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JP4803722B2 - Circulating grain storage and drying system and method - Google Patents
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JP4803722B2 - Circulating grain storage and drying system and method - Google Patents

Circulating grain storage and drying system and method Download PDF

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JP4803722B2
JP4803722B2 JP2005372465A JP2005372465A JP4803722B2 JP 4803722 B2 JP4803722 B2 JP 4803722B2 JP 2005372465 A JP2005372465 A JP 2005372465A JP 2005372465 A JP2005372465 A JP 2005372465A JP 4803722 B2 JP4803722 B2 JP 4803722B2
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慶一 井上
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Description

本発明は、高品質の乾燥仕上がりを高効率且つ省エネルギーで達成可能な循環式穀類貯留乾燥システム及び循環式穀類貯留乾燥方法に関するものである。   The present invention relates to a circulating grain storage / drying system and a circulating grain storage / drying method capable of achieving a high-quality drying finish with high efficiency and energy saving.

米,麦,大豆などの穀類は収穫後の品質維持のために乾燥調製が不可欠であるが、これら穀類の中でも高級品種や高級品として煮豆用などに人気のある大粒大豆等では、僅かなしわ,裂皮,割れなどで商品価値が大幅に下がってしまうことから、より高品質の仕上がりが可能な乾燥調製手段が求められている。特に、乾燥調製は穀類生産の最終工程で行われるため、これに失敗すると良質な穀類の生産に費やされたそれまでの工程が無駄になってしまうことになり、高品質の乾燥調製は大豆等の穀類生産者から高い要求がある。   Cereals such as rice, wheat, and soybeans must be dried to maintain the quality after harvesting. Among these cereals, high-grade varieties and high-class products such as large-sized soybeans that are popular for boiled beans are slightly wrinkled. , Cracks, cracks, etc., greatly reduce the commercial value, and there is a need for a dry preparation means that can achieve a higher quality finish. In particular, since dry preparation is performed in the final stage of cereal production, failure to do so would waste previous steps spent on producing good quality cereals, and high quality dry preparation would result in soybeans. There is a high demand from cereal producers.

一般の穀類乾燥機として、米麦の他に大豆の乾燥にも使用可能な汎用型の遠赤外循環式乾燥機があるが、これを大粒大豆に使用した場合には、乾燥によるしわ粒や裂皮粒、循環搬送装置による機械的損傷が多く発生してしまうため、自動乾燥が可能でハンドリングが容易である利点はあるものの高級品用にはあまり使われていないのが現状である。そのため、高級品用の乾燥調製には、共同乾燥施設に預けるか、静置型乾燥機と呼ばれる1m程度の堆積厚で底部から送風する乾燥装置が用いられることが多いが、前者の場合は乾燥費用が高額になる問題があり、後者の場合は、処理量が少なく効率が悪い上、搬入・搬出の手間に労力がかかり、更には水分の不均一が生じ易いといった問題がある。   As a general cereal dryer, there is a general-purpose far-infrared circulation dryer that can be used for drying soybeans in addition to rice and wheat. When this is used for large soybeans, Since many mechanical damages occur due to the cracked grains and the circulating conveying device, there is an advantage that automatic drying is possible and handling is easy, but it is not used for high-grade products. Therefore, for drying preparations for high-grade products, a drying device that is either left in a joint drying facility or is called a stationary dryer that blows air from the bottom with a deposition thickness of about 1 m is used. In the latter case, there is a problem that the processing amount is small and the efficiency is low, and labor is required for carrying in / out, and further, moisture is likely to be uneven.

一方、高品質を目的とした乾燥調製技術は従来から各種の提案がある。一般に、循環式貯留乾燥機は、上部の貯留室,中間部の乾燥室,下部の集穀室,集穀室に集められた穀物を貯留室に還元する昇降機等の搬送手段を備えるもので、貯留室でのテンパリング乾燥によって胴割れ等の不良を防ぐものであって、主に米麦の乾燥調製に古くから使用されている。下記特許文献1に記載のものは、遠赤外線放射体を乾燥室に配備した遠赤外循環式貯留乾燥機で、乾燥室から搬送手段へ穀物を送り出す繰出バルブの上方に遠赤外線放射体からの遠赤外線を遮蔽する遮蔽板を設け、繰出バルブで滞留した穀物の過乾燥や穀温の上昇を抑えることで、乾燥時の品質低下を防止することが開示されている。   On the other hand, there have been various proposals for dry preparation techniques aiming at high quality. In general, the circulation type storage dryer is equipped with transport means such as an elevator for returning the grains collected in the upper storage chamber, the intermediate drying chamber, the lower grain collection chamber, and the grain collection chamber to the storage chamber, Tempering drying in a storage chamber prevents defects such as shell cracking, and has been used mainly for dry preparation of rice and wheat. The thing of the following patent document 1 is a far-infrared circulation type | formula storage-and-dryer which arrange | positioned the far-infrared radiator in the drying chamber, and it is from a far-infrared radiator above the delivery valve which sends a grain from a drying chamber to a conveyance means. It is disclosed that a shielding plate that shields far-infrared rays is provided, and quality deterioration during drying is prevented by suppressing overdrying of grains staying at the feeding valve and an increase in grain temperature.

また、下記特許文献2に記載のように、籾殻を水分吸収材として穀類に混合するSDSと呼ばれる米,大豆用の混合貯留乾燥システムが大型乾燥施設において導入されている。これは、高水分穀物と乾燥籾殻を混合装置で混合した後、その混合物を穀物貯蔵用サイロ群に投入し、混合物が所定の含水率に達するまで貯留乾燥するもので、この混合物が所定の含水率になった後穀物貯蔵用サイロ群から排出して、この混合物を分離装置で乾燥穀物と吸湿籾殻とに分離し、分離された乾燥穀物は高温乾燥装置・調整装置で高温乾燥と調製を行った後、或いは直接穀物貯蔵用サイロ群に再投入して貯蔵し、一方、分離された吸湿籾殻は、籾殻乾燥装置で強制乾燥され、再度混合装置へと移送されるというものである。   Moreover, as described in Patent Document 2 below, a mixed storage drying system for rice and soybeans called SDS, which mixes rice husks with cereals as a moisture absorbent, has been introduced in large-scale drying facilities. In this method, high moisture grains and dry rice husks are mixed using a mixing device, and then the mixture is put into a silo group for storing grains and stored and dried until the mixture reaches a predetermined moisture content. After being discharged from the silo for grain storage, this mixture is separated into dry grains and moisture-absorbing rice husks using a separator, and the separated dried grains are dried and prepared at high temperature using a high-temperature dryer / regulator. After that, or directly into the silo group for storing grains for storage, the separated moisture-absorbing rice husk is forcibly dried by the rice husk drying device and transferred to the mixing device again.

特開2005−9691号公報JP 2005-9691 A 特開平5−10665号公報JP-A-5-10665

上記の特許文献1に記載されるような遠赤外循環式貯留乾燥機では、上方から貯留室,乾燥室,集穀室,搬送手段の順に配置されているので、乾燥室で高温の温風に曝された穀類がその直後に機械的な搬送手段の衝撃を受けることなり、例えば、大粒大豆等の場合には高温の温風で種皮が張った状態で機械的な衝撃を受けることなって、裂皮等の損傷が生じ易くなる問題がある。しかしながら、損傷を避けるために乾燥室で高温の乾燥を行わないと、全体としての乾燥速度が著しく遅くなってしまい効率的な乾燥を行うことができない問題が生じる。   In the far-infrared circulation type storage and drying machine as described in Patent Document 1, the storage room, the drying room, the cereal collection room, and the conveying means are arranged in this order from the upper side. Immediately after that, the cereals that have been exposed to mechanical shock will be subjected to mechanical impact, and in the case of large soybeans, for example, they will be subjected to mechanical impact in a state where the seed coat is stretched with hot hot air. In addition, there is a problem that damage such as cracks is likely to occur. However, if high-temperature drying is not performed in the drying chamber in order to avoid damage, the overall drying rate is remarkably slowed, resulting in a problem that efficient drying cannot be performed.

特許文献2に記載されるような混合貯留乾燥の場合には、機械的な搬送手段の衝撃による損傷は避けられるが、1回の混合でのバッチ処理で所定の水分状態まで低下させるので、混合後にある程度時間が経過すると乾燥対象穀類と水分吸収材の水分差が小さくなり、乾燥速度が著しく低下して仕上げまでに長時間を要する。また、穀類の初期水分が高い場合には、水分吸収材の混合割合を高くし、投入時の水分吸収材の水分状態を低くする必要があるが、その場合には混合直後に急激な水分移動が生じ、やはり胴割れ(籾)や裂皮(大豆)等が発生する虞がある。   In the case of mixed storage drying as described in Patent Document 2, damage due to the impact of the mechanical conveying means can be avoided, but since it is reduced to a predetermined moisture state by batch processing in one mixing, mixing is performed. When a certain amount of time elapses later, the moisture difference between the cereal to be dried and the moisture absorbing material becomes small, the drying speed is remarkably reduced, and a long time is required for finishing. In addition, when the initial moisture of cereals is high, it is necessary to increase the mixing ratio of the moisture absorbent and lower the moisture state of the moisture absorbent at the time of charging. As a result, there is a risk that cracks (shells), cracks (soybeans), etc. may occur.

高品質乾燥を実現するためには、胴割れや裂皮が生じ易い急激な乾燥を避け、水分低下速度が緩やかな乾燥を行う必要がある。一方、乾燥の処理効率を高めるためには短時間で所定の水分状態まで低下することが必要になる。この相反する要求を適度に達成するためには、品質維持に許容される乾燥速度をある程度一定に保った状態で所定の水分状態まで低下させることが要求されるが、前述した従来の混合貯留乾燥によると、混合直後の乾燥速度が高く、時間経過に伴って乾燥速度が著しく低下することになるので、前述した要求を満足できないことになる。   In order to achieve high quality drying, it is necessary to avoid rapid drying that tends to cause shell cracks and cracks, and to perform drying at a slow rate of moisture reduction. On the other hand, in order to increase the processing efficiency of drying, it is necessary to decrease to a predetermined moisture state in a short time. In order to achieve these conflicting requirements moderately, it is required to reduce the drying rate allowed for maintaining the quality to a predetermined moisture state while maintaining a certain level of the drying speed. According to the above, since the drying rate immediately after mixing is high and the drying rate is remarkably lowered with the passage of time, the above-described requirements cannot be satisfied.

また、高品質を保つためには穀類の種類等によって適正な乾燥速度に制御する必要があるが、前述したバッチ処理の混合貯留乾燥では必要に応じた乾燥速度の制御を行うことができない問題がある。   In addition, in order to maintain high quality, it is necessary to control the drying speed to an appropriate level depending on the type of cereal, but there is a problem that it is impossible to control the drying speed as necessary in the batch storage mixing drying described above. is there.

本発明は、このような事情に対処するために提案されたもので、乾燥対象の穀類が高温に曝されることによる品質劣化を避けること、高品質乾燥を高効率で実現できること、穀類の種類等に応じた適正な乾燥速度の制御が可能なこと、等を目的とするものである。   The present invention has been proposed in order to cope with such circumstances, avoiding quality deterioration due to exposure of cereals to be dried to high temperatures, being able to achieve high-quality drying with high efficiency, and types of cereals. The purpose is to be able to control the proper drying speed according to the above.

このような目的を達成するために、本発明は以下の特徴を有する。   In order to achieve such an object, the present invention has the following features.

先ず、循環式穀類貯留乾燥システムとして、乾燥対象穀類と水分吸収材とを混合して貯留することで前記水分吸収材が前記乾燥対象穀類の水分を吸収する混合貯留タンクと、前記混合貯留タンク内の混合物を搬出して乾燥対象穀類と水分を吸収した水分吸収材とに分離し、分離した乾燥対象穀類を前記混合貯留タンクに帰還する分離帰還手段と、水分吸収材を前記分離帰還手段によって分離された水分吸収材と合わせて乾燥する循環式乾燥手段と、前記循環式乾燥手段の循環経路から取り出した乾燥した水分吸収材を前記混合貯留タンク内に帰還する水分吸収材帰還手段と、を備え、前記混合貯留タンクによる前記貯留と並行して、前記分離帰還手段による分離した乾燥対象穀類の帰還と、前記水分吸収材帰還手段による乾燥した水分吸収材の帰還とが同期して行われ、前記混合貯留タンク内の乾燥対象穀類及び水分吸収材が循環し、この循環によって、前記混合貯留タンク内の水分を吸収した水分吸収材が乾燥した水分吸収材に置換されてあらたに混合されることで、前記混合貯留タンク内における乾燥対象穀類の乾燥速度が一定に保持されること特徴とする。 First, as a circulation type grain storage / drying system, a mixture storage tank in which the moisture absorbent absorbs moisture of the grain to be dried by mixing and storing the grains to be dried and the moisture absorbent , and the inside of the mixture storage tank the mixture was separated into a carry-out to be dried cereals and moisture absorbing material that has absorbed moisture, and separating the feedback means for feeding back a drying target cereal separated into the mixing reservoir tank, separating water absorbing material by the separating feedback means A circulation drying means for drying together with the water absorption material formed, and a water absorption material feedback means for returning the dried water absorption material taken out from the circulation path of the circulation drying means to the mixed storage tank. In parallel with the storage by the mixed storage tank, the dried cereals separated by the separation feedback means and the dried moisture absorbent by the moisture absorbent feedback means Returning is performed synchronously, the cereal to be dried and the moisture absorbing material in the mixed storage tank are circulated, and by this circulation, the moisture absorbing material that has absorbed moisture in the mixed storage tank is converted into a dried moisture absorbing material. substituted by the newly mixed, drying speed of the drying object cereals in the mixing reservoir tank is to Rukoto characterized held constant.

また、前述した循環式穀類貯留乾燥システムにおいて、前記水分吸収材帰還手段に取り出す水分吸収材の帰還量を調整する帰還量調整手段を備えることを特徴とする。 Further, the circulating cereal storage drying system described above, characterized in that it comprises a feedback amount adjusting means for adjusting the feedback amount of moisture absorbent to take out the water absorbent feedback means.

更には、前述した循環式穀類貯留乾燥システムにおいて、前記帰還量調整手段を制御する制御手段を備え、該制御手段は前記混合貯留タンク内での乾燥対象穀類の乾燥状況に応じて前記帰還量を制御することを特徴とする。   Furthermore, in the above-described circulation type grain storage / drying system, the control unit includes a control unit that controls the feedback amount adjusting unit, and the control unit controls the feedback amount according to the drying state of the target grain to be dried in the mixed storage tank. It is characterized by controlling.

また一つには、前述した循環式穀類貯留乾燥システムにおいて、前記制御手段は、帰還される水分吸収材の水分状態に応じて前記帰還量を制御することを特徴とする。   In addition, in the circulating grain storage and drying system described above, the control unit controls the amount of feedback according to the moisture state of the moisture absorbing material to be returned.

また、前述した循環式穀類貯留乾燥システムにおいて、前記循環式乾燥手段は熱風又は遠赤外線による高温乾燥が可能であることを特徴とする。 Further, in the above-described circulation type grain storage and drying system, the circulation type drying means is capable of high temperature drying with hot air or far infrared rays.

更には、前述した循環式穀類貯留乾燥システムにおいて、前記分離帰還手段は、前記混合物を乾燥対象穀類と水分吸収材とに分離する分離器と、前記混合貯留タンクから搬出された混合物を前記分離器に供給する搬送供給手段とを備えることを特徴とする。   Furthermore, in the above-described circulation type grain storage and drying system, the separation feedback means includes a separator that separates the mixture into a grain to be dried and a moisture absorbent, and a separator that carries the mixture carried out from the mixing and storage tank. It is provided with the conveyance supply means to supply to.

また一つには、前述した循環式穀類貯留乾燥システムにおいて、前記乾燥対象穀類が大豆であり、前記水分吸収材が小麦又は籾であって、前記分離帰還手段が粒径の違いによって前記乾燥対象穀類と前記水分吸収材とを分離する分離器を備えることを特徴とする。   Moreover, in the circulating grain storage and drying system described above, the cereal to be dried is soybean, the moisture absorbent is wheat or straw, and the separation feedback means has a difference in particle size so that the separation target is the object to be dried. It is provided with the separator which isolate | separates cereals and the said water | moisture-content absorber.

また、前述した循環式穀類貯留乾燥システムにおいて、前記分離帰還手段の作動と、前記循環式乾燥手段の作動と、前記水分吸収材帰還手段への取り出しを自動で行うことを特徴とする。 In the above-mentioned circulation type grain storage and drying system, the operation of the separation feedback unit, the operation of the circulation type drying unit , and the extraction to the moisture absorbent return unit are automatically performed.

次に、循環式穀類貯留乾燥方法としては、乾燥対象穀類と水分吸収材とを混合貯留タンク内で混合して貯留することで前記水分吸収材が前記乾燥対象穀類の水分を吸収する混合貯留乾燥工程と、前記混合貯留タンク内の混合物を搬出して乾燥対象穀類と水分を吸収した水分吸収材とに分離し、分離した乾燥対象穀類を前記混合貯留タンク内に帰還する分離帰還工程と、水分吸収材を前記分離帰還工程で分離された水分吸収材と合わせて乾燥する水分吸収材乾燥工程と、前記水分吸収材乾燥工程の循環経路から取り出した乾燥した水分吸収材を前記混合貯留タンク内に帰還する水分吸収材帰還工程と、を有し、前記混合貯留乾燥工程と並行して、前記分離帰還工程と前記水分吸収材帰還工程とが同期して行われ、前記混合貯留タンク内の乾燥対象穀類及び水分吸収材が循環し、この循環によって、前記混合貯留タンク内の水分を吸収した水分吸収材が乾燥した水分吸収材に置換されてあらたに混合されることで、前記混合貯留乾燥工程における乾燥対象穀類の乾燥速度が一定に保持されることを特徴とする。 Then, as the circulating cereals reservoir drying method, mixing reservoir drying said water absorbing material by storing a mixture of a drying object cereals and moisture absorbing material in the mixing reservoir tank absorbs moisture of the drying object cereals A separation feedback step of unloading the mixture in the mixed storage tank and separating it into a dry target cereal and a moisture absorbent that has absorbed moisture, and returning the separated cereal to the mixed storage tank; and moisture absorbing material drying step of drying the absorbent material together with the separation feedback step in segregated moisture absorbent, the moisture absorbing material was dried taken out from the circulation path of the water absorbing material drying step to the mixing reservoir tank possess a moisture absorbing material feedback step for feeding back, the said mixture in parallel with the reservoir drying step, the separating feedback step and said water absorbing material feedback step is performed synchronously, dried pair of the mixing reservoir tank In the mixed storage and drying step, the cereal and the water absorption material are circulated, and by this circulation, the water absorption material that has absorbed the water in the mixed storage tank is replaced with a dry water absorption material and newly mixed. drying rate of the drying object cereal characterized Rukoto held constant.

また一つには、前述した循環式穀類貯留乾燥方法において、前記水分吸収材帰還工程では、前記混合貯留タンク内に帰還する帰還量を制御することを特徴とする。   In addition, in the circulating grain storage and drying method described above, in the moisture absorbent return process, the amount of feedback returned to the mixed storage tank is controlled.

更には、前述した循環式穀類貯留乾燥方法において、前記帰還量の制御は、前記混合貯留乾燥工程での乾燥対象穀類の乾燥状況及び帰還される水分吸収材の水分状態によって、前記混合貯留乾燥工程での乾燥速度が品質維持の設定許容範囲内になるように制御されることを特徴とする。   Furthermore, in the above-described circulating-type grain storage and drying method, the control of the return amount is performed by the mixed storage and drying process according to the drying state of the target grains to be dried in the mixed storage and drying process and the moisture state of the returned moisture absorbent. The drying speed is controlled so as to be within a setting allowable range for quality maintenance.

また、前述した循環式穀類貯留乾燥方法において、前記分離帰還工程と、前記水分吸収材乾燥工程と、前記水分吸収材帰還工程とを自動で行うことを特徴とする。   In the above-described circulation type grain storage and drying method, the separation feedback step, the moisture absorbent drying step, and the moisture absorbent return step are automatically performed.

このような特徴の本発明によると、以下の作用が得られる。   According to the present invention having such characteristics, the following effects can be obtained.

一つには、混合貯留タンク内で混合貯留した乾燥対象穀類と水分吸収材の混合物を分離して、分離した水分吸収材を循環乾燥によって再乾燥した後、この再乾燥した水分吸収材と分離帰還した乾燥対象穀類とを再度混合貯留するサイクルを複数回繰り返して、循環式の混合貯留乾燥を行うことができる。これによって、1回の混合貯留乾燥での水分吸収材の温度及び乾燥対象穀類から水分吸収材に移行する水分を品質維持が可能な許容範囲内に調整することができると共に、再乾燥した水分吸収材を混合貯留タンク内に適正量帰還することで混合貯留乾燥における乾燥速度の経時的な低下を抑えることが可能になる。   For one thing, after separating the mixture of the cereal to be dried and the moisture absorbent material mixed and stored in the mixed storage tank, and re-drying the separated moisture absorbent material by circulation drying, it is separated from the re-dried moisture absorbent material. The cycle of mixing and storing the returned drying target cereal again can be repeated a plurality of times to perform circulation type mixed storage and drying. As a result, it is possible to adjust the temperature of the moisture absorbing material in one mixed storage drying and the moisture transferred from the cereal to be dried to the moisture absorbing material within an allowable range in which quality can be maintained, and to re-dry moisture absorption By returning an appropriate amount of material to the mixed storage tank, it is possible to suppress a decrease in the drying rate with time in the mixed storage drying.

従来のバッチ処理の混合貯留乾燥では、混合後4時間くらい経過すると乾燥速度が著しく低下するのに比べて、分離して再乾燥した水分吸収材を新たに穀類の安全な乾燥速度の範囲内で適当量を自動制御しながら混合貯留タンクに帰還することで、混合貯留乾燥時の乾燥速度を制御又は一定に保持しながら、乾燥対象穀類の水分を迅速に仕上げ水分まで低下させることができる。   Compared with the conventional batch processing of mixed storage and drying, the drying rate drops significantly after about 4 hours from mixing, but the separated and re-dried moisture absorbent material is newly added within the safe drying rate range of cereals. By returning to the mixing storage tank while automatically controlling an appropriate amount, the moisture of the cereal to be dried can be quickly reduced to the finishing moisture while controlling or keeping the drying speed at the time of mixing storage drying.

混合貯留タンク内での混合貯留乾燥中に、併設した循環式乾燥機による並行処理で、混合貯留タンク内の混合物から分離した吸湿水分吸収材を熱効率良く高温乾燥することができるので、少ない水分吸収材のストックで効率よく水分吸収材を乾燥することができ、高温での熱効率の高い乾燥によって燃料の消費量を大幅に減らすことができる。   During mixed storage drying in the mixed storage tank, moisture absorption material separated from the mixture in the mixed storage tank can be dried at high temperature with high efficiency by parallel processing using a circulating dryer, so there is little moisture absorption. The water absorption material can be efficiently dried with the stock of the material, and the fuel consumption can be greatly reduced by the high heat efficiency drying at high temperature.

混合貯留タンクは、乾燥対象穀類と水分吸収材を混合して一定時間貯留し、その後混合物を搬出する簡単な装備でよく、混合貯留タンク内で火力を使わないので、乾燥対象穀類が高温に曝されることによる品質低下もなく安全である。特に、大粒大豆等に対しても、裂皮や損傷を発生させることなく、省力で効率的に高品質な乾燥調製が可能になる。   The mixed storage tank may be a simple equipment that mixes the cereal to be dried and the moisture absorbent, stores it for a certain period of time, and then removes the mixture, and does not use thermal power in the mixed storage tank, so the cereal to be dried is exposed to high temperatures. It is safe without any quality degradation due to being done. In particular, even for large soybeans, it is possible to efficiently and efficiently prepare a high-quality dry preparation without causing cracking or damage.

乾燥対象穀類を大豆にした場合には、混合貯留タンク内では、常温で全層に亘ってほぼ等しい乾燥速度で混合貯留乾燥を行うことができ、一粒当たりの乾燥は緩やかであるが全体としては迅速な乾燥が可能になる。また、常温で一粒当たりの乾燥速度を低く抑えることができるので、高温に曝されることによる品質劣化が無く、高温処理後の搬送がないので、搬送時に機械的な損傷を受けることもない。また、混合する水分吸収材は穂発芽の小麦の廃棄物利用が可能で、混合しても安全であり、大豆との分離も粒径の違いによって容易に行うことが可能である。   When the cereal to be dried is soybean, the mixed storage tank can perform mixed storage drying at almost the same drying speed over the entire layer at room temperature, and the drying per grain is slow, but overall Can be quickly dried. In addition, since the drying rate per grain can be kept low at normal temperature, there is no quality deterioration due to exposure to high temperatures, and there is no transport after high temperature processing, so there is no mechanical damage during transport. . Moreover, the water-absorbing material to be mixed can be used as waste from sprouted wheat, and is safe to mix, and can be easily separated from soybeans by the difference in particle size.

また、前述した特徴の循環式混合貯留乾燥システムは、搬送装置の付いた混合貯留タンクと従来の循環式乾燥機と分離帰還手段及び水分吸収材帰還手段を搬送経路で結んだ簡単な装置で構成でき、設備の投入コストを低く抑えることができる。   In addition, the circulation type mixed storage and drying system having the above-described features is configured by a simple device in which a mixed storage tank with a conveyance device, a conventional circulation type dryer, a separation feedback means, and a moisture absorbing material feedback means are connected by a conveyance path. This can reduce the cost of equipment installation.

また、前記分離帰還手段の作動と、前記循環式乾燥機の作動と、前記水分吸収材帰還経路への取り出しを自動化して、前記分離帰還工程と、前記水分吸収材乾燥工程と、前記水分吸収材帰還工程とを自動で行うことによって、システム全体を自動化することができる。   Further, the operation of the separation feedback means, the operation of the circulation dryer, and the removal to the moisture absorbent return path are automated, and the separation feedback step, the moisture absorbent drying step, and the moisture absorption are performed. By performing the material return process automatically, the entire system can be automated.

以上のような特徴を有する本発明は、乾燥対象の穀類が高温に曝されることによる品質劣化を避けることができ、高品質乾燥を高効率で実現できる。また、穀類の種類等に応じた適正な乾燥速度の制御が可能になる。   The present invention having the features as described above can avoid quality deterioration due to exposure of the cereal to be dried to high temperatures, and can achieve high-quality drying with high efficiency. In addition, it is possible to control an appropriate drying rate according to the type of cereal.

以下、本発明の実施形態を図面に基づいて説明する。図1は、本発明の実施形態に係る循環式穀類貯留乾燥システムの基本構成を示す説明図である。この循環式穀類貯留乾燥システム1は、混合貯留タンク10、分離帰還手段11、循環式乾燥機12、水分吸収材帰還経路13を備えている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Drawing 1 is an explanatory view showing the basic composition of the circulation type grain storage drying system concerning the embodiment of the present invention. The circulating grain storage / drying system 1 includes a mixed storage tank 10, a separation feedback means 11, a circulation dryer 12, and a moisture absorbent return path 13.

混合貯留タンク10は、搬入又は帰還した乾燥対象穀類と搬入又は帰還した水分吸収材とを混合して貯留することで乾燥対象穀類を混合貯留乾燥するものである。混合貯留タンク10内には帰還した乾燥対象穀類と水分吸収材とを混合する混合部10Aが装備されている。水分吸収材と乾燥対象穀類とを混合することで、水分吸収材が緩衝材になって損傷を低下させる作用が得られる。   The mixed storage tank 10 mixes, stores, and dries the drying target cereal by mixing and storing the drying target cereal that has been carried in or returned and the moisture absorbent material that has been transferred in or returned. The mixing storage tank 10 is equipped with a mixing unit 10A that mixes the dried cereal to be dried and the moisture absorbing material. By mixing the moisture absorbing material and the cereal to be dried, the moisture absorbing material becomes a cushioning material and an effect of reducing damage is obtained.

分離帰還手段11は、混合貯留タンク10内の混合物を搬出して乾燥対象穀類と水分吸収材とに分離し、分離した乾燥対象穀類を混合貯留タンク10に帰還するものであり、混合物を乾燥対象穀類と水分吸収材とに分離する分離器11Aと、混合貯留タンクから搬送された混合物を分離器11Aに供給する搬送供給手段11Bとを備える。乾燥対象穀類を大豆とし、水分吸収材を小麦(廃棄物となる穂発芽小麦等)又は籾とした場合には、分離器11Aとして粒径の違いによって分離するものを採用することができる。   The separation feedback means 11 carries out the mixture in the mixed storage tank 10 and separates it into the drying target cereal and the moisture absorbing material, and returns the separated drying target cereal to the mixed storage tank 10. Separator 11A which separates into cereals and a water absorption material, and conveyance supply means 11B which supplies the mixture conveyed from the mixed storage tank to separator 11A are provided. When the cereal to be dried is soybean and the moisture absorbing material is wheat (such as ear sprouted wheat) or straw, the separator 11A can be separated according to the difference in particle size.

循環式乾燥機12は、水分吸収材を分離帰還手段11によって分離された水分吸収材と合わせて循環乾燥するものであり、一般に米麦等で使用される熱風又は遠赤外線による高温乾燥が可能なものを採用することができる。   The circulation dryer 12 circulates and drys the moisture absorbing material together with the moisture absorbing material separated by the separation feedback means 11, and is generally capable of high temperature drying with hot air or far infrared rays used in rice wheat and the like. Things can be adopted.

水分吸収材帰還経路13は、循環式乾燥機12のタンク12Aから搬出されて循環する循環経路12Bから部分的に取り出した水分吸収材を混合貯留タンク10内に帰還する搬送経路であって、水分吸収材の帰還量を調整する帰還量調整手段13Aの排出側から混合貯留タンク10内の混合部10Aまでの搬送経路を繋ぐものである。   The moisture absorbing material return path 13 is a conveyance path for returning the moisture absorbing material partially taken out from the circulating path 12B carried out from the tank 12A of the circulation dryer 12 and circulated into the mixed storage tank 10, The conveyance path from the discharge side of the feedback amount adjusting means 13A for adjusting the return amount of the absorbent to the mixing unit 10A in the mixed storage tank 10 is connected.

帰還量調整手段13Aは、手動又はタイマ等による自動で水分吸収材の混合貯留タンク10への帰還量を調整するものであり、手動又は自動で作動するシャッタ部材等で構成されている。   The return amount adjusting means 13A adjusts the return amount of the water absorbing material to the mixed storage tank 10 manually or automatically by a timer or the like, and is configured by a shutter member or the like that operates manually or automatically.

また、混合貯留タンク10内での乾燥対象穀類の乾燥速度を自動制御する場合には、帰還量調整手段13Aを制御するコントローラ20(制御手段)を備え、コントローラ20は、例えば、混合貯留タンク10に設けた乾燥状況センサ21,帰還経路12Bに設けた水分状態センサ22の両方又は一方の検出結果に応じて、帰還量調整手段13Aを制御するものであり、混合貯留タンク内での乾燥対象穀類の乾燥状況に応じて、或いは帰還される水分吸収材の水分状態に応じて、帰還量調整手段13Aによる帰還量を制御するものである。   Moreover, when automatically controlling the drying speed of the cereal to be dried in the mixed storage tank 10, the controller 20 (control means) for controlling the feedback amount adjusting means 13A is provided. The controller 20 is, for example, the mixed storage tank 10 The feedback amount adjusting means 13A is controlled in accordance with the detection result of both or one of the drying state sensor 21 provided in the return path and the moisture state sensor 22 provided in the return path 12B, and the grains to be dried in the mixed storage tank The feedback amount by the feedback amount adjusting means 13A is controlled in accordance with the drying state of the water absorbent or the moisture state of the moisture absorbing material to be returned.

分離帰還手段11の作動、循環式乾燥機12の作動、水分吸収材帰還経路13への取り出しをそれぞれ自動化することで、循環式穀類貯留乾燥システム1全体の作動を自動化することができる。   By automating the operation of the separation feedback means 11, the operation of the circulation dryer 12, and the removal to the moisture absorbent return path 13, the operation of the entire circulation type grain storage and drying system 1 can be automated.

図2は、前述した循環式穀類貯留乾燥システムによる乾燥方法を説明する工程フローである。   FIG. 2 is a process flow illustrating a drying method using the above-described circulating grain storage drying system.

先ず、搬入工程(S10)では、大豆等の乾燥対象穀類と所定の水分状態に調製された小麦等の水分吸収材とが混合貯留タンク10内に搬入される。この際の水分吸収材の水分状態は乾燥対象穀類からの水分移動が過剰になされないように調製されていることが好ましい。   First, in a carrying-in process (S10), drying object cereals, such as soybean, and moisture absorption materials, such as wheat adjusted to the predetermined moisture state, are carried in into the mixing storage tank 10. FIG. It is preferable that the moisture state of the moisture absorbing material at this time is prepared so that moisture is not excessively transferred from the grains to be dried.

混合貯留乾燥工程(S11)では、混合貯留タンク10内で乾燥対象穀類と水分吸収材との混合物を所定時間(4〜5時間)貯留する。その間に乾燥対象穀類の水分が水分吸収材に吸収され、緩やかな混合貯留乾燥がなされる。   In the mixed storage drying step (S11), the mixture of the drying target cereal and the moisture absorbing material is stored in the mixed storage tank 10 for a predetermined time (4 to 5 hours). In the meantime, the moisture of the cereal to be dried is absorbed by the moisture absorbing material, and gentle mixed storage drying is performed.

所定時間が経過すると、タイマの自動作動等により分離帰還手段11の搬送供給手段11Bが作動し、混合貯留タンク10内の混合物を搬出して分離器11Aに供給する。分離器11Bでは、水分を吸収した水分吸収材(湿)とある程度乾燥した乾燥対象穀類とを分離し、水分吸収材が循環式乾燥機12のタンク12A内に搬送され、乾燥対象穀類が混合貯留タンク10内に帰還される(分離帰還工程(S12))。   When a predetermined time elapses, the conveyance supply means 11B of the separation feedback means 11 is activated by an automatic operation of a timer or the like, and the mixture in the mixed storage tank 10 is unloaded and supplied to the separator 11A. In the separator 11B, the moisture absorbing material (humidity) that has absorbed moisture is separated from the drying target cereal to some extent, and the moisture absorbing material is conveyed into the tank 12A of the circulation dryer 12, and the drying target cereal is mixed and stored. Returning to the tank 10 (separation feedback step (S12)).

一方、前述の混合貯留乾燥工程(S11)と並行して、搬入工程(S20)では所定量の水分吸収材が循環式乾燥機12のタンク12A内に搬入され、循環式乾燥機12の作動によって水分吸収材乾燥工程(S21)の並行処理がなされている。この際に、前述した分離帰還工程(S12)で分離された多湿の水分吸収材が循環式乾燥機12内に投入され、高温での循環乾燥処理が行われる。   On the other hand, in parallel with the aforementioned mixed storage drying process (S11), in the carry-in process (S20), a predetermined amount of moisture absorbing material is carried into the tank 12A of the circulation dryer 12, and the operation of the circulation dryer 12 is performed. Parallel processing of the moisture absorbent drying process (S21) is performed. At this time, the moisture-absorbing material separated in the separation feedback step (S12) described above is put into the circulation dryer 12, and a circulation drying process at a high temperature is performed.

そして、水分吸収材帰還工程(S22)では、循環式乾燥機12の循環経路から乾燥した水分吸収材を部分的に取り出して、設定された帰還量でこの水分吸収材を混合貯留タンク10内に帰還し、前述した分離帰還工程で分離帰還した乾燥対象穀類と帰還した水分吸収材とを再混合する。   In the moisture absorbing material returning step (S22), the dried moisture absorbing material is partially taken out from the circulation path of the circulation dryer 12, and the moisture absorbing material is placed in the mixed storage tank 10 with the set feedback amount. It returns and remixes the drying object cereal separated and returned in the separation feedback step described above and the returned moisture absorbent.

これによって、混合貯留タンク10内では、乾燥対象穀類と低水分状態の水分吸収材とによる混合貯留乾燥が行われることになり、乾燥速度を低下させることなく引き続き混合貯留乾燥を進めることができる。そして、前述した分離帰還工程(S12)と水分吸収材帰還工程(S22)を同期させて行う循環サイクルを複数回繰り返すことで、混合貯留乾燥工程(S11)で乾燥対象穀類の水分を所定の仕上げ水分まで低下させ、これが達成された段階で、分離帰還手段11の帰還経路を切り換えて、仕上げ穀類の搬出を行う(仕上げ/搬出工程(S30))。   As a result, in the mixed storage tank 10, mixed storage and drying is performed by the cereal to be dried and the moisture absorbent material in a low moisture state, and the mixed storage and drying can be continued without reducing the drying speed. And by repeating the circulation cycle which synchronizes the separation feedback step (S12) and the moisture absorbent return step (S22) described above a plurality of times, the moisture of the cereal to be dried is predetermined finish in the mixed storage drying step (S11). When this is achieved, the return path of the separation feedback means 11 is switched to carry out the finished cereal (finishing / unloading step (S30)).

このような本発明の実施形態に係る循環式穀類貯留乾燥システム及び乾燥方法によると、混合貯留乾燥時の乾燥速度が著しく低下する前に、分離帰還工程(S12)及び水分吸収材帰還工程(S22)を実行して、水分を吸収した水分吸収材を水分状態の低い水分吸収材に置換して混合することができるので、乾燥速度の低下を抑えて高効率の混合貯留乾燥を行うことができる。   According to such a circulation type grain storage and drying system and drying method according to the embodiment of the present invention, before the drying speed at the time of mixed storage and drying is significantly reduced, the separation feedback step (S12) and the moisture absorbent return step (S22). ) To replace the moisture absorbing material that has absorbed moisture with a moisture absorbing material having a low moisture state and mix, so that it is possible to perform highly efficient mixed storage drying while suppressing a decrease in the drying rate. .

また、水分吸収材帰還工程(S22)で帰還される乾燥した水分吸収材の帰還量を制御することで、貯留乾燥時の乾燥速度を安全な品質維持許容範囲内に抑えることができるので、緩やかな乾燥によって高品質な乾燥を実現することが可能になる。   Further, by controlling the feedback amount of the dried moisture absorbent returned in the moisture absorbent return process (S22), the drying speed during storage and drying can be suppressed within a safe quality maintenance allowable range. High-quality drying can be realized by proper drying.

更には、水分吸収材の乾燥は温風又は遠赤外線による高温乾燥が可能であるから、熱効率の高い高温乾燥で燃料の消費量を大幅に減らすことができる。   Furthermore, since the moisture absorbing material can be dried at a high temperature by warm air or far infrared rays, the fuel consumption can be greatly reduced by the high temperature drying with high thermal efficiency.

次に、コントローラ20による自動制御について、一例を説明する。コントローラ20は、タイマを備えたマイコンチップ等で構成することができる。コントローラ20には、乾燥状態センサ21及び水分状態センサ22等からの検出信号が入力され、乾燥対象穀類の初期水分及び重量、水分吸収材の帰還時水分、乾燥速度の設定条件等が入力されることになる。また、コントローラ20からの制御信号によって、分離帰還手段11の作動及び帰還量調整手段13Aによる水分吸収材の帰還量が制御される。すなわち、前述した入力因子によって、分離帰還手段11の循環時間或いは回数、水分吸収材の混合割合が計算によって求められ、それに応じて、分離帰還手段11の作動及び帰還量調整手段13Aによる水分吸収材の帰還量が制御されることになる。   Next, an example of automatic control by the controller 20 will be described. The controller 20 can be configured by a microcomputer chip or the like provided with a timer. Detection signals from the drying state sensor 21 and the moisture state sensor 22 are input to the controller 20, and initial moisture and weight of the drying target cereal, moisture at the time of returning the moisture absorbing material, setting conditions for the drying speed, and the like are input. It will be. Further, the control signal from the controller 20 controls the operation of the separation feedback means 11 and the feedback amount of the moisture absorbing material by the feedback amount adjusting means 13A. That is, the circulation time or frequency of the separation feedback means 11 and the mixing ratio of the water absorbing material are obtained by calculation based on the input factors described above, and the operation of the separation feedback means 11 and the moisture absorbing material by the feedback amount adjusting means 13A are accordingly calculated. The amount of feedback is controlled.

以下、図3に、本発明の実施例として、大豆を乾燥対象穀類とし、小麦(穂発芽小麦)を水分吸収材とした場合のシステム構成を示す。以下の実施例は本発明の一例であって、本発明は特にこれに限定されるものではない。   FIG. 3 shows a system configuration in the case where soybean is used as a drying target cereal and wheat (ear germinated wheat) is used as a moisture absorbent as an embodiment of the present invention. The following examples are only examples of the present invention, and the present invention is not particularly limited thereto.

大豆と小麦の混合物が搬入される混合貯留タンク10は、貯留室101の下に集穀室102が設けられ、集穀室102の底部にスクリューコンベヤ等の搬送手段103が設けられている。搬送手段103によって搬送された混合物は搬送供給手段11Bを構成するバケットコンベヤ110に搬出される。バケットコンベヤ110は、搬出された混合物を揚上し、混合貯留タンク10上方に配備した粒選別機111(分離器11A)に供給する。粒選別機111では、供給された混合物を粒径によって分離し、粒径の大きい大豆を直下の混合貯留タンク10内の混合部10Aに落下させ、粒径の小さい小麦を併設した循環式乾燥機12のタンク12A内に搬送する。粒選別機111とタンク12Aは搬送ホース112によって連結されており、搬送ホース112を介して分離された小麦が循環式乾燥機12のタンク12A内に搬送される。混合貯留タンク10,バケットコンベヤ110,粒選別機111,搬送ホース112からなる装備は、熱源を停止させた既存の循環式乾燥を活用し、その循環経路に粒選別機111と搬送ソース112を付加することで構成できる。   In the mixed storage tank 10 into which the mixture of soybeans and wheat is carried, a cereal collection chamber 102 is provided below the storage chamber 101, and conveying means 103 such as a screw conveyor is provided at the bottom of the cereal collection chamber 102. The mixture conveyed by the conveyance means 103 is carried out to the bucket conveyor 110 which comprises the conveyance supply means 11B. The bucket conveyor 110 lifts the transported mixture and supplies it to the grain sorter 111 (separator 11 </ b> A) provided above the mixed storage tank 10. In the grain sorter 111, the supplied mixture is separated according to the particle size, soy beans with a large particle size are dropped into the mixing unit 10A in the mixing storage tank 10 immediately below, and a circulation dryer equipped with wheat with a small particle size. It transports into 12 tanks 12A. The grain sorter 111 and the tank 12A are connected by a transport hose 112, and the wheat separated via the transport hose 112 is transported into the tank 12A of the circulation dryer 12. The equipment consisting of the mixed storage tank 10, bucket conveyor 110, grain sorter 111, and transport hose 112 utilizes the existing circulation drying with the heat source stopped, and adds the grain sorter 111 and transport source 112 to the circulation path. Can be configured.

また、小麦を乾燥するための循環式乾燥機12は既存の熱風又は遠赤外線式の循環式乾燥機を適用できる。ここでは熱風式の例を示しており、タンク12A内の貯留室121下方にある熱風乾燥室122を通過したものがその下方の集穀室123に集められ、集穀室123の底部に設けたスクリューコンベヤ等の搬送手段124によって搬送された小麦が循環経路を形成するバケットコンベヤ125に搬出される。熱風乾燥室122は、熱風部122Aから排風部122Bに至る熱風の通路を通過するように形成されており、熱風に曝された小麦が高温乾燥されることになる。   Further, as the circulation dryer 12 for drying wheat, an existing hot air or far-infrared circulation dryer can be applied. Here, an example of a hot air type is shown, and what has passed through the hot air drying chamber 122 below the storage chamber 121 in the tank 12 </ b> A is collected in the cereal collection chamber 123 below and provided at the bottom of the cereal collection chamber 123. The wheat conveyed by the conveying means 124 such as a screw conveyor is carried out to the bucket conveyor 125 that forms a circulation path. The hot air drying chamber 122 is formed so as to pass through a hot air passage extending from the hot air portion 122A to the exhaust air portion 122B, and the wheat exposed to the hot air is dried at a high temperature.

循環式乾燥機12の循環経路には搬送ホース130が接続されて水分吸収材帰還経路13が形成されている。この搬送ホース130は、バケットコンベヤ125の排出口から混合貯留タンク10の混合部10Aに至る搬送経路(帰還経路)を形成するものであり、この搬送ホース130と循環式乾燥機12の循環経路126との分岐部131に帰還量調整手段13Aを構成する電動シャッタ132が装備されている。ここでも循環式乾燥機12,搬送ホース130,電動シャッタ132からなる装備は、既存の循環式乾燥機12の循環経路に搬送ホース130と電動シャッタ132を付加することで構成することができる。   A transport hose 130 is connected to the circulation path of the circulation dryer 12 to form a moisture absorbent return path 13. The transport hose 130 forms a transport path (return path) from the discharge port of the bucket conveyor 125 to the mixing unit 10 </ b> A of the mixed storage tank 10. The transport hose 130 and the circulation path 126 of the circulation dryer 12. The electric shutter 132 which comprises the feedback amount adjustment means 13A is equipped in the branch part 131. Again, the equipment comprising the circulation dryer 12, the transport hose 130, and the electric shutter 132 can be configured by adding the transport hose 130 and the electric shutter 132 to the circulation path of the existing circulation dryer 12.

この実施例では、電動シャッタ132の作動及びパケットコンベヤ110の作動を前述したコントローラ20によって制御することで、混合貯留タンク10内での乾燥速度を制御することが可能になる。   In this embodiment, the operation of the electric shutter 132 and the operation of the packet conveyor 110 are controlled by the controller 20 described above, whereby the drying speed in the mixed storage tank 10 can be controlled.

このような実施例によると、既存の循環式乾燥機を活用して、搬送ホース112,130、粒選別機111、電動シャッタ132を装備することで、簡単に循環式穀類貯留乾燥システムを構築することが可能になり、安価な設備投資で高品質・高効率の穀類乾燥を実現することができる。特に、大豆の乾燥調製には、高温での乾燥処理を行わないので搬送時の機械的な損傷を回避することができ、また、一粒ずつの乾燥速度を低く抑えることで、しわや割れといった品質劣化を防ぎながらも、全体での平均乾燥速度を2%/h程度まで高めることができ、高効率の乾燥処理を行うことできる。   According to such an embodiment, a circulation type cereal storage and drying system can be easily constructed by using the existing circulation type dryer and equipping the transport hoses 112 and 130, the grain sorter 111, and the electric shutter 132. This makes it possible to achieve high-quality and high-efficiency drying of grains with inexpensive capital investment. In particular, the dry preparation of soybeans avoids mechanical damage during transportation because no drying treatment is performed at a high temperature, and also reduces wrinkles and cracks by keeping the drying speed of each grain low. While preventing quality deterioration, the overall average drying speed can be increased to about 2% / h, and highly efficient drying processing can be performed.

また、混合貯留タンク10内では火力を一切使わないので、品質維持のための複雑な火力調製が不要になると共に、火力によるトラブルの心配がない。更には、混合する水分吸収材は、穂発芽の小麦等の廃棄物利用が可能で混合しても安全であり、大豆との分離も粒径の違いによって簡易且つ確実に行うことができる。   Further, since no thermal power is used in the mixed storage tank 10, complicated thermal power preparation for quality maintenance is not necessary, and there is no worry of trouble due to thermal power. Furthermore, the water-absorbing material to be mixed can be used as waste such as ear germinated wheat and is safe to mix, and can be separated from soybean easily and reliably by the difference in particle size.

この実施例による大豆の乾燥方法を説明すると、混合貯留タンク10内に乾燥対象の大豆を搬入する際に、大豆の初期水分を水分計で計測しておく。一方、水分吸収材となる小麦は循環式乾燥機12のタンク12内に搬入して予め所定の水分状態まで乾燥させる。この際には、電動シャッタ132を開放して循環式乾燥機12の循環経路を開放することで、循環式乾燥機12の動作を単独で行えるようにする。   The soybean drying method according to this embodiment will be described. When the soybean to be dried is carried into the mixed storage tank 10, the initial moisture of the soybean is measured with a moisture meter. On the other hand, the wheat serving as the moisture absorbent is carried into the tank 12 of the circulation dryer 12 and dried to a predetermined moisture state in advance. At this time, the electric shutter 132 is opened to open the circulation path of the circulation dryer 12 so that the operation of the circulation dryer 12 can be performed independently.

計測された大豆の水分状態に応じて混合する小麦の混合比を決定し、電動シャッタ132を閉止して、搬送ホース130を介して所定の水分状態に乾燥された小麦を混合貯留タンク10の混合部10Aに送り、同時に乾燥対象の大豆を混合部10Aに搬入して、大豆と小麦の混合物を設定された混合比で混合貯留タンク10内に搬入する。搬入が完了すると、電動シャッタ132は再び開放し、循環式乾燥機12は単独で作動させるか或いは休止する。   The mixing ratio of wheat to be mixed is determined according to the measured moisture state of soybean, the electric shutter 132 is closed, and the wheat dried to a predetermined moisture state via the transport hose 130 is mixed in the mixing storage tank 10. At the same time, the soybean to be dried is carried into the mixing unit 10A, and the mixture of soybean and wheat is carried into the mixed storage tank 10 at a set mixing ratio. When the carry-in is completed, the electric shutter 132 is opened again, and the circulation dryer 12 is operated alone or stopped.

混合貯留タンク10内では、混合物の自然な水分移動により大豆の混合貯留乾燥がなされる。その後は、コントローラ20(図1参照:図3では図示省略)のタイマにより、4〜5時間の一定時間経過後、混合貯留タンク10内の混合物を搬送手段103及びバケットコンベヤ110により搬出し、混合貯留タンク10上部の粒選別機111に導いて混合物の分離を行う。この際、夾雑物や破砕粒は選別・除去する。   In the mixed storage tank 10, the mixed storage and drying of soybean is performed by the natural water movement of the mixture. Thereafter, the controller 20 (refer to FIG. 1; not shown in FIG. 3), after a fixed time of 4 to 5 hours has passed, the mixture in the mixed storage tank 10 is carried out by the conveying means 103 and the bucket conveyor 110 and mixed. The mixture is separated by being guided to a grain sorter 111 at the upper part of the storage tank 10. At this time, impurities and crushed grains are selected and removed.

粒選別機111で分離された大豆は混合貯留タンク10の混合部10Aに帰還され、分離された小麦は循環式乾燥機12のタンク12A内に戻されるが、これと同時に、電動シャッタ132を閉止し、循環式乾燥機12のタンク12A下層にある乾燥した小麦をバケットコンベヤ125で搬送して搬送ホース130を介して混合部10Aに帰還する。この際の小麦の帰還量は、電動シャッタ132の開閉状態によって制御され、小麦の水分状態と大豆の乾燥状態等に応じて所望の乾燥速度が得られるように混合比が設定される。この際の大豆の乾燥状態は混合貯留タンク10に設けた水分計によって連続計測され、小麦の水分状態はバケットコンベヤ125の排出口等の循環経路に設けられた水分計によって随時計測される。   The soybeans separated by the grain sorter 111 are returned to the mixing unit 10A of the mixing storage tank 10, and the separated wheat is returned to the tank 12A of the circulation dryer 12, but at the same time, the electric shutter 132 is closed. Then, the dried wheat in the lower layer of the tank 12 </ b> A of the circulation dryer 12 is conveyed by the bucket conveyor 125 and returned to the mixing unit 10 </ b> A via the conveyance hose 130. The feedback amount of wheat at this time is controlled by the open / closed state of the electric shutter 132, and the mixing ratio is set so as to obtain a desired drying rate according to the moisture state of wheat and the dried state of soybean. At this time, the dried state of soybean is continuously measured by a moisture meter provided in the mixed storage tank 10, and the moisture state of wheat is measured at any time by a moisture meter provided in a circulation path such as a discharge port of the bucket conveyor 125.

粒選別機111で分離された高水分状態の小麦は循環式乾燥機12で所定の水分状態(例えば12%w.b.)まで乾燥しておき、次の混合に備えるようにする。この際の小麦の乾燥は、混合貯留タンク10内の混合貯留乾燥と並行処理で行われる。   The wheat in a high moisture state separated by the grain sorter 111 is dried to a predetermined moisture state (for example, 12% w.b.) by the circulation dryer 12, and prepared for the next mixing. At this time, the drying of the wheat is performed in parallel processing with the mixed storage drying in the mixed storage tank 10.

以上のサイクルを複数回繰り返し、大豆の水分が仕上げ状態になった段階で、粒選別機111で分離した大豆を排出し、所定の搬出容器(フレコンバック等)に回収する。   The above cycle is repeated a plurality of times, and when the moisture of the soybean is in a finished state, the soybean separated by the grain sorter 111 is discharged and collected in a predetermined carry-out container (such as a flexible container bag).

このような実施例によると、高級品の大粒大豆に対しても、しわの発生、裂皮や割れを生じることなく、しかも省力且つ効率的に乾燥を行うことが可能になる。   According to such an embodiment, even high-grade large-sized soybeans can be dried efficiently and without generating wrinkles, cracks or cracks.

本発明の実施形態に係る循環式穀類貯留乾燥システムの全体構成を示す説明図である。It is explanatory drawing which shows the whole structure of the circulation type grain storage drying system which concerns on embodiment of this invention. 本発明の実施形態に係る循環式穀類貯留乾燥方法を説明する説明図である。It is explanatory drawing explaining the circulation type grain storage drying method which concerns on embodiment of this invention. 本発明の実施例を説明する説明図である。It is explanatory drawing explaining the Example of this invention.

符号の説明Explanation of symbols

1 循環式穀類貯留乾燥システム
10 混合貯留タンク
10A 混合部
11 分離帰還手段
11A 分離器
11B 搬送供給手段
12 循環式乾燥機
12A タンク
12B 循環経路
13 水分吸収材帰還経路
13A 帰還量調整手段
20 コントローラ
21 乾燥状態センサ
22 水分状態センサ
101,121 貯留室
102,123 集穀室
103,124 搬送手段
110,125 バケットコンベヤ
111 粒選別機
112,130 搬送ホース
122 熱風乾燥室
126 循環経路
131 分岐部
132 電動シャッタ
DESCRIPTION OF SYMBOLS 1 Circulation type grain storage drying system 10 Mixing storage tank 10A Mixing part 11 Separation feedback means 11A Separator 11B Conveying supply means 12 Circulation dryer 12A Tank 12B Circulation path 13 Moisture absorbent return path 13A Feedback amount adjustment means 20 Controller 21 Drying State sensor 22 Moisture state sensor 101, 121 Storage chamber 102, 123 Grain collection chamber 103, 124 Conveyance means 110, 125 Bucket conveyor 111 Grain sorter 112, 130 Conveyance hose 122 Hot air drying chamber 126 Circulation path 131 Branching section 132 Electric shutter

Claims (12)

乾燥対象穀類と水分吸収材とを混合して貯留することで前記水分吸収材が前記乾燥対象穀類の水分を吸収する混合貯留タンクと、
前記混合貯留タンク内の混合物を搬出して乾燥対象穀類と水分を吸収した水分吸収材とに分離し、分離した乾燥対象穀類を前記混合貯留タンクに帰還する分離帰還手段と、
水分吸収材を前記分離帰還手段によって分離された水分吸収材と合わせて乾燥する循環式乾燥手段と、
前記循環式乾燥手段の循環経路から取り出した乾燥した水分吸収材を前記混合貯留タンク内に帰還する水分吸収材帰還手段と、
を備え
前記混合貯留タンクによる前記貯留と並行して、前記分離帰還手段による分離した乾燥対象穀類の帰還と、前記水分吸収材帰還手段による乾燥した水分吸収材の帰還とが同期して行われ、前記混合貯留タンク内の乾燥対象穀類及び水分吸収材が循環し、
この循環によって、前記混合貯留タンク内の水分を吸収した水分吸収材が乾燥した水分吸収材に置換されてあらたに混合されることで、前記混合貯留タンク内における乾燥対象穀類の乾燥速度が一定に保持されること特徴とする循環式穀類貯留乾燥システム。
A mixed storage tank in which the moisture absorbing material absorbs moisture of the drying target cereal by mixing and storing the drying target cereal and the moisture absorbing material,
Separation feedback means for carrying out the mixture in the mixed storage tank and separating the dried target cereal and the moisture absorbing material that has absorbed moisture, and returning the separated dried target cereal to the mixed storage tank;
Circulating drying means for drying the moisture absorbent together with the moisture absorbent separated by the separation feedback means,
Moisture absorbing material feedback means for returning the dried moisture absorbing material taken out from the circulation path of the circulation type drying means into the mixed storage tank;
Equipped with a,
In parallel with the storage by the mixed storage tank, the return of the dried cereals separated by the separation feedback means and the return of the dried moisture absorbent by the moisture absorbent return means are performed synchronously, and the mixing Cereals to be dried and moisture absorbing material in the storage tank circulate,
By this circulation, the moisture absorbing material that has absorbed the moisture in the mixed storage tank is replaced with a dried moisture absorbing material and newly mixed, so that the drying speed of the grains to be dried in the mixed storage tank becomes constant. circulating cereals reservoir drying system according to Rukoto characterized retained.
前記水分吸収材帰還手段に取り出す水分吸収材の帰還量を調整する帰還量調整手段を備えることを特徴とする請求項1記載の循環式穀類貯留乾燥システム。 The circulation type grain storage and drying system according to claim 1, further comprising a feedback amount adjusting means for adjusting a return amount of the moisture absorbing material taken out by the moisture absorbing material returning means . 前記帰還量調整手段を制御する制御手段を備え、該制御手段は前記混合貯留タンク内での乾燥対象穀類の乾燥状況に応じて前記帰還量を制御することを特徴とする請求項2記載の循環式穀類貯留乾燥システム。   3. The circulation according to claim 2, further comprising a control unit that controls the feedback amount adjusting unit, wherein the control unit controls the feedback amount according to a drying state of the cereal to be dried in the mixed storage tank. Cereal storage and drying system. 前記制御手段は、帰還される水分吸収材の水分状態に応じて前記帰還量を制御することを特徴とする請求項3記載の循環式穀類貯留乾燥システム。   The circulating grain storage / drying system according to claim 3, wherein the control means controls the feedback amount in accordance with a moisture state of the moisture absorbing material to be returned. 前記循環式乾燥手段は熱風又は遠赤外線による高温乾燥が可能であることを特徴とする請求項1〜4のいずれかに記載の循環式穀類貯留乾燥システム。 The circulation type grain storage and drying system according to any one of claims 1 to 4, wherein the circulation type drying means is capable of high temperature drying by hot air or far infrared rays. 前記分離帰還手段は、前記混合物を乾燥対象穀類と水分吸収材とに分離する分離器と、前記混合貯留タンクから搬出された混合物を前記分離器に供給する搬送供給手段とを備えることを特徴とする請求項1〜5のいずれかに記載の循環式穀類貯留乾燥システム。   The separation feedback means includes a separator that separates the mixture into a cereal to be dried and a moisture absorbing material, and a conveyance supply unit that supplies the mixture carried out from the mixed storage tank to the separator. The circulating grain storage drying system according to any one of claims 1 to 5. 前記乾燥対象穀類が大豆であり、前記水分吸収材が小麦又は籾であって、前記分離帰還手段が粒径の違いによって前記乾燥対象穀類と前記水分吸収材とを分離する分離器を備えることを特徴とする請求項1〜6のいずれかに記載の循環式穀類貯留乾燥システム。   The drying target cereal is soybean, the moisture absorbing material is wheat or straw, and the separation feedback means includes a separator that separates the drying target cereal from the moisture absorbing material according to a difference in particle size. The circulating cereal storage and drying system according to any one of claims 1 to 6. 前記分離帰還手段の作動と、前記循環式乾燥手段の作動と、前記水分吸収材帰還手段への取り出しを自動で行うことを特徴とする請求項1〜7のいずれかに記載の循環式穀類貯留乾燥システム。 The circulation type grain storage according to any one of claims 1 to 7, wherein the separation feedback means, the circulation drying means , and the moisture absorbent return means are automatically taken out. Drying system. 乾燥対象穀類と水分吸収材とを混合貯留タンク内で混合して貯留することで前記水分吸収材が前記乾燥対象穀類の水分を吸収する混合貯留乾燥工程と、
前記混合貯留タンク内の混合物を搬出して乾燥対象穀類と水分を吸収した水分吸収材とに分離し、分離した乾燥対象穀類を前記混合貯留タンク内に帰還する分離帰還工程と、
水分吸収材を前記分離帰還工程で分離された水分吸収材と合わせて乾燥する水分吸収材乾燥工程と、
前記水分吸収材乾燥工程の循環経路から取り出した乾燥した水分吸収材を前記混合貯留タンク内に帰還する水分吸収材帰還工程と、
を有し、
前記混合貯留乾燥工程と並行して、前記分離帰還工程と前記水分吸収材帰還工程とが同期して行われ、前記混合貯留タンク内の乾燥対象穀類及び水分吸収材が循環し、
この循環によって、前記混合貯留タンク内の水分を吸収した水分吸収材が乾燥した水分吸収材に置換されてあらたに混合されることで、前記混合貯留乾燥工程における乾燥対象穀類の乾燥速度が一定に保持されることを特徴とする循環式穀類貯留乾燥方法。
A mixed storage drying process in which the moisture absorbing material absorbs moisture of the drying target cereal by mixing and storing the drying target cereal and the moisture absorbing material in a mixed storage tank;
A separation feedback step of unloading the mixture in the mixed storage tank and separating it into cereals to be dried and a moisture absorbent that has absorbed moisture, and returning the separated cereals to be dried into the mixed storage tank;
A moisture absorbing material drying step for drying the moisture absorbing material together with the moisture absorbing material separated in the separation feedback step;
A moisture absorbent return process for returning the dried moisture absorbent taken out from the circulation path of the moisture absorbent drying process into the mixed storage tank;
I have a,
In parallel with the mixed storage drying process, the separation feedback process and the moisture absorbent return process are performed in synchronization, and the drying target cereal and the moisture absorbent in the mixed storage tank circulate,
By this circulation, the moisture absorbing material that has absorbed moisture in the mixed storage tank is replaced with a dried moisture absorbing material and newly mixed, so that the drying rate of the grains to be dried in the mixed storage drying step is constant. circulating cereals reservoir drying wherein the Rukoto retained.
前記水分吸収材帰還工程では、前記混合貯留タンク内に帰還する帰還量を制御することを特徴とする請求項9に記載の循環式穀類貯留乾燥方法。 The circulating grain storage / drying method according to claim 9 , wherein a feedback amount returned to the mixed storage tank is controlled in the moisture absorbent return process. 前記帰還量の制御は、前記混合貯留乾燥工程での乾燥対象穀類の乾燥状況及び帰還される水分吸収材の水分状態によって、前記混合貯留乾燥工程での乾燥速度が品質維持の設定許容範囲内になるように制御されることを特徴とする請求項1に記載の循環式穀類貯留乾燥方法。 The control of the return amount is based on the drying condition of the cereal to be dried in the mixed storage drying process and the moisture state of the moisture absorbing material to be returned, so that the drying speed in the mixed storage drying process is within the set allowable range of quality maintenance circulating cereals reservoir drying method according to claim 1 0, characterized in that it is controlled to be. 前記分離帰還工程と、前記水分吸収材乾燥工程と、前記水分吸収材帰還工程とを自動で行うことを特徴とする請求項9〜1のいずれかに記載の循環式穀類貯留乾燥方法。 The circulating grain storage and drying method according to any one of claims 9 to 11, wherein the separation feedback step, the moisture absorbent drying step, and the moisture absorber return step are automatically performed.
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