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JP4768249B2 - Cylindrical curing mold for forming polyimide cylindrical cured film from demolded polyamic acid cylindrical coating film, and method for producing polyimide cylindrical cured film using the same - Google Patents
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JP4768249B2 - Cylindrical curing mold for forming polyimide cylindrical cured film from demolded polyamic acid cylindrical coating film, and method for producing polyimide cylindrical cured film using the same - Google Patents

Cylindrical curing mold for forming polyimide cylindrical cured film from demolded polyamic acid cylindrical coating film, and method for producing polyimide cylindrical cured film using the same Download PDF

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JP4768249B2
JP4768249B2 JP2004307303A JP2004307303A JP4768249B2 JP 4768249 B2 JP4768249 B2 JP 4768249B2 JP 2004307303 A JP2004307303 A JP 2004307303A JP 2004307303 A JP2004307303 A JP 2004307303A JP 4768249 B2 JP4768249 B2 JP 4768249B2
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cylindrical
polyimide
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JP2006116821A (en
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稔 松尾
晃 鈴木
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Ricoh Co Ltd
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Description

本発明は、脱型したポリアミド酸円筒状塗布膜(ポリアミド酸円筒膜)から、複写機、プリンター、ファクシミリ等の静電複写装置において中間トナー担持体(転写ベルト)として用いられる、ポリイミド円筒状硬化膜(ポリイミド酸円筒膜)を形成する円筒状硬化成形型、及び、この円筒状硬化成形型を用いたポリイミド円筒状硬化膜の製造方法に関する。 The present invention is a polyimide cylindrical curing used as an intermediate toner carrier (transfer belt) in an electrostatic copying apparatus such as a copying machine, a printer, a facsimile machine, etc., from a demolded polyamic acid cylindrical coating film (polyamic acid cylindrical film). The present invention relates to a cylindrical curing mold for forming a film (polyimide acid cylindrical film) and a method for producing a polyimide cylindrical cured film using the cylindrical curing mold .

静電複写装置において中間トナー担持体として用いられる無端ベルトは、耐熱性、引っ張り強さ、曲げ強さ、等の性質が要求されるので、耐熱性、引っ張り強さ、曲げ強さ、等の性質の優れた樹脂で形成されている。このような無端ベルトとされる円筒硬化膜は、遠心塗布成形法により、合成樹脂溶液から円筒塗布膜を成形し、続いて、この円筒塗布膜に加熱硬化処理を施すことによって製造されている(特許文献1)。   Endless belts used as intermediate toner carriers in electrostatic copying machines require properties such as heat resistance, tensile strength, bending strength, etc. Properties such as heat resistance, tensile strength, bending strength, etc. It is made of an excellent resin. Such a cylindrical cured film used as an endless belt is manufactured by forming a cylindrical coated film from a synthetic resin solution by a centrifugal coating method, and subsequently subjecting the cylindrical coated film to heat curing treatment ( Patent Document 1).

図3は、従来の遠心塗布成形法による円筒塗布膜の形成方法を示す縦断面説明図であって、(a)は、その剥離層上に円筒塗布膜を形成する状態を示し、そして、(b)は、円筒塗布膜を指触乾燥して離型させる状態を示す。図3に示すように、遠心塗布成形法は、高速に回転するアルミニウム、真鍮、ステンレス等より構成される円筒成形型101の内面に形成された剥離層102上にスプレー塗布等の手段により樹脂溶液を流し込み、その遠心力で塗布液を軸方向に拡げて均一な膜厚の円筒塗布膜103を成形する成形法である。このように遠心塗布成形法により成形された円筒塗布膜103は、乾燥固化され、必要に応じて、硬化された後、円筒成形型から取り出されて、無端ベルトとされる。   FIG. 3 is a longitudinal cross-sectional explanatory view showing a method of forming a cylindrical coating film by a conventional centrifugal coating method, wherein (a) shows a state in which a cylindrical coating film is formed on the release layer, and ( b) shows a state in which the cylindrical coating film is dried by touch and released. As shown in FIG. 3, the centrifugal coating method is a resin solution by means of spray coating or the like on the release layer 102 formed on the inner surface of a cylindrical mold 101 made of aluminum, brass, stainless steel or the like that rotates at high speed. The cylindrical coating film 103 having a uniform film thickness is formed by spreading the coating solution in the axial direction by the centrifugal force. The cylindrical coating film 103 formed by the centrifugal coating method in this way is dried and solidified and, if necessary, cured and then taken out from the cylindrical mold to form an endless belt.

ポリイミド樹脂は、耐熱性、引っ張り強さ、曲げ強さ、電気絶縁性等の性質において優れた樹脂であるので、電子写真装置の無端ベルトの材料として好適に用いられている。しかし、ポリイミド樹脂は、接着性が良いために接着剤としても使用されるほどの樹脂であるので、これを直接遠心塗布成形法により成形してポリイミド無端ベルトとすることはできない。そのために、従来においては、例えば、ポリイミドの前駆体であるポリアミド酸の溶液をステンレス等の円筒成形型に遠心塗布して円筒塗布膜を成形し、そして、この円筒塗布膜を指触乾燥した後、硬化、即ち、イミド化することにより、ポリイミド無端ベルトを製造している。ポリアミド酸の溶液は、例えば、無水ピロメリット酸及び4,4´−ジアミノジフェニルエーテルよりなる2種のモノマーをジメチルホルムアミドのような極性溶媒中で溶液重合させることにより得ている。   Polyimide resin is a resin excellent in properties such as heat resistance, tensile strength, bending strength, electrical insulation, etc., and thus is suitably used as a material for an endless belt of an electrophotographic apparatus. However, since the polyimide resin is a resin that can be used as an adhesive because of its good adhesiveness, it cannot be directly molded by a centrifugal coating method to form a polyimide endless belt. For this purpose, conventionally, for example, a solution of polyamic acid, which is a polyimide precursor, is centrifugally applied to a cylindrical mold such as stainless steel to form a cylindrical coating film, and then this cylindrical coating film is touch-dried. The polyimide endless belt is manufactured by curing, that is, imidization. The polyamic acid solution is obtained, for example, by solution polymerization of two monomers consisting of pyromellitic anhydride and 4,4′-diaminodiphenyl ether in a polar solvent such as dimethylformamide.

かかる遠心塗布成型法によれば、
(1)円筒塗布膜の膜厚の調整が円筒成形型に塗布する樹脂溶液量で任意に調整できること、
(2)必要量のみの樹脂溶液を円筒成形型に遠心塗布すれば良いので材料効率がよいこと、
(3)円筒成形型内部は閉空間となっているので、乾燥による溶剤除去の際には、排気経路に溶剤トラップを設けるだけで、外部に排出する溶剤を効率よく回収することができること、
等の利点がある。
According to this centrifugal coating method,
(1) The adjustment of the thickness of the cylindrical coating film can be arbitrarily adjusted by the amount of the resin solution applied to the cylindrical mold,
(2) The material efficiency is good because only the required amount of the resin solution needs to be centrifugally applied to the cylindrical mold.
(3) Since the inside of the cylindrical mold is a closed space, when removing the solvent by drying, the solvent discharged to the outside can be efficiently recovered simply by providing a solvent trap in the exhaust path;
There are advantages such as.

遠心塗布成型法においては、円筒成形型に塗布した円筒塗布膜は、その溶剤乾燥、及び、その硬化時には、円筒成形型に貼り付いていることが必要であり、そして、脱型時には、円筒硬化膜が円筒成形型から容易に離型できることが必要であるが、このような相矛盾する必要性を同時に満足する円筒成形型は、未だ得られていない。
特開2002−79535号公報
In the centrifugal coating method, the cylindrical coating film applied to the cylindrical mold must be attached to the cylindrical mold when the solvent is dried and cured, and the cylindrical coating is cured when the mold is removed. Although it is necessary that the film can be easily released from the cylindrical mold, there has not yet been obtained a cylindrical mold that satisfies such contradictory needs at the same time.
JP 2002-79535 A

従来、円筒成形型を構成する剥離層として種々の剥離性材質が検討されてきたが、ガラス、フッ素樹脂等の材料で剥離層を形成した円筒成形型は、円筒塗布膜を指触乾燥するまでは、円筒成形型内壁にへばりついていて問題ないが、剥離層が高剥離性であると、円筒塗布膜を加熱して硬化させる段階で該円筒硬化膜の端部から剥離して浮き始め、甚だしい時は、円筒硬化膜全体が浮いてしまい、さらには、該円筒硬化膜の浮いた部分が不均一に収縮して所望の径の円筒硬化膜(無端ベルト)が得られないという問題があった。   Conventionally, various releasable materials have been studied as a release layer constituting a cylindrical mold, but a cylindrical mold in which a release layer is formed of a material such as glass or fluororesin until the cylindrical coating film is touch-dried. Is firmly attached to the inner wall of the cylindrical mold, but if the release layer is highly peelable, it begins to peel off from the end of the cylindrical cured film at the stage of heating and curing the cylindrical coating film, which is severe. In some cases, the entire cylindrical cured film floats, and further, the floated portion of the cylindrical cured film contracts non-uniformly, and a cylindrical cured film (endless belt) having a desired diameter cannot be obtained. .

図4は、従来の指触乾燥した円筒塗布膜の硬化方法を示す縦断面説明図であって、(a)は、指触乾燥した円筒塗布膜の中に円筒状硬化成形型を挿入装填して加熱硬化させることにより円筒硬化膜を形成しようとしている状態を示し、(b)は、円筒硬化膜を円筒状硬化成形型から脱型させようとしている状態を示す。図4に示すように、前記した問題を回避策するために、指触乾燥した円筒塗布膜104の内側に円筒状の円筒硬化成形型111を挿入装填し、その状態で円筒塗布膜111を加熱硬化させて円筒硬化膜105とする方法が採られてきたが、このような方法では、円筒硬化成形型111と円筒硬化膜105との間に空気が入ると、その空気が抜け出せなくなって、円筒硬化膜105が凸状に変形してしまうという問題があり、さらには、円筒硬化成形型111と円筒硬化膜105との間に空気が入らないようにするためにクリヤランスを大きくすると円筒硬化膜の収縮が不均一になってシワが発生してしまうという問題があった。   FIG. 4 is a longitudinal sectional view illustrating a conventional method for curing a finger-dried cylindrical coating film. FIG. 4A is a diagram illustrating a method for inserting and loading a cylindrical curing mold into a finger-dried cylindrical coating film. The state which is going to form a cylindrical hardened film by carrying out heat hardening is shown, and (b) shows the state which is going to remove the cylindrical hardened film from a cylindrical hardening mold. As shown in FIG. 4, in order to avoid the above-described problem, a cylindrical cylindrical mold 111 is inserted and loaded inside the finger-dried cylindrical coating film 104, and the cylindrical coating film 111 is heated in that state. A method of curing to form a cylindrical cured film 105 has been employed. However, in such a method, when air enters between the cylindrical cured mold 111 and the cylindrical cured film 105, the air cannot escape and the cylinder is cured. There is a problem that the cured film 105 is deformed into a convex shape. Further, if the clearance is increased in order to prevent air from entering between the cylindrical cured mold 111 and the cylindrical cured film 105, There was a problem that the shrinkage became uneven and wrinkles occurred.

また、ポリアミド酸で構成される円筒塗布膜のような硬化反応性樹脂で構成される円筒塗布膜は、その硬化時に収縮する[図4(a)における矢印を参照。]ので、硬化反応性樹脂で構成される円筒塗布膜に挿入装填した円筒状硬化成形型に堅く巻きつき[図4(b)における矢印を参照。]、そのために、手作業では脱型[図4(b)における上向きの矢印を参照。]がはなはだ困難となるという問題があった。しかも、このような円筒状硬化成形型に堅く巻きついた円筒硬化膜をエアガンを用て脱型しようとしても、エアガンの注入口を設定できず、そこで、無理に脱型しようとすると破けてしまう問題があった。   In addition, a cylindrical coating film made of a curing reactive resin such as a cylindrical coating film made of polyamic acid contracts during the curing [see the arrow in FIG. 4 (a). Therefore, it tightly wraps around a cylindrical curing mold inserted and loaded in a cylindrical coating film made of a curing reactive resin [see the arrow in FIG. 4 (b). For this purpose, the mold is removed manually (see the upward arrow in FIG. 4B). There was a problem that it became difficult. Moreover, even if an attempt is made to remove a cylindrical hardened film tightly wound around such a cylindrical hardened mold using an air gun, the air gun inlet cannot be set. There was a problem.

本発明は、かかる問題を解決することを目的としている。   The present invention aims to solve this problem.

即ち、本発明は、ポリイミド円筒硬化膜を良好に脱型することができると共に、浮き、凸状変形、シワ等のない均一なポリイミド円筒硬化膜を得ることができる、脱型したポリアミド酸円筒状塗布膜からポリイミド円筒状硬化膜を形成する円筒状硬化成形型、及び、それを用いたポリイミド円筒硬化膜の製造方法を低コストで提供することを目的とする。 That is, the present invention, it is possible to satisfactorily demolded polyimide cylindrical cured film, floating, convex deformation, it is possible to obtain a uniform polyimide cylindrical cured films wrinkles, demolded polyamic acid cylindrical curing mold to form the polyimide cylindrical cured film from the cylindrical coated film, and aims to provide a method for producing a polyimide cylindrical cured film using the same at low cost.

本発明者らは、上記問題を解決するために、円筒成形型から脱型したポリアミド酸円筒状塗布膜(ポリアミド酸円筒膜)の中に、円筒状に形成されたアルミニウム、アルミニウム合金又は硬質ガラスよりなる剛体で構成される第1の支持体と前記第1の支持体の外面に設けられた円筒状に形成されたニッケル又はステンレス鋼よりなる耐熱性の可撓性ベルトで構成される第2の支持体とを順次有している円筒状硬化成形型を、挿入装填して、前記ポリアミド酸円筒状塗布膜に加熱硬化処理を施すことにより、ポリイミド円筒状硬化膜(ポリイミド円筒膜)を形成した後、前記ポリイミド円筒膜の形成された前記第2の支持体と、前記第1の支持体と、を分離し、次に、前記ポリイミド円筒膜の形成された前記第2の支持体を撓ませたところ、ポリイミド円筒膜を浮かせて容易に離型できることを見出して本発明を完成するに至った。 In order to solve the above problem, the present inventors have made aluminum, aluminum alloy, or hard glass formed into a cylindrical shape in a polyamic acid cylindrical coating film (polyamic acid cylindrical film) demolded from a cylindrical mold. A first support composed of a rigid body made of the second material and a second heat composed of a heat-resistant flexible belt made of nickel or stainless steel formed in a cylindrical shape provided on the outer surface of the first support. A cylindrical curing mold (polyimide cylindrical film) is formed by inserting and loading a cylindrical curing mold having a plurality of supports in sequence and subjecting the polyamic acid cylindrical coating film to heat curing treatment. Then, the second support body on which the polyimide cylindrical film is formed and the first support body are separated, and then the second support body on which the polyimide cylindrical film is formed is bent. was Mase, And we have completed the present invention found that readily release to float the polyimide cylindrical film.

即ち、請求項1に記載された発明は、上記目的を達成するために、円筒状に形成されたアルミニウム、アルミニウム合金又は硬質ガラスよりなる剛体で構成される第1の支持体と、前記支持体の外面に設けられた円筒状に形成されたニッケル又はステンレス鋼よりなる耐熱性の可撓性ベルトで構成される第2の支持体と、を順次有していることを特徴とする脱型したポリアミド酸円筒状塗布膜からポリイミド円筒状硬化膜を形成する円筒状硬化成形型である。 That is, the invention described in claim 1, in order to achieve the above object, aluminum formed into a cylindrical shape, a first support member constituted by a rigid body made of an aluminum alloy or a hard glass, said support was demolded, characterized in that it successively comprises a second support configured, the heat-resistant flexible belt made of cylindrically formed nickel or stainless steel provided in the outer surface This is a cylindrical curing mold for forming a polyimide cylindrical cured film from a polyamic acid cylindrical coating film .

請求項に記載された発明は、請求項に記載された発明において、前記可撓性ベルトの面粗度:Raが0.2μm以下であることを特徴とするものである。 The invention described in claim 2 is characterized in that, in the invention described in claim 1 , the surface roughness Ra of the flexible belt is 0.2 μm or less.

請求項に記載された発明は、請求項1又は2に記載された発明において、前記第2の支持体の外面が、離型層で被覆されていることを特徴とするものである。 The invention described in claim 3 is the invention described in claim 1 or 2 , characterized in that the outer surface of the second support is covered with a release layer.

請求項に記載された発明は、請求項に記載された発明において、前記離型層が、フッ素樹脂で構成されていることを特徴とするものである。 The invention described in claim 4 is the invention described in claim 3 , wherein the release layer is made of a fluororesin.

請求項に記載された発明は、請求項に記載された発明において、前記離型層が、二硫化モリブデンで構成されていることを特徴とするものである。 The invention described in claim 5 is the invention described in claim 3 , wherein the release layer is made of molybdenum disulfide.

請求項に記載された発明は、
(イ)円筒成形型の内周面にポリアミド酸溶液を塗布し指触乾燥してポリアミド酸円筒状塗布膜を形成する工程、
(ロ)前記ポリアミド酸円筒状塗布膜を前記円筒成形型から脱型させる工程、
(ハ)前記円筒成形型から脱型したポリアミド酸円筒塗布膜の中に請求項1〜のいずれか1項に記載の円筒状硬化成形型を挿入装填する工程、
(ニ)前記円筒状硬化成形型を挿入装填したポリアミド酸円筒塗布膜に加熱硬化処理を施してポリイミド円筒硬化膜を形成する工程、
(ホ)前記ポリイミド円筒硬化膜の形成された前記第2の支持体と、前記第1の支持体と、を分離する工程、及び、
(ヘ)前記ポリイミド円筒硬化膜の形成された前記第2の支持体を撓ませて該ポリイミド円筒硬化膜を離型させる工程、
を順次有することを特徴とするポリイミド円筒硬化膜の製造方法である。
The invention described in claim 6
(B) a polyamic acid solution was coated on the inner peripheral surface of the cylindrical mold Yubisawa dried to form a polyamic acid cylindrical coating film,
(B) a step of demolding the polyamic acid cylindrical coating film from the cylindrical mold,
(C) a step of inserting loading the cylindrical curing mold according to any one of claims 1 to 5 in from the cylindrical mold demolded polyamic acid cylindrical coating film,
(D) forming a polyimide cylindrical cured film is subjected to heat curing treatment polyamic acid cylindrical coating film inserted loaded the cylindrical curing mold,
(E) separating the second support formed of the polyimide cylindrical cured film, the a first support, a and,
(F) the flexed polyimide cylindrical cured film said second support formed of step of releasing the polyimide cylindrical cured film,
A method for producing a polyimide cylindrical cured film, which sequentially with a.

請求項1に記載された発明によれば、円筒状に形成されたアルミニウム、アルミニウム合金又は硬質ガラスよりなる剛体で構成される第1の支持体と、前記支持体の外面に設けられた円筒状に形成されたニッケル又はステンレス鋼よりなる可撓性ベルトで構成される第2の支持体と、を順次有しているので、ポリイミド円筒硬化膜を良好に脱型することができると共に、浮き、凸状変形、シワ等のない均一なポリイミド円筒硬化膜を得ることができる、脱型したポリアミド酸円筒状塗布膜からポリイミド円筒状硬化膜を形成する円筒状硬化成形型を低コストで提供することができる。また、請求項1に記載された発明によれば、円筒状に形成されたアルミニウム、アルミニウム合金又は硬質ガラスよりなる剛体で構成される第1の支持体が、円筒状に形成された可撓性ベルトで構成される第2の支持体の内側に設けられているので、前記第2の支持体による収縮圧に対して耐圧性をもたせることができ、そのために、前記第2の支持体の変形を防止することができる。また、請求項1に記載された発明によれば、円筒状に形成されたニッケル又はステンレス鋼よりなる耐熱性の可撓性ベルトで構成される第2の支持体が、その撓みを利用するものであるので、該第2の支持体を再利用することが可能となり、しかも、前記可撓性ベルトがニッケル又はステンレス鋼よりなる耐熱性材料で構成されているので、前記可撓性ベルトの表面において成形される円筒塗布膜に300℃程度の加熱処理を施して硬化させても、前記可撓性ベルトが変質することがない。 According to the invention described in claim 1, aluminum is formed in a cylindrical shape, a first support member constituted by a rigid body made of an aluminum alloy or a hard glass, cylindrical shape provided on the outer surface of the support since sequentially has a second support configured, a flexible belt made of formed nickel or stainless steel, it is possible to satisfactorily demolded polyimide cylindrical cured film, floating , providing convex deformation, it is possible to obtain a uniform polyimide cylindrical cured films wrinkles, a cylindrical curing mold to form the polyimide cylindrical cured film from demolded polyamic acid cylindrical coating film at a low cost can do. According to the first aspect of the present invention, the first support body made of a rigid body made of aluminum, aluminum alloy or hard glass formed in a cylindrical shape is flexible in the shape of a cylinder. Since it is provided on the inner side of the second support formed of a belt, it can have pressure resistance against the contraction pressure by the second support. Can be prevented. According to the first aspect of the present invention, the second support body composed of a heat-resistant flexible belt made of nickel or stainless steel formed in a cylindrical shape utilizes the deflection. Thus, the second support can be reused, and the flexible belt is made of a heat-resistant material made of nickel or stainless steel. Even if the cylindrical coating film formed in step 3 is subjected to a heat treatment at about 300 ° C. and cured, the flexible belt does not change in quality.

請求項に記載された発明によれば、前記可撓性ベルトの面粗度:Raが0.2μm以下であるので、前記可撓性ベルトの表面が鏡面となり、それに伴って転写されたポリアミド酸円筒状塗布膜の裏面の面粗度も小さくなり、そのために、ポリアミド酸円筒状塗布膜の硬化時にその表面への凹凸変形も生じなくなり、よって、良好な表面のポリイミド円筒硬化膜が得られる。 According to the invention described in claim 2 , since the surface roughness Ra of the flexible belt is 0.2 μm or less, the surface of the flexible belt becomes a mirror surface, and the polyamide transferred along with the mirror surface surface roughness of the rear surface of the acid cylindrical coating film becomes small, for this reason, even no longer occur uneven deformation to the surface during curing of the polyamic acid cylindrical coating film, therefore, the polyimide cylindrical cured film having good surface obtained It is done.

請求項に記載された発明によれば、前記第2の支持体の外面が離型層で被覆されているので、剥離性が良くなり、そのために、離型が容易となる。 According to the invention described in claim 3 , since the outer surface of the second support is covered with the release layer, the releasability is improved, so that the release is facilitated.

請求項に記載された発明によれば、前記離型層がフッ素樹脂で構成されているので、その離型性が良好であると共に、該離型層の表面に配置される円筒塗布膜に300℃程度の加熱処理を施して硬化させても、該離型層が変質することがない。 According to the invention described in claim 4 , since the release layer is made of a fluororesin, the release property is good and the cylindrical coating film disposed on the surface of the release layer is provided. Even if a heat treatment at about 300 ° C. is applied and cured, the release layer does not change in quality.

請求項に記載された発明によれば、前記離型層が二硫化モリブデンで構成されているので、該離型層の表面の摩擦係数が大きく低下し、そのために、離型がいっそう容易となる。 According to the invention described in claim 5 , since the release layer is made of molybdenum disulfide, the friction coefficient of the surface of the release layer is greatly reduced, and therefore, the release is easier. Become.

請求項に記載された発明によれば、
(イ)円筒成形型の内周面にポリアミド酸溶液を塗布し指触乾燥してポリアミド酸円筒状塗布膜を形成する工程、
(ロ)前記ポリアミド酸円筒状塗布膜を前記円筒成形型から脱型させる工程、
(ハ)前記円筒成形型から脱型したポリアミド酸円筒塗布膜の中に請求項1〜のいずれか1項に記載の円筒状硬化成形型を挿入装填する工程、
(ニ)前記円筒状硬化成形型を挿入装填したポリアミド酸円筒塗布膜に加熱硬化処理を施してポリイミド円筒硬化膜を形成する工程、
(ホ)前記ポリイミド円筒硬化膜の形成された前記第2の支持体と、前記第1の支持体と、を分離する工程、及び、
(ヘ)前記ポリイミド円筒硬化膜の形成された前記第2の支持体を撓ませて該ポリイミド円筒硬化膜を離型させる工程、
を順次有しているので、ポリイミド円筒硬化膜を良好に脱型することができると共に、浮き、凸状変形、シワ等のない均一なポリイミド円筒硬化膜を得ることができる。
According to the invention described in claim 6 ,
(B) a polyamic acid solution was coated on the inner peripheral surface of the cylindrical mold Yubisawa dried to form a polyamic acid cylindrical coating film,
(B) a step of demolding the polyamic acid cylindrical coating film from the cylindrical mold,
(C) a step of inserting loading the cylindrical curing mold according to any one of claims 1 to 5 in from the cylindrical mold demolded polyamic acid cylindrical coating film,
(D) forming a polyimide cylindrical cured film is subjected to heat curing treatment polyamic acid cylindrical coating film inserted loaded the cylindrical curing mold,
(E) separating the second support formed of the polyimide cylindrical cured film, the a first support, a and,
(F) the flexed polyimide cylindrical cured film said second support formed of step of releasing the polyimide cylindrical cured film,
Since successively has, it is possible to satisfactorily demolded polyimide cylindrical cured film, floating, it is possible to obtain a convex deformation, no wrinkles uniform polyimide cylindrical cured film.

本発明の実施の形態を図面に基づいて説明する。   Embodiments of the present invention will be described with reference to the drawings.

図1は、本発明の一実施形態を示す遠心塗布成形法によるポリアミド酸円筒状塗布膜の形成方法を示す縦断面説明図であって、(a)は、円筒成形型における剥離層上にポリアミド酸溶液を塗布する状態を示し、そして、(b)は、塗布したポリアミド酸溶液を指触乾燥して離型させることによりポリアミド酸円筒状塗布膜とする状態を示す。図2は、本発明の一実施の形態を示すポリアミド酸円筒状塗布膜の硬化方法を示す縦断面説明図であって、(a)は、ポリアミド酸円筒状塗布膜の中に円筒状硬化成形型を挿入装填して加熱硬化させることによりポリイミド円筒状硬化膜を形成する状態を示し、(b)は、ポリイミド円筒状硬化膜の形成された円筒状硬化成形型における第2の支持体と円筒状硬化成形型における第1の支持体とを分離する状態を示し、(c)は、第2の支持体の外表面に形成されたポリイミド円筒状硬化膜を完全に分離した状態を示し、(d)は、ポリイミド円筒状硬化膜を第2の支持体から離型する状態を示し、そして、(e)は、ポリイミド円筒状硬化膜を第2の支持体から脱型した状態を示す。 FIG. 1 is a longitudinal sectional view illustrating a method for forming a polyamic acid cylindrical coating film by a centrifugal coating molding method according to an embodiment of the present invention. FIG. 1 (a) is a diagram showing a polyamide on a release layer in a cylindrical molding die. The state in which the acid solution is applied is shown, and (b) shows the state in which the applied polyamic acid solution is touch-dried and released to form a polyamic acid cylindrical coating film. FIG. 2 is a longitudinal cross-sectional explanatory view showing a method for curing a polyamic acid cylindrical coating film according to an embodiment of the present invention, and (a) is a cylindrical curing molding in the polyamic acid cylindrical coating film. A state in which a polyimide cylindrical cured film is formed by inserting and charging a mold and heat-curing is shown. (B) shows a second support and a cylinder in a cylindrical curing mold having a polyimide cylindrical cured film formed thereon. (C) shows a state in which the polyimide cylindrical cured film formed on the outer surface of the second support is completely separated, d) shows a state that the release of the polyimide cylindrical cured film from the second support, and, (e) shows a state in which the polyimide cylindrical cured film was released from the second support.

1,2に示されているように、本発明の脱型したポリアミド酸円筒状塗布膜4からポリイミド円筒状硬化膜5を形成する円筒状硬化成形型13は、円筒状に形成されたアルミニウム、アルミニウム合金又は硬質ガラスよりなる剛体で構成される第1の支持体11と、前記支持体11の外面に設けられた円筒状に形成されたニッケル又はステンレス鋼よりなる耐熱性の可撓性ベルトで構成される第2の支持体12と、を有している。 As shown in FIGS. 1 and 2 , the cylindrical curing mold 13 for forming the polyimide cylindrical cured film 5 from the demolded polyamic acid cylindrical coating film 4 of the present invention is made of aluminum formed in a cylindrical shape. a first support 11 consists of a rigid made of an aluminum alloy or a hard glass, flexible belt heat resistance made of cylindrically formed nickel or stainless steel provided on the outer surface of the support 11 The 2nd support body 12 comprised by these.

このように、円筒状に形成されたアルミニウム、アルミニウム合金又は硬質ガラスよりなる剛体で構成される第1の支持体11と、前記支持体11の外面に設けられた円筒状に形成されたニッケル又はステンレス鋼よりなる耐熱性の可撓性ベルトで構成される第2の支持体12と、を有していると、ポリイミド円筒硬化膜5を良好に脱型することができると共に、浮き、凸状変形、シワ等のない均一なポリイミド円筒硬化膜5を得ることができる[図2(d)及び(e)を参照。]、脱型したポリアミド酸円筒状塗布膜4からポリイミド円筒状硬化膜5を形成する円筒状硬化成形型13を低コストで提供することができる。また、円筒状に形成されたアルミニウム、アルミニウム合金又は硬質ガラスよりなる剛体で構成される第1の支持体11が、円筒状に形成された可撓性ベルトで構成される第2の支持体12の内側に設けられていると、前記第2の支持体12による収縮圧に対して耐圧性をもたせることができ、そのために、前記第2の支持体12の変形を防止することができる。また、前記円筒状に形成されたニッケル又はステンレス鋼よりなる耐熱性の可撓性ベルトで構成される第2の支持体12が、その撓みを利用するものであると、前記第2の支持体12を再利用することが可能となり、しかも、前記可撓性ベルトがニッケル又はステンレス鋼よりなる耐熱性材料で構成されていると、前記可撓性ベルトの表面において成形される円筒塗布膜に300℃程度の加熱処理を施して硬化させても、前記可撓性ベルトが変質することがない。さらに、前記耐熱性材料がニッケル又はステンレス鋼であると、可撓性ベルトが容易に容易に製作可能となる。 Thus, aluminum formed into a cylindrical shape, a first support 11 consists of a rigid made of an aluminum alloy or a hard glass, the nickel is formed into a cylindrical shape provided on the outer surface of the support 11 or a second support 12 consists of a flexible belt heat resistance made of stainless steel and a has, it is possible to satisfactorily demolded polyimide cylindrical cured film 5, floating, convex Jo deformation, it is possible to obtain a uniform polyimide cylindrical cured film 5 without wrinkles [see Figure 2 (d) and (e). The cylindrical curing mold 13 for forming the polyimide cylindrical cured film 5 from the demolded polyamic acid cylindrical coating film 4 can be provided at a low cost. In addition, the first support 11 made of a rigid body made of aluminum, aluminum alloy or hard glass formed in a cylindrical shape is a second support 12 made of a flexible belt formed in a cylindrical shape. If it is provided on the inner side, it is possible to provide pressure resistance against the contraction pressure by the second support 12, and therefore, deformation of the second support 12 can be prevented. Further, when the second support 12 composed of a heat-resistant flexible belt made of nickel or stainless steel formed in the cylindrical shape utilizes the bending, the second support 12 can be reused, and when the flexible belt is made of a heat-resistant material made of nickel or stainless steel, the cylindrical coating film formed on the surface of the flexible belt is 300. Even if the heat treatment is performed at about 0 ° C., the flexible belt does not deteriorate. Furthermore, when the heat resistant material is nickel or stainless steel, the flexible belt can be easily manufactured.

前記可撓性ベルトの面粗度は、好ましくは、Raで0.2μm以下である。このように、前記可撓性ベルトの面粗度:Raが0.2μm以下であると、前記可撓性ベルトの表面が鏡面となり、それに伴って転写されたポリアミド酸円筒状塗布膜4の裏面の面粗度も小さくなり、そのために、ポリアミド酸円筒状塗布膜4の硬化時にその表面への凹凸変形も生じなくなり、よって、良好な表面のポリイミド円筒硬化膜5が得られる。 The surface roughness of the flexible belt is preferably 0.2 μm or less in terms of Ra. Thus, when the surface roughness Ra of the flexible belt is 0.2 μm or less, the surface of the flexible belt becomes a mirror surface, and the back surface of the polyamic acid cylindrical coating film 4 transferred accordingly. surface roughness becomes small, for this reason, even no longer occur uneven deformation to the surface during curing of the polyamic acid cylindrical coating film 4, thus, the polyimide cylindrical cured film 5 of good surface obtained.

本発明においては、前記第2の支持体12の外面は、好ましくは、離型層(図示せず)で被覆されている。このように、前記第2の支持体12の外面が離型層で被覆されているので、剥離性が良くなり、そのために、離型が容易となる。   In the present invention, the outer surface of the second support 12 is preferably covered with a release layer (not shown). Thus, since the outer surface of the second support 12 is covered with the release layer, the releasability is improved, so that the release is facilitated.

前記離型層は、好ましくは、フッ素樹脂で構成されている。このように、前記離型層がフッ素樹脂で構成されていると、その離型性が良好であると共に、該離型層の表面に配置される円筒塗布膜4に300℃程度の加熱処理を施して硬化させても、該離型層が変質することがない。   The release layer is preferably made of a fluororesin. Thus, when the mold release layer is made of a fluororesin, the mold release property is good, and the cylindrical coating film 4 disposed on the surface of the mold release layer is subjected to a heat treatment at about 300 ° C. Even if it is applied and cured, the release layer is not altered.

また、前記離型層は、好ましくは、二硫化モリブデンで構成されている。このように、前記離型層が二硫化モリブデンで構成されていると、該離型層の表面の摩擦係数が大きく低下し、そのために、離型がいっそう容易となる。   The release layer is preferably made of molybdenum disulfide. As described above, when the release layer is made of molybdenum disulfide, the friction coefficient of the surface of the release layer is greatly reduced, so that the release is further facilitated.

本発明の円筒硬化膜5は、
(イ)円筒成形型3の内周面にポリアミド酸溶液を塗布し指触乾燥してポリアミド酸円筒状塗布膜4を形成する工程[図1(a)]、
(ロ)前記ポリアミド酸円筒状塗布膜4を前記円筒成形型3から脱型させる工程[図1(b)]、
(ハ)前記円筒成形型3から脱型したポリアミド酸円筒塗布膜4の中に請求項1〜のいずれか1項に記載の円筒状硬化成形型13を挿入装填する工程、
(ニ)前記円筒状硬化成形型13を挿入装填したポリアミド酸円筒塗布膜4に加熱硬化処理を施してポリイミド円筒硬化膜5を形成する工程[図2(a)]、
(ホ)前記ポリイミド円筒硬化膜5の形成された前記第2の支持体12と、前記第1の支持体11と、を分離する工程[図2(c)]、及び、
(ヘ)前記ポリイミド円筒硬化膜5の形成された前記第2の支持体12を撓ませて該ポリイミド円筒硬化膜5を離型させる工程[図2(d)]、
を順次経て製造される。
The cylindrical cured film 5 of the present invention is
(B) a step of a polyamic acid solution on the inner circumferential surface of the cylindrical mold 3 Yubisawa dried coating to form a polyamic acid cylindrical coating film 4 [Fig 1 (a)],
(B) a step of demolding the polyamic acid cylindrical coating film 4 from the cylindrical mold 3 [FIG. 1 (b)],
(C) a step of inserting loading the cylindrical curing mold 13 according to any one of claims 1 to 5 in said cylindrical mold 3 from demolded polyamic acid cylindrical coating film 4,
(D) forming a polyimide cylindrical cured film 5 is subjected to heat curing treatment in the polyamic acid cylindrical coating film 4 a cylindrical curing mold 13 was inserted loaded [FIG 2 (a)],
(E) and the second support 12 formed of the polyimide cylindrical cured film 5, and the first support 11, separating the FIG 2 (c)], and,
(F) the step of deflecting the polyimide cylindrical cured film the second support 12 which is formed of 5 to release the polyimide cylindrical cured film 5 [FIG. 2 (d)],
Are manufactured sequentially.

このように、前記ポリイミド円筒硬化膜5が前記(イ)工程〜(ヘ)工程を順次経て製造されると、前記ポリイミド円筒硬化膜5を良好に脱型することができると共に、浮き、凸状変形、シワ等のない均一な前記ポリイミド円筒硬化膜5を得ることができる。 Thus, when the polyimide cylindrical cured film 5 is manufactured sequentially through said (a) step - (f) step, it is possible to satisfactorily demolding the polyimide cylindrical cured film 5, floating, convex deformation, it is possible to obtain a no wrinkles uniformly the polyimide cylindrical cured film 5.

前記(ロ)工程においては、前記ポリアミド酸円筒状塗布膜4は、図2(a)における矢印の方向に脱型され、前記(ホ)工程においては、前記ポリイミド円筒硬化膜5の形成された第2の支持体12は、図2(b)における矢印の方向に分離され、前記(ヘ)工程においては、前記第2の支持体12は、図2(d)における矢印の方向に撓ませられる。そして、前記(ヘ)工程において離型されたポリイミド円筒硬化膜5は、図2(e)に示されているように、第2の支持体12から脱型される。 Wherein (b) In the step, the polyamic acid cylindrical coating film 4 is demolded in the direction of the arrow in FIG. 2 (a), in the above (e) step, is formed of the polyimide cylindrical cured film 5 The second support 12 is separated in the direction of the arrow in FIG. 2B, and in the step (f), the second support 12 is bent in the direction of the arrow in FIG. I can. Then, the (f) polyimide cylindrical cured film 5 which is releasing the process, as shown in FIG. 2 (e), it is released from the second support 12.

本発明の中間転写ユニットは、請求項6に記載されたポリイミド円筒硬化膜5の製造方法によって得たポリイミド円筒硬化膜5を中間転写ベルトとして有している。このように、中間転写ユニットが請求項6に記載されたポリイミド円筒硬化膜5の製造方法によって得たポリイミド円筒硬化膜5を中間転写ベルトとして有していると、左右の周長偏差が少なくなると共に、ベルト駆動が良好となる。 An intermediate transfer unit of the present invention includes a polyimide cylindrical cured film 5 obtained by the manufacturing method of the polyimide cylindrical cured film 5 according to claim 6 as an intermediate transfer belt. Thus, when the intermediate transfer unit has an intermediate transfer belt of polyimide cylindrical cured film 5 obtained by the method of manufacturing polyimide cylindrical cured film 5 according to claim 6, the left and right circumferential length deviation The belt drive becomes good as it decreases.

本発明の画像形成装置は、請求項6に記載されたポリイミド円筒硬化膜5の製造方法によって得たポリイミド円筒硬化膜5を中間転写ベルトとして有している。このように、画像形成装置が請求項6に記載されたポリイミド円筒硬化膜5の製造方法によって得たポリイミド円筒硬化膜5を中間転写ベルトとして有している左右の周長偏差が少なくなると共に、ベルト駆動が良好となり、それらのために、良質の画像が得られる。 The image forming apparatus of the present invention includes a polyimide cylindrical cured film 5 obtained by the method of manufacturing polyimide cylindrical cured film 5 according to claim 6 as an intermediate transfer belt. Thus, the circumferential length deviation of the left and right of the image forming apparatus has a polyimide cylindrical cured film 5 obtained by the process for the preparation of the polyimide cylindrical cured film 5 according to claim 6 as an intermediate transfer belt is reduced At the same time, the belt drive becomes good, and a good quality image is obtained for them.

(実施例1)
アルミニウムで構成される円筒の内面全域にハードクロム処理を施した後、フッ素樹脂被覆処理をして円筒成形型を作製した。ポリイミド前駆体のポリアミド酸溶液(東レ社製、トレニース#3000)に導電性のカーボンブラックを分散し、この分散液をN,N−ジメチルアセトアミド(DMAC)で30%に希釈して塗布液とした。この塗布液を前記円筒成形型の内側に該円筒成形型を低速に回転させながら塗布してポリアミド酸円筒状塗布膜(ポリアミド酸円筒)を形成した後、該円筒成形型を高速(800rpm)に回転して該ポリアミド酸塗布膜を均一な厚さの膜とした後、このポリアミド酸円筒状塗布膜を80℃で乾燥させて溶媒を除去してポリアミド酸円筒膜を形成した。そして、前記円筒成形型の回転を止めて、前記円筒成形型を取り出し、その堰止めを取り外した後、この円筒成形型の中に、円筒状に形成されたアルミニウムよりなる剛体で構成される第1の支持体と、前記第1の支持体の外面に設けられた円筒状に形成されたニッケルよりなるRaが0.2μmの面粗さとする30μ厚の可撓性ベルトで構成される第2の支持体と、を有する円筒状硬化成形型を挿入し、これらを恒温槽に移して、まず、100℃の温度で加熱することによりポリアミド酸円筒膜に含有される溶剤を完全に除去し、次に、300℃の温度で加熱することによりポリアミド酸円筒膜を完全に硬化させてポリイミド円筒硬化膜(ポリイミド円筒膜)を形成した。このようにして形成されたポリイミド円筒膜は、膜の浮きがないものであった。次に、前記ポリイミド円筒膜の形成された第2の支持体と前記第1の支持体とを分離した後、前記ポリイミド円筒膜の形成された第2の支持体を撓ませて該ポリイミド円筒膜を離型させ、続いて、このポリイミド円筒膜を第2の支持体から分離して、ポリイミド円筒膜を得た。この際、ポリイミド円筒膜の形成された第2の支持体は、第1の支持体から容易に分離された。また、第2の支持体を撓ませることによって、第2の支持体とポリイミド円筒膜との間に隙間が形成され、全周にわたって一旦隙間を作ると、ポリイミド円筒膜は、第2の支持体から容易に脱型された。
Example 1
After the hard chrome treatment was applied to the entire inner surface of the cylinder made of aluminum, a fluororesin coating treatment was performed to produce a cylindrical mold. Conductive carbon black is dispersed in a polyamic acid solution of polyimide precursor (Torays # 3000, manufactured by Toray Industries, Inc.), and this dispersion is diluted to 30% with N, N-dimethylacetamide (DMAC) to obtain a coating solution. . The coating solution is applied to the inside of the cylindrical mold while rotating the cylindrical mold at a low speed to form a polyamic acid cylindrical coating film (polyamic acid cylinder) , and then the cylindrical mold is set at a high speed (800 rpm). The polyamic acid coating film was rotated to a uniform thickness, and then the polyamic acid cylindrical coating film was dried at 80 ° C. to remove the solvent to form a polyamic acid cylindrical film. Then, the rotation of the cylindrical mold is stopped, the cylindrical mold is taken out, the weir is removed, and then the cylindrical mold is made of a rigid body made of aluminum formed in a cylindrical shape. A first support and a 30 μm-thick flexible belt having a surface roughness Ra of 0.2 μm made of nickel provided on the outer surface of the first support. And a cylindrical curing mold having the support, and transferring them to a thermostatic bath, first, the solvent contained in the polyamic acid cylindrical film is completely removed by heating at a temperature of 100 ° C., Next, the polyamide acid cylindrical film was completely cured by heating at a temperature of 300 ° C. to form a polyimide cylindrical cured film (polyimide cylindrical film) . The polyimide cylindrical film thus formed had no film floating. Next, the second support body on which the polyimide cylindrical film is formed and the first support body are separated, and then the second support body on which the polyimide cylindrical film is formed is bent to form the polyimide cylindrical film. Then, the polyimide cylindrical membrane was separated from the second support to obtain a polyimide cylindrical membrane. At this time, the second support on which the polyimide cylindrical film was formed was easily separated from the first support. Further, by bending the second support, a gap is formed between the second support and the polyimide cylindrical film, and once the gap is formed over the entire circumference, the polyimide cylindrical film becomes the second support. Was easily demolded.

(実施例2)
可撓性ベルト外面に10μ厚のポリテトラフルオリエチレン(PTFE)で構成されるフッ素樹脂被膜を設けた以外は、実施例1と同様にしてポリイミド円筒膜を得た。この際、ポリイミド円筒膜の形成された第2の支持体は、第1の支持体から容易に分離された。また、第2の支持体を撓ませることによって、第2の支持体とポリイミド円筒膜との間に隙間が形成され、全周にわたって一旦隙間を作ると、ポリイミド円筒膜は、第2の支持体からいっそう容易に脱型された。
(Example 2)
A polyimide cylindrical membrane was obtained in the same manner as in Example 1 except that a fluororesin coating composed of 10 μm thick polytetrafluoroethylene (PTFE) was provided on the outer surface of the flexible belt. At this time, the second support on which the polyimide cylindrical film was formed was easily separated from the first support. Further, by bending the second support, a gap is formed between the second support and the polyimide cylindrical film, and once the gap is formed over the entire circumference, the polyimide cylindrical film becomes the second support. Was more easily demolded.

(実施例3)
可撓性ベルト外面に二硫化モリブデンの微粒子を噴射吹き付けして形成した二硫化モリブデンで構成される二硫化モリブデン膜を設けた以外は、実施例1と同様にしてポリイミド円筒膜を得た。この際、ポリイミド円筒膜の形成された第2の支持体は、第1の支持体から容易に分離された。また、第2の支持体を撓ませることによって、第2の支持体とポリイミド円筒膜との間に隙間が形成され、全周にわたって一旦隙間を作ると、ポリイミド円筒膜は、第2の支持体からいっそう容易に脱型された。
(Example 3)
A polyimide cylindrical film was obtained in the same manner as in Example 1 except that a molybdenum disulfide film composed of molybdenum disulfide formed by spraying fine particles of molybdenum disulfide on the outer surface of the flexible belt was provided. At this time, the second support on which the polyimide cylindrical film was formed was easily separated from the first support. Further, by bending the second support, a gap is formed between the second support and the polyimide cylindrical film, and once the gap is formed over the entire circumference, the polyimide cylindrical film becomes the second support. Was more easily demolded.

(実施例4)
第2の支持体を構成する可撓性ベルトとして、ステンレススチール(SUS)よりなる可撓性ベルトを用いた以外は、実施例1と同様にしてポリイミド円筒膜を得た。この際、ポリイミド円筒膜の形成された第2の支持体は、第1の支持体から容易に分離された。また、第2の支持体を撓ませることによって、第2の支持体とポリイミド円筒膜との間に隙間が形成され、全周にわたって一旦隙間を作ると、ポリイミド円筒膜は、第2の支持体から容易に脱型された。
Example 4
A polyimide cylindrical membrane was obtained in the same manner as in Example 1 except that a flexible belt made of stainless steel (SUS) was used as the flexible belt constituting the second support. At this time, the second support on which the polyimide cylindrical film was formed was easily separated from the first support. Further, by bending the second support, a gap is formed between the second support and the polyimide cylindrical film, and once the gap is formed over the entire circumference, the polyimide cylindrical film becomes the second support. Was easily demolded.

(比較例1)
アルミニウムで構成され円筒を円筒状硬化成形型とした以外は、実施例1と同様にしてポリイミド円筒膜を得た。この際、円筒状硬化成形型の表面を鏡面仕上げした場合は、ぴったりとくっついて人手ではがすことはできず、無理に取り外すとポリイミド円筒は破けてしまった。また、円筒状硬化成形型の表面にサンドブラストを掛けてRaを10μm程度に粗らした場合には、人手で剥がすことができたが、かなり困難な作業で力を入れすぎるとしわが発生し、はなはだしいときは折れ目ができて元に戻らなかった。さらに、円筒状硬化成形型の表面を20μm以上に粗らした場合には、剥離はしやすくなったが、外表面に微小の凹凸が発生し表面光沢度が低下してしまった。
(Comparative Example 1)
A polyimide cylindrical film was obtained in the same manner as in Example 1 except that it was made of aluminum and the cylinder was a cylindrical hardening mold. At this time, when the surface of the cylindrical curing mold was mirror-finished, it stuck tightly and could not be manually peeled off, and the polyimide cylinder was torn when it was forcibly removed. Moreover, when Ra was roughened to about 10 μm by sandblasting the surface of the cylindrical hardening mold, it was able to be peeled off manually, but wrinkles were generated if too much force was applied in a rather difficult operation, and it was awful. Sometimes a crease could not be restored. Furthermore, when the surface of the cylindrical curing mold was roughened to 20 μm or more, peeling was easy, but minute irregularities were generated on the outer surface, resulting in a decrease in surface gloss.

(比較例2)
第2の支持体を構成する可撓性ベルトの面粗さ:Raを5μmとした以外は、実施例1と同様にしてポリイミド円筒膜を得た。この際、ポリイミド円筒膜の剥離は容易であったが、表面の平滑度が小さく、光沢は実施例1より鈍くなっていた。
(Comparative Example 2)
Surface roughness of the flexible belt constituting the second support: A polyimide cylindrical film was obtained in the same manner as in Example 1 except that Ra was 5 μm. At this time, the polyimide cylindrical film was easy to peel off, but the smoothness of the surface was small, and the gloss was duller than in Example 1.

(比較例3)
第2の支持体を構成する可撓性ベルトの面粗さ:Raを10μmとした以外は、実施例1と同様にしてポリイミド円筒膜を得た。この際、ポリイミド円筒膜の剥離は容易であったが、表面の平滑度が小さく、光沢は実施例1より鈍くなっていた。
(Comparative Example 3)
Surface roughness of the flexible belt constituting the second support: A polyimide cylindrical membrane was obtained in the same manner as in Example 1 except that Ra was 10 μm. At this time, the polyimide cylindrical film was easy to peel off, but the smoothness of the surface was small, and the gloss was duller than in Example 1.

以上、実施例1〜4及び比較例1〜3で得られたポリイミド円筒膜の端部を切り落とし、所定の寸法の無端ベルトとしてフルカラー複写機(リコー社製、プリテール)に搭載して画像を評価したところ、実施例1〜4で得られたポリイミド円筒膜を無端ベルトとしたものは、画像濃度が良好であり、しかも、ボソツキもがなかったが、比較例1〜3で得られたポリイミド円筒膜を無端ベルトとしたものは、画像濃度のコントラストが十分でなかった。   As described above, the ends of the polyimide cylindrical membranes obtained in Examples 1 to 4 and Comparative Examples 1 to 3 are cut off, and mounted on a full-color copying machine (manufactured by Ricoh Co., Ltd.) as an endless belt of a predetermined size to evaluate an image. As a result, the endless belt made of the polyimide cylindrical film obtained in Examples 1 to 4 had good image density and no blur, but the polyimide cylinder obtained in Comparative Examples 1 to 3 When the film was an endless belt, the image density contrast was not sufficient.

本発明の一実施形態を示す遠心塗布成形法によるポリアミド酸円筒状塗布膜の形成方法を示す縦断面説明図であって、(a)は、円筒成形型における剥離層上にポリアミド酸溶液を塗布する状態を示し、そして、(b)は、塗布したポリアミド酸溶液を指触乾燥して離型させることによりポリアミド酸円筒状塗布膜とする状態を示す。BRIEF DESCRIPTION OF THE DRAWINGS It is longitudinal cross-sectional explanatory drawing which shows the formation method of the polyamic-acid cylindrical coating film by the centrifugal coating method which shows one Embodiment of this invention, Comprising : (a) apply | coats a polyamic acid solution on the peeling layer in a cylindrical shaping | molding die (B) shows a state in which the coated polyamic acid solution is touch-dried and released to form a polyamic acid cylindrical coating film. 本発明の一実施の形態を示すポリアミド酸円筒状塗布膜の硬化方法を示す縦断面説明図であって、(a)は、ポリアミド酸円筒状塗布膜の中に円筒状硬化成形型を挿入装填して加熱硬化させることによりポリイミド円筒状硬化膜を形成する状態を示し、(b)は、ポリイミド円筒状硬化膜の形成された円筒状硬化成形型における第2の支持体と円筒状硬化成形型における第1の支持体とを分離する状態を示し、(c)は、第2の支持体の外表面に形成されたポリイミド円筒状硬化膜を完全に分離した状態を示し、(d)は、ポリイミド円筒状硬化膜を第2の支持体から離型する状態を示し、そして、(e)は、ポリイミド円筒状硬化膜を第2の支持体から脱型した状態を示す。BRIEF DESCRIPTION OF THE DRAWINGS It is longitudinal cross-sectional explanatory drawing which shows the hardening method of the polyamic-acid cylindrical coating film which shows one embodiment of this invention, Comprising : (a) inserts and loads a cylindrical hardening mold in a polyamic-acid cylindrical coating film Shows a state in which a polyimide cylindrical cured film is formed by heating and curing, and (b) shows a second support and a cylindrical curing mold in the cylindrical curing mold on which the polyimide cylindrical cured film is formed. (C) shows a state where the polyimide cylindrical cured film formed on the outer surface of the second support is completely separated, (d) The state in which the polyimide cylindrical cured film is released from the second support is shown, and (e) shows the state in which the polyimide cylindrical cured film is removed from the second support. 従来の遠心塗布成形法による円筒塗布膜の形成方法を示す縦断面説明図であって、(a)は、その剥離層上に円筒塗布膜を形成する状態を示し、そして、(b)は、円筒塗布膜を指触乾燥して離型させる状態を示す。It is longitudinal cross-sectional explanatory drawing which shows the formation method of the cylindrical coating film by the conventional centrifugal coating molding method, (a) shows the state which forms a cylindrical coating film on the peeling layer, and (b) A state in which the cylindrical coating film is dried by touch and released. 従来の指触乾燥した円筒塗布膜の硬化方法を示す縦断面説明図であって、(a)は、指触乾燥した円筒塗布膜の中に円筒状硬化成形型を挿入装填して加熱硬化させることにより円筒硬化膜を形成しようとしている状態を示し、(b)は、円筒硬化膜を円筒状硬化成形型から脱型させようとしている状態を示す。It is longitudinal cross-sectional explanatory drawing which shows the hardening method of the conventional cylindrical coating film dried by touch, Comprising: (a) inserts and loads a cylindrical hardening shaping | molding die in the cylindrical coating film dried by touch, and it heat-cures it. The state which is going to form a cylindrical hardened film by this is shown, (b) shows the state which is going to demold a cylindrical hardened film from a cylindrical hardening mold.

1 円筒体
2 剥離層
3 円筒成形型
ポリアミド酸円筒状塗布膜(ポリアミド酸円筒膜)
ポリイミド円筒状硬化膜(ポリイミド円筒膜)
11 第1の支持体
12 第2の支持体
13 円筒状硬化成形型
DESCRIPTION OF SYMBOLS 1 Cylindrical body 2 Release layer 3 Cylindrical shaping | molding die 4 Polyamic-acid cylindrical coating film (polyamic-acid cylindrical film)
5Polyimide cylindrical cured film (Polyimide cylindrical film)
DESCRIPTION OF SYMBOLS 11 1st support body 12 2nd support body 13 Cylindrical hardening mold

Claims (6)

円筒状に形成されたアルミニウム、アルミニウム合金又は硬質ガラスよりなる剛体で構成される第1の支持体と、前記支持体の外面に設けられた円筒状に形成されたニッケル又
はステンレス鋼よりなる耐熱性の可撓性ベルトで構成される第2の支持体と、を順次有していることを特徴とする脱型したポリアミド酸円筒状塗布膜からポリイミド円筒状硬化膜を形成する円筒状硬化成形型。
Cylindrically formed aluminum, and consists of rigid body made of an aluminum alloy or a hard glass first support, the nickel being formed into a cylindrical shape provided on the outer surface of the support also
A second support composed of a flexible belt heat resistance made of stainless steel, sequentially has been polyimide cylindrical cured film from the polyamic acid cylindrical coating film was removed from the mold, characterized in that it has a cylindrical curing mold that forms.
前記可撓性ベルトの面粗度:Raが0.2μm以下であることを特徴とする請求項1に記載の脱型したポリアミド酸円筒状塗布膜からポリイミド円筒状硬化膜を形成する円筒状硬化成形型。 The surface roughness of the flexible belt: Ra is 0.2 μm or less. Cylindrical curing for forming a polyimide cylindrical cured film from the demolded polyamic acid cylindrical coating film according to claim 1. Mold. 前記第2の支持体の外面が、離型層で被覆されていることを特徴とする請求項1又は2に記載の脱型したポリアミド酸円筒状塗布膜からポリイミド円筒状硬化膜を形成する円筒状硬化成形型。 It said cylindrical outer surface of the second support, to form a polyimide cylindrical cured film from demolded polyamic acid cylindrical coating film according to claim 1 or 2, characterized in that it is coated with a release layer Mold curing mold. 前記離型層が、フッ素樹脂で構成されていることを特徴とする請求項に記載の脱型したポリアミド酸円筒状塗布膜からポリイミド円筒状硬化膜を形成する円筒状硬化成形型。 The said mold release layer is comprised with the fluororesin, The cylindrical hardening mold which forms a polyimide cylindrical cured film from the demolded polyamic-acid cylindrical coating film of Claim 3 characterized by the above-mentioned. 前記離型層が、二硫化モリブデンで構成されていることを特徴とする請求項に記載の脱型したポリアミド酸円筒状塗布膜からポリイミド円筒状硬化膜を形成する円筒状硬化成形型。 4. The cylindrical curing mold for forming a polyimide cylindrical cured film from a demolded polyamic acid cylindrical coating film according to claim 3 , wherein the release layer is made of molybdenum disulfide. (イ)円筒成形型の内周面にポリアミド酸溶液を塗布し指触乾燥してポリアミド酸円筒状塗布膜を形成する工程、
(ロ)前記ポリアミド酸円筒状塗布膜を前記円筒成形型から脱型させる工程、
(ハ)前記円筒成形型から脱型したポリアミド酸円筒塗布膜の中に請求項1〜のいずれか1項に記載の円筒状硬化成形型を挿入装填する工程、
(ニ)前記円筒状硬化成形型を挿入装填したポリアミド酸円筒塗布膜に加熱硬化処理を施してポリイミド円筒硬化膜を形成する工程、
(ホ)前記ポリイミド円筒硬化膜の形成された前記第2の支持体と、前記第1の支持体と、を分離する工程、及び、
(ヘ)前記ポリイミド円筒硬化膜の形成された前記第2の支持体を撓ませて該ポリイミド円筒硬化膜を離型させる工程、
を順次有することを特徴とするポリイミド円筒硬化膜の製造方法。
(B) a polyamic acid solution was coated on the inner peripheral surface of the cylindrical mold Yubisawa dried to form a polyamic acid cylindrical coating film,
(B) a step of demolding the polyamic acid cylindrical coating film from the cylindrical mold,
(C) a step of inserting loading the cylindrical curing mold according to any one of claims 1 to 5 in from the cylindrical mold demolded polyamic acid cylindrical coating film,
(D) forming a polyimide cylindrical cured film is subjected to heat curing treatment polyamic acid cylindrical coating film inserted loaded the cylindrical curing mold,
(E) separating the second support formed of the polyimide cylindrical cured film, the a first support, a and,
(F) the flexed polyimide cylindrical cured film said second support formed of step of releasing the polyimide cylindrical cured film,
Producing a polyimide cylindrical cured film, which sequentially with a.
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