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JP4736093B2 - Manufacturing method of rice cake (vinegared rice) that can control the quality retention period - Google Patents
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JP4736093B2 - Manufacturing method of rice cake (vinegared rice) that can control the quality retention period - Google Patents

Manufacturing method of rice cake (vinegared rice) that can control the quality retention period Download PDF

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JP4736093B2
JP4736093B2 JP2006288086A JP2006288086A JP4736093B2 JP 4736093 B2 JP4736093 B2 JP 4736093B2 JP 2006288086 A JP2006288086 A JP 2006288086A JP 2006288086 A JP2006288086 A JP 2006288086A JP 4736093 B2 JP4736093 B2 JP 4736093B2
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秀雄 高橋
督 高橋
博之 星
朗 伊藤
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株式会社宮城総合給食センター
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本発明は、米飯のなかでも舎利玉(酢飯)の食べごろの時期を段階的に調節し、さらに澱粉の老化抑制による品質保持期間の延長を目的とした舎利玉(酢飯)製造方法に関する。  The present invention relates to a method for producing sardine (vinegared rice) for the purpose of gradually adjusting the time of eating rice (vinegared rice) among cooked rice and further extending the quality retention period by suppressing aging of starch.

澱粉の老化は食品の含水量30〜60%、凍結しない限り0℃付近で最も早く進行しやすいといわれている。一般に米飯は炊飯後、経時的に澱粉の老化が進むことにより1日程度で硬化し、食感が劣化するため、米飯類の長距離輸送において澱粉の老化抑制は1つの大きな課題となる。舎利玉(酢飯)には通常砂糖や塩類などが添加されており、白米に比べ老化速度は緩やかであることが知られている。しかし、2日以上の長距離輸送と食されるまでの時間を考慮した際、現状の技術ではニーズを満たすことができず、それに見合う製品の開発が待たれているのが現状である。  It is said that starch aging is most likely to proceed at around 0 ° C. unless the food has a moisture content of 30 to 60% and is frozen. In general, cooked rice is hardened in about one day as the aging of starch progresses over time after cooking, and the texture deteriorates. Therefore, the suppression of aging of starch is one major issue in long-distance transportation of cooked rice. Sugar, salt, etc. are usually added to the rice balls (vinegared rice), and it is known that the aging rate is slower than that of white rice. However, considering the long-distance transportation for two days or more and the time to eat, the current technology cannot meet the needs, and the development of a product that meets the needs is awaited.

特許文献1は、低温で保存しても硬くなりにくく、かつ粘りを維持した炊飯米を用いた米飯食品を提案しており、低温度保存での食感変化を抑制するためには、米飯食品の加水量を増加させることが最も効果が高いことを示している。具体的には、一般的な加水量である1.20倍加水炊飯(含水量58%)では、低温保存時に時間経過と共にすぐに硬くなって食用に適さなくなるのに対し、飯の含水量を58%から60%、62%と増やすことで品質保持期間が長くなることを開示している。  Patent Document 1 proposes a cooked rice food using cooked rice that is hard to be hardened even when stored at a low temperature and maintains stickiness. It shows that increasing the amount of water is the most effective. Specifically, the 1.20-fold water cooked rice (water content: 58%), which is a common water content, becomes harder and becomes unedible as time passes during low-temperature storage, while the water content of the rice is reduced. It is disclosed that the quality retention period is increased by increasing from 58% to 60% and 62%.

また特許文献2ではトレハロース、ペクチン、コラーゲン等の強力な保湿性を有する物質により食感の経時的劣化を防止できることを開示している。  Patent Document 2 discloses that the deterioration of food texture with time can be prevented by a substance having a strong moisturizing property such as trehalose, pectin, and collagen.

特開平11−75732号公報Japanese Patent Laid-Open No. 11-75732 特開2001−275589(P2001−275589A)JP2001-275589 (P2001-275589A)

本発明は常温下での長距離輸送を可能にするため、舎利玉の食べごろの時期を段階的に調節できる舎利玉の製造方法の開発を課題とした。詳しくは製造後から目的とする時間帯に食べごろを迎えるように調節できる舎利玉の製造方法の開発である。  In order to enable long-distance transportation at room temperature, an object of the present invention is to develop a method for producing a rice ball that can gradually adjust the time of eating the rice. Specifically, it is the development of a method for manufacturing a rice cake that can be adjusted so that it can be eaten at the target time after manufacturing.

次いで澱粉の老化抑制により食感劣化の防止および品質保持期間を延長させる製造技術の開発を課題とした。  Next, the development of a manufacturing technique for preventing the deterioration of the texture and extending the quality retention period by suppressing the aging of the starch was an issue.

本発明者らは炊飯時において通常より加水量を増やすことにより、舎利玉の食べごろの時期を調節できることを見出した。一例には、生米100に対し通常133の加水量のところ、さらに加水量を増やし148にすることにより、炊き上がり直後から48時間後までは軟らかすぎ、かつベタついているものの、72時間後には舎利玉の食感として程好い硬さを得ることが出来た。この食べごろの時期は加水量によって調節可能である。このことは程好い食感を得られるまでの時間を輸送時間に当てることができ、また輸送時間にあわせた舎利玉を供給可能にするという意味において重要な発見である。  The inventors of the present invention have found that by increasing the amount of water more than usual at the time of cooking rice, it is possible to adjust the time of eating rice. As an example, the amount of water is usually 133 with respect to the raw rice 100. By further increasing the amount of water to 148, it is too soft and sticky until 48 hours after cooking, but after 72 hours, I was able to obtain a good hardness as the texture of the rice. The time of eating can be adjusted by the amount of water. This is an important discovery in the sense that the time until a good texture can be obtained can be devoted to the transportation time, and that it is possible to supply a rice cake that matches the transportation time.

ついでコラーゲンペプチドを炊飯時に生米100に対して0.1〜1.0%添加することにより、品質保持期間を延長する舎利玉の製造技術の開発に成功した。また、コラーゲンペプチドの結着防止効果によって、多加水によるベタつきを軽減し、舎利玉の成型が容易にできることを見出した。ここで言うコラーゲンペプチドとはコラーゲン(分子量約30万)を分子量1000〜10000に酵素分解したものを指す。  Then, by adding 0.1 to 1.0% collagen peptide to the cooked rice 100 at the time of cooking rice, we succeeded in developing a production technique for rice cake that extends the quality retention period. Further, the inventors have found that the sticking effect due to polyhydration can be reduced by the effect of preventing the binding of the collagen peptide, and the molding of the rice can be easily performed. The collagen peptide here refers to a product obtained by enzymatic degradation of collagen (molecular weight of about 300,000) to a molecular weight of 1,000 to 10,000.

コラーゲンペプチドには強力な保水性と結晶析出抑制という物理的特性を有することが知られており、その2つの物理的特性が澱粉の老化抑制に有効に働いたと考えられる。  Collagen peptides are known to have physical properties such as strong water retention and crystal precipitation suppression, and it is considered that these two physical properties worked effectively to suppress starch aging.

本発明は大きく以下▲1▼〜▲4▼の工程により構成される。  The present invention is largely constituted by the following steps (1) to (4).

▲1▼ひとめぼれ6.2kgを洗米した後、含水をあわせて総重量8.0kgとし、0.7kgの浸漬水に20分以上浸漬させる。▲2▼これに目的に則した量のコラーゲンペプチドおよび水を添加し、アイホー社ライスフレンドARS−80炊飯機にて炊飯する。▲3▼炊飯米重量100に対し酢、砂糖、食塩、アミノ酸等から構成される調味液を5〜15重量部加え、混合する。▲4▼最後に富士製機WSD−268にて舎利玉を成型する。  (1) After 6.2 kg of rice is washed, the water content is combined to a total weight of 8.0 kg, and immersed in 0.7 kg of immersion water for 20 minutes or more. {Circle around (2)} A collagen peptide and water in an amount suitable for the purpose are added thereto, and rice is cooked with an Aiho Rice Friend ARS-80 rice cooker. (3) Add 5-15 parts by weight of a seasoning liquid composed of vinegar, sugar, salt, amino acid, etc. to 100 weights of cooked rice and mix. (4) Finally, the fried rice is molded by Fuji machine WSD-268.

本発明は工程▲2▼におけるコラーゲンペプチドと水の添加量の調節により、本課題を完遂するものである。目的とする時間帯が1日後である場合、生米重量100に対し洗米中に吸水された水量、浸漬水量および炊飯時に添加する水量をあわせた水重量を132〜134、コラーゲンペプチド重量を0.2〜0.4添加する。3日後である場合、水を135〜137、コラーゲンペプチドを0.2〜0.4とする。5日後である場合、水を144〜146、コラーゲンペプチドを0.2〜0.4とする。7日後の場合、水を151〜153、コラーゲンペプチドを0.3〜0.5とする。加水量はこれ以上であると舎利玉成型が困難となるため、適さない。  The present invention accomplishes this problem by adjusting the amount of collagen peptide and water added in step (2). When the target time zone is one day later, the water weight, which is the sum of the amount of water absorbed during washing rice, the amount of immersion water, and the amount of water added at the time of rice cooking, is set to 132 to 134, and the collagen peptide weight is set to 0.1. Add 2-0.4. In the case of 3 days later, the water is set to 135 to 137, and the collagen peptide is set to 0.2 to 0.4. If it is 5 days later, the water is 144 to 146 and the collagen peptide is 0.2 to 0.4. In the case of 7 days later, the water is 151 to 153, and the collagen peptide is 0.3 to 0.5. If the amount of water added is more than this, it is not suitable because it becomes difficult to form a bowl.

また、本発明では、効果を高める目的でαアミラーゼ等の酵素類、グリセリン脂肪酸エステル、ショ糖脂肪酸エステル等の乳化剤、トレハロース等の糖類、植物油を使用しても良い。  In the present invention, enzymes such as α-amylase, emulsifiers such as glycerin fatty acid ester and sucrose fatty acid ester, saccharides such as trehalose, and vegetable oil may be used for the purpose of enhancing the effect.

以下、本発明を実施例により説明するが、本実施例によって本発明が限定されるものではない。  EXAMPLES Hereinafter, although an Example demonstrates this invention, this invention is not limited by this Example.

下記表1の配合によりアイホー社ライスフレンドARS−80炊飯機にて炊飯し、酢飯とした後、富士製機WSD−268にて舎利玉を成型し、保存温度20度にて1日後から6日後まで官能試験により舎利玉としての硬さと粘り具合を表2に従い、9名のパネラーの平均により評価した。なお舎利玉の硬さに対する嗜好性は個人差が大きいが、平均2〜3の範囲なら製品として許容範囲と考えた。また粘り具合についても同様とした。表中の水量は洗米中に吸水した水量、浸漬に使用した水量および炊飯時に添加した水量の合計である。

Figure 0004736093
Figure 0004736093
After cooking rice with Aiho Rice Friend ARS-80 rice cooker according to the composition shown in Table 1 below to make vinegared rice, rice was made with Fuji Seisakusho WSD-268, and 6 days later at storage temperature of 20 degrees. By the sensory test until the day later, the hardness and stickiness as a stubble were evaluated according to Table 2 according to the average of nine panelists. In addition, although the individual preference for the hardness of the sardine ball varies greatly, an average range of 2 to 3 was considered acceptable as a product. The same applies to the stickiness. The amount of water in the table is the total of the amount of water absorbed during washing, the amount of water used for soaking, and the amount of water added during cooking.
Figure 0004736093
Figure 0004736093

官能評価の結果を表3および表4に示す。

Figure 0004736093
Figure 0004736093
The results of sensory evaluation are shown in Table 3 and Table 4.
Figure 0004736093
Figure 0004736093

比較例では製造から1日後は食感が良好であるが、2日後には食感が劣化し始め、3日後には硬くなりまた粘りもなくなった。製品としての価値は2日間程度であることが示された。それに対し実施例1は2日後、実施例2は3日後までは軟らかく、かつベタついているため製品としての価値は低いが、それぞれ3〜5日後、4〜6日後の3日間は良好な食感を得ることが出来た。  In the comparative example, the texture was good after 1 day from the production, but the texture started to deteriorate after 2 days, and became hard and non-sticky after 3 days. The value as a product was shown to be about 2 days. On the other hand, Example 1 was soft after 2 days and Example 2 was soft and sticky until 3 days later, so its value as a product was low, but good texture for 3 days after 3-5 days and after 4-6 days, respectively. I was able to get.

また下記表5の条件で製造した舎利玉について保存温度25度にてそれぞれ製造直後、3日後、6日後の米粒断面を電子顕微鏡で観察した。

Figure 0004736093
Moreover, about the rice cake produced on the conditions of following Table 5, the rice grain cross section after 3 days and 6 days after manufacture was observed with the electron microscope at the storage temperature of 25 degree | times respectively.
Figure 0004736093

図4は製造直後の比較例、図5、図6それぞれは製造3日後、6日後の比較例の電子顕微鏡写真である。写真下の×以下の数字が倍率を表しており、白線は10μmの長さである。

Figure 0004736093
FIG. 4 is a comparative example immediately after production, and FIGS. 5 and 6 are electron micrographs of the comparative example after 3 days and 6 days, respectively. The number below x in the photograph represents the magnification, and the white line is 10 μm long.
Figure 0004736093

未糊化状態の米の澱粉粒は全体に角張っていて、糊化すると澱粉粒は吸水して次第に膨張するため表面は滑らかになっていく。図1〜3を比較すると、図1では澱粉が糊化し、膨潤しているためその表面はなめらかな曲線で描かれている。図5では表面が角張り、ざらついていることから澱粉の再結晶化(老化)が起き始めていることがうかがえる。図6では表面がさらに角張り、ざらつきが顕著にみられることから再結晶化がかなり進んでいることが示唆された。  The starch granules of ungelatinized rice are squared throughout, and when gelatinized, the starch granules absorb water and gradually expand, so the surface becomes smooth. Comparing FIGS. 1 to 3, since the starch is gelatinized and swollen in FIG. 1, the surface thereof is drawn with a smooth curve. In FIG. 5, it can be seen that the recrystallization (aging) of the starch is starting to occur because the surface is angular and rough. In FIG. 6, since the surface is further angular and rough, the recrystallization is suggested to have advanced considerably.

図1は実施例3の製造直後、図2、図3はそれぞれ実施例3の3日後、6日後の電子顕微鏡写真である。

Figure 0004736093
FIG. 1 is an electron micrograph immediately after production of Example 3, and FIGS. 2 and 3 are electron micrographs after 3 days and 6 days of Example 3, respectively.
Figure 0004736093

実施例3では製造直後、3日後ともにその表面は滑らかで澱粉の再結晶化は比較例に比べかなり抑えられている。実施例3の6日後と比較例6日後とを比べても表面のざらつき具合から実施例3のほうが澱粉の再結晶化が抑制されているといえる。  In Example 3, the surface was smooth immediately after production and after 3 days, and the recrystallization of starch was considerably suppressed as compared with the comparative example. Even if 6 days after Example 3 and 6 days after Comparative Example are compared, it can be said that in Example 3, the recrystallization of starch is suppressed due to the roughness of the surface.

また老化の度合いを調べるため、比較例と実施例3の1日後、6日後においてX線回折を測定したところ比較例6日後では澱粉の再結晶化を現すピークが出現したが、実施例3の6日後にはピーク出現せず、老化が進行していないことが示された。  Further, in order to examine the degree of aging, X-ray diffraction was measured 1 day and 6 days after the comparative example and Example 3, and a peak showing recrystallization of starch appeared after 6 days of Comparative Example. The peak did not appear after 6 days, indicating that aging did not progress.

以上の官能試験、電子顕微鏡の観察、X線回折の測定から、加水量を増やすことによって舎利玉の食べごろ時期を調節することができ、またコラーゲンペプチドの添加と組み合わせることにより殿粉の老化が抑制できることが示された。  From the above sensory tests, electron microscope observations, and X-ray diffraction measurements, the amount of water added can be adjusted to control the time of eating the sardine, and when combined with the addition of collagen peptides, the aging of starch is suppressed. It was shown that it can be done.

発明の効果The invention's effect

炊飯時に加水量を増やすことによって食べごろの時期を段階的に調節でき、コラーゲンペプチドを添加することによって品質保持期間が延長された。  By increasing the amount of water added during cooking, the time of eating could be adjusted stepwise, and the quality retention period was extended by adding collagen peptide.

実施例3製造直後の米粒断面の電子顕微鏡写真である。Example 3 is an electron micrograph of a rice grain cross-section immediately after production. 実施例3製造後3日目の米粒断面の電子顕微鏡写真である。Example 3 is an electron micrograph of a rice grain cross section on the third day after production. 実施例3製造後6日目の米粒断面の電子顕微鏡写真である。Example 3 is an electron micrograph of a cross section of rice grains on the sixth day after production. 比較例製造直後の米粒断面の電子顕微鏡写真である。It is an electron micrograph of a rice grain section just after manufacture of a comparative example. 比較例製造後3日目の米粒断面の電子顕微鏡写真である。It is an electron micrograph of a rice grain cross section on the third day after production of a comparative example. 比較例製造後6日目の米粒断面の電子顕微鏡写真である。It is an electron micrograph of the rice grain cross section of the 6th day after manufacture of a comparative example.

Claims (2)

生米100に対して、0.1〜1%のコラーゲンペプチドと水135〜153%を加えて炊飯して得られる米飯100に対して、酢、砂糖、食塩、アミノ酸を含む調味液を5〜15%加えてなることを特徴とする舎利玉。  For the cooked rice 100 obtained by adding 0.1 to 1% collagen peptide and water 135 to 153% to the cooked rice 100, the seasoning liquid containing vinegar, sugar, salt and amino acid 5 to 5 A fried egg characterized by the addition of 15%. 生米100に対して、0.1〜1%のコラーゲンペプチドと135〜153%の水を加えて炊飯して、米飯を得る工程と、前記米飯100に対して、酢、砂糖、食塩、アミノ酸を含む調味液を5〜15%加える調味液混合工程を有することを特徴とする、請求項1に記載の舎利玉の製造方法。  A step of adding 0.1 to 1% collagen peptide and 135 to 153% water to cook raw rice 100 to obtain cooked rice, and vinegar, sugar, salt, amino acid for the cooked rice 100 It has a seasoning liquid mixing process which adds 5-15% of the seasoning liquid containing, The manufacturing method of the rice cake of Claim 1 characterized by the above-mentioned.
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