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JP4735293B2 - Thermal recording material - Google Patents
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JP4735293B2 - Thermal recording material - Google Patents

Thermal recording material Download PDF

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JP4735293B2
JP4735293B2 JP2006026802A JP2006026802A JP4735293B2 JP 4735293 B2 JP4735293 B2 JP 4735293B2 JP 2006026802 A JP2006026802 A JP 2006026802A JP 2006026802 A JP2006026802 A JP 2006026802A JP 4735293 B2 JP4735293 B2 JP 4735293B2
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recording material
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JP2007045141A (en
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浩 沢田
誠 立花
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Arakawa Chemical Industries Ltd
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Description

本発明は、支持体上に少なくとも感熱発色層およびオーバーコート層を有する感熱記録体に関し、より詳しくは、オーバーコート層を活性エネルギー線硬化させる際にカールの発生がなく、また該硬化後に裁断加工してもクラックの発生がなく、しかも高度の耐久性(耐磨耗性および耐熱性)、ヘッドマッチング性、保存性などの諸性能を満足しうる感熱記録体に関する。 The present invention relates to a thermosensitive recording medium having at least a thermosensitive coloring layer and an overcoat layer on a support, and more specifically, no curling occurs when the overcoat layer is cured with active energy rays, and a cutting process is performed after the curing. In particular, the present invention relates to a heat-sensitive recording material which does not generate cracks and can satisfy various performances such as high durability (abrasion resistance and heat resistance), head matching properties, and storage stability.

感熱記録体は、無色または淡色の塩基性染料と顕色剤とを熱で反応させて記録画像を得るものであり、各種用途で賞用されている。従来、感熱記録体の保存性を改良(発色画像の退色を防止)するために、感熱発色層上にオーバーコート層を形成させる方法が採られている。オーバーコート層を形成させる方法としては、耐薬品性のある水性エマルジョン樹脂を塗布する方法(特許文献1参照)、ポリビニルアルコール等の水溶性高分子を塗布する方法(特許文献2参照)などが提案されている。水性コーティングでは、有機溶剤系コーティングに比して、より高温で乾燥させる必要があるため、該乾燥工程で感熱記録層が不慮に発色してしまう不利がある。従って、該水性オーバーコート層を乾燥させる工程で感熱記録層が発色するのを防止し、かつ該水性オーバーコート層を十分に硬化させるには、乾燥温度の設定範囲が極めて狭くなる。また、該水性オーバーコート層の硬化が不十分であれば、得られる感熱記録体を感熱記録させる際に、該感熱記録層とプリンターのサーマルヘッドとの間で粘着が生じやすくなり、スムーズに印字できなくなる(ヘッドマッチング性)。 The heat-sensitive recording material is obtained by reacting a colorless or light-colored basic dye and a developer with heat to obtain a recorded image, and is awarded for various uses. Conventionally, a method of forming an overcoat layer on a heat-sensitive color developing layer has been employed in order to improve the storage stability of the heat-sensitive recording material (prevent fading of the color image). As a method for forming an overcoat layer, a method of applying a chemical-resistant aqueous emulsion resin (see Patent Document 1), a method of applying a water-soluble polymer such as polyvinyl alcohol (see Patent Document 2), etc. are proposed. Has been. Since the aqueous coating needs to be dried at a higher temperature than the organic solvent-based coating, there is a disadvantage that the heat-sensitive recording layer unintentionally develops color in the drying step. Therefore, in order to prevent the heat-sensitive recording layer from developing color in the step of drying the aqueous overcoat layer and to sufficiently cure the aqueous overcoat layer, the setting range of the drying temperature becomes extremely narrow. In addition, if the aqueous overcoat layer is not sufficiently cured, when the resulting thermal recording material is subjected to thermal recording, adhesion between the thermal recording layer and the thermal head of the printer is likely to occur, and printing can be performed smoothly. It becomes impossible (head matching property).

これらの問題を解決する方法として、感熱記録層の上に活性エネルギー線硬化性樹脂を塗工する方法(特許文献3,4など参照)も提案されている。 As a method for solving these problems, a method of applying an active energy ray-curable resin on a heat-sensitive recording layer (see Patent Documents 3 and 4) has also been proposed.

ところで、近時、乗車券、定期券、通行券等の券紙やプリペイドカード等に用いられる感熱記録体では、高度の耐擦傷耐久性が求められており、また可逆性記録方式で使用される場合には、加熱による記録・消去が繰り返されるため、耐熱耐久性も要求されている。このような耐久性が求められる用途では、オーバーコート層として高架橋度の紫外線硬化性樹脂を塗工する方法(特許文献5〜7など)が提案されているが、該層を硬化させる際に感熱記録体がカールしたり、硬化後の裁断時にクラックが発生したり、該層に印字跡が残るなど、必ずしも満足すべきものではない。 By the way, recently, thermal recording materials used for tickets such as tickets, commuter passes, and pass tickets, and prepaid cards are required to have a high degree of scratch resistance and are used in a reversible recording method. In some cases, since recording / erasing by heating is repeated, heat resistance and durability are also required. In applications where such durability is required, methods (such as Patent Documents 5 to 7) of applying an ultraviolet curable resin having a high crosslinking degree as an overcoat layer have been proposed. This is not always satisfactory, such as curling of the recording material, cracking during cutting after curing, and printing marks remaining on the layer.

特開昭54−128347号公報JP 54-128347 A 実開昭56−125354号公報Japanese Utility Model Publication No. 56-125354 特公平6−15263号公報Japanese Examined Patent Publication No. 6-15263 特公平7−119149号公報Japanese Patent Publication No.7-119149 特許第2847520号公報Japanese Patent No. 2847520 特開平8−310130号公報JP-A-8-310130 特開平11−254824号公報JP-A-11-254824

本発明は、上記課題を解決するものであり、オーバーコート層を活性エネルギー線硬化させる際に感熱記録体がカールせず、また該層を活性エネルギー線硬化させた後の裁断加工に際してもクラックが発生せず、しかも高度の耐久性(耐磨耗性および耐熱性)、熱応答性、保存性などの諸性能を満足しうる感熱記録体を提供することを目的とする。 The present invention solves the above-mentioned problem, and the thermal recording material does not curl when the overcoat layer is cured with active energy rays, and cracks also occur during cutting after the layer is cured with active energy rays. An object of the present invention is to provide a heat-sensitive recording material which does not occur and can satisfy various performances such as high durability (abrasion resistance and heat resistance), thermal responsiveness and storage stability.

本発明者は、前記課題を解決すべく鋭意検討を重ねた結果、支持体上に少なくとも感熱発色層およびオーバーコート層を有する感熱記録体において、該オーバーコート層として特定ポリマーを含有する活性エネルギー線硬化性樹脂組成物を使用することにより、前記目的を達成できることを見出し、本発明を完成するに到った。 As a result of intensive studies to solve the above-mentioned problems, the present inventor has obtained an active energy ray containing a specific polymer as the overcoat layer in a thermosensitive recording medium having at least a thermosensitive coloring layer and an overcoat layer on the support. It has been found that the object can be achieved by using a curable resin composition, and the present invention has been completed.

すなわち、本発明は、
1.支持体上に少なくとも感熱発色層およびオーバーコート層を有する感熱記録体において、オーバーコート層として、エポキシ基含有(メタ)アクリレート系重合体にα,β−不飽和モノカルボン酸を付加反応させてなる反応生成物であって(メタ)アクリル当量が200〜350g/eq、重量平均分子量が5,000〜150,000である反応性ポリマー(A)を含有する活性エネルギー線硬化性樹脂組成物を用いることを特徴とする感熱記録体、
2.反応性ポリマー(A)が、(メタ)アクリル当量が200〜270g/eq、重量平均分子量が10,000〜100,000である1.に記載の感熱記録体、
3.前記エポキシ基含有(メタ)アクリレート系重合体が、該(メタ)アクリレートの単独重合体、または該(メタ)アクリレートとカルボキシル基を含有しないα,β−不飽和単量体とからなる共重合体である1.または2.に記載の感熱記録体、
4.反応性ポリマー(A)に用いるエポキシ基含有(メタ)アクリレートが、グリシジル(メタ)アクリレート、脂環式エポキシ基含有(メタ)アクリレートおよび(メタ)アクリル酸アルキルグリシジルエーテルからなる群より選ばれる少なくとも1種である1.〜3.のいずれかに記載の感熱記録体、
5.前記活性エネルギー線硬化性樹脂組成物が、反応性ポリマー(A)50〜100重量部、官能基数3以上の(メタ)アクリレート(B)0〜40重量部および官能基数2以下の(メタ)アクリレート(C)0〜10重量部(但し、(A)、(B)および(C)の合計が100重量部である)からなるものである1.〜4.のいずれかに記載の感熱記録体、
6.感熱発色層オーバーコート層との間にバリヤー層が設けられた1.〜5.のいずれかに記載の感熱記録体、
7.支持体の裏面にバックコート層を有する1.〜6.のいずれかに記載の感熱記録体、
に関する。
That is, the present invention
1. In a thermosensitive recording medium having at least a thermosensitive coloring layer and an overcoat layer on a support, an α, β-unsaturated monocarboxylic acid is added to an epoxy group-containing (meth) acrylate polymer as an overcoat layer. An active energy ray-curable resin composition containing a reactive polymer (A) that is a reaction product and has a (meth) acrylic equivalent of 200 to 350 g / eq and a weight average molecular weight of 5,000 to 150,000 is used. A thermal recording material characterized by
2. 1. The reactive polymer (A) has a (meth) acrylic equivalent of 200 to 270 g / eq and a weight average molecular weight of 10,000 to 100,000. A thermal recording material according to claim 1,
3. The epoxy group-containing (meth) acrylate polymer is a copolymer of the (meth) acrylate homopolymer or an α, β-unsaturated monomer not containing the (meth) acrylate and a carboxyl group. 1. Or 2. A thermal recording material according to claim 1,
4). The epoxy group-containing (meth) acrylate used for the reactive polymer (A) is at least one selected from the group consisting of glycidyl (meth) acrylate, alicyclic epoxy group-containing (meth) acrylate, and (meth) acrylic acid alkyl glycidyl ether. 1. Seed ~ 3. The heat-sensitive recording material according to any one of,
5. The active energy ray-curable resin composition comprises 50 to 100 parts by weight of a reactive polymer (A), 0 to 40 parts by weight of a (meth) acrylate (B) having 3 or more functional groups, and a (meth) acrylate having 2 or less functional groups. (C) It consists of 0 to 10 parts by weight (however, the sum of (A), (B) and (C) is 100 parts by weight). ~ 4. A heat-sensitive recording material according to any one of
6). 1. A barrier layer was provided between the thermosensitive coloring layer and the overcoat layer . ~ 5. A heat-sensitive recording material according to any one of
7). 1. A back coat layer is provided on the back surface of the support. ~ 6. A heat-sensitive recording material according to any one of
About.

本発明によれば、オーバーコート層を活性エネルギー線硬化させる際に感熱記録体がカールせず、また該層を活性エネルギー線硬化させた後の裁断加工に際してもクラックが発生せず、しかも高度の耐久性(耐磨耗性および耐熱性)、熱応答性、保存性などの諸性能を満足しうる感熱記録体を提供することができる。   According to the present invention, the thermal recording material does not curl when the overcoat layer is cured with active energy rays, and cracks do not occur during cutting after the layer is cured with active energy rays. It is possible to provide a heat-sensitive recording material that can satisfy various performances such as durability (abrasion resistance and heat resistance), thermal response, and storage stability.

本発明の感熱記録体は、支持体上に順に感熱発色層および特定のオーバーコート層を設けた構成とされ、また必要に応じて該感熱発色層と該オーバーコート層との間にバリヤー層を設けた構成であってもよい。   The heat-sensitive recording material of the present invention has a structure in which a heat-sensitive coloring layer and a specific overcoat layer are provided in order on a support, and a barrier layer is provided between the heat-sensitive coloring layer and the overcoat layer as necessary. The provided structure may be sufficient.

本発明の感熱記録体における支持体としては、格別限定はされず、用途に応じて各種公知の材質のものを適宜に選定でき、例えばアクリル系樹脂、ポリカーボネート系樹脂、塩化ビニル系樹脂、ウレタン系樹脂、ポリエステル系樹脂などを使用することができる。支持体の形状も格別限定されず、用途に応じて適宜に選定できる。一般的には、紙、フィルム、合成紙等シートが用いられる。 The support in the heat-sensitive recording material of the present invention is not particularly limited, and various known materials can be appropriately selected depending on the application. For example, acrylic resin, polycarbonate resin, vinyl chloride resin, urethane resin can be selected. Resins, polyester resins, and the like can be used. The shape of the support is not particularly limited and can be appropriately selected according to the application. In general, sheets such as paper, film, and synthetic paper are used.

本発明の感熱記録体における感熱発色層は、格別限定はされず、用途に応じて各種公知のものから適宜に選択して採用できる。感熱発色層は、無色または淡色の発色性化合物、好ましくは塩基性染料と、熱時発色させうる顕色性化合物を主要成分とするものであり、以下に示すような結合剤や、その他必要に応じて増感剤、充填剤、その他の添加物等を含有することもできる。該発色性化合物及び顕色性化合物の種類は格別限定されず、各種公知のものを適宜に選択使用できる。感熱発色層における発色記録は、該発色性化合物及び顕色性化合物の一方又は両方が溶融、接触して起こる化学反応にもとづくものであり、再加熱により消色する顕色剤を用いた場合には、可逆性記録が可能となる。感熱発色層の形成は、発色性化合物と顕色性化合物とをそれぞれ分散粉砕した後、両者を混合し、更に結合剤、増感剤、充填剤、その他成分を添加して塗液を調製した後、該塗液を支持体上に塗布することによって行われる。 The heat-sensitive coloring layer in the heat-sensitive recording material of the present invention is not particularly limited, and can be appropriately selected from various known materials depending on the application. The thermosensitive coloring layer is mainly composed of a colorless or light-coloring coloring compound, preferably a basic dye, and a color developing compound capable of developing color when heated. Depending on the case, sensitizers, fillers, other additives and the like can be contained. The types of the color forming compound and the color developing compound are not particularly limited, and various known compounds can be appropriately selected and used. Color recording in the thermosensitive color developing layer is based on a chemical reaction that occurs when one or both of the color developing compound and the color developing compound melt and come into contact with each other. Enables reversible recording. The thermosensitive coloring layer was formed by dispersing and pulverizing the coloring compound and the developing compound, respectively, mixing both, and further adding a binder, a sensitizer, a filler, and other components to prepare a coating solution. Thereafter, the coating liquid is applied on a support.

該感熱発色層を形成するにあたり、発色性化合物は1〜50重量%、好ましくは5〜30重量%、顕色性化合物は1〜80重量%、好ましくは5〜40重量%、結合剤は1〜90重量%、フィラーは0〜80重量%であり、その他の滑剤、界面活性剤、消泡剤、紫外線吸収剤等は各々任意の割合で、例えば各々0〜30重量%、使用される(重量%は感熱発色層中に占める各成分の重量比)。 In forming the thermosensitive coloring layer, the color developing compound is 1 to 50% by weight, preferably 5 to 30% by weight, the color developing compound is 1 to 80% by weight, preferably 5 to 40% by weight, and the binder is 1%. ˜90 wt%, filler is 0 to 80 wt%, and other lubricants, surfactants, antifoaming agents, ultraviolet absorbers, etc. are used in arbitrary proportions, for example, 0 to 30 wt% each ( % By weight is the weight ratio of each component in the thermosensitive coloring layer).

発色性化合物としては、例えばフルオラン系化合物、トリアリールメタン系化合物、スピロピラン系化合物、ジフェニルメタン系化合物、チアジン系化合物、ラクタム系化合物、フルオレン系化合物などが挙げられ、単独または混合して用いることができる。 Examples of the chromogenic compound include a fluorane compound, a triarylmethane compound, a spiropyran compound, a diphenylmethane compound, a thiazine compound, a lactam compound, and a fluorene compound, which can be used alone or in combination. .

また顕色性化合物としては、例えばp−オクチルフェノール、p−tert−ブチルフェノール、2,2−ビス(p−ヒドロキシフェニル)プロパン、1,1−ビス−(p−ヒドロキシフェニル)シクロヘキサン、4,4’−チオビスフェノール、4,4’−スルホニルジフェノール、ビス−(3−アリル−4−ヒドロキシフェニル)スルホン、ノボラック型フェノール樹脂、p−ヒドロキシ安息香酸ベンジル、p−ヒドロキシ安息香酸エチル、4−ヒドロキシフタル酸ジメチル、5−ヒドロキシイソフタル酸エチル、3,5−ジ−tert−ブチルサリチル酸、3,5−ジ−α−メチルベンジルサリチル酸、1,7−ジ(ヒドロキシフェニルチオ)−3,5−ジオキサヘプタン、4−イソプロポキシ−4’−ヒドロキシジフェニルスルホン、ビス(4−ヒドロキシフェニル)酢酸メチル、ビス(4−ヒドロキシフェニル)酢酸ブチル、ビス(4−ヒドロキシフェニル)酢酸ベンジルなど、又芳香族カルボン酸においては、その多価金属塩が挙げられる。これらの顕色性化合物も単独若しくは混合して用いることができる。 Examples of the color developing compound include p-octylphenol, p-tert-butylphenol, 2,2-bis (p-hydroxyphenyl) propane, 1,1-bis- (p-hydroxyphenyl) cyclohexane, 4,4 ′. -Thiobisphenol, 4,4'-sulfonyldiphenol, bis- (3-allyl-4-hydroxyphenyl) sulfone, novolac type phenol resin, benzyl p-hydroxybenzoate, ethyl p-hydroxybenzoate, 4-hydroxyphthalate Dimethyl acid, ethyl 5-hydroxyisophthalate, 3,5-di-tert-butylsalicylic acid, 3,5-di-α-methylbenzylsalicylic acid, 1,7-di (hydroxyphenylthio) -3,5-dioxa Heptane, 4-isopropoxy-4'-hydroxydiphenylsulfone Bis (4-hydroxyphenyl) acetate, bis (4-hydroxyphenyl) butyl acetate, bis (4-hydroxyphenyl) acetic acid benzyl etc., also in the aromatic carboxylic acids, polyvalent metal salts thereof. These color developing compounds can also be used alone or in combination.

また感熱発色層を形成する成分としての結合剤としてはメチルセルロース、メトキシセルロース、ヒドロキシエチルセルロース、カルボキシメチルセルロース、ポリビニルアルコール、カルボキシル基変性ポリビニルアルコール、アセトアセチル化ポリビニルアルコール、シリカ変性ポリビニルアルコール、アクリル酸・スチレン共重合体のアルカリ塩、ポリビニルピロリドン、ポリアクリルアミド、ポリアクリル酸、デンプンおよびその誘導体、カゼイン、ゼラチン、スチレン・無水マレイン酸共重合体のアルカリ塩、イソ(またはジイソ)ブチレン・無水マレイン酸共重合体のアルカリ塩などの水溶性のもの、またはポリ酢酸ビニル、塩化ビニル・酢酸ビニル共重合体、ポリスチレン、スチレン・ブタジエン・アクリル酸共重合体などの非水溶性エマルジョンが用いられる。 The binder as a component for forming the thermosensitive coloring layer includes methylcellulose, methoxycellulose, hydroxyethylcellulose, carboxymethylcellulose, polyvinyl alcohol, carboxyl group-modified polyvinyl alcohol, acetoacetylated polyvinyl alcohol, silica modified polyvinyl alcohol, acrylic acid / styrene copolymer. Alkali salt of polymer, polyvinylpyrrolidone, polyacrylamide, polyacrylic acid, starch and derivatives thereof, casein, gelatin, alkali salt of styrene / maleic anhydride copolymer, iso (or diiso) butylene / maleic anhydride copolymer Water-soluble materials such as alkali salts of polyvinyl acetate, polyvinyl acetate, vinyl chloride / vinyl acetate copolymer, polystyrene, styrene / butadiene / acrylic acid copolymer, etc. Water-soluble emulsion is used.

前記の活性エネルギー線硬化性樹脂組成物を用いて得られるオーバーコート層は、感熱プリンターヘッドマッチング性に優れるものであるが、当該性能を更に向上させたり、耐摩耗性を更に向上させたり、オーバーコート層の光沢を調整するために、いわゆるマット剤として機能させるという観点からフィラーを適宜に使用することができる。該フィラーの例としては炭酸カルシウム、炭酸マグネシウム、酸化マグネシウム、シリカ、ホワイトカーボン、タルク、クレー、アルミナ、水酸化マグネシウム、酸化アルミニウム、硫酸バリウム、ポリスチレン樹脂、尿素−ホルマリン樹脂などが挙げられる。なお、反応性ポリマー(A)中に該フィラーを分散させるには、ボールミル、ロールミル、サンドミル、ディゾルバー等の分散機を用いればよい。 The overcoat layer obtained by using the active energy ray-curable resin composition is excellent in thermal printer head matching, but further improves the performance, further improves the wear resistance, In order to adjust the gloss of the coat layer, a filler can be appropriately used from the viewpoint of functioning as a so-called matting agent. Examples of the filler include calcium carbonate, magnesium carbonate, magnesium oxide, silica, white carbon, talc, clay, alumina, magnesium hydroxide, aluminum oxide, barium sulfate, polystyrene resin, urea-formalin resin, and the like. In addition, what is necessary is just to use dispersers, such as a ball mill, a roll mill, a sand mill, and a dissolver, in order to disperse | distribute this filler in a reactive polymer (A).

また、必要に応じ、活性エネルギー線硬化性樹脂組成物中に分散剤やシランカップリング剤を配合してもよい。又、増感剤を配合してもよく、例えば、動植物性ワックス、ポリエチレンワックス、合成ワックスなどのワックス類や高級脂肪酸、高級脂肪酸アミド、高級脂肪酸金属塩、芳香族アミンのアセチル化合物、芳香族エーテル化合物、ビフェニル誘導体など常温で固体であり約80℃以上の融点を有するもの等を例示できる。さらにその他の添加剤として、ステアリン酸亜鉛、ステアリン酸カルシウム、ステアリン酸アルミニウムなどの滑剤や、その他各種の界面活性剤、消泡剤なども必要に応じて加えることができる。 Moreover, you may mix | blend a dispersing agent and a silane coupling agent in an active energy ray curable resin composition as needed. Sensitizers may also be blended, such as waxes such as animal and vegetable waxes, polyethylene waxes, synthetic waxes, higher fatty acids, higher fatty acid amides, higher fatty acid metal salts, acetyl compounds of aromatic amines, aromatic ethers. Examples thereof include compounds and biphenyl derivatives that are solid at room temperature and have a melting point of about 80 ° C. or higher. Furthermore, as other additives, lubricants such as zinc stearate, calcium stearate and aluminum stearate, various other surfactants, antifoaming agents and the like can be added as necessary.

前記の感熱発色層を支持体上に形成させる方法としては、例えば、前記の各成分をボールミル、アトライター、サンドミルなどの分散機により粉砕・分散した後、支持体上に該塗液を5〜40g/m程度になるようにバーコーター、エアナイフコーター、グラビアコーター、ロールコーター等を用いて塗工し、乾燥させればよい。 As a method for forming the thermosensitive coloring layer on the support, for example, after pulverizing and dispersing each of the above components by a dispersing machine such as a ball mill, an attritor, and a sand mill, Coating may be performed using a bar coater, an air knife coater, a gravure coater, a roll coater or the like so as to be about 40 g / m 2 and dried.

本発明の感熱記録体におけるオーバーコート層は、支持体や前記に従い得られる感熱発色層を、傷つきや不慮の発色から保護するために設けられる。該オーバーコート層の素材は、活性エネルギー線照射時の硬化性、硬化時のカールやクラックの発生防止、得られる硬化皮膜の耐久性(耐磨耗性、耐熱性)、熱応答性、保存性などの諸要件を考慮して、慎重に決定されなければならない。本発明の目的・効果を達成するには、エポキシ基含有(メタ)アクリレート系重合体にα,β−不飽和モノカルボン酸を付加反応させてなる反応生成物であって(メタ)アクリル当量が200〜350g/eq、好ましくは200〜270g/eqであり、重量平均分子量が5,000〜150,000であり、好ましくは10,000〜100,000である反応性ポリマー(A)を含有する活性エネルギー線硬化性樹脂組成物を用いることが必須とされる。 The overcoat layer in the heat-sensitive recording material of the present invention is provided to protect the support and the heat-sensitive color developing layer obtained according to the above from scratches and accidental color development. The material of the overcoat layer is curability when irradiated with active energy rays, prevention of curling and cracking during curing, durability of the resulting cured film (wear resistance, heat resistance), thermal response, storage stability It must be carefully determined in consideration of various requirements. In order to achieve the object and effect of the present invention, a reaction product obtained by adding an α, β-unsaturated monocarboxylic acid to an epoxy group-containing (meth) acrylate polymer and having a (meth) acrylic equivalent Contains a reactive polymer (A) that is 200 to 350 g / eq, preferably 200 to 270 g / eq, and has a weight average molecular weight of 5,000 to 150,000, preferably 10,000 to 100,000. It is essential to use an active energy ray-curable resin composition.

反応性ポリマー(A)の(メタ)アクリル当量は、活性エネルギー線照射時の硬化性から主として決定され、該当量が350g/eqよりも大きい場合は、活性エネルギー線照射後の硬化層の耐磨耗性が不十分となり、また200g/eq未満のものはその合成が容易でない。反応性ポリマー(A)の分子量は、当該ポリマーの合成容易性、オーバーコート層形成時の塗布作業性、オーバーコート層の硬化皮膜の耐久性(耐磨耗性、耐熱性)などを勘案して決定され、該重量平均分子量が5,000未満のものはその合成が容易でなく、また150,000を超える場合は得られるポリマーの粘度が高くなりすぎ、オーバーコート層形成時の塗布作業性が低下する。 The (meth) acryl equivalent of the reactive polymer (A) is mainly determined from the curability at the time of active energy ray irradiation, and when the amount is larger than 350 g / eq, the abrasion resistance of the cured layer after the active energy ray irradiation. Abrasion becomes insufficient, and synthesis of less than 200 g / eq is not easy. The molecular weight of the reactive polymer (A) takes into account the ease of synthesis of the polymer, the coating workability during the formation of the overcoat layer, the durability of the cured film of the overcoat layer (wear resistance, heat resistance), etc. When the weight average molecular weight is less than 5,000, the synthesis thereof is not easy, and when it exceeds 150,000, the viscosity of the resulting polymer becomes too high, and the coating workability when forming the overcoat layer is increased. descend.

反応性ポリマー(A)は、(メタ)アクリル当量および重量平均分子量が前記範囲を満足するように、エポキシ基含有(メタ)アクリレート系重合体にα,β−不飽和モノカルボン酸を付加反応させて得られるものである。該エポキシ基含有(メタ)アクリレート系重合体としては、エポキシ基含有(メタ)アクリレート単量体を重合して得られる単独重合体;エポキシ基含有(メタ)アクリレート単量体とカルボキシル基を含有しないα,β−不飽和単量体とを共重合して得られる共重合体が該当する。なお、該共重合体から得られる反応性ポリマー(A)におけるカルボキシル基を含有しないα,β−不飽和単量体の含有率(重量%)については、反応性ポリマー(A)の各構成単量体の種類や反応性ポリマー(A)の(メタ)アクリル当量(設定値)などの変動要因があるため一義的に定めることはできない。そのため、本発明では、得られる反応性ポリマー(A)が前記(メタ)アクリル当量の範囲を満足するように、カルボキシル基を含有しないα,β−不飽和単量体の含有率を適宜に決定すればよい。 The reactive polymer (A) is obtained by adding an α, β-unsaturated monocarboxylic acid to an epoxy group-containing (meth) acrylate polymer so that the (meth) acryl equivalent and the weight average molecular weight satisfy the above ranges. Is obtained. The epoxy group-containing (meth) acrylate polymer is a homopolymer obtained by polymerizing an epoxy group-containing (meth) acrylate monomer; does not contain an epoxy group-containing (meth) acrylate monomer and a carboxyl group A copolymer obtained by copolymerizing an α, β-unsaturated monomer is applicable. The content (% by weight) of the α, β-unsaturated monomer that does not contain a carboxyl group in the reactive polymer (A) obtained from the copolymer is the same as that of each component of the reactive polymer (A). Since there are fluctuation factors such as the kind of the monomer and the (meth) acrylic equivalent (setting value) of the reactive polymer (A), it cannot be uniquely determined. Therefore, in the present invention, the content of the α, β-unsaturated monomer not containing a carboxyl group is appropriately determined so that the obtained reactive polymer (A) satisfies the range of the (meth) acryl equivalent. do it.

反応性ポリマー(A)の構成単量体のうちエポキシ基含有(メタ)アクリレートとしては、格別限定はされず、例えばグリシジル(メタ)アクリレート、脂環式エポキシ基含有(メタ)アクリレート、(メタ)アクリル酸アルキルグリシジルエーテルなどが挙げられる。 Among the constituent monomers of the reactive polymer (A), the epoxy group-containing (meth) acrylate is not particularly limited. For example, glycidyl (meth) acrylate, alicyclic epoxy group-containing (meth) acrylate, (meth) Examples include alkyl glycidyl ether acrylate.

脂環式エポキシ基含有(メタ)アクリレートとしては、例えば、一般式1: Examples of the alicyclic epoxy group-containing (meth) acrylate include, for example, the general formula 1:

Figure 0004735293
Figure 0004735293

(式中nは平均値で0〜1であり、Rは水素原子またはメチル基である。)で表される化合物が挙げられ、それらの市販品として、例えば、サイクロマーM100,A200,M101(ダイセル化学工業(株)製)などを入手することができる。また、(メタ)アクリル酸アルキルグリシジルエーテルとしては、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレートなどヒドロキシ(メタ)アクリレートとエピクロルヒドリンの縮合物など公知の各種化合物が挙げられる。上記のエポキシ基含有(メタ)アクリレートはいずれか単独で、またはこれらを適宜に組み合わせて使用できる。これら化合物の中では、入手容易性、重合反応性、価格などの点からグリシジル(メタ)アクリレートが好ましい。 (Wherein n is an average value of 0 to 1 and R is a hydrogen atom or a methyl group). Examples of those commercially available products include cyclomers M100, A200, M101 ( Daicel Chemical Industries, Ltd.) can be obtained. Moreover, as alkyl glycidyl ether of (meth) acrylic acid, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate and other hydroxy (meth) acrylate and epichlorohydrin condensates And various known compounds. Any of the above-mentioned epoxy group-containing (meth) acrylates can be used alone or in appropriate combination. Among these compounds, glycidyl (meth) acrylate is preferable from the viewpoints of availability, polymerization reactivity, and price.

また反応性ポリマー(A)の構成単量体のうちカルボキシル基を含有しないα,β−不飽和単量体としては、格別限定はされず、例えば(メタ)アクリル酸エステル類、スチレン類、酢酸ビニル、アクリロニトリルなど公知の各種化合物が挙げられる。該化合物はそれぞれ単独で、またはこれらを適宜に組み合わせて使用できる。なお、カルボキシル基を含有するα,β−不飽和単量体を用いると、エポキシ基含有(メタ)アクリレートとの共重合反応時に架橋が生じ、生成物が高粘度化やゲル化するため好ましくない。 Further, among the constituent monomers of the reactive polymer (A), the α, β-unsaturated monomer not containing a carboxyl group is not particularly limited. For example, (meth) acrylic acid esters, styrenes, acetic acid Various known compounds such as vinyl and acrylonitrile can be used. These compounds can be used alone or in appropriate combination. If an α, β-unsaturated monomer containing a carboxyl group is used, crosslinking occurs during the copolymerization reaction with the epoxy group-containing (meth) acrylate, which is not preferable because the product becomes highly viscous or gelled. .

反応性ポリマー(A)の構成単量体のうち、エポキシ基含有(メタ)アクリレート系重合体に付加反応させるα,β−不飽和モノカルボン酸としては、(メタ)アクリル酸が挙げられ、該化合物はそれぞれ単独で、またはこれらを適宜に組み合わせて使用できる。なお、例えば、イタコン酸、マレイン酸、無水マレイン酸などのα,β−不飽和ジカルボン酸を用いた場合は、エポキシ基含有(メタ)アクリレートとの共重合反応時に架橋が生じ、生成物が高粘度化やゲル化するため好ましくない。 Among the constituent monomers of the reactive polymer (A), the α, β-unsaturated monocarboxylic acid to be added to the epoxy group-containing (meth) acrylate polymer includes (meth) acrylic acid, The compounds can be used alone or in combination as appropriate. For example, when α, β-unsaturated dicarboxylic acid such as itaconic acid, maleic acid or maleic anhydride is used, crosslinking occurs during the copolymerization reaction with the epoxy group-containing (meth) acrylate, resulting in a high product. It is not preferable because it becomes viscous or gelled.

反応性ポリマー(A)の製造方法としては、特に限定はなく、従来公知の方法を採用できる。エポキシ基含有(メタ)アクリレート系重合体の製造は、(1)前記エポキシ基含有(メタ)アクリレートをラジカル重合開始剤の存在下に加熱して単独重合するか、(2)前記の(メタ)アクリル当量および重量平均分子量が前記範囲を満足するように、該エポキシ基含有(メタ)アクリレートと前記のカルボキシル基を含有しないα,β−不飽和単量体を所定量づつ仕込み、ラジカル重合開始剤の存在下に加熱して共重合させればよい。該重合温度は、格別限定されないが、通常は60〜140℃程度であり、また重合に際しては、必要に応じ不活性ガス雰囲気で行ってもよい。こうして得られたエポキシ基含有(メタ)アクリレート系重合体に、前記の(メタ)アクリル当量および重量平均分子量が前記範囲を満足するように、前記のα,β−不飽和モノカルボン酸を付加反応させればよい。該付加反応に際しては、α,β−不飽和モノカルボン酸の不慮の重合を防止するために空気や酸素雰囲気下とするのがよい。該反応においては、通常80〜120℃程度の温度範囲とされ、必要に応じ、トリフェニルフォスフィンやジエチレントリアミン等の塩基性触媒を添加してもよい。 There is no limitation in particular as a manufacturing method of reactive polymer (A), A conventionally well-known method is employable. The production of the epoxy group-containing (meth) acrylate polymer can be carried out by (1) heating the epoxy group-containing (meth) acrylate in the presence of a radical polymerization initiator to homopolymerize, or (2) the (meth) A radical polymerization initiator is prepared by charging the epoxy group-containing (meth) acrylate and the α, β-unsaturated monomer not containing the carboxyl group in predetermined amounts so that the acrylic equivalent and the weight average molecular weight satisfy the above ranges. It may be copolymerized by heating in the presence of. The polymerization temperature is not particularly limited, but is usually about 60 to 140 ° C., and the polymerization may be performed in an inert gas atmosphere as necessary. The epoxy group-containing (meth) acrylate polymer thus obtained is subjected to an addition reaction with the α, β-unsaturated monocarboxylic acid so that the (meth) acryl equivalent and the weight average molecular weight satisfy the above ranges. You can do it. In the addition reaction, in order to prevent accidental polymerization of the α, β-unsaturated monocarboxylic acid, it is preferable to use an air or oxygen atmosphere. In the reaction, the temperature is usually in the range of about 80 to 120 ° C., and a basic catalyst such as triphenylphosphine or diethylenetriamine may be added as necessary.

また、オーバーコート層を形成する活性エネルギー線硬化性組成物は、反応性ポリマー(A)以外に、3官能以上の(メタ)アクリレート(B)0〜40重量部程度、好ましくは10〜30重量部、ならびに2官能以下の(メタ)アクリレート(C)0〜10重量部程度、好ましくは5重量部以下((A)、(B)および(C)の合計が100重量部)を含有することができる。3官能以上の(メタ)アクリレート(B)の含有量は、得られる感熱記録体のカールやクラックの発生抑制、硬化層の耐久性などを勘案して決定され、該含有量が40部を超える場合には、裁断加工時や経時的に、硬化層にクラックが生じる場合があり、また得られる硬化層が硬くなりすぎて感熱記録体がカールしやすくなる傾向がある。一方、該含有量が10部未満の場合には、活性エネルギー線硬化性がやや劣る傾向が見られ、活性エネルギー線の照射が十分でないと支持体との密着性や硬化層の耐久性が低下する場合がある。2官能以下の(メタ)アクリレート(C)の含有量についても前記(B)と同様の観点から決定され、該含有量が5部を超える場合には、硬化層の耐傷付性が低下したり、感熱発色層に対してカブリを生じやすくなる傾向がある。 In addition to the reactive polymer (A), the active energy ray-curable composition for forming the overcoat layer is about 0 to 40 parts by weight, preferably 10 to 30 parts by weight of a tri- or higher functional (meth) acrylate (B). Part and a bifunctional or lower (meth) acrylate (C) of about 0 to 10 parts by weight, preferably 5 parts by weight or less (total of (A), (B) and (C) is 100 parts by weight) Can do. The content of the trifunctional or higher functional (meth) acrylate (B) is determined in consideration of curling and cracking suppression of the resulting thermal recording material, durability of the cured layer, and the content exceeds 40 parts. In some cases, cracks may occur in the cured layer during the cutting process or over time, and the resulting cured layer tends to be too hard and the thermal recording material tends to curl. On the other hand, when the content is less than 10 parts, the active energy ray curability tends to be slightly inferior, and when the active energy ray is not sufficiently irradiated, the adhesion to the support and the durability of the cured layer are lowered. There is a case. The content of the bifunctional or lower (meth) acrylate (C) is also determined from the same viewpoint as in the above (B), and when the content exceeds 5 parts, the scratch resistance of the cured layer is reduced. There is a tendency that fog is likely to occur on the thermosensitive coloring layer.

本発明の感熱記録体におけるオーバーコート層の塗工量や膜厚は、使用条件に応じて適宜に決定できるが、通常は塗工量が2〜5g/m程度、乾燥膜厚が1〜2μm程度とされる。オーバーコート層の膜厚が過小である場合は耐摩耗性が低下する傾向があり、また該膜厚が過大である場合は熱応答性が低下する傾向がある。 The coating amount and film thickness of the overcoat layer in the heat-sensitive recording material of the present invention can be appropriately determined according to the use conditions, but usually the coating amount is about 2 to 5 g / m 2 and the dry film thickness is 1 to 1. It is about 2 μm. When the film thickness of the overcoat layer is too small, the wear resistance tends to decrease, and when the film thickness is excessive, the thermal response tends to decrease.

また、本発明の感熱記録体では、感熱発色層とオーバーコート層との間にバリヤー層を設けてもよい。バリヤー層は、各層間の密着性を高めるためであり、外的要因(水、太陽光線、薬品など)から支持体や感熱発色層を保護するための樹脂層であり、たとえば、二液硬化性ウレタン樹脂、メラミン系やエポキシ系などの熱硬化性樹脂、塩化ビニル共重合体樹脂などの熱可塑性樹脂を用いることができる。バリヤー層の形成方法としては、前記の感熱発色層やオーバーコート層の作成に用いたと同様の塗工方法を適用できる。

In the thermosensitive recording material of the present invention, a barrier layer may be provided between the thermosensitive coloring layer and the overcoat layer. The barrier layer is a resin layer for protecting the support and the thermosensitive coloring layer from external factors (water, sunlight, chemicals, etc.), for example, to improve the adhesion between the layers. Thermoplastic resins such as urethane resins, melamine-based and epoxy-based thermosetting resins, and vinyl chloride copolymer resins can be used. As a method for forming the barrier layer , the same coating method as used in the preparation of the thermosensitive coloring layer and the overcoat layer can be applied.

本発明の感熱記録体では、オーバーコート層の硬化時のカール性を最も効果的に解消するために、バックコート層を設けることができる。該バックコート層の素材は特に限定されないが、オーバーコート層と同程度の硬化収縮性を有する活性エネルギー線硬化型樹脂を用いることが好ましい。オーバーコート層を形成する素材の具体例としては、ウレタン(メタ)アクリレート、エポキシ(メタ)アクリレート、エステル(メタ)アクリレートなどの反応性オリゴマーや、重合性(メタ)アクリル官能希釈剤からなる樹脂組成物をあげることができる。また、該樹脂組成物には、必要に応じて公知の光開始剤、増感剤、添加剤、溶剤などを配合できる。 In the heat-sensitive recording material of the present invention, a backcoat layer can be provided in order to most effectively eliminate curling at the time of curing the overcoat layer. The material for the backcoat layer is not particularly limited, but it is preferable to use an active energy ray-curable resin having the same degree of curing shrinkage as the overcoat layer. Specific examples of the material for forming the overcoat layer include a resin composition comprising a reactive oligomer such as urethane (meth) acrylate, epoxy (meth) acrylate, ester (meth) acrylate, or a polymerizable (meth) acrylic functional diluent. I can raise things. Moreover, a well-known photoinitiator, a sensitizer, an additive, a solvent, etc. can be mix | blended with this resin composition as needed.

本発明の感熱記録体におけるバックコート層の塗工量や膜厚は、使用条件に応じて適宜に決定できるが、通常は塗工量が2〜5g/m程度とされる。なお、バックコート層の膜厚が過小である場合はカール防止効果が低下する傾向があり、また該膜厚が過大である場合は裏面側にカールする傾向がある。バックコート層の形成方法としては、前記の感熱発色層やオーバーコート層の作成に用いたと同様の塗工方法を適用できる。 The coating amount and film thickness of the backcoat layer in the heat-sensitive recording material of the present invention can be appropriately determined according to the use conditions, but the coating amount is usually about 2 to 5 g / m 2 . When the film thickness of the back coat layer is too small, the curl prevention effect tends to be reduced, and when the film thickness is excessive, the film tends to curl on the back side. As a method for forming the backcoat layer, the same coating method as used in the preparation of the thermosensitive coloring layer and the overcoat layer can be applied.

以下に実施例および比較例を挙げて本発明を具体的に説明するが、本発明はこれら実施例のみに限定されるものではない。なお、各例中、部および%は特記しない限りすべて重量基準である。  EXAMPLES The present invention will be specifically described below with reference to examples and comparative examples, but the present invention is not limited only to these examples. In each example, all parts and% are based on weight unless otherwise specified.

(可逆性感熱記録層用塗液の調製)
3−ジエチルアミノ−6−メチル−7−アニリノフルオラン40部とN−(p−ヒドロキシフェニル−N′−オクタデシルウレア100部を8%ポリビニルアセタール(積水化学工業(株)製、商品名「BL−1」、アセタール化度63モル%)のテトラヒドロフラン(THF)溶液9100部と共にペイントコンディショナーで粉砕し可逆性感熱記録層用塗液を調製した。
(Preparation of reversible thermosensitive recording layer coating solution)
40 parts of 3-diethylamino-6-methyl-7-anilinofluorane and 100 parts of N- (p-hydroxyphenyl-N′-octadecylurea were added to 8% polyvinyl acetal (manufactured by Sekisui Chemical Co., Ltd., trade name “BL -1 ", acetalization degree 63 mol%) and a tetrahydrofuran (THF) solution 9100 parts were ground by a paint conditioner to prepare a reversible thermosensitive recording layer coating solution.

(可逆性感熱記録層の調製)
前記で得た可逆性感熱記録層用塗液にイソシアネート(日本ポリウレタン工業(株)製、商品名「コロネートL」)29部を加えた後、ポリエチレンテレフタレート(PET)シートに、固形分が4.0g/mとなるよう塗工した。60℃で24時間乾燥し、スーパーカレンダーで処理して可逆性感熱記録層を得た。
(Preparation of reversible thermosensitive recording layer)
After 29 parts of isocyanate (trade name “Coronate L”, manufactured by Nippon Polyurethane Industry Co., Ltd.) was added to the coating liquid for the reversible thermosensitive recording layer obtained above, the solid content of the polyethylene terephthalate (PET) sheet was 4. It applied so that it might become 0 g / m < 2 >. The film was dried at 60 ° C. for 24 hours and treated with a super calendar to obtain a reversible thermosensitive recording layer.

(反応性ポリマー(A)の合成)
合成例1
攪拌装置、冷却管、滴下ロート及び窒素導入管を備えた反応装置にグリシジルメタアクリレート(以下、GMAという)10部、溶剤として酢酸ブチル40部、2,2’−アゾビス(2−メチルブチロニトリル){以下、ABN−Eという}0.4部を加え、窒素気流下で85〜90℃にて30分間保温した後、滴下ロートよりGMA30部およびABN−E1.2部を2時間かけて滴下し同温度にて3時間保温後、ABN−E0.4部を加え30分保温した。その後、120℃に昇温し、2.5時間保温した。60℃まで冷却後、窒素導入管を空気導入管に付け替え、アクリル酸(以下、AAという)20.3部、メトキノン0.09部およびトリフェニルフォスフィン0.24部を仕込み混合した後、空気バブリング下で110℃まで昇温した。同温度にて8時間保温後、メトキノン0.03部およびフィノチアジン0.03部を仕込み、冷却して、不揮発分が50%となるよう酢酸エチルを加えることにより、反応性ポリマー(A1)溶液を得た。該溶液に含まれる反応性ポリマー(A)はアクリル当量214g/eq、重量平均分子量40,000であった。(GPCによるスチレン換算による)
(Synthesis of reactive polymer (A))
Synthesis example 1
10 parts of glycidyl methacrylate (hereinafter referred to as GMA) in a reactor equipped with a stirrer, a cooling pipe, a dropping funnel and a nitrogen introduction pipe, 40 parts of butyl acetate as a solvent, 2,2′-azobis (2-methylbutyronitrile) ) {Hereinafter referred to as ABN-E} 0.4 parts were added, and the mixture was kept at 85-90 ° C. for 30 minutes under a nitrogen stream, and then 30 parts of GMA and 1.2 parts of ABN-E were added dropwise over 2 hours from the dropping funnel. After incubating at the same temperature for 3 hours, 0.4 part of ABN-E was added and the mixture was incubated for 30 minutes. Thereafter, the temperature was raised to 120 ° C. and kept warm for 2.5 hours. After cooling to 60 ° C., the nitrogen inlet tube was replaced with an air inlet tube, and after mixing and mixing 20.3 parts of acrylic acid (hereinafter referred to as AA), 0.09 part of methoquinone and 0.24 part of triphenylphosphine, air The temperature was raised to 110 ° C. under bubbling. After incubating at the same temperature for 8 hours, 0.03 part of methoquinone and 0.03 part of finothiazine are charged, cooled, and ethyl acetate is added so that the non-volatile content is 50%, whereby the reactive polymer (A1) solution is obtained. Obtained. The reactive polymer (A) contained in the solution had an acrylic equivalent of 214 g / eq and a weight average molecular weight of 40,000. (Based on styrene conversion by GPC)

合成例2
合成例1において、反応装置本体に仕込むABN−E0.4部を0.25部に、滴下ロートに仕込むABN−E1.2部を0.75部に変更した以外は、同様に反応しポリマーB溶液を得た。ポリマーB溶液に含まれるポリマーは、アクリル当量214g/eq、重量平均分子量95,000であった。
Synthesis example 2
In Synthesis Example 1, the reaction was similarly performed except that 0.4 part of ABN-E charged in the reactor main body was changed to 0.25 part and 1.2 part of ABN-E charged in the dropping funnel was changed to 0.75 part. A solution was obtained. The polymer contained in the polymer B solution had an acrylic equivalent of 214 g / eq and a weight average molecular weight of 95,000.

合成例3
合成例1において、GMA10部をGMA8部とメチルメタクリレート(以下、MMAという)2部に、また、滴下ロートに仕込むGMA30部を、GMA24部とMMA6部にし、更にAA仕込量を20.3部から16.2部に変更した以外は同様に反応させ、反応性ポリマー(A3)溶液を得た。該溶液に含まれる反応性ポリマー(A3)はアクリル当量250g/eq、重量平均分子量32,500であった。
Synthesis example 3
In Synthesis Example 1, 10 parts of GMA is 8 parts of GMA and 2 parts of methyl methacrylate (hereinafter referred to as MMA), 30 parts of GMA charged to the dropping funnel is 24 parts of GMA and 6 parts of MMA, and the AA charge is from 20.3 parts. A reactive polymer (A3) solution was obtained by reacting in the same manner except that the amount was changed to 16.2 parts. The reactive polymer (A3) contained in the solution had an acrylic equivalent of 250 g / eq and a weight average molecular weight of 32,500.

合成例4
合成例1においてGMAの代わりに脂環式エポキシ基含有(メタ)アクリレート〔サイクロマーM200(ダイセル化学工業(株)製)〕に変え(但し、該使用量は合成例1でのGMA使用量と同じ)、AA仕込量を20.3部から14.7部に変更した以外は、同様に反応させて、反応性ポリマー(A4)溶液を得た。該溶液に含まれる反応性ポリマー(A4)は、アクリル当量268g/eq、重量平均分子量35,000であった。
Synthesis example 4
In Synthesis Example 1, instead of GMA, alicyclic epoxy group-containing (meth) acrylate [Cyclomer M200 (manufactured by Daicel Chemical Industries, Ltd.)] was used (however, the amount used was the same as the amount of GMA used in Synthesis Example 1) The same) except that the AA charge was changed from 20.3 parts to 14.7 parts to obtain a reactive polymer (A4) solution. The reactive polymer (A4) contained in the solution had an acrylic equivalent of 268 g / eq and a weight average molecular weight of 35,000.

合成例5
合成例1において、反応装置本体に仕込むGMA10部をGMA5部とメチルメタクリレート(以下、MMAという)5部に、また、滴下ロートに仕込むGMA30部を、GMA15部とMMA15部にし、更にAA仕込量を20.3部から10.2部に変更した以外は同様に反応させ、比較用の反応性ポリマー(A5)溶液を得た。該溶液に含まれる反応性ポリマー(A5)はアクリル当量356g/eq、重量平均分子量29,800であった。
Synthesis example 5
In Synthesis Example 1, 10 parts of GMA charged into the reactor main body was changed to 5 parts of GMA and 5 parts of methyl methacrylate (hereinafter referred to as MMA), 30 parts of GMA charged into the dropping funnel were changed to 15 parts of GMA and 15 parts of MMA, and the AA charge was further increased. A reactive polymer (A5) solution for comparison was obtained by reacting in the same manner except that the amount was changed from 20.3 parts to 10.2 parts. The reactive polymer (A5) contained in the solution had an acrylic equivalent of 356 g / eq and a weight average molecular weight of 29,800.

(オーバーコート層の塗工)
合成例1〜3で得られた反応性ポリマー(A)(A1〜A3)、多官能モノマー、および添加剤等を表1に示した割合で配合して各種の活性エネルギー線硬化性組成物を調製した。ついで、前記で調製した塗工シート上に、乾燥塗膜1.0g/mとなるように該組成物をそれぞれ塗工し乾燥させた後、紫外線照射装置を用いて硬化(120w/cm、30mJ/cm)を行い、オーバーコート層を有する可逆性感熱記録体を得た。
(Coating of overcoat layer)
The reactive polymers (A) (A1 to A3) obtained in Synthesis Examples 1 to 3, polyfunctional monomers, additives, and the like are blended in the proportions shown in Table 1, and various active energy ray-curable compositions are prepared. Prepared. Next, each of the compositions was applied on the coated sheet prepared above so as to have a dry coating film of 1.0 g / m 2 and dried, and then cured using an ultraviolet irradiation device (120 w / cm, 30 mJ / cm 2 ) to obtain a reversible thermosensitive recording material having an overcoat layer.

Figure 0004735293
Figure 0004735293

なお、表1中、DPHAはジペンタエリスリトールヘキサアクリレート(東亞合成(株)製、商品名「アロニックスM400」)、BS−575は多官能性ウレタンアクリレート(荒川化学工業(株)製)、HPAはヒドロキシプロピルアクリレート(大阪有機化学工業(株)製)、光開始剤は1‐ヒドロキシ‐シクロヘキシル‐フェニルケトン(チバスペシャリティーケミカル社製、商品名「IRGACURE184」)、マット剤は合成非晶性シリカ(東ソー・シリカ(株)製、商品名「NipsilE220A」)である。 In Table 1, DPHA is dipentaerythritol hexaacrylate (manufactured by Toagosei Co., Ltd., trade name “Aronix M400”), BS-575 is polyfunctional urethane acrylate (Arakawa Chemical Industries, Ltd.), and HPA is Hydroxypropyl acrylate (manufactured by Osaka Organic Chemical Co., Ltd.), photoinitiator is 1-hydroxy-cyclohexyl-phenylketone (manufactured by Ciba Specialty Chemicals, trade name “IRGACURE184”), matting agent is synthetic amorphous silica ( Tosoh Silica Co., Ltd., trade name “Nipsil E220A”).

実施例8
前記反応性ポリマー(A1)/DPHA/酢酸エチル/光ラジカル開始剤=60/20/20/4(重量部)からなるバックコート層形成用の樹脂組成物を調整し、実施例3で調製した塗工シートの裏面に、乾燥塗膜1.0g/mとなるように該組成物を塗工し乾燥させた後、紫外線照射装置を用いて硬化(120w/cm、30mJ/cm)させて、バックコート層を有する可逆性感熱記録体を得た。
Example 8
A resin composition for backcoat layer formation comprising the reactive polymer (A1) / DPHA / ethyl acetate / photoradical initiator = 60/20/20/4 (parts by weight) was prepared and prepared in Example 3. The composition is coated on the back surface of the coated sheet so that the dried coating film is 1.0 g / m 2 , dried, and then cured (120 w / cm, 30 mJ / cm 2 ) using an ultraviolet irradiation device. Thus, a reversible thermosensitive recording material having a backcoat layer was obtained.

試験1(発色濃度=熱応答性)
京セラ(株)製の印字ヘッドKJT−256−8MGF1を備えた大倉電気(株)製の感熱ファクシミリ印字試験機TH−PMDを用いて、印加パルス1.1ミリ秒、印加電圧26ボルトの条件にて、実施例1〜7および比較例1〜4で得た各種の可逆性感熱記録材料にそれぞれ印字し、得られた各発色画像の濃度を濃度計マクベスRD918(グレタグ・マクベス社製)を用いて測定した。
Test 1 (color density = thermal response)
Using a thermal facsimile printing tester TH-PMD manufactured by Okura Electric Co., Ltd. equipped with a print head KJT-256-8MGF1 manufactured by Kyocera Corporation, an applied pulse of 1.1 milliseconds and an applied voltage of 26 volts were used. Then, printing was performed on each of the various reversible thermosensitive recording materials obtained in Examples 1 to 7 and Comparative Examples 1 to 4, and the density of each color image obtained was measured using a densitometer Macbeth RD918 (manufactured by Gretag Macbeth). Measured.

試験2(画像の消去性)
感熱ファクシミリ印字試験機(印字ヘッド:京セラ(株)製、商品名「KJT−256−8MGF1」、装置:大倉電気(株)製、商品名「TH−PMD」)を用いて印加パルス1.1ミリ秒で印加電圧26ボルトの条件にて、前記各種の可逆性感熱記録材料にそれぞれ印字し、これを、熱スタンプを用いて120℃で1秒間加熱した後、試験1と同様にして濃度を測定した。
Test 2 (image erasability)
Applied pulse 1.1 using a thermal facsimile printing tester (print head: manufactured by Kyocera Corporation, trade name “KJT-256-8MGF1”, apparatus: product of Okura Electric Co., Ltd., trade name “TH-PMD”) Each of the various reversible thermosensitive recording materials was printed in milliseconds under the condition of an applied voltage of 26 volts, and this was heated for 1 second at 120 ° C. using a heat stamp, and then the concentration was adjusted in the same manner as in Test 1. It was measured.

試験3(発色濃度の経時変化=画像安定性)
試験2と同様の条件下に、前記各種の可逆性感熱記録材料にそれぞれ印字し、温度50℃、相対湿度20%の雰囲気下に24時間保存した後、試験1と同様にして、発色部の濃度を測定し、次式 A=(C/B)×100 により画像残存率を計算した。
Test 3 (Change in color density with time = image stability)
Under the same conditions as in Test 2, each of the various reversible thermosensitive recording materials was printed and stored for 24 hours in an atmosphere at a temperature of 50 ° C. and a relative humidity of 20%. The density was measured, and the image residual ratio was calculated by the following formula A = (C / B) × 100.

ただし、前式においてA:画像残存率(%)、B:試験前の画像濃度、C:試験後の画像濃度を表す。 In the above equation, A: image remaining rate (%), B: image density before test, and C: image density after test.

試験4(繰り返し耐久性)
感熱式プリンター(パナソニックコミュニケーションズ(株)製、商品名「CARD READER WRITER KUR−3071」)を用いて、消去バーを140℃で駆動しながら印字エネルギー0.826mj/dot相当の条件にて、前記各種の可逆性多色感熱記録材料について、消去と印字を100回繰り返した後、試験1と同様にして、発色部の濃度を測定した。また、試験後の保護層表面を目視によって観察した。保護層表面に劣化が見られないものを○、保護層表面にわずかに亀裂を生じているものを△、保護層が劣化し変色または剥離が著しいものを×として評価した。
Test 4 (repeated durability)
Using a thermal printer (manufactured by Panasonic Communications Co., Ltd., trade name “CARD READER WRITER KUR-3071”) while driving the erasing bar at 140 ° C. under the conditions corresponding to the printing energy of 0.826 mj / dot With respect to the reversible multicolor thermosensitive recording material, erasing and printing were repeated 100 times, and then the density of the colored portion was measured in the same manner as in Test 1. Moreover, the protective layer surface after a test was observed visually. The case where no deterioration was observed on the surface of the protective layer was evaluated as ◯, the case where the surface of the protective layer was slightly cracked was evaluated as Δ, and the case where the protective layer was deteriorated and discoloration or peeling was marked was evaluated as X.

試験5(硬化カール性)
前記各種の可逆性感熱記録材料をそれぞれ縦横10cm角の正方形に切り取り、四隅の浮き上がり度合いを測定し、平均値が2mm以下のものを◎、2mmを超えて10mm以下のものを○、10mmを超えて30mm以下のものを△、30mmを超えたものを×として評価した。
Test 5 (cured curling property)
Each of the various reversible thermosensitive recording materials is cut into 10 cm squares of length and width, and the degree of lifting of the four corners is measured. The average value is 2 mm or less, the average is 2 mm or less, the one exceeding 2 mm is 10 mm or less Evaluation was made with a value of 30 mm or less as Δ and a value exceeding 30 mm as ×.

試験6(耐クラック性)
前記各種の可逆性感熱記録材料にそれぞれカッターナイフで切り込みをいれ、切断部分を顕微鏡観察し、クラックが認められないものを○、わずかに亀裂が生じているものを△、著しい割れや保護膜の脱落が認められるものを×として評価した。
Test 6 (Crack resistance)
Each of the various reversible thermosensitive recording materials was cut with a cutter knife, the cut portion was observed with a microscope, ○ where no cracks were observed, ○ where there were slight cracks, and Δ The case where dropout was observed was evaluated as x.

試験7(耐擦傷性)
前記各種の可逆性感熱記録材料にそれぞれ200g/cmの荷重をかけたスチールウールで擦り、変化のないものを○、わずかに傷のあるものを△、激しく傷ついたものを×として評価した。
Test 7 (Abrasion resistance)
The various reversible thermosensitive recording materials were each rubbed with steel wool loaded with a load of 200 g / cm 2 , evaluated as “◯” when there was no change, “Δ” when slightly damaged, and “×” when severely damaged.

各試験結果を表2に示す。 Table 2 shows the test results.

Figure 0004735293
Figure 0004735293

Claims (7)

支持体上に少なくとも感熱発色層およびオーバーコート層を有する感熱記録体において、オーバーコート層として、エポキシ基含有(メタ)アクリレート系重合体にα,β−不飽和モノカルボン酸を付加反応させてなる反応生成物であって(メタ)アクリル当量が200〜350g/eq、重量平均分子量が5,000〜150,000である反応性ポリマー(A)を含有する活性エネルギー線硬化性樹脂組成物を用いることを特徴とする感熱記録体。 In a thermosensitive recording medium having at least a thermosensitive coloring layer and an overcoat layer on a support, an α, β-unsaturated monocarboxylic acid is added to an epoxy group-containing (meth) acrylate polymer as an overcoat layer. An active energy ray-curable resin composition containing a reactive polymer (A) that is a reaction product and has a (meth) acrylic equivalent of 200 to 350 g / eq and a weight average molecular weight of 5,000 to 150,000 is used. A heat-sensitive recording material. 反応性ポリマー(A)が、(メタ)アクリル当量が200〜270g/eq、重量平均分子量が10,000〜100,000である請求項1記載の感熱記録体。 The thermosensitive recording material according to claim 1, wherein the reactive polymer (A) has a (meth) acrylic equivalent of 200 to 270 g / eq and a weight average molecular weight of 10,000 to 100,000. 前記エポキシ基含有(メタ)アクリレート系重合体が、該(メタ)アクリレートの単独重合体、または該(メタ)アクリレートとカルボキシル基を含有しないα,β−不飽和単量体とからなる共重合体である請求項1または2に記載の感熱記録体。 The epoxy group-containing (meth) acrylate polymer is a copolymer of the (meth) acrylate homopolymer or an α, β-unsaturated monomer not containing the (meth) acrylate and a carboxyl group. The heat-sensitive recording material according to claim 1 or 2. 反応性ポリマー(A)に用いるエポキシ基含有(メタ)アクリレートが、グリシジル(メタ)アクリレート、脂環式エポキシ基含有(メタ)アクリレートおよび(メタ)アクリル酸アルキルグリシジルエーテルからなる群より選ばれる少なくとも1種である請求項1〜3のいずれかに記載の感熱記録体。 The epoxy group-containing (meth) acrylate used for the reactive polymer (A) is at least one selected from the group consisting of glycidyl (meth) acrylate, alicyclic epoxy group-containing (meth) acrylate, and (meth) acrylic acid alkyl glycidyl ether. The thermosensitive recording material according to claim 1, which is a seed. 前記活性エネルギー線硬化性樹脂組成物が、反応性ポリマー(A)50〜100重量部、官能基数3以上の(メタ)アクリレート(B)0〜40重量部および官能基数2以下の(メタ)アクリレート(C)0〜10重量部(但し、(A)、(B)および(C)の合計が100重量部である)からなるものである請求項1〜4のいずれかに記載の感熱記録体。 The active energy ray-curable resin composition comprises 50 to 100 parts by weight of a reactive polymer (A), 0 to 40 parts by weight of a (meth) acrylate (B) having 3 or more functional groups, and a (meth) acrylate having 2 or less functional groups. The thermosensitive recording material according to any one of claims 1 to 4, which comprises (C) 0 to 10 parts by weight (provided that the sum of (A), (B) and (C) is 100 parts by weight). . 感熱発色層オーバーコート層との間にバリヤー層が設けられた請求項1〜5のいずれかに記載の感熱記録体。 The heat- sensitive recording material according to claim 1, wherein a barrier layer is provided between the heat-sensitive coloring layer and the overcoat layer . 支持体の裏面にバックコート層が設けられた請求項1〜6のいずれかに記載の感熱記録体。
The thermosensitive recording material according to any one of claims 1 to 6, wherein a back coat layer is provided on the back surface of the support.
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