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JP4732071B2 - Metal sheet laminate manufacturing equipment - Google Patents
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JP4732071B2 - Metal sheet laminate manufacturing equipment - Google Patents

Metal sheet laminate manufacturing equipment Download PDF

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JP4732071B2
JP4732071B2 JP2005246422A JP2005246422A JP4732071B2 JP 4732071 B2 JP4732071 B2 JP 4732071B2 JP 2005246422 A JP2005246422 A JP 2005246422A JP 2005246422 A JP2005246422 A JP 2005246422A JP 4732071 B2 JP4732071 B2 JP 4732071B2
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hot air
die
metal
punch
punching
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JP2007059819A5 (en
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好伸 浦
耕 深澤
拓也 原口
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Kuroda Precision Industries Ltd
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Description

回転電機やソレノイドの積層鉄心、積層金型等の金属薄板積層体を製造する装置に関する。   The present invention relates to an apparatus for manufacturing a thin metal plate laminate such as a laminated iron core of a rotating electric machine or a solenoid, a laminated mold or the like.

一般に、回転電機やソレノイドの積層鉄心、積層金型等は、フープ材(薄帯板)を素材として、順送り金型装置により製造される。例えば、回転電機の積層鉄心は、順送り金型装置内で、フープ材に対してパイロット穴やスロット部、内径ティース等の打抜き加工を順次行い、外形打抜き後の鉄心薄板を所定の枚数積層して固着させることによって製造される。鉄心薄板の固着には、各鉄心薄板にかしめ用の凹凸を形成しておき、積層時に圧着させてかしめ結合させる積層かしめ法や、積層後にレーザ溶接等によって鉄心薄板を結合する積層溶接法も存在するが、結合部位の磁気特性の劣化等が生じ難いことから、外形打抜き後に鉄心薄板を積層して接着させる積層接着法が広く採用されている。   In general, laminated iron cores, laminated dies, and the like of rotating electrical machines and solenoids are manufactured by a progressive die apparatus using a hoop material (thin strip plate) as a raw material. For example, a laminated core of a rotating electrical machine is formed by sequentially punching pilot holes, slot parts, inner diameter teeth, etc., into a hoop material in a progressive die device, and laminating a predetermined number of core sheets after outer punching. Manufactured by fixing. There are also the laminating caulking methods in which corrugation for caulking is formed on each iron thin plate and crimped and bonded together during lamination, and the laminating welding method in which the core thin plates are joined by laser welding etc. after lamination. However, since it is difficult to cause deterioration of the magnetic characteristics of the binding site, a lamination bonding method in which the iron core thin plates are laminated and bonded after punching the outer shape is widely adopted.

通常のフープ材を用いた積層接着法としては、順送り金型装置内で、打抜き加工後にフープ材の上下面に付着したプレス加工油を油除去機構により除去した後、フープ材の上面あるいは下面の所定位置に接着剤塗布機構により熱硬化性接着剤をスポット状に塗布し、外形打抜き後の鉄心薄板をダイ下部の保持体(スクイズリング)に順次収容しながら、スクイズリングに埋設したヒータにより積層鉄心群の外周を加熱して積層接着するもの(特許文献1参照)が公知となっている。また、表面に熱硬化性絶縁皮膜(熱硬化性接着剤)が形成されたフープ材から鉄心薄板を打抜いて積層接着する方法としては、積層工程で鉄心薄板の外周を側圧用加圧板で側圧をかけながら、内径側に下方から挿入した加熱装置によって鉄心薄板を加熱することで熱硬化性絶縁皮膜を硬化させるもの(特許文献2参照)や、鉄心薄板を背圧ブロック(スクイズリング)内に積層させた後、スクイズリングの外周に設置した高周波加熱装置によって外周側から誘導加熱するもの(特許文献3参照)、鉄心薄板を単板の状態で予備加熱した後、積層加熱工程に移送して端面を揃えてから加圧および加熱を行うもの(特許文献4参照)が提案されている。
特開2001−321850号公報 特開2001−185433号公報 特開2002−307636号公報 特許第3569440号公報
As a method of laminating and bonding using a normal hoop material, an oil removal mechanism removes press working oil adhering to the upper and lower surfaces of the hoop material after punching in a progressive die apparatus, and then the upper or lower surface of the hoop material is removed. A thermosetting adhesive is applied in a spot by an adhesive application mechanism at a predetermined position, and the core sheet after punching the outer shape is sequentially housed in a holding body (squeeze ring) under the die, and stacked by a heater embedded in the squeeze ring. The one that heats the outer periphery of the core group and laminates and adheres it (see Patent Document 1) is known. Moreover, as a method of stacking and bonding the iron core thin plate from a hoop material having a thermosetting insulating film (thermosetting adhesive) formed on the surface, the outer periphery of the iron core thin plate is subjected to a lateral pressure with a pressure plate for side pressure in the laminating process. The thermosetting insulation film is cured by heating the iron core thin plate with a heating device inserted from below into the inner diameter side (see Patent Document 2), or the iron core thin plate is placed in a back pressure block (squeeze ring). After laminating, one that is induction-heated from the outer periphery side by a high-frequency heating device installed on the outer periphery of the squeeze ring (see Patent Document 3), preheated the iron core thin plate in a single plate state, and then transferred to the lamination heating step There has been proposed one that pressurizes and heats after aligning the end faces (see Patent Document 4).
JP 2001-321850 A JP 2001-185433 A JP 2002-307636 A Japanese Patent No. 3567440

上述した従来の積層接着法には、以下に述べるように、種々の問題点があった。例えば、特許文献1では、スクイズリングの内部に螺旋状にヒータを埋設する構造を採るため、保持体の強度が低下することが避けられなかった。また、スクイズリングによって積層鉄心群の外周を加熱するため、鉄心薄板間の熱硬化性接着剤に対する加熱効果も低くなることも否めなかった。また、特許文献2では、外形打抜き後の鉄心薄板を積層部に搬送して積層接着するため、装置の大型化や複雑化が避けられなかった。また、積層された鉄心薄板群が積層部で内周側から加熱されるため、やはり鉄心薄板間の熱硬化性絶縁皮膜に対する加熱効果が低くなる問題があった。また、特許文献3では、高周波加熱源(高周波発振器や加熱コイル等)を必要とするために装置構成が複雑となり、設備のイニシャルコストが高くなる等の問題があった。また、特許文献4でも、特許文献1と同様に積層鉄心群の外周を加熱するため、鉄心薄板間の熱硬化性絶縁皮膜に対する加熱効果も低くなる問題があった。 The conventional lamination bonding method described above has various problems as described below. For example, in patent document 1, since the structure which embeds a heater helically inside a squeeze ring is taken, it cannot be avoided that the intensity | strength of a holding body falls. Moreover, since the outer periphery of the laminated core group is heated by squeeze ring, it cannot be denied that the heating effect on the thermosetting adhesive between the core sheets is reduced. Moreover, in patent document 2, since the iron core thin plate after outer shape punching is conveyed and laminated | stacked on a lamination | stacking part, the enlargement and complexity of an apparatus were inevitable. In addition, since the laminated core thin plate group is heated from the inner peripheral side in the laminated portion, there is also a problem that the heating effect on the thermosetting insulating film between the iron core thin plates is lowered. In Patent Document 3, device configuration requires a high-frequency heat source (high-frequency oscillator and heating coils, etc.) is complicated, there is a problem such that the initial cost of equipment is high. Also in Patent Document 4, since the outer periphery of the laminated core group is heated as in Patent Document 1, there is a problem that the heating effect on the thermosetting insulating film between the iron core thin plates is also lowered.

本発明は、このような背景に鑑みなされたものであり、スクイズリング内に積層された鉄心薄板(すなわち、熱硬化性接着剤)を効果的に加熱し、もって製品品質や生産性の向上等を実現した金属薄板積層体の製造装置を提供することを目的とする。   The present invention has been made in view of such a background, and effectively heats an iron core thin plate (that is, a thermosetting adhesive) laminated in a squeeze ring, thereby improving product quality and productivity. An object of the present invention is to provide an apparatus for manufacturing a thin metal plate laminate that achieves the above.

請求項1の発明は、上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段とを備え、第1の熱風吹付け手段は、前記上型の上昇時に前記熱風吹出ノズルによる熱風吹付けを停止することを特徴とする。 The invention of claim 1 has an external punch held by an upper die, an external punch die held by a lower die, and a squeeze ring installed immediately below the external punch die in the lower die, By punching a ring-shaped metal thin plate into the outer punching die from the material metal plate coated with a thermosetting adhesive by the outer punching punch, and holding the metal thin plate tightly in a stacked state in the squeeze ring, A metal sheet laminate manufacturing apparatus for manufacturing a metal sheet laminate by laminating and bonding a predetermined number of the metal sheets, wherein the metal sheet is formed from a hot air blowing nozzle installed radially inside the outer punching punch. The first hot air blowing means for blowing hot air on the inner periphery, and a plurality of hot air blowing holes formed at predetermined intervals on the inner peripheral wall of the squeeze ring. And a second heat air blowing means for blowing hot air to the first heat air blowing means may be stopped heat air blowing by the heat-air blow out nozzles when rise of the upper mold.

また、請求項2の発明は、上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段とを備え、前記外形打抜きパンチと前記熱風吹出ノズルとの間に第1の筒状断熱部材を設置したことを特徴とする。
The invention of claim 2 includes an outer punching punch held by the upper die, an outer punching die held by the lower die, and a squeeze ring installed immediately below the outer punching die in the lower die. Then, a ring-shaped thin metal plate is punched into the outer punching die from the raw metal plate coated with a thermosetting adhesive by the outer punching punch, and the thin metal plate is clamped and held in the squeeze ring. Is a metal sheet laminate manufacturing apparatus for manufacturing a metal sheet laminate obtained by laminating and bonding a predetermined number of the metal sheets, and from the hot air blowing nozzle installed on the radially inner side of the outer punching punch a first heat air blowing means for blowing hot air to an inner periphery of the thin plate, the thin metal from a plurality of hot air Deana drilled at predetermined intervals on the inner peripheral wall of the squeeze ring And a second heat air blowing means for blowing hot air to the outer periphery of, characterized in that the first cylindrical heat insulating member is placed between the heat-air blow out nozzle and the outer punch.

また、請求項3の発明は、上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段と、前記外形打抜きパンチを冷却用流体によって冷却する第1の冷却手段とを備えたことを特徴とする。
Further, the invention of claim 3 has an outer punching punch held by the upper die, an outer punching die held by the lower die, and a squeeze ring installed immediately below the outer punching die in the lower die. Then, a ring-shaped thin metal plate is punched into the outer punching die from the raw metal plate coated with a thermosetting adhesive by the outer punching punch, and the thin metal plate is clamped and held in the squeeze ring. Is a metal sheet laminate manufacturing apparatus for manufacturing a metal sheet laminate obtained by laminating and bonding a predetermined number of the metal sheets, and from the hot air blowing nozzle installed on the radially inner side of the outer punching punch a first heat air blowing means for blowing hot air to an inner periphery of the thin plate, the thin metal from a plurality of hot air Deana drilled at predetermined intervals on the inner peripheral wall of the squeeze ring A second heat air blowing means for blowing hot air to the outer periphery of, characterized in that the outer punch and a first cooling means for cooling the cooling fluid.

また、請求項4の発明は、上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段を備え、前記第2の熱風吹付け手段が前記複数の熱風吹出孔に熱風を供給する熱風供給路を備え、当該複数の熱風吹出孔の径が当該熱風供給路からの距離に応じて設定されたことを特徴とする。
Further, the invention of claim 4 includes an outer punching punch held by the upper die, an outer punching die held by the lower die, and a squeeze ring installed immediately below the outer punching die in the lower die. Then, a ring-shaped thin metal plate is punched into the outer punching die from the raw metal plate coated with a thermosetting adhesive by the outer punching punch, and the thin metal plate is clamped and held in the squeeze ring. Is a metal sheet laminate manufacturing apparatus for manufacturing a metal sheet laminate obtained by laminating and bonding a predetermined number of the metal sheets, and from the hot air blowing nozzle installed on the radially inner side of the outer punching punch a first heat air blowing means for blowing hot air to an inner periphery of the thin plate, the thin metal from a plurality of hot air Deana drilled at predetermined intervals on the inner peripheral wall of the squeeze ring Of a second heat air blowing means for blowing hot air to the outer periphery, said second heat air blowing means comprises a hot air supply passage for supplying hot air to the plurality of hot air Deana, of the plurality of hot air Deana The diameter is set according to the distance from the hot air supply path.

また、請求項5の発明は、上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段を備え、前記下型が前記スクイズリングを保持するダイ本体を有し、当該ダイ本体と当該スクイズリングとの間に第2の筒状断熱部材を設置し、当該スクイズリングと当該第2の筒状断熱部材との間に環状の熱風溜まりを形成したことを特徴とする。 Further, the invention of claim 5 includes an outer shape punch held by the upper die, an outer shape punch die held by the lower die, and a squeeze ring installed immediately below the outer shape punch die in the lower die. Then, a ring-shaped thin metal plate is punched into the outer punching die from the raw metal plate coated with a thermosetting adhesive by the outer punching punch, and the thin metal plate is clamped and held in the squeeze ring. Is a metal sheet laminate manufacturing apparatus for manufacturing a metal sheet laminate obtained by laminating and bonding a predetermined number of the metal sheets, and from the hot air blowing nozzle installed on the radially inner side of the outer punching punch a first heat air blowing means for blowing hot air to an inner periphery of the thin plate, the thin metal from a plurality of hot air Deana drilled at predetermined intervals on the inner peripheral wall of the squeeze ring Comprising outer periphery and a second heat air blowing means for blowing hot air, having a die body wherein the lower die to hold the squeeze ring, the second tubular insulation between the die body and the squeeze ring A member is installed, and an annular hot air reservoir is formed between the squeeze ring and the second cylindrical heat insulating member.

また、請求項6の発明は、請求項に記載の金属薄板積層体の製造装置において、前記スクイズリングと前記第2の筒状断熱部材との少なくとも一方を冷却用流体によって冷却する第2の冷却手段を備えたことを特徴とする。
The invention of claim 6 is the apparatus for manufacturing a sheet metal laminate according to claim 5 , wherein at least one of the squeeze ring and the second tubular heat insulating member is cooled by a cooling fluid. A cooling means is provided .

また、請求項7の発明は、請求項に記載の金属薄板積層体の製造装置において、前記第2の冷却手段は、前記スクイズリングと前記第2の筒状断熱部材との少なくとも一方の外周に形成されて前記冷却用流体が流通する螺旋状流体路を含むことを特徴とする。
The invention of claim 7 is the apparatus for manufacturing a sheet metal laminate according to claim 6 , wherein the second cooling means is an outer periphery of at least one of the squeeze ring and the second cylindrical heat insulating member. And a spiral fluid passage formed through the cooling fluid .

また、請求項8の発明は、請求項6または請求項7に記載の金属薄板積層体の製造装置において、前記第2の冷却手段は、前記スクイズリングと前記第2の筒状断熱部材との少なくとも一方の外周側に配設され、前記冷却用流体の滞留に供される多孔質体を備えたことを特徴とする。
The invention of claim 8 is the apparatus for manufacturing a sheet metal laminate according to claim 6 or claim 7, wherein the second cooling means includes the squeeze ring and the second cylindrical heat insulating member. It is provided with the porous body which is arrange | positioned at the outer peripheral side of at least one, and is used for the retention of the said cooling fluid .

請求項1の発明によれば、金属薄板の加熱に熱風を用いるため、スクイズリングの強度低下や装置構成の複雑化等が抑制できる。また、熱風が無駄に消費されなくるとともに、外形打抜きパンチや外形打抜きダイの温度上昇も抑制できる。また、請求項の発明によれば、熱風吹出ノズルの熱が外形打抜きパンチに伝達され難くなり、外形打抜きパンチの温度上昇を抑制することができる。また、請求項の発明によれば、外形打抜きパンチを積極的に冷却することができるため、打抜かれた金属薄板の寸法精度の低下等が抑制できる。また、請求項の発明によれば、例えば、各熱風吹出孔から金属薄板に吹き付けられる熱風の量を均一化できる。また、請求項の発明によれば、熱風溜まりに貯留された熱風による下型の温度上昇を抑制できる。また、請求項の発明によれば、スクイズリングや第2の筒状断熱部材の温度上昇を抑制でき、金属薄板に対する緊締力の低下が起こり難くなる。また、請求項の発明によれば、冷却用流体がスクイズリングや第2の筒状断熱部材の外周をゆっくり流れるようになり、スクイズリングや外形打抜きダイ等の冷却効果が向上する。また、請求項の発明によれば、冷却用流体が多孔質体に滞留することにより、スクイズリングや外形打抜きダイ等の冷却効果が更に向上する。 According to the invention of claim 1, since hot air is used for heating the thin metal plate, it is possible to suppress a decrease in the strength of the squeeze ring and a complicated device configuration. In addition, the hot air is not wasted, and the temperature rise of the external punch or external punch die can be suppressed. According to the invention of claim 2 , the heat of the hot air blowing nozzle is hardly transmitted to the outer punching punch, and the temperature rise of the outer punching punch can be suppressed. According to the invention of claim 3 , since the outer punching can be positively cooled, it is possible to suppress a decrease in the dimensional accuracy of the punched metal sheet. According to the invention of claim 4 , for example, the amount of hot air blown from each hot air blowing hole to the metal thin plate can be made uniform. According to the invention of claim 5 , the temperature rise of the lower mold due to the hot air stored in the hot air reservoir can be suppressed. According to the sixth aspect of the present invention, the temperature increase of the squeeze ring and the second cylindrical heat insulating member can be suppressed, and the tightening force on the metal thin plate is hardly lowered. According to the invention of claim 7 , the cooling fluid slowly flows on the outer periphery of the squeeze ring or the second cylindrical heat insulating member, and the cooling effect of the squeeze ring, the outer shape punching die, or the like is improved. According to the eighth aspect of the present invention, the cooling effect of the squeeze ring, the outer shape punching die, and the like is further improved because the cooling fluid stays in the porous body.

以下、図面を参照して、回転電機の固定子(ステータ)の製造装置に本発明を適用した実施形態と一部変形例とを詳細に説明する。   Hereinafter, with reference to the drawings, an embodiment in which the present invention is applied to a stator (stator) manufacturing apparatus for a rotating electrical machine and a partial modification will be described in detail.

〔実施形態〕
図1は実施形態に係る積層鉄心製造装置の概略構成図であり、図2は実施形態に係るストリップレイアウト図であり、図3は実施形態に係る鉄心薄板の平面図である。図4は図1中のII部拡大縦断面図であり、図5は実施形態に係る上型の縦断面図である。
Embodiment
FIG. 1 is a schematic configuration diagram of a laminated core manufacturing apparatus according to the embodiment, FIG. 2 is a strip layout diagram according to the embodiment, and FIG. 3 is a plan view of the core thin plate according to the embodiment. 4 is an enlarged vertical cross-sectional view of a portion II in FIG. 1, and FIG. 5 is a vertical cross-sectional view of the upper die according to the embodiment.

≪実施形態の構成≫
<全体構成>
図1に示すように、積層鉄心製造装置1は、電磁鋼板のフープ材(素材金属板)W1を供給するロール装置2と、上型3を下型4に対して上下動させることによりフープ材W1にプレス加工等を施す順送り金型装置5と、完成した積層鉄心SCを組立ライン等に搬送するコンベア装置6とから構成されている。順送り金型装置5には、フープ材W1からリング状の鉄心薄板(金属薄板)W2(図2参照)を打抜く外形打抜き機構10と、打抜かれた鉄心薄板W2を積層接着する積層接着機構11とが設けられている。また、積層鉄心製造装置1には、外形打抜き機構10に熱風を供給する第1熱風供給装置12と、積層接着機構11に熱風を供給する第2熱風供給装置13と、外形打抜き機構10に冷却風を供給する第1冷却風供給装置14と、積層接着機構11に冷却風を供給する第2冷却風供給装置15とが付設されている。
<< Configuration of Embodiment >>
<Overall configuration>
As shown in FIG. 1, the laminated core manufacturing apparatus 1 includes a roll device 2 for supplying a hoop material (raw metal plate) W <b> 1 of an electromagnetic steel sheet, and a hoop material by moving an upper mold 3 up and down relative to a lower mold 4. It consists of a progressive die device 5 that applies press processing or the like to W1, and a conveyor device 6 that conveys the completed laminated core SC to an assembly line or the like. The progressive die apparatus 5 includes an outer punching mechanism 10 for punching a ring-shaped iron core thin plate (metal thin plate) W2 (see FIG. 2) from a hoop material W1, and a laminating adhesive mechanism 11 for laminating and bonding the punched iron core thin plate W2. And are provided. In the laminated core manufacturing apparatus 1, the first hot air supply device 12 that supplies hot air to the outer shape punching mechanism 10, the second hot air supply device 13 that supplies hot air to the laminated bonding mechanism 11, and the outer shape punching mechanism 10 are cooled. A first cooling air supply device 14 that supplies air and a second cooling air supply device 15 that supplies cooling air to the laminated bonding mechanism 11 are attached.

<外形打抜き機構>
図4に示すように、外形打抜き機構10は、上型3に保持された円筒状の外形打抜きパンチ(以下、単に外形パンチと記す)21と、外形パンチ21に摺動自在に外嵌したストリッパプレート22と、下型4に保持された外形打抜きダイ(以下、単にダイと記す)23とを主要構成要素としている。外形パンチ21は、パンチホルダ24を介してパンチプレート25(すなわち、上型3側)に固着されており、上型3と一体に上下動する。また、ダイ23は、ダイプレート26およびダイ本体27を介して、下型サブプレート29に固定されている。
<Outline punching mechanism>
As shown in FIG. 4, the outer shape punching mechanism 10 includes a cylindrical outer shape punch (hereinafter simply referred to as an outer shape punch) 21 held by the upper die 3 and a stripper slidably fitted to the outer shape punch 21. The plate 22 and an external punching die (hereinafter simply referred to as a die) 23 held by the lower mold 4 are main components. The outer punch 21 is fixed to a punch plate 25 (that is, the upper die 3 side) via a punch holder 24 and moves up and down integrally with the upper die 3. The die 23 is fixed to the lower mold sub-plate 29 via the die plate 26 and the die body 27.

図5に示すように、外形パンチ21の中空部には、耐熱性樹脂であるPTFE(四弗化エチレン)製の熱風吹出ノズル31が、ケイ酸カルシウム板製の円筒状の断熱スペーサ32を介して設置されている。熱風吹出ノズル31は、軸心に形成された熱風通路31aや、先端に穿孔された複数の噴射孔31b、基端側に穿設された熱風導入路31c、熱風導入路31cに対向して穿設されたバルブ孔31dを備えており、ボルト33によってパンチプレート25に締結されている。   As shown in FIG. 5, a hot air blowing nozzle 31 made of PTFE (ethylene tetrafluoride), which is a heat-resistant resin, is interposed in a hollow portion of the outer shape punch 21 via a cylindrical heat insulating spacer 32 made of a calcium silicate plate. Installed. The hot air blowing nozzle 31 has a hot air passage 31a formed at the axial center, a plurality of injection holes 31b drilled at the tip, a hot air introduction passage 31c formed at the base end side, and a hot air introduction passage 31c. A valve hole 31 d is provided, and is fastened to the punch plate 25 by a bolt 33.

断熱スペーサ32の側壁には、熱風吹出ノズル31の熱風導入路31cの入口(外側)に対峙する位置に、パンチホルダ24の壁面に嵌挿された熱風ヒータヘッド34が取り付けられている。また、パンチプレート25にはPTFE製のバルブロッド35aを有するソレノイドバルブ35が取り付けられており、このバルブロッド35aが、パンチプレート25や、パンチホルダ24、熱風吹出ノズル31のバルブ孔31dを貫通し、熱風導入路31cの出口(内側)を閉鎖している。熱風ヒータヘッド34は図示しない配管を介して第1熱風供給装置12に接続されており、積層鉄心製造装置1の運転時には、第1熱風供給装置12から熱風ヒータヘッド34に熱風が常時供給される。   A hot air heater head 34 fitted on the wall surface of the punch holder 24 is attached to the side wall of the heat insulating spacer 32 at a position facing the inlet (outside) of the hot air introduction passage 31 c of the hot air blowing nozzle 31. A solenoid valve 35 having a PTFE valve rod 35 a is attached to the punch plate 25, and the valve rod 35 a passes through the punch plate 25, the punch holder 24, and the valve hole 31 d of the hot air blowing nozzle 31. The outlet (inside) of the hot air introduction path 31c is closed. The hot air heater head 34 is connected to the first hot air supply device 12 via a pipe (not shown), and hot air is always supplied from the first hot air supply device 12 to the hot air heater head 34 during operation of the laminated core manufacturing apparatus 1. .

一方、外形パンチ21には、その上面(パンチホルダ24との接合面)に形成された環状溝21aと、一方の側面に開口して環状溝21aに連通する冷却風導入路21bと、他方の側面に開口して環状溝21aに連通する冷却風排出路21cとが形成されている。ストリッパプレート22には、外形パンチ21の冷却風導入路21bと冷却風排出路21cとにそれぞれ対応する位置に、冷却風導入路22aと冷却風排出路22bとが形成されている。冷却風導入路22aは冷却配管37を介して第1冷却風供給装置14に接続されており、積層鉄心製造装置1の運転時には、第1冷却風供給装置14から冷却風導入路22aに冷却風が常時供給される。また、冷却風排出路22bには、冷却風の排出量(すなわち、流量)を調整すべく、冷却風絞り弁36が取り付けられている。   On the other hand, the outer shape punch 21 has an annular groove 21a formed on its upper surface (joint surface with the punch holder 24), a cooling air introduction path 21b that opens to one side surface and communicates with the annular groove 21a, and the other side. A cooling air discharge passage 21c that is open to the side surface and communicates with the annular groove 21a is formed. In the stripper plate 22, a cooling air introduction path 22a and a cooling air discharge path 22b are formed at positions corresponding to the cooling air introduction path 21b and the cooling air discharge path 21c of the outer punch 21, respectively. The cooling air introduction path 22a is connected to the first cooling air supply device 14 via a cooling pipe 37. When the laminated core manufacturing apparatus 1 is operated, the cooling air is supplied from the first cooling air supply device 14 to the cooling air introduction path 22a. Is always supplied. In addition, a cooling air throttle valve 36 is attached to the cooling air discharge path 22b in order to adjust the discharge amount (that is, the flow rate) of the cooling air.

<積層接着機構>
図4に示すように、積層接着機構11は、下型4内でダイ23の直下に位置するスクイズリング41を主要構成要素としている。スクイズリング41は、ダイ本体27と受け板42とを介して下型サブプレート29に固定されている。なお、ダイ本体27は、上部に形成された比較的小径のスクイズリング保持部27aと、スクイズリング保持部27aの下方に形成された比較的大径の断熱リング保持部27bとを有しており、スクイズリング41はスクイズリング保持部27aに内嵌している。
<Lamination adhesion mechanism>
As shown in FIG. 4, the laminate bonding mechanism 11 includes a squeeze ring 41 positioned directly below the die 23 in the lower mold 4 as a main component. The squeeze ring 41 is fixed to the lower mold sub-plate 29 via the die body 27 and the receiving plate 42. The die body 27 has a relatively small-diameter squeeze ring holding part 27a formed at the upper part and a relatively large-diameter heat insulating ring holding part 27b formed below the squeeze ring holding part 27a. The squeeze ring 41 is fitted in the squeeze ring holding part 27a.

スクイズリング41は、その内径がダイ23の内径より若干小さく設定されており、外形打抜き機構10により打抜かれた鉄心薄板W2を所定の緊締力をもって緊締保持する。スクイズリング41の周壁には、等角度間隔(45°間隔)で各12個の熱風吹出孔43a、43b、43cが上下3段にわたって穿設されている。中段の熱風吹出孔43bは下段の熱風吹出孔43cよりその径が大きく設定され、更に、上段の熱風吹出孔43aは中段の熱風吹出孔43bよりその径が大きく設定されている。また、スクイズリング41の外周側には縮径部41aが形成されており、上述した各熱風吹出孔43a、43b、43cはこの縮径部41aに開口している。更に、スクイズリング41の上部外周面には、後述する冷却風が流通する螺旋溝41bが形成されている。   The inner diameter of the squeeze ring 41 is set slightly smaller than the inner diameter of the die 23, and the core thin plate W2 punched by the outer punching mechanism 10 is tightly held with a predetermined tightening force. On the peripheral wall of the squeeze ring 41, twelve hot air blowing holes 43 a, 43 b, 43 c are formed in three upper and lower stages at equal angular intervals (45 ° intervals). The middle hot air blowing hole 43b has a larger diameter than the lower hot air blowing hole 43c, and the upper hot air blowing hole 43a has a larger diameter than the middle hot air blowing hole 43b. Further, a reduced diameter portion 41a is formed on the outer peripheral side of the squeeze ring 41, and each of the hot air blowing holes 43a, 43b, 43c described above opens into the reduced diameter portion 41a. Further, a spiral groove 41b through which cooling air, which will be described later, flows is formed on the upper outer peripheral surface of the squeeze ring 41.

スクイズリング41は、ダイ本体27および受け板42に保持されている部位を除き、その外周側がケイ酸カルシウム板製の断熱リング44によって囲繞されている。断熱リング44は、ダイ本体27の断熱リング保持部27bに内嵌しており、その内周側にはスクイズリング41の縮径部41aと伴に熱風溜まり45を形成する拡径部44aを有している。また、断熱リング44には、その外周側と熱風溜まり45とを連通する熱風導入路44bが下部に穿孔され、後述する冷却風が流通する螺旋溝44cが外周面に形成されている。   The squeeze ring 41 is surrounded by a heat insulating ring 44 made of a calcium silicate plate, except for portions held by the die body 27 and the receiving plate 42. The heat insulating ring 44 is fitted into the heat insulating ring holding portion 27b of the die body 27, and has an enlarged diameter portion 44a that forms a hot air pool 45 together with the reduced diameter portion 41a of the squeeze ring 41 on the inner peripheral side thereof. is doing. The heat insulation ring 44 has a hot air introduction passage 44b communicating with the outer peripheral side thereof and the hot air reservoir 45 formed in the lower portion, and a spiral groove 44c through which cooling air described later flows is formed on the outer peripheral surface.

ダイ本体27の一方の側壁には、断熱リング44の熱風導入路44bの入口(外側)に対峙する位置に、熱風ヒータヘッド46が取り付けられている。熱風ヒータヘッド46は図示しない配管を介して第2熱風供給装置13に接続されており、積層鉄心製造装置1の運転時には、第2熱風供給装置13から熱風ヒータヘッド46に熱風が常時供給される。   A hot air heater head 46 is attached to one side wall of the die body 27 at a position facing the inlet (outside) of the hot air introduction path 44 b of the heat insulating ring 44. The hot air heater head 46 is connected to the second hot air supply device 13 through a pipe (not shown), and hot air is constantly supplied from the second hot air supply device 13 to the hot air heater head 46 during operation of the laminated core manufacturing apparatus 1. .

ダイ本体27の他方の側壁には、断熱リング44の螺旋溝44cに連通する冷却風導入路27cと冷却風排出路27dとが上下に穿設されている。冷却風導入路27cは冷却配管47を介して第2冷却風供給装置15に接続されており、積層鉄心製造装置1の運転時には、第2冷却風供給装置15から螺旋溝44cの上部に冷却風が常時供給される。また、冷却風排出路27dには、冷却風の排出量(すなわち、流量)を調整すべく、冷却風絞り弁48が取り付けられている。   On the other side wall of the die body 27, a cooling air introduction path 27c and a cooling air discharge path 27d communicating with the spiral groove 44c of the heat insulating ring 44 are formed vertically. The cooling air introduction path 27c is connected to the second cooling air supply device 15 through the cooling pipe 47, and when the laminated core manufacturing apparatus 1 is operated, the cooling air is supplied from the second cooling air supply device 15 to the upper part of the spiral groove 44c. Is always supplied. A cooling air throttle valve 48 is attached to the cooling air discharge path 27d in order to adjust the discharge amount (that is, the flow rate) of the cooling air.

≪積層鉄心の製造工程≫
以下、実施形態における積層鉄心SCの製造工程を説明する。
積層鉄心製造装置1が起動すると、ロール装置2から供給されたフープ材W1に対する順送り金型装置5内での間欠搬送が開始されると同時に、第1,第2熱風供給装置12,13や第1,第2冷却風供給装置14,15による順送り金型装置5への熱風あるいは冷風の供給も開始される。
≪Manufacturing process of laminated iron core≫
Hereinafter, the manufacturing process of the laminated core SC in the embodiment will be described.
When the laminated core manufacturing apparatus 1 is started, intermittent conveyance in the progressive die apparatus 5 with respect to the hoop material W1 supplied from the roll apparatus 2 is started, and at the same time, the first and second hot air supply apparatuses 12, 13 and the first The supply of hot air or cold air to the progressive die device 5 by the first and second cooling air supply devices 14 and 15 is also started.

順送り金型装置5では、図2に示すように、ロール装置2から間欠供給されたフープ材W1にパイロット穴Pを穿孔するパイロット穴打抜き工程(1)と、フープ材W1にスロットSや内径d等を打抜く内径打抜き工程(2)と、フープ材W1の下面に接着剤Eを塗布する接着剤塗布工程(3)と、フープ材W1から鉄心薄板W2(図2参照)を打抜いて積層接着する外形打抜き/積層接着工程(4)とが順次行われる。 In the progressive die apparatus 5, as shown in FIG. 2, a pilot hole punching process (1) for drilling pilot holes P in the hoop material W1 intermittently supplied from the roll device 2, and a slot S and an inner diameter d in the hoop material W1. An inner diameter punching step (2) for punching out, etc., an adhesive application step (3) for applying an adhesive E to the lower surface of the hoop material W1, and a core sheet W2 (see FIG. 2 ) from the hoop material W1 are laminated. The outer shape punching / lamination bonding step (4) for bonding is sequentially performed.

外形打抜き/積層接着工程において、フープ材W1が外形打抜き機構10に搬送されると、図6,図7に示すように、上型3が上下に往復動することによって鉄心薄板W2がフープ材W1から順次打抜かれ、打抜かれた鉄心薄板W2がダイ23に押し込まれてゆく。鉄心薄板W2は、スクイズリング41によって緊締保持されることにより、密着した状態でダイ23およびスクイズリング41内に積層され、その際に密着圧によって上下の鉄心薄板W2間で接着剤Eが拡げられる。   When the hoop material W1 is conveyed to the outer shape punching mechanism 10 in the outer shape punching / lamination bonding step, as shown in FIGS. 6 and 7, the upper die 3 reciprocates up and down, whereby the iron core thin plate W2 is moved to the hoop material W1. Are punched sequentially, and the punched iron core sheet W2 is pushed into the die 23. The iron core thin plate W2 is tightly held by the squeeze ring 41 so that the iron core thin plate W2 is stacked in the die 23 and the squeeze ring 41 in close contact with each other. .

<鉄心薄板の加熱>
図6,図7に示すように、積層鉄心製造装置1の運転時において、第2熱風供給装置13から供給された熱風は、熱風ヒータヘッド46および熱風導入路44bを経由して熱風溜まり45に流入し、スクイズリング41に穿設された熱風吹出孔43a、43b、43cから積層された鉄心薄板W2の外周面に吹き付けられる。この際、熱風吹出孔43a、43b、43cは熱風導入路44bからの距離が遠くなるほど(下方から上部に向かうほど)その径が大きくなるように設定されているため、各熱風吹出孔43a、43b、43cから吹き付けられる熱風の量は略均一となる。
<Heating of iron core sheet>
As shown in FIGS. 6 and 7, during the operation of the laminated core manufacturing apparatus 1, the hot air supplied from the second hot air supply device 13 enters the hot air pool 45 via the hot air heater head 46 and the hot air introduction path 44 b. It flows in and is blown to the outer peripheral surface of the iron core thin plate W2 laminated from hot air blowing holes 43a, 43b, 43c formed in the squeeze ring 41. At this time, the hot air blowing holes 43a, 43b, 43c are set so that the diameter thereof increases as the distance from the hot air introduction path 44b increases (from the bottom to the top). The amount of hot air blown from 43c is substantially uniform.

一方、図7に示すように、上型3が所定量下降すると(本実施形態の場合、ストリッパプレート22がフープ材W1に当接すると)、図示しない制御装置からの指令によりソレノイドバルブ35が励磁されてバルブロッド35aが図中左方に移動し、熱風導入路31cの閉鎖が解かれる(熱風導入路31cが開放される)。これにより、第1熱風供給装置12から供給された熱風は、熱風ヒータヘッド34および熱風導入路31cを経由して熱風吹出ノズル31の熱風通路31aに流入し、噴射孔31bから積層された鉄心薄板W2の内周面に吹き付けられる。熱風吹出ノズル31からの熱風の吹き付け(すなわち、熱風導入路31cの開放)は、外形パンチ21によってフープ材W1から鉄心薄板W2が打抜かれ、ストリッパプレート22が再びフープ材W1から離間するまで行われる。これは、ストリッパプレート22の上昇時に熱風導入路31cを開放した場合、上型3と下型4との間から熱風が無駄に流れ出る他、外形パンチ21やダイ23等を不要に加熱してしまうためである。   On the other hand, as shown in FIG. 7, when the upper die 3 is lowered by a predetermined amount (in the case of this embodiment, when the stripper plate 22 contacts the hoop material W1), the solenoid valve 35 is excited by a command from a control device (not shown). Then, the valve rod 35a moves to the left in the drawing, and the hot air introduction path 31c is unblocked (the hot air introduction path 31c is opened). Thereby, the hot air supplied from the first hot air supply device 12 flows into the hot air passage 31a of the hot air blowing nozzle 31 via the hot air heater head 34 and the hot air introduction passage 31c, and is laminated from the injection hole 31b. Sprayed to the inner peripheral surface of W2. The hot air blowing from the hot air blowing nozzle 31 (that is, the opening of the hot air introduction path 31c) is performed until the outer core punch 21 punches the iron core thin plate W2 from the hoop material W1 and the stripper plate 22 is separated from the hoop material W1 again. . This is because, when the hot air introduction path 31c is opened when the stripper plate 22 is lifted, hot air flows unnecessarily from between the upper die 3 and the lower die 4, and the outer punch 21 and the die 23 are unnecessarily heated. Because.

本実施形態では、このように、スクイズリング41内の鉄心薄板W2が外周側と内周側との両方から加熱されるため、鉄心薄板W2間の接着剤Eを速やかに硬化させることが可能となり、積層鉄心SCの製品品質や生産性の向上等が実現される。   In this embodiment, since the iron core thin plate W2 in the squeeze ring 41 is heated from both the outer peripheral side and the inner peripheral side in this way, the adhesive E between the iron core thin plates W2 can be quickly cured. As a result, the product quality and productivity of the laminated core SC can be improved.

<打抜きパンチやスクイズリング等の冷却>
図6,図7に示すように、積層鉄心製造装置1の運転時において、第1冷却風供給装置14から供給された冷却風は、ストリッパプレート22の冷却風導入路22aを経由して外形パンチ21内に導入され、冷却風導入路21b、環状溝21aおよび冷却風排出路21cを通過しながら外形パンチ21の熱を通過しながら外形パンチ21の熱を奪い、ストリッパプレート22の冷却風排出路22bと冷却風絞り弁36とを経由して外部に放出される。これにより、熱風吹出ノズル31との間に断熱スペーサ32が介装されていることも相俟って、外形パンチ21の温度上昇が効果的に抑えられる。
<Cooling of punches and squeeze rings>
As shown in FIG. 6 and FIG. 7, during operation of the laminated core manufacturing apparatus 1, the cooling air supplied from the first cooling air supply device 14 passes through the cooling air introduction path 22 a of the stripper plate 22 and has an outer shape punch. 21, the heat of the outer punch 21 is removed while passing the heat of the outer punch 21 while passing through the cooling air introducing passage 21 b, the annular groove 21 a and the cooling air discharge passage 21 c, and the cooling air discharge passage of the stripper plate 22 22 b and the cooling air throttle valve 36 are discharged to the outside. Thereby, the temperature rise of the outer shape punch 21 can be effectively suppressed due to the fact that the heat insulating spacer 32 is interposed between the hot air blowing nozzle 31.

一方、第2冷却風供給装置15から供給された冷却風は、冷却配管47および冷却風導入路27cを経由して、断熱リング44の螺旋溝44cとスクイズリング41の螺旋溝41bとに導入され、両螺旋溝44c,41bを通過しながら断熱リング44およびスクイズリング41の熱を奪った後、冷却風排出路27dと冷却風絞り弁48とを経由して外部に放出される。これにより、ダイ本体27とスクイズリング41との間に断熱リング44が介装されていることも相俟って、スクイズリング41やダイ本体27、ダイ23、ダイプレート26の温度上昇が効果的に抑えられる。   On the other hand, the cooling air supplied from the second cooling air supply device 15 is introduced into the spiral groove 44c of the heat insulation ring 44 and the spiral groove 41b of the squeeze ring 41 via the cooling pipe 47 and the cooling air introduction path 27c. After the heat of the heat insulation ring 44 and the squeeze ring 41 is taken while passing through both the spiral grooves 44c and 41b, the heat is discharged to the outside through the cooling air discharge passage 27d and the cooling air throttle valve 48. Thereby, the temperature increase of the squeeze ring 41, the die body 27, the die 23, and the die plate 26 is effective in combination with the heat insulation ring 44 interposed between the die body 27 and the squeeze ring 41. Can be suppressed.

本実施形態では、このように、スクイズリング41内の鉄心薄板W2を効果的に加熱する一方で、外形パンチ21やダイ23、スクイズリング41等の温度を低く抑えるようにしたため、打抜かれる鉄心薄板W2の寸法精度やスクイズリング41により鉄心薄板W2の緊締力を高く保つことができた。   In this embodiment, the iron core sheet W2 in the squeeze ring 41 is effectively heated while the temperature of the outer punch 21, the die 23, the squeeze ring 41, etc. is kept low. Due to the dimensional accuracy of the thin plate W2 and the squeeze ring 41, the tightening force of the iron core thin plate W2 could be kept high.

〔一部変形例〕
図8は一部変形例に係る縦断面図である。この図に示すように、一部変形例もその全体構成は上述した実施形態と略同様であるが、ダイ本体27と断熱リング44との間に環状の多孔質体51が介装されている。一部変形例では、冷却風導入路27cからの冷却風が多孔質体51に滞留することによって徐々に冷却風排出路27dに流れるため、スクイズリング41やダイ本体27、ダイ23、ダイプレート26の温度上昇がより効果的に抑えられ、打抜かれる鉄心薄板W2の寸法精度やスクイズリング41により鉄心薄板W2の緊締力を更に高く保つことができた。
[Partial variations]
FIG. 8 is a longitudinal sectional view according to a partial modification. As shown in this figure, the overall configuration of some modified examples is substantially the same as that of the above-described embodiment, but an annular porous body 51 is interposed between the die body 27 and the heat insulating ring 44. . In a partially modified example, the cooling air from the cooling air introduction passage 27 c gradually flows into the cooling air discharge passage 27 d by staying in the porous body 51, so that the squeeze ring 41, the die body 27, the die 23, and the die plate 26 are used. The temperature rise of the iron core sheet W2 can be more effectively suppressed, and the dimensional accuracy of the punched iron sheet W2 and the squeeze ring 41 can keep the tightening force of the core sheet W2 even higher.

以上で具体的実施形態の説明を終えるが、本発明の態様はこの実施形態に限られるものではない。例えば、上記実施形態は、本発明を回転電機用固定子の製造装置に適用したものであるが、回転電機用回転子(ロータ)の製造装置に適用してもよいし、ソレノイドの積層鉄心や積層金型等の製造装置に適用してもよい。また、金属薄板の形状を矩形や扇形等としてもよいし、素材金属板としてアルミニウム合金板等を採用してもよい。また、上記実施形態では熱硬化性接着剤を順送り金型装置内でフープ材に塗布するようにしたが、表面に熱硬化性絶縁皮膜が形成されたフープ材を用いるようにしてもよい。また、上記実施形態では順送り金型装置内でフープ材に複数の打抜き加工を施して鉄心薄板を得るようにしたが、内径打抜きと外形打抜きとを同時に行ういわゆるワンパンチ金型により鉄心薄板を得るようにしてもよい。また、上記実施形態では外形パンチやスクイズリング等を冷却する冷却用流体として冷却風を用いたが、冷却液等を用いるようにしてもよい。その他、熱風吹出ノズルや熱風吹出孔の具体的形状や配列をはじめ、外形打抜き機構や積層接着機構の具体的構成等についても、上記実施形態や一部変形例での例示に限られるものではなく、本発明の主旨を逸脱しない範囲であれば適宜変更可能である。   Although description of specific embodiment is finished above, the aspect of the present invention is not limited to this embodiment. For example, in the above embodiment, the present invention is applied to an apparatus for manufacturing a stator for a rotating electrical machine, but may be applied to an apparatus for manufacturing a rotor (rotor) for a rotating electrical machine, You may apply to manufacturing apparatuses, such as a lamination mold. Further, the shape of the thin metal plate may be a rectangle, a sector, or the like, and an aluminum alloy plate or the like may be employed as the material metal plate. Moreover, in the said embodiment, although the thermosetting adhesive agent was apply | coated to the hoop material within the progressive die apparatus, you may make it use the hoop material in which the thermosetting insulating film was formed in the surface. Further, in the above embodiment, the core sheet is obtained by performing a plurality of punching processes on the hoop material in the progressive die apparatus, but the core sheet is obtained by a so-called one punch mold that performs both the inner diameter punching and the outer shape punching simultaneously. It may be. In the above embodiment, the cooling air is used as the cooling fluid for cooling the outer shape punch, the squeeze ring, and the like. However, a cooling liquid or the like may be used. In addition, the specific shape and arrangement of the hot air blowing nozzle and the hot air blowing hole, as well as the specific configuration of the outer shape punching mechanism and the laminating and bonding mechanism are not limited to the examples in the above embodiment and some modified examples. Any change can be made as long as it does not depart from the gist of the present invention.

実施形態に係る積層鉄心製造装置の概略構成図である。It is a schematic block diagram of the laminated iron core manufacturing apparatus which concerns on embodiment. 実施形態に係るストリップレイアウト図である。It is a strip layout figure concerning an embodiment. 実施形態に係る鉄心薄板の平面図である。It is a top view of the iron core thin plate concerning an embodiment. 図1中のII部拡大縦断面図である。It is the II section enlarged vertical sectional view in FIG. 実施形態に係る上型の縦断面図である。It is a longitudinal cross-sectional view of the upper mold | type which concerns on embodiment. 実施形態の作用を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows the effect | action of embodiment. 実施形態の作用を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows the effect | action of embodiment. 一部変形例を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows a partial modification.

符号の説明Explanation of symbols

1 積層鉄心製造装置
2 ロール装置
3 上型
4 下型
5 金型装置
W1 フープ材(素材金属板)
W2 鉄心薄板(金属薄板)
10 外形打抜き機構
11 積層接着機構
12 第1熱風供給装置
13 第2熱風供給装置
14 第1冷却風供給装置
15 第2冷却風供給装置
21 外形パンチ(外形打抜きパンチ)
22 ストリッパプレート
23 ダイ(外形打抜きダイ)
31 熱風吹出ノズル
32 断熱スペーサ(筒状断熱部材)
34 熱風ヒータヘッド
35 ソレノイドバルブ
41 スクイズリング
41b 螺旋溝
43a 熱風吹出孔
43b 熱風吹出孔
43c 熱風吹出孔
44 断熱リング(筒状断熱部材)
44c 螺旋溝
46 熱風ヒータヘッド
51 多孔質体
E 接着剤
SC 積層鉄心
DESCRIPTION OF SYMBOLS 1 Laminated iron core manufacturing apparatus 2 Roll apparatus 3 Upper mold | type 4 Lower mold | type 5 Mold apparatus W1 Hoop material (material metal plate)
W2 Iron core sheet (metal sheet)
DESCRIPTION OF SYMBOLS 10 External punching mechanism 11 Lamination | stacking adhesion mechanism 12 1st hot air supply apparatus 13 2nd hot air supply apparatus 14 1st cooling air supply apparatus 15 2nd cooling air supply apparatus 21 External punch (outline punching punch)
22 Stripper plate 23 Die (external punching die)
31 Hot air blowing nozzle 32 Thermal insulation spacer (cylindrical thermal insulation member)
34 Hot Air Heater Head 35 Solenoid Valve 41 Squeeze Ring 41b Spiral Groove 43a Hot Air Blow Hole 43b Hot Air Blow Hole 43c Hot Air Blow Hole 44 Heat Insulation Ring (Cylinder Heat Insulation Member)
44c Spiral groove 46 Hot air heater head 51 Porous body E Adhesive SC Laminated iron core

Claims (8)

上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、 熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、 前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、 前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段とを備え、 第1の熱風吹付け手段は、前記上型の上昇時に前記熱風吹出ノズルによる熱風吹付けを停止することを特徴とする金属薄板積層体の製造装置。 An outer punching punch held in the upper die, an outer punching die held in the lower die, and a squeeze ring installed immediately below the outer punching die in the lower die, and coated with a thermosetting adhesive By punching a ring-shaped metal thin plate into the outer shape punching die from the formed raw material metal plate by the outer shape punching punch, and holding the metal thin plate in a stacked state in the squeeze ring, the metal thin plates are pre-determined by a predetermined number. A metal sheet laminate manufacturing apparatus for manufacturing a sheet metal laminate obtained by laminating and bonding, wherein hot air is blown from the hot air blowing nozzle installed on the radially inner side of the outer punch to the inner periphery of the metal sheet. 1 hot air spraying means, and hot air is sprayed to the outer periphery of the thin metal plate from a plurality of hot air blowing holes formed at predetermined intervals on the inner peripheral wall of the squeeze ring That the second and a thermal air blowing means, the first heat air blowing means, said upper mold of an apparatus for producing sheet metal laminates, characterized in that to stop the hot air with by the heat-air blow out nozzles at elevated . 上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、
熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、
前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、
前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段とを備え、
前記外形打抜きパンチと前記熱風吹出ノズルとの間に第1の筒状断熱部材を設置したことを特徴とする金属薄板積層体の製造装置。
An outer shape punch held in the upper die, an outer shape punch die held in the lower die, and a squeeze ring installed directly below the outer shape punch die in the lower die,
By punching a ring-shaped metal thin plate into the outer punching die from the material metal plate coated with a thermosetting adhesive by the outer punching punch, and holding the metal thin plate tightly in a stacked state in the squeeze ring, A metal thin plate laminate manufacturing apparatus for manufacturing a metal thin plate laminate formed by laminating and bonding a predetermined number of the metal thin plates,
First hot air blowing means for blowing hot air from the hot air blowing nozzle installed on the radially inner side of the outer punching punch to the inner periphery of the thin metal plate ;
Second hot air blowing means for blowing hot air to the outer periphery of the thin metal plate from a plurality of hot air blowing holes formed at predetermined intervals on the inner peripheral wall of the squeeze ring ,
An apparatus for producing a sheet metal laminate, wherein a first cylindrical heat insulating member is installed between the outer punch and the hot air blowing nozzle.
上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、
熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、
前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、
前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段と、
前記外形打抜きパンチを冷却用流体によって冷却する第1の冷却手段と
を備えたことを特徴とする金属薄板積層体の製造装置。
An outer shape punch held in the upper die, an outer shape punch die held in the lower die, and a squeeze ring installed directly below the outer shape punch die in the lower die,
By punching a ring-shaped metal thin plate into the outer punching die from the material metal plate coated with a thermosetting adhesive by the outer punching punch, and holding the metal thin plate tightly in a stacked state in the squeeze ring, A metal thin plate laminate manufacturing apparatus for manufacturing a metal thin plate laminate formed by laminating and bonding a predetermined number of the metal thin plates,
First hot air blowing means for blowing hot air from the hot air blowing nozzle installed on the radially inner side of the outer punching punch to the inner periphery of the thin metal plate;
Second hot air blowing means for blowing hot air to the outer periphery of the thin metal plate from a plurality of hot air blowing holes formed at predetermined intervals on the inner peripheral wall of the squeeze ring;
An apparatus for producing a sheet metal laminate, comprising: a first cooling means for cooling the outer punching punch with a cooling fluid.
上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、
熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、
前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、
前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段
を備え、
前記第2の熱風吹付け手段が前記複数の熱風吹出孔に熱風を供給する熱風供給路を備え、当該複数の熱風吹出孔の径が当該熱風供給路からの距離に応じて設定されたことを特徴とする金属薄板積層体の製造装置。
An outer shape punch held in the upper die, an outer shape punch die held in the lower die, and a squeeze ring installed directly below the outer shape punch die in the lower die,
By punching a ring-shaped metal thin plate into the outer punching die from the material metal plate coated with a thermosetting adhesive by the outer punching punch, and holding the metal thin plate tightly in a stacked state in the squeeze ring, A metal thin plate laminate manufacturing apparatus for manufacturing a metal thin plate laminate formed by laminating and bonding a predetermined number of the metal thin plates,
First hot air blowing means for blowing hot air from the hot air blowing nozzle installed on the radially inner side of the outer punching punch to the inner periphery of the thin metal plate;
Comprising a <br/> and second heat air blowing means for blowing hot air to the outer periphery of the sheet metal from a plurality of hot air Deana drilled at predetermined intervals on the inner peripheral wall of the squeeze ring,
The second hot air blowing means includes a hot air supply path for supplying hot air to the plurality of hot air blowing holes, and the diameter of the plurality of hot air blowing holes is set according to the distance from the hot air supply path. An apparatus for producing a thin metal sheet laminate.
上型に保持された外形打抜きパンチと、下型に保持された外形打抜きダイと、前記下型における前記外形打抜きダイの直下に設置されたスクイズリングとを有し、
熱硬化性接着剤が塗布された素材金属板から前記外形打抜きパンチによって前記外形打抜きダイ内にリング状の金属薄板を打抜き、当該金属薄板を前記スクイズリング内に積層状態で緊締保持することにより、当該金属薄板を所定枚数ずつ積層接着してなる金属薄板積層体を製造する金属薄板積層体の製造装置であって、
前記外形打抜きパンチの径方向内側に設置された熱風吹出ノズルから前記金属薄板の内周に熱風を吹き付ける第1の熱風吹付け手段と、
前記スクイズリングの内周壁に所定の間隔をもって穿設された複数の熱風吹出孔から前記金属薄板の外周に熱風を吹き付ける第2の熱風吹付け手段
を備え、
前記下型が前記スクイズリングを保持するダイ本体を有し、
当該ダイ本体と当該スクイズリングとの間に第2の筒状断熱部材を設置し、当該スクイズリングと当該第2の筒状断熱部材との間に環状の熱風溜まりを形成したことを特徴とする金属薄板積層体の製造装置。
An outer shape punch held in the upper die, an outer shape punch die held in the lower die, and a squeeze ring installed directly below the outer shape punch die in the lower die,
By punching a ring-shaped metal thin plate into the outer punching die from the material metal plate coated with a thermosetting adhesive by the outer punching punch, and holding the metal thin plate tightly in a stacked state in the squeeze ring, A metal thin plate laminate manufacturing apparatus for manufacturing a metal thin plate laminate formed by laminating and bonding a predetermined number of the metal thin plates,
First hot air blowing means for blowing hot air from the hot air blowing nozzle installed on the radially inner side of the outer punching punch to the inner periphery of the thin metal plate;
Comprising a <br/> and second heat air blowing means for blowing hot air to the outer periphery of the sheet metal from a plurality of hot air Deana drilled at predetermined intervals on the inner peripheral wall of the squeeze ring,
The lower mold has a die body for holding the squeeze ring;
A second cylindrical heat insulating member is installed between the die body and the squeeze ring, and an annular hot air pool is formed between the squeeze ring and the second cylindrical heat insulating member. Equipment for manufacturing metal sheet laminates.
前記スクイズリングと前記第2の筒状断熱部材との少なくとも一方を冷却用流体によって冷却する第2の冷却手段を備えたことを特徴とする、請求項5に記載の金属薄板積層体の製造装置。   The apparatus for producing a sheet metal laminate according to claim 5, further comprising second cooling means for cooling at least one of the squeeze ring and the second cylindrical heat insulating member with a cooling fluid. . 前記第2の冷却手段は、前記スクイズリングと前記第2の筒状断熱部材との少なくとも一方の外周に形成されて前記冷却用流体が流通する螺旋状流体路を含むことを特徴とする、請求項6に記載の金属薄板積層体の製造装置。   The second cooling means includes a spiral fluid path formed on an outer periphery of at least one of the squeeze ring and the second cylindrical heat insulating member and through which the cooling fluid flows. Item 7. A manufacturing apparatus for a metal sheet laminate according to Item 6. 前記第2の冷却手段は、前記スクイズリングと前記第2の筒状断熱部材との少なくとも一方の外周側に配設され、前記冷却用流体の滞留に供される多孔質体を備えたことを特徴とする、請求項6または請求項7に記載の金属薄板積層体の製造装置。   The second cooling means includes a porous body that is disposed on an outer peripheral side of at least one of the squeeze ring and the second cylindrical heat insulating member and is used for retention of the cooling fluid. The apparatus for producing a sheet metal laminate according to claim 6 or 7, characterized in that it is characterized in that:
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