JP4783871B2 - Cooling device for reduced iron agglomerates - Google Patents
Cooling device for reduced iron agglomerates Download PDFInfo
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- JP4783871B2 JP4783871B2 JP2011118931A JP2011118931A JP4783871B2 JP 4783871 B2 JP4783871 B2 JP 4783871B2 JP 2011118931 A JP2011118931 A JP 2011118931A JP 2011118931 A JP2011118931 A JP 2011118931A JP 4783871 B2 JP4783871 B2 JP 4783871B2
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims description 39
- 238000001816 cooling Methods 0.000 title claims description 28
- 239000007921 spray Substances 0.000 claims description 53
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 description 8
- 239000010802 sludge Substances 0.000 description 6
- 238000007599 discharging Methods 0.000 description 3
- 239000004484 Briquette Substances 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000010583 slow cooling Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000010405 reoxidation reaction Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
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- Manufacture Of Iron (AREA)
- Furnace Details (AREA)
Description
本発明は、酸化鉄塊成化物から還元鉄塊成化物を製造する設備において、還元炉で還元されて連続的に排出される高温の還元鉄塊成化物を冷却するための装置に関するものである。 The present invention is oxidized at facility for producing reduced TetsukatamariNaru product from TetsukatamariNaru product, relates equipment for cooling the high temperature reducing TetsukatamariNaru product which is continuously discharged are reduced in the reducing furnace is there.
還元鉄製造設備から排出される還元鉄塊成化物の冷却方法として、従来から、還元鉄塊成化物を水槽内で浸水冷却した後、水槽内からコンベアで引き上げ、これを土間に直接払い出して山積み貯蔵した後、適宜搬送し、電気炉に投入する方法が実機化されている。 As a cooling method for reduced iron agglomerates discharged from reduced iron production facilities, conventionally, after reducing iron agglomerates are submerged and cooled in a water tank, they are pulled up from the water tank by a conveyor and directly discharged between the soil to pile up. After being stored, a method of carrying it appropriately and putting it into an electric furnace has been put into practice.
しかしながら、この浸水冷却方法でえた還元鉄塊成化物は含水率が高くなるため、これを直接溶湯中に投入すると水蒸気爆発を起こす危険性があることから、電気炉への投入に限定されており、そのうえ還元鉄塊成化物の粉化や金属化率の低下という問題も生じていた。 However, the reduced iron agglomerate obtained by this submerged cooling method has a high moisture content, and if it is directly put into the molten metal, there is a risk of causing a steam explosion, so it is limited to the electric furnace. In addition, there has been a problem that the reduced iron agglomerates are powdered and the metalization rate is lowered.
また、直接還元製鉄法により得られた還元鉄をブリケットマシン設備により成形し、この状態の還元鉄ブリケットをスプレー水にて150℃/分〜250℃/分の冷却速度で徐冷する還元鉄ブリケットの製造方法が開示されている(例えば、特許文献1、請求項1参照)。
Also, the reduced iron obtained by direct reduction ironmaking processes molded by briquette machine equipment, slow cooling at 0.99 ° C. / minute to 250 DEG ° C. / min cooling rate at the spray water reduced iron briquettes in this state reduction An iron briquette manufacturing method is disclosed (for example, refer to
しかしこの方法は、高温還元鉄ブリケットの割れを抑制するためにスプレー冷却により徐冷する方法であって、回転炉床炉などの還元鉄製造設備から排出される還元鉄塊成化物冷却する方法ではないうえ、還元鉄塊成化物の適正な含水率については考慮されていない。 However, this method is a method of slow cooling by spray cooling to suppress cracking of high temperature reduced iron briquettes, and is a method of cooling reduced iron agglomerates discharged from reduced iron production facilities such as rotary hearth furnaces. In addition, the proper moisture content of the reduced iron agglomerates is not considered.
さらに、加熱還元後の高温の還元鉄ブリケットを、その表面温度が650℃から150℃まで降温する間の平均冷却速度を1500℃/分から500℃/分の間になるように水冷する方法が開示されている(例えば、特許文献2、請求項1参照)。
In addition, the high-temperature reduced iron briquettes after pressurized thermal reduction, a method of water cooling to be between the average cooling rate to 1500 ° C. / min to 500 ° C. / min while the surface temperature is lowered to 0.99 ° C. from 650 ° C. (For example, refer to
しかし、この方法は還元鉄ペレットの冷却に関するものであり、本発明が対象とするブリケットのような塊成化物とは大きさおよび性状が異なり、この方法をそのまま適用することはできない。また回転炉床炉から排出される還元鉄塊成化物の温度は約1000℃前後であるが、650℃までの冷却方法や冷却速度についての記述がないばかりか、650℃以下についても具体的な冷却手段の記述がなく、さらに塊成化物の含水率にも全く着目していない。 However, this method relates to cooling of reduced iron pellets, and is different in size and property from the agglomerates such as briquettes targeted by the present invention, and this method cannot be applied as it is. The temperature of the reduced iron agglomerate discharged from the rotary hearth furnace is about 1000 ° C., but there is no description about the cooling method and cooling rate up to 650 ° C. There is no description of the cooling means, and no attention is paid to the water content of the agglomerated material.
本発明は前述のような従来技術の問題点を解決し、還元鉄塊成化物の中心温度と含水率を適正範囲にする冷却装置を提供することを課題としている。 The present invention solves the problems of conventional techniques as described above, it you are an object to provide a cooling apparatus you a proper range center temperature and moisture content of the reducing TetsukatamariNaru product.
上記課題を解決するための本発明は、以下の構成を要旨とする。
酸化鉄塊成化物を還元炉内で還元し還元鉄塊成化物として排出する還元鉄塊成化物を冷却する装置において、前記還元鉄製造設備の排出口に高温の還元鉄塊成化物を搬送するコンベアを配設し、該コンベアの上方に複数のスプレーノズルを配置し、該スプレーノズルから間欠的にスプレー水を噴出させてコンベア上の還元鉄塊成化物を間欠的に冷却する装置であって、前記スプレーノズルの搬送方向広がり幅Bと搬送方向ノズルピッチPが下記(1)式となるようにスプレーノズルを配置したこと、
B≦P ・・・(1)
前記スプレーノズルはスプレー水の搬送方向広がり幅Bとコンベア幅方向広がり幅Wとの関係が下記(3)式の範囲としたこと、
W≧2×B ・・・(2)
および、前記スプレー水のコンベア幅方向広がり幅Wとコンベア幅CWとの関係を下記(3)式の範囲としたことを特徴とする記載の還元鉄塊成化物の冷却装置。
CW≦W ・・・(3)
The gist of the present invention for solving the above problems is as follows.
An apparatus for cooling the reducing TetsukatamariNaru product discharging the acid KatetsukatamariNaru compound as a reducing reduced TetsukatamariNaru product in the reduction furnace, conveying the hot reducing TetsukatamariNaru product to the outlet of the reduced iron production facility a conveyor disposed to place a plurality of spray nozzles above the conveyor, there in apparatus for intermittently cool the reduced TetsukatamariNaru product on the conveyor by ejecting intermittently spraying water from the spray nozzles The spray nozzles are arranged so that the spread width B of the spray nozzles and the transport direction nozzle pitch P are expressed by the following formula (1):
B ≦ P (1)
The spray nozzle has a relationship between the spread width B of the spray water in the transport direction and the spread width W of the conveyor width in the range of the following formula (3):
W ≧ 2 × B (2)
The reduced iron agglomerated cooling apparatus according to
CW ≦ W (3)
以上のように、本発明装置によれば、還元鉄塊成化物の中心温度と含水率を適正範囲にすることができる。冷却装置高温の還元鉄塊成化物を効率的に冷却することができ、大気による再酸化を抑制できる。また冷却された還元鉄塊成化物の含水率を低く調整でき、溶湯へ投入時の水蒸気爆発の恐れが解消され、かつ溶解に必要とするエネルギーを最小限に抑えることができる。 As described above, according to this onset illumination device, it can be made proper range center temperature and moisture content of the reducing TetsukatamariNaru product. Cooling device High-temperature reduced iron agglomerates can be efficiently cooled, and reoxidation by the atmosphere can be suppressed. In addition, the water content of the cooled reduced iron agglomerates can be adjusted to a low level, the risk of steam explosion at the time of charging into the molten metal is eliminated, and the energy required for melting can be minimized.
図1の例により本発明装置を説明する。還元炉としての回転炉床炉13内で酸化鉄塊成化物が還元され、還元鉄塊成化物排出口8から連続的に排出される。排出された高温の還元鉄塊成化物5は、排出口8に連設された冷却装置16内でコンベア6上を搬送されつつ、複数のスプレーノズル1からの散水により冷却されて還元鉄塊成化物排出口7から排出され、図示しない貯留装置等へ搬送される。The apparatus of the present invention will be described with reference to the example of FIG. The iron oxide agglomerate is reduced in a
各スプレーノズル1は、コンベア6の上方でコンベア6の搬送方向に平行に設けたノズルヘッダー2に所定の間隔をあけて取付けられている。これらスプレーノズル1、スプレーヘッダー2、コンベア6はケーシング15に覆われており、ケーシング15の先端側には冷却された還元鉄塊成化物5を排出するための還元鉄塊成化物排出口7が設けられ、後端側には還元鉄塊成化物5に散水することにより発生するスラッジを排出するスラッジ排出口9が設けられている。Each
図2は、コンベア6上における図1のA−A矢視平面の例を示し、スプレーノズル1のピッチPはP=Bとなるように配置され、各スプレーノズル1からのスプレー水は、スプレー範囲1a で示すように、搬送方向広がり幅Bで散水される。この配置により、隣接するノズル1のスプレー水の搬送方向広がり幅Bが重ならないようになっている。FIG. 2 shows an example of the AA arrow plane of FIG. 1 on the
図3は図2のC−C矢視断面拡大図であり、各スプレーノズル1は搬送方向に間隔Pをもってスプレーヘッダー2に取付けられ、スプレー水はコンベア6上で搬送方向広がり幅Bで散水される。FIG. 3 is an enlarged cross-sectional view taken along the line CC in FIG. 2. Each
図4は図2のB−B矢視正面を示し、スプレーノズル1はコンベア6の幅方向中央に配置されたスプレーヘッダー2に設けられ、スプレー水はコンベア6上にてコンベア6の幅CW以上の幅方向広がり幅Wで散水される。スプレーヘッダー2には、図1に例示するように給水配管3より水が供給される。4 shows a front view taken along the line B-B in FIG. 2, the
一般的に冷却ノズルは、図6及び図7に示すように円錐スプレーノズルが用いられ、還元鉄塊成化物の幅方向および搬送方向全域に亘って冷却ノズルから噴出するスプレー水の広がりが互いに干渉するように配置され、極力スプレー水が全ての還元鉄塊成化物に散水されるようになっている。In general, a conical spray nozzle is used as the cooling nozzle as shown in FIGS. 6 and 7, and the spread of spray water ejected from the cooling nozzle across the width direction and the conveying direction of the reduced iron agglomerates interferes with each other. The spray water is sprayed to all the reduced iron agglomerates as much as possible.
さらに図6および図7のような円錐スプレーノズルを使用した場合、各ノズルのスプレー範囲1b,1cに重なりが生じ、コンベア幅方向で冷却状態にバラツキが生じ、塊成化物の温度、水分にバラツキが生じる。Further, when the conical spray nozzles as shown in FIGS. 6 and 7 are used, the spray ranges 1b and 1c of each nozzle are overlapped, the cooling state varies in the conveyor width direction, and the temperature and moisture of the agglomerate vary. Occurs.
本発明は、スプレー水の搬送方向広がり幅Bとスプレーノズルの搬送方向ピッチPをB≦Pとした。この条件は、スプレーノズル1から噴出される広がり幅Bが互いに重ならないようにスプレーノズルのピッチを決定することで、均一な冷却が可能となる。In the present invention, the spread width B of the spray water in the transport direction and the transport direction pitch P of the spray nozzle are set to B ≦ P. This condition enables uniform cooling by determining the pitch of the spray nozzles so that the spread widths B ejected from the
また、本発明は、スプレー水のコンベア幅方向広がり幅Wと搬送方向広がり幅Bとの関係を2B≦Wとした。この条件は、スプレー範囲1aが図2のような偏平となり、例えばフラットスプレーノズルを採用することにより、スプレー水の搬送方向広がり幅Bがコンベア幅方向でほぼ一定であるため、コンベア幅方向での冷却状態のばらつきが小さく、間欠冷却を効果的に行うことができる。Further, in the present invention, the relationship between the width W of the spray water in the conveyor width direction and the width B in the conveyance direction is set to 2B ≦ W. This condition is that the
さらに、本発明において、スプレー水のコンベア幅方向広がり幅Wとコンベア幅CWとの関係をCW≦Wの範囲とすることにより、すなわちWとCWの関係を図4のようにすることにより、コンベア上で図5に示す冷却能αが得られ、コンベア6上の還元鉄塊成化物は、コンベア幅方向で均一に冷却される。Furthermore, in the present invention, the relationship between the spread width W of the spray water in the conveyor width direction and the conveyor width CW is in the range of CW ≦ W, that is, the relationship between W and CW is as shown in FIG. 5 is obtained, and the reduced iron agglomerated material on the
1:スプレーノズル
1a :フラットスプレーノズルによるスプレー範囲
1b :円錐スプレーノズルによるスプレー範囲
2:ノズルヘッダー
3:給水配管
4:蒸気排気口
5:還元鉄塊成化物
6:コンベア
7,8:還元鉄塊成化物排出口
9,10:スラッジ排出口
11:スラッジタンク
12:スラッジコンベア
13:回転炉床炉
14:スラッジ回収タンク
15:ケーシング
16:冷却装置
1:
3: Supply water piping 4: Steam exhaust port 5: Reduced iron agglomerate 6:
Claims (1)
前記還元鉄製造設備の排出口に高温の還元鉄塊成化物を搬送するコンベアを配設し、該コンベアの上方に複数のスプレーノズルを配置し、該スプレーノズルから間欠的にスプレー水を噴出させてコンベア上の還元鉄塊成化物を間欠的に冷却する装置であって、
前記スプレーノズルの搬送方向広がり幅Bと搬送方向ノズルピッチPが下記(1)式となるようにスプレーノズルを配置したこと、
B≦P ・・・(1)
前記スプレーノズルはスプレー水の搬送方向広がり幅Bとコンベア幅方向広がり幅Wとの関係が下記(2)式の範囲としたこと
W≧2×B ・・(2)
及び、前記スプレー水のコンベア幅方向広がり幅Wとコンベア幅CWとの関係を下記(3)式の範囲としたことを特徴とする還元鉄塊成化物の冷却装置。
CW≦W ・・・(3) In an apparatus for cooling reduced iron agglomerates that are reduced in a reduction furnace and discharged as reduced iron agglomerates,
A conveyor for transporting high-temperature reduced iron agglomerates is disposed at the discharge port of the reduced iron production facility, a plurality of spray nozzles are disposed above the conveyor, and spray water is intermittently ejected from the spray nozzles. A device that intermittently cools the reduced iron agglomerate on the conveyor,
The spray nozzles are arranged so that the spread width B of the spray nozzle and the transport direction nozzle pitch P are expressed by the following formula (1):
B ≦ P (1)
In the spray nozzle, the relationship between the spreading width B in the transport direction of the spray water and the spreading width W in the conveyor width direction is within the range of the following formula (2).
W ≧ 2 × B (2)
And the cooling apparatus of the reduced iron agglomerated material characterized by making the relationship of the said conveyor water width direction breadth W and the conveyor width | variety CW into the range of following (3) Formula .
CW ≦ W (3)
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| JPS5427104A (en) * | 1977-08-01 | 1979-03-01 | Yokohama Rubber Co Ltd:The | Run-flat tire for use in two-wheel car |
| JPS57152599A (en) * | 1981-03-17 | 1982-09-20 | Fujitsu Ltd | Error correcting device |
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| JP3145834B2 (en) * | 1993-03-08 | 2001-03-12 | 株式会社神戸製鋼所 | Method for producing reduced iron briquettes |
| JP4766806B2 (en) * | 2001-09-27 | 2011-09-07 | 新日鉄エンジニアリング株式会社 | Method for cooling reduced iron agglomerates |
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