JP4789646B2 - Manufacturing method and manufacturing apparatus for resin molded product - Google Patents

Description

The present invention relates to a method and apparatus for producing a resin molded product, in which two types of synthetic resins having different materials or colors are injected to perform double molding.

  Conventionally, double molding has been performed by injecting synthetic resins of two different materials or colors (see, for example, Patent Documents 1 to 4).

  These prior arts have a configuration in which an injection molding machine is disposed on the fixed mold side, and a painting sheet conveying device is integrally disposed on the movable mold side. When molding a resin molded product, first, a primary resin is injected to obtain a primary resin molded product, and then the movable mold is rotated to a position where the secondary resin is injected. Next, after closing the mold in this state, a resin molded product was obtained by a procedure of injecting a secondary side resin to obtain a secondary resin molded product.

JP-A-9-183139 JP-A-9-183140 JP-A-9-183141 JP-A-9-183142

  However, if a heavy object is disposed on the side of the movable mold that is rotationally driven as described above, such as a painting sheet conveying device, a large rotational driving force is required.

  In order to solve this, it is conceivable to use a small painting sheet conveying apparatus as in the patent document, but the painting sheet itself is also small, and there is a possibility that the degree of freedom of the painting sheet is impaired. Further, when the driving force of the driving unit is increased, the driving unit itself is increased, leading to an increase in the size of the apparatus and the efficiency is deteriorated.

  Furthermore, when the movable mold is rotated together with the painting sheet conveying device, the position of the painting sheet and the position of the mold cavity may be shifted with the operation. If the positions of the pattern and the cavity are shifted, it is impossible to accurately paint the resin molded product.

  An object of the present invention is to efficiently obtain a resin molded product having a high design by double molding.

In order to achieve the above-mentioned object, a method for producing a resin molded product of the present invention comprises a pair of a movable mold, a primary side gate, and a secondary side gate that are formed symmetrically, and a fixed primary. A fixed mold in which a cavity and a fixed secondary cavity are formed, primary resin injection means and secondary resin injection means arranged on the fixed mold side, and primary painting film conveying means arranged on the fixed mold side And a secondary painting film conveying means, and the movable painting mold is placed in a state where the primary painting film of the primary painting film conveying means is placed on the fixed primary cavity on the stationary mold. and mold closing with respect to the fixed mold, the process of the injected primary resin reaches the stationary primary cavity through the primary side gate formed in the movable mold by the primary resin injection means There are, by the primary resin presses the primary decorating film, the primary resin enters into the stationary primary cavity, and a primary molding step of molding the primary molded article which primary painting is performed, the primary A rotating step in which the movable mold is opened apart from the fixed mold while holding a resin molded product, and the movable mold is rotated symmetrically about the rotation axis; and the secondary painting With the secondary painting film of the film conveying means placed on the fixed side secondary cavity on the fixed mold, the movable mold is closed with respect to the fixed mold, and the secondary resin In the process where the secondary resin injected by the injection means reaches the fixed-side secondary cavity via the secondary side gate formed in the movable mold, the secondary resin presses the secondary painting film. Do And in, enters between the secondary resin of the primary resin molded product and the secondary decorating film, and a secondary molding step of molding a secondary painting was made secondary resin molding, the two And a sprue removing step of removing the sprue after separating the movable die and the fixed die after the next molding step .

A resin molded product manufacturing apparatus of the present invention for achieving the above-mentioned object is a resin molded product manufacturing apparatus using the above-described resin molded product manufacturing method, and includes a primary resin injection means and a secondary resin injection means; The primary resin injection port into which the primary resin from the primary resin injection means is injected, the primary resin conduction path that conducts the primary resin injected from the primary resin injection port, and the primary resin conduction path are formed. A fixed-side primary cavity, a secondary resin injection port into which the secondary resin from the secondary resin injection means is injected, and a secondary resin conduction path for conducting the secondary resin injected from the secondary resin injection port A fixed mold having a fixed secondary cavity in which the secondary resin conducting path is formed, and a relief hole into which the primary resin molded product enters, and being clamped to the fixed mold, Integrated with fixed primary cavity One movable-side cavity constituting a flow path for molding a secondary resin molded product, a primary side gate communicating the primary resin flow path from the primary resin conduction path to the fixed-side primary cavity, and the secondary A secondary side gate that communicates a secondary resin flow path from a resin conduction path to the fixed-side secondary cavity, and a movable mold configured to be rotatable about a rotation axis; and the rotation axis Driving means for rotationally driving the movable mold around the center, extrusion means disposed outside the movable mold, and the primary resin molded product and the secondary resin molded product receiving pressure from the extrusion means Projecting member formed in the movable mold for contacting the product and separating the primary resin molded product and the secondary resin molded product from the movable mold, and the primary continuously on the fixed-side primary cavity. Painting film The primary painting film conveying means for conveying, and the secondary painting film conveying means for conveying the secondary painting film continuously on the fixed-side secondary cavity, and the movable mold Are characterized in that two movable cavities having the same shape, two primary side gates having the same shape, and two secondary side gates having the same shape are formed symmetrically with respect to the rotation axis. It is the manufacturing apparatus of the resin molded product to do .

  As described above, the resin injection means and the painting film transport means are provided on the fixed mold side, and the two side gates are used to form the primary molding process, the rotation process, and the secondary molding process.

  By providing the heavy resin injection means and the painting film transport means on the fixed mold side, the movable mold becomes lighter and the movable mold can be easily rotated. Thereby, a driving force can be reduced and a resin molded product can be obtained efficiently.

  In addition, by closing the mold and injecting the resin, two resin molded products of a primary resin molded product and a secondary resin molded product can be molded simultaneously. Here, since the side gate is used on both the primary side and the secondary side, the resin can be injected and injected into the cavity with the painting film placed on the cavity. For this reason, a highly molded resin molded product can be obtained.

  Embodiments of the present invention will be described with reference to the drawings.

(Manufacturing equipment)
The configuration of the manufacturing apparatus will be described with reference to FIGS. 1 is a front view of the manufacturing apparatus, FIG. 2 is a cross-sectional view of the manufacturing apparatus as viewed from above (A-A cross-sectional view of FIG. 1), and FIG. 3 is a cross-sectional view of the manufacturing apparatus as viewed from the side. 1 is a sectional view taken along line BB in FIG.

  As shown in FIGS. 1 to 3, the resin molded product manufacturing apparatus 1 includes a movable mold 10 having two cavities 11 and two gates 12 and 13, a fixed mold 20 having cavities 21 and 22, Has a mold.

  Further, as shown in FIG. 2, the manufacturing apparatus 1 includes a primary painting film conveying means 41 and a secondary painting film conveying means 42 integrally with the fixed mold 20. Further, as shown in FIG. 3, there are two resin injection means, a primary resin injection means 31 and a secondary resin injection means 32, integrally with the fixed mold 20. As a result, the resin is injected into the fixed mold 20 from the opposite side of the movable mold 10.

  As shown in FIGS. 1 to 3, a plurality of cavities are formed in the movable mold 10 and the fixed mold 20.

  In the movable mold 10, a movable side cavity 11 for molding a primary resin molded product is formed so as to be symmetric with respect to the rotation axis X. Two side gates are disposed on the side surface of the movable cavity 11. That is, the primary side gate 12 is disposed on the side far from the rotation axis X, and the secondary side gate 13 is disposed on the side near the rotation axis X.

  The fixed mold 20 is provided with a fixed primary cavity 21 for molding a primary resin molded product and a fixed secondary cavity 22 for molding a secondary resin molded product. The positions of the cavities 21 and 22 are positions facing the two movable cavities 11 of the movable mold 10 described above.

Further, as shown in FIGS. 1 and 3, the fixed mold 20 has a primary resin inlet 23 for introducing a primary resin into the fixed primary cavity 21 via the primary side gate 12, and a fixed secondary. a secondary resin inlet 24 for the cavity 22 through the secondary side gate 13 you introduce a secondary resin is formed. Further, as shown in FIG. 3, a relief hole 25 is formed for the primary sprue to enter during molding.

  As shown in FIG. 3A, a primary resin injection means 31 for injecting and injecting a primary resin is disposed at the inlet of the primary resin inlet 23, and a secondary resin is provided at the inlet of the secondary resin inlet 24. A secondary resin injection means 32 for injecting and injecting is provided. Here, the materials of the primary resin and the secondary resin may be different types or colors, or the same type.

  Two painting film conveying means 41 and 42 are fixedly disposed on both side surfaces of the fixed mold 20. Each of the painting film conveying means has a sending roller and a receiving roller, and is configured to continuously convey the painting film on which a pattern is printed.

  As shown in FIG. 1, a primary painting film conveying means 41 is disposed on both sides of the fixed-side primary cavity 21, and the primary painting film 41a on which the primary-side pattern 51 is printed is conveyed in the direction of the arrow in the figure. To do. Similarly, on both sides of the fixed-side secondary cavity 22, secondary painting film conveying means 42 is disposed, and the secondary painting film 42a on which the secondary-side pattern 52 is printed is conveyed in the direction of the arrow in the figure. To do.

(Production method)
A method for manufacturing a resin molded product will be described with reference to FIGS. 3 to 5 are views for explaining the movement of the movable mold 10 and the fixed mold 20 during manufacturing, and FIG. 6 is an enlarged cross-sectional view showing a detailed configuration of the secondary side cavity.

  The primary molding process for molding the primary resin molded product will be described with reference to FIG.

  First, as shown in FIG. 3A, the primary painting film 41 a of the primary painting film transport means 41 is placed on the fixed primary cavity on the stationary mold 20. In this state, the movable mold 10 is closed with respect to the fixed mold 20.

  Next, as shown in FIG. 3B, the primary resin melted by the primary resin injection means 31 is injected. The injected primary resin passes through the primary side gate 12 from the inside of the primary resin introduction port 23 and is filled between the movable side cavity 11 and the fixed side primary cavity 21.

  Here, the primary side picture 51 (see FIG. 1) printed on the primary painting film 41a is transferred (primary painting) to the primary resin by the heat and pressure of the melted and filled primary resin. . Primary painting is performed by such a procedure, and a primary resin molded product 61 is obtained.

  A rotation process of rotating the primary resin molded product 61 will be described with reference to FIG.

  First, as shown in FIG. 4A, the movable mold 10 is separated from the fixed mold 20 while the cooled primary resin molded product 61 is held, and the mold is opened.

  Next, as shown in FIG. 4A, driving means (not shown) is driven. By this drive, the movable mold 10 is rotated 180 ° about the rotation axis X in an axially symmetrical manner as shown in FIG. In this state, the primary painting film 41a and the secondary painting film 42a are transported together with the pictures 51 and 52, and placed on the cavities 21 and 22 of the fixed mold 20, respectively.

  The secondary molding process for molding the secondary resin molded product will be described with reference to FIGS. 5 and 6.

  First, as shown in FIG. 5 (a), the movable mold 10 is moved relative to the fixed mold 20 with the secondary painting film 42 a placed on the fixed secondary cavity 22 on the fixed mold 20. Move and close the mold.

  Next, as shown in FIGS. 5A and 6, the secondary resin is injected by the secondary resin injection means 32. The injected secondary resin passes through the secondary side gate 13 from the inside of the secondary resin introduction port 24, enters between the primary resin molded product 61 and the secondary painting film 42a, and enters the fixed side secondary cavity 22 Filled in. As shown in FIG. 5A, on the primary side, a primary resin molded product 61 is molded through the same steps as described above.

  Here, due to the heat and pressure of the melted and filled secondary resin, the secondary pattern 52 (see FIG. 1) printed on the secondary painting film 42a is transferred to the secondary resin (secondary resin). Painted). Further, as shown in FIG. 6, the secondary resin member 62 covers the side on which the primary side pattern 51 of the primary resin molded product 61 is painted, and the primary resin molded product 61 and the secondary resin member 61 by heat and pressure at the time of injection. It is formed integrally.

  In this way, the member obtained by integrating the primary resin molded product 61 and the secondary resin member 62 in the secondary molding step is referred to as a secondary resin molded product 60. After the secondary molding step, as shown in FIG. 5B, the movable mold 10 is separated from the fixed mold 20 while the cooled secondary resin molded product 60 is held, and the mold is opened.

  Then, the pushing means 80 as shown in FIG. 5B pushes the projecting member 70 disposed adjacent to the movable side cavity 11, the primary side gate 12, and the secondary side gate 13. Thereby, the secondary resin molded product 60 is removed from the movable side cavity 11 and the like. Thereafter, the sprue and runner included in the secondary resin molded product 60 are removed. As a result, a resin molded product is completed.

  As described above, according to the present embodiment, a wider variety of resin molded products can be obtained by stacking the secondary resin member 62 on the primary resin molded product 61. In particular, for example, if one or both of the primary resin molded product 61 or the secondary resin member 62 is formed of a transparent or translucent member, more various patterns can be enjoyed.

  In this embodiment, the resin is injected through the side gates 12 and 13 in both the primary cavity and the secondary cavity. Thereby, a resin molded product can be shape | molded using the two painting films 41a and 42a.

  Here, as shown in FIG. 6, when the primary side pattern 51 is interposed between the primary resin molded product 61 and the secondary resin member 62, and the primary resin or the secondary resin is made of transparent or the like, the painting film is formed. A pattern is formed in which 41a and 42a are visually recognized through the secondary resin member 62. Thereby, the pattern of the resin molded product can be diversified, and the design can be further improved.

  In the present embodiment, the heavy resin injection means 31 and 32 and the painting film transport means 41 and 42 are disposed on the fixed mold 20 side. Since each heavy means is not arranged on the movable mold 10 side, the weight of the movable mold 10 is reduced, and the driving force of the driving means for rotating and moving the movable mold 10 can be reduced. For this reason, the movable mold 10 can be effectively moved with a small driving force, and a resin molded product can be obtained efficiently.

  In the present embodiment, the painting film conveying means 41 and 42 are arranged on the fixed mold 20 side. For this reason, when the painting films 41a and 42a are conveyed by the primary painting film conveying means 41 and 42 and positioned at predetermined positions, the positions of the films 41a and 42a are securely fixed until the resin is injected. . Then, the accuracy of the transfer position of the pattern is higher than when the painting film transport means rotates together with the movable mold. As a result, the position of the pattern transferred and printed on the resin is improved, and the high designability of the resin molded product can be maintained.

[Other Embodiments]
In the above-described embodiment, the painting film conveying means is used on both the primary side and the secondary side, but is not limited thereto. For example, as shown in FIG. 7A, the primary painting film conveying means 41 may be used only on the primary side, or the secondary painting film is provided only on the secondary side as shown in FIG. 7B. The conveying means 42 may be used.

  In the embodiment described above, the gates 12 and 13 to the cavity are both side gates, but the present invention is not limited to this. For example, as shown in FIG. 8, the submarine gates 112 and 113 formed by narrowing a part of the side gates 12 and 13 described above may be used. In this case, when the movable mold 10 and the fixed mold 20 are separated from each other, the resin molded product, the runner, and the sprue are separated at the narrowed portion. Thereby, since the process of removing the runner after obtaining the resin molded product is omitted, the processing process can be made more efficient.

  In the embodiment described above, the two cavities 21 and 22 and the two inlets 23 and 24 are integrally formed in one fixed mold 20, but the present invention is not limited to this. For example, as shown in FIG. 9, the fixed mold 120 fixed to the pedestal 102 may be composed of a plurality of mold plates. In the present embodiment, the fixed side primary template 120a and the fixed side secondary template 120b are constituted by two template plates.

  In the embodiment described above, the two cavities 11 and the two gates 12 are integrally formed in one movable mold 10, but the present invention is not limited to this. For example, as shown in FIG. 9, the movable mold 110 may also be made independent as two mold plates 110a and fixedly arranged so that the mold plates 110a are symmetrical with each other.

  Thus, by making a template into a some independent metal mold | die, temperature management can be separately performed for every template. Thus, for example, if the temperature management of the primary side and secondary side template is performed separately, the temperature control of each template can be performed in accordance with each process. As a result, a more precise and more stable resin molded product can be obtained.

  The present invention can be used when a resin molded product is molded by injection molding.

The front view of a manufacturing apparatus. Sectional drawing which looked at the manufacturing apparatus from upper direction (AA sectional drawing of FIG. 1). The figure explaining the primary shaping | molding process at the time of manufacture (BB sectional drawing of FIG. 1). The figure explaining the rotation process at the time of manufacture. The figure explaining the secondary shaping | molding process at the time of manufacture. The expanded sectional view which shows the detailed structure of the cavity of a secondary side. The figure which shows the structure which paints only one side which concerns on other embodiment. The expanded sectional view which shows the submarine gate which concerns on other embodiment. Explanatory drawing in the case of using the several template which concerns on other embodiment.

  X ... rotating shaft, 1 ... manufacturing apparatus, 10 ... movable mold, 11 ... movable side cavity, 12 ... primary side gate, 13 ... secondary side gate, 20 ... fixed mold, 21 ... fixed side primary cavity, 22 ... Fixed secondary cavity, 23 ... primary resin inlet, 24 ... secondary resin inlet, 25 ... escape hole, 31 ... primary resin injection means, 32 ... secondary resin injection means, 41 ... primary painting film transport means, 41a ... primary painting film, 42 ... secondary painting film transport means, 42a ... secondary painting film, 51 ... primary side pattern, 52 ... secondary side pattern, 60 ... secondary resin molded product, 61 ... primary resin Molded product, 62 ... secondary resin member, 70 ... projecting member, 80 ... extrusion means, 101 ... rotating plate, 102 ... pedestal, 110 ... movable mold, 110a ... movable side template, 112 ... submarine gate, 113 ... submarine Gate, 120 ... fixed mold, 120a ... fixed side secondary template, 120b ... fixed side primary template

Claims (2)

A pair of movable cavities, primary side gates and secondary side gates are formed in a symmetrical manner with a movable mold,
A stationary mold in which a stationary primary cavity and a stationary secondary cavity are formed;
Primary resin injection means and secondary resin injection means arranged on the fixed mold side;
Primary painting film conveying means and secondary painting film conveying means arranged on the fixed mold side;
Using,
In a state where the primary painting film of the primary painting film conveying means is placed on the fixed primary cavity on the fixed mold, the movable mold is closed with respect to the fixed mold, and the primary In the process where the primary resin injected by the resin injection means reaches the fixed-side primary cavity through the primary side gate formed in the movable mold, the primary resin presses the primary painting film, A primary molding step in which the primary resin enters the fixed-side primary cavity and molds a primary resin molded product subjected to primary painting;
A rotating step in which the movable mold is opened apart from the fixed mold while holding the primary resin molded product, and the movable mold is rotated about the rotation axis about the rotation axis; and
In a state where the secondary painting film of the secondary painting film conveying means is placed on the fixed side secondary cavity on the fixed mold, the movable mold is closed with respect to the fixed mold. ,
In the process in which the secondary resin injected by the secondary resin injection means reaches the fixed-side secondary cavity through the secondary side gate formed in the movable mold, the secondary resin becomes the secondary picture. By pressing the attaching film, the secondary resin enters between the primary resin molded product and the secondary painting film, and the secondary molding is performed to mold the secondary resin molded product on which the secondary painting has been performed. Process,
A sprue removing step of removing the sprue after separating the movable die and the fixed die after the secondary molding step;
A method for producing a resin molded product comprising: An apparatus for manufacturing a resin molded product using the method for manufacturing a resin molded product according to claim 1,
Primary resin injection means and secondary resin injection means;
A primary resin injection port into which a primary resin from the primary resin injection means is injected, a primary resin conduction path that conducts the primary resin injected from the primary resin injection port, and a fixing that forms the primary resin conduction path A side primary cavity, a secondary resin injection port into which a secondary resin from the secondary resin injection means is injected, a secondary resin conduction path for conducting the secondary resin injected from the secondary resin injection port, A stationary mold having a stationary secondary cavity in which the secondary resin conduction path is formed, and a relief hole into which the primary resin molded product enters,
One movable side cavity constituting a flow path for molding a primary resin molded product integrally with the fixed mold primary cavity by being clamped to the fixed mold, and from the primary resin conduction path to the fixed side A primary side gate that communicates the flow path of the primary resin to the primary cavity, and a secondary side gate that communicates the flow path of the secondary resin from the secondary resin conduction path to the fixed-side secondary cavity. A movable mold configured to be rotatable around a rotation axis;
Drive means for rotationally driving the movable mold around the rotation axis;
Extrusion means arranged outside the movable mold;
The movable mold for receiving the pressure from the extruding means, hitting the primary resin molded article and the secondary resin molded article, and separating the primary resin molded article and the secondary resin molded article from the movable mold. A projecting member formed therein;
The primary painting film transport means for continuously transporting the primary painting film onto the fixed-side primary cavity;
The secondary painting film transporting means for continuously transporting the secondary painting film onto the fixed-side secondary cavity;
Have
Two movable side cavities having the same shape, two primary side gates having the same shape, and two secondary side gates having the same shape are formed symmetrically with respect to the rotation axis. An apparatus for manufacturing a resin molded product .

Images