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JP4735389B2 - Separate air conditioner indoor unit - Google Patents
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JP4735389B2 - Separate air conditioner indoor unit - Google Patents

Separate air conditioner indoor unit Download PDF

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JP4735389B2
JP4735389B2 JP2006116437A JP2006116437A JP4735389B2 JP 4735389 B2 JP4735389 B2 JP 4735389B2 JP 2006116437 A JP2006116437 A JP 2006116437A JP 2006116437 A JP2006116437 A JP 2006116437A JP 4735389 B2 JP4735389 B2 JP 4735389B2
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circuit board
printed circuit
room temperature
temperature sensor
convex shape
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JP2007285667A (en
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誠二 福井
祐二 谷
正礼 河西
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、プリント基板に室温センサーが実装されたものにおいて、結露防止のコ−ティング塗布なく室内空気を流し温度検出を容易に実現するための分離型空気調和機の室内ユニットに関するものである。   The present invention relates to an indoor unit of a separation type air conditioner for easily realizing temperature detection by flowing room air without coating application for preventing condensation in a case where a room temperature sensor is mounted on a printed circuit board.

従来、この種の分離型空気調和機の室内ユニットは、室温センサーが表示用発光素子と受信ICとともに同一プリント基板上に実装されたものを設けており、このプリント基板を収納する電装箱上に室温センサーにて室温検出するための風回路を構成する目的でプリント基板とともに開口部を設けた構造となっている。また、その他の実施例として表示用発光素子と受信ICを同一プリント基板上に実装されたものを電装箱に収納した構造となっている(例えば、特許文献1参照)。   Conventionally, an indoor unit of this type of separation type air conditioner has been provided with a room temperature sensor mounted on the same printed circuit board together with a light emitting element for display and a receiving IC, and on an electrical box that houses the printed circuit board. It has a structure in which an opening is provided together with a printed circuit board for the purpose of configuring a wind circuit for detecting a room temperature with a room temperature sensor. In another embodiment, a display light emitting element and a receiving IC mounted on the same printed circuit board are housed in an electrical box (see, for example, Patent Document 1).

図5及び図6、図7は、特許文献1に記載された従来の分離型空気調和機の室内ユニットに取付けた電装箱を示すものである。図5および図6に示すように、プリント基板300上に室温センサー400と受信IC500と発光素子600とコネクタ800が実装されているものが、電装箱a100の上に収納され、電装箱b200によって覆われた構造になっている。また前記室温センサーに対向する位置に開口部700が前記プリント基板300及び前記電装箱a100にそれぞれ設けられており、この開口部700より室温を検出するために風が流れを確保する構造となっている。この際に湿った空気が前記開口部700を通過し、前記室温センサー400を抜けて行く前に、前記プリント基板300のはんだ面側及び部品面側にも湿った空気が流れるためコーティング材900を図5及び図7に示す通り部品面側部品の前記コネクタ800に塗布するとともにはんだ面側リード部についても塗布する必要が発生するものである。
特開2002−98352号公報
5, 6, and 7 illustrate an electrical box attached to an indoor unit of a conventional separation-type air conditioner described in Patent Document 1. FIG. As shown in FIG. 5 and FIG. 6, the one in which the room temperature sensor 400, the receiving IC 500, the light emitting element 600, and the connector 800 are mounted on the printed board 300 is housed on the electrical box a100 and covered by the electrical box b200. It has a broken structure. In addition, an opening 700 is provided in the printed circuit board 300 and the electrical box a100 at a position facing the room temperature sensor, and the wind ensures a flow to detect the room temperature from the opening 700. Yes. At this time, before the moist air passes through the opening 700 and passes through the room temperature sensor 400, the moist air flows to the solder surface side and the component surface side of the printed circuit board 300. As shown in FIGS. 5 and 7, it is necessary to apply the solder surface side lead portion to the connector 800 of the component surface side component.
JP 2002-98352 A

しかしながら、前記従来の構成では、プリント基板上に実装されたコネクタ等の部品面リード部及びはんだ面側接続部においてコーティング材を塗布する作業が必要となり、コストアップ及び電子制御装置完成に時間を多く要するという課題を有していた。   However, in the conventional configuration, it is necessary to apply a coating material in the lead part of the component surface such as the connector mounted on the printed circuit board and the connection part on the solder surface side, which increases the cost and takes time to complete the electronic control device. It had the problem of requiring.

本発明は、前記従来の課題を解決するもので、プリント基板上に実装されたコネクタ等の部品面リード部及びはんだ面側接続部において、コーティング材を塗布することなく室内の湿って空気による絶縁低下を防止するとともに室温センサーのはんだ付けを容易に実現し、コスト及び作業時間を低減することを目的とする。   The present invention solves the above-described conventional problems, and insulates indoors by damp air without applying a coating material on a component surface lead portion and a solder surface side connection portion such as a connector mounted on a printed circuit board. The purpose is to prevent the decrease and easily realize the soldering of the room temperature sensor to reduce the cost and the working time.

前記従来の課題を解決するために、本発明の分離型空気調和機の室内ユニットは、室温センサーを実装したプリント基板を収納するための分割された電装箱を備えた室内ユニットあって、前記プリント基板において前記室温センサーを実装する箇所には開口部を備え、前記電装箱の底面から上方に向かって凸形状を形成し、さらに前記凸形状を上下に分割し、分割された下側の凸形状の上部から、前記下側の凸形状が前記開口部に貫通するように前記プリント基板を配置し、前記プリント基板の上部から、分割された上側の凸形状を配置し、さらに前記上側の凸形状の上に前記室温センサーを配置し、前記電装箱の底面から前記凸形状内を空気が通り抜けるようにしたものである。 In order to solve the above conventional problems, the indoor unit of the separation-type air conditioner of the present invention is a indoor unit which includes a electric box divided for accommodating a printed circuit board mounted with room temperature Sensor, The printed circuit board is provided with an opening at a place where the room temperature sensor is mounted, and a convex shape is formed upward from the bottom surface of the electrical box, and the convex shape is further divided into upper and lower parts, Arrange the printed circuit board from the upper part of the convex shape so that the lower convex shape penetrates the opening, arrange the divided upper convex shape from the upper part of the printed circuit board, and further The room temperature sensor is arranged on a convex shape so that air passes through the convex shape from the bottom surface of the electrical box .

これによって、プリント基板上に実装されたコネクタ等の部品面リード部及びはんだ面側接続部において、コーティング材を塗布することなく室内の湿った空気による絶縁低下を防止することを実現するとともに、室温センサーのはんだ付けを容易に実現し、コスト及び作業時間を低減することが可能となる。   As a result, in the component surface lead part such as the connector mounted on the printed circuit board and the solder surface side connection part, it is possible to prevent insulation deterioration due to humid air in the room without applying a coating material, and at room temperature. The sensor can be easily soldered, and the cost and working time can be reduced.

本発明の分離型空気調和機の室内ユニットは、プリント基板上に実装されたコネクタ等の部品面リード部及びはんだ面側接続部において、コーティング材を塗布することなく室内の湿って空気による絶縁低下を防止することを実現するとともに、室温センサーのはんだ付けを容易に実現し、コスト及び作業時間を低減することが実現できる。   The indoor unit of the separation type air conditioner of the present invention has a reduced insulation due to damp air in the room without applying a coating material on the lead part of the component surface such as the connector mounted on the printed circuit board and the solder surface side connection part. In addition, it is possible to easily realize the soldering of the room temperature sensor and reduce the cost and the working time.

本発明の分離型空気調和機の室内ユニットは、室温センサーを実装したプリント基板を収納するための分割された電装箱を備えた室内ユニットあって、前記プリント基板において前記室温センサーを実装する箇所には開口部を備え、前記電装箱の底面から上方に向かって凸形状を形成し、さらに前記凸形状を上下に分割し、分割された下側の凸形状の上
部から、前記下側の凸形状が前記開口部に貫通するように前記プリント基板を配置し、前記プリント基板の上部から、分割された上側の凸形状を配置し、さらに前記上側の凸形状の上に前記室温センサーを配置し、前記電装箱の底面から前記凸形状内を空気が通り抜けるようにしたことで室温センサーのはんだ付けを容易に実現し、コスト及び作業時間低減することが実現できる。
Indoor unit of the separation-type air conditioner of the present invention is a indoor unit which includes a electric box divided for accommodating a printed circuit board mounted with room temperature Sensor, mounting the room temperature sensor in the printed circuit board An opening is provided at the location, a convex shape is formed upward from the bottom surface of the electrical box, the convex shape is further divided into upper and lower portions, and the upper side of the divided lower convex shape is
The printed circuit board is arranged so that the lower convex shape penetrates the opening from the portion, and the upper convex shape divided from the upper part of the printed circuit board is arranged, and further the upper convex shape By arranging the room temperature sensor on the top and allowing air to pass through the convex shape from the bottom surface of the electrical box, it is possible to easily realize soldering of the room temperature sensor and to reduce costs and working time.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は、本発明の実施の形態1における分離型空気調和機の室内ユニットの電装箱凸形状を示す斜視図である。
(Embodiment 1)
FIG. 1 is a perspective view showing a convex shape of an electrical box of an indoor unit of a separation type air conditioner according to Embodiment 1 of the present invention.

図1において、1は電装箱a(下部)であり、2は前記電装箱aと勘合する電装箱b(上部)である。また、3は前記電装箱aの上に搭載されるプリント基板であり、このプリント基板3上に室温センサー4及び受信IC5、発光素子6が実装されている。また、前記プリント基板3は、前記室温センサー4近傍に対向する位置に開口部7を設ける。また、前記電装箱a1の凸部を上下二分割した一方が、凸部a(下部)8であり、前記開口部7に対して、前記プリント基板3の下面側より挿入するとともに、前記電装箱a1の凸部を上下二分割した他方が凸部b(上部)9であり、前記プリント基板3の上面側より前記開口部7に対して挿入される。前記凸部b9の上に前記室温センサー4を置くことで、前記開口部7からの距離を確保することができる。また、前記プリント基板3に電気的接続するためのコネクタ10を設けたものである。 In FIG. 1, 1 is an electrical box a (lower part), and 2 is an electrical box b (upper part) to be fitted with the electrical box a. Reference numeral 3 denotes a printed board mounted on the electrical box a, and a room temperature sensor 4, a receiving IC 5, and a light emitting element 6 are mounted on the printed board 3. The printed circuit board 3 is provided with an opening 7 at a position facing the vicinity of the room temperature sensor 4. One of the convex parts of the electrical box a1 that is divided into the upper and lower parts is a convex part a (lower part) 8, which is inserted into the opening 7 from the lower surface side of the printed circuit board 3, and the electrical box The other part obtained by dividing the convex part of a1 into the upper and lower parts is a convex part b (upper part) 9, which is inserted into the opening part 7 from the upper surface side of the printed circuit board 3. By placing the room temperature sensor 4 on the convex portion b9, a distance from the opening 7 can be secured. A connector 10 for electrical connection to the printed circuit board 3 is provided.

図2は、本発明の実施の形態1における分離型空気調和機の室内ユニットの電装箱凸形状を示す側面図であり、プリント基板3に実装されている室温センサー4は、電装箱a1の二分割した凸部b9の上に置くことで所定高さに固定されている。また、前記凸部a8と前記凸部b9が組合さり、前記プリント基板3の開口部7を貫通している状態を示すものである。   FIG. 2 is a side view showing the convex shape of the electrical box of the indoor unit of the separation type air conditioner according to Embodiment 1 of the present invention. The room temperature sensor 4 mounted on the printed circuit board 3 is the same as that of the electrical box a1. It is fixed at a predetermined height by placing it on the divided convex part b9. Moreover, the convex part a8 and the convex part b9 are combined to show a state of penetrating through the opening 7 of the printed circuit board 3.

図3は、本発明の実施の形態1における分離型空気調和機の室内ユニットの電装箱a(下部)凸の二分割状態を示す側面図であり、前記凸部a8と前記凸部b9が対向する位置となり、前記開口部7に貫通する形状となっている。   FIG. 3 is a side view showing a two-divided state of the convex of the electrical equipment box a (lower part) of the indoor unit of the separation type air conditioner according to Embodiment 1 of the present invention, where the convex part a8 and the convex part b9 are opposed to each other. And has a shape penetrating the opening 7.

図4は、本発明の実施の形態1における分離型空気調和機の室内ユニットの電装箱下部二分割凸形状側面図であり、前記プリント基板3のはんだ面側リード端子の中でインピーダンスが高い箇所にコーティング材11が塗布されている。また、コネクタ10についても部品面側のコーティング材11塗布はなく、はんだ面側の一部のみ塗布となっている。 FIG. 4 is a side view of the convex part of the lower part of the electrical box of the indoor unit of the separation type air conditioner according to Embodiment 1 of the present invention, where the impedance is high in the solder side lead terminals of the printed circuit board 3. The coating material 11 is applied to the surface. Also, the connector 10 is not coated with the coating material 11 on the component surface side, and only a part on the solder surface side is coated.

以上のように構成された前記電装箱下部の二分割された凸形状により湿った空気による絶縁低下防止について、以下その動作、作用を説明する。   The operation and action of the insulation lowering prevention by moist air due to the projecting shape divided into two parts at the lower part of the electrical box constructed as described above will be described below.

図1において最初に、プリント基板3に設けられている開口部7に電装箱a1の凸部a8を下面側より挿入し、凸部b9を上面側より挿入することで貫通させるように取付け、電装箱b2を上部より取付け固定する。前記凸部b9を前記プリント基板3に挿入する際に、前記凸部b9の上に前記室温センサー4を置くことで、前記室温センサー4のスペーサ機能を兼ねるとともに前記プリント基板3に実装されている電子部品より高い位置まで伸ばした形状とする。   In FIG. 1, first, the convex portion a8 of the electrical box a1 is inserted into the opening 7 provided in the printed circuit board 3 from the lower surface side, and the convex portion b9 is inserted from the upper surface side so as to be penetrated. The box b2 is attached and fixed from above. When the convex part b9 is inserted into the printed circuit board 3, the room temperature sensor 4 is placed on the convex part b9 so that it also serves as a spacer function of the room temperature sensor 4 and is mounted on the printed circuit board 3. The shape is extended to a higher position than the electronic parts.

次に、室内の湿った空気の流れについて説明をすると、電装箱aの底面より空気が上面
に向けて流れ前記凸部a8及び凸部b9を抜けて前記室温センサー4を通過して前面へ抜けていく。この際に前記凸部a8及び凸部b9を通るために前記プリント基板3のはんだ面側には空気は流れず、また部品面側についても直接湿った空気が電子部品側に流れることはなく前記プリント基板3より上面側に突出した距離だけ離れた構造となる。
Next, the flow of moist air in the room will be described. Air flows from the bottom surface of the electrical box a toward the top surface, passes through the projections a8 and b9, passes through the room temperature sensor 4 and exits to the front surface. To go. At this time, air does not flow to the solder surface side of the printed circuit board 3 in order to pass through the convex portions a8 and b9, and the moist air does not flow directly to the electronic component side on the component surface side. The structure is separated from the printed board 3 by a distance protruding upward.

次に、室温センサーのはんだ付けについて説明をすると、プリント基板3の上に受信IC5、発光素子6、コネクタ10が、直接安定した形で実装されているとともに、室温センサー4が凸部b9の上に置かれる形状で安定した形で実装されている。このために前記プリント基板3の下面側を1回のフローはんだ付けで実現できる。   Next, soldering of the room temperature sensor will be described. The receiving IC 5, the light emitting element 6, and the connector 10 are directly and stably mounted on the printed board 3, and the room temperature sensor 4 is mounted on the convex portion b9. It is mounted in a stable shape with the shape placed on the. For this reason, the lower surface side of the printed circuit board 3 can be realized by one-time flow soldering.

以上のように、本実施の形態においては、室温センサーと受信ICと発光素子とコネクタを実装したプリント基板において、プリント基板を収納するための分割された電装箱を備え、室温センサーで室内温度を測るために電装箱及びプリント基板の室温センサー近傍に内気が流入される開口部を設けかつ前記電装箱下部を二分割した凸形状に形成することで、プリント基板上に実装されたコネクタ等の部品面リード部及びはんだ面側接続部において、コーティング材を塗布することなく室内の湿った空気による絶縁低下を防止することを実現するとともに室温センサーのはんだ付けを容易に実現し、コスト及び作業時間低減することが実現できる。   As described above, in the present embodiment, the printed circuit board on which the room temperature sensor, the receiving IC, the light emitting element, and the connector are mounted includes a divided electrical box for storing the printed circuit board, and the room temperature is controlled by the room temperature sensor. Components such as connectors mounted on the printed circuit board by providing an opening for allowing the inside air to flow in the vicinity of the room temperature sensor of the electrical equipment box and the printed circuit board for measurement and forming the lower part of the electrical equipment box into two convex shapes In the surface lead part and the solder side connection part, it is possible to prevent insulation deterioration due to moist air in the room without applying a coating material and to easily realize soldering of the room temperature sensor, thereby reducing cost and working time. Can be realized.

以上のように、本発明の分離型空気調和機の室内ユニットは、室温センサーなどの電子部品を実装したプリント基板で、プリント基板を収納するための分割された電装箱を備え、内気が流入される開口部を設けかつ、前記電装箱下部を二分割した凸形状に形成することにより、プリント基板上に実装されたコネクタ等の部品面リード部及びはんだ面側接続部において、コーティング材を塗布することなく室内の湿って空気による絶縁低下を防止するとともに室温センサーのはんだ付けを容易に実現することが可能となるので、空気調和機及びプリント基板の形状に関係なく、湿った空気による絶縁低下を防止することの用途にも適用できる。   As described above, the indoor unit of the separation-type air conditioner of the present invention is a printed circuit board on which electronic components such as a room temperature sensor are mounted, and includes an electric box that is divided to store the printed circuit board. The coating material is applied to the component surface lead portion and the solder surface side connection portion of the connector and the like mounted on the printed circuit board by forming the lower portion of the electrical box into a convex shape divided into two parts. Therefore, it is possible to easily prevent room temperature sensor insulation from being lowered and to easily solder the room temperature sensor. It can also be used for prevention purposes.

本発明の実施の形態1における分離型空気調和機の室内ユニットの電装箱凸形状を示す斜視図The perspective view which shows the electrical equipment box convex shape of the indoor unit of the separation-type air conditioner in Embodiment 1 of this invention 本発明の実施の形態1における分離型空気調和機の室内ユニットの電装箱凸形状を示す側面図The side view which shows the electrical equipment box convex shape of the indoor unit of the separation-type air conditioner in Embodiment 1 of this invention 本発明の実施の形態1における分離型空気調和機の室内ユニットの電装箱a(下部)凸形状を示す側面図The side view which shows the electrical equipment box a (lower part) convex shape of the indoor unit of the separation type air conditioner in Embodiment 1 of this invention 本発明の実施の形態1における分離型空気調和機の室内ユニットの電装箱に搭載されているプリント基板の下面図The bottom view of the printed circuit board mounted in the electrical equipment box of the indoor unit of the separation type air conditioner in Embodiment 1 of the present invention 従来の分離型空気調和機の室内ユニットの電装箱形状を示す斜視図The perspective view which shows the electrical equipment box shape of the indoor unit of the conventional separation-type air conditioner 従来の分離型空気調和機の室内ユニットの電装箱形状を示す側面図Side view showing shape of electrical box of indoor unit of conventional separation type air conditioner 従来の分離型空気調和機の室内ユニットの電装箱に搭載されているプリント基板の下面図Bottom view of the printed circuit board mounted on the electrical box of the indoor unit of a conventional separation type air conditioner

1 電装箱a(下部)
2 電装箱b(上部)
3 プリント基板
4 室温センサー
5 受信IC
6 発光素子(LED)
7 開口部
8 凸部a(下部)
9 凸部b(上部)
10 コネクタ
11 コーティング材
1 Electrical box a (lower part)
2 Electrical box b (top)
3 Printed circuit board 4 Room temperature sensor 5 Receiver IC
6 Light emitting element (LED)
7 Opening 8 Protruding part a (lower part)
9 convex part b (upper part)
10 Connector 11 Coating material

Claims (1)

室温センサーを実装したプリント基板を収納するための分割された電装箱を備えた室内ユニットあって、前記プリント基板において前記室温センサーを実装する箇所には開口部を備え、前記電装箱の底面から上方に向かって凸形状を形成し、さらに前記凸形状を上下に分割し、分割された下側の凸形状の上部から、前記下側の凸形状が前記開口部に貫通するように前記プリント基板を配置し、前記プリント基板の上部から、分割された上側の凸形状を配置し、さらに前記上側の凸形状の上に前記室温センサーを配置し、前記電装箱の底面から前記凸形状内を空気が通り抜けるようにしたことを特徴とする分離型空気調和機の室内ユニット。 A room unit comprising a segmented electric box for accommodating a printed circuit board mounted with room temperature sensor, the position of mounting the room temperature sensor in the printed circuit board is provided with an opening, a bottom surface of the electrical component box A convex shape is formed upward from the top, and the convex shape is further divided into upper and lower parts, and the lower convex shape penetrates the opening from the upper part of the divided lower convex shape. Arrange the substrate, arrange the upper convex shape divided from the upper part of the printed circuit board, further arrange the room temperature sensor on the upper convex shape, and inside the convex shape from the bottom of the electrical box. An indoor unit of a separation type air conditioner characterized by allowing air to pass through .
JP2006116437A 2006-04-20 2006-04-20 Separate air conditioner indoor unit Expired - Fee Related JP4735389B2 (en)

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JP2007285667A JP2007285667A (en) 2007-11-01
JP4735389B2 true JP4735389B2 (en) 2011-07-27

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Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2865852B2 (en) * 1990-11-09 1999-03-08 株式会社日立製作所 Air conditioner
JP3137525B2 (en) * 1994-02-23 2001-02-26 カルソニックカンセイ株式会社 Automotive air conditioners
JP4421753B2 (en) * 2000-09-25 2010-02-24 三菱電機株式会社 Air conditioner

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