 becomes the maximum gripping force which becomes a predetermined gripping force and the surface 12a of the fixed claw 12 is in close contact with the pile 10, the surface 13a of the movable claw 13 is also in close contact with the pile 10, The pile 10 will be held by the entire surface of 13 and will be in the state of FIG.
[0011]
In the state where the pile 10 is sandwiched, the distance between the sandwiching claws 12 and 13 is substantially parallel, but the right side 11b of the sandwiching mechanism 11 is slightly opened, and a force that always presses the left side in the figure is applied. Therefore, the both clamping claws 12 and 13 always apply a pressing force to the pile 10 inward, that is, in a direction in which the clamping mechanism is closed.
[0012]
As described above, since both surfaces of the movable claw 12 and the fixed claw 13 are in average contact with the surface of the pile 10, the center P1 of the pressing force of the movable claw 13 is the same position as the center of the movable claw 13, The surface pressure with respect to the pile 10 at the time of clamping of both clamping claws becomes substantially constant.
When the pile 10 is pulled upward in the above-described holding state, the holding claws 13 and 12 do not slip and the pulling operation of the pile can be performed efficiently.
[0013]
What is shown in FIG. 4 is another example of the clamping claws.
In FIG. 4A, the surface of the fixed claw 22 is vertical, and a taper portion having an angle β is formed on the surface of the movable claw 23. According to this, the movable claw 23 comes into contact with the pile 10 and receives a reaction force, and the surface 23 a comes into close contact with the surface of the pile 10 in a state where the clamping mechanism is rotated.
[0014]
In the example of the clamping claw shown in FIG. 4B, the surface of the fixed claw 32 is vertical and does not form a taper portion, but is attached to the clamping mechanism with an angle β inclined.
According to this, there exists an effect similar to the fixed nail | claw 12 of the said embodiment.
[0015]
Next, the case where the said clamping mechanism is used for a pile press-fit drawing machine is demonstrated.
FIG. 5 shows an example in which the present clamping mechanism 11 is applied to the chuck portion 2.
The pile 10 in the ground is subjected to earth pressure, and soil is attached to the surface of the pile 10, and a large resistance force is applied at the time of drawing. Therefore, in the conventional clamping mechanism, troubles such as cutting of the pile occurred at the portion where the pressing force of the clamping portion at the upper end of the pile is high. However, according to this clamping mechanism 11, the large force of both clamping claws 12 and 13 Thus, since the pile 10 can be securely clamped, troubles due to the conventional example as described above are eliminated.
Further, there are no inconveniences such as the nail slipping from the pile or the nail being reduced.
[0016]
FIG. 6 shows an example in which the present clamping mechanism 11 is applied to the clamp unit 3.
The normal clamp part 3 is provided with two movable claws 12 and two fixed claws 13 as shown in the drawing. When the pile 10 is press-fitted, the driven pile 10 receives resistance from the soil, so that the pile press-fitting / pulling machine 1 is lifted by the reaction force. Therefore, a thrust force F3 acts on the clamp part 3. According to the present clamping mechanism 11, since the existing pile 10a can be reliably clamped with a large force by the both clamping claws 12 and 13, the above-mentioned problem due to the conventional example is solved, and the pile 10 is driven in the vertical direction D3. It is.
The same applies when the pile is pulled out.
[0017]
【The invention's effect】
As described above, according to the present invention, at least one surface of the movable claw or the fixed claw constituting the clamping mechanism is inclined with respect to the surface of the clamping object, and the interval between the both clamping claws is gradually narrowed downward. Since it comprised, the holding thing can be reliably held with sufficient clamping force. Therefore, even if this clamping mechanism is applied to the chuck portion or the clamp portion of the pile press-fitting / extracting machine, there is an effect that an accurate and efficient pile press-in / pull-out operation can be performed in a reliable holding state.
[Brief description of the drawings]
FIG. 1 is a front sectional view of an embodiment of the clamping mechanism of the present invention. FIG. 2 is a front sectional view of a state in which a pile is clamped by the clamping mechanism of the present invention. FIG. 4 is a front view showing another example of the clamping claw of the present invention. FIG. 5 is a front view showing an example in which the clamping mechanism of the present invention is applied to a chuck portion of a pile press-fitting and extracting machine. FIG. 7 is a front sectional view showing an example in which the clamping mechanism is applied to a clamp portion of a pile press-fitting and pulling machine. FIG. 7 is a front sectional view of a conventional clamping mechanism. Front sectional view for explaining the operation of the conventional clamping mechanism [FIG. 10] Front sectional view for explaining the operation of the conventional clamping mechanism [Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Pile press-fit drawing machine 2 Chuck part 3 Clamp part 10 Pile 11 Clamping mechanism 12 Fixed claw 13 Movable claw

Claims (3)

杭上作業装置等の杭等を可動爪と固定爪で挟持する挟持機構において、挟持機構を構成する可動爪あるいは固定爪の少なくとも一方の表面を挟持物の表面に対して傾斜させ、両挟持爪の間隔が下方に向かって徐々に狭くなるように構成したことを特徴とする挟持機構。In a clamping mechanism for clamping a pile such as a work device on a pile with a movable claw and a fixed claw, at least one surface of the movable claw or fixed claw constituting the clamping mechanism is inclined with respect to the surface of the sandwiched object, and both clamping claws A sandwiching mechanism characterized in that the gap is gradually narrowed downward. 杭を圧入あるいは引き抜きするチャック部に、上記請求項1記載の挟持機構を設けてなる杭圧入引抜機。A pile press-in / pull-out machine in which the chucking mechanism according to claim 1 is provided at a chuck portion for press-fitting or pulling out a pile. 既設杭を挟持するクランプ部に、上記請求項1記載の挟持機構を設けてなる杭圧入引抜機。A pile press-fitting / extracting machine in which the clamping mechanism according to claim 1 is provided in a clamp portion that clamps an existing pile.
JP2001081269A 2001-03-21 2001-03-21 Clamping mechanism and pile press-fitting machine using it Expired - Lifetime JP4712992B2 (en)

Priority Applications (1)

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JP2001081269A JP4712992B2 (en) 2001-03-21 2001-03-21 Clamping mechanism and pile press-fitting machine using it

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Application Number Priority Date Filing Date Title
JP2001081269A JP4712992B2 (en) 2001-03-21 2001-03-21 Clamping mechanism and pile press-fitting machine using it

Publications (2)

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JP2002275895A JP2002275895A (en) 2002-09-25
JP4712992B2 true JP4712992B2 (en) 2011-06-29

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Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0169837U (en) * 1987-10-29 1989-05-09
JPH01102231U (en) * 1987-12-26 1989-07-10
JPH063870Y2 (en) * 1988-02-24 1994-02-02 株式会社技研製作所 Pile holding mechanism
JPH0762348B2 (en) * 1993-02-18 1995-07-05 株式会社技研製作所 Chuck mechanism for pile press-in / pull-out machine

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