JP4769650B2 - Active energy curable ink jet recording apparatus - Google Patents

Description

  The present invention relates to an active energy curable ink jet recording apparatus that forms an image on a recording medium by ink jet using a liquid functional material (ink) that is cured by the active energy of electron beams and ultraviolet rays.

  Active energy curing that supplies a liquid functional material (ink) that is cured by active energy such as electron beam or ultraviolet light, ejects it onto a recording medium using an inkjet head, and cures the ink by energy irradiation to form an image. Type inkjet recording apparatuses have been proposed. This active energy curable ink jet recording apparatus has characteristics that can respond to demands such as high-speed recording on various recording media, high-definition images that are difficult to bleed, and environmental friendliness as characteristics of the ink itself. . In particular, some systems using ultraviolet curable ink as active energy have been proposed from the viewpoints of easy handling of light sources and compactness. In addition, the combination of a full-line inkjet head in which multiple heads are arranged over the entire width of the recording medium and UV curable ink, which often does not require a drying process, can further increase the speed. is there.

  Since the active energy curable ink jet recording apparatus using such a full line ink jet head has a large number of discharge nozzles, it is visually recognized as an image defect when a discharge defect of the discharge nozzle occurs. The ejection failure occurs due to generation and mixing of bubbles in the liquid functional material (ink), change with time of the ink, and the like. In particular, the drying of ink on the surface of the ejection nozzle and the adhesion of contamination to the ejection nozzle are serious problems that may greatly deteriorate the performance of the inkjet head.

  An ink jet recording apparatus has been proposed that can easily perform maintenance recovery of defective discharge, movement of the apparatus, protection during transportation, removal of jammed paper, and the like against such defective discharge (for example, Patent Document 1). reference).

JP 2004-74611 A

  An ink jet recording apparatus disclosed in Patent Document 1 includes an ink jet head and a cap unit for capping the ink jet head when the recording apparatus is not used, and a recording unit that can move toward and away from a recording medium Is provided. However, in a full-line type ink jet head, since the ink jet head is large, the recording unit is also large and difficult to move. Therefore, there is a problem that a simple moving mechanism cannot cope with it and becomes large. In addition, in the roller system in which the recording medium is conveyed by a roller, the recording medium exists on the lower surface of the inkjet head even when the recording apparatus is not used, so that the configuration of the recording unit is complicated and the cost is increased. It was. Further, in a full line type ink jet head in which a large number of discharge nozzles positioned with high accuracy are arranged, there is a possibility that the position accuracy of the ink jet head is deteriorated, and the movement of the ink jet head is not preferable.

  The present invention has been made in view of the above-described circumstances, and an object of the present invention is to be applied to a full-line type inkjet head, and an activity provided with a simple maintenance mechanism that can be maintained without moving the inkjet head. An object of the present invention is to provide an energy curable ink jet recording apparatus.

The above object of the present invention can be achieved by the following configuration.
(1) An active energy curable ink jet that forms an image by discharging a liquid functional material that is cured by irradiation of active energy onto the recording medium by a full line type ink jet head composed of discharge nozzles arranged in the width direction of the recording medium. A recording device,
Conveying means for conveying the recording medium at an ejection position of the recording medium by an inkjet head;
An active energy curable inkjet recording apparatus comprising: a pressing unit that presses the recording medium toward the inkjet head at least when conveyance of the conveyance unit is stopped.

  According to the active energy curable ink jet recording apparatus configured as described above, a transport unit that transports a recording medium at a discharge position of the recording medium by the ink jet head, and at least when the transport of the transport unit stops, And a pressing unit that presses the recording medium, so that the recording medium can be pressed against the inkjet head using the pressing unit when the active energy curable inkjet recording apparatus is stopped. Thereby, the recording medium can function as a cap member, and the ejection nozzle can be capped without moving the ink jet head. Further, it can function as a waste liquid receiver for waste liquid discharged from the discharge nozzle when the discharge nozzle is purged. Therefore, maintenance of the full-line type ink jet head can be performed with a small and simple mechanism without moving the ink jet head, and a high-quality image can always be formed.

  (2) The active energy curable ink jet recording apparatus according to (1), wherein the recording medium is directly brought into contact with the ink jet head by the pressing unit to form a head ejection failure suppression unit.

  According to the active energy curable ink jet recording apparatus configured as described above, the head discharge defect suppression unit is configured to directly contact the recording medium with the ink jet head by the pressing unit. Functions as a cap member for the nozzle, as a wiping member for wiping ink droplets adhering to the tip of the discharge nozzle or the discharge nozzle, or as a waste receiver for the waste liquid discharged from the discharge nozzle when the discharge nozzle is purged be able to. Thereby, a head discharge defect suppression unit can be made into a small and simple mechanism.

  (3) Head ejection failure that is placed on the recording medium and conveyed between the recording medium and the inkjet head, and is pressed against the inkjet head by the pressing means at least when the conveyance means is stopped. The active energy curable ink jet recording apparatus according to the above (1), comprising a suppression unit.

  According to the active energy curable ink jet recording apparatus configured as described above, the ink is placed on the recording medium and transported between the recording medium and the ink jet head, and the ink is ejected by the pressing means when the transporting means is stopped. Since the head ejection failure suppression unit is pressed against the head, the head ejection failure suppression unit is retracted to the retracted position when maintenance is not required, and the head ejection failure suppression unit is placed on the recording medium during maintenance. The inkjet head can be easily maintained by pressing the inkjet head between the inkjet head and the inkjet head.

  (4) The active energy curable inkjet recording apparatus according to any one of (1) to (3), wherein only the conveying unit in the inkjet head discharge range is the pressing unit.

  According to the active energy curable ink jet recording apparatus configured as described above, since only the conveying means in the ink jet head discharge range is the pressing means, the configuration of the pressing means can be simplified.

  (5) The active energy curable ink jet recording apparatus according to any one of (1) to (3), wherein the entire conveying unit is the pressing unit.

  According to the active energy curable ink jet recording apparatus configured as described above, since the entire conveying means is the pressing means, the recording medium and the head ejection failure suppression unit are brought into contact with the ink jet head without providing a special pressing means. Can be maintained.

  According to the active energy curable ink jet recording apparatus of the present invention, the active energy curable ink jet recording is provided with a simple maintenance mechanism that can be applied to a full line ink jet head and can perform maintenance without moving the ink jet head. An apparatus can be provided.

Hereinafter, an active energy curable ink jet recording apparatus according to the present invention will be described in detail with reference to the drawings.
(First embodiment)

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a schematic configuration diagram of an embodiment of an ink jet recording apparatus for carrying out an active energy curable ink jet recording method of the ink jet recording apparatus according to the present invention, and FIG. 2 is an active energy curable ink jet recording apparatus shown in FIG. FIG. 3 is a schematic configuration diagram of an image recording unit and a scanning conveyance unit (conveying unit) during image formation. The active energy curable ink jet recording apparatus 10 of this embodiment uses, as the active energy curable ink, a UV curable ink that is cured by irradiation with ultraviolet rays.
In FIG. 1, in the case 12 of the active energy curable ink jet recording apparatus 10, the recording medium S wound around the delivery-side roll 44 a is extended by the transport roller 130 and passes through the flexible light shielding door 14. Are transported into the housing 12. The transported recording medium S is sent out from the flexible light shielding door 16 disposed on the opposite side of the housing 12 and wound around the winding-side roll 44b.

  The recording medium S carried into the housing 12 is held by the conveyance holding roller 45 a and is sent onto the plurality of support conveyance rollers 46. Further, the recording medium S is held by a conveyance holding roller 45 b disposed on the downstream side of the support conveyance roller 46, scanned and conveyed on the support conveyance roller 46, and sent out from the light shielding door 16. On the support conveyance roller 46, the image recording unit 50 is disposed at a position opposite to the recording medium S. In this way, the scanning conveyance unit 40 is formed by the delivery side roll 44 a, the winding side roll 44 b, the conveyance roller 130, the conveyance holding rollers 45 a and 45 b, and the support conveyance roller 46. The image recording unit 50 performs inkjet image recording and active energy (ultraviolet light in this embodiment) irradiation fixing on the recording medium S being scanned and conveyed on the support conveyance roller 46. An ink storage unit that supplies and stores ink to the image recording unit 50 through a supply path (not shown) is provided in the housing 12.

As shown in FIG. 2, in the image recording unit 50, the ink jet head 51 of the head unit 52 is provided with the tip of the ink discharge unit facing the conveyance surface of the support conveyance roller 46 at the image recording position. This is a full line type head having an array of the lengths in the width direction of the recording medium S, and adopts a piezo type head. Further, the head unit 52 ejects ink curable by active energy toward the recording medium S. The head unit 52 is connected to a head driver 54 which is an inkjet head driving device, and controls the ejection amount of each ink color. An active energy irradiation unit 56 is disposed downstream of the head unit 51. A set of the head unit 51 and the active energy irradiation unit 56 is held and arranged in the head holder 55 (see FIG. 6) side by side in the downstream direction by the number of inks (six sets in the figure) to form the head unit 52. The image recording unit 50 is connected to an ink supply unit (not shown) for supplying ink.
The plurality of supporting and conveying rollers 46 are supported by a pressing unit 47, and the pressing unit 47 can be moved in a direction approaching or separating from the head unit 52 by a driving mechanism (not shown).

Next, the effect | action of this embodiment is demonstrated based on FIG. FIG. 3 is a schematic configuration diagram of an image recording unit and a scanning conveyance unit (conveying means) during maintenance of the active energy curable ink jet recording apparatus shown in FIG.
When the active energy curable inkjet recording apparatus 10 is not used, the recording medium S between the conveyance holding rollers 45a and 45b is fully moved by moving the plurality of support conveyance rollers 46 toward the head unit 52 by the pressing means 47. Press against the line-type inkjet head 51. Accordingly, each discharge nozzle 53 is capped by the recording medium S, so that the ink is prevented from being dried, and clear printing can be performed from the first print line at the next printing.

  At this time, since the head holder 55 slightly protrudes from the ejection nozzle surface 53 as shown in FIG. 6 described later, there is a slight gap between the recording medium S and the front end surface of the ejection nozzle 53. It is formed. Further, since each discharge nozzle 53 is capped without moving the full-line inkjet head 51 (head unit 52), the positional accuracy of each discharge nozzle 53 is not affected. Therefore, highly accurate image quality is maintained. Furthermore, if the recording medium S is a recording medium S with good liquid absorption and liquid holding properties, the ink should drip or be discharged from the ejection nozzle 53 when the active energy curable ink jet recording apparatus 10 is not used. In some cases, the recording medium S absorbs the ink and the surrounding contamination by the ink is prevented.

  FIG. 4 shows a modified example of the active energy curable ink jet recording apparatus according to the first embodiment, and is a schematic configuration diagram of an image recording unit and a scanning transport unit (transport means) during maintenance. The modified active energy curable ink jet recording apparatus is the same as the active energy curable ink jet recording apparatus of the first embodiment, except that the entire scanning transport unit (conveying means) 40 is the pressing means 47, and therefore the same part. The same reference numerals or equivalent reference numerals are attached to the descriptions, and the description is diverted.

When the active energy curable ink jet recording apparatus 10 is not used, the recording medium S is moved by moving the pressing means 47, that is, the entire scanning conveyance section (conveyance means) 40 in the direction approaching the head unit 52 (arrow H direction). Is pressed against the tip of the full line type ink jet head 51, and each discharge nozzle 53 is capped by the recording medium S. Thereby, it acts similarly to the action already described in FIG. 3, and the same effect is obtained.
(Second Embodiment)

  Next, an image recording unit and a scanning conveyance unit (conveying means) of the active energy curable inkjet recording apparatus of the second embodiment will be described. FIG. 5 is a schematic configuration diagram of an image recording unit and a scanning conveyance unit (conveying unit) at the time of maintenance of the active energy curable ink jet recording apparatus, and FIG. 6 is a state in which the ejection nozzle is capped by a recording medium and a head ejection defect suppression unit. It is a principal part enlarged view which shows the nozzle front-end | tip part. The active energy curable ink jet recording apparatus of the second embodiment has many common parts with the active energy curable ink jet recording apparatus of the first embodiment. Use the explanation.

  As shown in FIG. 5, the active energy curable inkjet recording apparatus 10 of the second embodiment is placed on the recording medium S and is pressed between the recording medium S and the inkjet head 51. The head ejection failure suppression unit 71 is provided. The head ejection failure suppression unit 71 may be another recording medium that has better liquid absorption and liquid retention than the normal recording medium S. Alternatively, as shown in FIG. It may be a unit provided with a suction line 72 and having a waste liquid suction function. The conveyance of the head ejection failure control unit 71 to the optimum position is preferably automated by a sensor or the like.

  In the active energy curable ink jet recording apparatus 10, ejection failure occurs due to drying of the liquid functional material (ink) at the ejection nozzle 53, adhesion of contamination to the ejection nozzle 53, generation of bubbles in the ink, and mixing. When maintenance becomes necessary, the head ejection failure suppression unit 71 is placed on the recording medium S conveyed by the scanning conveyance unit (conveying means) 40 and conveyed between the recording medium S and the inkjet head 51. Then, it stops at a position facing the head unit 52. Then, as shown in FIG. 6, the pressing means 47 is moved in a direction to approach the head unit 52, and the head ejection failure suppression unit 71 is pressed against the full line type ink jet head 51.

As a result, the ejection nozzle 53 is subjected to head cleaning by the head ejection failure suppression unit 71. Further, when the discharge nozzle 53 is clogged, pressurization, suction purge, empty shot, or the like is performed, and the ink discharged from the discharge nozzle 53 is discharged outside through the waste liquid suction line 72 and processed.
(Third embodiment)

  Next, an image recording unit and a scanning conveyance unit (conveying means) of the active energy curable inkjet recording apparatus according to the third embodiment will be described. FIG. 7 is a schematic configuration diagram of an image recording unit and a scanning conveyance unit (conveying means) during maintenance of the active energy curable inkjet recording apparatus. The active energy curable ink jet recording apparatus of the third embodiment has many common parts with the active energy curable ink jet recording apparatus of the first embodiment. The description is simplified or omitted.

  As shown in FIG. 7, the active energy curable inkjet recording apparatus 10 of the third embodiment includes a scanning conveyance unit 40 and a head ejection failure suppression unit 75. The scanning transport unit 40 is configured such that the entire scanning transport unit 40 is movable in a direction perpendicular to the transport direction of the recording medium S (perpendicular to the paper surface). Further, the head ejection failure suppression unit 75 moves the head ejection failure suppression unit 75 up and down between a retracted position (a position below the recording medium S) that is largely spaced from the head unit 52 and an operating position that contacts the inkjet head 51. A pressing means 47 for moving in the direction (arrow K) is provided.

  When maintenance of the inkjet head 51 is necessary, the entire scanning conveyance unit 40 moves in a direction perpendicular to the conveyance direction of the recording medium S (perpendicular to the paper surface). As a result, the lower surface of the ink jet head 51 covered with the recording medium S is opened. Next, the pressing unit 47 is operated to raise the head ejection failure suppression unit 75 and press the head ejection failure suppression unit 75 against the full-line inkjet head 51. Thereby, wiping of the discharge nozzle 53, pressurization purge, suction purge, etc. are performed to eliminate the discharge failure of the discharge nozzle 53.

  As described above, according to the active energy curable inkjet recording apparatus 10 of the present embodiment, a simple maintenance mechanism that can be applied to the full-line inkjet head 51 that can perform maintenance without moving the inkjet head 51. It is possible to provide an active energy curable ink jet recording apparatus 10 including

  The active energy curable ink jet recording apparatus according to the present invention is not limited to the above-described embodiments, and can be appropriately modified and improved.

  Here, the “active energy” referred to in the present invention is not particularly limited as long as it can impart energy capable of generating a starting species in the ink composition by the irradiation, and broadly includes α rays, Including gamma rays, X-rays, ultraviolet rays, visible rays, electron beams, and the like. Among these, from the viewpoints of curing sensitivity and device availability, ultraviolet rays and electron beams are preferable, and ultraviolet rays are particularly preferable. Therefore, the ink composition of the present invention is preferably an ink composition that can be cured by irradiation with ultraviolet rays.

In the inkjet recording apparatus of the present invention, the peak wavelength of the active energy depends on the absorption characteristics of the sensitizing dye in the ink composition, but is, for example, 200 to 600 nm, preferably 300 to 450 nm, and more preferably 350 to It is suitable that it is 450 nm. In addition, the (a) electron transfer type initiation system of the ink composition of the present invention has sufficient sensitivity even with low output active energy. Therefore, the output of active energy is, for example, 2,000 mJ / cm ² or less, preferably 10 to 2,000 mJ / cm ² , more preferably 20 to 1,000 mJ / cm ² , and still more preferably 50 to 800 mJ. An irradiation energy of / cm ² is appropriate. The active energy exposure surface illuminance (the maximum illuminance of the surface of the recording medium) is, for example, 10 to 2,000 mW / cm ^2, preferably, suitably be irradiated at 20 to 1,000 mW / cm ² is there.
In particular, in the inkjet recording apparatus of the present invention, active energy irradiation generates ultraviolet rays having an emission wavelength peak of 390 to 420 nm and a maximum illuminance of 10 to 1,000 mW / cm ^{2 on the} surface of the recording medium. The light emitting diode is preferably irradiated.

In the ink jet recording apparatus of the present invention, it is appropriate that the active energy is applied to the ink composition ejected on the recording medium, for example, for 0.01 to 120 seconds, preferably 0.1 to 90 seconds. It is.
Furthermore, in the ink jet recording apparatus of the present invention, the ink composition is heated to a constant temperature, and the time from the landing of the ink composition on the recording medium to the irradiation of the active energy is 0.01 to 0.5 seconds. Preferably, it is 0.02 to 0.3 seconds, and more preferably 0.03 to 0.15 seconds. Thus, by controlling the time from the landing of the ink composition to the recording medium to the irradiation of the active energy to an extremely short time, it is possible to prevent the landed ink composition from bleeding before curing. . In addition, when a plurality of types of liquid functional materials are landed, a method of irradiating active energy before and after the landing of each liquid functional material is also effective.

  In order to obtain a color image using the ink jet recording apparatus of the present invention, it is preferable to superimpose in order from the color with the lowest brightness. By overlapping in this way, the active energy can easily reach the lower ink, and good curing sensitivity, reduction of residual monomers, reduction of odor, and improvement of adhesion can be expected. In addition, although irradiation with active energy can be performed by injecting all the colors and exposing them together, exposure for each color is preferable from the viewpoint of promoting curing.

  Further, as described above, since the active energy curable ink such as the ink composition of the present invention desirably has a constant temperature for the discharged ink composition, from the ink supply tank to the inkjet head portion, It is preferable to perform temperature control by heat insulation and heating. Moreover, it is preferable that the head unit to be heated is thermally shielded or insulated so that the apparatus main body is not affected by the temperature from the outside air. In order to shorten the printer start-up time required for heating or to reduce the loss of heat energy, it is preferable to insulate from other parts and reduce the heat capacity of the entire heating unit.

  Further, mercury lamps and gas / solid lasers are mainly used as active energy sources, and mercury lamps and metal halide lamps are widely known as ultraviolet light curable ink jets. Furthermore, replacement with a GaN-based semiconductor ultraviolet light emitting device is very useful industrially and environmentally. Furthermore, LED (UV-LED) and LD (UV-LD) are small, have a long lifetime, high efficiency, and low cost, and are expected as radiation sources for active energy curable ink jets.

  Further, as described above, a light emitting diode (LED) and a laser diode (LD) can be used as the active energy source. In particular, when an ultraviolet light source is required, an ultraviolet LED and an ultraviolet LD can be used. For example, Nichia Corporation has introduced a purple LED whose main emission spectrum has a wavelength between 365 nm and 420 nm. Further, when shorter wavelengths are required, US Pat. No. 6,084,250 discloses an LED that can emit active energy centered between 300 nm and 370 nm. Other ultraviolet LEDs are also available and can emit radiation in different ultraviolet bands. A particularly preferable active energy source in the present invention is a UV-LED, and a UV-LED having a peak wavelength of 350 to 420 nm is particularly preferable.

[Recording medium]
The recording medium to which the ink composition of the present invention can be applied is not particularly limited, and various kinds of non-absorbing resin materials used for ordinary non-coated paper, coated paper, so-called soft packaging, or the like. A resin film formed into a film can be used, and examples of the various plastic films include PET film, OPS film, OPP film, ONy film, PVC film, PE film, and TAC film. In addition, examples of the plastic that can be used as a recording medium material include polycarbonate, acrylic resin, ABS, polyacetal, PVA, and rubbers. Metals and glasses can also be used as the recording medium.
In the ink composition of the present invention, when a material with low thermal shrinkage at the time of curing is selected, the adhesive property between the cured ink composition and the recording medium is excellent. Films that tend to curl and deform, such as heat-shrinkable PET film, OPS film, OPP film, ONy film, PVC film, etc., have the advantage that a high-definition image can be formed.

Below, each component used for the ink composition which can be used by this invention is demonstrated sequentially.
[Ink composition]
The ink composition used in the present invention is an ink composition that can be cured by irradiation with active energy, and examples thereof include a cationic polymerization ink composition, a radical polymerization ink composition, and a water-based ink composition. These compositions will be described in detail below.

(Cationically-polymerized ink composition)
The cationic polymerization ink composition contains (a) a cationic polymerizable compound and (b) a compound that generates an acid upon irradiation with active energy. If desired, it may further contain a colorant, an ultraviolet absorber, a sensitizer, an antioxidant, an antifading agent, a conductive salt, a solvent, a polymer compound, a surfactant, and the like.
Hereafter, each component used for a cationic polymerization type ink composition is demonstrated one by one.

[(A) Cationic polymerizable compound]
The (a) cationic polymerizable compound used in the present invention is not particularly limited as long as it is a compound that causes a polymerization reaction by an acid generated from a compound that generates an acid by irradiation of active energy (b) described later and cures. Various known cationic polymerizable monomers known as photo cationic polymerizable monomers can be used. Examples of the cationic polymerizable monomer include various publications such as JP-A-6-9714, JP-A-2001-31892, JP-A-2001-40068, JP-A-2001-55507, JP-A-2001-310938, JP-A-2001-310937, and JP-A-2001-220526. Examples thereof include epoxy compounds, vinyl ether compounds, oxetane compounds and the like.

Examples of the epoxy compound include aromatic epoxides, alicyclic epoxides, and aliphatic epoxides.
Aromatic epoxides include di- or polyglycidyl ethers produced by the reaction of polyphenols having at least one aromatic nucleus or their alkylene oxide adducts and epichlorohydrin, such as bisphenol A or its alkylene oxides. Examples thereof include di- or polyglycidyl ethers of adducts, di- or polyglycidyl ethers of hydrogenated bisphenol A or its alkylene oxide adducts, and novolak-type epoxy resins. Here, examples of the alkylene oxide include ethylene oxide and propylene oxide.

  As the alicyclic epoxide, cyclohexene oxide obtained by epoxidizing a compound having at least one cycloalkane ring such as cyclohexene or cyclopentene ring with a suitable oxidizing agent such as hydrogen peroxide or peracid. Or a cyclopentene oxide containing compound is mentioned preferably.

  Examples of the aliphatic epoxide include dihydric polyglycidyl ethers of aliphatic polyhydric alcohols or alkylene oxide adducts thereof. Typical examples include diglycidyl ether of ethylene glycol, diglycidyl ether of propylene glycol or diglycidyl ether of alkylene glycol such as diglycidyl ether of 1,6-hexanediol, di- or tri- or di- or tri-glycol or adducts thereof. Polyglycidyl ether of polyhydric alcohol such as glycidyl ether, diglycidyl ether of polyethylene glycol or alkylene oxide adduct thereof, diglycidyl ether of polyalkylene glycol represented by diglycidyl ether of polypropylene glycol or alkylene oxide adduct thereof, etc. Can be mentioned. Here, examples of the alkylene oxide include ethylene oxide and propylene oxide.

The epoxy compound may be monofunctional or polyfunctional.
Examples of monofunctional epoxy compounds that can be used in the present invention include, for example, phenyl glycidyl ether, p-tert-butylphenyl glycidyl ether, butyl glycidyl ether, 2-ethylhexyl glycidyl ether, allyl glycidyl ether, 1,2-butylene oxide, 1,3-butadiene monooxide, 1,2-epoxydodecane, epichlorohydrin, 1,2-epoxydecane, styrene oxide, cyclohexene oxide, 3-methacryloyloxymethylcyclohexene oxide, 3-acryloyloxymethylcyclohexene oxide, 3 -Vinylcyclohexene oxide etc. are mentioned.

  Examples of polyfunctional epoxy compounds include, for example, bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, bisphenol S diglycidyl ether, brominated bisphenol A diglycidyl ether, brominated bisphenol F diglycidyl ether, and brominated bisphenol. S diglycidyl ether, epoxy novolac resin, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol F diglycidyl ether, hydrogenated bisphenol S diglycidyl ether, 3,4-epoxycyclohexylmethyl-3 ′, 4′-epoxycyclohexanecarboxy 2- (3,4-epoxycyclohexyl-5,5-spiro-3,4-epoxy) cyclohexane-meta-dioxane, bis (3,4-epoxycyclo) Xylmethyl) adipate, vinylcyclohexene oxide, 4-vinylepoxycyclohexane, bis (3,4-epoxy-6-methylcyclohexylmethyl) adipate, 3,4-epoxy-6-methylcyclohexyl-3 ′, 4′-epoxy-6 '-Methylcyclohexanecarboxylate, methylenebis (3,4-epoxycyclohexane), dicyclopentadiene diepoxide, ethylene glycol di (3,4-epoxycyclohexylmethyl) ether, ethylenebis (3,4-epoxycyclohexanecarboxylate) , Epoxyhexahydrophthalate dioctyl, epoxyhexahydrophthalate di-2-ethylhexyl, 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether Glycerin triglycidyl ether, trimethylolpropane triglycidyl ether, polyethylene glycol diglycidyl ether, polypropylene glycol diglycidyl ethers, 1,1,3-tetradecadiene dioxide, limonene dioxide, 1,2,7,8- Examples include diepoxyoctane and 1,2,5,6-diepoxycyclooctane.

  Among these epoxy compounds, aromatic epoxides and alicyclic epoxides are preferable from the viewpoint of excellent curing speed, and alicyclic epoxides are particularly preferable.

  Examples of the vinyl ether compound include ethylene glycol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, propylene glycol divinyl ether, dipropylene glycol divinyl ether, butanediol divinyl ether, hexanediol divinyl ether, cyclohexanedimethanol divinyl ether, Di- or trivinyl ether compounds such as methylolpropane trivinyl ether, ethyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, octadecyl vinyl ether, cyclohexyl vinyl ether, hydroxybutyl vinyl ether, 2-ethylhexyl vinyl ether, cyclohexane dimethanol monovinyl ether, n-propyl Pills vinyl ether, isopropyl vinyl ether, isopropenyl ether -O- propylene carbonate, dodecyl vinyl ether, diethylene glycol monovinyl ether, and octadecyl vinyl ether.

The vinyl ether compound may be monofunctional or polyfunctional.
Specifically, examples of monofunctional vinyl ethers include, for example, methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, n-butyl vinyl ether, t-butyl vinyl ether, 2-ethylhexyl vinyl ether, n-nonyl vinyl ether, lauryl vinyl ether, cyclohexyl vinyl ether, Cyclohexylmethyl vinyl ether, 4-methylcyclohexyl methyl vinyl ether, benzyl vinyl ether, dicyclopentenyl vinyl ether, 2-dicyclopentenoxyethyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, butoxyethyl vinyl ether, methoxyethoxyethyl vinyl ether, ethoxyethoxyethyl vinyl ether , Methoxypolyethyleneglycol Ruvinyl ether, tetrahydrofurfuryl vinyl ether, 2-hydroxyethyl vinyl ether, 2-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether, 4-hydroxymethylcyclohexyl methyl vinyl ether, diethylene glycol monovinyl ether, polyethylene glycol vinyl ether, chloroethyl vinyl ether, chlorobutyl vinyl ether, Examples include chloroethoxyethyl vinyl ether, phenylethyl vinyl ether, phenoxypolyethylene glycol vinyl ether, and the like.

  Examples of the polyfunctional vinyl ether include, for example, ethylene glycol divinyl ether, diethylene glycol divinyl ether, polyethylene glycol divinyl ether, propylene glycol divinyl ether, butylene glycol divinyl ether, hexanediol divinyl ether, bisphenol A alkylene oxide divinyl ether, and bisphenol F. Divinyl ethers such as alkylene oxide divinyl ether; trimethylolethane trivinyl ether, trimethylolpropane trivinyl ether, ditrimethylolpropane tetravinyl ether, glycerin trivinyl ether, pentaerythritol tetravinyl ether, dipentaerythritol pentavinyl ether, dipentaerythritol Hexavinyl ether, ethylene oxide-added trimethylolpropane trivinyl ether, propylene oxide-added trimethylolpropane trivinyl ether, ethylene oxide-added ditrimethylolpropane tetravinyl ether, propylene oxide-added ditrimethylolpropane tetravinyl ether, ethylene oxide-added pentaerythritol tetravinyl ether, propylene oxide addition Examples thereof include polyfunctional vinyl ethers such as pentaerythritol tetravinyl ether, ethylene oxide-added dipentaerythritol hexavinyl ether, and propylene oxide-added dipentaerythritol hexavinyl ether.

  As the vinyl ether compound, a di- or trivinyl ether compound is preferable from the viewpoints of curability, adhesion to a recording medium, surface hardness of the formed image, and the like, and a divinyl ether compound is particularly preferable.

The oxetane compound in the present invention refers to a compound having an oxetane ring, and a known oxetane compound can be arbitrarily selected and used as described in JP-A Nos. 2001-220526, 2001-310937, and 2003-341217. .
The compound having an oxetane ring that can be used in the ink composition of the present invention is preferably a compound having 1 to 4 oxetane rings in the structure. By using such a compound, it becomes easy to maintain the viscosity of the ink composition within a good handling range, and obtain high adhesion between the cured ink composition and the recording medium. Can do.

The compound having such an oxetane ring is described in detail in the above-mentioned JP-A No. 2003-341217, paragraph numbers [0021] to [0084], and the compounds described herein can be suitably used in the present invention.
Among the oxetane compounds used in the present invention, it is preferable to use a compound having one oxetane ring from the viewpoint of the viscosity and tackiness of the ink composition.

In the ink composition of the present invention, these cationic polymerizable compounds may be used alone or in combination of two or more, but from the viewpoint of effectively suppressing shrinkage during ink curing. Is preferably a combination of at least one compound selected from an oxetane compound and an epoxy compound and a vinyl ether compound.
The content of the (a) cationic polymerizable compound in the ink composition is suitably 10 to 95% by mass, preferably 30 to 90% by mass, and more preferably 50 to 85%, based on the total solid content of the composition. It is the range of mass%.

[(B) Compound that generates acid upon irradiation with active energy]
The ink composition of the present invention contains a compound that generates an acid upon irradiation with active energy (hereinafter, appropriately referred to as “photoacid generator”).
Examples of the photoacid generator that can be used in the present invention include photoinitiators for photocationic polymerization, photoinitiators for photoradical polymerization, photodecolorants for dyes, photochromic agents, and light used for microresists. (400-200 nm ultraviolet rays, far ultraviolet rays, particularly preferably g-line, h-line, i-line, KrF excimer laser beam), ArF excimer laser beam, electron beam, X-ray, molecular beam, ion beam, etc. A compound capable of generating can be appropriately selected and used.

  Examples of such a photoacid generator include an onium salt such as a diazonium salt, an ammonium salt, a phosphonium salt, an iodonium salt, a sulfonium salt, a selenonium salt, and an arsonium salt, which decomposes upon irradiation with active energy to generate an acid. Organic halogen compounds, organic metal / organic halides, photoacid generators having an o-nitrobenzyl-type protecting group, compounds that generate sulfonic acids by photolysis, such as iminosulfonates, disulfone compounds, diazoketo A sulfone and a diazo disulfone compound can be mentioned.

  As the photoacid generator, oxazole derivatives and s-triazine derivatives described in JP-A No. 2002-122994, paragraphs [0029] to [0030] are also preferably used. Furthermore, onium salt compounds and sulfonate compounds exemplified in JP-A No. 2002-122994, paragraph numbers [0037] to [0063] can also be suitably used as the photoacid generator in the present invention.

(B) A photo-acid generator can be used individually by 1 type or in combination of 2 or more types.
The content of the (b) photoacid generator in the ink composition is preferably 0.1 to 20% by mass, more preferably 0.5 to 10% by mass, and still more preferably in terms of the total solid content of the ink composition. Is 1-7 mass%.

[Colorant]
The ink composition of the present invention can form a visible image by adding a colorant. For example, when forming an image area of a lithographic printing plate, it is not always necessary to add it, but it is also preferable to use a colorant from the viewpoint of plate inspection of the obtained lithographic printing plate.
There is no restriction | limiting in particular in the coloring agent which can be used here, According to a use, well-known various color materials and (pigment, dye) can be selected suitably, and can be used. For example, when forming an image excellent in weather resistance, a pigment is preferable. As the dye, both water-soluble dyes and oil-soluble dyes can be used, but oil-soluble dyes are preferred.

[Pigment]
The pigment preferably used in the present invention will be described.
The pigment is not particularly limited, and all commercially available organic and inorganic pigments or pigments dispersed in an insoluble resin or the like as a dispersion medium, or the resin is grafted onto the pigment surface Can be used. Moreover, what dye | stained the resin particle with dye can be used.
Examples of these pigments include, for example, “Pigment Dictionary” (2000), edited by Seijiro Ito. Herbst, K.M. Hunger “Industrial Organic Pigments”, JP 2002-12607 A, JP 2002-188025 A, JP 2003-26978 A, and JP 2003-342503 A3.

  Specific examples of organic pigments and inorganic pigments that can be used in the present invention include C.I. I. Pigment Yellow 1 (Fast Yellow G etc.), C.I. I. A monoazo pigment such as C.I. Pigment Yellow 74; I. Pigment Yellow 12 (disaji yellow AAA, etc.), C.I. I. Disazo pigments such as C.I. Pigment Yellow 17; I. Non-benzidine type azo pigments such as CI Pigment Yellow 180; I. Azo lake pigments such as C.I. Pigment Yellow 100 (eg Tartrazine Yellow Lake); I. Condensed azo pigments such as CI Pigment Yellow 95 (Condensed Azo Yellow GR, etc.); I. Acidic dye lake pigments such as C.I. Pigment Yellow 115 (such as quinoline yellow lake); I. Basic dye lake pigments such as CI Pigment Yellow 18 (Thioflavin Lake, etc.), anthraquinone pigments such as Flavantron Yellow (Y-24), isoindolinone pigments such as Isoindolinone Yellow 3RLT (Y-110), and quinophthalone yellow Quinophthalone pigments such as (Y-138), isoindoline pigments such as isoindoline yellow (Y-139), C.I. I. Nitroso pigments such as C.I. Pigment Yellow 153 (nickel nitroso yellow, etc.); I. And metal complex salt azomethine pigments such as CI Pigment Yellow 117 (copper azomethine yellow, etc.).

  C. As a thing which exhibits red or magenta color. I. Monoazo pigments such as CI Pigment Red 3 (Toluidine Red, etc.); I. Disazo pigments such as C.I. Pigment Red 38 (Pyrazolone Red B, etc.); I. Pigment Red 53: 1 (Lake Red C, etc.) and C.I. I. Azo lake pigments such as C.I. Pigment Red 57: 1 (Brilliant Carmine 6B); I. Condensed azo pigments such as C.I. Pigment Red 144 (condensed azo red BR, etc.); I. Acidic dye lake pigments such as C.I. Pigment Red 174 (Phloxine B Lake, etc.); I. Basic dye lake pigments such as C.I. Pigment Red 81 (Rhodamine 6G ′ Lake, etc.); I. Anthraquinone pigments such as C.I. Pigment Red 177 (eg, dianthraquinonyl red); I. Thioindigo pigments such as C.I. Pigment Red 88 (Thioindigo Bordeaux, etc.); I. Perinone pigments such as C.I. Pigment Red 194 (perinone red, etc.); I. Perylene pigments such as C.I. Pigment Red 149 (perylene scarlet, etc.); I. Pigment violet 19 (unsubstituted quinacridone), C.I. I. Quinacridone pigments such as CI Pigment Red 122 (quinacridone magenta, etc.); I. Isoindolinone pigments such as CI Pigment Red 180 (isoindolinone red 2BLT, etc.); I. And alizarin lake pigments such as CI Pigment Red 83 (Mada Lake, etc.).

  As a pigment exhibiting blue or cyan, C.I. I. Disazo pigments such as C.I. Pigment Blue 25 (Dianisidine Blue, etc.); I. Phthalocyanine pigments such as C.I. Pigment Blue 15 (phthalocyanine blue, etc.); I. Acidic dye lake pigments such as C.I. Pigment Blue 24 (Peacock Blue Lake, etc.); I. Basic dye lake pigments such as C.I. Pigment Blue 1 (Viclotia Pure Blue BO Lake, etc.); I. Anthraquinone pigments such as C.I. Pigment Blue 60 (Indantron Blue, etc.); I. And alkali blue pigments such as CI Pigment Blue 18 (Alkali Blue V-5: 1).

As a pigment exhibiting green, C.I. I. Pigment green 7 (phthalocyanine green), C.I. I. Phthalocyanine pigments such as C.I. Pigment Green 36 (phthalocyanine green); I. And azo metal complex pigments such as CI Pigment Green 8 (Nitroso Green).
As a pigment exhibiting an orange color, C.I. I. An isoindoline pigment such as C.I. Pigment Orange 66 (isoindoline orange); I. And anthraquinone pigments such as CI Pigment Orange 51 (dichloropyrantron orange).

Examples of the black pigment include carbon black, titanium black, and aniline black.
Specific examples of the white pigment include basic lead carbonate (2PbCO ₃ Pb (OH) ₂ , so-called silver white), zinc oxide (ZnO, so-called zinc white), titanium oxide (TiO ₂ , so-called titanium white), Strontium titanate (SrTiO ₃ , so-called titanium strontium white) or the like can be used.

  Here, titanium oxide has a smaller specific gravity than other white pigments, a large refractive index, and is chemically and physically stable, and thus has a high hiding power and coloring power as a pigment. Excellent durability against other environments. Therefore, it is preferable to use titanium oxide as the white pigment. Of course, other white pigments (may be other than the listed white pigments) may be used as necessary.

For dispersing the pigment, for example, a dispersion device such as a ball mill, a sand mill, an attritor, a roll mill, a jet mill, a homogenizer, a paint shaker, a kneader, an agitator, a Henschel mixer, a colloid mill, an ultrasonic homogenizer, a pearl mill, or a wet jet mill is used. be able to.
It is also possible to add a dispersant when dispersing the pigment. Examples of the dispersant include a hydroxyl group-containing carboxylic acid ester, a salt of a long-chain polyaminoamide and a high molecular weight acid ester, a salt of a high molecular weight polycarboxylic acid, a high molecular weight unsaturated acid ester, a high molecular weight copolymer, a modified polyacrylate, an aliphatic Examples thereof include polyvalent carboxylic acids, naphthalene sulfonic acid formalin condensates, polyoxyethylene alkyl phosphate esters, and pigment derivatives. It is also preferable to use a commercially available polymer dispersant such as the Solsperse series from Zeneca.
Moreover, it is also possible to use a synergist according to various pigments as a dispersion aid. These dispersants and dispersion aids are preferably added in an amount of 1 to 50 parts by mass with respect to 100 parts by mass of the pigment.

  In the ink composition, as a dispersion medium for various components such as pigments, a solvent may be added, or the solvent-free low molecular weight component (a) cationic polymerizable compound may be used as a dispersion medium. However, the ink composition of the present invention is an active energy curable ink, and is preferably solventless in order to cure the ink after it is applied to a recording medium. This is because if the solvent remains in the cured ink image, the solvent resistance is deteriorated or a VOC (Volatile Organic Compound) problem of the remaining solvent occurs. From such a viewpoint, as the dispersion medium, (a) a cationically polymerizable compound is used, and among them, it is preferable to select a cationically polymerizable monomer having the lowest viscosity in terms of dispersion suitability and handling properties of the ink composition. .

The average particle size of the pigment is preferably 0.02 to 4 μm, more preferably 0.02 to 2 μm, and more preferably 0.02 to 1.0 μm.
The selection of pigment, dispersant, dispersion medium, dispersion conditions, and filtration conditions are set so that the average particle diameter of the pigment particles is within the above-mentioned preferable range. By controlling the particle size, clogging of the head nozzle can be suppressed, and ink storage stability, ink transparency, and curing sensitivity can be maintained.

〔dye〕
The dye used in the present invention is preferably oil-soluble. Specifically, it means that the solubility in water at 25 ° C. (the mass of the dye dissolved in 100 g of water) is 1 g or less, preferably 0.5 g or less, more preferably 0.1 g or less. Therefore, a so-called water-insoluble oil-soluble dye is preferably used.

The dye used in the present invention preferably has an oil-solubilizing group introduced into the above-described dye mother core in order to dissolve the necessary amount in the ink composition.
As the oil-solubilizing group, long chain, branched alkyl group, long chain, branched alkoxy group, long chain, branched alkylthio group, long chain, branched alkylsulfonyl group, long chain, branched acyloxy group, long chain, branched alkoxycarbonyl group, Long chain, branched acyl group, long chain, branched acylamino group long chain, branched alkylsulfonylamino group, long chain, branched alkylaminosulfonyl group and these long chains, aryl groups containing branched substituents, aryloxy groups, aryloxycarbonyl Group, arylcarbonyloxy group, arylaminocarbonyl group, arylaminosulfonyl group, arylsulfonylamino group and the like.
In addition, for water-soluble dyes having carboxylic acid and sulfonic acid, long chain, branched alcohol, amine, phenol, aniline derivatives are used as oil-solubilizing alkoxycarbonyl groups, aryloxycarbonyl groups, alkylaminosulfonyl groups, A dye may be obtained by conversion to an arylaminosulfonyl group.

The oil-soluble dye preferably has a melting point of 200 ° C. or lower, more preferably has a melting point of 150 ° C. or lower, and still more preferably has a melting point of 100 ° C. or lower. By using an oil-soluble dye having a low melting point, the precipitation of dye crystals in the ink composition is suppressed, and the storage stability of the ink composition is improved.
Further, it is desirable that the oxidation potential is noble (high) in order to improve fading, particularly resistance to oxidizing substances such as ozone and curing characteristics. For this reason, as the oil-soluble dye used in the present invention, those having an oxidation potential of 1.0 V (vs SCE) or more are preferably used. The oxidation potential is preferably higher, the oxidation potential is more preferably 1.1 V (vs SCE) or more, and particularly preferably 1.15 V (vs SCE) or more.

As the yellow dye, a compound having a structure represented by the general formula (Y-I) described in JP-A No. 2004-250483 is preferable.
Particularly preferred dyes are dyes represented by the general formulas (Y-II) to (Y-IV) described in paragraph [0034] of JP-A No. 2004-250483. And the compounds described in paragraph numbers [0060] to [0071] of JP-A-250483. The oil-soluble dye of the general formula (Y-I) described in the publication may be used not only for yellow but also for inks of any color such as black ink and red ink.

The magenta dye is preferably a compound having a structure represented by the general formulas (3) and (4) described in JP-A No. 2002-114930. Specific examples include paragraphs of JP-A No. 2002-114930. Examples include the compounds described in [0054] to [0073].
Particularly preferred dyes are azo dyes represented by the general formulas (M-1) to (M-2) described in paragraph numbers [0084] to [0122] of JP-A No. 2002-121414, and specific examples Examples thereof include compounds described in paragraph numbers [0123] to [0132] of JP-A No. 2002-121414. The oil-soluble dyes represented by the general formulas (3), (4) and (M-1) to (M-2) described in the publication are used not only for magenta but also for any color ink such as black ink and red ink. May be.

Examples of cyan dyes include dyes represented by formulas (I) to (IV) described in JP-A No. 2001-181547, and paragraphs [0063] to [0078] of JP-A No. 2002-121414. The dyes represented by the general formulas (IV-1) to (IV-4) are mentioned as preferable examples, and specific examples include paragraph numbers [0052] to [0066] of JP-A No. 2001-181547. Examples thereof include the compounds described in paragraph Nos. [0079] to [0081] of Kai 2002-121414.
Particularly preferred dyes are phthalocyanine dyes represented by general formulas (CI) and (C-II) described in paragraphs [0133] to [0196] of JP-A No. 2002-121414, A phthalocyanine dye represented by formula (C-II) is preferred. Specific examples thereof include the compounds described in JP-A No. 2002-121414, paragraph numbers [0198] to [0201]. The oil-soluble dyes of the formulas (I) to (IV), (IV-1) to (IV-4), (CI) and (C-II) are not only cyan but also black ink or green ink. The ink may be used for any color ink.

These colorants are preferably added in an amount of 1 to 20% by mass in terms of solid content in the ink composition, and more preferably 2 to 10% by mass.
In the ink composition of the present invention, various additives can be used in combination with the essential components according to the purpose. These optional components will be described.

[Ultraviolet absorber]
In the present invention, an ultraviolet absorber can be used from the viewpoint of improving the weather resistance of the obtained image and preventing discoloration.
Examples of the ultraviolet absorber are described in JP-A-58-185679, JP-A-61-190537, JP-A-2-782, JP-A-5-97075, JP-A-9-34057, and the like. Benzotriazole compounds, benzophenone compounds described in JP-A No. 46-2784, JP-A No. 5-194843, US Pat. No. 3,214,463, etc., JP-B Nos. 48-30492 and 56-21141 Cinnamic acid compounds described in JP-A-10-88106, JP-A-4-298503, JP-A-8-53427, JP-A-8-239368, JP-A-10-182621, JP The triazine compounds described in JP-A-8-501291, Research Disclosure No. Examples thereof include compounds described in No. 24239, compounds that emit ultraviolet light by absorbing ultraviolet rays typified by stilbene and benzoxazole compounds, so-called fluorescent brighteners, and the like.
The addition amount is appropriately selected according to the purpose, but is generally about 0.5 to 15% by mass in terms of solid content.

[Sensitizer]
A sensitizer may be added to the ink composition of the present invention as necessary for the purpose of improving the acid generation efficiency of the photoacid generator and increasing the photosensitive wavelength. Any sensitizer may be used as long as the photoacid generator is sensitized by an electron transfer mechanism or an energy transfer mechanism. Preferably, aromatic polycondensed compounds such as anthracene, 9,10-dialkoxyanthracene, pyrene and perylene, aromatic ketone compounds such as acetophenone, benzophenone, thioxanthone and Michlerketone, heterocyclic compounds such as phenothiazine and N-aryloxazolidinone Is mentioned. The addition amount is appropriately selected according to the purpose, but is generally 0.01 to 1 mol%, preferably 0.1 to 0.5 mol%, based on the photoacid generator.

〔Antioxidant〕
An antioxidant can be added to improve the stability of the ink composition. Examples of the antioxidant include European published patents, 223739, 309401, 309402, 310551, 310552, 359416, and 3435443. JP, 54-85535, 62-262417, 63-113536, 63-163351, JP-A-2-262654, JP-A-2-71262, Examples thereof include those described in Kaihei 3-121449, JP-A-5-61166, JP-A-5-119449, US Pat. No. 4,814,262, US Pat. No. 4,980,275, and the like.
The addition amount is appropriately selected according to the purpose, but is generally about 0.1 to 8% by mass in terms of solid content.

[Anti-fading agent]
In the ink composition of the present invention, various organic and metal complex anti-fading agents can be used. Examples of the organic anti-fading agent include hydroquinones, alkoxyphenols, dialkoxyphenols, phenols, anilines, amines, indanes, chromans, alkoxyanilines, and heterocycles. Examples of the metal complex anti-fading agent include nickel complexes and zinc complexes. No. 17643, VII, I to J, No. 15162, ibid. No. 18716, page 650, left column, ibid. No. 36544, page 527, ibid. No. 307105, page 872, ibid. The compounds described in the patent cited in No. 15162 and the compounds included in the general formulas and compound examples of representative compounds described in JP-A-62-215272, pages 127 to 137 can be used. .
The addition amount is appropriately selected according to the purpose, but is generally about 0.1 to 8% by mass in terms of solid content.

[Conductive salts]
Conductive salts such as potassium thiocyanate, lithium nitrate, ammonium thiocyanate, and dimethylamine hydrochloride can be added to the ink composition of the present invention for the purpose of controlling ejection properties.

〔solvent〕
In order to improve the adhesion to the recording medium, it is also effective to add a very small amount of an organic solvent to the ink composition of the present invention.
Examples of the solvent include ketone solvents such as acetone, methyl ethyl ketone, and diethyl ketone, alcohol solvents such as methanol, ethanol, 2-propanol, 1-propanol, 1-butanol, and tert-butanol, and chlorine such as chloroform and methylene chloride. Solvents, aromatic solvents such as benzene and toluene, ester solvents such as ethyl acetate, butyl acetate and isopropyl acetate, ether solvents such as diethyl ether, tetrahydrofuran and dioxane, glycols such as ethylene glycol monomethyl ether and ethylene glycol dimethyl ether And ether solvents.
In this case, it is effective to add the solvent within a range that does not cause the problem of solvent resistance and VOC, and the amount is preferably 0.1 to 5% by mass, more preferably 0.1 to 3% by mass with respect to the whole ink composition. % Range.

[Polymer compound]
Various polymer compounds can be added to the ink composition of the present invention in order to adjust film physical properties. High molecular compounds include acrylic polymers, polyvinyl butyral resins, polyurethane resins, polyamide resins, polyester resins, epoxy resins, phenol resins, polycarbonate resins, polyvinyl butyral resins, polyvinyl formal resins, shellacs, vinyl resins, acrylic resins. Rubber resins, waxes and other natural resins can be used. Two or more of these may be used in combination. Of these, vinyl copolymer obtained by copolymerization of acrylic monomers is preferred. Furthermore, a copolymer containing “carboxyl group-containing monomer”, “methacrylic acid alkyl ester”, or “acrylic acid alkyl ester” as a structural unit is also preferably used as the copolymer composition of the polymer binder.

[Surfactant]
A surfactant may be added to the ink composition of the present invention.
Examples of the surfactant include those described in JP-A Nos. 62-173463 and 62-183457. For example, anionic surfactants such as dialkylsulfosuccinates, alkylnaphthalenesulfonates, fatty acid salts, polyoxyethylene alkyl ethers, polyoxyethylene alkyl allyl ethers, acetylene glycols, polyoxyethylene / polyoxypropylene blocks Nonionic surfactants such as copolymers, and cationic surfactants such as alkylamine salts and quaternary ammonium salts. An organic fluoro compound may be used in place of the surfactant. The organic fluoro compound is preferably hydrophobic. Examples of the organic fluoro compounds include fluorine surfactants, oily fluorine compounds (eg, fluorine oil) and solid fluorine compound resins (eg, tetrafluoroethylene resin). No. (columns 8 to 17) and those described in JP-A Nos. 62-135826.

In addition to this, if necessary, for example, leveling additives, matting agents, waxes for adjusting film physical properties, polymerization to inhibit the adhesion to recording media such as polyolefin and PET, and the like, The tackifier which does not do can be contained.
As the tackifier, specifically, a high molecular weight adhesive polymer described in JP-A-2001-49200, 5-6p (for example, (meth) acrylic acid and an alkyl group having 1 to 20 carbon atoms). An ester with an alcohol having, an ester of (meth) acrylic acid with an alicyclic alcohol having 3 to 14 carbon atoms, a copolymer comprising an ester of (meth) acrylic acid with an aromatic alcohol having 6 to 14 carbon atoms) And a low molecular weight tackifying resin having a polymerizable unsaturated bond.

[Radical polymerization ink composition]
The radical polymerization ink composition contains (d) a radical polymerizable compound and (e) a polymerization initiator. If desired, it may further contain a colorant, a sensitizing dye, a co-sensitizer and the like.
Hereinafter, each component used for the radical polymerization ink composition will be sequentially described.

(D) [Radically polymerizable compound]
Examples of the radically polymerizable compound include compounds having an ethylenically unsaturated bond capable of addition polymerization as described below.

[Compound having an ethylenically unsaturated bond capable of addition polymerization]
Examples of the compound having an addition polymerizable ethylenically unsaturated bond that can be used in the ink composition of the present invention include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid). Etc.) and an aliphatic polyhydric alcohol compound, an amide of the unsaturated carboxylic acid and an aliphatic polyamine compound, and the like.

  Specific examples of the monomer of an ester of an aliphatic polyhydric alcohol compound and an unsaturated carboxylic acid include acrylic acid esters such as ethylene glycol diacrylate, triethylene glycol diacrylate, 1,3-butanediol diacrylate, and tetramethylene glycol. Diacrylate, propylene glycol diacrylate, neopentyl glycol diacrylate, trimethylolpropane triacrylate, trimethylolpropane tri (acryloyloxypropyl) ether, trimethylolethane triacrylate, hexanediol diacrylate, 1,4-cyclohexanediol di Acrylate, Tetraethylene glycol diacrylate, Pentaerythritol diacrylate, Pentaerythritol triacrylate , Pentaerythritol tetraacrylate, dipentaerythritol diacrylate, dipentaerythritol hexaacrylate, sorbitol triacrylate, sorbitol tetraacrylate, sorbitol pentaacrylate, sorbitol hexaacrylate, tri (acryloyloxyethyl) isocyanurate, polyester acrylate oligomer.

  Methacrylic acid esters include tetramethylene glycol dimethacrylate, triethylene glycol dimethacrylate, neopentyl glycol dimethacrylate, trimethylolpropane trimethacrylate, trimethylolethane trimethacrylate, ethylene glycol dimethacrylate, 1,3-butanediol dimethacrylate, Hexanediol dimethacrylate, pentaerythritol dimethacrylate, pentaerythritol trimethacrylate, pentaerythritol tetramethacrylate, dipentaerythritol dimethacrylate, dipentaerythritol hexamethacrylate, sorbitol trimethacrylate, sorbitol tetramethacrylate, bis [p- (3-methacryloxy 2-hydroxypro ) Phenyl] dimethyl methane, bis - [p- (acryloxyethoxy) phenyl] dimethylmethane. Itaconic acid esters include ethylene glycol diitaconate, propylene glycol diitaconate, 1,3-butanediol diitaconate, 1,4-butanediol diitaconate, tetramethylene glycol diitaconate, pentaerythritol diitaconate And sorbitol tetritaconate.

  Examples of crotonic acid esters include ethylene glycol dicrotonate, tetramethylene glycol dicrotonate, pentaerythritol dicrotonate, and sorbitol tetradicrotonate. Examples of isocrotonic acid esters include ethylene glycol diisocrotonate, pentaerythritol diisocrotonate, and sorbitol tetraisocrotonate. Examples of maleic acid esters include ethylene glycol dimaleate, triethylene glycol dimaleate, pentaerythritol dimaleate, and sorbitol tetramaleate. Furthermore, the mixture of the above-mentioned ester monomer can also be mention | raise | lifted. Specific examples of an amide monomer of an aliphatic polyvalent amine compound and an unsaturated carboxylic acid include methylene bis-acrylamide, methylene bis-methacrylamide, 1,6-hexamethylene bis-acrylamide, 1,6-hexa. Examples include methylene bis-methacrylamide, diethylenetriamine trisacrylamide, xylylene bisacrylamide, and xylylene bismethacrylamide.

Other examples include vinyls containing a hydroxyl group represented by the following general formula (A) in a polyisocyanate compound having two or more isocyanate groups per molecule described in JP-B-48-41708. Examples thereof include a vinylurethane compound containing two or more polymerizable vinyl groups in one molecule to which a monomer is added. CH ₂ = C (R) COOCH ₂ CH (R ′) OH (A) (where R and R ′ represent H or CH ₃ ).
Further, as described in JP-A-51-37193, urethane acrylates, JP-A-48-64183, JP-B-49-43191, JP-B-52-30490, etc. Polyfunctional acrylates and methacrylates such as polyester acrylates and epoxy acrylates obtained by reacting an epoxy resin with (meth) acrylic acid can be used. Furthermore, Journal of Japan Adhesion Association vol.20, No. 7, pages 300 to 308 (1984) as photocurable monomers and oligomers can also be used. In the present invention, these monomers can be used in a chemical form such as a prepolymer, that is, a dimer, a trimer and an oligomer, or a mixture thereof and a copolymer thereof.

  The amount of the radical polymerizable compound used is usually 1 to 99.99%, preferably 5 to 90.0%, more preferably 10 to 70%, based on all components of the ink composition. Mass%).

(E) [Photoinitiator]
Next, the photopolymerization initiator used in the radical polymerization ink composition of the present invention will be described.
The photopolymerization initiator in the present invention is a compound that undergoes a chemical change through the action of light or interaction with the electronically excited state of a sensitizing dye to generate at least one of radicals, acids, and bases. It is.

  Preferred photopolymerization initiators include (a) aromatic ketones, (b) aromatic onium salt compounds, (c) organic peroxides, (d) hexaarylbiimidazole compounds, (e) ketoxime ester compounds, F) borate compounds, (to) azinium compounds, (thi) metallocene compounds, (li) active ester compounds, (nu) compounds having a carbon halogen bond, and the like.

[Colorant]
The same colorants as those described in the cationic polymerization ink composition can be used.
In the ink composition of the present invention, various additives can be used in combination with the essential components according to the purpose. These optional components will be described.
[Sensitizing dye]
In the present invention, a sensitizing dye may be added for the purpose of improving the sensitivity of the photopolymerization initiator. Examples of preferred sensitizing dyes include those belonging to the following compounds and having an absorption wavelength in the 350 nm to 450 nm region.
Polynuclear aromatics (eg, pyrene, perylene, triphenylene), xanthenes (eg, fluorescein, eosin, erythrosine, rhodamine B, rose bengal), cyanines (eg, thiacarbocyanine, oxacarbocyanine), merocyanines ( For example, merocyanine, carbomerocyanine), thiazines (for example, thionine, methylene blue, toluidine blue), acridines (for example, acridine orange, chloroflavin, acriflavine), anthraquinones (for example, anthraquinone), squalium (for example, squalium) ), Coumarins (eg 7-diethylamino-4-methylcoumarin).

[Co-sensitizer]
Furthermore, the ink of the present invention may contain a known compound having a function of further improving sensitivity or suppressing polymerization inhibition by oxygen as a co-sensitizer.

  Examples of such co-sensitizers include amines such as MR Sander et al., “Journal of Polymer Society”, Vol. 10, page 3173 (1972), Japanese Examined Patent Publication No. 44-20189, Japanese Patent Laid-Open No. 51-82102. Publication, JP 52-134692, JP 59-138205, JP 60-84305, JP 62-18537, JP 64-33104, Research Disclosure 33825 Specifically, triethanolamine, p-dimethylaminobenzoic acid ethyl ester, p-formyldimethylaniline, p-methylthiodimethylaniline and the like can be mentioned.

  Other examples include thiols and sulfides, for example, thiol compounds described in JP-A-53-702, JP-B-55-500806, JP-A-5-142772, and JP-A-56-75643. Examples thereof include disulfide compounds, and specific examples include 2-mercaptobenzothiazole, 2-mercaptobenzoxazole, 2-mercaptobenzimidazole, 2-mercapto-4 (3H) -quinazoline, β-mercaptonaphthalene and the like.

  Other examples include amino acid compounds (eg, N-phenylglycine), organometallic compounds described in Japanese Patent Publication No. 48-42965 (eg, tributyltin acetate), and hydrogen described in Japanese Patent Publication No. 55-34414. Donors, sulfur compounds described in JP-A-6-308727 (eg, trithiane), phosphorus compounds described in JP-A-6-250387 (diethylphosphite, etc.), Si-- described in Japanese Patent Application No. 6-191605 H, Ge-H compound, etc. are mentioned.

  Moreover, it is preferable to add 200-20000 ppm of a polymerization inhibitor from a viewpoint of improving storability. The ink for ink jet recording of the present invention is preferably ejected by heating and lowering the viscosity in the range of 40 to 80 ° C., and a polymerization inhibitor is preferably added to prevent clogging of the head due to thermal polymerization. Examples of the polymerization inhibitor include hydroquinone, benzoquinone, p-methoxyphenol, TEMPO, TEMPOL, and cuperon Al.

[Others]
In addition, known compounds can be used as necessary. For example, surfactants, leveling additives, matting agents, polyester resins for adjusting film properties, polyurethane resins, vinyl resins, acrylic resins, etc. Resin, rubber resin, wax and the like can be appropriately selected and used. In order to improve the adhesion to a recording medium such as polyolefin or PET, it is also preferable to contain a tackifier that does not inhibit the polymerization. Specifically, high molecular weight adhesive polymers described in JP-A-2001-49200, 5-6p (for example, esters of (meth) acrylic acid and alcohols having an alkyl group having 1 to 20 carbon atoms) , An ester of (meth) acrylic acid and an alicyclic alcohol having 3 to 14 carbon atoms, a copolymer formed of an ester of (meth) acrylic acid and an aromatic alcohol having 6 to 14 carbon atoms), A low molecular weight tackifying resin having a saturated bond.

  It is also effective to add a trace amount of organic solvent in order to improve the adhesion to the recording medium. In this case, it is effective to add the solvent within a range that does not cause the problem of solvent resistance and VOC, and the amount is preferably 0.1 to 5% by mass, more preferably 0.1 to 3% by mass with respect to the whole ink composition. % Range.

  In addition, as a means for preventing a decrease in sensitivity due to the light-shielding effect of the ink color material, it is also preferable to combine a cationic polymerizable monomer having a long polymerization initiator lifetime with a polymerization initiator to obtain a radical-cation hybrid type curable ink. One.

[Water-based ink composition]
The aqueous ink composition contains a water-soluble photopolymerization initiator that generates radicals by the action of a polymerizable compound and active energy. If desired, it may further contain a coloring material and the like.

[Polymerizable compound]
As the polymerizable compound contained in the aqueous ink composition of the present invention, a polymerizable compound contained in a known aqueous ink composition can be used.
A reactive material can be added to the water-based ink composition in order to optimize the formulation considering end-user characteristics such as curing speed, adhesion, and flexibility. Examples of such reactive materials include (meth) acrylate (ie, acrylate and / or methacrylate) monomers and oligomers, epoxides, and oxetanes.
Examples of acrylate monomers include phenoxyethyl acrylate, octyl decyl acrylate, tetrahydrofuryl acrylate, isobornyl acrylate, hexanediol diacrylate, trimethylolpropane triacrylate, pentaerythritol triacrylate, polyethylene glycol diacrylate (e.g., tetraethylene glycol). Diacrylate), dipropylene glycol diacrylate, tri (propylene glycol) triacrylate, neopentyl glycol diacrylate, bis (pentaerythritol) hexaacrylate, ethoxylated or propoxylated glycol and polyol acrylate (e.g. propoxylated neopentyl glycol Diacrylate, ethoxylated trimethylol proppant Acrylate), and mixtures thereof.
Examples of acrylate oligomers include ethoxylated polyethylene glycol, ethoxylated trimethylolpropane acrylate and polyether acrylate and ethoxylates thereof, and urethane acrylate oligomers.
Examples of methacrylates include hexanediol dimethacrylate, trimethylolpropane trimethacrylate, triethylene glycol dimethacrylate, diethylene glycol dimethacrylate, ethylene glycol dimethacrylate, 1,4-butanediol dimethacrylate, and mixtures thereof.
The amount of oligomer added is preferably 1 to 80% by weight, more preferably 1 to 10% by weight, based on the total weight of the ink composition.

[Water-soluble photopolymerization initiator that generates radicals by the action of active energy]
The polymerization initiator that can be used in the ink composition of the invention will be described. As an example, for example, a photopolymerization initiator having a wavelength of up to about 400 nm may be mentioned. As such a photopolymerization initiator, for example, a photopolymerization initiator represented by the following general formula (hereinafter referred to as TX) which is a substance having functionality in a long wavelength region, that is, a sensitivity to generate a radical upon receiving ultraviolet rays. In the present invention, it is particularly preferable to select and use them appropriately.

In the general formulas TX-1 to TX-3, R2 represents — (CH ₂ ) _x — (x = 0 or 1), —O— (CH ₂ ) _y — (y = 1 or 2), substituted or unsubstituted Represents a phenylene group. When R2 is a phenylene group, at least one hydrogen atom in the benzene ring is, for example, a carboxyl group or a salt thereof, a sulfonic acid or a salt thereof, a linear or branched alkyl having 1 to 4 carbon atoms. May be substituted with one or more groups or atoms selected from a group, a halogen atom (fluorine, chlorine, bromine, etc.), an alkoxyl group having 1 to 4 carbon atoms, an aryloxy group such as a phenoxy group, and the like. . M represents a hydrogen atom or an alkali metal (for example, Li, Na, K, etc.). R3 and R4 each independently represents a hydrogen atom or a substituted or unsubstituted alkyl group. Examples of the alkyl group include, for example, a linear or branched alkyl group having about 1 to 10 carbon atoms, particularly about 1 to 3 carbon atoms. Moreover, as an example of the substituent of these alkyl groups, a halogen atom (a fluorine atom, a chlorine atom, an oxalic atom etc.), a hydroxyl group, an alkoxyl group (C1-C3 grade) etc. are mentioned, for example. M represents an integer of 1 to 10.

  Further, in the present invention, a water-soluble derivative (hereinafter abbreviated as an IC system) of a photopolymerization initiator Irgacure 2959 (trade name: manufactured by Ciba Specialty Chemicals) having the following general formula may be used. Specifically, IC-1 to IC-3 having the following formulas can be used.

[Prescription for clear ink]
The above-mentioned water-soluble polymerizable compound can be made into a clear ink by making it into the form of a transparent water-based ink without containing the above-mentioned coloring material. In particular, if it is prepared so as to have ink jet recording characteristics, a clear ink for water-based photocurable ink jet recording can be obtained. If such an ink is used, a clear film can be obtained because it does not contain a color material. Clear inks that do not contain color materials can be used for undercoats to give recording materials suitable for image printing, or for surface protection of images formed with ordinary inks, further decoration and gloss The use etc. for the overcoat for the purpose of provision etc. are mentioned. In the clear ink, colorless pigments or fine particles that are not intended for coloring can be dispersed and contained according to these applications. By adding these, it is possible to improve various properties such as image quality, fastness, and workability (handling property) of the printed matter in both the undercoat and the overcoat.

  Prescription conditions for application to such a clear ink include 10 to 85% of a water-soluble polymerizable compound as a main component of the ink, a photopolymerization initiator (for example, an ultraviolet polymerization catalyst), and the above water-soluble polymerization. It is preferable to prepare such that 1 to 10 parts by mass with respect to 100 parts by mass of the active compound and at least 0.5 part of the photopolymerization initiator is simultaneously contained with respect to 100 parts of ink.

[Material composition of colorant-containing ink]
When the above-described water-soluble polymerizable compound is used in an ink containing a color material, the concentration of the polymerization initiator and the polymerizable substance in the ink can be adjusted in accordance with the absorption characteristics of the contained color material. preferable. As described above, the amount of water or solvent is in the range of 40% to 90%, preferably 60% to 75%, based on mass, as the blending amount. Furthermore, the content of the polymerizable compound in the ink is in the range of 1% to 30%, preferably in the range of 5% to 20% on the mass basis with respect to the total amount of the ink. Although the polymerization initiator depends on the content of the polymerizable compound, it is generally in the range of 0.1 to 7%, preferably 0.3 to 5% on the mass basis with respect to the total amount of the ink.

  When a pigment is used as the color material of the ink, the concentration of the pure pigment in the ink is generally in the range of 0.3% by mass to 10% by mass with respect to the total amount of the ink. The coloring power of the pigment depends on the dispersion state of the pigment particles, but if it is in the range of about 0.3 to 1%, it becomes a range used as a light-colored ink. On the other hand, if it is more than that, it gives a concentration used for general color coloring.

[Preferred physical properties of ink composition]
The ink composition of the present invention preferably has an ink viscosity of 20 mPa · s or less, more preferably 10 mPa · s or less at the temperature at the time of ejection in consideration of ejection properties. It is preferable to adjust and determine the composition ratio.

  The common surface tension of the ink composition of the present invention is preferably 20 to 40 mN / m, more preferably 25 to 35 mN / m. When recording on various recording media such as polyolefin, PET, coated paper, and uncoated paper, 20 mN / m or more is preferable from the viewpoint of bleeding and penetration, and 40 mN / m or less is preferable in terms of wettability.

The ink composition of the present invention thus adjusted is suitably used as an ink for inkjet recording. When used as an ink for ink jet recording, the ink composition is ejected onto a recording medium by an ink jet printer, and then the ejected ink composition is irradiated with active energy and cured to perform recording.
In the printed matter obtained with this ink, the image portion is cured by irradiation with active energy such as ultraviolet rays, and the strength of the image portion is excellent. Therefore, in addition to image formation with ink, for example, an ink receiving layer ( It can be used for various purposes such as formation of an image portion.

1 is a configuration diagram of an active energy curable ink jet recording apparatus according to a first embodiment. 1 is a schematic configuration diagram of an image recording unit and a scanning conveyance unit (conveying unit) at the time of image formation of the active energy curable ink jet recording apparatus shown in FIG. 1 is a schematic configuration diagram of an image recording unit and a scanning conveyance unit (conveying unit) during maintenance of the active energy curable ink jet recording apparatus illustrated in FIG. The schematic diagram of the image recording part and the scanning conveyance part (conveyance means) at the time of a maintenance which shows the modification of the active energy curing type inkjet recording device of 1st Embodiment Schematic configuration diagram of an image recording unit and a scanning conveying unit (conveying means) during maintenance of the active energy curable ink jet recording apparatus of the second embodiment The principal part enlarged view which shows the state by which the discharge nozzle was capped by the recording medium and the head discharge defect suppression unit Schematic configuration diagram of an image recording unit and a scanning conveying unit (conveying means) during maintenance of the active energy curable inkjet recording apparatus of the third embodiment

Explanation of symbols

10 Active Energy Curing Type Inkjet Recording Device 40 Scanning Conveying Unit (Conveying Unit)
47 Pressing means 51 Full line type ink jet head 53 Discharge nozzles 71 and 75 Head discharge defect suppression unit S Recording medium

Claims (3)

An active energy curable ink jet recording apparatus that forms an image by ejecting a liquid functional material that is cured by irradiation of active energy onto the recording medium by a full line ink jet head composed of ejection nozzles arranged in the width direction of the recording medium. There,
Conveying means for conveying the recording medium at an ejection position of the recording medium by an inkjet head;
A pressing unit that presses the recording medium toward the inkjet head at least when the conveyance unit stops conveying ;
A head ejection failure suppression unit placed on the recording medium and transported between the recording medium and the ink jet head, and pressed against the ink jet head by the pressing means at least when transporting of the transport means is stopped; An active energy curable ink jet recording apparatus. The active energy curable ink jet recording apparatus according to claim 1, wherein only the conveying means in the ink jet head discharge range is the pressing means. The active energy curable ink jet recording apparatus according to claim 1, wherein the entire conveying unit is the pressing unit.

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