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JP4783043B2 - Sheath tube cutter - Google Patents
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JP4783043B2 - Sheath tube cutter - Google Patents

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JP4783043B2
JP4783043B2 JP2005082499A JP2005082499A JP4783043B2 JP 4783043 B2 JP4783043 B2 JP 4783043B2 JP 2005082499 A JP2005082499 A JP 2005082499A JP 2005082499 A JP2005082499 A JP 2005082499A JP 4783043 B2 JP4783043 B2 JP 4783043B2
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sheath
sheath tube
center hole
tube
cutting
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JP2006263838A (en
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知広 中村
秀行 濱
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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Description

本発明は、電線や給水給湯管のガイドおよび保護用に用いられるさや管を切断するためのさや管カッターに関する。   The present invention relates to a sheath and a tube cutter for cutting a sheath tube used for the guide and protection of electric wires and hot water and hot water supply tubes.

従来、電線や給水給湯管のガイドおよび保護用に用いられるさや管において、その内部の電線および給水給湯管に傷を付けることなく、さや管のみを切断する工具が検討されており、例えば、特許文献1には、波付樹脂管(本発明におけるさや管に相当する)の背面側の溝に入る受け板を備えたカッタ本体に、送りねじによりこの受け部に対して進退動できる刃物台を設け、この刃物台に波付樹脂管の山を挟む2枚の弾性ガイド板と、これらの弾性ガイド板の間に位置し、常に山の中央で波付樹脂管を切断する切断刃とを設けたものが開示されている。   Conventionally, in a sheath tube used for the guide and protection of an electric wire and a hot water supply pipe, a tool for cutting only the sheath pipe without damaging the internal electric wire and the hot water supply pipe has been studied. In Document 1, a cutter body having a receiving plate that enters a groove on the back side of a corrugated resin tube (corresponding to the sheath tube in the present invention) is provided with a tool post that can be moved forward and backward with respect to the receiving portion by a feed screw. Provided with two elastic guide plates that sandwich the crest of the corrugated resin tube on this tool post, and a cutting blade that is positioned between these elastic guide plates and always cuts the corrugated resin tube at the center of the mountain Is disclosed.

しかし上記カッターは、刃物台が進退動できるための機構が複雑になり、カッターを製造する工程も複雑になるため高価なものとなっていた。また、進退動できるための構造部材等により、カッタ本体が大きくなり、施工現場において設備機器内の狭い場所で切断する場合など作業環境条件によっては、カッタ本体をさや管側面にそって一回転することが周りの物体と干渉するため難しく作業性が劣るという問題があった。   However, the cutter is expensive because the mechanism for allowing the tool post to move forward and backward is complicated and the process for manufacturing the cutter is complicated. Also, the cutter body becomes large due to structural members that can move forward and backward, and depending on the working environment conditions such as cutting in a narrow place in equipment at the construction site, the cutter body rotates once along the sheath side However, there is a problem that workability is inferior because it interferes with surrounding objects.

特開平10−277835号公報Japanese Patent Laid-Open No. 10-277835

本発明の目的は、上記従来の問題を解決し、狭い場所でもさや管を容易に切断することが可能なさや管カッターを提供することにある。   An object of the present invention is to solve the above-mentioned conventional problems and to provide a sheath tube cutter capable of easily cutting a sheath tube even in a narrow place.

請求項1記載のさや管カッターは、管壁の軸方向断面が波形状を有する断面形状が円形のさや管を切断するさや管カッターであって、本体が、円形の中心穴にさや管を導入可能な切り欠き部を有するドーナツ状円盤からなり、該中心穴の内面部には、さや管を円周方向に沿って切断可能な切断刃が、対向する位置二箇所に設けられており、前記切り欠き部における中心穴に連通する部分には、中心穴の直径分、離間した状態、且つ平行関係をもって対向する一対のさや管当接部が設けられてなり、前記一対のさや管当接部それぞれには、突起が対向した状態で設けられてなり、前記突起は、さや管を中心穴の内面部に当接させた状態で保持し、中心穴に導入されたさや管が中心穴から切り欠き部に向かって移動すること防止するものであることを特徴とする。 The sheath tube cutter according to claim 1 is a sheath tube cutter that cuts a sheath tube having a circular cross-sectional shape with a corrugated cross section in the axial direction of the tube wall, and the main body introduces the sheath tube into a circular center hole. It consists of a donut-shaped disk having a possible notch, and the inner surface of the center hole is provided with cutting blades capable of cutting the sheath tube along the circumferential direction at two opposing positions , A portion of the cutout portion that communicates with the center hole is provided with a pair of sheath contact portions that are spaced apart by a diameter of the center hole and that face each other in a parallel relationship. Each of the protrusions is provided in a state where the protrusions are opposed to each other, and the protrusions are held in a state where the sheath tube is in contact with the inner surface of the center hole, and the sheath pipe introduced into the center hole is cut from the center hole. this is intended to prevent the move toward the notch portion The features.

請求項2記載のさや管カッターは、請求項1記載のさや管カッターであって、中心穴の内面部及び切り欠き部のさや管当接部には、さや管を導入する際に軸方向断面の波形状に嵌合可能なガイドリブが設けられていることを特徴とする。 Sheath tube cutter according to claim 2, there is provided a sheath tube cutter according to claim 1, the sheath pipe abutment portion of the inner surface portion and the cut portion of the center hole, axial cross-section when introducing the sheath tube Guide ribs that can be fitted in the corrugated shape are provided.

請求項3記載のさや管カッターは、請求項2記載のさや管カッターであって、ガイドリブが、中心穴の内面部に複数設けられてなり、隣接するガイドリブ同士に挟まれた位置に切断刃が設けられ、切断時にさや管の軸方向断面の波形状における山部を切断可能とされていることを特徴とする。 The sheath tube cutter according to claim 3 is the sheath tube cutter according to claim 2, wherein a plurality of guide ribs are provided on the inner surface of the center hole, and the cutting blade is located between adjacent guide ribs. It is provided, and it is possible to cut a peak portion in a wave shape of an axial cross section of a sheath tube at the time of cutting.

本発明における本体の材料としては、特に限定されず、例えば、金属や熱硬化性樹脂もしくは熱可塑性樹脂などの合成樹脂が挙げられる。   The material of the main body in the present invention is not particularly limited, and examples thereof include metals, synthetic resins such as thermosetting resins and thermoplastic resins.

本発明のさや管カッターの製造方法としては、特に限定されないが、例えば、ドーナツ状円盤を厚さ方向に2分割した本体部材2個の間に切断刃を挟み込んで貼り合わせる方法を用いた場合には、部品点数が少なく組立作業が単純でコスト面でも安価になる点で好ましい。   The method of manufacturing the sheath tube cutter of the present invention is not particularly limited. For example, when a method in which a cutting blade is sandwiched and bonded between two main body members obtained by dividing a donut-shaped disk into two in the thickness direction is used. Is preferable in that the number of parts is small, the assembly work is simple, and the cost is low.

また、本体として合成樹脂を用いる場合には、切断刃を予め射出成形などの成型金型内の所定の位置にセットした後、樹脂を注入して成形すること(いわゆる「インサート成形法」)が可能となり、その後の組立作業を必要とせず、より安価に製造することができる点で好ましい。   In the case of using a synthetic resin as the main body, the cutting blade is set in advance in a predetermined position in a molding die such as injection molding, and then the resin is injected for molding (so-called “insert molding method”). This is preferable in that it can be manufactured at a lower cost without requiring any subsequent assembly work.

本発明によれば、本体が中心穴にさや管を導入可能な切り欠き部を有するドーナツ状円盤からなり、該中心穴の内面部に、さや管を円周方向に沿って切断可能な切断刃が設けられているので、本体を円周方向に回転させることで容易に切断することが可能となり、切断作業に必要なスペースは、円盤状本体の大きさと概ね同一となる。従って、特に作業スペースが狭くまた一箇所の現場で同一径のさや管を多数カットする必要が発生する住宅建築現場等において作業性が著しく向上する。また、構成部材として、部品点数が少なく容易に製造することができるので、極めて安価なさや管カッターを提供することができる。   According to the present invention, the main body comprises a donut-shaped disk having a cutout portion capable of introducing a sheath tube into the center hole, and a cutting blade capable of cutting the sheath tube along the circumferential direction on the inner surface portion of the center hole. Therefore, the main body can be easily cut by rotating it in the circumferential direction, and the space required for the cutting operation is approximately the same as the size of the disk-shaped main body. Accordingly, the workability is remarkably improved particularly in a residential construction site where the work space is narrow and it is necessary to cut many sheaths of the same diameter at one site. Further, since the component member can be easily manufactured with a small number of parts, a very inexpensive sheath cutter can be provided.

上記において、中心穴の内面部及び切り欠き部のさや管当接部に、さや管を導入する際に軸方向断面の波形状に嵌合可能なガイドリブが設けられている場合には、切断位置の決定が容易になるとともに、切断時の回転作業時に、さや管の波形状とリブとが嵌合することにより、さや管が管軸方向へ位置ずれすることを防止し、同一円周上での切断を確実となし得るので、上記効果は更に確実なものとなる。また、上記ガイドリブが複数設けられた場合は、上記効果は更に確実なものとなる。   In the above, when the guide rib that can be fitted in the corrugated shape of the axial cross section when the sheath tube is introduced to the inner surface portion of the center hole and the sheath of the notch portion, the cutting position This makes it easier to determine the position of the sheath and the ribs on the tube during rotation, and prevents the sheath from being displaced in the direction of the tube axis. Therefore, the above effect can be further ensured. In addition, when a plurality of the guide ribs are provided, the above effect is further ensured.

また、中心穴の内面部に複数設けられたガイドリブの中間の位置に切断刃が設けられ、切断時にさや管の軸方向断面の波形状における山部を切断可能とされた場合には、さや管の内部に挿入された電線や給水給湯管などを傷つける心配がなく、山部のみを選択的に確実に切断することができるので、上記効果は更に確実なものとなる。   In addition, when a cutting blade is provided in the middle of a plurality of guide ribs provided on the inner surface of the center hole, and when it is possible to cut the peak in the corrugated shape of the sheath in the axial direction at the time of cutting, the sheath tube Since there is no fear of damaging the electric wire or the water / hot water supply pipe inserted in the interior, only the mountain portion can be selectively cut selectively, so that the above effect is further ensured.

また、切断刃の高さが、さや管の軸方向断面の波形状における山部の肉厚以上、山部と谷部の高さ以下である場合には、切断刃の先端が、さや管の内部に突出することを防止することができ、上記同様にさや管の内部に挿入された電線や給水給湯管などを傷つけ難くなるので、上記効果は更に確実なものとなる。   In addition, when the cutting blade height is not less than the thickness of the peak portion in the corrugated shape of the sheath in the axial direction of the sheath and not more than the height of the peak portion and the valley portion, the tip of the cutting blade is Protruding to the inside can be prevented, and it is difficult to damage the electric wire or the hot water supply hot water pipe inserted into the sheath pipe as described above.

また、中心穴に導入されたさや管が切断時に移動することを防止可能な突起が、切り欠き部に設けられている場合には、安定した位置での切断が可能となるので、上記効果は更に確実なものとなる。   In addition, when the protrusion that can prevent the sheath introduced in the center hole from moving at the time of cutting is provided in the notch, it is possible to cut at a stable position, so the above effect is It will be more certain.

以下、本発明を実施するための最良の形態について、図面を参照しつつ説明する。
図1は本発明のさや管カッターの一例をさや管10(想像線)と共に示す模式図である。
図1において、本体1は、ドーナツ状円盤の中心穴2にさや管10を導入可能な切り欠き部3を有している。
The best mode for carrying out the present invention will be described below with reference to the drawings.
FIG. 1 is a schematic view showing an example of a sheath tube cutter of the present invention together with a sheath tube 10 (imaginary line).
In FIG. 1, the main body 1 has a cutout portion 3 into which a sheath tube 10 can be introduced into a center hole 2 of a donut disk.

中心穴2の内面部には、さや管10を円周方向に沿って切断可能な2枚の切断刃4,4が互いに向合する位置に設けられている。従って、本体1を円周方向に少なくとも180度回転することで、さや管10を切断することができる。   Two cutting blades 4, 4 capable of cutting the sheath tube 10 along the circumferential direction are provided on the inner surface of the center hole 2 at positions facing each other. Therefore, the sheath 10 can be cut by rotating the main body 1 at least 180 degrees in the circumferential direction.

ドーナツ状円盤の外径d1(以下、「本体1の外径」ともいう)は、通常、さや管10の外径d2+10mm〜d2+100mmとされることが好ましく、狭い場所でもさや管を容易に切断することができる。   The outer diameter d1 of the doughnut-shaped disk (hereinafter also referred to as “the outer diameter of the main body 1”) is usually preferably the outer diameter d2 + 10 mm to d2 + 100 mm of the sheath tube 10, and the sheath tube is easily cut even in a narrow place. be able to.

図2は本発明に係るさや管カッターの他の一例を示す模式斜視図であり、図3(a)はさや管とガイドリブの嵌合状態を説明する模式断面図、図3(b)は同拡大断面図である。
図2においては、中心穴2の内面部2a及び切り欠き部3のさや管当接部3aに、さや管の波形状に嵌合可能な4本のガイドリブ51,52,53,54が設けられている。また、ガイドリブ52と53の中間の位置に切断刃4,4が互いに対向する位置に設けられている。その他の構成は図1に示すものと同様である。図中11は、さや管10内に挿入された給水管である。
FIG. 2 is a schematic perspective view showing another example of the sheath tube cutter according to the present invention. FIG. 3A is a schematic sectional view for explaining a fitting state of the sheath tube and the guide rib, and FIG. It is an expanded sectional view.
In FIG. 2, four guide ribs 51, 52, 53, 54 that can be fitted in the corrugated shape of the sheath tube are provided on the inner surface portion 2 a of the center hole 2 and the sheath tube contact portion 3 a of the notch portion 3. ing. Moreover, the cutting blades 4 and 4 are provided in the position which opposes each other in the middle position of the guide ribs 52 and 53. Other configurations are the same as those shown in FIG. In the figure, 11 is a water supply pipe inserted into the sheath pipe 10.

上記においては、図3(a)及び(b)に示すように、さや管10の波形状とガイドリブ51〜54が嵌合可能であり、切断時にさや管の管軸方向への位置ずれを防止するとともに、図3(b)に示すように、同一円周上で波形状の山部のみを選択的に確実に切断することができ、給水管11を傷つける心配がない。   In the above, as shown in FIGS. 3A and 3B, the corrugated shape of the sheath tube 10 and the guide ribs 51 to 54 can be fitted to prevent the sheath tube from being displaced in the tube axis direction at the time of cutting. At the same time, as shown in FIG. 3 (b), only the crests of the wavy shape can be selectively cut on the same circumference, and there is no fear of damaging the water supply pipe 11.

また、図3(b)に示すように、本発明における切断刃4の高さhは、さや管10内に挿入される給水管11などの傷付きを防止する点で、さや管10の波形状における山部の肉厚t1以上、谷部の高さt2以下であることが好ましい。   Further, as shown in FIG. 3B, the height h of the cutting blade 4 in the present invention is to prevent the water pipe 11 inserted into the sheath pipe 10 from being damaged. It is preferable that the thickness is not less than the thickness t1 of the peak portion and not more than the height t2 of the valley portion.

図4は本発明に係るさや管カッターの他の一例を示す説明図である。図4(a)は同模式斜視図であり、図4(b)は、さや管10(想像線)、給水管11(想像線)と共に示す模式上面図である。
上記さや管カッターは、中心穴2に導入されたさや管10が切断時に移動することを防止可能な突起6,6・・が切り欠き部3のさや管当接部3aに2対設けられ、互いに向合するように設けられている。その他の構成は図2,3に示すものと同様である。
FIG. 4 is an explanatory view showing another example of the sheath tube cutter according to the present invention. FIG. 4A is a schematic perspective view of the same, and FIG. 4B is a schematic top view showing the sheath pipe 10 (imaginary line) and the water supply pipe 11 (imaginary line).
In the sheath pipe cutter, two pairs of projections 6, 6,... That can prevent the sheath pipe 10 introduced into the center hole 2 from moving at the time of cutting are provided on the sheath pipe contact portion 3a of the notch portion 3, It is provided so as to face each other. Other configurations are the same as those shown in FIGS.

この場合、突起6,6・・によって、導入されたさや管10が切断時に移動することを防止し、安定した位置での切断が可能となる。   In this case, the protrusions 6, 6,... Prevent the introduced sheath tube 10 from moving during cutting and enable cutting at a stable position.

本発明に係るさや管カッターの一例をさや管と共に示す模式図である。It is a schematic diagram which shows an example of the sheath tube cutter which concerns on this invention with a sheath tube. 本発明に係るさや管カッターの他の一例を示す模式斜視図である。It is a model perspective view which shows another example of the sheath tube cutter which concerns on this invention. (a)はさや管とガイドリブの嵌合状態を説明する模式断面図であり、(b)は同拡大断面図である。(A) is a schematic cross section explaining the fitting state of a sheath pipe and a guide rib, (b) is the same expanded sectional view. 本発明に係るさや管カッターの他の一例を示す説明図である。(a)は模式斜視図であり、(b)は、さや管と共に示す模式上面図である。It is explanatory drawing which shows another example of the sheath tube cutter which concerns on this invention. (A) is a model perspective view, (b) is a model top view shown with a sheath pipe | tube.

符号の説明Explanation of symbols

1 本体
2 中心穴
2a 内面部
3 切り欠き部
3a さや管当接部
4 切断刃
51,52,53,54 ガイドリブ
6 突起
10 さや管
11 給水管
DESCRIPTION OF SYMBOLS 1 Main body 2 Center hole 2a Inner surface part 3 Notch part 3a Sheath pipe | tube contact part 4 Cutting blade 51,52,53,54 Guide rib 6 Protrusion 10 Sheath pipe 11 Water supply pipe

Claims (3)

管壁の軸方向断面が波形状を有する断面形状が円形のさや管を切断するさや管カッターであって、本体が、円形の中心穴にさや管を導入可能な切り欠き部を有するドーナツ状円盤からなり、該中心穴の内面部には、さや管を円周方向に沿って切断可能な切断刃が、対向する位置二箇所に設けられており、
前記切り欠き部における中心穴に連通する部分には、中心穴の直径分、離間した状態、且つ平行関係をもって対向する一対のさや管当接部が設けられてなり、
前記一対のさや管当接部それぞれには、突起が対向した状態で設けられてなり、
前記突起は、さや管を中心穴の内面部に当接させた状態で保持し、中心穴に導入されたさや管が中心穴から切り欠き部に向かって移動すること防止するものであることを特徴とするさや管カッター。
A doughnut-shaped disk having a notch that can introduce a sheath into a circular center hole, the sheath being a sheath that cuts a tube with a circular cross-sectional shape having a corrugated cross-section in the axial direction of the tube wall Cutting blades capable of cutting the sheath tube along the circumferential direction are provided at two opposing positions on the inner surface of the center hole ,
The portion communicating with the central hole in the cutout portion is provided with a pair of sheath contact portions facing each other in a separated state and in parallel with the diameter of the central hole,
Each of the pair of sheath contact parts is provided with a protrusion facing each other,
The protrusion holds the sheath tube in contact with the inner surface portion of the center hole, and prevents the sheath tube introduced into the center hole from moving from the center hole toward the notch. Characteristic sheath tube cutter.
請求項1に記載のさや管カッターにおいて、
中心穴の内面部及び切り欠き部のさや管当接部には、さや管を導入する際に軸方向断面の波形状に嵌合可能なガイドリブが設けられているさや管カッター。
In the sheath tube cutter according to claim 1,
Center the sheath pipe abutment portion of the inner surface portion and the notch portion of the bore, axial sectional waveform shape can be fitted a guide rib of the that provided or tubing cutter in introducing sheath tube.
請求項2に記載のさや管カッターにおいて、
ガイドリブが、中心穴の内面部に複数設けられてなり、隣接するガイドリブ同士に挟まれた位置に切断刃が設けられ、切断時にさや管の軸方向断面の波形状における山部を切断可能とされているさや管カッター。
In the sheath tube cutter according to claim 2,
A plurality of guide ribs are provided on the inner surface portion of the center hole, and a cutting blade is provided at a position sandwiched between adjacent guide ribs , so that a crest portion in the corrugated shape of the sheath in the axial direction can be cut at the time of cutting. Tei Ru, pipe cutter.
JP2005082499A 2005-03-22 2005-03-22 Sheath tube cutter Expired - Lifetime JP4783043B2 (en)

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JP4783043B2 true JP4783043B2 (en) 2011-09-28

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GB2459829B (en) 2007-03-15 2012-02-01 Milwaukee Electric Tool Corp Pipe cutter
US8763257B2 (en) 2007-03-15 2014-07-01 Milwaukee Electric Tool Corporation Pipe cutter

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JPS60117096U (en) * 1984-01-18 1985-08-07 住友軽金属工業株式会社 Cutter for corrugated flat resin pipe
JP3234288B2 (en) * 1992-06-26 2001-12-04 古河電気工業株式会社 Pipe cutting tools

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