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JP4720381B2 - Manufacturing method of laminated rubber bearing for inspection - Google Patents
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JP4720381B2 - Manufacturing method of laminated rubber bearing for inspection - Google Patents

Manufacturing method of laminated rubber bearing for inspection Download PDF

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JP4720381B2
JP4720381B2 JP2005251546A JP2005251546A JP4720381B2 JP 4720381 B2 JP4720381 B2 JP 4720381B2 JP 2005251546 A JP2005251546 A JP 2005251546A JP 2005251546 A JP2005251546 A JP 2005251546A JP 4720381 B2 JP4720381 B2 JP 4720381B2
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laminated rubber
mold
rectangular
rubber body
laminated
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JP2007064374A (en
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修一 長田
直樹 宮崎
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Oiles Corp
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Description

本発明は、橋梁、高架道路等の構造物を支承する大型の積層ゴム支承と同一条件で検査用積層ゴム支承を製造する方法に関する。   The present invention relates to a method of manufacturing a laminated rubber bearing for inspection under the same conditions as a large-sized laminated rubber bearing that supports structures such as bridges and elevated roads.

特開昭55−55860号公報JP-A-55-55860 特開2003−184952号公報JP 2003-184952 A

橋梁、高架道路等の橋桁等の上部構造物は、橋脚等の下部構造物上に積層ゴム支承を介して支承されており、該積層ゴム支承は、上部構造物の水平変位に対してはせん断変形して当該変位を許容し、上部構造物の回転変位に対しては圧縮変形にて当該変位を許容するものである。この積層ゴム支承にあっては、工場において製造したのち、当該製造した積層ゴム支承の性能を予め試験することが必要とされている。積層ゴム支承の大きさが比較的小さいものであれば、積層ゴム支承の製造及び性能試験を比較的容易に行うことができるが、積層ゴム支承の大きさが大きくなればなるほど、製造及び性能試験に困難さを伴うことになる。   Upper structures such as bridges and bridge girders such as elevated roads are supported on lower structures such as bridge piers via laminated rubber bearings, which are sheared against horizontal displacement of the upper structure. The deformation is allowed and the displacement is allowed, and the displacement is allowed by compressive deformation with respect to the rotational displacement of the upper structure. In this laminated rubber bearing, after being manufactured in a factory, it is necessary to test the performance of the produced laminated rubber bearing in advance. If the size of the laminated rubber bearing is relatively small, the production and performance test of the laminated rubber bearing can be performed relatively easily. However, the larger the size of the laminated rubber bearing, the more the production and performance test. Will be difficult.

とくに近年においては、積層ゴム支承が大型化(方形状の積層ゴム支承においては一辺の長さが1000mmを超える)されており、この大型化された積層ゴム支承の製造は可能であるが、製造された大型の積層ゴム支承の性能試験を行うにあたっては、大型の試験装置が必要とされ、当該装置の設備に要する費用が積層ゴム支承の製品コストを押し上げることになる。   In particular, in recent years, laminated rubber bearings have become larger (in the case of rectangular laminated rubber bearings, the length of one side exceeds 1000 mm), and it is possible to produce this larger laminated rubber bearing. When performing the performance test of the large laminated rubber bearing, a large test apparatus is required, and the cost required for the equipment of the apparatus increases the product cost of the laminated rubber bearing.

したがって、現状では、大型の積層ゴム支承を製造したのち、バンドソウ等の切断手段によって所望の大きさに切断し積層ゴム支承を得る(特許文献1及び2参照)方法が採られている。   Therefore, under the present circumstances, after manufacturing a large laminated rubber bearing, a method of obtaining a laminated rubber bearing by cutting to a desired size by a cutting means such as a band saw (see Patent Documents 1 and 2) is employed.

上記のバンドソウ等の切断手段では、積層ゴム支承のゴム層と補強板との剛性差に起因する切断中の鋸刃の破損や鋸刃への切断抵抗力が一定とはならないことによる切断面の不揃いを余儀なくされ、このような切断手段によって得られる積層ゴム支承にあっては、ゴム層と補強板との切断面が荒れた状態で露出することになり、せん断変形性能試験において当該切断面がゴム層の破断の起点となる虞がある。また、特許文献2のようにゴム単独層部分のみ切断する手段においても、同様に当該切断面の荒れ及び凹凸が破断の起点になる虞がある。   In the cutting means such as the band saw described above, the cutting surface due to the damage of the saw blade during cutting due to the difference in rigidity between the rubber layer of the laminated rubber support and the reinforcing plate or the cutting resistance force to the saw blade is not constant. In the laminated rubber bearing obtained by such cutting means, the cut surfaces of the rubber layer and the reinforcing plate are exposed in a rough state, and the cut surfaces are exposed in the shear deformation performance test. There is a possibility that the rubber layer may become a starting point of breakage. Further, in the means for cutting only the rubber single layer portion as in Patent Document 2, the roughness and unevenness of the cut surface may similarly be the starting point of the break.

本発明は上記諸点に鑑みてなされたものであり、その目的とするところは、大型の積層ゴム支承を切断する手間を省略し得、切断作業による切断面の損傷に起因するせん断変形性能の低下を生じることのない検査用積層ゴム支承の製造方法を提供することにある。   The present invention has been made in view of the above-mentioned points, and the object of the present invention is to eliminate the labor of cutting a large laminated rubber bearing, and to reduce the shear deformation performance due to the damage of the cut surface by the cutting operation. It is an object of the present invention to provide a method for producing a laminated rubber bearing for inspection that does not cause any problems.

本発明による検査用積層ゴム支承の製造方法は、上端面に開口部を有すると共に平面視で方形状の中空部を有する金型を準備する工程と、未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で方形状の方形状積層ゴム体を、その一つの凸角部を挟んでその一方の相隣り合う鉛直平面部を当該鉛直平面部に対応する金型の鉛直壁面に当接させるようにして、中空部内に配置する工程と、前記未加硫ゴム板と同等の熱伝導性を有する略L字状の仕切り部材を、その一方の鉛直板面を方形状積層ゴム体の前記一つの凸角部の対角位置の他の一つの凸角部を挟んで他方の相隣り合う鉛直平面部の夫々に当接させて金型の中空部内に配置すると共に方形状積層ゴム体と仕切り部材とで金型の中空部内に略L字状の残余の中空部を形成する工程と、未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で略L字状の略L字状積層ゴム体を、その凸角部を挟んで外側の相隣り合う鉛直平面部を当該外側の鉛直平面部に対応する金型の鉛直壁面に当接させ、その凹角部を挟んで内側の相隣り合う鉛直平面部を前記仕切り部材の他方の鉛直板面に当接させるようにして、略L字状の残余の中空部に配置する工程と、金型の開口部を閉塞し、加圧、加熱により方形状積層ゴム体及び略L字状積層ゴム体を加硫成型する工程と、加硫成型後、金型及び仕切り部材を解体し、方形状積層ゴム体からなる検査用積層ゴム支承を得る工程とを含んでいることを特徴とする。   The method for manufacturing a laminated rubber bearing for inspection according to the present invention includes a step of preparing a mold having an opening at the upper end surface and a rectangular hollow portion in plan view, and an unvulcanized rubber plate and a reinforcing plate are alternately provided. A die having a rectangular laminated rubber body having a laminated body laminated in a plan view, and one vertical plane portion adjacent to the one convex corner portion, corresponding to the vertical plane portion. A step of placing the inner wall in a hollow portion so as to be in contact with the vertical wall surface of the substrate, and a substantially L-shaped partition member having thermal conductivity equivalent to that of the unvulcanized rubber plate. The laminated rubber body is disposed in the hollow portion of the mold in contact with each of the other adjacent vertical plane portions across the other convex corner portion of the diagonal position of the one convex corner portion. A rectangular hollow rubber body and a partition member form a substantially L-shaped remaining hollow portion in the hollow portion of the mold. And a substantially L-shaped laminated rubber body in a plan view having a laminated body in which unvulcanized rubber plates and reinforcing plates are alternately laminated, and sandwiching the convex corners on the outside Adjacent vertical plane portions are brought into contact with the vertical wall surface of the mold corresponding to the outer vertical plane portion, and the inner adjacent vertical plane portions are sandwiched between the concave corner portions and the other vertical plate surface of the partition member And a step of disposing it in a substantially L-shaped remaining hollow portion so as to be in contact with each other, closing the opening of the mold, and applying pressure and heating to a rectangular laminated rubber body and a substantially L-shaped laminated rubber body And a step of disassembling the mold and the partition member to obtain a laminated rubber bearing for inspection made of a rectangular laminated rubber body after the vulcanization molding.

本発明による検査用積層ゴム支承の他の製造方法は、上端面に開口部を有すると共に平面視で方形状の中空部を有する金型を準備する工程と、未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で略L字状の略L字状積層ゴム体を、その凸角部を挟んで外側の相隣り合う鉛直平面部を当該外側の鉛直平面部に対応する金型の鉛直壁面に当接させるようにして、中空部内に配置する工程と、前記未加硫ゴム板と同等の熱伝導性を有する略L字状の仕切り部材を、その一方の鉛直板面を略L字状積層ゴム体の凹角部を挟んで内側の相隣り合う鉛直平面部の夫々に当接させて金型の中空部内に配置すると共に略L字状積層ゴム体と仕切り部材とで金型の中空部内に平面視で方形状の残余の中空部を形成する工程と、未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で方形状の方形状積層ゴム体を、その一つの凸角部を挟んでその一方の相隣り合う鉛直平面部を当該鉛直平面部に対応する金型の鉛直壁面に当接させ、前記一つの凸角部の対角位置のその他の一つの凸角部を挟んでその他方の相隣り合う鉛直平面部を仕切り部材の凹角部を挟んで内側の相隣り合う鉛直平面部に当接させるようにして、方形状の残余の中空部内に配置する工程と、金型の開口部を閉塞し、加圧、加熱により方形状積層ゴム体及び略L字状積層ゴム体を加硫成型する工程と、加硫成型後、金型及び仕切り部材を解体し、方形状積層ゴム体からなる検査用積層ゴム支承を得る工程とを含んでいることを特徴とする   Another method of manufacturing a laminated rubber bearing for inspection according to the present invention includes a step of preparing a mold having an opening at an upper end surface and a rectangular hollow portion in plan view, an unvulcanized rubber plate, a reinforcing plate, Are substantially L-shaped laminated rubber bodies having a substantially L-shaped laminated body in a plan view, and the outer vertical plane portions are adjacent to each other with the convex corners therebetween. A step of arranging in a hollow portion so as to abut against a vertical wall surface of a mold corresponding to the above, and a substantially L-shaped partition member having thermal conductivity equivalent to that of the unvulcanized rubber plate, The vertical plate surface is placed in the hollow portion of the mold while being brought into contact with each of the adjacent vertical plane portions on the inside with the concave corner portion of the substantially L-shaped laminated rubber body interposed therebetween, and the substantially L-shaped laminated rubber body and the partition Forming a rectangular residual hollow portion in plan view in the hollow portion of the mold with the member, and an unvulcanized rubber plate A rectangular laminated rubber body having a laminated body in which reinforcing plates are alternately laminated in a plan view, and one vertical plane portion adjacent to each other with one convex corner portion interposed therebetween. The other adjacent vertical plane part is placed on the other side of the other corner of the convex part with the other corner part of the diagonal part of the one corner part on the other side. A rectangular laminated rubber body that is disposed in the remaining hollow portion of the square shape so as to be in contact with the adjacent vertical plane portions on the inside, and the opening of the mold is closed, and is pressed and heated. And a step of vulcanizing and molding the substantially L-shaped laminated rubber body, and a step of disassembling the mold and the partition member after the vulcanization molding to obtain a laminated rubber bearing for inspection comprising a rectangular laminated rubber body. It is characterized by

本発明の検査用積層ゴム支承の製造方法によれば、金型内に未加硫ゴム板と同等の熱伝導性を有する仕切り部材を介して配置された方形状積層ゴム体と略L字状積層ゴム体とは同一の成形条件で加硫成形されるので、加硫成形後は同一のゴム物性及び接着強度を具備した方形状積層ゴム体と略L字状積層ゴム体とが得られる。このようにして得られた方形状積層ゴム体では、その外周面の鉛直平面部が夫々平坦面に形成されているので、斯かる方形状積層ゴム体によって切断作業による切断面の損傷に起因するせん断変形性能の低下を生じることのない検査用積層ゴム支承を提供することができる。   According to the method for manufacturing a laminated rubber bearing for inspection of the present invention, a rectangular laminated rubber body and a substantially L-shape arranged in a mold via a partition member having thermal conductivity equivalent to that of an unvulcanized rubber plate. Since the laminated rubber body is vulcanized and molded under the same molding conditions, a rectangular laminated rubber body and a substantially L-shaped laminated rubber body having the same rubber physical properties and adhesive strength are obtained after vulcanization molding. In the rectangular laminated rubber body obtained in this way, the vertical plane portions of the outer peripheral surface thereof are each formed as a flat surface, so that the rectangular laminated rubber body is caused by damage to the cut surface by the cutting operation. It is possible to provide a laminated rubber bearing for inspection that does not cause deterioration in shear deformation performance.

本発明による検査用積層ゴム支承の更に他の製造方法は、上端面に開口部を有すると共に平面視で方形状の中空部を有する金型を準備する工程と、未加硫ゴム板と補強板とが交互に積層されてなる平面視で方形状の方形状積層ゴム体を、その一つの凸角部を挟んでその一方の相隣り合う鉛直平面部を当該鉛直平面部に対応する金型の鉛直壁面に隙間をもって対面配置して、中空部内に配置する工程と、前記未加硫ゴム板と同等の熱伝導性を有する略L字状の仕切り部材を、その一方の鉛直板面を方形状積層ゴム体の前記一つの凸角部の対角位置の他の一つの凸角部を挟んで他方の相隣り合う鉛直平面部の夫々に隙間をもって対面配置して金型の中空部内に配置すると共に方形状積層ゴム体と仕切り部材とで金型の中空部内に略L字状の残余の中空部を形成する工程と、未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で略L字状の略L字状積層ゴム体を、その凸角部を挟んで外側の相隣り合う鉛直平面部を当該外側の鉛直平面部に対応する金型の鉛直壁面に対面配置し、その凹角部を挟んで内側の相隣り合う鉛直平面部を前記仕切り部材の他方の鉛直板面に対面配置して、略L字状の残余の中空部に配置する工程と、前記隙間の夫々に未加硫ゴム板を配する工程と、金型の開口部を閉塞し、加圧、加熱により方形状積層ゴム体、略L字状積層ゴム体及び隙間の夫々の未加硫ゴム板を加硫成型する工程と、加硫成型後、金型及び仕切り部材を解体し、外周面にゴム被覆層を有した方形状積層ゴム体からなる検査用積層ゴム支承を得る工程とを含んでいることを特徴とする。   Still another method of manufacturing the laminated rubber bearing for inspection according to the present invention includes a step of preparing a mold having an opening at the upper end surface and a rectangular hollow portion in plan view, an unvulcanized rubber plate, and a reinforcing plate. And a rectangular laminated rubber body in a plan view alternately laminated with one vertical corner portion of the mold corresponding to the vertical plane portion sandwiching one convex corner portion. A step of placing the vertical wall facing each other with a gap and placing it in the hollow portion, and a substantially L-shaped partition member having thermal conductivity equivalent to that of the unvulcanized rubber plate, one vertical plate surface of which is rectangular. Arranged in the hollow part of the mold with a gap between each other vertical plane part on the other side across the other convex corner part of the diagonal position of the one convex corner part of the laminated rubber body A rectangular laminated rubber body and a partition member together with a substantially L-shaped residual in the hollow portion of the mold A substantially L-shaped laminated rubber body having a substantially L-shape in a plan view having a step of forming an empty portion and a laminate in which unvulcanized rubber plates and reinforcing plates are alternately laminated, The adjacent vertical plane portions on the outside on the opposite side are arranged on the vertical wall surface of the mold corresponding to the outer vertical plane portion, and the adjacent vertical plane portions on the inner side with the concave corner portion on the other side of the partition member Facing the vertical plate surface, placing the substantially L-shaped remaining hollow portion, placing the unvulcanized rubber plate in each of the gaps, closing the mold opening, A step of vulcanizing and molding each of the unvulcanized rubber plate of the rectangular laminated rubber body, the substantially L-shaped laminated rubber body and the gap by pressurization and heating, and after the vulcanization molding, the mold and the partition member are disassembled, And a step of obtaining a laminated rubber bearing for inspection comprising a rectangular laminated rubber body having a rubber coating layer on the outer peripheral surface. To.

本発明による検査用積層ゴム支承の更に他の製造方法は、上端面に開口部を有すると共に平面視で方形状の中空部を有する金型を準備する工程と、未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で略L字状の略L字状積層ゴム体を、その凸角部を挟んで外側の相隣り合う鉛直平面部を当該外側の鉛直平面部に対応する金型の鉛直壁面に対面配置させるようにして、中空部内に配置する工程と、前記未加硫ゴム板と同等の熱伝導性を有する略L字状の仕切り部材を、その一方の鉛直板面を略L字状積層ゴム体の凹角部を挟んで内側の相隣り合う鉛直平面部の夫々に対面配置させて金型の中空部内に配置すると共に略L字状積層ゴム体と仕切り部材とで金型の中空部内に平面視で方形状の残余の中空部を形成する工程と、未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で方形状の方形状積層ゴム体を、その一つの凸角部を挟んでその一方の相隣り合う鉛直平面部を当該鉛直平面部に対応する金型の鉛直壁面に隙間をもって対面配置させ、前記一つの凸角部の対角位置のその他の一つの凸角部を挟んでその他方の相隣り合う鉛直平面部を仕切り部材の凹角部を挟んで内側の相隣り合う鉛直平面部に隙間をもって対面配置させるようにして、方形状の残余の中空部内に配置する工程と、前記隙間の夫々に未加硫ゴム板を配する工程と、金型の開口部を閉塞し、加圧、加熱により方形状積層ゴム体、略L字状積層ゴム体及び隙間の夫々の未加硫ゴム板を加硫成型する工程と、加硫成型後、金型及び仕切り部材を解体し、外周面にゴム被覆層を有した方形状積層ゴム体からなる検査用積層ゴム支承を得る工程と、を含んでいることを特徴とする。   Still another method of manufacturing the laminated rubber bearing for inspection according to the present invention includes a step of preparing a mold having an opening at the upper end surface and a rectangular hollow portion in plan view, an unvulcanized rubber plate, and a reinforcing plate. And a substantially L-shaped laminated rubber body having a substantially L shape in a plan view having a laminated body formed by alternately laminating and a vertical plane portion on the outside adjacent to each other with the convex corner portion interposed therebetween. A step of arranging in a hollow part so as to face a vertical wall surface of a mold corresponding to the part, and a substantially L-shaped partition member having thermal conductivity equivalent to that of the unvulcanized rubber plate, And a substantially L-shaped laminated rubber body, and a vertical plate surface of the L-shaped laminated rubber body facing each of the adjacent vertical plane portions on the inner side across the concave corner of the substantially L-shaped laminated rubber body, Forming a rectangular residual hollow part in plan view in the hollow part of the mold with the partition member; A rectangular laminated rubber body having a laminated body in which a vulcanized rubber plate and a reinforcing plate are alternately laminated in a plan view, and one adjacent vertical plane portion sandwiching one convex corner portion. Is placed on the vertical wall surface of the mold corresponding to the vertical plane portion with a gap, and the other vertical plane portion on the other side is sandwiched by the other convex corner portion at the diagonal position of the one convex corner portion. Are disposed in the vertical hollow portions adjacent to each other with the gap between the concave corners of the partition member so as to face each other in the remaining hollow portion of the rectangular shape, and an unvulcanized rubber plate in each of the gaps. And a step of vulcanizing and molding the rectangular laminated rubber body, the substantially L-shaped laminated rubber body, and the unvulcanized rubber plate in the gap by closing the opening of the mold and pressurizing and heating. After vulcanization molding, the mold and partition member are disassembled, and the outer peripheral surface has a rubber coating layer. Obtaining a test laminated rubber bearing made of shape laminated rubber body towards the, characterized in that it contains.

上記のように、本発明の検査用積層ゴム支承の製造方法において、方形状積層ゴム体の一方の相隣り合う鉛直平面部と当該鉛直平面部に対応する金型の鉛直壁面との間の隙間及び該方形状積層ゴム体の他方の相隣り合う鉛直平面部と仕切り部材の一方の鉛直板面との間の隙間に夫々未加硫ゴム板を配してもよい。斯かる製造方法によれば、方形状積層ゴム体の一方の相隣り合う鉛直平面部と当該鉛直平面部に対応する金型の鉛直壁面との間の隙間及び方形状積層ゴム体の他方の相隣り合う鉛直平面部と仕切り部材の一方の鉛直板面との間の隙間に夫々配された未加硫ゴム板が加硫成型時に溶融して方形状積層ゴム体の外周面に該外周面と一体のゴム被覆層を形成し、方形状積層ゴム体の外周面はゴム被覆層で覆われるので、加硫成型時に未加硫ゴム板と補強板との外周縁部に発生する虞のある接着不良を確実に防止することができるばかりでなく切断作業による切断面の損傷に起因するせん断変形性能の低下を生じることがない。この方形状積層ゴム体の外周面に加硫成型により一体化されるゴム被覆層は、通常5〜10mmの厚さに形成される。   As described above, in the method for manufacturing a laminated rubber bearing for inspection according to the present invention, a gap between one adjacent vertical plane portion of a rectangular laminated rubber body and a vertical wall surface of a mold corresponding to the vertical plane portion. In addition, unvulcanized rubber plates may be disposed in the gaps between the other adjacent vertical flat surface portions of the rectangular laminated rubber body and one vertical plate surface of the partition member. According to such a manufacturing method, the gap between one adjacent vertical plane portion of the rectangular laminated rubber body and the vertical wall surface of the mold corresponding to the vertical plane portion and the other phase of the rectangular laminated rubber body. The unvulcanized rubber plates disposed in the gaps between the adjacent vertical plane portions and one vertical plate surface of the partition member are melted at the time of vulcanization molding, and the outer peripheral surface is connected to the outer peripheral surface of the rectangular laminated rubber body. An integral rubber coating layer is formed, and the outer peripheral surface of the rectangular laminated rubber body is covered with the rubber coating layer. Not only can defects be reliably prevented, but there is no degradation in shear deformation performance due to damage to the cut surface due to the cutting operation. The rubber coating layer integrated with the outer peripheral surface of this rectangular laminated rubber body by vulcanization molding is usually formed to a thickness of 5 to 10 mm.

本発明による検査用積層ゴム支承の製造方法において、仕切り部材としては、好ましくは、フェノール樹脂、例えば未加硫ゴム板の熱伝導率0.13kcal/mh℃と同等の熱伝導率を有するフェノール樹脂板が使用される。   In the method for producing a laminated rubber bearing for inspection according to the present invention, the partition member is preferably a phenol resin, for example, a phenol resin having a thermal conductivity equivalent to 0.13 kcal / mh ° C. of an unvulcanized rubber plate. A board is used.

仕切り部材は、その一方の鉛直板面からその他方の鉛直板面まで伸びてその板厚方向に貫通する複数個の貫通孔を形成したものであってもよい。この貫通孔は、加硫成型時に金型内の未加硫ゴム板が溶融流動するのを許容するためのものであり、その大きさ(直径)、数、間隔等は未加硫ゴム板の硬度等により適宜決定される。   The partition member may have a plurality of through holes extending from one vertical plate surface to the other vertical plate surface and penetrating in the plate thickness direction. This through-hole is for allowing the unvulcanized rubber plate in the mold to melt and flow during vulcanization molding, and its size (diameter), number, interval, etc. are the same as those of the unvulcanized rubber plate. It is determined appropriately depending on hardness and the like.

仕切り部材の金型への固定方法は、該仕切り部材自体が加硫成型時に金型内に生じる圧力により周囲から均等に挟持されれば、とくに固定手段を必要としないが、金型の下金型と仕切り部材とをピンなどにより固定する方法、または金型の下金型に形成した凹溝に該仕切り部材を嵌合固定する方法などを採用してもよい。仕切り部材は、一体形成された部材からなっていてもよいが、容易に分離可能な少なくとも二枚の仕切り板からなっていてもよい。   The partition member is fixed to the mold as long as the partition member itself is evenly clamped from the surroundings by the pressure generated in the mold during vulcanization molding. You may employ | adopt the method of fixing a type | mold and a partition member with a pin etc., or the method of fitting and fixing this partition member to the ditch | groove formed in the lower metal mold | die of a metal mold | die. The partition member may be made of an integrally formed member, but may be made of at least two partition plates that can be easily separated.

本発明によれば、大型の積層ゴム支承を切断する手間を省略し得、切断作業による切断面の損傷に起因するせん断変形性能の低下を生じることのない検査用積層ゴム支承の製造方法を提供することができる。   According to the present invention, there is provided a method for manufacturing a laminated rubber bearing for inspection that can save the labor of cutting a large laminated rubber bearing and does not cause deterioration in shear deformation performance due to damage to the cut surface due to cutting work. can do.

次に本発明の実施の形態を、図に示す好ましい例に基づいて更に詳細に説明する。なお、本発明はこれらの例に何等限定されないのである。   Next, embodiments of the present invention will be described in more detail based on preferred examples shown in the drawings. The present invention is not limited to these examples.

図1から図6において、組立及び分解自在な金型1は、枠板2が下面の周縁部に取り付けられた板状の上金型3と、板状の下金型4と、上、下金型3及び4との間に配される中金型5a、5b、5c及び5dとからなり、金型1が組立てられた状態(図4、図5及び図6に示す状態)では、金型1の内部には平面視で方形状の中空部6が形成される。   1 to 6, the mold 1 that can be assembled and disassembled includes a plate-like upper mold 3 having a frame plate 2 attached to the peripheral edge of the lower surface, a plate-like lower mold 4, and upper, lower In the state where the mold 1 is assembled (the state shown in FIGS. 4, 5 and 6), which is composed of the middle molds 5a, 5b, 5c and 5d arranged between the molds 3 and 4. A rectangular hollow portion 6 is formed in the mold 1 in plan view.

平面視で方形状の方形状未加硫積層ゴム体7は、下部構造物への取り付け用の鋼板からなる共に下部連結板8と、下部連結板8の上面に配されていると共に未加硫ゴム板9と鋼板からなる補強板10とが交互に積層された積層体11と、積層体11の上面に配されていると共に上部構造物への取り付け用の鋼板からなる上部連結板12とを具備しており、これら下部連結板8、積層体11及び上部連結板12が積層されて形成される。   The rectangular unvulcanized laminated rubber body 7 having a rectangular shape in plan view is made of a steel plate for attachment to a lower structure and is disposed on the lower connecting plate 8 and the upper surface of the lower connecting plate 8 and is unvulcanized. A laminated body 11 in which rubber plates 9 and reinforcing plates 10 made of steel plates are alternately laminated, and an upper connecting plate 12 arranged on the upper surface of the laminated body 11 and made of steel plates for attachment to an upper structure. The lower connecting plate 8, the laminated body 11, and the upper connecting plate 12 are laminated and formed.

方形状未加硫積層ゴム体7は、その一つの凸角部7aを金型1の下金型4の上面に立設された中金型5a及び5bで形成される凹角部5eに合致させると共に凸角部7aを挟んで相隣り合う鉛直平面部7b及び7cを鉛直平面部7b及び7cに対応する中金型5a及び5bの鉛直壁面5g及び5hに当接させて金型1の中空部6内に配置せしめられる。   The rectangular unvulcanized laminated rubber body 7 has one convex corner portion 7a matched with the concave corner portion 5e formed by the middle molds 5a and 5b erected on the upper surface of the lower mold 4 of the mold 1. In addition, the vertical flat portions 7b and 7c that are adjacent to each other with the convex corner portion 7a interposed therebetween are brought into contact with the vertical wall surfaces 5g and 5h of the middle molds 5a and 5b corresponding to the vertical flat portions 7b and 7c. 6 is arranged.

方形状未加硫積層ゴム体7の凸角部7aの対角位置の他の一つの凸角部7fを挟んで他方の相隣り合う鉛直平面部7d及び7eには、夫々フェノール樹脂からなる仕切り部材としての容易に分離可能な仕切り板13及び14がその一方の鉛直板面13a及び14aを当接させて配されており、未加硫ゴム板9の熱伝導率と同等の熱伝導率を有する仕切り板13及び14は中空部6内に配置せしめられている。仕切り板13及び14の夫々は、その一方の鉛直板面13a及び14aの夫々からその他方の鉛直板面13b及び14bの夫々まで伸びてその厚さ方向に貫通する複数個の貫通孔13d及び14dを具備している。   Partitions made of phenol resin are respectively provided on the other vertical plane portions 7d and 7e adjacent to each other across another convex corner portion 7f at a diagonal position of the convex corner portion 7a of the rectangular unvulcanized laminated rubber body 7. Easily separable partition plates 13 and 14 are arranged with their vertical plate surfaces 13a and 14a in contact with each other, and have a thermal conductivity equivalent to that of the unvulcanized rubber plate 9. The partition plates 13 and 14 are disposed in the hollow portion 6. Each of the partition plates 13 and 14 has a plurality of through holes 13d and 14d extending from one of the vertical plate surfaces 13a and 14a to each of the other vertical plate surfaces 13b and 14b and penetrating in the thickness direction. It has.

金型1の中空部6内に方形状未加硫積層ゴム体7並びに仕切り板13及び14が配置されることにより、金型1の中空部6内には平面視で略L字状の残余の中空部6aが形成される。   By disposing the rectangular unvulcanized laminated rubber body 7 and the partition plates 13 and 14 in the hollow portion 6 of the mold 1, there is a substantially L-shaped residual in the hollow portion 6 of the mold 1 in plan view. The hollow portion 6a is formed.

平面視で略L字状の略L字状未加硫積層ゴム体15は、鋼板からなる下部連結板16と、下部連結板16の上面に、未加硫ゴム板17と鋼板からなる補強板18とが交互に積層された積層体19と、積層体19の上面に鋼板からなる上部連結板20とが積層されて形成される。   The substantially L-shaped unvulcanized laminated rubber body 15 having a substantially L shape in plan view includes a lower connecting plate 16 made of a steel plate, and a reinforcing plate made of an unvulcanized rubber plate 17 and a steel plate on the upper surface of the lower connecting plate 16. The laminated body 19 in which 18 is alternately laminated, and the upper connecting plate 20 made of a steel plate are laminated on the upper surface of the laminated body 19.

略L字状未加硫積層ゴム体15は、凸角部15aを金型1の凹角部5eと対角位置にある金型1の中金型5c及び5dで形成される凹角部5fに合致させると共に外側の凸角部15aを挟んで外側の相隣り合う鉛直平面部15b及び15cを鉛直平面部15b及び15cに対応する金型1の中金型5c及び5dの鉛直壁面5i及び5jに当接させ、内側の凹角部15dを仕切り板13及び14で形成される凸角部13cに合致させ、凹角部15dを挟んで内側に位置する相隣り合う鉛直平面部15e及び15fを仕切り板13及び14の凸角部13cを挟んで相隣り合う他方の鉛直板面13b及び14bに当接させて、中空部6の略L字状の中空部6aに配されている。   The substantially L-shaped unvulcanized laminated rubber body 15 matches the convex corner portion 15a with the concave corner portion 5f formed by the middle molds 5c and 5d of the mold 1 at a diagonal position with the concave corner portion 5e of the mold 1. The vertical plane portions 15b and 15c adjacent to each other across the outer convex corner portion 15a are brought into contact with the vertical wall surfaces 5i and 5j of the middle molds 5c and 5d of the mold 1 corresponding to the vertical plane portions 15b and 15c. The inner concave corners 15d are made to coincide with the convex corners 13c formed by the partition plates 13 and 14, and the adjacent vertical flat portions 15e and 15f located inside with the concave corners 15d are sandwiched between the partition plates 13 and 14 is disposed in the substantially L-shaped hollow portion 6a of the hollow portion 6 in contact with the other vertical plate surfaces 13b and 14b adjacent to each other across the convex corner portion 13c.

中空部6内に方形状未加硫積層ゴム体7と仕切り板13及び14と略L字状未加硫積層ゴム体15とが配された金型1の開口部21には上金型3が配置される。   The upper mold 3 is formed in the opening 21 of the mold 1 in which the rectangular unvulcanized laminated rubber body 7, the partition plates 13 and 14, and the substantially L-shaped unvulcanized laminated rubber body 15 are arranged in the hollow portion 6. Is placed.

ついで、加硫成型プレス(図示せず)により、所要の成型圧力を金型1の上金型3から方形状未加硫積層ゴム体7及び略L字状未加硫積層ゴム体15に加え、加硫成型プレスに設けられている熱板により所要時間加熱、加圧成型する。上金型3を介する方形状未加硫積層ゴム体7及び略L字状未加硫積層ゴム体15への加圧は、上金型3と方形状未加硫積層ゴム体7の上部連結板12との間及び上金型3と略L字状未加硫積層ゴム体15の上部連結板20との間に夫々上部連結板12及び20と同形の鋼板からなる加圧介在板を配置して、斯かる加圧介在板の上面に上金型3の下面を接触させて当該加圧介在板に上金型3の成型圧力を加えて行ってもよく、これに代えて、上部連結板12及び20の一部が中金型5a、5b、5c及び5dの夫々の上面5k並びに仕切り板13及び14の上面13e及び14eから突出して中空部6外に配されるように、方形状未加硫積層ゴム体7及び略L字状未加硫積層ゴム体15の鉛直方向の高さに対して中金型5a、5b、5c及び5d並びに仕切り板13及び14の鉛直方向の高さを低く設定して、一部が中空部6外に配された上部連結板12及び20に上金型3の成型圧力を加えて行ってもよい。   Next, a required molding pressure is applied from the upper mold 3 of the mold 1 to the rectangular unvulcanized laminated rubber body 7 and the substantially L-shaped unvulcanized laminated rubber body 15 by a vulcanization molding press (not shown). Then, it is heated and pressure-molded for a required time by a hot plate provided in the vulcanization press. Pressurization to the rectangular unvulcanized laminated rubber body 7 and the substantially L-shaped unvulcanized laminated rubber body 15 through the upper mold 3 is performed by connecting the upper mold 3 and the rectangular unvulcanized laminated rubber body 7 to the upper part. Pressurized intervening plates made of steel plates having the same shape as the upper connecting plates 12 and 20 are arranged between the plates 12 and between the upper mold 3 and the upper connecting plate 20 of the substantially L-shaped unvulcanized laminated rubber body 15. Then, the lower surface of the upper mold 3 may be brought into contact with the upper surface of the pressure interposed plate and the molding pressure of the upper mold 3 may be applied to the pressure interposed plate. A rectangular shape so that a part of the plates 12 and 20 protrudes from the upper surfaces 5k of the middle molds 5a, 5b, 5c and 5d and the upper surfaces 13e and 14e of the partition plates 13 and 14 and is arranged outside the hollow portion 6. Middle molds 5a, 5b, 5c and 5 with respect to the vertical height of the unvulcanized laminated rubber body 7 and the substantially L-shaped unvulcanized laminated rubber body 15 In addition, the height in the vertical direction of the partition plates 13 and 14 may be set low, and the molding pressure of the upper mold 3 may be applied to the upper connecting plates 12 and 20 partially disposed outside the hollow portion 6. .

加硫成型後、金型1及び仕切り板13及び14を解体し、未加硫ゴム板9と鋼板からなる補強板10、下部連結板8、上部連結板12とが加硫接着された図7に示すような方形状積層ゴム体からなる検査用積層ゴム支承22と略L字状積層ゴム体23とを得る。   After the vulcanization molding, the mold 1 and the partition plates 13 and 14 are disassembled, and the unvulcanized rubber plate 9 and the reinforcing plate 10 made of a steel plate, the lower connecting plate 8, and the upper connecting plate 12 are vulcanized and bonded to each other. A laminated rubber bearing 22 for inspection and a substantially L-shaped laminated rubber body 23 are obtained.

上記の製造方法において、金型1の中空部6内に配された方形状未加硫積層ゴム体7と略L字状未加硫積層ゴム体15とに加わる成型圧力は、金型1が大型の積層ゴム体(方形状未加硫積層ゴム体7と略L字状未加硫積層ゴム体15とを一体にした外形寸法を有する積層ゴム体)を製造する金型と同一の金型を使用していることから、斯かる大型の積層ゴム体を製造する際の成型圧力と同一の成型圧力となること、また方形状未加硫積層ゴム体7と略L字状未加硫積層ゴム体15とに加わる加硫成型時の加硫温度は、方形状未加硫積層ゴム体7と略L字状未加硫積層ゴム体15とを未加硫ゴム板9及び17の熱伝導率と同等の熱伝導率を有すると共にフェノール樹脂からなる仕切り板13及び14によって仕切って、方形状未加硫積層ゴム体7と略L字状未加硫積層ゴム体15との間に熱伝導の差異を生じさせないようにしているので、上述の大型の積層ゴム体を製造する際の加硫温度と同一となること、さらに加硫成形時間もまた、大型の積層ゴム体を製造する際の成型時間と同一となることから、大型の積層ゴム体と、上記製造方法によって得られた方形状の検査用積層ゴム支承22と略L字状積層ゴム体23とは同一条件で製造したものとなる。   In the above manufacturing method, the molding pressure applied to the rectangular unvulcanized laminated rubber body 7 and the substantially L-shaped unvulcanized laminated rubber body 15 disposed in the hollow portion 6 of the mold 1 is such that the mold 1 The same mold as the mold for producing a large laminated rubber body (a laminated rubber body having an outer dimension in which a rectangular unvulcanized laminated rubber body 7 and a substantially L-shaped unvulcanized laminated rubber body 15 are integrated) Therefore, the molding pressure is the same as the molding pressure when manufacturing such a large laminated rubber body, and the rectangular unvulcanized laminated rubber body 7 and the substantially L-shaped unvulcanized laminated body. The vulcanization temperature applied to the rubber body 15 during vulcanization molding is such that the heat conduction of the unvulcanized rubber plates 9 and 17 between the rectangular unvulcanized laminated rubber body 7 and the substantially L-shaped unvulcanized laminated rubber body 15. A rectangular unvulcanized laminated rubber body which has a thermal conductivity equivalent to that of the resin and is partitioned by partition plates 13 and 14 made of phenol resin. And the substantially L-shaped unvulcanized laminated rubber body 15 so as not to cause a difference in heat conduction, so that it becomes the same as the vulcanization temperature when producing the above-mentioned large laminated rubber body, Furthermore, since the vulcanization molding time is also the same as the molding time for producing a large laminated rubber body, the large laminated rubber body and the rectangular laminated rubber bearing 22 for inspection obtained by the above production method are used. The substantially L-shaped laminated rubber body 23 is manufactured under the same conditions.

したがって、検査用積層ゴム支承22は、大型の積層ゴム体のせん断変形能、伸び特性、接着強度などの性状と同一の性状を具有することから、検査用積層ゴム支承22を検査することは大型の積層ゴム体を検査したことと同様となるので、本製造方法は、従来の大型の積層ゴム体を切断する手間を省略し得、切断作業による切断面の損傷に起因するせん断変形性能の低下を生じることのない検査用積層ゴム支承を提供することができる。   Therefore, since the laminated rubber bearing for inspection 22 has the same properties as the properties of the large-sized laminated rubber body such as shear deformability, elongation characteristics, adhesive strength, etc., it is large to inspect the laminated rubber bearing 22 for inspection. Therefore, this manufacturing method can eliminate the trouble of cutting the conventional large-sized laminated rubber body, and the shear deformation performance is reduced due to the damage of the cut surface by the cutting operation. It is possible to provide a laminated rubber bearing for inspection that does not cause any problems.

上記の方形状未加硫積層ゴム体7からなる検査用積層ゴム支承22の製造方法は、金型1を準備し、方形状未加硫積層ゴム体7の凸角部7aを挟んで相隣り合う鉛直平面部7b及び7cを金型1の鉛直壁面5g及び5hの夫々に当接させるようにして方形状未加硫積層ゴム体7を中空部6内に配置し、鉛直板面13a及び14aを凸角部7aの対角位置の凸角部7fを挟んで相隣り合う鉛直平面部7d及び7eの夫々に当接させて仕切り板13及び14を中空部6内に配置すると共に方形状未加硫積層ゴム体7と仕切り板13及び14とで中空部6aを形成し、略L字状未加硫積層ゴム体15の凸角部15aを挟んで外側の相隣り合う鉛直平面部15b及び15cを金型1の鉛直壁面5i及び5jに当接させ、凹角部15dを挟んで内側の相隣り合う鉛直平面部15e及び15fを仕切り板13及び14の鉛直板面13b及び14bに当接させるようにして、略L字状積層ゴム体15を中空部6aに配置し、その後、金型1の開口部21を閉塞し、加圧、加熱により方形状未加硫積層ゴム体7及び略L字状積層ゴム体15を加硫成型し、加硫成型後、金型1及び仕切り板13及び14を解体するようにしているが、これに代えて、金型1の準備後、鉛直平面部15b及び15cを鉛直壁面5i及び5jに当接させようにして略L字状積層ゴム体15を中空部6内に配置し、鉛直板面13b及び14bを鉛直平面部15e及び15fの夫々に当接させて仕切り板13及び14を中空部6内に配置すると共に略L字状積層ゴム体15と仕切り板13及び14とで金型1の中空部6内に平面視で矩形の残余の中空部6bを形成し、鉛直平面部7b及び7cを鉛直壁面5g及び5hに当接させ、凸角部7aの対角位置の凸角部7fを挟んで相隣り合う鉛直平面部7d及び7eを凹角部13cを挟んで相隣り合う鉛直平面部13a及び14aに当接させるようにして、方形状未加硫積層ゴム体7を中空部6b内に配置し、その後、金型1の開口部21を閉塞し、加圧、加熱により方形状未加硫積層ゴム体7及び略L字状積層ゴム体15を加硫成型し、加硫成型後、金型1及び仕切り板13及び14を解体するようにしてもよい。 The manufacturing method of the laminated rubber bearing 22 for inspection comprising the above-mentioned rectangular unvulcanized laminated rubber body 7 is prepared by preparing the mold 1 and sandwiching the convex corner portion 7a of the rectangular unvulcanized laminated rubber body 7. The rectangular unvulcanized laminated rubber body 7 is disposed in the hollow portion 6 so that the matching vertical plane portions 7b and 7c are in contact with the vertical wall surfaces 5g and 5h of the mold 1, and the vertical plate surfaces 13a and 14a are arranged. Is placed in contact with each of the adjacent vertical flat surfaces 7d and 7e across the convex corner portion 7f on the diagonal position of the convex corner portion 7a, and the partition plates 13 and 14 are disposed in the hollow portion 6 and are not square. The vulcanized laminated rubber body 7 and the partition plates 13 and 14 form a hollow portion 6a, and the vertical plane portions 15b adjacent to each other on the outside sandwiching the convex corner portion 15a of the substantially L-shaped unvulcanized laminated rubber body 15; 15c is brought into contact with the vertical wall surfaces 5i and 5j of the mold 1, and the inner phase is sandwiched between the concave corners 15d. The substantially L-shaped laminated rubber body 15 is disposed in the hollow portion 6a so that the vertical plane portions 15e and 15f that come into contact with the vertical plate surfaces 13b and 14b of the partition plates 13 and 14, and then the mold 1 The rectangular unvulcanized laminated rubber body 7 and the substantially L-shaped laminated rubber body 15 are vulcanized and molded by pressurization and heating. After vulcanization molding, the mold 1 and the partition plate 13 and Although so as to dismantle the 14, instead of this, after preparation of the mold 1, so as the vertical plane portions 15b and 15c Ru is in contact with the vertical wall surface 5i and 5j substantially L-shaped laminated rubber body 15 Is disposed in the hollow portion 6, the vertical plate surfaces 13b and 14b are brought into contact with the vertical plane portions 15e and 15f, respectively, and the partition plates 13 and 14 are disposed in the hollow portion 6 and the substantially L-shaped laminated rubber body. 15 and partition plates 13 and 14 in the hollow portion 6 of the mold 1 A rectangular hollow portion 6b is formed in a plan view, the vertical plane portions 7b and 7c are brought into contact with the vertical wall surfaces 5g and 5h, and adjacent to each other with the convex corner portion 7f at the diagonal position of the convex corner portion 7a interposed therebetween. The rectangular unvulcanized laminated rubber body 7 is disposed in the hollow portion 6b so that the vertical plane portions 7d and 7e are brought into contact with the adjacent vertical plane portions 13a and 14a across the recessed corner portion 13c, and then The opening 21 of the mold 1 is closed, and the rectangular unvulcanized laminated rubber body 7 and the substantially L-shaped laminated rubber body 15 are vulcanized and molded by pressurization and heating. After vulcanization molding, the mold 1 and the partition The plates 13 and 14 may be disassembled.

図8から図10は検査用積層ゴム支承の他の製造方法を示すものである。本製造方法は、前記製造方法において、方形状未加硫積層ゴム体7の凸角部7aを挟んで相隣り合う鉛直平面部7b及び7cと鉛直平面部7b及び7cに対面配置された中金型5a及び5bの鉛直壁面5g及び5hとの間の隙間、方形状未加硫積層ゴム体7の凸角部7aの対角位置にある凸角部7fを挟んで他方の相隣り合う鉛直平面部7d及び7eと鉛直平面部7d及び7eに対面配置されていると共にフェノール樹脂からなる仕切り板13及び14の一方の鉛直板面13a及び14aとの間の隙間、略L字状未加硫積層ゴム体15の外側の凸角部15aを挟んで外側の相隣り合う鉛直平面部15b及び15cと鉛直平面部15b及び15cに対面配置されている中金型5c及び5dの鉛直壁面5i及び5jとの間の隙間、略L字状未加硫積層ゴム体15の内側の凹角部15dを挟んで内側の相隣り合う鉛直平面部15e及び15fと鉛直平面部15e及び15fと対面配置されている仕切り板13及び14の他方の鉛直板面13b及び14bとの間の隙間、一方では鉛直平面部15cに連接すると共に他方では鉛直平面部15fに連接する略L字状未加硫積層ゴム体15の鉛直平面部15gと鉛直平面部15gに対面配置されている中金型5aの鉛直壁面5gとの間の隙間及び一方では鉛直平面部15bに連接すると共に他方では鉛直平面部15eに連接する略L字状未加硫積層ゴム体15の鉛直平面部15hと鉛直壁面15hに対面配置されている中金型5bの鉛直壁面5hとの間の隙間に、夫々厚さ5〜10mm程度の未加硫ゴム板25を配したのち、前記と同様の方法で加熱、加圧成型するようにしたものである。   8 to 10 show another manufacturing method of the laminated rubber bearing for inspection. The present manufacturing method is the above-described manufacturing method, wherein the vertical flat portions 7b and 7c and the vertical flat portions 7b and 7c that are adjacent to each other across the convex corner portion 7a of the rectangular unvulcanized laminated rubber body 7 face each other. The other adjacent vertical plane across the gap between the vertical wall surfaces 5g and 5h of the molds 5a and 5b and the convex corner portion 7f at the diagonal position of the convex corner portion 7a of the rectangular unvulcanized laminated rubber body 7 The gap between the vertical plate surfaces 13a and 14a of the partition plates 13 and 14 which are disposed facing the portions 7d and 7e and the vertical plane portions 7d and 7e and are substantially L-shaped unvulcanized laminate The vertical plane portions 15b and 15c that are adjacent to each other across the convex corner portion 15a on the outer side of the rubber body 15, and the vertical wall surfaces 5i and 5j of the middle molds 5c and 5d that are disposed facing the vertical plane portions 15b and 15c, Gap between the two, substantially L-shaped unvulcanized The other vertical plate surface 13b of the partition plates 13 and 14 arranged opposite to each other on the inner side vertical plane portions 15e and 15f and the vertical plane portions 15e and 15f across the concave corner portion 15d on the inner side of the rubber layer 15 14 b, facing the vertical plane portion 15 c of the substantially L-shaped unvulcanized laminated rubber body 15 connected to the vertical plane portion 15 c on the one hand and to the vertical plane portion 15 f on the other side. A vertical plane of the substantially L-shaped unvulcanized laminated rubber body 15 that is connected to the vertical wall surface 5g of the middle mold 5a and that is connected to the vertical plane portion 15b on one side and to the vertical plane portion 15e on the other side. After the unvulcanized rubber plate 25 having a thickness of about 5 to 10 mm is disposed in the gap between the portion 15h and the vertical wall surface 5h of the middle mold 5b arranged to face the vertical wall surface 15h, the same as described above In the way Heat is obtained by such press-molding.

本製造方法によって得られた図10に示す検査用積層ゴム支承22a及び略L字状の積層ゴム体23aには、外周面に未加硫ゴム板25が加硫化されたゴム弾性体からなる被覆層26が形成される。検査用積層ゴム支承22aにおいては、外周面は被覆層26で覆われるので、加硫成型時に未加硫ゴム板9と補強板10、下部連結板8及び上部連結板12の夫々との外周縁部に発生する虞のある接着不良を確実に防止することができるばかりでなく切断作業による切断面の損傷に起因するせん断変形性能の低下を生じることがないという効果が得られる。   The laminated rubber bearing 22a for inspection and the substantially L-shaped laminated rubber body 23a obtained by this manufacturing method are coated with a rubber elastic body having an unvulcanized rubber plate 25 vulcanized on the outer peripheral surface. Layer 26 is formed. Since the outer peripheral surface of the laminated rubber bearing 22a for inspection is covered with the coating layer 26, the outer peripheral edges of the unvulcanized rubber plate 9, the reinforcing plate 10, the lower connecting plate 8, and the upper connecting plate 12 during vulcanization molding. In addition to being able to reliably prevent adhesion failure that may occur in the portion, there is an effect that the shear deformation performance is not reduced due to damage to the cut surface due to the cutting operation.

図10に示す検査用積層ゴム支承22aを製造する場合も、略L字状積層ゴム体15と仕切り板13及び14とを中空部6内に配置し、略L字状積層ゴム体15と仕切り板13及び14とで矩形の中空部6bを形成し、中空部6bに方形状未加硫積層ゴム体7を配置してもよい。   Also when the laminated rubber support 22a for inspection shown in FIG. 10 is manufactured, the substantially L-shaped laminated rubber body 15 and the partition plates 13 and 14 are arranged in the hollow portion 6, and the substantially L-shaped laminated rubber body 15 and the partition are separated. A rectangular hollow portion 6b may be formed with the plates 13 and 14, and the rectangular unvulcanized laminated rubber body 7 may be disposed in the hollow portion 6b.

上記の各製造方法では、仕切り部材としての容易に分離可能な仕切り板13及び14を用いたが、これに代えて、平面視で略L字状の一個の仕切り板を用いてもよく、また、方形状未加硫積層ゴム体7の中空部6又は中空部6bへの配置は、中空部6又は中空部6b外で別に準備した方形状未加硫積層ゴム体7を用いて行っても、これに代えて、下部連結板8、未加硫ゴム板9、補強板10及び上部連結板12を中空部6又は中空部6bに順次積層して行ってもよく、略L字状積層ゴム体15の中空部6a又は中空部6への配置もまた方形状未加硫積層ゴム体7の配置と同様に行ってもよい。   In each of the above manufacturing methods, the partition plates 13 and 14 that are easily separable as the partition member are used, but instead of this, one partition plate that is substantially L-shaped in plan view may be used. The rectangular unvulcanized laminated rubber body 7 may be disposed in the hollow portion 6 or the hollow portion 6b by using the rectangular unvulcanized laminated rubber body 7 separately prepared outside the hollow portion 6 or the hollow portion 6b. Instead of this, the lower connecting plate 8, the unvulcanized rubber plate 9, the reinforcing plate 10 and the upper connecting plate 12 may be sequentially laminated on the hollow portion 6 or the hollow portion 6b, and the substantially L-shaped laminated rubber. The arrangement of the body 15 in the hollow portion 6a or the hollow portion 6 may also be performed in the same manner as the arrangement of the rectangular unvulcanized laminated rubber body 7.

本発明の製造方法における製造工程を示す一部切欠き斜視図である。It is a partially notched perspective view which shows the manufacturing process in the manufacturing method of this invention. 本発明の製造方法における製造工程を示す一部切欠き斜視図である。It is a partially notched perspective view which shows the manufacturing process in the manufacturing method of this invention. 本発明の製造方法における製造工程を示す一部切欠き斜視図である。It is a partially notched perspective view which shows the manufacturing process in the manufacturing method of this invention. 本発明の製造方法における製造工程を示す斜視図である。It is a perspective view which shows the manufacturing process in the manufacturing method of this invention. 図6のV−V線矢視断面図である。It is a VV arrow directional cross-sectional view of FIG. 図4の平面図である。FIG. 5 is a plan view of FIG. 4. 本発明の製造方法によって得られた検査用積層ゴム支承を示す斜視図である。It is a perspective view which shows the laminated rubber bearing for a test | inspection obtained by the manufacturing method of this invention. 本発明の他の製造方法における製造工程を示す図9のVIII−VIII線矢視断面図である。It is a VIII-VIII arrow directional cross-sectional view of FIG. 9 which shows the manufacturing process in the other manufacturing method of this invention. 本発明の他の製造方法における製造工程を示す平面図である。It is a top view which shows the manufacturing process in the other manufacturing method of this invention. 本発明の他の製造方法によって得られた検査用積層ゴム支承を示す斜視図である。It is a perspective view which shows the laminated rubber bearing for a test | inspection obtained by the other manufacturing method of this invention.

符号の説明Explanation of symbols

1 金型
3 上金型
4 下金型
5a、5b、5c、5d 中金型
6、6a 中空部
7 方形状未加硫積層ゴム体
8、16 下部連結板
9、17 未加硫ゴム板
10、18 補強板
11、19 積層体
12 上部連結板
13、14 仕切り板
15 略L字状未加硫積層ゴム体
16、20 下部連結板
DESCRIPTION OF SYMBOLS 1 Mold 3 Upper mold 4 Lower mold 5a, 5b, 5c, 5d Middle mold 6, 6a Hollow part 7 Rectangular unvulcanized laminated rubber body 8, 16 Lower connection plate 9, 17 Unvulcanized rubber plate 10 , 18 Reinforcement plate 11, 19 Laminated body 12 Upper connecting plate 13, 14 Partition plate 15 Substantially L-shaped unvulcanized laminated rubber body 16, 20 Lower connecting plate

Claims (6)

上端面に開口部を有すると共に平面視で方形状の中空部を有する金型を準備する工程と、
未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で方形状の方形状積層ゴム体を、その一つの凸角部を挟んでその一方の相隣り合う鉛直平面部を当該鉛直平面部に対応する金型の鉛直壁面に当接させるようにして、中空部内に配置する工程と、
前記未加硫ゴム板と同等の熱伝導性を有する略L字状の仕切り部材を、その一方の鉛直板面を方形状積層ゴム体の前記一つの凸角部の対角位置の他の一つの凸角部を挟んで他方の相隣り合う鉛直平面部の夫々に当接させて金型の中空部内に配置すると共に方形状積層ゴム体と仕切り部材とで金型の中空部内に略L字状の残余の中空部を形成する工程と、
未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で略L字状の略L字状積層ゴム体を、その凸角部を挟んで外側の相隣り合う鉛直平面部を当該外側の鉛直平面部に対応する金型の鉛直壁面に当接させ、その凹角部を挟んで内側の相隣り合う鉛直平面部を前記仕切り部材の他方の鉛直板面に当接させるようにして、略L字状の残余の中空部に配置する工程と、
金型の開口部を閉塞し、加圧、加熱により方形状積層ゴム体及び略L字状積層ゴム体を加硫成型する工程と、
加硫成型後、金型及び仕切り部材を解体し、方形状積層ゴム体からなる検査用積層ゴム支承を得る工程と、
を含んでいることを特徴とする検査用積層ゴム支承の製造方法。
A step of preparing a mold having an opening at the upper end surface and a rectangular hollow portion in plan view;
A rectangular laminated rubber body in a plan view having a laminate in which unvulcanized rubber plates and reinforcing plates are alternately laminated, and one adjacent vertical plane across one convex corner Placing the part in the hollow part so as to contact the vertical wall surface of the mold corresponding to the vertical plane part,
A substantially L-shaped partition member having a thermal conductivity equivalent to that of the unvulcanized rubber plate, one vertical plate surface of the other one of the diagonal positions of the one convex corner portion of the rectangular laminated rubber body. Placed in the hollow part of the mold in contact with each of the other adjacent vertical plane parts across one convex corner, and substantially L-shaped in the hollow part of the mold with the rectangular laminated rubber body and the partition member A step of forming a hollow portion of the shape,
A substantially L-shaped laminated rubber body having a substantially L-shape in a plan view having a laminated body in which unvulcanized rubber plates and reinforcing plates are alternately laminated, and the adjacent vertical portions on the outer side across the convex corner portion. The flat portion is brought into contact with the vertical wall surface of the mold corresponding to the outer vertical flat portion, and the inner adjacent vertical flat portions are brought into contact with the other vertical plate surface of the partition member with the concave corner portion interposed therebetween. Thus, the step of arranging in the remaining hollow portion of the substantially L shape,
A step of closing the mold opening, vulcanizing and molding the rectangular laminated rubber body and the substantially L-shaped laminated rubber body by pressurization and heating;
After vulcanization molding, disassembling the mold and partition member, obtaining a laminated rubber bearing for inspection consisting of a rectangular laminated rubber body,
A method for producing a laminated rubber bearing for inspection, comprising:
上端面に開口部を有すると共に平面視で方形状の中空部を有する金型を準備する工程と、
未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で略L字状の略L字状積層ゴム体を、その凸角部を挟んで外側の相隣り合う鉛直平面部を当該外側の鉛直平面部に対応する金型の鉛直壁面に当接させようにして、中空部内に配置する工程と、
前記未加硫ゴム板と同等の熱伝導性を有する略L字状の仕切り部材を、その一方の鉛直板面を略L字状積層ゴム体の凹角部を挟んで内側の相隣り合う鉛直平面部の夫々に当接させて金型の中空部内に配置すると共に略L字状積層ゴム体と仕切り部材とで金型の中空部内に平面視で方形状の残余の中空部を形成する工程と、
未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で方形状の方形状積層ゴム体を、その一つの凸角部を挟んでその一方の相隣り合う鉛直平面部を当該鉛直平面部に対応する金型の鉛直壁面に当接させ、前記一つの凸角部の対角位置のその他の一つの凸角部を挟んでその他方の相隣り合う鉛直平面部を仕切り部材の凹角部を挟んで内側の相隣り合う鉛直平面部に当接させるようにして、方形状の残余の中空部内に配置する工程と、
金型の開口部を閉塞し、加圧、加熱により方形状積層ゴム体及び略L字状積層ゴム体を加硫成型する工程と、
加硫成型後、金型及び仕切り部材を解体し、方形状積層ゴム体からなる検査用積層ゴム支承を得る工程と、
を含んでいることを特徴とする検査用積層ゴム支承の製造方法。
A step of preparing a mold having an opening at the upper end surface and a rectangular hollow portion in plan view;
A substantially L-shaped laminated rubber body having a substantially L-shape in a plan view having a laminated body in which unvulcanized rubber plates and reinforcing plates are alternately laminated, and the adjacent vertical portions on the outer side across the convex corner portion. the flat portion so as Ru is abutted against the vertical wall of the mold that corresponds to the vertical plane portion of the outer, placing in the hollow portion,
A substantially L-shaped partition member having thermal conductivity equivalent to that of the unvulcanized rubber plate, one vertical plate surface of which is adjacent to each other on the inner side with the concave corner portion of the substantially L-shaped laminated rubber body interposed therebetween. A step of abutting against each of the parts and disposing in the hollow part of the mold, and forming a rectangular residual hollow part in a plan view in the hollow part of the mold with the substantially L-shaped laminated rubber body and the partition member; ,
A rectangular laminated rubber body in a plan view having a laminate in which unvulcanized rubber plates and reinforcing plates are alternately laminated, and one adjacent vertical plane across one convex corner And the other vertical plane part on the other side across the other convex corner part of the diagonal position of the one convex corner part. A step of placing in the hollow portion of the square-shaped residual, so as to contact the adjacent vertical plane portions on the inner side across the concave corner portion of the partition member;
A step of closing the mold opening, vulcanizing and molding the rectangular laminated rubber body and the substantially L-shaped laminated rubber body by pressurization and heating;
After vulcanization molding, disassembling the mold and partition member, obtaining a laminated rubber bearing for inspection consisting of a rectangular laminated rubber body,
A method for producing a laminated rubber bearing for inspection, comprising:
上端面に開口部を有すると共に平面視で方形状の中空部を有する金型を準備する工程と、
未加硫ゴム板と補強板とが交互に積層されてなる平面視で方形状の方形状積層ゴム体を、その一つの凸角部を挟んでその一方の相隣り合う鉛直平面部を当該鉛直平面部に対応する金型の鉛直壁面に隙間をもって対面配置して、中空部内に配置する工程と、
前記未加硫ゴム板と同等の熱伝導性を有する略L字状の仕切り部材を、その一方の鉛直板面を方形状積層ゴム体の前記一つの凸角部の対角位置の他の一つの凸角部を挟んで他方の相隣り合う鉛直平面部の夫々に隙間をもって対面配置して金型の中空部内に配置すると共に方形状積層ゴム体と仕切り部材とで金型の中空部内に略L字状の残余の中空部を形成する工程と、
未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で略L字状の略L字状積層ゴム体を、その凸角部を挟んで外側の相隣り合う鉛直平面部を当該外側の鉛直平面部に対応する金型の鉛直壁面に対面配置し、その凹角部を挟んで内側の相隣り合う鉛直平面部を前記仕切り部材の他方の鉛直板面に対面配置して、略L字状の残余の中空部に配置する工程と、
前記隙間の夫々に未加硫ゴム板を配する工程と、
金型の開口部を閉塞し、加圧、加熱により方形状積層ゴム体、略L字状積層ゴム体及び隙間の夫々の未加硫ゴム板を加硫成型する工程と、
加硫成型後、金型及び仕切り部材を解体し、外周面にゴム被覆層を有した方形状積層ゴム体からなる検査用積層ゴム支承を得る工程と、
を含んでいることを特徴とする検査用積層ゴム支承の製造方法。
A step of preparing a mold having an opening at the upper end surface and a rectangular hollow portion in plan view;
In a plan view in which unvulcanized rubber plates and reinforcing plates are alternately stacked, a rectangular laminated rubber body having a rectangular shape is sandwiched between one vertical corner portion of the rectangular laminated rubber body, A face-to-face arrangement with a gap on the vertical wall surface of the mold corresponding to the flat part, and the arrangement in the hollow part;
A substantially L-shaped partition member having a thermal conductivity equivalent to that of the unvulcanized rubber plate, one vertical plate surface of the other one of the diagonal positions of the one convex corner portion of the rectangular laminated rubber body. Two convex corners are sandwiched between the other adjacent vertical flat surfaces with a gap and placed in the hollow portion of the mold, and the rectangular laminated rubber body and the partition member are substantially placed in the hollow portion of the mold. Forming an L-shaped remaining hollow portion;
A substantially L-shaped laminated rubber body having a substantially L-shape in a plan view having a laminated body in which unvulcanized rubber plates and reinforcing plates are alternately laminated, and the adjacent vertical portions on the outer side across the convex corner portion. The plane part is arranged facing the vertical wall surface of the mold corresponding to the outer vertical plane part, and the adjacent vertical plane parts on the inner side across the concave corner part are arranged facing the other vertical plate surface of the partition member. A step of arranging the remaining L-shaped hollow portion,
Disposing an unvulcanized rubber plate in each of the gaps;
A step of closing the opening of the mold, and vulcanizing and molding each of a rectangular laminated rubber body, a substantially L-shaped laminated rubber body and a gap between the unvulcanized rubber plates by pressurization and heating;
After vulcanization molding, disassembling the mold and partition member, obtaining a laminated rubber bearing for inspection consisting of a rectangular laminated rubber body having a rubber coating layer on the outer peripheral surface;
A method for producing a laminated rubber bearing for inspection, comprising:
上端面に開口部を有すると共に平面視で方形状の中空部を有する金型を準備する工程と、
未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で略L字状の略L字状積層ゴム体を、その凸角部を挟んで外側の相隣り合う鉛直平面部を当該外側の鉛直平面部に対応する金型の鉛直壁面に対面配置させるようにして、中空部内に配置する工程と、
前記未加硫ゴム板と同等の熱伝導性を有する略L字状の仕切り部材を、その一方の鉛直板面を略L字状積層ゴム体の凹角部を挟んで内側の相隣り合う鉛直平面部の夫々に対面配置させて金型の中空部内に配置すると共に略L字状積層ゴム体と仕切り部材とで金型の中空部内に平面視で方形状の残余の中空部を形成する工程と、
未加硫ゴム板と補強板とが交互に積層されてなる積層体を有する平面視で方形状の方形状積層ゴム体を、その一つの凸角部を挟んでその一方の相隣り合う鉛直平面部を当該鉛直平面部に対応する金型の鉛直壁面に隙間をもって対面配置させ、前記一つの凸角部の対角位置のその他の一つの凸角部を挟んでその他方の相隣り合う鉛直平面部を仕切り部材の凹角部を挟んで内側の相隣り合う鉛直平面部に隙間をもって対面配置させようにして、方形状の残余の中空部内に配置する工程と、
前記隙間の夫々に未加硫ゴム板を配する工程と、
金型の開口部を閉塞し、加圧、加熱により方形状積層ゴム体、略L字状積層ゴム体及び隙間の夫々の未加硫ゴム板を加硫成型する工程と、
加硫成型後、金型及び仕切り部材を解体し、外周面にゴム被覆層を有した方形状積層ゴム体からなる検査用積層ゴム支承を得る工程と、
を含んでいることを特徴とする検査用積層ゴム支承の製造方法。
A step of preparing a mold having an opening at the upper end surface and a rectangular hollow portion in plan view;
A substantially L-shaped laminated rubber body having a substantially L-shape in a plan view having a laminated body in which unvulcanized rubber plates and reinforcing plates are alternately laminated, and the adjacent vertical portions on the outer side across the convex corner portion. A step of arranging the plane portion in the hollow portion so as to face the vertical wall surface of the mold corresponding to the outer vertical plane portion; and
A substantially L-shaped partition member having thermal conductivity equivalent to that of the unvulcanized rubber plate, one vertical plate surface of which is adjacent to each other on the inner side with the concave corner portion of the substantially L-shaped laminated rubber body interposed therebetween. Forming a rectangular residual hollow part in a plan view in the hollow part of the mold with a substantially L-shaped laminated rubber body and a partition member, and facing each of the parts to be disposed in the hollow part of the mold. ,
A rectangular laminated rubber body in a plan view having a laminate in which unvulcanized rubber plates and reinforcing plates are alternately laminated, and one adjacent vertical plane across one convex corner Are arranged on the vertical wall surface of the mold corresponding to the vertical plane portion with a gap, and the other adjacent vertical plane across the other convex corner portion of the diagonal position of the one convex corner portion part of the as Ru is faced arranged with a gap in a vertical plane portion adjacent the inner phase across the re-entrant portion of the partition member, placing in the hollow portion remaining of rectangular shape,
Disposing an unvulcanized rubber plate in each of the gaps;
A step of closing the opening of the mold, and vulcanizing and molding each of a rectangular laminated rubber body, a substantially L-shaped laminated rubber body and a gap between the unvulcanized rubber plates by pressurization and heating;
After vulcanization molding, disassembling the mold and partition member, obtaining a laminated rubber bearing for inspection consisting of a rectangular laminated rubber body having a rubber coating layer on the outer peripheral surface;
A method for producing a laminated rubber bearing for inspection, comprising:
仕切り部材は、フェノール樹脂からなる請求項1から4のいずれか一項に記載の検査用積層ゴム支承の製造方法。   The method for manufacturing a laminated rubber bearing for inspection according to any one of claims 1 to 4, wherein the partition member is made of a phenol resin. 仕切り部材は、その一方の鉛直板面からその他方の鉛直板面まで伸びてその厚さ方向に貫通する複数個の貫通孔を具備している請求項1から5のいずれか一項に記載の検査用積層ゴム支承の製造方法。   The partition member includes a plurality of through holes extending from one vertical plate surface to the other vertical plate surface and penetrating in a thickness direction thereof. Manufacturing method of laminated rubber bearing for inspection.
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