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JP4804288B2 - Nonwoven fabric that is effective for tiling - Google Patents
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JP4804288B2 - Nonwoven fabric that is effective for tiling - Google Patents

Nonwoven fabric that is effective for tiling Download PDF

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JP4804288B2
JP4804288B2 JP2006247708A JP2006247708A JP4804288B2 JP 4804288 B2 JP4804288 B2 JP 4804288B2 JP 2006247708 A JP2006247708 A JP 2006247708A JP 2006247708 A JP2006247708 A JP 2006247708A JP 4804288 B2 JP4804288 B2 JP 4804288B2
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mortar
short fiber
fiber layer
base material
fibers
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JP2008069528A (en
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万充 田中
新 城崎
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Kureha Ltd
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Description

本発明はコンクリート面にタイル貼り付け等を行うに際し、コンクリート面にモルタルを塗布する工法において、下地モルタルと貼り付けモルタルの間を強固にし、貼り付けたタイルの落下を防止するための繊維植付け用のタイル貼り付け等に用いて有効な不織布に関するものである。 In the method of applying mortar to the concrete surface when applying tiles to the concrete surface, the present invention is for fiber planting in order to strengthen the space between the base mortar and the applied mortar and prevent the attached tile from falling. using the tiles pasted such as those related to valid non-woven cloth.

従来、コンクリート面にタイル貼り付け等を行う場合には、コンクリート面に下地モルタルを塗布し、この下地モルタルの上に貼り付けモルタルを用いてタイルを貼り付けるのが一般的な工法である。しかし、この従来の工法ではコンクリートと下地モルタルとの接着が不充分で、この界面での剥離や剥落事例が多かったり、下地モルタルの表面が平坦であるため、下地モルタルと貼り付けモルタルとの付着強度が不足してタイルの剥離,落下を屡々招いていた。   Conventionally, when tiles are attached to a concrete surface, it is a common method to apply a base mortar to the concrete surface and attach the tiles using the adhesive mortar on the base mortar. However, with this conventional method, the adhesion between the concrete and the base mortar is insufficient, and there are many cases of peeling and peeling at this interface, and the surface of the base mortar is flat. Insufficient strength often caused tile peeling and falling.

そこで、コンクリートと下地モルタルとの接着力を高め、下地モルタルと貼り付けモルタルの付着強度を十分にするため、コンクリート表面に凹凸を設けたり、表面の目を粗くしたり、吸水調整材の塗布などが行なわれているが、これらの方法では何れも十分な接着力を確保することができず、剥離や剥落を確実に防止するには至らなかった。   Therefore, in order to increase the adhesive strength between concrete and ground mortar, and to ensure sufficient adhesion strength between ground mortar and pasting mortar, the surface of the concrete is provided with irregularities, the surface is roughened, and a water absorption adjusting agent is applied. However, none of these methods can secure a sufficient adhesive force, and it has not been possible to reliably prevent peeling or peeling.

また、下地層と貼り付けモルタルとの付着強度を高めるために下地層表面に不織布を埋め込み、下地層と貼り付けモルタルとの界面に不織布を介在させることが提案されているが(例えば特許文献1参照)、この方法は不織布を下地層表面に均一に埋め込むための作業が必要となり、非常に手間がかかるという難があった。そこで、これらを改善するためコンクリート面で下地モルタルを付着させた後、下地モルタルに線状体の束を埋め込み、一部をその表面に突出させ、その突出線状体を貼り付けモルタルで強固に埋めて下地モルタル上に貼り付けモルタルを介してタイルを貼り付ける工法(例えば特許文献2参照)やコンクリート表面に不織布の繊維を残留、露出させ、その表面を調整した後に下地モルタル等を塗布し、繊維をモルタルに埋め込み付着を強固にすること(例えば特許文献3参照)などが提案されて来た。
特公平2−61584号公報 特開平5−141069号公報 特開2006−169945号公報
Further, it has been proposed to embed a non-woven fabric on the surface of the base layer in order to increase the adhesion strength between the base layer and the pasting mortar, and to interpose the nonwoven fabric at the interface between the base layer and the pasting mortar (for example, Patent Document 1). This method requires a work for uniformly embedding the nonwoven fabric in the surface of the underlayer, and it is difficult to take much time. Therefore, to improve these, after applying the base mortar on the concrete surface, embed a bundle of linear bodies into the base mortar, project a part of the bundle on the surface, and stick the protruding linear body firmly on the mortar Fill and paste onto the base mortar and paste the tiles through the mortar (see, for example, Patent Document 2) and leave the fibers of the nonwoven fabric on the concrete surface, and after adjusting the surface, apply the base mortar, etc. It has been proposed to embed fibers in mortar to strengthen adhesion (for example, see Patent Document 3).
Japanese Examined Patent Publication No. 2-61584 Japanese Patent Laid-Open No. 5-141069 JP 2006-169945 A

しかし、上記各提案に係るタイル貼り工法は、夫々、それなりに効果は認められるが、繊維をモルタルに埋め込み付着を強固にするにはなお些か十分とは云えない面があった。
そこで、本発明はこれらの現状に対応し、特に下地モルタルと、貼り付けモルタルの間を強固にするために好適な繊維を植付けるための不織布を見出すことにより、モルタルと貼り付けモルタルの間をより強固に接合し、モルタルが十分にタイル表面まで浸透し、貼り付けたタイルの落下防止を確実にすることを目的とするものである。
However, although the tile attaching methods according to each of the above proposals are effective as they are, there are still some aspects that are not enough to embed the fibers in the mortar and strengthen the adhesion.
Therefore, the present invention corresponds to these current situations, and in particular, by finding a nonwoven fabric for planting suitable fibers for strengthening the space between the base mortar and the pasting mortar, between the mortar and the pasting mortar. The purpose is to more firmly join, and the mortar sufficiently penetrates to the tile surface to ensure the prevention of falling of the attached tile.

即ち、上記目的に適合する本発明の不織布は、基本的に複数のポリオレフィン樹脂フィルムを積層した原反フィルムを一軸延伸した後、延伸方向に沿って所要幅に裁断した一軸延伸多層テープを複数、一定の間隔をあけて平行に並べテープの長さ方向に直交するように2層積層するか、又は上記一軸延伸多層テープを縦横ら織成し一体化した、目付量が20g/m 2200g/m 2 の範囲のシート状資材を基材とし、ポリオレフィン短繊維層を積層してニードリングにより接合してなる積層体よりなるタイル貼り付け等に用いて有効な不織布である。 That is, the non-woven fabric of the present invention that meets the above-mentioned purpose is basically a plurality of uniaxially stretched multilayer tapes that are uniaxially stretched in a raw film in which a plurality of polyolefin resin films are laminated, and then cut into a required width along the stretch direction. The weight per unit area is 20 g / m 2 to 200 g / m, in which two layers are laminated in parallel at regular intervals and are laminated so as to be orthogonal to the length direction of the tape, or the uniaxially stretched multilayer tape is woven vertically and horizontally. It is an effective nonwoven fabric for use in, for example, affixing tiles composed of a laminate obtained by laminating polyolefin short fiber layers and joining them by needling, using a sheet-like material in the range of 2 as a base material.

請求項2に係る発明は上記本発明の具体的な形態であり、積層した複数のポリプロピレン樹脂フィルムを一軸延伸した後、延伸方向に沿って所要幅に裁断して形成した一軸延伸多層テープを縦,横両方向に並列し、又は織成し圧着してなる目付量が20g/mThe invention according to claim 2 is a specific form of the present invention, wherein a uniaxially stretched multilayer tape formed by uniaxially stretching a plurality of laminated polypropylene resin films and then cutting to a required width along the stretching direction is longitudinally formed. , The weight per unit area is 20g / m. 22 〜200g/m~ 200g / m 22 のシート状資材を基材とし、ポリプロピレン短繊維層を積層してニードリングにより接合せしめた積層体であって、前記ポリプロピレンのシート状資材よりなる基材を貫通するポリプロピレン短繊維が10本/cmA laminate in which a polypropylene short fiber layer is laminated and bonded by needling using the sheet-like material as a base material, and the number of polypropylene short fibers passing through the base material made of the polypropylene sheet-like material is 10 / cm. 22 〜150本/cm~ 150 / cm 22 であり、基材と短繊維層との間の剥離強力が0.1N/5cm〜2.0N/5cmで、積層体の通気量が0.1cmThe peel strength between the substrate and the short fiber layer is 0.1 N / 5 cm to 2.0 N / 5 cm, and the air permeability of the laminate is 0.1 cm. 3Three /cm/ Cm 22 ・S〜30cm・ S ~ 30cm 3Three /cm/ Cm 22 ・Sである構成を特徴とする。Features a configuration that is S.

請求項3は上記構成において用いるポリオレフィン短繊維層の短繊維繊度が5デシテックス(dtex)〜50デシテックス(dtex)の範囲で、短繊維層の目付量が20g/m  In the third aspect, the short fiber fineness of the polyolefin short fiber layer used in the above configuration is in the range of 5 dtex (dtex) to 50 dtex (dtex), and the basis weight of the short fiber layer is 20 g / m. 22 〜100g/m~ 100g / m 22 の範囲であることを特徴とする。It is the range of these.

上記本発明の不織布を用いてタイル貼り等を行うときは、下地モルタル表面に基材からニードリングにより貫通した短繊維が頭髪のように突出し、その表面にタイルを貼るべく貼り付けモルタルを接着すると下地モルタルと貼り付けモルタルとが投錨効果により強固に接着し、その結果、貼り付けたタイルの剥がれが著しく低減される。このとき本発明不織布の基材を構成するポリオレフィン樹脂基材は撥水性があり、通気性,通水性が殆どないが、物理的ニードルパンチ加工により適度の通気性,通水性が付与されてモルタルの固化をよくし、モルタルとの接着性を適度にして剥がし易くする。   When tiling using the nonwoven fabric of the present invention, short fibers that penetrate from the base material by needling to the surface of the base mortar protrude like hair and adhere the pasting mortar to paste the tile on the surface. The base mortar and the pasted mortar are firmly bonded to each other by the anchoring effect, and as a result, peeling of the pasted tile is remarkably reduced. At this time, the polyolefin resin base material constituting the base material of the nonwoven fabric of the present invention has water repellency and almost no air permeability and water permeability. Improves solidification and moderate adhesion to mortar to facilitate peeling.

殊に短繊維層の目付は、下地モルタルとのなじみ性を高め、短繊維の貫通本数は下地モルタルと貼り付けモルタルとの接合度合いに関係し、接着を良好ならしめると共に、基材と短繊維層との間の剥離強力は施工配設時に取扱性や施工配設後の下地モルタルと基材との剥ぎ取りや残留短繊維に関係し、下地モルタル表面への短繊維の貫通と、下地モルタル表面に残留する短繊維を適切ならしめ、下地モルタルの表面の短繊維と貼り付けモルタルの接着にあたり両者の接着を強固にし、タイルの落下を確実に防止する顕著な効果を奏する。なお、コンクリート面に壁塗り,プラスター塗り等を行う場合にも同様に効果を有す
る。
In particular, the basis weight of the short fiber layer enhances the compatibility with the base mortar, and the number of short fibers penetrated is related to the degree of bonding between the base mortar and the pasted mortar, and the adhesion between the base and the short fiber is improved. The peel strength between the layers is related to the handling properties during installation and the peeling of the base mortar and base material after the installation and the residual short fibers. The short fibers penetrate the surface of the base mortar and the base mortar. When the short fibers remaining on the surface are properly aligned and the short fibers on the surface of the base mortar are bonded to the pasted mortar, the adhesion between the two is strengthened, and the remarkable effect of reliably preventing the tile from falling is obtained. The same effect is also obtained when wall coating, plaster coating or the like is applied to the concrete surface.

以下、更に本発明の具体的な実施形態について説明する。   Hereinafter, specific embodiments of the present invention will be described.

本発明不織布はコンクリート面にタイルを貼り付ける場合、コンクリート面にモルタルを塗布する工法において、下地モルタルと貼り付けモルタルの間を強固に接着するために用いる不織布であり、特に下地モルタルに埋め込み、その表面に突出する繊維をタイルを貼り付けるための貼り付けモルタルで埋めて下地モルタルと貼り付けモルタルを強固に接合するのに好適な条件として不織布を構成する基材ならびに物理的に接合される短繊維層にポリオレフィン樹脂基材とポリオレフィン短繊維が用いられ、両者が物理的接合により不織布に形成されると共に、該不織布において基材から貫通した短繊維が10本/cm2〜150本/cm2の範囲にあり、基材と短繊維層との間の剥離強力が0.1N/5cm〜2.0N/5cmの範囲にあり、かつ通気が0.1cm 3 /cm 2 ・S〜30cm 3 /cm 2 ・Sの範囲にある各要件を具備するものである。ここで、上記不織布の素材は、ポリオレフィン樹脂に限定され、基材と短繊維共にポリオレフィン系、一般的にはポリプロピレン樹脂,ポリプロピレン繊維が使用される。これはセメント成分がアルカリ性を示すため、アルカリに弱いポリエステル樹脂では好ましくなく、従ってアルカリに強く、セメントに好適な繊維樹脂であるポリオレフィンを使用する。 The present invention non-woven fabric is a non-woven fabric used to firmly bond between the base mortar and the applied mortar in the method of applying mortar to the concrete surface when a tile is applied to the concrete surface, and particularly embedded in the base mortar, Substrate that constitutes a nonwoven fabric and short fibers that are physically bonded as a suitable condition for firmly bonding the base mortar and the adhesive mortar by filling the fiber protruding on the surface with the adhesive mortar for attaching the tile A polyolefin resin base material and a polyolefin short fiber are used for the layer, both are formed into a nonwoven fabric by physical bonding, and the number of short fibers penetrating from the substrate in the nonwoven fabric is 10 / cm 2 to 150 / cm 2 . The peel strength between the substrate and the short fiber layer is in the range of 0.1 N / 5 cm to 2.0 N / 5 cm. And in which air permeability comprise a respective requirements in the range of 0.1 cm 3 / cm 2 · S ~30 cm 3 / cm 2 · S. Here, the raw material of the nonwoven fabric is limited to polyolefin resin, and both the base material and the short fiber are polyolefin-based, generally polypropylene resin or polypropylene fiber . This is because the cement component exhibits alkalinity, not preferred weak polyester resin in an alkali, thus strongly alkaline, using a polyolefin is the preferred fiber resin cement.

そして、本発明不織布は先ず、上記ポリオレフィン樹脂からなる基材にポリオレフィン短繊維層を積層し、ニードルパンチで基材に短繊維の一部を貫通させて一体化し、物理的に接合された積層体とする。ポリオレフィン樹脂基材は通気性,通水性がなく、モルタルとの接着性が弱く、剥がし易いことが好適であり、ポリオレフィン樹脂からなるフィルムであっても可能であるが、その複数層を積層した原反フィルムを3〜10倍に延伸し、延伸方向に沿って2〜7mmの巾に裁断して作製した一軸延伸多層テープを一定の間隔を開けて平行に並べテープの長手方向が直交するように2層に積層するか、あるいは上記一軸延伸多層テープを縦横に織成し、圧着せしめた割テープを使用したシート状資材が好適である。   The nonwoven fabric of the present invention is a laminate in which a polyolefin short fiber layer is first laminated on a base material made of the above polyolefin resin, and a part of the short fibers are penetrated and integrated with the base material by a needle punch and physically joined. And The polyolefin resin base material has no breathability and water permeability, is weak in adhesion to the mortar, and is preferably easy to peel off, and can be a film made of polyolefin resin. Uniaxially stretched multilayer tapes prepared by stretching the anti-film 3 to 10 times and cutting to a width of 2 to 7 mm along the stretching direction are arranged in parallel at a certain interval so that the longitudinal direction of the tapes are orthogonal to each other. A sheet-like material using a split tape that is laminated in two layers or woven with the above uniaxially stretched multilayer tape longitudinally and laterally and crimped is suitable.

また同様に既知の押出成形により第1のポリオレフィン樹脂層と第2のポリオレフィン樹脂層が積層された原反フィルムを縦方向に千鳥掛けにスプリッターを用いて割繊(スプリッター処理)するか、または熱刃によりスリット処理を施して多数の平行なスリットを形成させ、このスリットを形成した原反フィルムをスリット方向と直交する方向に拡幅することにより幹繊維がほぼ縦方向に配列された一軸延伸割繊維フィルムを得て、この一軸延伸割繊維フィルムを幹繊維が互いに直交するように2枚重ね合わせて加熱融着することにより得られるシート状資材を使用することも可能である。 Similarly, the raw film in which the first polyolefin resin layer and the second polyolefin resin layer are laminated by known extrusion molding is split using a splitter in a staggered pattern in the vertical direction (splitter treatment) or heated. A uniaxially stretched split fiber in which trunk fibers are arranged in a substantially vertical direction by slitting with a blade to form a large number of parallel slits and widening the original film on which the slits are formed in a direction perpendicular to the slit direction. It is also possible to use a sheet-like material obtained by obtaining a film and superimposing and heat-sealing two uniaxially stretched split fiber films so that the trunk fibers are orthogonal to each other.

なお、以上のように延伸強化されたポリオレフィンの割繊維を縦横に積層,織成し融着した製品は「ワリフ」と称されており、本発明における基材としてかかる「ワリフ」が通常、使用される。そして、上記基材において、その目付量,厚さはニードル加工と取扱性に関係し、目付量としては20g/m2〜200g/m2の範囲が好適である。目付量が20g/m2未満であると短繊維層を積層してニードル加工等を施す場合の加工性が劣り生産性が悪くなる。また不織布をセメントに施工配設した後、基材を剥ぎ取る時に剥離斑となるので好ましくない。 A product obtained by laminating, weaving and fusing polyolefin fiber fibers stretched and reinforced as described above is called “Wariff”, and such “Wariff” is usually used as a base material in the present invention. . Then, in the substrate, the weight per unit area, thickness is related to needling and handleability, the basis weight is preferably in a range of 20g / m 2 ~200g / m 2 . When the weight per unit area is less than 20 g / m 2 , the workability when the short fiber layer is laminated and needle processing or the like is performed is inferior and the productivity is deteriorated. In addition, it is not preferable because a non-woven fabric is peeled off when the base material is peeled off after the non-woven fabric is applied to the cement.

目付量が200g/m2を超えると基材が厚すぎて短繊維層を積層してニードル加工等を施す場合の加工性が劣り、生産性が悪くなる。また不織布をセメントに施工配設する場合の取扱性が悪く施工配設性が悪くなるので好ましくない。また、基材の厚さは特に限定されるものではないが、一般に0.05mm〜0.5mmの範囲が好適である 。厚さが0.05mm未満であると目付質量が20g/m2以上であっても短繊維層とニードル加工等を施す場合、破れを生じやすく、加工性に問題があり、厚さが0.5mmを超えると目付質量が100g/m2以下であっても短繊維層とのニードル加工がしにくく、また不織布を施工配設する時の取り扱いがしにくく、かつ厚いため施工配設しにくいので好ましくない。 When the weight per unit area exceeds 200 g / m 2 , the base material is too thick, and the workability when the short fiber layer is laminated and needle processing or the like is performed is inferior, resulting in poor productivity. Moreover, since the handling property in the case of constructing and arranging a nonwoven fabric on cement is poor and the construction and arranging properties are deteriorated, it is not preferable. Further, the thickness of the substrate is not particularly limited, but generally a range of 0.05 mm to 0.5 mm is suitable. When the thickness is less than 0.05 mm, even when the weight per unit area is 20 g / m 2 or more, when the short fiber layer and needle processing are performed, tearing tends to occur and there is a problem in workability. If the weight exceeds 5 mm, needle processing with the short fiber layer is difficult even when the weight per unit area is 100 g / m 2 or less, and it is difficult to handle and dispose the nonwoven fabric. It is not preferable.

一方、基材に積層され、ニードル加工で基材に物理的に接合される短繊維層はモルタルに埋め込まれるので基材同様、耐アルカリ性の繊維がよく、従ってこれにもポリオレフィン短繊維、特にポリプロピレン短繊維が使用される。そして、この短繊維層は基材と接合され、その一部が下地モルタルに埋め込まれ、該モルタルより短繊維が突出する必要があることから、目付量,繊維の繊度,繊維長が関係してくる。 On the other hand, is laminated on the base material, the short fiber layer that is physically joined to the substrate in needling the same substrate so embedded in the mortar, the alkali resistance of the fibers better, so this polyolefin short fibers also, in particular polypropylene Short fibers are used. This short fiber layer is bonded to the base material, and a part of the short fiber layer is embedded in the base mortar, and the short fiber needs to protrude from the mortar. Therefore, the basis weight, the fineness of the fiber, and the fiber length are related. come.

目付量としては、繊維本数が多くなってもよくないが、繊度と関係し、20g/m2〜100g/m2が好適である。目付量が20g/m2未満の低目付量ではカーディング時に斑を生じ易いし、ウエブのつながりが困難になるため、斑の多い繊維層しか得られないという難があり、一方、目付量が100g/m2を超えると、短繊維が多いため下地モルタルのモルタルが浸透しにくくなり易く、そのために下地モルタルの表面強度が出なくなるので、好ましくない。 The basis weight, but not good even though many fibers number, related to the fineness, 20g / m 2 ~100g / m 2 are preferred. If the basis weight is less than 20 g / m 2 , spots are likely to occur during carding, and it is difficult to connect the web, so that only a fiber layer with many spots can be obtained. If it exceeds 100 g / m 2 , the mortar of the base mortar is likely to penetrate because there are a lot of short fibers, and therefore the surface strength of the base mortar is not obtained, which is not preferable.

また、短繊維層を構成する繊維の繊度は、細いと腰がなくなり、モルタルとのなじみが悪くなる反面、太いと腰はあるが、目付量当たりの本数が少なくなるので、5デシテックス(dtex)〜50デシテックス(dtex)の範囲が好適であり、繊度が5デシテックス(dtex)未満では繊維の腰が弱いため下地モルタルのセメントの中に入れずに表面だけになり、下地モルタルに接着できないため、貼り付けモルタルの接着強力の効果がでない。また繊度が50デシテックス(dtex)を超えるとウエブの生産が困難であることと繊維本数が少なくなるので貼り付けモルタルとの接着力の向上効果がでないので好ましくない。更に、上記短繊維層を形成する繊維の繊維長は通常の50〜90mmであるが、ニードル加工により基材から貫通する短繊維と関係し、カーディング性と絡合性繊維本数に関係する。   In addition, the fineness of the fibers constituting the short fiber layer is reduced when it is thin, so that the familiarity with the mortar is deteriorated. On the other hand, although it is thick and low, the number per basis weight is reduced, so 5 dtex. The range of ˜50 dtex (dtex) is suitable, and if the fineness is less than 5 dtex, the fibers are weak, so that only the surface is not put in the cement of the base mortar, and it cannot be adhered to the base mortar. The adhesive strength of the mortar is not effective. On the other hand, if the fineness exceeds 50 dtex, the production of the web is difficult and the number of fibers decreases, so that the effect of improving the adhesive strength with the mortar is not preferred. Furthermore, although the fiber length of the fiber which forms the said short fiber layer is normal 50-90 mm, it is related with the short fiber penetrated from a base material by needle processing, and is related with the carding property and the number of entangled fibers.

かくして、前述したポリオレフィン樹脂からなる基材にポリオレフィン短繊維層を積層し、ニードル加工で物理的に接合し、本発明の不織布を作成するが、このとき、ニードルの針方向は短繊維層から基材を貫通して短繊維が基材から抜け、表面に貫通した短繊維による叢立層を形成するようにする。なお、通気性,通水性がない基材にニードル加工することにより適度の通気性,通水性が付与されモルタルの固化を良くし、モルタルとの接着性を適度に剥がし易くする。殊に、短繊維層の目付量と短繊維の貫通本数が下地モルタルに関係し、貫通本数によって下地モルタルと貼り付けモルタルの間を強固にする度合いが決まる。   Thus, the polyolefin short fiber layer is laminated on the above-mentioned base material made of polyolefin resin, and physically joined by needle processing to create the nonwoven fabric of the present invention. At this time, the needle direction of the needle is based on the short fiber layer. Short fibers are removed from the substrate through the material, and a clustered layer of short fibers penetrating the surface is formed. In addition, by performing needle processing on a base material having no air permeability and water permeability, appropriate air permeability and water permeability are imparted to improve the solidification of the mortar, and the adhesiveness with the mortar is appropriately peeled off. In particular, the basis weight of the short fiber layer and the number of short fiber penetrations are related to the base mortar, and the degree of firmness between the base mortar and the pasting mortar is determined by the number of penetrations.

短繊維層の目付量は下地モルタルとのなじみ性に関係し、不織布の基材と短繊維層との間の剥離強力(N/5cm)は施工配設時の取扱性や施工配設後の下地モルタルと基材との剥ぎ取りや残留短繊維に関係する。なかでも貼り付けモルタルに埋め込みを強固にするために繊維本数は重要であり、この貫通した短繊維は10本/cm2〜150本/cm2の範囲が好ましい。貫通した短繊維が10本/cm2未満では下地モルタルに貼り付けモルタルが固化した後の接着力は短繊維本数が少ないために弱くなり短繊維の効果が乏しく、貫通した短繊維が150本/cm2を超えると繊維本数が多いため貼り付けモルタルとのなじみが悪くなり接合斑を生じ易くなる。 The basis weight of the short fiber layer is related to the compatibility with the base mortar, and the peel strength (N / 5 cm) between the base material of the nonwoven fabric and the short fiber layer is the handling property at the time of installation and after the installation. It relates to the stripping of the base mortar and the base material and residual short fibers. Among these, the number of fibers is important for strengthening embedding in the affixed mortar, and the number of short fibers penetrated is preferably in the range of 10 fibers / cm 2 to 150 fibers / cm 2 . When the number of short fibers penetrated is less than 10 / cm 2 , the adhesive strength after the mortar is affixed to the base mortar becomes weak because the number of short fibers is small, and the effect of the short fibers is poor. If it exceeds cm 2 , the number of fibers is large, so that the compatibility with the applied mortar becomes worse and joint spots tend to occur.

一方、基材と繊維層の剥離強力は0.1N/5cm〜2.0N/5cmの範囲が好適である。剥離強力が0.1N/5cm未満では基材と短繊維層との接着が不十分で、施工配設時に容易に基材から短繊維層が剥がれ、取扱性に欠ける。また下地モルタルを流し込むと基材が容易に剥がれたりずれたりして不均一なものとなるので好ましくない。剥離強力が2.0N/5cmを超えると下地モルタルに短繊維層が固着された後に基材を剥ぎ取ることが困難になり、基材の剥ぎ取り斑を生じる。基材を剥がしたとしても、短繊維が細かく切れて下地モルタルから短繊維の短いものだけとなり、貼り付けモルタルをつけたとしても下地モルタルとの接着力は弱いものとなるので好ましくない。   On the other hand, the peel strength between the substrate and the fiber layer is preferably in the range of 0.1 N / 5 cm to 2.0 N / 5 cm. When the peel strength is less than 0.1 N / 5 cm, the adhesion between the base material and the short fiber layer is insufficient, and the short fiber layer is easily peeled off from the base material at the time of installation and the handling property is lacking. In addition, it is not preferable that the base mortar is poured because the base material easily peels off or shifts and becomes non-uniform. When the peel strength exceeds 2.0 N / 5 cm, it becomes difficult to peel off the base material after the short fiber layer is fixed to the base mortar, and the base material peels off. Even if the base material is peeled off, the short fibers are finely cut and only the short fibers are short from the base mortar, and even if the pasting mortar is applied, the adhesive strength with the base mortar becomes weak, which is not preferable.

更に不織布の通気も必要な他の要件であり、この通気は0.1cm 3 /cm 2 ・S〜30.0cm 3 /cm 2 ・Sの範囲が好適である。通気が0.1cm 3 /cm 2 ・S未満では下地モルタルを流し込んだ後の水はけが悪くセメントの固化が不均一なものとなる可能性が高く、一方、通気が30.0cm 3 /cm 2 ・Sを超えると下地モルタルを流し込むと容易にセメント粒子が流れ出て基材側の短繊維層がセメントで固着され基材を剥ぎ取ることが困難になり、基材を剥がしたとしても、短繊維が細かく切れて下地モルタルから短繊維の短いものだけとなり、貼り付けモルタルをつけたとしても下地モルタルとの接着力は弱いものとなる。 次に上記の如き各要件を具備する本発明不織布のタイル貼り付けへの使用について説明すると、先ず、モルタルで壁等を作り込むのに木枠に下地モルタルを流し込むが、その木枠に予め前記本発明不織布を貼り付ける。その場合、下地モルタル側に短繊維層がくるようにし、木枠側に基材を貫通した短繊維がくるようにして、木枠にモルタルを流して下地モルタルを作成する。そして、モルタルが固化した後、不織布の基材を一旦、下地モルタルから剥がすと、下地モルタルの表面には残留短繊維が存在する。そこでこの下地モルタルの表面に貼り付けモルタルでタイルを貼り付ける。 Still more aeration amount other requirements of the nonwoven fabric, the ventilation amount is preferably in the range of 0.1 cm 3 / cm 2 · S ~30.0 cm 3 / cm 2 · S. If the air flow rate is less than 0.1 cm 3 / cm 2 · S , there is a high possibility that the water will not drain well after pouring the base mortar and the cement will not be solidified, while the air flow rate is 30.0 cm 3. When exceeding / cm 2 · S , when the base mortar is poured, the cement particles easily flow out, the short fiber layer on the base material side is fixed with cement, and it becomes difficult to peel off the base material. The short fibers are cut finely so that only the short fibers are short from the base mortar, and even if the pasting mortar is applied, the adhesive strength with the base mortar is weak. Next, the use of the nonwoven fabric of the present invention having the above-mentioned requirements for applying tiles will be described. First, the base mortar is poured into a wooden frame to make a wall or the like with the mortar. The nonwoven fabric of the present invention is pasted. In this case, the base mortar is created by flowing the mortar through the wooden frame such that the short fiber layer is on the base mortar side and the short fiber penetrating the base material is on the wooden frame side. Then, after the mortar is solidified, once the nonwoven fabric substrate is peeled off from the base mortar, residual short fibers are present on the surface of the base mortar. Therefore, the tiles are pasted on the surface of the base mortar with the mortar.

下地モルタル側に不織布の短繊維層を埋め込むが、短繊維が多いとモルタルが繊維間に入り込みにくい。そのために下地モルタルの表面強度が出なくなる。従って繊維量には限界があり、少ない場合は下地モルタル側には問題はないが、表面に短繊維がどれだけ存在するかで決まる。埋め込んだ短繊維は下地モルタルが固化して固定され、その後に不織布の基材を剥ぎ取ることにより下地モルタルの表面に基材から貫通した短繊維が頭髪の様に露出し、その下地モルタルにタイルを貼り付けモルタルで貼ることにより下地モルタルの表面の短繊維と貼り付けモルタルが接着することになって下地モルタルと貼り付けモルタルが強固に接着し、その結果タイルの剥がれが低減される。   A non-woven fabric short fiber layer is embedded on the base mortar side, but if there are many short fibers, the mortar hardly enters between the fibers. For this reason, the surface strength of the base mortar does not appear. Therefore, there is a limit to the amount of fibers, and when it is small, there is no problem on the base mortar side, but it depends on how many short fibers are present on the surface. The embedded short fibers are solidified and fixed in the base mortar, and then the non-woven fabric base material is peeled off to expose the short fibers penetrating from the base material to the surface of the base mortar. By sticking with a sticking mortar, the short fibers on the surface of the base mortar and the sticking mortar are adhered to each other, whereby the base mortar and the sticking mortar are firmly adhered, and as a result, peeling of the tile is reduced.

以下、更に本発明不織布の具体的実施例を説明する。   Hereinafter, specific examples of the nonwoven fabric of the present invention will be described.

実施例1
繊度17.8デシテックス(dtex),繊維長76mmのポリプロピレン(PP)繊維を均一に開繊し目付量40g/m2の均一な短繊維層を得た。この短繊維層を基材(目付量61.3g/m2で厚さ0.19mmのポリプロピレンのワリフシート)の上に積層し、短繊維層から基材に向けて針深さ11.5mmでペネ数22本/cm2のニードル加工を施して貫通した短繊維本数が44本/cm2の均一な不織布を得た。
実施例2
繊度7.8デシテックス(dtex),繊維長56mmのポリプロピレン(PP)繊維を均一に開繊し 、目付量40g/m2の均一な短繊維層を得た。この短繊維層を基材(目付量61.3g/m2で厚さ0.19mmのポリプロピレンのワリフシート)の上に積層し、短繊維層から基材に向けて針深さ11.5mmでペネ数22本/cm2のニードル加工を施して貫通した繊維本数が122本/cm2の均一な不織布を得た。
実施例3
繊度17.8デシテックス(dtex),繊維長76mmのポリプロピレン(PP)繊維を均一に開繊し、目付量30g/m2の均一な短繊維層を得た。この短繊維層を基材(目付量61.3g/m2で厚さ0.19mmのポリプロピレンのワリフシート)の上に積層し、短繊維層から基材に向けて針深さ9.0mmでペネ数60本/cm2のニードル加工を施して貫通した繊維本数が55本/cm2の均一な不織布を得た。
実施例4
繊度17.8デシテックス(dtex),繊維長76mmのポリプロピレン(PP)繊維を均一に開繊し、目付量40g/m2の均一な短繊維層を得た。この短繊維層を基材(目付量152.4g/m2で厚さ0.30mmのポリプロピレンのワリフシート)の上に積層し、短繊維層から基材に向けて針深さ11.5mmでペネ数22本/cm2のニードル加工を施して貫通した繊維本数が27本/cm2の均一な不織布を得た。
実施例5
繊度33デシテックス(dtex),繊維長89mmのポリプロピレン(PP)繊維を均一に開繊し、目付量40g/m2の均一な短繊維層を得た。この短繊維層を基材(目付量61.3g/m2で厚さ0.19mmのポリプロピレンのワリフシート)の上に積層し、短繊維層から基材に向けて針深さ11.5mmでペネ数200本/cm2のニードル加工を施して貫通した繊維本数が27本/cm2の均一な不織布を得た。
比較例1
繊度17.8デシテックス(dtex),繊維長76mmのポリプロピレン(PP)繊維を均一に開繊し、目付量40g/m2の均一な短繊維層を得た。この短繊維層を基材(目付量61.3g/m2で厚さ0.19mmのポリプロピレンのワリフシート)の上に積層し、短繊維層から基材に向けて針深さ11.5mmでペネ数200本/cm2のニードル加工を施して貫通した繊維本数が215本/cm2の均一な不織布を得た。
比較例2
繊度17.8デシテックス(dtex),繊維長56mmののポリプロピレン(PP)繊維90質量%と繊度4.4デシテックス(dtex),繊維長56mmのポリエステル複合繊維(L−PET)(低融点繊維の融点110℃)10質量%を均一に開繊し、目付量40g/m2の均一な短繊維層Aを得、更に繊度4.4デシテックス(dtex),繊維長56mmのポリエステル複合繊維(低融点繊維の融点110℃)100質量%を均一に開繊し、厚さ0.05mm,目付量50g/m2の均一な短繊維層Bを得て、この短繊維層Bを基材として短繊維層Aを積層してB面に平板熱プレスが当たるようにして処理条件温度130℃、処理時間3秒、圧力5Kg/cm2の接着処理をした。短繊維層Aの面は短繊維の羽毛が残った状態であった。
比較例3
繊度33デシテックス(dtex),繊維長89mmのポリエステル(PP)繊維を均一に開繊し、目付量110g/m2の均一な繊維層を得た。この短繊維層を基材(目付量61.3g/m2で厚さ0.19mmのポリプロピレンのワリフシート)の上に積層し、短繊維層から基材に向けて針深さ11.5mmでペネ数120本/cm2のニードル加工を施して不織布を得た。
Example 1
Polypropylene (PP) fibers having a fineness of 17.8 dtex and a fiber length of 76 mm were uniformly opened to obtain a uniform short fiber layer having a basis weight of 40 g / m 2 . This short fiber layer is laminated on a base material (polypropylene warif sheet having a basis weight of 61.3 g / m 2 and a thickness of 0.19 mm), penetrating from the short fiber layer toward the base material at a needle depth of 11.5 mm. A uniform nonwoven fabric having 44 / cm 2 short fibers penetrating through needle processing of several 22 / cm 2 was obtained.
Example 2
Polypropylene (PP) fibers having a fineness of 7.8 dtex and a fiber length of 56 mm were uniformly opened to obtain a uniform short fiber layer having a basis weight of 40 g / m 2 . This short fiber layer is laminated on a base material (polypropylene warif sheet having a basis weight of 61.3 g / m 2 and a thickness of 0.19 mm), penetrating from the short fiber layer toward the base material at a needle depth of 11.5 mm. A uniform nonwoven fabric having a number of penetrated fibers of 122 / cm 2 was obtained by needle processing of several 22 / cm 2 .
Example 3
Polypropylene (PP) fibers having a fineness of 17.8 dtex and a fiber length of 76 mm were evenly opened to obtain a uniform short fiber layer having a basis weight of 30 g / m 2 . This short fiber layer is laminated on a base material (polypropylene warif sheet having a basis weight of 61.3 g / m 2 and a thickness of 0.19 mm), penetrating from the short fiber layer to the base material at a needle depth of 9.0 mm. A uniform non-woven fabric having 55 / cm 2 fibers perforated by needle processing of several 60 / cm 2 was obtained.
Example 4
Polypropylene (PP) fibers having a fineness of 17.8 dtex and a fiber length of 76 mm were uniformly opened to obtain a uniform short fiber layer having a basis weight of 40 g / m 2 . This short fiber layer is laminated on a base material (polypropylene warif sheet having a basis weight of 152.4 g / m 2 and a thickness of 0.30 mm) and penetrating at a needle depth of 11.5 mm from the short fiber layer toward the base material. A uniform nonwoven fabric having a number of penetrated fibers of 27 / cm 2 was obtained by needle processing of several 22 / cm 2 .
Example 5
Polypropylene (PP) fibers having a fineness of 33 dtex and a fiber length of 89 mm were uniformly opened to obtain a uniform short fiber layer having a basis weight of 40 g / m 2 . This short fiber layer is laminated on a base material (polypropylene warif sheet having a basis weight of 61.3 g / m 2 and a thickness of 0.19 mm), penetrating from the short fiber layer toward the base material at a needle depth of 11.5 mm. A uniform nonwoven fabric having 27 / cm 2 fibers perforated by needle processing of several 200 / cm 2 was obtained.
Comparative Example 1
Polypropylene (PP) fibers having a fineness of 17.8 dtex and a fiber length of 76 mm were uniformly opened to obtain a uniform short fiber layer having a basis weight of 40 g / m 2 . This short fiber layer is laminated on a base material (polypropylene warif sheet having a basis weight of 61.3 g / m 2 and a thickness of 0.19 mm), penetrating from the short fiber layer toward the base material at a needle depth of 11.5 mm. the number of fibers passing through is subjected to needling number 200 present / cm 2 to obtain a uniform nonwoven fabric 215 present / cm 2.
Comparative Example 2
90% by mass of polypropylene (PP) fiber having a fineness of 17.8 dtex and a fiber length of 56 mm and a polyester composite fiber (L-PET) having a fineness of 4.4 dtex and a fiber length of 56 mm (melting point of the low melting point fiber) 110 ° C.) 10% by mass is uniformly spread to obtain a uniform short fiber layer A having a basis weight of 40 g / m 2 , and further a polyester composite fiber (low-melting fiber having a fineness of 4.4 dtex and a fiber length of 56 mm 100% by mass is uniformly spread to obtain a uniform short fiber layer B having a thickness of 0.05 mm and a weight per unit area of 50 g / m 2. The short fiber layer using the short fiber layer B as a base material A was laminated, and the adhesive treatment was performed at a processing condition temperature of 130 ° C., a processing time of 3 seconds, and a pressure of 5 kg / cm 2 so that a flat plate hot press was applied to the B surface. The surface of the short fiber layer A was in a state where the short fiber feathers remained.
Comparative Example 3
Polyester (PP) fibers having a fineness of 33 dtex and a fiber length of 89 mm were uniformly opened to obtain a uniform fiber layer having a basis weight of 110 g / m 2 . This short fiber layer is laminated on a base material (polypropylene warif sheet having a basis weight of 61.3 g / m 2 and a thickness of 0.19 mm), penetrating from the short fiber layer toward the base material at a needle depth of 11.5 mm. A nonwoven fabric was obtained by performing needle processing of several 120 pieces / cm 2 .

次に上記実施例1〜5,比較例1〜3で得られた各不織布について、夫々、不織布の特性を下記により測定すると共に、夫々の不織布にセメントを施工配設した結果の評価を下記に従って行なった。
(1)各不織布の特性の測定
(イ)目付量(g/m2);50cm×50の大きさを切り出し、そのときの重さを測定し、1m2当たりの重量に換算する。
(ロ)厚さ(mm);15cm×15cmの大きさを切り出し、初荷重0.05g/m2を掛けて、4隅の高さを測定し、その平均値で示す。
(ハ)通気;JIS L1913の6.8.1に記載のフランジール型試験機で測定した。
(ニ)繊維本数;基材に積層された短繊維層において基材を貫通して反対側の基材面に露出した繊維をマイクロスコープ(株式会社キーエンス製)にて150倍に拡大してその繊維本数を基材1cm2当たりで測定する。測定数はn=5とし、その平均値で示す。
(ホ)剥離強力(N/5cm);基材に積層された短繊維層において基材を貫通して反対側の基材面に露出した繊維からなる不織布の短繊維層面に両面接着テープ(日東電工株式会社NO.523)で短繊維を接着し両面接着テープの反対側に紙接着テープ(積水化学株式会社クラフトテープNO.500)を貼り試料調整した。
Next, for each of the nonwoven fabrics obtained in Examples 1 to 5 and Comparative Examples 1 to 3, the properties of the nonwoven fabric are measured as follows, and the evaluation of the results of installing and arranging the cement on each nonwoven fabric is as follows. I did it.
(1) Measurement of characteristics of each non-woven fabric (a) Weight per unit area (g / m 2 ): Cut out a size of 50 cm × 50, measure the weight at that time, and convert it to a weight per 1 m 2 .
(B) Thickness (mm): Cut out a size of 15 cm × 15 cm, multiply by an initial load of 0.05 g / m 2 , measure the height of four corners, and show the average value.
(C) Ventilation rate : Measured with a frangole type testing machine described in 6.8.1 of JIS L1913 .
(D) Number of fibers: In the short fiber layer laminated on the base material, the fibers exposed through the base material and exposed on the opposite base material surface are magnified 150 times with a microscope (manufactured by Keyence Corporation). The number of fibers is measured per 1 cm 2 of substrate. The number of measurements is n = 5, and the average value is shown.
(E) Peel strength (N / 5 cm): Double-coated adhesive tape (Nitto) on the short fiber layer surface of the nonwoven fabric made of fibers that penetrate the base material and are exposed on the opposite base material surface in the short fiber layer laminated on the base material Denko Co., Ltd. No. 523) adhered short fibers, and a paper adhesive tape (Sekisui Chemical Co., Ltd. Kraft Tape No. 500) was attached to the opposite side of the double-sided adhesive tape to prepare a sample.

試料は50×200mmの試料片を取り、基材/短繊維層(両面テープ付き)不織布界面を長片に平行に約50mm剥がす。剥がした基材側と短繊維層側をそれぞれテンシロン試験機のチャックに取り付け速度100mm/minで引き剥がす。このときの剥離強力を求める。測定数はn=5とし、その平均値で示す。
(へ)取扱性;不織布を巻き出したり、施工配設した時に基材と短繊維層が層間剥離を生じて、めくれる度合いを評価
基材と短繊維層が一体となって良好である。 ○
基材から短繊維層が剥がれていないが扱いにくい。 △
基材から短繊維層が剥がれて扱いができない。 ×
(2)セメントの評価
(イ)木の型枠(長さ;40cm,幅25cm,高さ6cm)の底面に評価しようとする不織布の短繊維層がセメント側にくるように敷いて市販のセメント(インスタント)を4Kgと水900ccを均一に混合して、該木の型枠内に投入して40時間静置して固化させた。セメントの高さは2cmであった。この固化過程でセメントの水はけ性や固化したセメントと不織布の基材の剥離性、セメント表面の短繊維の状態を評価した。なお、インスタントセメントとして家庭化学工業株式会社製セメントの「日曜セメント」でポルトランドセメントと骨材(砂)と保水剤,接着材などを調合した施工用セメント材を使用した。
(ロ)セメントの水はけ性
施工配設された不織布にセメントを流し込んだ後の水の抜け具合を評価した。
The sample is a 50 × 200 mm sample piece, and the substrate / short fiber layer (with double-sided tape) nonwoven fabric interface is peeled off by about 50 mm parallel to the long piece. The peeled substrate side and the short fiber layer side are each attached to a chuck of a Tensilon tester and peeled off at a speed of 100 mm / min. The peel strength at this time is obtained. The number of measurements is n = 5, and the average value is shown.
(F) Handleability: Evaluation of the degree to which the base material and the short fiber layer are peeled off when the non-woven fabric is unwound or disposed, and the base material and the short fiber layer are integrated and good. ○
Although the short fiber layer is not peeled off from the substrate, it is difficult to handle. △
The short fiber layer is peeled off from the substrate and cannot be handled. ×
(2) Evaluation of cement (a) Commercial cement with a short fiber layer of nonwoven fabric to be evaluated on the bottom of a wooden formwork (length: 40 cm, width 25 cm, height 6 cm) on the cement side (Instant) 4 kg and 900 cc of water were mixed uniformly, put into the wooden formwork and allowed to stand for 40 hours to solidify. The height of the cement was 2 cm. In this solidification process, the drainage of the cement, the peelability of the solidified cement and the nonwoven fabric substrate, and the state of the short fibers on the cement surface were evaluated. In addition, the cement material for construction which mix | blended Portland cement, aggregate (sand), a water retention agent, adhesives, etc. with "Sunday cement" of the cement made from a household chemical industry as an instant cement was used.
(B) Drainage of cement The degree of water drainage after pouring cement into the installed non-woven fabric was evaluated.

不織布からセメントの水が適度に抜ける。 ○
不織布からセメントの水がやや抜けにくい。 △
不織布からセメントの水が抜けない、又は水が抜けすぎてセメントが漏出する。 ×
(ハ)セメントと基材の剥離性
セメント固化後のセメントと基材の剥離のしやすさを評価した。
Cement water is drained moderately from the nonwoven fabric. ○
Cement water is not easily removed from the nonwoven fabric. △
Cement water does not escape from the nonwoven fabric, or water leaks too much and cement leaks out. ×
(C) Peelability of cement and substrate The ease of peeling of the cement and substrate after cement solidification was evaluated.

セメントから不織布が容易に剥がれる。 ○
セメントから不織布がやや剥がれにくい。 △
セメントから不織布が剥がれ難く、セメント表面の短繊維が少ない。 ×
(ニ)型枠に固化したセメント表面にある短繊維に市販のセメントを2Kg流し込んで下地セメントと貼り付けセメントの剥離性により下地セメントと貼り付けセメントの接着状態を評価した。
下地セメントと貼り付けセメントの剥離性
下地セメントから貼り付けセメントがよく接着している。 ○
下地セメントから貼り付けセメントがやや接着不十分。 △
下地セメントから貼り付けセメントが簡単に剥がれる。 ×
かくして上記に基づいて評価した結果を表記すると下記表1の如くであった。
The nonwoven fabric can be easily peeled off from the cement. ○
The nonwoven fabric is a little difficult to peel off from the cement. △
The nonwoven fabric is difficult to peel from the cement, and there are few short fibers on the cement surface. ×
(D) 2 kg of commercially available cement was poured into the short fibers on the cement surface solidified in the mold, and the adhesion state between the base cement and the adhesive cement was evaluated by the peelability of the base cement and the adhesive cement.
Peelability of base cement and pasted cement The pasted cement adheres well from the base cement. ○
Adhesive cement is slightly insufficient from the base cement. △
Adhesive cement is easily peeled off from the base cement. ×
Thus, the results of evaluation based on the above are shown in Table 1 below.

Figure 0004804288
Figure 0004804288

上記の表より本発明に係る不織布を使用してタイル貼り付けを行なったものは水はけ及び短繊維層保持性が共によく、基材の剥離性,セメント−セメントの剥離性共に勝れ、接着性が高く、貼り付けたタイルの落下防止に極めて効果的であることが理解される。   From the above table, the tile attached using the nonwoven fabric according to the present invention has both good drainage and short fiber layer retention, excellent both substrate peelability and cement-cement peelability, and adhesion. It is understood that it is very effective in preventing the attached tile from falling.

本発明不織布は、コンクリート面にタイルを貼り付ける場合と同様にしてコンクリート面に壁材やプラスター塗り等を行う場合にも利用可能である。
The non-woven fabric of the present invention can also be used when a wall material, plaster coating, or the like is applied to the concrete surface in the same manner as when a tile is attached to the concrete surface.

Claims (3)

複数のポリオレフィン樹脂フィルムを積層した原反フィルムを一軸延伸した後、延伸方向に沿って所要幅に裁断した一軸延伸多層テープを複数、一定の間隔をあけて平行に並べ、テープの長さ方向に直交するように2層積層するか、又は上記一軸延伸多層テープを縦横に織成し一体化した、目付量が20g/m 2 〜200g/m 2 の範囲のシート状資材を基材とし、ポリオレフィン短繊維層を積層してニードリングにより接合してなる積層体よりなることを特徴とするタイル貼り付け等に用いて有効な不織布。 After uniaxially stretching a raw film on which a plurality of polyolefin resin films are laminated, a plurality of uniaxially stretched multilayer tapes cut to the required width along the stretching direction are arranged in parallel at regular intervals in the length direction of the tape. or 2-layer laminate as orthogonal, or the uniaxially stretched multilayered tape integrated woven vertically and horizontally, and basis weight 20g / m 2 ~200g / m 2 in the range sheet material a substrate, polyolefin short fiber A non-woven fabric effective for use in tiling or the like, characterized by comprising a laminate obtained by laminating layers and joining them by needling . 複数のポリプロピレン樹脂フィルムを一軸延伸した後、延伸方向に沿って所要幅に裁断した一軸延伸多層テープを縦,横両方向に並列し、又は織成して圧着してなる目付量が20g/m 2 〜200g/m 2 のシート状資材を基材とし、ポリプロピレン短繊維層を積層してニードリングにより接合された積層体であって、基材を貫通する短繊維が10本/cm 2 〜150本/cm 2 であり、基材と短繊維層との間の剥離強力が0.1N/5cm〜2.0N/5cmで、積層体の通気量が0.1cm 3 /cm 2 ・S〜30cm 3 /cm 2 ・Sであることを特徴とするタイル貼り付け等に用いて有効な不織布。 After a plurality of polypropylene resin films are uniaxially stretched, a weight per unit area of 20 g / m 2 to 200 g is obtained by crimping a uniaxially stretched multilayer tape cut in a required width along the stretching direction in parallel in both the longitudinal and lateral directions. / M 2 sheet-like material as a base material, a laminated body in which polypropylene short fiber layers are laminated and bonded by needling, and the number of short fibers penetrating the base material is 10 / cm 2 to 150 / cm 2 2, a peel strength is 0.1N / 5cm~2.0N / 5cm between the substrate and the short fiber layer, aeration rate of the laminate 0.1cm 3 / cm 2 · S~30cm 3 / cm Non-woven fabric effective for tiling, etc., characterized by 2 · S. ポリオレフィン短繊維層の短繊維繊度が5〜50デシテックスで、目付両量が20〜100g/m 2 の範囲である請求項2記載のタイル貼り付け等に用いて有効な不織布。 The nonwoven fabric which is effective for tiling and the like according to claim 2 , wherein the short fiber fineness of the polyolefin short fiber layer is 5 to 50 dtex, and the weight per unit area is 20 to 100 g / m 2 .
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