JP4720389B2 - Burner - Google Patents
BurnerInfo
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- JP4720389B2 JP4720389B2 JP2005263378A JP2005263378A JP4720389B2 JP 4720389 B2 JP4720389 B2 JP 4720389B2 JP 2005263378 A JP2005263378 A JP 2005263378A JP 2005263378 A JP2005263378 A JP 2005263378A JP 4720389 B2 JP4720389 B2 JP 4720389B2
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Description
本発明は、ガスまたは石油を燃料とする調理器などに用いるコンロバーナに関する。 The present invention relates to a stove burner used for a cooker that uses gas or petroleum as fuel.
従来のコンロバーナは、特許文献1に示すようなものがある。これは、図9、図10、図11に示されているように、上面に開口61を設けた環状頭部62を有するバーナ本体63と、環状頭部62に着脱自在に嵌合させた炎口板64を備え、炎口板64は中心側に向かって放射状に円周等間隔に凸部65を設けて、凸部65に放射状に円周等間隔に炎口66を配設し、炎口66の長手方向の断面において、炎口66の一端67を炎口66の他端68より上方に突出させて炎口66の上端面69と下端面70を構成すると共に、炎口66の上端面69と下端面70に各々平面部71、72を構成するようにプレス成型して火炎73を斜め上向きに噴出させるというもので、炎口66の寸法のばらつきが少なくかつ加工性が良好なコンロバーナとなり、炎口66からの火炎73が斜め上向きとなることにより、火炎73が円周方向へ噴き出す力と、排気熱の上昇気流化により旋回状火炎が発生して、炎口板64の環状中央部と外周部から燃焼用空気を吸引して良好な燃焼状態を実現でき、その結果鍋底とコンロバーナの間の距離を接近させることができるため熱効率を向上させることができるとしている。
しかしながら、上記従来の構成では、炎口66の長手方向に対して垂直の断面において、図10の炎口板64のW−X−Y−Zの展開断面では、炎口板64の凸部65の片側の矩面と炎口66の上端面69との間は傾斜面74で構成されているため、火炎73の噴出方向に対し当該炎口66の直前の炎口66aから噴出する火炎73aによって、必然的に傾斜面74が加熱される構成であり、そのため傾斜面74が過熱して過度の熱膨張が発生することがあり、炎口66の上端面69の平面部だけでは、炎口66の開口寸法の変化を抑制しきれないことがあった。その結果、往々にして炎口6の開口寸法が大きくなって、吸引空気量が増大して、火炎73の温度や炎口66そのものが高温化したり、また火炎73の噴出角度が変化したりすることで、燃焼の安定性が低下する場合があった。 However, in the above-described conventional configuration, in the cross section perpendicular to the longitudinal direction of the flame port 66, the convex portion 65 of the flame port plate 64 in the WXYZ expanded cross section of the flame port plate 64 of FIG. 10. Since an inclined surface 74 is formed between the rectangular surface on one side and the upper end surface 69 of the flame port 66, the flame 73 a is ejected from the flame port 66 a immediately before the flame port 66 with respect to the ejection direction of the flame 73. The inclined surface 74 is inevitably heated, so that the inclined surface 74 may be overheated and excessive thermal expansion may occur, and the flame port 66 is formed only by the flat portion of the upper end surface 69 of the flame port 66. In some cases, it was not possible to suppress the change in the opening size of. As a result, the opening size of the flame mouth 6 is often increased, the amount of suction air is increased, the temperature of the flame 73 and the flame mouth 66 itself are increased, and the ejection angle of the flame 73 is changed. As a result, the stability of combustion may be reduced.
本発明は、上記従来の課題を解決するもので、外力による変形を防止すると共に、隣接火炎の炎口への接触を少なくして炎口の過熱を防止すると共に、熱膨張による炎口の開口寸法の変化を極小にできる炎口構成を確保し、これにより良好な燃焼を維持して高い熱効率を実現することを目的とする。 The present invention solves the above-described conventional problems, prevents deformation due to external force, reduces contact with the flame outlet of the adjacent flame to prevent overheating of the flame mouth, and opens the flame mouth due to thermal expansion. An object is to secure a flame opening configuration capable of minimizing dimensional changes, thereby maintaining good combustion and realizing high thermal efficiency.
この課題を解決するために本発明のコンロバーナは、上面に開口部を設けた環状頭部を有するバーナ本体と、バーナ本体の環状頭部上面と環状頭部の外周面を上方から着脱自在に被覆嵌合させた炎口板を備え、炎口板はその中心から外周側に向かって放射状に設けた第一の凸部とその上方に設けた第二の凸部を構成した二段型凸部を一定間隔で設け、第一の凸部の上面と第二の凸部の上面に各々第一の平面部と第二の平面部を形成すると共に、第二の凸部の長手方向の矩部のうち一方の矩部に、炎口板の中心から外周側に向かって放射状に一定の周回方向で開口するスリット状炎口を設けたものである。 In order to solve this problem, the stove burner of the present invention has a burner body having an annular head portion provided with an opening on the upper surface, and the annular head upper surface of the burner body and the outer peripheral surface of the annular head portion are detachable from above. The flame mouth plate is provided with a sheathed fitting, and the flame mouth plate has a first convex portion provided radially from the center to the outer peripheral side and a second convex portion provided above the second convex portion. Are provided at regular intervals to form a first flat surface portion and a second flat surface portion on the upper surface of the first convex portion and the upper surface of the second convex portion, respectively. A slit-like flame opening that opens radially in a constant circumferential direction from the center of the flame mouth plate toward the outer peripheral side is provided in one rectangular part of the parts.
このように、炎口板に中心から外周側に向かって放射状に二段型凸部を設けるだけでなく、第一の凸部の上面と第二の凸部の上面に各々第一の平面部と第二の平面部を形成する
ことで、第一の凸部の矩部、第一の平面部、第二の凸部の矩部、第二の平面部が順次構成されて構造的に変形しにくい構成となり、この構成を基本に各第二の凸部の一方の矩部にスリット状炎口を設けたため、直前のスリット状炎口から噴出する火炎が加熱する部分は、主に第二の凸部のスリット状炎口を設けていない矩部から第二の平面部へと移行する突出部分近傍であり、結果としてスリット状炎口が隣接する火炎によって背後から加熱される面積を極小にすることができる。したがって、必然的にスリット状炎口の開口寸法の変化が極小になり、吸引空気量と火炎の噴出角度を一定化して良好な燃焼を維持することができる。特に、炎口板と火炎の接触による未燃ガスの発生を極小にできるため、炎口板と鍋などの被加熱物との距離を接近でき、高い熱効率を実現することができる。
In this way, not only are the two-stage convex portions radially provided from the center toward the outer peripheral side of the flame port plate, but also the first flat portions on the upper surface of the first convex portion and the upper surface of the second convex portion, respectively. And the second flat surface portion, the rectangular portion of the first convex portion, the first flat surface portion, the rectangular portion of the second convex portion, and the second flat surface portion are sequentially configured and structurally deformed. Since the slit-shaped flame opening is provided in one rectangular portion of each second convex portion based on this structure, the portion heated by the flame ejected from the immediately preceding slit-shaped flame opening is mainly the second Of the projecting portion of the convex portion of the projecting portion which is not provided with the slit-shaped flame mouth and transitions from the rectangular portion to the second plane portion, and as a result, the area where the slit-shaped flame mouth is heated from behind by the adjacent flame is minimized. can do. Therefore, the change in the opening size of the slit-shaped flame opening is inevitably minimized, and the good suction combustion amount and the flame ejection angle can be made constant to maintain good combustion. In particular, since the generation of unburned gas due to the contact between the flame mouth plate and the flame can be minimized, the distance between the flame mouth plate and a heated object such as a pan can be approached, and high thermal efficiency can be realized.
本発明のコンロバーナは、炎口板に中心から外周側に向かって放射状に二段型凸部を設けるだけでなく、第一の凸部の上面と第二の凸部の上面に各々第一の平面部と第二の平面部を形成することで、構造的に変形しにくい構成となっており、これを基に各第二の凸部の一方の矩部にスリット状炎口を設けたため、スリット状炎口が隣接する火炎によって背後から加熱される面積を極小にすることができる。したがって、炎口板と火炎の接触による炎口板の熱膨張を抑えかつ未燃ガスの発生を極小にできるため、炎口板と鍋などの被加熱物との距離を接近でき、高い熱効率を実現することができる。 The stove burner of the present invention is not only provided with a two-stage convex portion radially from the center toward the outer peripheral side of the flame port plate, but also on the upper surface of the first convex portion and the upper surface of the second convex portion, respectively. By forming the flat surface portion and the second flat surface portion, the structure is difficult to structurally deform, and based on this, a slit-shaped flame mouth is provided in one rectangular portion of each second convex portion The area where the slit-shaped flame opening is heated from behind by the adjacent flame can be minimized. Therefore, it is possible to suppress the thermal expansion of the flame mouth plate due to the contact between the flame mouth plate and the flame and minimize the generation of unburned gas, so that the distance between the flame mouth plate and the heated object such as a pan can be approached and high thermal efficiency can be achieved. Can be realized.
第1の発明は、上面に開口部を設けた環状頭部を有するバーナ本体と、バーナ本体の環状頭部上面と環状頭部の外周面を上方から着脱自在に被覆嵌合させた炎口板を備え、炎口板はその中心から外周側に向かって放射状に設けた第一の凸部とその上方に設けた第二の凸部を構成した二段型凸部を一定間隔で設け、第一の凸部の上面と第二の凸部の上面に各々第一の平面部と第二の平面部を形成すると共に、第二の凸部の長手方向の矩部のうち一方の矩部に、炎口板の中心から外周側に向かって放射状に一定の周回方向で開口するスリット状炎口を設けたことにより、第一の凸部の矩面、第一の平面部、第二の凸部の矩面、第二の平面部が順次構成されて構造的に変形しにくい構成となっており、この構成を基本に各第二の凸部の一方の矩部にスリット状炎口を設けたため、直前のスリット状炎口から噴出する火炎が加熱する部分は、第二の凸部のスリット状炎口を設けていない矩面と第二の平面部の交点部近傍であり、結果としてスリット状炎口が隣接する火炎によって背後から加熱される面積を極小にすることができる。したがって、必然的にスリット状炎口の開口寸法の変化が極小になり、吸引空気量と火炎の噴出角度を一定化して良好な燃焼を維持することができる。特に、炎口板と火炎の接触による未燃ガスの発生を極小にできるため、炎口板と鍋などの被加熱物との距離を接近でき、高い熱効率を実現することができる。 A first aspect of the present invention is a burner body having an annular head having an opening on its upper surface, and a flame mouth plate in which the upper surface of the annular head of the burner body and the outer peripheral surface of the annular head are detachably covered and fitted from above. The flame mouth plate is provided with a two-stage convex portion configured with a first convex portion provided radially from the center toward the outer peripheral side and a second convex portion provided above the first convex portion at regular intervals. Forming a first flat surface portion and a second flat surface portion on the upper surface of the first convex portion and the upper surface of the second convex portion, respectively, and in one of the rectangular portions in the longitudinal direction of the second convex portion By providing a slit-like flame opening that radially opens from the center of the flame mouth plate toward the outer circumference side in a certain circumferential direction, the rectangular surface of the first convex part, the first flat part, the second convex part The rectangular plane of the part and the second plane part are configured in sequence, making it difficult to structurally deform. Based on this configuration, one rectangular part of each second convex part Because the lit-like flame outlet is provided, the portion heated by the flame ejected from the immediately preceding slit-like flame opening is near the intersection of the rectangular plane where the slit-like flame outlet of the second convex part is not provided and the second plane portion As a result, the area in which the slit-shaped flame opening is heated from behind by the adjacent flame can be minimized. Therefore, the change in the opening size of the slit-shaped flame opening is inevitably minimized, and the good suction combustion amount and the flame ejection angle can be made constant to maintain good combustion. In particular, since the generation of unburned gas due to the contact between the flame mouth plate and the flame can be minimized, the distance between the flame mouth plate and a heated object such as a pan can be approached, and high thermal efficiency can be realized.
第2の発明は、スリット状炎口は、炎口板の二段型凸部の第二の凸部を成型すると同時に破断加工により構成し、スリット状炎口の長手方向に垂直な上下開口断面において、スリット状炎口の上端部と下端部は、各々第二の平面部、第一の平面部に一致させたことにより、加工工程を少なくして、かつスリット状炎口の開口寸法を一定に構成できる。 According to a second aspect of the present invention, the slit-shaped flame mouth is formed by rupturing at the same time as molding the second convex part of the two-stage convex part of the flame-mouthed plate, and an upper and lower opening cross section perpendicular to the longitudinal direction of the slit-shaped flame mouth In the above, the upper end and the lower end of the slit-shaped flame mouth are respectively matched with the second plane part and the first plane part, thereby reducing the number of processing steps and keeping the slit-shaped flame opening size constant. Can be configured.
第3の発明は、炎口板は、バーナ本体の環状頭部の外周面を被覆嵌合させるべく筒状部を構成し、該筒状部の下端部を外周方向から上方に屈曲させた屈曲部で構成したことにより、該筒状部の外力による変形や、燃焼熱での熱膨張による変形を抑制して、バーナ本体の環状頭部と炎口板の筒状部との被覆嵌合の状態を良好に保ち、燃料ガスなどの漏洩を防止することができる。 According to a third aspect of the present invention, the flame mouth plate is formed by forming a cylindrical portion so as to cover and fit the outer peripheral surface of the annular head of the burner body, and bending the lower end portion of the cylindrical portion upward from the outer peripheral direction. By forming the cylindrical portion, deformation due to external force of the cylindrical portion and deformation due to thermal expansion due to combustion heat are suppressed, and the fitting of the annular head portion of the burner body and the cylindrical portion of the flame port plate is prevented. The state can be kept good and leakage of fuel gas and the like can be prevented.
第4の発明は、炎口板の表面に赤外線放射皮膜を形成したことにより、燃焼中の炎口板表面から定常的に放熱させ、炎口板表面の高温化を防止することができる。 According to the fourth aspect of the present invention, the infrared radiation film is formed on the surface of the flame mouth plate, so that the heat is constantly radiated from the surface of the flame mouth plate during combustion, and the temperature of the flame mouth plate surface can be prevented from becoming high.
第5の発明は、赤外線放射皮膜は、チタンを含有する耐熱性硬質放射塗料で構成したことにより、燃焼中の炎口板表面から定常的に放熱させ、炎口板表面の高温化を防止することができるだけでなく、チタン含有による耐食性や高硬度により、ユーザーによる摩擦洗浄などに耐えることができる耐久性の高い赤外線放射皮膜が得られ、その結果手入れしやすいバーナが実現できる。 In the fifth aspect of the invention, the infrared radiation coating is composed of a heat-resistant hard radiation coating containing titanium, so that heat is constantly radiated from the surface of the flame front plate during combustion to prevent the surface of the flame front plate from becoming hot. In addition, it is possible to obtain a highly durable infrared radiation film that can withstand frictional cleaning by the user due to corrosion resistance and high hardness due to the titanium content, and as a result, a burner that is easy to maintain can be realized.
第6の発明は、炎口板をステンレスなどの耐熱耐食性、加工性に優れた材料で構成し、該炎口板の表面の赤外線放射皮膜は、スリット状炎口を形成した後の炎口板を、酸素濃度17〜19%の低酸素濃度雰囲気中で、700〜850℃の温度で一定時間加熱して構成したことにより、通常空気中での加熱で生成するFe2O3だけでなく、放射率の高い高硬度のFe3O4が比較的多く形成されるため、別途塗料の塗装工程を必要とせず、低コストで高硬度かつ高放射率を有する耐久性に優れた赤外線放射皮膜を構成できる。 The sixth aspect of the present invention is that the flame mouth plate is made of a material having excellent heat resistance and corrosion resistance and workability such as stainless steel, and the infrared radiation film on the surface of the flame mouth plate is a flame mouth plate after the slit-like flame mouth is formed. Is heated for a certain period of time at a temperature of 700 to 850 ° C. in a low oxygen concentration atmosphere having an oxygen concentration of 17 to 19%, so that not only Fe 2 O 3 produced by heating in air but also emissivity of Since a relatively large amount of high-hardness Fe3O4 is formed, an infrared radiation coating film having a high hardness and a high emissivity can be formed at a low cost without requiring a separate coating process.
第7の発明は、炎口板をアルミめっき鋼板で構成し、該炎口板の表面の赤外線放射皮膜は、空気中で800〜850℃の温度で一定時間加熱して構成したことにより、アルミめっき層が酸化されて、酸化アルミニウム皮膜として基材の鋼板表面を全面的に被覆するため、セラミックスとしての酸化アルミニウム皮膜の硬度により炎口板の耐食性、摩擦洗浄性を確保し、同時に高い赤外線放射性能が得られるので、炎口板の高温化を防止することができる。 According to a seventh aspect of the present invention, the flame mouth plate is made of an aluminum-plated steel plate, and the infrared radiation coating on the surface of the flame mouth plate is heated in the air at a temperature of 800 to 850 ° C. for a certain period of time. The plated layer is oxidized to cover the entire surface of the base steel plate as an aluminum oxide film, so the hardness of the aluminum oxide film as a ceramic ensures the corrosion resistance and friction cleaning properties of the flameneck plate, and at the same time high infrared radiation Since the performance can be obtained, it is possible to prevent the flame mouth plate from becoming hot.
第8の発明は、炎口板のアルミめっき鋼板のアルミめっき層の厚みを30〜100μmの範囲としたことにより、外気側に露出しているアルミめっき層表面から内部側へ酸化反応が進み、赤外線放射皮膜として酸化アルミニウム皮膜が形成されるが、基材の鋼板面に接触しているアルミめっき層は酸化されずに鉄とアルミの合金層を形成するので、多孔質の酸化アルミニウムと鋼板との間に中間層を形成して鋼板表面を確実に被覆し、結果として炎口板の耐食性を向上させることができる。 In the eighth aspect of the invention, the thickness of the aluminum plating layer of the aluminum plated steel sheet of the flame mouth plate is in the range of 30 to 100 μm, so that the oxidation reaction proceeds from the surface of the aluminum plating layer exposed to the outside to the inside, An aluminum oxide film is formed as an infrared radiation film, but the aluminum plating layer in contact with the steel plate surface of the base material is not oxidized and forms an alloy layer of iron and aluminum. An intermediate layer can be formed between them to reliably cover the surface of the steel sheet, and as a result, the corrosion resistance of the flame port plate can be improved.
(実施の形態1)
図1は、本発明の実施の形態1におけるコンロバーナの縦断面図、図2は、同実施の形態における炎口板の上面図、図3は、同実施の形態における炎口板のA−B−C−D断面の展開断面図および火炎形態の概念図、図4は、同実施の形態における炎口板の拡大断面図である。
(Embodiment 1)
1 is a longitudinal sectional view of a stove burner in Embodiment 1 of the present invention, FIG. 2 is a top view of a flame mouth plate in the same embodiment, and FIG. 3 is A- of the flame mouth plate in the same embodiment. FIG. 4 is an expanded cross-sectional view of a flame front plate in the same embodiment. FIG.
図1、図2、図3、図4において、1は、ステンレスなどの耐熱耐食性、加工性に優れた金属からなり、上面に開口部2を設けた環状頭部3と予混合ガスの流通する混合管4を一体で構成したバーナ本体で、バーナ本体1の環状頭部3には、上面、外周面、および内周面を被覆するように炎口板5が嵌合されている。炎口板5は、同様にステンレスなどの耐熱耐食性、加工性に優れた金属からなり、その環状中心から外周側に向かって放射状に設けた第一の凸部6と、第一の凸部6の上方に設けた第二の凸部7とを構成した二段型凸部8を周方向に一定間隔で設け、第一の凸部6の上面と第二の凸部7の上面に、各々第一の平面部9と第二の平面部10とを構成している。また、第二の凸部7の長手方向の矩部11、12のうち、矩部11には、炎口板5の環状中心から外周側に向かって放射状に、かつ一定の周回方向(炎口板5の上面から見て反時計回りの方向)で開口するスリット状炎口13を設けている。また、スリット状炎口13は、炎口板5の二段型凸部8の第二の凸部7を成型すると同時に、上下の金型で破断加工することにより構成し、スリット状炎口13の長手方向に垂直な上下の開口断面において、スリット状炎口13の上端部14と下端部15は、各々第二の平面部10、第一の平面部9に一致させている。一方、炎口板5の外周部は、バーナ本体1の環状頭部3の外周面を被覆嵌合する筒状部16を構成し、筒状部16の下端部は全周にわたって外周方向から上方に屈曲させたフランジ状の屈曲部17となっている。なお、炎口板5の内周部の下端部も全周にわたって内周方向から上方
に屈曲させたカーリング構成となっている。さらに、炎口板の表面、特にスリット状炎口13が開口している上面には、チタンを含有する耐熱性硬質放射塗料による赤外線放射皮膜18が、炎口板5に焼き付けられている。
1, 2, 3, and 4, reference numeral 1 is made of a metal having excellent heat resistance, corrosion resistance, and workability, such as stainless steel, and the premixed gas flows through an annular head 3 having an opening 2 on the upper surface. A flame burner plate 5 is fitted to the annular head 3 of the burner main body 1 so as to cover the upper surface, the outer peripheral surface, and the inner peripheral surface. Similarly, the flame port plate 5 is made of a metal having excellent heat resistance and corrosion resistance and workability, such as stainless steel, and a first convex portion 6 provided radially from the annular center toward the outer peripheral side, and the first convex portion 6. Are provided at regular intervals in the circumferential direction, and the upper surface of the first convex portion 6 and the upper surface of the second convex portion 7 are respectively provided on the upper surface of the second convex portion 7. A first plane portion 9 and a second plane portion 10 are configured. Further, out of the rectangular portions 11 and 12 in the longitudinal direction of the second convex portion 7, the rectangular portion 11 has a radial direction from the annular center of the flame opening plate 5 toward the outer peripheral side and a constant circumferential direction (flaming opening). A slit-like flame opening 13 is provided that opens in a counterclockwise direction when viewed from the top surface of the plate 5. The slit-shaped flame mouth 13 is formed by molding the second convex portion 7 of the two-stage convex portion 8 of the flame-mouth plate 5 and simultaneously breaking the upper and lower molds. In the upper and lower opening cross sections perpendicular to the longitudinal direction, the upper end portion 14 and the lower end portion 15 of the slit-shaped flame opening 13 are made to coincide with the second plane portion 10 and the first plane portion 9, respectively. On the other hand, the outer peripheral part of the flame mouth plate 5 constitutes a cylindrical part 16 that covers and fits the outer peripheral surface of the annular head 3 of the burner body 1, and the lower end part of the cylindrical part 16 extends upward from the outer peripheral direction over the entire circumference. It is a flange-like bent portion 17 that is bent into a bent shape. In addition, the lower end part of the inner peripheral part of the flame-mouth plate 5 also has the curling structure bent upward from the inner peripheral direction over the entire periphery. Further, an infrared radiation film 18 made of a heat-resistant hard radiation paint containing titanium is baked on the flame mouth plate 5 on the surface of the flame mouth plate, particularly the upper surface where the slit-like flame mouth 13 is opened.
以上のように構成されたコンロバーナについて、以下動作、作用について説明する。 The operation and action of the stove burner configured as described above will be described below.
バーナ本体1の混合管2から予混合ガスが流入し、炎口板5のスリット状炎口13の近傍で何らかの方法により点火されて、ひとつのスリット状炎口13aで火炎19aが形成されると、隣接するスリット状炎口13からスリット状炎口13bへと瞬時に火移りして、炎口板5の上面全体で燃焼状態が形成される。この時、スリット状炎口13は、炎口板5の上面から見て反時計回りの周回方向で構成されているため、火炎19は燃焼による上昇気流で斜め上向きに噴出すると同時に、炎口板5の上面から見て反時計回りの周回方向で噴出するため、炎口板5上で旋回状態を形成する。また、スリット状炎口13は、第二の凸部7を成型すると同時に上下の金型で破断加工しているため、スリット状炎口13の長手方向に垂直な断面においては、スリット状炎口13の上端部14と下端部15の間に必然的に空隙L1が形成される。したがって、スリット状炎口13の実際のスリット開口寸法は空隙L2となる。この時、燃料ガスの種類によって空隙L2の最適値が変わるが、概ね0.5〜0.8mmが適当で、天然ガスまたは液化石油ガスの場合は、燃焼用空気の吸引性能の確保や黄炎の発生を抑えるため、空隙L2は0.55〜0.65mmの範囲が最適であり、多量に水素を含む燃焼速度の速い燃料ガスの場合は、逆火現象などの抑制のため空隙L2は0.45〜0.55mmの範囲が最適である。さらに、空隙L1は火炎19の噴出角度θに密接に関係しており、空隙L1が0mmに近い場合は火炎19の噴出角度θが小さくなり、隣接する火炎19a、火炎19bとの接触が多くなって外気からの燃焼空気の拡散が不足したり、炎口板5の表面と火炎19との接触面積も拡大し炎口板5が過熱することがある。一方、空隙L1が必要以上に大きい場合は火炎19の噴出角度θが大きくなり、火炎19の燃焼が完結しないうちに鍋底などに火炎19が接触することになり、未燃ガスの排出量が増加する場合がある。したがって、火炎19の噴出角度θを適正に維持し良好な燃焼状態を確保するには、空隙L1の範囲を適正に管理する必要がある。空隙L1の適正範囲は、0.1〜0.4mmであるが、本発明においては、空隙L1の最適値を0.2〜0.3mmの範囲に設定し、この時の火炎19の噴出角度θは30〜45°の範囲となって良好な燃焼状態を維持している。炎口板5には、二段型凸部8の第一の平面部9、スリット状炎口13を設けていない矩部12、および第二の平面部10が連続的かつ階段状に構成されているため、直前のスリット炎口13aから噴出する火炎19aが加熱する部分は、主に、第二の凸部のスリット状炎口13を設けていない矩部12から第二の平面部10へと移行する突出部分Rの近傍であり、結果として火炎19aと炎口板5との接触面積によって背後から加熱される面積を極小にすることができる。また燃焼状態では、炎口板5に必然的に熱膨張が発生するが、二段型凸部8の第一の平面部9、スリット状炎口13を設けていない矩部12、および第二の平面部10が連続的かつ階段状に構成されており、構造的に熱膨張による変形を抑制するため、スリット状炎口13の開口寸法の変化を燃焼状態に影響を及ぼさないレベルに抑えることができる。また、炎口板5の外周部は、バーナ本体1の環状頭部3の外周面を被覆嵌合する筒状部16となっており、筒状部16の下端部を全周にわたってフランジ状の屈曲部17で構成しているため、熱膨張で筒状部16が外方に拡大することを抑制して、バーナ本体1の環状頭部3と筒状部16との嵌合状態を良好に保ち、燃料ガスなどの漏洩を防止することができる。さらに、炎口板5のスリット状炎口13が開口している側の表面には、チタンを含有する耐熱性硬質放射塗料による赤外線放射皮膜18が焼き付けられているため、炎口板5の表面での蓄熱を防止して表面温度を低下でき、結果として炎口板5の熱膨張を抑制してスリット状炎口13の開口寸法の変化を極小にすることができる。また、赤外線放射皮膜18の成分に含まれるチタンは、赤外線放射皮膜18自体の硬度を、鉛筆硬度にして8〜9H程度にまで上昇させる作用と、耐熱性を有しており、炎口板5が煮汁の付着などによって汚れた場
合でも、摩擦洗浄に対する耐久性が得られ、手入れ性に優れたコンロバーナを実現できる。
When premixed gas flows in from the mixing tube 2 of the burner body 1 and is ignited by any method in the vicinity of the slit-shaped flame port 13 of the flame-mouth plate 5, a flame 19a is formed by one slit-shaped flame port 13a. Then, the flame is instantaneously transferred from the adjacent slit-shaped flame port 13 to the slit-shaped flame port 13b, and a combustion state is formed on the entire upper surface of the flame port plate 5. At this time, since the slit-shaped flame mouth 13 is configured in a counterclockwise circumferential direction when viewed from the upper surface of the flame mouth plate 5, the flame 19 is ejected obliquely upward by an ascending airflow due to combustion, and at the same time, the flame mouth plate As a result of jetting in a counterclockwise circumferential direction as seen from the top surface of 5, a swirl state is formed on the flame mouth plate 5. Further, since the slit-shaped flame mouth 13 is formed by breaking the upper and lower molds at the same time that the second convex portion 7 is molded, the slit-shaped flame mouth 13 has a slit-shaped flame mouth in a cross section perpendicular to the longitudinal direction of the slit-shaped flame mouth 13. The gap L1 is inevitably formed between the upper end portion 14 and the lower end portion 15 of the thirteen. Therefore, the actual slit opening dimension of the slit-shaped flame opening 13 is the gap L2. At this time, the optimum value of the gap L2 varies depending on the type of fuel gas, but approximately 0.5 to 0.8 mm is appropriate. In the case of natural gas or liquefied petroleum gas, it is possible to ensure the suction performance of combustion air or yellow flame. The gap L2 is optimally in the range of 0.55 to 0.65 mm in order to suppress the generation of the gas. In the case of a fuel gas containing a large amount of hydrogen and having a high combustion rate, the gap L2 is 0 to suppress the flashback phenomenon. A range of .45 to 0.55 mm is optimal. Further, the gap L1 is closely related to the ejection angle θ of the flame 19, and when the gap L1 is close to 0 mm, the ejection angle θ of the flame 19 becomes small and the contact with the adjacent flame 19a and flame 19b increases. As a result, the diffusion of combustion air from the outside air may be insufficient, or the contact area between the surface of the flame mouth plate 5 and the flame 19 may be enlarged, and the flame mouth plate 5 may be overheated. On the other hand, when the gap L1 is larger than necessary, the ejection angle θ of the flame 19 is increased, and the flame 19 comes into contact with the bottom of the pan before the combustion of the flame 19 is completed, thereby increasing the amount of unburned gas discharged. There is a case. Therefore, in order to appropriately maintain the ejection angle θ of the flame 19 and ensure a good combustion state, it is necessary to appropriately manage the range of the gap L1. The appropriate range of the gap L1 is 0.1 to 0.4 mm, but in the present invention, the optimum value of the gap L1 is set to a range of 0.2 to 0.3 mm, and the ejection angle of the flame 19 at this time θ is in the range of 30 to 45 ° and maintains a good combustion state. The flame port plate 5 includes a first flat surface portion 9 of the two-stage convex portion 8, a rectangular portion 12 not provided with the slit-shaped flame port 13, and a second flat surface portion 10 configured in a continuous and stepped manner. Therefore, the portion heated by the flame 19a ejected from the immediately preceding slit flame opening 13a is mainly from the rectangular portion 12 where the slit-like flame opening 13 of the second convex portion is not provided to the second plane portion 10. As a result, the area heated from the back by the contact area between the flame 19a and the flame mouth plate 5 can be minimized. Further, in the combustion state, thermal expansion is inevitably generated in the flame mouth plate 5, but the first flat surface portion 9 of the two-stage convex portion 8, the rectangular portion 12 not provided with the slit-like flame mouth 13, and the second In order to suppress deformation due to thermal expansion structurally, the flat surface portion 10 of the gas pipe is suppressed to a level that does not affect the combustion state in order to suppress deformation due to thermal expansion. Can do. Moreover, the outer peripheral part of the flame mouth plate 5 is a cylindrical part 16 that covers and fits the outer peripheral surface of the annular head 3 of the burner body 1, and the lower end part of the cylindrical part 16 has a flange-like shape over the entire circumference. Since it comprises the bending part 17, it suppresses that the cylindrical part 16 expands outside by thermal expansion, and the fitting state of the annular head 3 and the cylindrical part 16 of the burner main body 1 is favorable. It is possible to prevent leakage of fuel gas and the like. Furthermore, since the infrared radiation film 18 by the heat-resistant hard radiation coating containing titanium is baked on the surface of the flame mouth plate 5 where the slit-like flame mouth 13 is open, the surface of the flame mouth plate 5 The surface temperature can be lowered by preventing heat storage at the bottom, and as a result, the thermal expansion of the flame mouth plate 5 can be suppressed and the change in the opening size of the slit-like flame mouth 13 can be minimized. Further, titanium contained in the component of the infrared radiation film 18 has an effect of increasing the hardness of the infrared radiation film 18 itself to a pencil hardness of about 8-9H and heat resistance. Even if it becomes dirty due to the adhesion of the broth, etc., durability against friction cleaning can be obtained, and a stove burner with excellent care can be realized.
以上説明したように、燃焼状態においても構造的に変形しにくく、表面からの放熱を促進した炎口板5に、その中心から外周側に向かって放射状に一定の周回方向で開口するスリット状炎口13を設けたことにより、吸引空気量と火炎19の噴出角度θを一定化して良好な燃焼状態を維持することができるため、炎口板5と鍋などの被加熱物との距離を接近でき、高い熱効率を実現、手入れ性に優れたコンロバーナを実現することができる。 As described above, the slit-shaped flame that opens in a constant circumferential direction radially from the center toward the outer peripheral side of the flame mouth plate 5 that is hardly structurally deformed even in a combustion state and that promotes heat dissipation from the surface. By providing the mouth 13, the suction air amount and the ejection angle θ of the flame 19 can be made constant and a good combustion state can be maintained, so that the distance between the flame mouth plate 5 and the object to be heated such as a pan is brought closer. It is possible to realize a stove burner with high thermal efficiency and excellent care.
(実施の形態2)
図5は、本発明の実施の形態2におけるコンロバーナの縦断面図である。
(Embodiment 2)
FIG. 5 is a longitudinal cross-sectional view of a stove burner in Embodiment 2 of the present invention.
図において、実施の形態1と異なる点は、炎口板30の外周部の筒状部31の下端部を全周にわたって外周方向から上方に巻き上げて、断面がカーリング状の屈曲部32で構成したところである。 In the figure, the difference from the first embodiment is that the lower end portion of the cylindrical portion 31 of the outer peripheral portion of the flame port plate 30 is rolled up from the outer peripheral direction over the entire periphery, and is configured by a bent portion 32 having a curling cross section. By the way.
なお実施の形態1と同一符号のものは同一構造を有し、説明は省略する。
以上のように構成されたコンロバーナについて、以下その動作、作用について説明する。
Note that components having the same reference numerals as those in Embodiment 1 have the same structure, and description thereof is omitted.
The operation and action of the combustor configured as described above will be described below.
炎口板30の外周部の筒状部31の下端部を、全周にわたって外周方向から上方に巻き上げて、断面がカーリング状の屈曲部32で構成したことにより、実施の形態1と同様に、炎口板30での燃焼による熱膨張で筒状部31が外方に拡大することを抑制して、バーナ本体1の環状頭部3と筒状部31との嵌合状態を良好に保ち、燃料ガスなどの漏洩を防止すると同時に、煮こぼれなどが屈曲部32の内部に侵入することを抑制できる。したがって、燃料ガスの漏洩防止と手入れ性の双方を満足するコンロバーナが得られる。 As in the first embodiment, the lower end portion of the cylindrical portion 31 of the outer peripheral portion of the flame port plate 30 is rolled up from the outer peripheral direction over the entire periphery, and the cross section is constituted by the curling-shaped bent portion 32. Suppressing the cylindrical portion 31 from expanding outward due to thermal expansion due to combustion at the flame port plate 30, keeping the fitting state between the annular head 3 of the burner body 1 and the cylindrical portion 31 well, It is possible to prevent leakage of fuel gas and the like, and at the same time, prevent the spilled portion from entering the bent portion 32. Therefore, a stove burner satisfying both the prevention of fuel gas leakage and the careability can be obtained.
(実施の形態3)
図6は、本発明の実施の形態3におけるコンロバーナの炎口板40の部分拡大断面図である。
(Embodiment 3)
FIG. 6 is a partially enlarged cross-sectional view of the flamelet plate 40 of the stove burner in Embodiment 3 of the present invention.
図において、実施の形態1と異なる点は、炎口板40をステンレス鋼板などの耐熱耐食性、加工性に優れた材料で構成し、スリット状炎口13を形成した後の炎口板40を、酸素濃度17〜19%の低酸素濃度雰囲気中で、700〜850℃の温度で一定時間加熱して、炎口板40の表面に赤外線放射皮膜41を構成したところである。 In the figure, the difference from the first embodiment is that the flame mouth plate 40 is made of a material excellent in heat resistance and corrosion resistance and workability such as a stainless steel plate, and the flame mouth plate 40 after the slit-like flame mouth 13 is formed. The infrared radiation film 41 is formed on the surface of the flame-plate 40 by heating for a certain time at a temperature of 700 to 850 ° C. in a low oxygen concentration atmosphere having an oxygen concentration of 17 to 19%.
なお実施の形態1と同一符号のものは同一構造を有し、説明は省略する。
以上のように構成されたコンロバーナについて、以下その動作、作用について説明する。
Note that components having the same reference numerals as those in Embodiment 1 have the same structure, and description thereof is omitted.
The operation and action of the combustor configured as described above will be described below.
このような方法で形成された赤外線放射皮膜41は、通常の酸素濃度21%程度の空気中での加熱で生成するFe2O3だけでなく、Fe3O4を多く含有している。このFe3O4は黒色で高放射率かつ高硬度であるため、別途塗料の塗装工程を必要とせず、優れた赤外線放射特性を有し、かつ低コストで耐久性の高い赤外線放射皮膜41を構成することができる。したがって、燃焼による炎口板40の高温化を防止でき、スリット状炎口13の開口寸法の変化を抑え、良好な燃焼状態を維持できるコンロバーナが得られる。 The infrared radiation film 41 formed by such a method contains not only Fe2O3 produced by heating in air having an oxygen concentration of about 21% but also a large amount of Fe3O4. Since this Fe3O4 is black and has high emissivity and high hardness, it does not require a separate paint coating process, has excellent infrared radiation characteristics, and constitutes an infrared radiation coating 41 having high cost and high durability. Can do. Therefore, it is possible to prevent the flamelet plate 40 from being heated to a high temperature due to combustion, to suppress a change in the opening size of the slit-like flamelet 13 and to obtain a stove burner that can maintain a good combustion state.
(実施の形態4)
図7は、本発明の実施の形態4におけるコンロバーナの加熱前の炎口板50の部分拡大断面図、図8は、加熱後の炎口板50の赤外線放射皮膜51の部分拡大断面図である。
(Embodiment 4)
FIG. 7 is a partially enlarged cross-sectional view of the flame mouth plate 50 before heating of the stove burner according to Embodiment 4 of the present invention, and FIG. 8 is a partially enlarged cross-sectional view of the infrared radiation film 51 of the flame mouth plate 50 after heating. is there.
図において、実施の形態1と異なる点は、炎口板50をアルミめっき層52の厚みを3
0〜100μmの範囲で形成したアルミめっき鋼板53で構成し、スリット状炎口13を形成した後に、炎口板50を空気中で800〜850℃の温度で一定時間加熱して赤外線放射皮膜51を構成したところである。
In the figure, the difference from the first embodiment is that the flame plate 50 has a thickness of the aluminum plating layer 52 3.
After forming the slit-shaped flame mouth 13 with the aluminized steel plate 53 formed in the range of 0 to 100 μm, the flame mouth plate 50 is heated in the air at a temperature of 800 to 850 ° C. for a certain period of time to form the infrared radiation coating 51. Has just been configured.
なお実施の形態1と同一符号のものは同一構造を有し、説明は省略する。
以上のように構成されたコンロバーナについて、以下その動作、作用について説明する。
Note that components having the same reference numerals as those in Embodiment 1 have the same structure, and description thereof is omitted.
The operation and action of the combustor configured as described above will be described below.
通常のアルミめっき鋼板は、アルミめっき層の厚みが30μm未満のものが多いが、本実施の形態では、アルミめっき層52の厚みを30〜100μmの範囲で形成したことにより、アルミめっき層52の全部が酸化されるわけではなく、表面から一定の深度の部分が酸化され、多孔質の酸化アルミニウムからなる赤外線放射特性に優れた赤外線放射皮膜51を形成する。一方、基材の鋼板54に接触しているアルミめっき層52は、外気との接触がないため酸化されずに鉄とアルミの合金層からなる中間層55を形成する。したがって、スリット状炎口13の開口端面を除く大半の鋼板54の表面を確実に外気から遮断することができる。なお、アルミめっき層52の厚みは、炎口板50の表面硬度と中間層55の厚みの確保などの観点から、40〜60μmが最適である。 In general, the thickness of the aluminum plating layer 52 is less than 30 μm, but in the present embodiment, the thickness of the aluminum plating layer 52 is formed in the range of 30 to 100 μm. Not all are oxidized, but a portion at a certain depth from the surface is oxidized to form an infrared radiation coating 51 made of porous aluminum oxide and having excellent infrared radiation characteristics. On the other hand, the aluminum plating layer 52 in contact with the base steel plate 54 is not oxidized and forms an intermediate layer 55 made of an alloy layer of iron and aluminum because there is no contact with outside air. Therefore, the surface of most of the steel plates 54 excluding the opening end face of the slit-shaped flame mouth 13 can be reliably shielded from the outside air. Note that the thickness of the aluminum plating layer 52 is optimally 40 to 60 μm from the viewpoint of ensuring the surface hardness of the flamelet plate 50 and the thickness of the intermediate layer 55.
以上のように、別途塗料の塗装工程を必要とせず、優れた赤外線放射特性を有し、かつ低コストで耐久性の高い赤外線放射皮膜51を構成することができるため、燃焼による炎口板50の高温化を防止でき、スリット状炎口13の開口寸法の変化を抑え、良好な燃焼状態を維持できる耐久性に優れたコンロバーナが得られる。 As described above, since the infrared radiation film 51 having excellent infrared radiation characteristics, low cost, and high durability can be formed without requiring a separate paint coating process, the flame front plate 50 by combustion is used. Thus, a high-durability stove burner can be obtained that can prevent a change in the opening size of the slit-shaped flame opening 13 and maintain a good combustion state.
以上のように、本発明にかかるコンロバーナは、家庭用厨房、業務用厨房に用いる調理器だけでなく、キャンピング用品などのレジャー用調理器にも幅広く応用が可能である。 As described above, the stove burner according to the present invention can be widely applied not only to cooking appliances used for home kitchens and commercial kitchens but also to cooking appliances for leisure such as camping goods.
1 バーナ本体
2 開口部
3 環状頭部
5、30、40、50 炎口板
6 第一の凸部
7 第二の凸部
8 二段型凸部
9 第一の平面部
10 第二の平面部
11、12 矩部
13、13a、13b スリット状炎口
14 スリット状炎口の上端部
15 スリット状炎口の下端部
16、31 筒状部
17、32 屈曲部
18、41、51 赤外線放射皮膜
52 アルミめっき層
53 アルミめっき鋼板
DESCRIPTION OF SYMBOLS 1 Burner main body 2 Opening part 3 Annular head 5, 30, 40, 50 Flame port plate 6 First convex part 7 Second convex part 8 Two-stage convex part 9 First flat part 10 Second flat part DESCRIPTION OF SYMBOLS 11, 12 Rectangular part 13, 13a, 13b Slit-like flame opening 14 Upper end part of slit-like flame mouth 15 Lower-end part of slit-like flame hole 16, 31 Cylindrical part 17, 32 Bending part 18, 41, 51 Infrared radiation film 52 Aluminum plated layer 53 Aluminum plated steel sheet
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005263378A JP4720389B2 (en) | 2005-09-12 | 2005-09-12 | Burner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005263378A JP4720389B2 (en) | 2005-09-12 | 2005-09-12 | Burner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2007078198A JP2007078198A (en) | 2007-03-29 |
| JP4720389B2 true JP4720389B2 (en) | 2011-07-13 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2005263378A Expired - Lifetime JP4720389B2 (en) | 2005-09-12 | 2005-09-12 | Burner |
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| JP (1) | JP4720389B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2552547T3 (en) * | 2009-04-30 | 2015-11-30 | Electrolux Home Products Corporation N.V. | Vertical flame burner |
| CN113898977A (en) * | 2021-09-07 | 2022-01-07 | 青岛澳柯玛生活电器有限公司 | Heat-insulating energy-gathering gas cooker |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07217910A (en) * | 1994-01-24 | 1995-08-18 | Kinoshiyou:Kk | Grate for gas range |
| JP2863445B2 (en) * | 1994-08-10 | 1999-03-03 | 株式会社ハーマン | Burner with radiation plate |
| JP2863477B2 (en) * | 1995-12-07 | 1999-03-03 | 株式会社ハーマン | Gas cooker burner structure |
| JP2000329315A (en) * | 1999-05-21 | 2000-11-30 | Matsushita Electric Ind Co Ltd | Burner, method for treating burner cap used for burner, method for manufacturing burner, and stove provided with burner |
| JP2001201017A (en) * | 2000-01-18 | 2001-07-27 | Matsushita Electric Ind Co Ltd | Cooker burner |
| JP2005172331A (en) * | 2003-12-10 | 2005-06-30 | Matsushita Electric Ind Co Ltd | Gas burner for stove |
| JP2005188926A (en) * | 2005-03-18 | 2005-07-14 | Matsushita Electric Ind Co Ltd | Stove burner |
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2005
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| JP2007078198A (en) | 2007-03-29 |
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