JP4787605B2 - Yeast fermentation method - Google Patents
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本発明は酵母の発酵方法、さらに詳しくは、原材料や酵母の評価等に適した酵母の発酵方法に関するものである。 The present invention relates to a yeast fermentation method, and more particularly to a yeast fermentation method suitable for evaluation of raw materials and yeast.
麦芽を原料として、酵母を用いて発酵により製造される酒類には、ビール、発泡酒やウィスキー等がある。 Examples of liquors produced by fermentation using malt as a raw material include yeast, beer, happoshu and whiskey.
日本やドイツをはじめ世界各国でラガータイプのビールが醸造されているが、最近はアメリカを中心にライトタイプのビールの生産が、また日本では麦芽配合比率の低い発泡酒の生産量が増えてきている。これらのビールあるいは発泡酒の醸造には、発酵終了後に酵母が発酵タンクの底に沈降する下面酵母を用いることが多い。 Lager type beers are brewed in Japan, Germany and other countries around the world. Recently, light type beer production has been increasing mainly in the United States, and in Japan, the production of Happoshu with a low malt blending ratio has increased. Yes. In brewing these beers or happoshu, bottom yeast, in which the yeast settles at the bottom of the fermentation tank after the completion of fermentation, is often used.
このように原料として麦芽を使用する酒類を製造する場合に、発酵中に<酵母の早期凝集沈降現象>と呼ばれる現象が認められることがある。これは発酵終了前に酵母の資化可能な糖分がまだ麦汁中に残っているにもかかわらず、酵母が凝集・沈降してしまい、その結果発酵の進行が停止してしまう現象である。この事象が発生すると、発酵液中に糖やアミノ態窒素が残り、さらに、いわゆる未熟臭と呼ばれるようなVDK(vicinal diketone)や発酵不順臭といわれる麦汁臭アルデヒドが残り、ビールや発泡酒、あるいはウィスキー品質の著しい低下をもたらし、大きな損害を被ることが知られている。 Thus, when producing alcoholic beverages using malt as a raw material, a phenomenon called <early coagulation sedimentation phenomenon of yeast> may be observed during fermentation. This is a phenomenon in which the yeast agglomerates and settles, and as a result, the progress of the fermentation stops, even though the sugar that can be assimilated by the yeast still remains in the wort before the end of the fermentation. When this event occurs, sugar and amino nitrogen remain in the fermented liquid, and further, VDK (vicinal diketone) called so-called immature odor and wort odor aldehyde called unsaturated fermentation remain, and beer, sparkling liquor, Alternatively, it is known to cause a significant loss of whiskey quality and suffer significant damage.
この麦芽による酵母の早期凝集沈降現象は頻度高く生じる現象ではないが、一度早期凝集沈降を誘引する物質を含む麦芽を大量に工場に受け入れてしまうと、その処理が難しく、損害が大きくなる。 Although the early agglomeration and sedimentation phenomenon of yeast due to malt is not a phenomenon that occurs frequently, once a large amount of malt containing a substance that induces early agglomeration and sedimentation is received in a factory, the processing is difficult and the damage is increased.
発酵中の酵母の早期凝集沈降現象を解明し、問題解決を図るベく研究が古くから進められてきた結果、原因の一つとして原料麦芽があげられ、主として麦芽の穀皮に含まれる高分子の酸性多糖類、あるいは糖鎖をもつレクチン様蛋白質が関与することが示唆されている。しかし、この早期凝集沈降を誘引する原因となる因子(以下、PYF(Premature Yeast Flocculation)因子という)は麦の段階ですでに存在するとの報告や、浸麦工程など製麦工程中に生成するという報告もあり、原因物質の詳細やその生成機構は十分に明らかになっているとは言い難いのが現状である。 Research on elucidating the early aggregation and sedimentation phenomenon of yeast during fermentation and research to solve the problem has long been promoted, and one of the causes is the raw material malt, which is mainly a polymer contained in malt husk It has been suggested that lectin-like proteins having acidic polysaccharides or sugar chains are involved. However, it is reported that a factor that induces this early aggregation and sedimentation (hereinafter referred to as PYF (Premature Yeast Fluctuation) factor) already exists in the wheat stage, and that it is generated during the wheat making process such as the soaking process. There are reports, and it is difficult to say that the details of the causative substances and the mechanism of their production have been sufficiently clarified.
そのため、大麦を実際に小スケールで製麦して、その麦芽から実際に副原料を添加しない麦汁を調製した後、酵母を添加して発酵試験を行い、その進行状況から判断するという方法が行われている。その一例として従来から麦芽の一般性状評価に幅広く用いられているコングレス麦汁を活用し、これに糖をはじめとする栄養源を添加し、溶存酸素量を高め、発酵温度を一般的な温度より高めに設定することにより、麦芽に由来する酵母の早期凝集性を評価する方法が提案されている(特許文献1)。 Therefore, barley is actually made on a small scale, and after preparing wort that does not actually add auxiliary materials from the malt, a fermentation test is performed by adding yeast, and the method of judging from its progress is a method. Has been done. One example of this is the use of congested wort, which has been widely used for the evaluation of the general properties of malt, adding nutrients such as sugar to it, increasing the dissolved oxygen content, and making the fermentation temperature higher than the general temperature. There has been proposed a method for evaluating the early aggregability of yeast derived from malt by setting it higher (Patent Document 1).
しかしながら、この方法では栄養源の添加や、溶存酸素量を高める処理や、発酵温度を一般的な温度より高めに設定するという温度管理が必要で操作が煩雑になるという問題がある。さらに、発酵条件が通常とは異なるため発酵が安定せず再現性に欠ける場合がある。 However, in this method, there is a problem that the operation becomes complicated because it requires the addition of nutrient sources, the treatment for increasing the amount of dissolved oxygen, and the temperature control for setting the fermentation temperature higher than the general temperature. Furthermore, since fermentation conditions are different from usual, fermentation may not be stable and lack reproducibility.
また、原材料の評価だけで無く、下面発酵酵母の優劣の判定においても、凝集性の評価は重要な意味を持つ。なぜならば、ビール製造においては下面発酵酵母の凝集性を利用して発酵後期に酵母を沈殿させて分離しており、凝集性が無く発酵後期になっても浮遊したままの酵母は、ビールから取り除くために遠心分離などの操作が必要になってしまう。従って、適当な強さ、あるいは微弱な強さの凝集 性を持つ株を選択する必要があるからである。 In addition, the evaluation of cohesiveness is important not only for the evaluation of raw materials but also for the determination of superiority or inferiority of bottom fermentation yeast. This is because, in beer production, yeast is precipitated and separated in the late stage of fermentation using the cohesiveness of the bottom fermenting yeast, and yeast that is not agglomerated and remains floating even in the late stage of fermentation is removed from the beer. Therefore, operations such as centrifugation are required. Therefore, it is necessary to select a strain having an agglomeration property of appropriate strength or weak strength.
一方、0.5〜200000リットルの大容量の培養において、ゼオライトを添加することにより、二酸化炭素の吸着等が起こることによって培養効率が向上することが知られている(非特許文献1)。
本発明が解決しようとする課題は、小容量の静置発酵で煩雑な操作を行うことなく、酵母を十分かつ安定的に発酵させることである。 The problem to be solved by the present invention is to sufficiently and stably ferment yeast without performing complicated operations in small-volume stationary fermentation.
また、小容量の静置発酵を用いて酵母又は原材料の凝集性に与える影響を高精度で再現性良く評価することである。 Moreover, it is evaluating the influence which it has on the cohesiveness of yeast or a raw material with high precision and reproducibility using small-volume stationary fermentation.
上記課題を解決するための本発明方法は、以下のとおりである。
(1) 培養液に酵母と溶存二酸化炭素低減物質を添加して静置発酵を行わせることを特徴とする酵母の発酵方法。
(2) 50ml以下の小容量で発酵を行わせることを特徴とする(1)項に記載の酵母の発酵方法。
(3) 光度測定用セル内で発酵を行わせることを特徴とする(2)に記載の酵母の発酵方法。
(4) 前記溶存二酸化炭素低減物質が多孔質物質であることを特徴とする(1)に記載の酵母の発酵方法。
The method of the present invention for solving the above problems is as follows.
(1) A method for fermenting yeast, comprising adding yeast and a dissolved carbon dioxide-reducing substance to a culture solution to allow stationary fermentation to be performed.
(2) The method for fermenting yeast according to (1), wherein the fermentation is performed in a small volume of 50 ml or less.
(3) The yeast fermentation method according to (2), wherein fermentation is performed in a photometric cell.
(4) The yeast fermentation method according to (1), wherein the dissolved carbon dioxide-reducing substance is a porous substance.
培養液に酵母と溶存二酸化炭素低減物質を添加して静置発酵を行わせることにより小容量でも十分に発酵が進行し、簡単に実際の製造に近い条件で酵母の評価を行うことが可能となる。 By adding yeast and dissolved carbon dioxide-reducing substances to the culture medium and allowing them to perform static fermentation, the fermentation proceeds sufficiently even with small volumes, and it is possible to easily evaluate yeast under conditions close to actual production. Become.
50ml以下の小容量の容器で発酵を行うことにより、少ないスペースで多数の酵母の評価を容易に行うことができる。 By performing fermentation in a small volume container of 50 ml or less, it is possible to easily evaluate a large number of yeasts in a small space.
光度測定用セル内で発酵を行わせることにより、発酵終了後そのまま分光光度計にセットして容易に測定を行うことができる。また、分光光度計にセットした光度測定用セル内で発酵を行わせることにより、発酵状態を連続的に測定することが可能となる。 By performing fermentation in the photometric cell, it can be easily set in a spectrophotometer after the fermentation is completed. Moreover, it becomes possible to measure a fermentation state continuously by making it ferment in the photometric measurement cell set to the spectrophotometer.
前記溶存二酸化炭素低減物質として多孔質物質を使用することにより、効率よく溶存二酸化炭素を低減することができ、小容量の静置発酵でも十分に発酵を進行させることができる。 By using a porous substance as the dissolved carbon dioxide reducing substance, the dissolved carbon dioxide can be efficiently reduced, and the fermentation can sufficiently proceed even in a small-volume stationary fermentation.
本発明における溶存二酸化炭素低減物質とは、溶存二酸化炭素を吸着あるいは溶存二酸化炭素の放出を促進する物質であり、好ましくは多孔質の沸石(ゼオライト)である。 The dissolved carbon dioxide-reducing substance in the present invention is a substance that adsorbs dissolved carbon dioxide or promotes the release of dissolved carbon dioxide, and is preferably porous zeolite (zeolite).
溶存二酸化炭素低減物質はごく少量の添加で効果が得られる。 Dissolved carbon dioxide reducing substances can be effective with very little addition.
早期凝集性の無い大麦を使用して作成した麦汁1mlに酵母を添加し、もう一本の試験管に同じく麦汁1ml、酵母及び溶存二酸化炭素低減物質として沸石(ゼオライト)を添加した。21℃で2日間静置発酵を行い、40時間後の酵母数を測定した。 Yeast was added to 1 ml of wort prepared using barley without early agglomeration, and 1 ml of wort, yeast and zeolite (zeolite) as a dissolved carbon dioxide reducing substance were added to another test tube. Static fermentation was performed at 21 ° C. for 2 days, and the number of yeasts after 40 hours was measured.
同様に一本の試験管に早期凝集性の大きい大麦で調整した麦汁1mlと酵母を添加し、もう一本の試験管に早期凝集性の大きい大麦で調整した麦汁1ml、酵母及び溶存二酸化炭素低減物質として沸石(ゼオライト)を添加した。21℃で2日間静置発酵を行い、40時間後の酵母数を測定した。 Similarly, 1 ml of wort adjusted with barley with high early flocculation and yeast is added to one test tube, and 1 ml of wort adjusted with barley with high early flocculation, yeast and dissolved dioxide are added to another test tube. Zeolites (zeolites) were added as carbon reducing substances. Static fermentation was performed at 21 ° C. for 2 days, and the number of yeasts after 40 hours was measured.
図1に示すように早期凝集性の無い麦汁と酵母だけの試験管の酵母数が0.342×106個だったのに対し、早期凝集性の無い麦汁に酵母と溶存二酸化炭素低減物質を加えた試験管の酵母数は34.2×106個であった。同様に早期凝集性の大きい麦汁と酵母だけの試験管の酵母数が0.416×106個だったのに対し、早期凝集性の大きい麦汁に酵母と溶存二酸化炭素低減物質を加えた試験管の酵母数は6.31×106個であった。 As shown in Fig. 1, the number of yeast in the test tube containing only wort and yeast without early flocculation was 0.342 × 10 6 , while yeast and dissolved carbon dioxide were reduced in wort without early flocculation. The number of yeast in the test tube to which the substance was added was 34.2 × 10 6 . Similarly, the number of yeasts in the test tube with only early aggregating wort and yeast was 0.416 × 10 6 , whereas yeast and dissolved carbon dioxide reducing substances were added to the wort with early early aggregating ability. The number of yeast in the test tube was 6.31 × 10 6 .
溶存二酸化炭素低減物質の添加により早期凝集性の有無にかかわらず発酵状態が大幅に改善され、酵母数が増大することが確認された。 It was confirmed that the addition of a dissolved carbon dioxide-reducing substance significantly improved the fermentation state regardless of the presence or absence of early aggregation and increased the number of yeasts.
早期凝集性の無い大麦を微粉砕した麦芽50gに蒸留水200mlを加え45℃で30分保持後、25分かけて1℃/分の割で70℃に昇温させ、同温度の蒸留水100mlを加えて全体を450gとしてから一定規格の濾紙で濾過して得られたコングレス麦汁を115℃、10分間オートクレーブ処理を行い、熱トルーブを析出させた後に、遠心分離処理を行って熱トルーブを除去する。続いて、遠心後のコングレス麦汁60mlを分取して、グルコースを2.4g添加し十分に溶解する。0.45μmのフィルターで除菌して試験麦汁の調製を終了する(以下N麦汁)。N麦汁と早期凝集性を有する大麦を使用して同様に調整した麦汁(以下P麦汁)を混合し、早期凝集性が異なる6種類の麦汁を作成した。6種類の麦汁について3mlの麦汁に下面発酵酵母(以下酵母)とゼオライトを添加した試験管を各3本づつ作成した。21℃で2日間静置発酵を行い、41.5時間後の酵母数を測定した。結果を表1及び図2に示す。なお、図2において、各割合の3本の棒グラフは、左からそれぞれサンプル1、2、3を示す。
Add 50 ml of distilled water to 50 g of malt that is finely ground barley without early cohesion, hold it at 45 ° C. for 30 minutes, raise the temperature to 70 ° C. at a rate of 1 ° C./minute over 25 minutes, and then add 100 ml of distilled water at the same temperature. The whole is made to 450 g and then filtered through a filter paper of a certain standard, and then concrete wort is subjected to autoclaving at 115 ° C. for 10 minutes to precipitate a hot-trove, and then subjected to a centrifugal separation to remove the hot-trove. Remove. Subsequently, 60 ml of the congested wort after centrifugation is collected, and 2.4 g of glucose is added and sufficiently dissolved. The test wort is finished by sterilizing with a 0.45 μm filter (hereinafter referred to as N wort). N-wort and barley having early cohesiveness were similarly mixed with wort (hereinafter referred to as “P wort”) prepared in the same manner to produce six types of wort having different early coagulant properties. Three test tubes were prepared by adding bottom fermentation yeast (hereinafter referred to as yeast) and zeolite to 3 ml of wort for 6 types of wort. Static fermentation was performed at 21 ° C. for 2 days, and the number of yeasts after 41.5 hours was measured. The results are shown in Table 1 and FIG. In FIG. 2, the three bar graphs of each ratio indicate
早期凝集性の差が顕著に表れ、同一条件のサンプル間の偏差も少なく、再現性よく確実に早期凝集性が評価できることが証明された。 It was proved that the early aggregability was remarkably evaluated with good reproducibility because the difference in early agglomeration was noticeable and there was little deviation between samples under the same conditions.
50mlのN麦汁に酵母を添加したもの、50mlのP麦汁に酵母を添加したもの、50mlのN麦汁に酵母と溶存二酸化炭素低減物質(撹拌子)を添加したもの、50mlのN麦汁に酵母と溶存二酸化炭素低減物質(撹拌子)を添加したものを作成した。21℃で2日間静置発酵を行い、酵母数の経時変化を測定した。結果を表2及び図3に示す。 50ml N wort with yeast added, 50ml P wort with yeast added, 50ml N wort with yeast and dissolved carbon dioxide reducing substance (stirrer), 50ml N wort What added yeast and the dissolved carbon dioxide reduction substance (stirrer) to soup was created. Static fermentation was performed at 21 ° C. for 2 days, and the change over time in the number of yeasts was measured. The results are shown in Table 2 and FIG.
溶存二酸化炭素低減物質(撹拌子)を加えたものでは各麦汁における酵母数の差が大きく、各麦汁の傾向をはっきり把握することができる。 When the dissolved carbon dioxide reducing substance (stirrer) is added, the difference in the number of yeasts in each wort is large, and the tendency of each wort can be clearly grasped.
分光光度計の測定セル内に3mlのN麦汁に酵母と溶存二酸化炭素低減物質(沸石)を添加したものと、3mlのP麦汁に酵母と溶存二酸化炭素低減物質(沸石)を添加したものを作成した。21℃で2日間静置発酵を行い、吸光度の変化を連続測定した。結果を表3及び図4に示す。 What added yeast and dissolved carbon dioxide reducing substance (zeolite) to 3 ml N wort in the measuring cell of spectrophotometer, and yeast and dissolved carbon dioxide reducing substance (zeolite) added to 3 ml P wort It was created. Static fermentation was performed at 21 ° C. for 2 days, and the change in absorbance was continuously measured. The results are shown in Table 3 and FIG.
早期凝集性の大きいP麦汁では20時間程度で吸光度の低下が始まっており、凝集が早期に始まることが確認できる。 In the case of P wort having a high early aggregability, the absorbance begins to decrease in about 20 hours, and it can be confirmed that the agglomeration starts early.
尚、本実施例では早期凝集性の評価のみ行ったが、発酵が良好に行われることにより凝集性の差が顕著になるため、本発明は酵母の凝集性評価においても有効であり、早期凝集性の評価に限定されるものではない。 In this example, only the early aggregation property was evaluated. However, since the difference in aggregation property becomes remarkable due to good fermentation, the present invention is also effective in evaluating the aggregation property of yeast. It is not limited to sex evaluation.
本発明によれば、製造時と同じ静置発酵を小容量で行っても十分に発酵を進めることができ、小容量で原材料や酵母に基づく発酵状態を容易かつ正確に再現性よく評価することが可能となる。 According to the present invention, fermentation can proceed sufficiently even if the same stationary fermentation as in production is performed in a small volume, and the fermentation state based on raw materials and yeast can be evaluated easily and accurately with good reproducibility in a small volume. Is possible.
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