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JP4783705B2 - Manufacturing method of bottle can and bottle can manufactured by the method - Google Patents
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JP4783705B2 - Manufacturing method of bottle can and bottle can manufactured by the method - Google Patents

Manufacturing method of bottle can and bottle can manufactured by the method Download PDF

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JP4783705B2
JP4783705B2 JP2006264397A JP2006264397A JP4783705B2 JP 4783705 B2 JP4783705 B2 JP 4783705B2 JP 2006264397 A JP2006264397 A JP 2006264397A JP 2006264397 A JP2006264397 A JP 2006264397A JP 4783705 B2 JP4783705 B2 JP 4783705B2
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chemical conversion
cylindrical body
bottomed cylindrical
bottle
coating
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義和 居戸
浩一 佐々木
兼司 藤沼
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Altemira Co Ltd
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Showa Aluminum Can Corp
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Description

本発明は、ネジキャップによって密封する形式のソフトドリンク、コーヒー類、ビールなどの飲料用アルミニウム合金製ボトル缶に関するもので、内容物充填後の殺菌処理で底部外面の変色が発生せず、極めて過酷な加工が行われるカール部分の加工によってもダメージの少ない塗膜とするための化成処理をした、ボトル缶としたときに漏れや腐食のおそれのないボトル缶用有底円筒体を用いたボトル缶製造方法、該製造方法により製造されたボトル缶並びにそのための化成装置に関する。   The present invention relates to a bottle can made of aluminum alloy for beverages such as soft drinks, coffees, beers and the like sealed with a screw cap, and the discoloration of the bottom outer surface does not occur in the sterilization treatment after filling the contents, which is extremely severe Bottle cans using a bottomed cylindrical body for bottle cans that have undergone chemical conversion treatment to produce a paint film that is less damaged even when the curled parts are processed with no risk of leakage or corrosion. The present invention relates to a production method, a bottle can produced by the production method, and a chemical conversion apparatus therefor.

飲料用に使用されているアルミニウム合金製ボトル缶は、アルミニウム合金板のドローイング・アイアニング加工(DI加工)により有底円筒に成形し、有底円筒体内外面に付着した潤滑油を脱脂・洗浄し、一般的にリン酸ジルコニウム系化成液を内外面全体にスプレーして、リン酸ジルコニウム系化成皮膜(以下「化成皮膜」と略)を形成させ、洗浄・乾燥を行っている。次いで順序に若干の前後があるも、外面に、必要に応じて塗膜との密着性を向上させるためのサイズコート処理及びその焼付工程を施し、印刷・オーバーコート処理(クリアーニスによる)及びその焼付工程、さらに内面塗装及びその焼付工程を順次行った後に、有底円筒の開口部側を縮径するとともにキャップ取付け部を形成するネッキング加工工程及び該キャップ取付け部にキャップを螺合するためのネジ部を形成するネジ加工工程、キャップとのシール性を保持するためのカール加工工程(スロット加工を含む)の順で行われるのが普通である。   Aluminum alloy bottles used for beverages are molded into bottomed cylinders by drawing and ironing (DI processing) of aluminum alloy plates, and the lubricating oil adhering to the outer surface of the bottomed cylinder is degreased and washed. In general, a zirconium phosphate chemical conversion solution is sprayed on the entire inner and outer surfaces to form a zirconium phosphate chemical conversion film (hereinafter abbreviated as “chemical conversion film”), followed by washing and drying. Next, although there is some order in order, the outer surface is subjected to a size coat treatment for improving the adhesion with the coating film and a baking process, if necessary, and printing / overcoat treatment (by clear varnish) and its After sequentially performing the baking process, the inner surface coating and the baking process, the diameter of the opening side of the bottomed cylinder is reduced and the cap mounting part is formed, and the cap mounting part is screwed into the cap mounting part. Usually, a screw machining process for forming the threaded portion and a curl machining process (including slot machining) for maintaining the sealing performance with the cap are performed in this order.

ボトル缶と同様に、DI加工から化成皮膜形成・洗浄・乾燥までを行い、印刷・オーバーコート処理及びその焼付工程、内面塗装及びその焼付工程を行った後に、通常は4段のネッキング加工及びフランジ加工が施される従来のアルミニウム缶(以下、「4段ネック缶」と略)の場合、化成皮膜量が薄いと内容物充填後の温水殺菌処理で底部外面の変色(黒変)が発生し、化成皮膜量が厚いとネッキング加工とフランジ加工において、塗膜剥離が発生するので化成皮膜の上・下限値は概ね8〜15mg/m2(以下、化成皮膜厚さは、蛍光X線法で測定したジルコニウムの量で示す。)程度とするのが一般的であった。また、レトルト殺菌処理を行う場合は、底部外面の変色(白化)が発生するため、底部外面を塗装する、又は、化成皮膜の下限値を12mg/m2程度と厚くするのが一般的であった。 Similar to bottle cans, after DI processing, chemical film formation, cleaning and drying, printing / overcoat treatment and baking process, inner surface coating and baking process, usually four steps of necking and flange In the case of conventional aluminum cans that are processed (hereinafter abbreviated as “four-stage neck cans”), if the amount of the chemical conversion film is thin, discoloration (black discoloration) of the outer surface of the bottom will occur due to hot water sterilization after filling the contents. When the amount of chemical coating is thick, peeling of the coating occurs in necking and flange processing. Therefore, the upper and lower limit values of the chemical coating are approximately 8 to 15 mg / m 2 (hereinafter, the chemical coating thickness is determined by the fluorescent X-ray method). In general, it is indicated by the measured amount of zirconium. Further, when retort sterilization is performed, discoloration (whitening) of the outer surface of the bottom portion occurs, so it is common to coat the outer surface of the bottom portion or to increase the lower limit of the chemical conversion film to about 12 mg / m 2. It was.

ボトル缶においては、円筒体上端部外面側はカール加工前に密着性の良いサイズ塗料を塗装しその上に外面塗料を塗装するため、化成皮膜量が厚い場合でも幸いにして塗膜へのダメージはほとんど無い。しかし、円筒体上端部内面側は、カールの加工変形量が極めて大きいため、4段ネック缶の上限値である15mg/m2以下の皮膜量でも化成皮膜上に塗布される内面塗膜が剥離し、塗膜シワが発生しやすかった。そのため内容物を充填しキャッピング後、このシワ発生箇所から内容物が漏れ出すことがあった。 For bottle cans, the outer surface of the upper end of the cylindrical body is coated with a size paint with good adhesion before curling, and then the exterior paint is applied on top of it. There is almost no. However, on the inner surface of the upper end of the cylindrical body, the amount of deformation of the curl is extremely large, so that the inner surface coating film applied onto the chemical conversion film is peeled even with a film amount of 15 mg / m 2 or less, which is the upper limit of the four-stage neck can. However, wrinkles were likely to occur. For this reason, after filling and capping the contents, the contents may leak from the wrinkle-occurring portion.

ネック部の剥離を発生させない皮膜量として、3〜14mg/m2が良いという提案(特許文献1参照)や、ネック部とボトム部の皮膜量に差を設ける方法に関する提案(特許文献2参照)等がなされているが、これらは、加工度の厳しいボトル缶ではなく4段ネック缶に関する提案であり、また、有底円筒体上端部の皮膜量の評価及び底部外面の変色については、詳細な評価は行っていない。
ボトル缶カール部の塗膜の割れや剥離を防止するための塗装に関する提案としては、ネジ部を形成する表面に予めメジウム層等を形成しておくという提案(特許文献3参照)や内面塗膜の割れ等を補修するために口部の天面または/及び口部の内面に補正内面塗料を塗装するという提案(特許文献4参照)がなされているが、化成皮膜については検討されていない。
特公平3−53170号公報 特開平11−49170号公報 特開2003−181577号公報 特開2003−11979号公報
Proposal that 3-14 mg / m 2 is good as the amount of film that does not cause peeling of the neck part (refer to Patent Document 1), and a proposal related to a method of providing a difference in the film amount of the neck part and the bottom part (refer to Patent Document 2) However, these are proposals for a four-stage neck can, not a bottle can with a severe degree of processing, and the details of the evaluation of the coating amount at the upper end of the bottomed cylindrical body and the discoloration of the bottom outer surface are detailed. Evaluation is not performed.
Proposals related to coating to prevent cracking and peeling of the paint film on the bottle can curl part include a proposal that a medium layer or the like is previously formed on the surface on which the screw part is formed (see Patent Document 3) or an internal paint film. In order to repair cracks and the like, a proposal has been made (see Patent Document 4) that a corrected inner surface coating is applied to the top surface of the mouth portion and / or the inner surface of the mouth portion, but the chemical conversion film has not been studied.
Japanese Patent Publication No. 3-53170 JP 11-49170 A JP 2003-181577 A Japanese Patent Laid-Open No. 2003-11979

本発明は、化成皮膜の厚さを適切に設けることにより、内容物充填後の殺菌処理で底部外面の変色が発生せず、ボトル缶用有底円筒体上端部内面側(ボトル缶カール加工後において、ボトル口部のカール外面及びカール天面となる部分)の塗膜が、カール加工においても剥離しないように化成皮膜を設けたアルミニウム合金製ボトル缶用有底円筒体の製造方法、それを用いたボトル缶、当該アルミニウム合金製ボトル缶用有底円筒体並びにそれのための化成処理装置を提供することを目的とする。   In the present invention, by appropriately providing the thickness of the chemical conversion film, discoloration of the bottom outer surface does not occur in the sterilization treatment after filling the contents, and the inner surface side of the upper end of the bottomed cylindrical body for the bottle can (after the bottle can curling) In the method of manufacturing a bottomed cylindrical body for an aluminum alloy bottle can provided with a chemical conversion coating so that the coating film on the curled outer surface and the curled top surface of the bottle mouth portion does not peel off even during curling, It is an object of the present invention to provide a used bottle can, a bottomed cylindrical body for the aluminum alloy bottle can, and a chemical conversion treatment apparatus therefor.

本発明は、
[1] アルミニウム合金板に絞り・しごき加工を施して有底円筒体を形成し、外面塗装と焼付け及び内面塗装と焼き付けを施した後、該有底円筒体の開口部近傍にネッキング加工により該開口部を密封するためのキャップを取り付けるキャップ取付部を形成し、該キャップ取付部に前記キャップを螺着させるためのネジ部を形成するボトル缶の製造方法において、通常の化成処理に先立ち、有底円筒体底部外面のみに少量の化成液で処理した後、通常の内外面全体に化成皮膜を形成する手段を適用することにより、有底円筒体底部外面の皮膜量がジルコニウム換算で8〜15mg/m2であり、かつ開口先端部内面の皮膜量がジルコニウム換算で5〜7mg/m2とすることを特徴とするアルミニウム合金製ボトル缶の製造方法、

The present invention
[1] An aluminum alloy plate is drawn and ironed to form a bottomed cylindrical body, and after outer surface coating and baking and inner surface coating and baking are performed, necking is performed near the opening of the bottomed cylindrical body. In a bottle can manufacturing method in which a cap attaching portion for attaching a cap for sealing an opening is formed and a screw portion for screwing the cap onto the cap attaching portion is formed, prior to normal chemical conversion treatment, After treating with only a small amount of chemical conversion liquid only on the bottom outer surface of the bottom cylindrical body, the amount of the coating on the bottom outer surface of the bottomed cylindrical body is 8 to 15 mg in terms of zirconium by applying a means for forming a chemical conversion film on the entire inner and outer surfaces. / m 2, and a method of manufacturing an aluminum alloy bottle cans, wherein the coating amount of the opening tip portion inner surface to 5-7 mg / m 2 in terms of zirconium,

[2] 通常の化成処理に先立ち、化成液のみに少量の化成液で処理するための手段として、有底円筒体底部外面のみに化成液を付着させるように小流量のスプレーをすることからなる上記[1]に記載のボトル缶の製造方法、
[3] 前記有底円筒体底部外面のみを処理するための小流量の化成液の濃度は、有底円筒体の内外面全体に化成皮膜を形成させる化成液の濃度と少なくとも同一の濃度とすることからなる上記[1]又は[2]に記載のボトル缶用有底円筒体の製造方法、
[2] Prior to the normal chemical conversion treatment, as a means for treating only the chemical conversion solution with a small amount of chemical conversion solution, spraying a small flow rate so that the chemical conversion solution adheres only to the outer surface of the bottom of the bottomed cylindrical body. The method for producing a bottle can according to [1] above,
[3] The concentration of the chemical conversion liquid having a small flow rate for treating only the bottom outer surface of the bottomed cylindrical body is at least the same as the concentration of the chemical conversion liquid that forms a chemical conversion film on the entire inner and outer surfaces of the bottomed cylindrical body. A method for producing a bottomed cylindrical body for a bottle can according to the above [1] or [2],

[4] 化成液処理後の有底円筒体底部外面の皮膜量がジルコニウム換算で8〜15mg/m2であり、かつ開口先端部内面の皮膜量がジルコニウム換算で5〜7mg/m2である上記[1]〜[3]のいずれかに記載のアルミニウム合金製ボトル缶の製造方法を用いて製造したボトル缶、及び [4] The coating amount on the bottom outer surface of the bottomed cylindrical body after the chemical conversion liquid treatment is 8 to 15 mg / m 2 in terms of zirconium, and the coating amount on the inner surface of the opening tip is 5 to 7 mg / m 2 in terms of zirconium. A bottle can manufactured using the method for manufacturing an aluminum alloy bottle can according to any one of [1] to [3], and

[5] 有底円筒体の開口部を下向きにして移送させる手段、移送される該有底円筒体の内外面全体に化成液をスプレーするためのノズル付ライザーからなる内外面用化成処理手段、及び該内外面用ノズル付ライザーの前段に有底円筒体底部外面のみに化成皮膜を形成するための小流量スプレー用の手段を併せて設けたことからなるボトル缶用有底円筒体の化成処理装置、を開発することにより上記の課題を解決した。   [5] Means for transferring the bottomed cylindrical body with its opening facing downward, inner and outer surface chemical conversion treatment means comprising a riser with a nozzle for spraying a chemical conversion liquid onto the entire inner and outer surfaces of the bottomed cylindrical body to be transferred, And a chemical conversion treatment for the bottomed cylindrical body for a bottle can comprising a small flow rate spraying means for forming a chemical conversion film only on the outer surface of the bottom of the bottomed cylindrical body in front of the riser with nozzle for the inner and outer surfaces The above problems have been solved by developing a device.

本発明は、ボトル缶用有底円筒体内外面に化成皮膜を形成する処理を、通常の化成処理に先立ち、有底円筒体底部外面のみに少量の化成液で処理した後、通常の化成液で処理する2段処理をすること、即ち1段目には有底円筒体底部外面のみに予備的に化成皮膜を形成させる手段を適用し、更に2段目として内外面に通常の化成処理を行うことにより、内外面用の化成皮膜薬液が低濃度でも底部外面の化成皮膜量を8mg/m2以上に確保できる。この結果内容物充填後の殺菌処理での底部外面の変色を防止できるだけでなく、有底円筒体上端部内面の化成皮膜量のみを容易に5〜7mg/m2と薄く形成することができるため、ボトル缶のカール加工(スロット加工含む)によってもカール部での内面塗膜シワの発生を防止できる。従って、缶底部外面は従来通りの化成皮膜厚みを確保できるため、未塗装の底部外面であっても内容物充填後の加熱殺菌処理で変色することがなく、一方有底円筒体上端部内面の化成皮膜を薄くできるため、内容物を充填してキャップをした後、カール部の塗膜シワに沿って内容物が外へ漏れ出すことが無い。
新たに提案するボトル缶化成処理装置においても、化成液を内外面にスプレーする前段において、内外面スプレー化成液より濃い化成液、あるいは内外面スプレー化成液と同一液で小流量スプレーすることにより、有底円筒体底部外面のみに化成皮膜を形成させるための、小流量スプレー用の手段を設置した化成処理装置を開発することにより上記の有底円筒体を効率よく生産できるようになる。
In the present invention, a treatment for forming a chemical conversion film on the outer surface of a bottomed cylindrical body for a bottle can is processed with a small amount of chemical conversion liquid only on the outer surface of the bottom of the bottomed cylindrical body prior to the normal chemical conversion treatment. Applying a means for preliminarily forming a chemical conversion film only on the outer surface of the bottom of the bottomed cylindrical body in the first stage, and performing a normal chemical conversion process on the inner and outer surfaces as the second stage. Thus, even if the chemical solution for the inner and outer surfaces is low in concentration, the amount of the chemical film on the outer surface of the bottom can be secured to 8 mg / m 2 or more. As a result, it is possible not only to prevent discoloration of the bottom outer surface in the sterilization process after filling the contents, but also to easily form only the amount of chemical conversion film on the inner surface of the upper end of the bottomed cylindrical body as thin as 5 to 7 mg / m 2. Further, the occurrence of wrinkles on the inner surface of the curled portion can be prevented by curling the bottle can (including slot processing). Therefore, the outer surface of the bottom of the can can ensure the same chemical film thickness as before, so even if the outer surface of the unpainted bottom is not discolored by heat sterilization after filling the contents, Since the chemical conversion film can be made thin, after the contents are filled and capped, the contents do not leak out along the coating film wrinkles of the curled portion.
Even in the newly proposed bottle can chemical conversion treatment device, by spraying the chemical conversion liquid on the inner and outer surfaces, by spraying a small flow rate with the same liquid as the inner and outer surface spray chemical liquid, By developing a chemical conversion treatment apparatus provided with a means for spraying a small flow rate for forming a chemical conversion film only on the bottom outer surface of the bottomed cylindrical body, the above-mentioned bottomed cylindrical body can be produced efficiently.

以下図1を参照して本発明に係るアルミニウム合金製ボトル缶の製缶工程の1例を説明するが、他の製缶工程であっても本発明方法を適用することができる。
ボトル缶は、コイル状に巻かれた潤滑油を塗布したアルミニウム合金板から円形のブランクを打ち抜き、これをプレスなどでカップを成形し、さらにドローイング・アイアニング加工(DI加工)により有底円筒体とする。
脱脂・洗浄により有底円筒体内外面の潤滑油を除去し、脱脂薬液を洗い流し、次いで化成処理して有底円筒体の内外表面に化成皮膜を形成させ、化成液を水洗(純水洗を含む)した後乾燥する。その後、サイズコート及びその焼付工程、印刷・オーバーコート及びその焼付工程、内面塗装及びその焼付工程、ネッキング加工工程(トリミング加工を含む)、ネジ加工工程(スカート加工を含む)、カール加工工程(スロット加工を含む)を経て洗浄・乾燥を行い、ボトル缶製品とする。
Hereinafter, an example of the can manufacturing process of the aluminum alloy bottle can according to the present invention will be described with reference to FIG. 1, but the method of the present invention can also be applied to other can manufacturing processes.
A bottle can is made by punching a circular blank from an aluminum alloy plate coated with lubricating oil wound in a coil, forming a cup with a press, etc., and then drawing and ironing (DI processing) to form a bottomed cylindrical body. To do.
The lubricating oil on the outer surface of the bottomed cylindrical body is removed by degreasing and washing, the degreasing chemical solution is washed away, and then a chemical conversion treatment is performed to form a chemical conversion film on the inner and outer surfaces of the bottomed cylindrical body, and the chemical conversion liquid is washed with water (including pure water washing). And then dry. After that, size coat and baking process, printing / overcoat and baking process, inner surface coating and baking process, necking process (including trimming process), screw process (including skirt process), curl process (slot) Washing and drying after processing) to make a bottle can product.

この場合、ボトル缶は4段ネック缶に比して、厳しいネッキング加工、ネジ加工、カール加工などが行われるため、これらの加工前に行われた内面塗装の塗膜面は大きな変形を受け、ダメージを受けやすい。そして、この内面塗膜が損傷した部位は金属部分が内容物と接触するので、腐食したり、金属が溶出したりする危険がある。   In this case, the bottle can is subjected to severe necking processing, screw processing, curling processing, etc., compared to the 4-stage neck can, so the coating surface of the inner surface coating performed before these processing has undergone great deformation, Easy to take damage. And the site | part where this inner surface coating film was damaged has a danger that it will corrode or a metal will elute because a metal part contacts the content.

金属缶(ボトル缶も含む)は、その内面に主として水性塗料をスプレー塗布して、内容物との接触による金属の腐食や溶出を防止している。当該水性塗料は、水と有機溶剤とからなる分散媒及び樹脂成分から成り立っている。有機溶剤としては、通常、n−ブタノール、イソブタノール、ブチルセロソルブ、ジメチルエタノールアミン等が含まれる。また、樹脂成分としては、通常、エポキシ樹脂、アクリル樹脂及びフェノール樹脂が含まれものが多い。   Metal cans (including bottle cans) are mainly coated with water-based paint on the inner surface to prevent metal corrosion and elution due to contact with the contents. The water-based paint is composed of a dispersion medium composed of water and an organic solvent and a resin component. The organic solvent usually includes n-butanol, isobutanol, butyl cellosolve, dimethylethanolamine and the like. Moreover, as a resin component, an epoxy resin, an acrylic resin, and a phenol resin are usually contained in many things.

本発明において使用するリン酸ジルコニウム系化成液は、主成分として、六ふっ化ジルコニウム酸と、ふっ化水素及びその水溶性塩と、リン酸等とが含まれている。DI加工後、有底円筒体に付着した潤滑油を脱脂処理し、化成処理工程でリン酸ジルコニウム系化成液を有底円筒体の内外面にスプレーして、有底円筒体表面に不溶性の化成皮膜を形成する。   The zirconium phosphate based chemical conversion liquid used in the present invention contains, as main components, hexafluorozirconic acid, hydrogen fluoride and its water-soluble salt, phosphoric acid and the like. After DI processing, the lubricating oil adhering to the bottomed cylindrical body is degreased, and in the chemical conversion treatment process, the zirconium phosphate-based chemical conversion liquid is sprayed on the inner and outer surfaces of the bottomed cylindrical body, so that the surface of the bottomed cylindrical body is insoluble. Form a film.

従来は、有底円筒体を倒立(開口部を下向きにする)にしてネットコンベアで搬送しながら、上側ノズル付ライザーと下側ノズル付ライザーとでスプレーによる脱脂処理を行い、化成処理工程も同様に化成液を有底円筒体にスプレー(内外面スプレー)して化成皮膜を生成させている。その後、ブローオフファンにてエアーでボトムの化成液をエアーブローし、化成槽の次の洗浄リンス槽で水洗する。   Conventionally, degreasing treatment is carried out by spraying with a riser with an upper nozzle and a riser with a lower nozzle, while the bottomed cylindrical body is inverted (with the opening facing downward) and conveyed by a net conveyor, and the chemical conversion treatment process is also the same The chemical conversion liquid is sprayed onto the bottomed cylindrical body (inner and outer surface spray) to form a chemical conversion film. Thereafter, the bottom chemical conversion liquid is blown with air using a blow-off fan, and washed with water in the next cleaning rinse tank of the chemical conversion tank.

本発明において、通常の化成処理に先立ち、有底円筒体底部外面のみに少量の化成液で処理する方法を採用する。このボトル缶用有底円筒体底部外面のみに薄い化成皮膜を形成させる手段としては、特に限定する必要はないが、例えばミストスプレー用ノズルを用いて、ミストスプレーを行うことができる。
当該ミストスプレーを内外面スプレーより濃い化成液で行った場合の化成工程フローについては図2のように改善し、ミストスプレーを内外面スプレーと同じ化成液で行った場合の化成工程フローについては図3のように改善した。
アルミニウム合金板から成形され、脱脂・洗浄した有底円筒体(1)は、開口部を下向きにしてネットコンベア(2)に乗せられたまま、内外面化成ライン(3)を通過する。当該内外面化成ライン(3)は、通常の化成ラインと同一のもので良く、有底円筒体(1)の外表面に化成液をスプレーするための複数の上側ノズル付ライザー(4−1)〜(4−3)と、内表面に化成液をスプレーするための下側ノズル付ライザー(4−4)とを備えている(図2及び図3においては上側3本、下側1本のノズル付ライザーを示す)。なお、当該上下のノズル付ライザーの本数は、内外面の化成皮膜の付着量により、適宜選択することができる。
In the present invention, prior to the normal chemical conversion treatment, a method of treating only the bottom outer surface of the bottomed cylindrical body with a small amount of chemical conversion liquid is adopted. The means for forming a thin chemical conversion film only on the bottom outer surface of the bottomed cylindrical body for bottle cans is not particularly limited. For example, mist spraying can be performed using a mist spray nozzle.
The chemical conversion process flow when the mist spray is performed with a thicker chemical solution than the inner and outer surface sprays is improved as shown in FIG. 2, and the chemical process flow when the mist spray is performed with the same chemical liquid as the inner and outer surface sprays is shown in FIG. It improved like 3.
The bottomed cylindrical body (1) formed from the aluminum alloy plate, degreased and washed passes through the inner and outer surface formation line (3) while being placed on the net conveyor (2) with the opening facing downward. The inner and outer surface chemical conversion line (3) may be the same as a normal chemical conversion line, and a plurality of upper nozzle risers (4-1) for spraying chemical conversion liquid on the outer surface of the bottomed cylindrical body (1). (4-3) and a riser with a lower nozzle (4-4) for spraying the chemical conversion liquid on the inner surface (in FIGS. 2 and 3, the upper three and the lower one) Shows riser with nozzle). In addition, the number of the upper and lower risers with nozzles can be appropriately selected depending on the amount of the chemical conversion coating on the inner and outer surfaces.

該外面用ノズル付ライザー(4−1)の上流側に、1段目として有底円筒体底部外面のみに化成皮膜を形成させる手段(5)としてミストスプレー用ノズル(5−1)を設ける。このミストスプレーは、有底円筒体(1)の底部外面のみに化成液が付着すれば良いのであるから、当該ミストスプレーの流量は、有底円筒体(1)の胴部外面に化成液が付着したとしても、先端部まで流れ落ちない程度の流量であれば良い。つまり、当該ミストスプレーにより、有底円筒体(1)底部外面の凹部には少量の化成液が溜まるが、有底円筒体(1)の胴部外面には該凹部に溜まった化成液が溢れ出さない程度の流量が良く、下限値は濃度によって1〜3ml/缶程度と異なるが、上限値は9ml/缶程度が良い。
有底円筒体(1)の胴部外面に化成液が溢れ出た場合には、当該化成液がネットコンベア(2)に付着する。有底円筒体(1)先端部はネットコンベア(2)に接触しているため、ネットコンベア(2)に付着した化成液が有底円筒体(1)先端部内面に回り込み、当該部分の皮膜量が厚くなるので好ましくない。
A mist spray nozzle (5-1) is provided on the upstream side of the riser with nozzle for outer surface (4-1) as means (5) for forming a chemical conversion film only on the outer surface of the bottom of the bottomed cylindrical body as the first stage. Since this mist spray only requires that the chemical conversion liquid adheres only to the bottom outer surface of the bottomed cylindrical body (1), the flow rate of the mist spray is such that the chemical conversion liquid is applied to the outer surface of the body of the bottomed cylindrical body (1). Even if it adheres, it should just be a flow rate that does not flow down to the tip. That is, by the mist spray, a small amount of chemical conversion liquid is accumulated in the concave portion of the bottom outer surface of the bottomed cylindrical body (1), but the chemical liquid accumulated in the concave portion overflows on the outer surface of the body of the bottomed cylindrical body (1). The flow rate is good enough not to give out, and the lower limit is different from about 1 to 3 ml / can depending on the concentration, but the upper limit is preferably about 9 ml / can.
When the chemical conversion liquid overflows on the outer surface of the body portion of the bottomed cylindrical body (1), the chemical conversion liquid adheres to the net conveyor (2). Since the tip of the bottomed cylindrical body (1) is in contact with the net conveyor (2), the chemical liquid adhering to the net conveyor (2) wraps around the inner surface of the tip of the bottomed cylindrical body (1), and the coating on the part Since the amount becomes thick, it is not preferable.

有底円筒体(1)底部外面は塗装が行われないこともあり、温水殺菌時におけるアルミニウムの黒変を防止するためには最低8mg/m2程度、レトルト殺菌時におけるアルミニウムの白化を防止するためには最低12mg/m2程度は必要とされている。そのため、有底円筒体(1)底部外面に必要量の化成皮膜を得るには、化成反応時間は長い方が有利である。従って、ミストスプレー用ノズル(5−1)は、内外面スプレー(4)から上流方向へできるだけ遠ざけて、化成反応時間を得るのが良い。しかし、ミストスプレーされた化成液の内、有底円筒体(1)に接触せずに落下した化成液があることを想定した場合、落下した化成液を回収・再循環させるためには、落下した化成液が化成槽(6)内に戻る位置、あるいは、その手段を講じた位置が好ましい。
これに対し、有底円筒体(1)内面は塗装されるので、化成皮膜が薄くても殺菌時の変色の問題はなく、有底円筒体底部外面のみに化成皮膜を形成させる手段(5)と同様な手段は、内面側には必要としない。逆に有底円筒体(1)先端部内面の化成皮膜が厚いときには、カール部の塗膜シワの原因となる危険があるため7mg/m2以下、好ましくは5.5〜6.6mg/mの範囲となるように処理することが良い。
化成皮膜が未形成の場合は、化成処理後の水洗水が乾燥する際、該水洗水とアルミニウムが反応して水酸化アルミニウムとなるため、当該部分が褐色に見える、いわゆるブラウンスポットが発生する。そのため、内面側にも化成皮膜の形成は必要である。
The bottomed cylindrical body (1) The outer surface of the bottom may not be painted. To prevent blackening of aluminum during sterilization with hot water, the whitening of aluminum during retort sterilization is prevented to a minimum of about 8 mg / m 2. For that purpose, a minimum of about 12 mg / m 2 is required. Therefore, in order to obtain a necessary amount of chemical conversion film on the bottom outer surface of the bottomed cylindrical body (1), it is advantageous that the chemical conversion reaction time is long. Therefore, the mist spray nozzle (5-1) should be as far away as possible from the inner / outer surface spray (4) in the upstream direction to obtain the chemical reaction time. However, if it is assumed that there is a chemical liquid that has fallen without contacting the bottomed cylindrical body (1) among the chemical liquid sprayed by mist spray, in order to collect and recirculate the dropped chemical liquid, The position where the formed chemical solution returns into the chemical conversion tank (6) or the position where the means is taken is preferable.
On the other hand, since the inner surface of the bottomed cylindrical body (1) is painted, there is no problem of discoloration during sterilization even if the chemical film is thin, and means for forming a chemical film only on the bottom outer surface of the bottomed cylindrical body (5) The same means is not required on the inner surface side. On the contrary, when the chemical conversion film on the inner surface of the bottomed cylindrical body (1) is thick, there is a risk of causing wrinkles on the curled part, so that it is 7 mg / m 2 or less, preferably 5.5 to 6.6 mg / m. It is good to process so that it may become the range of 2 .
When the chemical conversion film is not formed, when the washing water after the chemical conversion treatment is dried, the washing water and aluminum react with each other to form aluminum hydroxide, so that a so-called brown spot is generated in which the portion looks brown. Therefore, it is necessary to form a chemical conversion film also on the inner surface side.

内外面化成ライン(3)後、有底円筒体(1)の底部にたまっている化成液をブローオフ(7)して化成液槽(6)に戻し、続いて有底円筒体(1)の内外面を洗浄機(8)で水洗(図2及び図3では最初のノズル付ライザー1本のみを記載)して化成液を完全に洗い流す。続いて乾燥し、次のサイズコート工程に送出する。この結果、底部外面の化成皮膜量は、内外面スプレーが低濃度の化成液でも十分な化成処理時間を確保できるので、8〜15mg/m2とすることができ、また、内外面スプレーが低濃度(ジルコニウムとして20ppm)の化成液であるので、有底円筒体開口上端部内面の化成皮膜量は7mg/m2以下に薄くすることができる。
内外面スプレーより濃い化成液を使用する場合、その濃度はスプレー量、処理温度、処理時間などの影響があるので一概に規定できないが、通常ジルコニウム濃度として100〜500ppm、取扱易さの面から好ましくは150〜300ppm程度である。
以下実施例により発明を具体的に説明する。
After the inner and outer surface chemical conversion line (3), the chemical conversion liquid accumulated at the bottom of the bottomed cylindrical body (1) is blown off (7) and returned to the chemical conversion liquid tank (6). Subsequently, the bottomed cylindrical body (1) The inner and outer surfaces are washed with water by a washing machine (8) (only one first riser with a nozzle is shown in FIGS. 2 and 3) to completely wash away the chemical conversion liquid. Subsequently, it is dried and sent to the next size coating process. As a result, the amount of the chemical conversion coating on the outer surface of the bottom can be set to 8 to 15 mg / m 2 because a sufficient chemical conversion treatment time can be secured even when the inner and outer surface sprays have a low concentration of chemical liquid, and the inner and outer surface sprays are low. Since it is a chemical liquid having a concentration (20 ppm as zirconium), the amount of chemical film on the inner surface of the upper end of the bottomed cylindrical body opening can be reduced to 7 mg / m 2 or less.
When using a chemical conversion solution that is thicker than the inner and outer surface sprays, the concentration is uncertain because it affects the amount of spray, processing temperature, processing time, etc., but is generally 100 to 500 ppm as the zirconium concentration, which is preferable from the viewpoint of ease of handling. Is about 150 to 300 ppm.
The invention will be specifically described below with reference to examples.

(比較例1)
化成液濃度を実施例(内外面スプレー)と同一とし、有底円筒体底部外面のみに化成皮膜を形成させておく手段を用いずに実施例と同様に化成処理を行い、得られた化成処理済み有底円筒体を実施例と同様にボトル缶体を成形し、同様に各種のテストを行った。結果を表1に示す。
(Comparative Example 1)
The chemical conversion treatment obtained was carried out in the same manner as in the example without using a means for forming a chemical conversion film on the outer surface of the bottom of the bottomed cylindrical body with the same chemical conversion liquid concentration as in the example (inner / outer surface spray). A bottle can body was molded from the finished bottomed cylindrical body in the same manner as in the Examples, and various tests were conducted in the same manner. The results are shown in Table 1.

(実施例1〜7、比較例2〜3)
脱脂・洗浄された310ml用有底円筒体を各50個ずつ準備した。化成液濃度を低減し、有底円筒体底部外面のみ、化成形成させておく手段としてミストスプレーを使用し、図2あるいは図3に示した有底円筒体化成装置を用いて化成処理を行った。
化成液には日本ペイント株式会社製アルサーフ450を用い、化成液の濃度は、内外面スプレー液ではジルコニウム濃度20ppm、濃化成液ではジルコニウム濃度240ppmとなるように希釈し、温度は45℃とした。ここで、化成液の濃度及び温度、並びにノズル付ライザーの本数は、底部外面の化成皮膜量により決定した。
(Examples 1-7, Comparative Examples 2-3)
50 degreased and washed 310 ml bottomed cylinders were prepared for each. The mist spray was used as a means for reducing the chemical concentration and forming only the bottom outer surface of the bottomed cylindrical body, and the chemical conversion treatment was performed using the bottomed cylindrical body forming apparatus shown in FIG. 2 or FIG. .
Alsurf 450 manufactured by Nippon Paint Co., Ltd. was used as the chemical conversion solution, and the concentration of the chemical conversion solution was diluted so that the inner and outer surface spray liquid had a zirconium concentration of 20 ppm and the concentrated chemical liquid had a zirconium concentration of 240 ppm, and the temperature was 45 ° C. Here, the concentration and temperature of the chemical conversion solution and the number of risers with nozzles were determined by the amount of chemical conversion film on the outer surface of the bottom.

該ミストスプレーの濃度は、実施例1〜4では濃化成液とし、実施例5〜7では内外面スプレーと同一化成液とした。
該ミストスプレーの流量は、実施例1〜4においては1〜9ml/缶、比較例2、実施例5〜7、比較例3について、1ml/缶〜11ml/缶とした。
また、塗装条件としては、サイズコート(焼付け後10〜30mg/dm2)・焼付けを行い、印刷・オーバーコート(焼付け後45〜100mg/dm2)・焼付けを行った。
これらの化成処理済み有底円筒体を通常のボトル缶体製造ラインによりボトル缶体を製造し、ボトル缶体外面の沸水黒変テスト、レトルト処理テスト、カール部の内面塗膜のシワ発生率、内容物保存試験における漏れの発生率を試験した。結果を表1に示す。
The concentration of the mist spray was the concentrated chemical liquid in Examples 1 to 4, and the same chemical liquid as the inner and outer surface sprays in Examples 5 to 7.
The flow rate of the mist spray was 1 to 9 ml / can in Examples 1 to 4, 1 to 11 ml / can for Comparative Example 2, Examples 5 to 7 and Comparative Example 3.
As coating conditions, size coating (10-30 mg / dm 2 after baking) and baking were performed, and printing, overcoat (45 to 100 mg / dm 2 after baking) and baking were performed.
The bottomed cylindrical body that has been subjected to chemical conversion treatment is manufactured using a normal bottle can body production line, the boiling water blackening test on the outer surface of the bottle can body, the retort treatment test, the wrinkle occurrence rate of the inner surface coating film on the curled part, The incidence of leakage in the content preservation test was tested. The results are shown in Table 1.

[測定方法]
A.Zr化成皮膜量;蛍光X線法による測定量。
B.沸水黒変;沸騰水に30分浸漬し、0(最も良い)〜5(最も悪い)で評価。
C.レトルト白化;高圧蒸気殺菌処理装置にて125℃で30分処理し、0(最も良い)〜5(最も悪い)で評価。
D.塗膜シワ発生率;ボトル缶に成形後のカール部の塗膜シワを目視観察。50缶中の発生缶数で評価。
E.漏れ発生率;スポーツドリンクを充填し、50℃で2ヶ月間、横置状態で保存したときの内容物の漏れを観察。50缶中の発生缶数で評価。
[Measuring method]
A. Zr conversion coating amount; Amount measured by fluorescent X-ray method.
B. Boiling water blackening; Immerse in boiling water for 30 minutes and evaluate from 0 (best) to 5 (worst).
C. Retort whitening; evaluated at 0 (best) to 5 (worst) at 125 ° C. for 30 minutes in a high-pressure steam sterilizer.
D. Occurrence rate of coating film wrinkle: Visual observation of the coating film wrinkle of the curled part after molding into a bottle can. Evaluation is based on the number of generated cans in 50 cans.
E. Leakage occurrence rate: Observe leakage of contents when filled with sports drink and stored for 2 months at 50 ° C. Evaluation is based on the number of generated cans in 50 cans.

Figure 0004783705
Figure 0004783705

比較例1では、有底円筒体底部外面の皮膜量が8mg/m2未満であるので、黒変が発生した。
実施例1では、該ミストスプレーの化成液濃度が濃いので比較例2より有底円筒体底部外面の皮膜量が多くなり、黒変レベルが改善された。実施例2では、更に底部外面の皮膜量が増加し、レトルト処理時の白化に対応できるレベルとなった。実施例3では、更に白化が見られなくなった。実施例4では、該ミストスプレーの流量が多すぎ、化成液が有底円筒体壁面を流れて先端部内面に回り込んだためか、先端部内面の皮膜量が増加し、内面塗膜にシワが発生したが、内容物の漏れはなかった。
In Comparative Example 1, since the coating amount on the bottom outer surface of the bottomed cylindrical body was less than 8 mg / m 2 , blackening occurred.
In Example 1, since the chemical liquid concentration of the mist spray was high, the coating amount on the bottom outer surface of the bottomed cylindrical body was larger than in Comparative Example 2, and the blackening level was improved. In Example 2, the coating amount on the outer surface of the bottom portion was further increased to a level corresponding to whitening during retort processing. In Example 3, further whitening was not observed. In Example 4, because the flow rate of the mist spray was too high and the chemical conversion solution flowed through the bottomed cylindrical wall surface and circulated around the inner surface of the tip portion, the amount of coating on the inner surface of the tip portion increased, However, the contents were not leaked.

比較例2では化成液濃度が低い上、流量が必要皮膜厚さを形成するに必要な量に達していないため該ミストスプレーの効果が得られず、有底円筒体底部外面の皮膜量にほとんど変化は見られない。実施例5では、有底円筒体底部外面の皮膜量が増加し、黒変のレベルが向上したが、耐レトルト性は若干不足していた。なお、先端部内面には変化がみられていないため、塗膜シワの発生はなかった。実施例6では、更に黒変が見られなくなった。実施例7では、耐黒変性に加えて、耐レトルト性も得られた。比較例3では、ミストスプレー量が多すぎるため化成液が内側に回り、先端部内面の皮膜量が増加し、内面塗膜にシワ及び、内容物の漏れが発生した。   In Comparative Example 2, the concentration of the chemical conversion solution is low, and the flow rate does not reach the amount necessary to form the required film thickness, so that the effect of the mist spray cannot be obtained, and the film amount on the bottom surface of the bottomed cylindrical body is almost not increased. There is no change. In Example 5, the coating amount of the bottom outer surface of the bottomed cylindrical body was increased and the blackening level was improved, but the retort resistance was slightly insufficient. In addition, since the change was not looked at by the front-end | tip part inner surface, there was no generation | occurrence | production of a coating film wrinkle. In Example 6, further blackening was not observed. In Example 7, in addition to blackening resistance, retort resistance was also obtained. In Comparative Example 3, since the amount of mist spray was too large, the chemical conversion solution turned inward, the coating amount on the inner surface of the tip portion increased, and wrinkles and leakage of the contents occurred on the inner coating film.

本発明は、有底円筒体底部外面のみに化成液による皮膜を形成させておく手段を適用することにより、低濃度の化成液でも底部外面の化成皮膜量を8mg/m2以上に維持し、内容物充填後の殺菌処理での変色を防止し、有底円筒体上端部内面の化成皮膜量を5〜7mg/m2と薄く形成することができ、ボトル缶ネジ加工によってもカール部での内面塗膜シワの発生はなく、内面塗膜シワに沿って内容物が外へ漏れ出すことのないボトル缶用有底円筒体、それを用いたボトル缶、有底円筒体の製造方法並びにそのための化成装置を提供するものである。 The present invention, by applying a means for forming a film formed by the chemical conversion liquid only on the bottom outer surface of the bottomed cylindrical body, the amount of the chemical conversion film on the bottom outer surface is maintained at 8 mg / m 2 or more even with a low concentration chemical liquid. Discoloration in the sterilization treatment after filling the contents can be prevented, and the amount of chemical conversion film on the inner surface of the upper end of the bottomed cylindrical body can be formed as thin as 5-7 mg / m 2 . Bottomed cylindrical body for bottle cans that does not generate inner surface coating wrinkles and the contents do not leak along the inner surface coated wrinkles, a bottle can using the same, a manufacturing method of the bottomed cylindrical body, and therefore A chemical conversion apparatus is provided.

ボトル缶製造ラインのフロ−図Flow chart of bottle can production line 本発明に使用する有底円筒体化成装置全体のフロー図(ミストスプレーが濃い化成液の場合)Flow diagram of the bottomed cylindrical body forming apparatus used in the present invention (when the mist spray is a concentrated chemical liquid) 本発明に使用する有底円筒体化成装置全体のフロー図(ミストスプレーが内外面スプレーと同じ化成液の場合)Flow chart of the entire bottomed cylindrical body forming apparatus used in the present invention (when the mist spray is the same conversion liquid as the inner and outer surface sprays)

符号の説明Explanation of symbols

1 有底円筒体
2 ネットコンベア
3 内外面化成ライン
4 内外面スプレー用化成液ライザーノズル
4−1〜4−3 外面用ノズル付ライザー
4−4 内面用ノズル付ライザー
5 有底円筒体底部外面のみ化成皮膜形成手段
5−1 ミストスプレー用ノズル
6 化成液槽
7 ブローオフ装置
8 洗浄機
DESCRIPTION OF SYMBOLS 1 Bottomed cylindrical body 2 Net conveyor 3 Inner / outer surface formation line 4 Inner / outer surface spray chemical liquid riser nozzle 4-1 to 4-3 Riser with nozzle for outer surface 4-4 Riser with nozzle for inner surface 5 Only bottom outer surface of bottomed cylindrical body Chemical film forming means 5-1 Mist spray nozzle 6 Chemical conversion bath 7 Blow-off device 8 Washing machine

Claims (5)

アルミニウム合金板に絞り・しごき加工を施して有底円筒体を形成し、外面塗装と焼付け及び内面塗装と焼き付けを施した後、該有底円筒体の開口部近傍にネッキング加工により該開口部を密封するためのキャップを取り付けるキャップ取付部を形成し、該キャップ取付部に前記キャップを螺着させるためのネジ部を形成するボトル缶の製造方法において、通常の化成処理に先立ち、有底円筒体底部外面のみに少量の化成液で処理した後、通常の内外面全体に化成皮膜を形成する手段を適用することにより、有底円筒体底部外面の皮膜量がジルコニウム換算で8〜15mg/m2であり、かつ開口先端部内面の皮膜量がジルコニウム換算で5〜7mg/m2とすることを特徴とするアルミニウム合金製ボトル缶の製造方法。 An aluminum alloy plate is drawn and ironed to form a bottomed cylinder, and after the outer surface coating and baking and the inner surface coating and baking, the opening is formed by necking in the vicinity of the opening of the bottomed cylindrical body. In a manufacturing method of a bottle can in which a cap attaching portion for attaching a cap for sealing is formed and a screw portion for screwing the cap onto the cap attaching portion is formed, prior to normal chemical conversion treatment, a bottomed cylindrical body By treating the bottom outer surface only with a small amount of chemical conversion solution and applying a means for forming a chemical coating on the entire inner and outer surfaces, the coating amount on the bottom outer surface of the bottomed cylindrical body is 8 to 15 mg / m 2 in terms of zirconium. And the amount of coating on the inner surface of the opening tip is 5 to 7 mg / m 2 in terms of zirconium. 通常の化成処理に先立ち、化成液のみに少量の化成液で処理するための手段として、有底円筒体底部外面のみに化成液を付着させるように小流量のスプレーをすることからなる請求項1に記載のボトル缶の製造方法。   Prior to the normal chemical conversion treatment, as a means for treating only the chemical conversion liquid with a small amount of chemical conversion liquid, spraying at a small flow rate so as to adhere the chemical conversion liquid only to the outer surface of the bottom of the bottomed cylindrical body. The manufacturing method of the bottle can of description. 前記有底円筒体底部外面のみを処理するための小流量の化成液の濃度は、有底円筒体の内外面全体に化成皮膜を形成させる化成液の濃度と少なくとも同一の濃度とすることからなる請求項1又は2に記載のボトル缶用有底円筒体の製造方法。   The concentration of the chemical conversion liquid having a small flow rate for treating only the bottom outer surface of the bottomed cylindrical body is at least the same as the concentration of the chemical conversion liquid for forming a chemical conversion film on the entire inner and outer surfaces of the bottomed cylindrical body. The manufacturing method of the bottomed cylindrical body for bottle cans of Claim 1 or 2. 化成液処理後の有底円筒体底部外面の皮膜量がジルコニウム換算で8〜15mg/m2であり、かつ開口先端部内面の皮膜量がジルコニウム換算で5〜7mg/m2である請求項1〜3のいずれか1項に記載のアルミニウム合金製ボトル缶の製造方法を用いて製造したボトル缶。 The coating amount on the bottom outer surface of the bottomed cylindrical body after the chemical conversion liquid treatment is 8 to 15 mg / m 2 in terms of zirconium, and the coating amount on the inner surface of the opening tip is 5 to 7 mg / m 2 in terms of zirconium. The bottle can manufactured using the manufacturing method of the aluminum alloy bottle can of any one of -3. 有底円筒体の開口部を下向きにして移送させる手段、移送される該有底円筒体の内外面全体に化成液をスプレーするためのノズル付ライザーからなる内外面用化成処理手段、及び該内外面用ノズル付ライザーの前段に有底円筒体底部外面のみに化成皮膜を形成するための小流量スプレー用の手段を併せて設けたことからなるボトル缶用有底円筒体の化成処理装置。   Means for transferring the bottomed cylindrical body downward, chemical conversion treatment means for inner and outer surfaces comprising a riser with a nozzle for spraying a chemical conversion liquid onto the entire inner and outer surfaces of the bottomed cylindrical body to be transferred, and the inner A chemical conversion treatment apparatus for a bottomed cylindrical body for a bottle can, comprising means for forming a chemical conversion film only on the bottom outer surface of a bottomed cylindrical body in front of a riser with a nozzle for an external surface.
JP2006264397A 2006-09-28 2006-09-28 Manufacturing method of bottle can and bottle can manufactured by the method Expired - Fee Related JP4783705B2 (en)

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