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JP4805307B2 - Automatic ice machine - Google Patents
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JP4805307B2 - Automatic ice machine - Google Patents

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JP4805307B2
JP4805307B2 JP2008166367A JP2008166367A JP4805307B2 JP 4805307 B2 JP4805307 B2 JP 4805307B2 JP 2008166367 A JP2008166367 A JP 2008166367A JP 2008166367 A JP2008166367 A JP 2008166367A JP 4805307 B2 JP4805307 B2 JP 4805307B2
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ice making
ice
water
making chamber
water tray
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JP2008224214A (en
JP2008224214A5 (en
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政明 川隅
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Hoshizaki Electric Co Ltd
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Hoshizaki Electric Co Ltd
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Description

この発明は下向きに開口する製氷小室を有する製氷室をその下面に接合させた水皿によって閉塞し、同水皿から前記製氷小室内に製氷水を噴出させて氷塊を生成し、製氷工程の完了後に前記水皿を前記製氷室から離間する方向に傾動させて前記製氷小室内にて生成された氷塊が落下放出されるようにした自動製氷機に関するものである。 In this invention , an ice making chamber having an ice making chamber opened downward is closed by a water dish joined to the lower surface thereof, ice making water is spouted from the water dish into the ice making room to generate ice blocks, and an ice making process is performed. The present invention relates to an automatic ice maker in which the ice tray generated in the ice making chamber is dropped and released by tilting the water dish in a direction away from the ice making chamber after completion .

従来、この種の自動製氷機は下記の特許文献に開示されており、喫茶店やレストラン等の施設その他の厨房で使用されている(例えば、特許文献1参照)。 Conventionally, an automatic ice maker of this type are disclosed in the following patent documents, it is used in facilities other kitchen such as secondhand tea house and restaurant (e.g., see Patent Document 1).

例えば、図8と図9に示した従来の自動製氷機においては、装置本体10の下方内部に貯氷室11を設けると共に同装置本体の上方内部に製氷室16、水皿24、製氷水タンク28等からなる製氷機構12が配設されている。製氷室16は、その内部に下向きに開口する多数の製氷小室21を形成してなり装置本体10の頂部に水平に配置した取付枠15の下側に組付けられている。この製氷室16の上面には、図示しない冷凍回路に接続した蛇行状の蒸発器22が配置され、製氷運転時に蒸発器22に冷媒を循環供給することにより製氷小室21が冷却される。製氷室16の直下には、製氷水を貯える製氷水タンク28をその下面に一体に設けた水皿24が配置されている。この水皿24は、図8に示したように、その一端にて片持式に傾動可能に枢支されていて、アクチュエータモータAM、カム34,35、コイルばね36,36等の構成部品からなる水皿傾動機構30によって傾動可能に支持されている。水皿傾動機構30は、製氷行程にて水皿24が製氷室16の製氷小室21を下方から閉塞する閉止位置に保持され、除氷行程にて同水皿24が下方に傾動して製氷小室21を開放する開放位置に保持されるように、前記水皿の作動を制御する。製氷水タンク28の底部外側にはポンプPMが取付けられ、このポンプPMの作動により製氷水タンク28内に貯えられた製氷水が汲み上げられて水皿24に設けた噴水孔26から製氷室16の各製氷小室21内に噴射供給される。 For example, in a conventional automatic ice making machine has been shown in FIGS. 8 and 9, device storage reservoir 11 to provide the both the ice making chamber 16 above the inside of the apparatus main body inside the lower main body 10, the water tray 24, manufactured ice water reservoir An ice making mechanism 12 composed of 28 or the like is disposed. The ice making chamber 16 has a large number of ice making chambers 21 opened downward in the interior thereof, and is assembled to the lower side of the mounting frame 15 disposed horizontally at the top of the apparatus body 10 . On the upper surface of the ice making compartment 16 of this, serpentine evaporator 22 connected to the refrigeration circuit (not shown) is placed, freezing cells 21 are cooled by circulating and supplying a refrigerant to the evaporator 22 during the ice making operation. Directly under the manufacturing icehouse 16, it is arranged water tray 24 provided integrally with the ice making water tank 28 to store the ice making water on a lower surface thereof. The water tray 24, as shown in FIG. 8, the cantilevered at its one end is tiltably pivotally supported, A effectuator eta motor AM, the cam 34,3 5, such as coils springs 36 and 36 It is supported so as to be tiltable by a water pan tilting mechanism 30 made up of components . The water dish tilting mechanism 30 is held in a closed position where the water dish 24 closes the ice making chamber 21 of the ice making chamber 16 from below during the ice making process, and the water dish 24 tilts downward during the ice removing process. The operation of the water tray is controlled so as to be held in the open position for opening 21. Pump PM is mounted on the bottom outside the manufacturing ice water tank 28, the ice making compartment 16 from the fountain hole 26 the ice making water is stored in the ice-making water tank 28 by the operation of the pump PM is provided in the water dish 24 is pumped injection is morphism supplied to the ice making compartment 21.

皿24の枢支側と反対の開放端部(右端部)に近接する取付枠15の下面には、図9に示したように、装置本体10の前後方向に離間した位置にて一対の軸受31,31が垂下固定され、これら両軸受31,31によってカムシャフト32が軸支されている。ムシャフト32には、その前端部に第1カム34が結合され後端部に第2カム35が結合されている。取付枠15の前面には、第1カムを上方から覆うように、下方に開口する断面コ字状の取付部材23が固定され、この取付部材23の前面に取付けたアクチュエータモータAMによってカムシャフト32が正逆回転されるようになっている。 Open end opposite the pivot support side of the water tray 24 to the lower surface of the mounting frame 15 in proximity to (right end), as shown in Figure 9, a pair at spaced locations in the longitudinal direction of the apparatus main body 10 bearing 31, 31 is suspended fixed, cam shaft 32 is rotatably supported by the both bearings 31, 31. The Ca Mushafuto 32, the second cam 35 is coupled to the rear end first cam 34 is coupled at its front end. On the front surface of the winding with frame 15, so as to cover the first cam from above, U-shaped cross section of the intake member with 23 opening downward is fixed by A effectuator eta motor AM mounted to the front surface of the mounting member 23 The camshaft 32 is rotated forward and reverse.

ム34,35には、カムシャフト32の半径方向に延出するアーム34a、35aが一体に設けられており、これらのアーム34a,35aの各先端部に突設したピン37,37と水皿24の両端部に突設したピン25、25との間にコイルばね36,36が張設されている。これらのコイルばね36によって水皿24が水平な閉止位置に引上げられて製氷室16を下方から閉塞して保持される。また、カム34,35のカム面は、水皿24の上面と当接可能になっていて、除氷運転時にアクチュエータモータAMの回転により水皿24を下方に傾動させ、これにより水皿24が製氷室16を開放して下方の開放位置に保持される。 The cams 34 and 35, the arm 34a extending radially of the mosquito Mushafuto 32, 35a is integrally provided, the arms 34a, pins 37, 37 and water projecting from the respective distal end portions of 35a coil springs 36 and 36 is stretched between the pins 25 and 25 projecting from the both ends of the tray 2 4. These water dish 24 by the coil spring 36 is pulled in a horizontal closed position is held to close the manufacturing icehouse 16 from below. Also, the cam surfaces of the cams 34 and 35, they become capable of contacting the upper surface of the water tray 24, a water tray 24 is tilted downward by the rotation of the A effectuator eta motor AM at deicing operation, thereby The water tray 24 opens the ice making chamber 16 and is held at the lower open position.

アクチュエータモータAMの取付部材23を固定した取付枠15の前板には、切替スイッチ40が取付けられている。この切替スイッチ40は、取付枠15の前板に前方に突出して支持されたトグルレバー40aに第1カム34に突設した切替アーム34bが接触したとき切替えられて水皿24の傾動終了を検知する。すなわち、製氷運転が終了して除氷運転に移行したとき、水皿24がアクチュエータモータAMの起動により所定角度回動すると第1カム34の切替アーム34bがトグルレバー40aに接触して切替スイッチ40が切替えられ、アクチュエータモータAMが停止して水皿24が下方の開放位置に保持される。この状態にて、除氷運転により製氷小室21から落下した氷塊が開放位置に保持された水皿24の傾斜面上を滑落し貯氷室11内に貯蔵される。また、製氷運転に復帰するときには、アクチュエータモータAMが逆回転されて水皿24が上方の閉止位置に復帰し、製氷小室21を再び下方から閉塞する。この作動時に第1カム34のアーム34aがトグルレバー40aに接触して切替スイッチ40が切替えられ、アクチュエータモータAMが停止して水皿24が閉止位置に保持される。
特開2000−205715号公報
A changeover switch 40 is attached to the front plate of the attachment frame 15 to which the attachment member 23 of the actuator motor AM is fixed . The changeover switch 40 is switched when the changeover arm 34b protruding from the first cam 34 comes into contact with the toggle lever 40a supported by protruding forward from the front plate of the mounting frame 15, and detects the end of the tilting of the water tray 24. you. Ie, when the ice making operation is shifted to the deicing operation completed, the water tray 24 by a predetermined angle rotation by the activation of the actuator motor AM switching arm 34b of the first cam 34 is in contact with the toggle lever 40a switch The switch 40 is switched, the actuator motor AM is stopped, and the water tray 24 is held at the lower open position. In this state, the ice mass dropped from the ice making compartment 21 is stored in a sliding and savings icehouse 11 on the inclined surface of the water tray 24 which is held in open position by the deicing operation. Further, upon returning to the ice-making operation, the A effectuator eta motor AM is reversely rotated water dish 24 is restored above the closed position, again to close from below the ice making compartment 21. During this operation, the arm 34a of the first cam 34 comes into contact with the toggle lever 40a to switch the changeover switch 40 , the actuator motor AM is stopped, and the water tray 24 is held in the closed position.
JP 2000-205715 A

上述した従来の自動製氷機においては、水皿24の傾動停止が、切替スイッチ40のトグルレバー40aに対する第1カムのアーム34aと切替アーム34bの接触によって左右される。この場合、取付枠15への切替スイッチ40の取付位置が調整不足であったり、製氷室16と水皿24との位置関係がずれてしまったり、或いはアクチュエータモータAMの経時的な劣化等に起因して切替スイッチ40の停止信号を受けてからモータAM が停止するまで遅れることがある。このため、オーバーランしたアーム34a又は切替アーム34bが、トグルレバー40aを折曲げてしまうおそれがある。トグルレバー40aが折れ曲がると切替スイッチ40が正常に切替えられず、水皿24が完全に閉成されないままの状態で製氷運転がなされて製氷不良が引き起こされたり、水皿24が完全に開放されない状態で除氷運転がなされて除氷不良が引き起こされることになる。この場合、製氷室16から除氷が完全になされない状態で水皿24が閉止されると、製氷室16、水皿24等の製氷機構12破損されるおそれがある。また、トグルレバー40aが折れ曲がった場合には、製氷機構12に支障が生じる前に切替スイッチ40を取替える作業が必要となるが、自動製氷機の設置場所においては作業スペースの確保等の取替作業の制約が多く手間がかかると共に、切替スイッチ40を適正な位置に調節することが難しい。 In the above-described conventional automatic ice maker, the tilt stop of the water tray 24 is affected by the contact of the first cam arm 34a and the switching arm 34b with the toggle lever 40a of the changeover switch 40. In this case, the mounting position of the changeover switch 40 to the mounting frame 15 is insufficiently adjusted, the positional relationship between the ice making chamber 16 and the water tray 24 is shifted, or the actuator motor AM is deteriorated over time. Then, there may be a delay until the motor AM stops after receiving the stop signal of the changeover switch 40 . Therefore, the arm 34a or the switching arm 34b and Oh Baran is, there is a possibility that the toggle lever 40a thus bent. Toggle lever 40a is not the changeover switch 40 is switched properly if bent, or caused the ice-making operation is performed by ice defect in a state where the water tray 24 is not completely closed, the water tray 24 is not fully opened In this case, the deicing operation is performed, and the deicing failure is caused . In this case, when the water tray 24 in a state where deicing is not made entirely from manufacturing icehouse 16 is closed, the ice making chamber 1 6, there is a risk that ice mechanism 12 such as a water pan 24 is damaged. Further, when the toggle lever 40a is bent is a necessary task to replace the changeover switch 40 before the trouble in the ice making mechanism 12 occurs, replacement work of securing the work space in the installation site of the automatic ice making machine It is difficult to adjust the changeover switch 40 to an appropriate position .

この発明は、上述した従来の自動製氷機における難点をなくすため、上記水皿の傾動動作の停止を制御する切替手段の信頼性を高めて、製氷室に対する水皿の開放および閉止が的確になされる自動製氷機を提供することを目的とする。 This invention is to eliminate the drawbacks of the conventional automatic ice maker as described above, to enhance the reliability of the switching means for controlling the stop of the tilting operation of said water tray, open- and closing the water dish for manufacturing icehouse is target The purpose is to provide an automatic ice maker that is made accurately.

この発明は、上記の目的を達成するため、装置本体の上方内部に配置した下向きに開口する複数の製氷小室を有する製氷室と、該製氷室の直下に位置して上下に傾動可能に一端を枢支されその下面に製氷水タンクを一体に組付けた水皿と、該水皿が製氷行程にて前記製氷室の製氷小室を閉塞する閉止位置に保持され同水皿が除氷行程にて下方に傾動して前記製氷小室を開放する開放位置に保持されるように前記水皿に作動的に連結した正逆回転可能なモータを備えて、製氷行程にて前記水皿が上方閉止位置に保持された状態にて同水皿に設けた複数の孔を通して前記製氷水タンクから前記製氷小室内に製氷水が噴出して凍結し、除氷行程にて開放位置に保持された前記水皿の上に前記製氷小室内に凍結した氷塊が前記製氷室の加熱により落下するようにした自動製氷機において、 前記モータの出力軸によって回転駆動される回動部材に取付けた永久磁石と、前記水皿の閉止位置と開放位置に対応する傾動角度で周方向に離間する位置にて前記モータ本体の周囲に配置されて前記永久磁石の磁力にそれぞれ反応する一対の磁気センサとにより構成した非接触式の位置検出手段と、該位置検出手段の検出信号に応答して前記モータの正転作動と逆転作動を制御する切替制御手段を設けたことを特徴とする自動製氷機を提供するものである。この発明の最適な実施形態においては、前記一対の磁気センサを前記モータ本体に固定した基板に設けて、前記切替制御手段に電気的に接続することが望ましい。 To achieve the above object, the present invention has an ice making chamber having a plurality of downwardly opening ice making chambers arranged inside the apparatus main body, and one end which is positioned directly below the ice making chamber and can be tilted up and down. A water tray that is pivotally supported and has an ice making water tank integrally mounted on the lower surface thereof, and the water tray is held in a closed position that closes the ice making chamber of the ice making chamber in the ice making process, and the water dish is in the deicing process. A motor that is operatively connected to the water tray so as to be held in an open position that tilts downward to open the ice making chamber, and the water tray is moved to the upper closed position during the ice making process. The ice-making water is ejected from the ice-making water tank into the ice making chamber through the plurality of holes provided in the water tray in a state of being held and frozen, and the water tray is held at the open position in the deicing process. Ice blocks frozen in the ice making chamber fall on the ice making chamber In the automatic ice making machine was so that a permanent magnet attached to the rotating member rotationally driven by an output shaft of the motor, position spaced by tilting angle in the circumferential direction corresponding to the open position and closed position of the water tray And a non-contact type position detection means comprising a pair of magnetic sensors arranged around the motor body and respectively reacting to the magnetic force of the permanent magnet , and the motor in response to a detection signal of the position detection means there is provided an automatic ice maker, characterized in that provided in the switching control means for controlling the reversing operation and forward operation. In an optimal embodiment of the present invention, it is desirable that the pair of magnetic sensors is provided on a substrate fixed to the motor body and is electrically connected to the switching control means .

上記のように構成した自動製氷機においては、前記非接触式の位置検出手段と前記切替制御手段を設けたことにより、前記水皿を前記製氷小室を閉塞する閉止位置と同製氷小室を開放する開放位置にて精度よく確実に停止させることできる。また、その実施にあたって、前記一対の磁気センサを前記モータ本体に固定した基板に設けて、前記切替制御手段に電気的に接続した場合には、前記磁石と前記一対の磁気センサとの位置関係が当初の設定位置からずれることがなく、メンテナンスの手間を省くことができる。また、従来の機械的な接触によるスイッチ機構とは異なり、磁気的に非接触状態で水皿の傾動位置を検知するようにしたので、検出機能の信頼性を高めることができる。 In the automatic ice making machine configured as described above, the non-contact type position detecting means and the switching control means are provided, so that the ice tray is opened when the water tray is closed to close the ice making compartment. It can be stopped accurately and reliably at the open position. Further, in the implementation, when the pair of magnetic sensors is provided on the substrate fixed to the motor body and electrically connected to the switching control means, the positional relationship between the magnet and the pair of magnetic sensors is There is no deviation from the initial setting position, and maintenance work can be saved. Further, unlike the conventional mechanical contact switch mechanism, the tilt position of the water pan is detected in a magnetically non-contact state, so that the reliability of the detection function can be improved.

次に、本発明に係る自動製氷機につき、好適な実施例を挙げて、添付図面を参照して以下に説明する。なお、この実施例の自動製氷機は、従来例で説明したアクチュエータモータに、前述した切替スイッチに換えて非接触型の切替手段(検出手段)を設ける構成であるので、説明の便宜上、図8または図9に示した自動製氷機と同一の構成部分については、同一の符号を使用して詳細な説明は省略し、異なる部分のみ説明する。また製氷機構において、アクチュエータモータを配設した側を前側とし、水皿は筐体の前後方向に延在する枢支軸により前側から見て左端部が片持式に枢支され、右端部側が上下方向に傾動するようになっている。 Next, a preferred embodiment of the automatic ice making machine according to the present invention will be described below with reference to the accompanying drawings. Note that the automatic ice making machine of this embodiment has a configuration in which the actuator motor described in the conventional example is provided with non-contact type switching means (detecting means) instead of the above-described changeover switch. Or about the same component as the automatic ice making machine shown in FIG. 9, detailed description is abbreviate | omitted using the same code | symbol, and only a different part is demonstrated. Also, in the ice making mechanism, the side on which the actuator motor is disposed is the front side, and the water pan is pivotally supported at the left end when viewed from the front by a pivot shaft extending in the front-rear direction of the housing, and the right end side is in the up-and-down direction that has become so tilted.

図1〜図4に示すように、実施例に係る製氷機の製氷機構13は、貯氷室11内に水平に配置した製氷板18の下面(一面)に仕切板20が縦横に配設されて、下方(製氷板18から離間する側)に開口する複数の製氷小室21が碁盤目状に画成された製氷室16と、この製氷板18の上面(他面)に蛇行状に配設され、図示しない冷凍回路から供給される冷媒またはホットガスが流通する蒸発器22と、該製氷室16の下方(製氷小室21の開口に臨む側)に配設され、該製氷小室21を閉塞する閉止置と製氷小室21を開放する開放位置に傾動可能な水皿24と、この水皿24を上下に傾動する水皿傾動機構30とから基本的に構成されている。そして、製氷運転において、水皿24で製氷室16を閉塞した閉止位置で蒸発器22に供給された冷媒により製氷室16が強制冷却されると共に、水皿24に一体的に設けた製氷水タンク28に貯留された製氷水がポンプモータPMで水皿24に圧送され、該水皿24の噴水孔26から製氷小室21に対して噴射供給された製氷水を氷結して製氷小室21に氷塊を生成する(図1または図3参照)。また、除氷運転において、水皿24の左端部に設けられた枢支軸29を中心として、前記水皿傾動機構30により水皿24が下方に傾動されて製氷小室21を開放する開放位置に変位すると共に、蒸発器22に供給されたホットガスにより製氷室16を加熱して、製氷小室21と氷塊との氷結面を融解して氷塊群を自重により落下させるようになっている(図2または図4参照)。なお、この実施例では、前記製氷室16と水皿24との間に若干の隙間を空けて、この隙間に氷層を生成して、この氷層により氷塊の下端部を連結して氷塊群として放出するように構成される。 As shown in FIGS. 1 to 4, the ice making mechanism 13 of the ice making machine according to the embodiment has a partition plate 20 arranged vertically and horizontally on the lower surface (one surface) of an ice making plate 18 disposed horizontally in the ice storage chamber 11. A plurality of ice making chambers 21 opening downward (on the side away from the ice making plate 18) are arranged in a grid pattern, and the upper surface (other surface) of the ice making plate 18 is arranged in a meandering manner. , An evaporator 22 through which a refrigerant or hot gas supplied from a refrigeration circuit ( not shown) flows, and a closure that closes the ice making chamber 21 is disposed below the ice making chamber 16 (on the side facing the opening of the ice making chamber 21). position and tiltable water tray 24 to the open position to open the location and manufacturing ice compartment 21, and is basically composed of the water tray tilting mechanism 30 for tilting the water tray 24 up and down. Then, the ice-making operation, the ice making chamber 16 is forcibly cooled by the refrigerant supplied to the vapor Hatsuki 22 in the closed position of closing the ice making chamber 16 in the water tray 24, the ice making water which is provided integrally with the water tray 24 Ice making water stored in the tank 28 is pumped to the water tray 24 by the pump motor PM, ice making water sprayed and supplied from the fountain hole 26 of the water tray 24 to the ice making chamber 21 is frozen, and ice blocks in the ice making chamber 21 are frozen. (See FIG. 1 or FIG. 3). Also, in the deicing operation, about a pivot shaft 29 provided at the left end portion of the water tray 24, the water tray Rimizu dish 24 by the tilting mechanism 30 to open the ice-making chamber 21 is tilted downwardly co When displaced to the open position, by heating the ice making chamber 16 by a hot gas supplied to the vapor Hatsuki 22, adapted to drop by its own weight ice blocks group to melt the frozen surface between the ice making compartment 21 and ice cubes (See FIG. 2 or FIG. 4). In this embodiment, a small gap is formed between the ice making chamber 16 and the water dish 24, an ice layer is generated in the gap, and the lower end portion of the ice block is connected by this ice layer to thereby form an ice block group. Configured to release as.

上記の水皿傾動機構30は、水皿24の枢支側と反対の開放端部(右端部)に近接する取付枠15の下面に、装置本体10の前後方向に所要間隔離間して垂設した一対の軸受31,31に共通的に軸支したカムシャフト32と、このカムシャフト32の前後の端部に夫々連結した一対のカム42,42と、各カム42の半径方向に延出するアーム42aの先端部と水皿24の開放端部とを弾性的に接続するコイルばね36,36と、カムシャフト32を回動させるアクチュエータモータAMと、水皿24の傾動位置を検出する検出手段50とから構成されている。前記アクチュエータモータAMは、カムシャフト32の前端側に配設したカム42を上方から覆うように取付枠15の前面に取付けた取付部材23の前側に配設され、該モータAMによりカムシャフト32が正逆回転されるようになっている。前記一対のカム42,42は対称的な形状であって、アクチュエータモータAMによるカムシャフト32の回動に伴って正方向又は逆方向に回動すると共に、閉止位置ではアーム42a,42aの先端部が上方に位置することでコイルばね36,36を介して水皿24を上方に弾力的に引張り上げて水皿24で製氷小室21を閉塞し、製氷運転中に亘って閉止状態が保持される。これに対して、開放位置ではカム42,42が図1における反時計回りに回動してアーム42a,42aの先端部が下方に変位することで水皿24が下方に傾動して、製氷小室21が開放されて除氷運転において氷塊群の離脱を許容するようになっている。 Water tray tilting mechanism 30 described above, the lower surface of the mounting frame 15 proximate the open end opposite the pivot support side of the water tray 24 (right end), vertical set apart predetermined intervals in the longitudinal direction of the apparatus main body 10 The cam shaft 32 that is pivotally supported by the pair of bearings 31, 31, the pair of cams 42, 42 connected to the front and rear ends of the cam shaft 32, and the cams 42 extend in the radial direction. Coil springs 36 and 36 that elastically connect the tip of the arm 42a and the open end of the water dish 24, an actuator motor AM that rotates the camshaft 32, and detection means that detects the tilt position of the water dish 24. 50. The actuator motor AM is disposed on the front side of the mounting member 23 mounted on the front surface of the mounting frame 15 so as to cover the cam 42 disposed on the front end side of the cam shaft 32 from above, and the cam shaft 32 is mounted by the motor AM. It is designed to rotate forward and reverse. The pair of cams 42, 42 is a substantially symmetrical shape, as well as rotate with the rotation of the camshaft 32 by the A effectuator eta motor AM in a forward or reverse direction, the arm 42a, 42a of the closed position When the tip is positioned upward, the water tray 24 is elastically pulled upward via the coil springs 36 and 36 to close the ice making chamber 21 with the water tray 24, and the closed state is maintained during the ice making operation. Is done. On the other hand, in the open position, the cams 42, 42 rotate counterclockwise in FIG. 1 and the tips of the arms 42a, 42a are displaced downward, so that the water tray 24 tilts downward, and the ice making chamber. 21 is opened to allow the lump group to be detached in the deicing operation.

前記アクチュエータモータAMは、モータボックス44に収容したロータ等のモータ本体(図示せず)と、ギヤカバー(カバー)46に収容し、歯車を組合わせて構成した減速機構48とからなり、モータ本体の回転が減速機構48で所定の回転数に調節されて、カムシャフト32に伝達されるようになっている。すなわち、アクチュエータモータAMに通電すると、モータ本体の回転は、減速機構48を構成する最初の減速段の歯車に伝達されて、減速機構48を構成する各歯車に伝達される過程で所定の回転数に減速されて、最終減速段の歯車(所定の歯車)48aに同軸的に連結したカムシャフト32が回動される。また、アクチュエータモータAMは、図示しない制御手段の制御下にて正方向又は逆方向に回転可能に構成され、該制御手段が前記検出手段50から信号を付与されると停止するよう制御される。 The actuator motor AM comprises a motor body (not shown) such as a rotor housed in a motor box 44 and a speed reduction mechanism 48 housed in a gear cover (cover) 46 and configured by combining gears. The rotation is adjusted to a predetermined rotational speed by the speed reduction mechanism 48 and transmitted to the camshaft 32. That is, when energized actuator motor AM, the motor body rotation is transmitted to the first reduction stage of the gear constituting the reduction mechanism 48, a predetermined in the process of reached transferred to the tooth wheel constituting the reduction mechanism 48 The speed is reduced to the rotational speed, and the camshaft 32 coaxially connected to the final reduction gear (predetermined gear) 48a is rotated. Also, A effectuator eta motor AM is configured to be rotatable in a forward or backward direction under the control of the control means (not shown) is controlled such that the control means to stop to be applied a signal from the detecting means 50 The

水皿24の傾動位置を検出する検出手段50は、前記最終減速段目の歯車(以下、最終歯車と云う)48aに1つ配設された永久磁石(被検知物)52と、最終歯車48aの端面に対向して軸方向に所定間隔離間させて配置した基板54と、この基板54に配設した一対の磁気センサ(検知素子)56A,56Bとから構成される。久磁石52は、最終歯車48aにおいて軸心から半径方向外側へ所要間隔離間した位置に埋め込まれて該最終歯車48aの前端面から前方に臨み、モータ本体の回転による最終歯車48aの回動につれて正方向又は逆方向に回動するようになっている。前記基板54は、最終歯車48aの前端面に対向して、該前端面から離間した状態でギヤカバー46の内側に固定され、少なくとも前記永久磁石52の回動軌跡の前方に臨む位置に延在している。前記一対の磁気センサ56A,56Bは、基板54における永久磁石52の回動軌跡に対向する位置であって、同一半径の回転軌跡上に前記水皿24の閉止位置と開放位置との間の傾動角度に応じた所要角度だけ、永久磁石52の回動方向に沿って離間して配置されている。この実施例では、前記一対の磁気センサ56A,56Bが所要角度(例えば135°程度)だけ離間して上下の関係で離間して基板54に配設され、水皿24の閉止位置において下方に位置する第1磁気センサ(一方の磁気センサ)56Aに永久磁石52が臨むと共に、水皿24の開放位置において上方に位置する第2磁気センサ(他方の磁気センサ)56Bに永久磁石52が臨むように設定される(図1または図2参照)。また、前記基板54に半田付け等で固定した磁気センサ56A,56Bは、アクチュエータモータの作動を制御する制御手段に電気的に接続されていてこれら磁気センサ56A,56Bからの検出信号が制御手段に夫々入力されるよう構成される。 The detecting means 50 for detecting the tilting position of the water tray 24 includes a permanent magnet (detected object) 52 disposed in one gear of the final reduction gear (hereinafter referred to as the final gear) 48a, and the final gear. The substrate 54 is arranged so as to face the end surface 48a and spaced apart by a predetermined distance in the axial direction, and a pair of magnetic sensors (detecting elements ) 56A and 56B disposed on the substrate 54. Permanent magnet 52 is embedded in the predetermined interval spaced position to the shaft center radially outwardly in the final gear 48a faces forward from the front end face of the final gear 48a, As the rotation of the final gear 48a by the rotation of the motor body It rotates in the forward or reverse direction. The substrate 54, opposite the front end face of the final gear 48a, is fixed in a state of being separated from the front end surface on the inside of the gear cover 46, extending in a position facing the front of the rotation path of at least the permanent magnets 52 is doing. The pair of magnetic sensors 56 </ b> A and 56 </ b> B are opposed to the rotation locus of the permanent magnet 52 on the substrate 54, and are tilted between the closing position and the opening position of the water dish 24 on the rotation locus of the same radius. The permanent magnet 52 is spaced apart from the permanent magnet 52 by a required angle corresponding to the angle. In this embodiment, the pair of magnetic sensors 56 </ b> A and 56 </ b> B are spaced apart from each other by a required angle (for example, about 135 °) and are disposed on the substrate 54, and are positioned below the closed position of the water tray 24. The permanent magnet 52 faces the first magnetic sensor (one magnetic sensor) 56A, and the permanent magnet 52 faces the second magnetic sensor (the other magnetic sensor) 56B positioned above the open position of the water dish 24. It is set (see FIG. 1 or FIG. 2). The magnetic sensor 56A which is fixed by soldering or the like on the substrate 54, 56B is not electrically connected to the control means for controlling the operation of the actuator motor, these magnetic sensors 56A, a detection signal from 56B control means Are configured to be input respectively.

上記の検出手段50は、アクチュエータモータAMの回転時に最終歯車48aが回動して永久磁石52が各磁気センサ56A,56Bに対向し、磁気センサ56A,56Bが非接触下にて永久磁石52の磁力を検出すると、アクチュエータモータAMの制御手段に対して検出信号を出力するように構成されている。そして、前記磁気センサ56A,56Bの検出信号を入力した制御手段は、アクチュエータモータAMを停止するよう制御する。すなわち、一対の磁気センサ56A,56Bの基板54における配設位置により水皿24の閉止置と開放位置が規定されると共に、両センサ56A,56Bの離間角度によって水皿24の傾動角度が設定される。 The above detection means 50, the actuator motor AM final gear 48a during rotation the permanent magnet 52 rotates the magnetic sensors 56A, opposed to 56B, the magnetic sensors 56A, 56B are permanent magnets Te under noncontact When the magnetic force 52 is detected, a detection signal is output to the control means of the actuator motor AM . The control means to which the detection signals of the magnetic sensors 56A and 56B are input controls to stop the actuator motor AM . That is, the pair of magnetic sensors 56A, the arrangement positions of the substrate 54 of 56B with closure position location and open- position of the water tray 24 is defined, both sensors 56A, the tilt angle of the water tray 24 by spaced angles 56B Is set.

〔実施例の作用〕
次に、実施例に係る自動製氷機の作用について説明する。製氷運転に際して、製氷室16は水皿24により閉塞された状態で、蒸発器22に冷媒が供給されて製氷室16が冷却され、水皿24の噴水孔26から噴射供給された製氷水が製氷小室21内で層状に氷結してゆく。ここで、水皿24の閉止位置では、永久磁石52が最終歯車48aの端面における下側に位置して、下側の第1磁気センサ56Aに対向している(図1または図3参照)。氷小室21に氷塊が生成されると除氷運転に切り替わり、アクチュエータモータAMが回転される。このアクチュエータモータAMのモータ本体に通電されると、同モータ本体の回転が減速機構48に伝達されて、該減速機構48の最終歯車48aが図1における反時計回りに回動し、減速機構48を構成する各歯車によって所要の回転数に調節された回転が最終歯車48aに連結したカムシャフト32に伝達されて同カムシャフト32が反時計回りに回動を開始する。同時に、冷凍回路の弁が切り替わってホットガスが蒸発器22に供給されて製氷室16が加熱され、製氷室16と氷塊との氷結面が融解し始める。また、カムシャフト32の回動に伴ってカム42,42が反時計回りに回動して、水皿24がカム42,42に押圧されて氷塊から剥離し、枢支軸29を傾動中心として下方へ向けて傾動を開始する。
(Effects of Example)
Next, the operation of the automatic ice maker according to the embodiment will be described. In the ice making operation, manufacturing icehouse 16 is in the state of being closed by the water tray 24, steam Hatsuki 22 refrigerant is supplied the ice making chamber 16 is cooled in ice making water injection-supplied from the fountain hole 26 of the water tray 24 Will freeze in layers within the ice making chamber 21. Here, in the closed position of the water tray 24, permanent magnet 52 is positioned on the lower side of an end face of a final gear 48a, and faces the first magnetic sensor 56A of the lower side (see FIG. 1 or FIG. 3) . The manufacturing ice compartment 21 and ice blocks are generated switches to the deicing operation, A effectuator eta motor AM is rotated. Is energized to the motor body of the actuator motor AM, the rotation of the motors body is transmitted to the speed reduction mechanism 48, a final gear 48a of the deceleration mechanism 48 rotates counterclockwise in FIG. 1, the reduction rotation that is adjusted to a desired rotational speed by the gears constituting the mechanism 48 is the cam shaft 32 is transmitted to the cam shaft 32 coupled to the final gear 48a starts to rotate counterclockwise. At the same time, the hot gas is heating the manufactured ice chamber 16 is supplied to the evaporator 22 is switched valve of the refrigeration circuit, the freezing surface between manufacturing icehouse 16 and ice blocks begin to melt. Further, by rotating the cam 42 and 42 in a counterclockwise direction with the rotation of the mosquito Mushafuto 32, separated from the ice mass the water tray 24 is pressed by the cam 42, the pivot shaft 29 and the tilting center to start the tilting toward the lower side Te.

クチュエータモータAMの回転によって最終歯車48aが回動して、永久磁石52が第2磁気センサ56Bに対向する位置に達すると、第2磁気センサ56Bが永久磁石52の磁気を検知してその検出信号を制御手段に対して出力する。第2磁気センサ56Bから検出信号が入力されると、制御手段は水皿24が開放位置に達したと判断して、直ちにモータ本体への通電を遮断してアクチュエータモータAMを停止させる。そして、前記ホットガスの作用で製氷室16と氷塊群との氷結状態が解除され、氷塊が開放位置に保持された水皿24の上面を滑落して貯氷室11に放出貯留される。 Rotating the thus final gear 48a is rotated in the A effectuator eta motor AM, the permanent magnet 52 reaches the position facing the second magnetic sensor 56B, the second magnetic sensor 56B will detect the magnetism of the permanent magnet 52 and it outputs a detection signal to the control unit. When the detection signal is input from the second magnetic sensor 56B, the control means judges that the water tray 24 has reached the open position, causes stop the actuator motor AM immediately shut off the power supply to the motor body. Then, the icing status of the ice making chamber 16 and the ice block group by the action of the hot gas is canceled, ice blocks are released stored in savings icehouse 11 top sliding to the water tray 24 held in the open position.

次いで、図示しないサーミスタが設定温度を検知すると、氷塊群の放出が完了したと判断され、上記の制御手段の制御下にてアクチュエータモータAMが逆回転して、開放位置にあった水皿24が製氷室16を閉塞する方向(上方)に傾動する。アクチュエータモータAMの逆回転につれて最終歯車48aが逆方向に回動して、第2磁気センサ56Bに対向していた永久磁石52が図1における時計回りに回動して、第1磁気センサ56Aに対向する位置に達すると、第1磁気センサ56Aが永久磁石52の磁気を検知してその検出信号を制御手段に対して出力する。第1磁気センサ56Aから検出信号が入力されると、制御手段は水皿24が閉止位置に達したと判断して、直ちにモータ本体への通電を遮断してアクチュエータモータAMを停止させて、次回の製氷運転に備える。 Then in, the thermistor is not shown FIG detects a set temperature, it is determined that release of the ice blocks group is completed, A effectuator eta motor AM under the control of the control means to reverse direction was in the open position The water dish 24 tilts in a direction (upward) for closing the ice making chamber 16. As the actuator motor AM rotates reversely, the final gear 48a rotates in the reverse direction, and the permanent magnet 52 facing the second magnetic sensor 56B rotates clockwise in FIG. 1 to the first magnetic sensor 56A. When the opposite position is reached , the first magnetic sensor 56A detects the magnetism of the permanent magnet 52 and outputs the detection signal to the control means . When the detection signal is input from the first magnetic sensor 56A, the control means judges that the water tray 24 has reached the closed position, stops the actuator motor AM immediately shut off the power supply to the motor body, next To prepare for ice making.

このように、アクチュエータモータAMの停止制御が、減速機構48の最終歯車48aに設けた永久磁石52と基板54に設けた一対の磁気センサ56A,56Bにより構成した検出手段50の検知によって実行される。この場合、検出手段50は機械的な接触又はスイッチ等の動作を伴う手段によらないから、応答速度および検知精度に優れ、永久磁石52の検知と同時にアクチュエータモータAMを停止し得るので、水皿24を閉止位置開放位置にて精度良く確実に停止させることができる。また、アクチュエータモータAMは、一対の磁気センサ56A,56Bの配設角度だけ最終歯車48aが回動した際に確実に停止されると共に、最終歯車48aに設けた永久磁石52と磁気センサ56A,56Bとの位置関係は当初の設定位置からずれることがないから、水皿24の傾動角度が一対の磁気センサ56A,56Bの配設角度により規定されて、常に一定にすることができる。更に水皿24の傾動角度は、一対の磁気センサ56A,56Bの配設角度により規定し得るから、検出手段50と水皿24等との間で位置関係を調節する必要がなく、製造時の調節の手間を軽減し得る。また、前記検出手段50は、被検知物として採用した永久磁石52と、これに対応する検知素子として採用した一対の磁気センサ56A,56Bとの組合わせであって、磁気センサ56A,56Bは永久磁石52の磁気を検知する非接触による検知手段であるから、アクチュエータモータAMの経時的な劣化等に起因してモータAMがオーバーランしても検出手段50自体が破損することなく、水皿24の傾動停止を制御する手段として高い信頼性を奏する。 As described above, the stop control of the actuator motor AM is executed by the detection of the detection means 50 constituted by the permanent magnet 52 provided on the final gear 48a of the speed reduction mechanism 48 and the pair of magnetic sensors 56A and 56B provided on the substrate 54. . In this case, since the detection means 50 does not depend on mechanical contact or a means accompanied by an operation such as a switch , the response speed and detection accuracy are excellent, and the actuator motor AM can be stopped simultaneously with the detection of the permanent magnet 52. 24 can be accurately and reliably stopped at the closed position and the open position. The actuator motor AM is reliably stopped when the final gear 48a is rotated by the arrangement angle of the pair of magnetic sensors 56A and 56B, and the permanent magnet 52 and the magnetic sensors 56A and 56B provided on the final gear 48a. Therefore, the tilt angle of the water pan 24 is defined by the arrangement angle of the pair of magnetic sensors 56A and 56B, and can always be constant. Further, since the tilt angle of the water dish 24 can be defined by the arrangement angle of the pair of magnetic sensors 56A and 56B, there is no need to adjust the positional relationship between the detection means 50 and the water dish 24, etc. Adjustment work can be reduced. The detecting means 50 is a combination of a permanent magnet 52 employed as a detected object and a pair of magnetic sensors 56A, 56B employed as corresponding sensing elements . The magnetic sensors 56A, 56B are permanent. Since it is a non-contact detection means for detecting the magnetism of the magnet 52, the detection means 50 itself is not damaged even if the motor AM overruns due to deterioration of the actuator motor AM over time, etc. As a means for controlling the tilt stop of 24, high reliability is achieved.

すなわち、上記の検出手段50を採用することで、水皿24が閉止位置開放位置において位置ずれすることに起因する製氷不良や除氷不良を防止して、氷噛み等による製氷機構13の破損等のトラブルを回避し得る。従って、自動製氷機を設置した後に、検出手段50の不良によるトラブルの発生を抑制し得ると共に、自動製氷機の設置場所において検出手段50と水皿24等との位置関係を調節する必要がないから、保守の手間を軽減し得る。また、前検出手段50は、減速機構48と共にギヤカバー46に収納されているから、装置本体10内の多湿雰囲気等の環境によっても、その誤作動や経時的な劣化が抑制される。しかも、検出手段50は、磁気センサ56A,56Bと永久磁石52との組み合わせとすることで、仮に磁気センサ56A,56Bや永久磁石にほこりが付着したり、あるいは結露が生じたとしても、検知精度が低下することがなく、検出手段50をモータ本体のギヤカバー46に収納する効果と相まって寿命を向上し得る。 That is, by adopting the detection means 50 described above, the ice making failure or the deicing failure due to the misalignment of the water tray 24 between the closed position and the open position is prevented, and the ice making mechanism 13 is damaged due to ice biting or the like. Such troubles can be avoided. Therefore, after installing the automatic ice making machine, with can suppress the occurrence of trouble detecting means 50 by the failure, there is no need to adjust the positional relationship between the detection means 50 and the water tray 24 and the like at the installation site of the automatic ice making machine Thus, maintenance work can be reduced. Also, before Symbol detecting means 50 from being accommodated in the gear cover 46 with the reduction mechanism 48, by the environment, such as humid atmosphere in the apparatus main body 10, that could be the malfunction or deterioration over time is suppressed. Teeth may, detection means 50, the magnetic sensor 56A, by a combination of 56B and the permanent magnet 52, even if the magnetic sensor 56A, or adhered dust 56B and the permanent magnet, or condensation occurs, detected The accuracy is not lowered, and the life can be improved in combination with the effect of housing the detection means 50 in the gear cover 46 of the motor body .

なお、上記の実施例では、一対の磁気センサ56A,56Bによる永久磁石52の検知によって水皿24の傾動動作の停止を制御する構成であるが、これに限定されず、3個以上の磁気センサ56を設けて実施してもよい。例えば、永久磁石52の第1磁気センサ56Aから第2磁気センサ56Bへ向けての回動方向において、第2磁気センサ56Bを越えた位置に別の磁気センサ56を配設して、同磁気センサ56による永久磁石52の検知によってアクチュエータモータAMの停止を制御してもよい。 In the above embodiment, the stop of the tilting operation of the water pan 24 is controlled by the detection of the permanent magnet 52 by the pair of magnetic sensors 56A and 56B. However, the present invention is not limited to this. 56 may be carried set only by the. For example, another magnetic sensor 56 is disposed at a position beyond the second magnetic sensor 56B in the rotation direction of the permanent magnet 52 from the first magnetic sensor 56A to the second magnetic sensor 56B. The stop of the actuator motor AM may be controlled by detecting the permanent magnet 52 by 56 .

(変更例)
図5は、変更例に係る自動製氷機の製氷機構を一部切り欠いて示す正面図である。上述した実施例では、永久磁石52を設けた最終歯車48aに対向配置した基板54に所定角度だけ離間して配設した一対の磁気センサ56A,56Bの検知により、水皿24の閉止位置と開放位置における傾動動作の停止を制御する構成であるが、この変更例では第1磁気センサ56Aと第2磁気センサ56Bとの間に、第2の検出手段60として第3磁気センサ56Cを配設している。この場合、水皿24の傾動を第2磁気センサ56Bの検知による製氷水タンク28に残留した製氷水を完全に排出し得る開放位置で停止する態様だけでなく、第3磁気センサ56Cの検知による水皿24の傾動角度が開放位置より小さい半開放位置でも停止し得るように構成される。なお、この変更例の自動製氷機の基本的な構成は、上記の実施例で説明した自動製氷機と同一であるので、同じ部材には同一符号を付してその説明を省略し、異なる構成のみ説明する。
(Example of change)
FIG. 5 is a front view showing a part of the ice making mechanism of the automatic ice making machine according to the modified example. In the embodiment described above , the closed position and the open position of the water dish 24 are detected by the detection of the pair of magnetic sensors 56A and 56B disposed at a predetermined angle apart from the substrate 54 disposed opposite to the final gear 48a provided with the permanent magnet 52. In this modified example, a third magnetic sensor 56C is disposed as the second detection means 60 between the first magnetic sensor 56A and the second magnetic sensor 56B. ing. According to the case, not only the manner of stops with tilted open position as to completely discharge the manufacturing ice water remaining in the ice-making water tank 28 by the detection of the second magnetic sensor 56B of the water tray 24, the detection of the third magnetic sensor 56C The water pan 24 is configured to be able to stop even at a half-open position where the tilt angle of the water dish 24 is smaller than the open position. The basic configuration of the automatic ice making machine of this modification is the same as an automatic ice making machine described in the above embodiments, the same members and description thereof is omitted with the same reference numerals, different configurations Only explained.

変更例の自動製氷機は、最終歯車48aに配設されて水皿24の傾動に伴って回動する永久磁石52と、水皿24が開放位置または半開放位置から閉成位置まで傾動したことを永久磁石52との反応により検知する第1磁気センサ56Aと、水皿24が閉成位置から開放位置まで傾動したことを永久磁石52との反応により検知する第2磁気センサ56Bと、水皿24が閉成位置から半開放位置まで傾動したことを永久磁石52との反応により検知する第3磁気センサ56Cを備えている。3磁気センサ56Cは、永久磁石52を設けた最終歯車48aに対向配置した基板54に、水皿24の閉成位置および開放位置に対応して所定角度だけ離間して配設した一対の磁気センサ56A,56Bの間であって、水皿24の開放に伴って永久磁石52が第1磁気センサ56Aから第2磁気センサ56Bへ向けて変位する回動軌跡上に位置して配設されている。ここで、第1磁気センサ56Aと第3磁気センサ56Cとの配設角度は、第3磁気センサ56Cによる永久磁石52の検知により停止される水皿24の傾動角度が、製氷完了時に製氷水タンク28の内部に製氷水がある程度残存し得る半開放位置で停止するように設定され、製氷水タンク28に残留した製氷水を完全に排出し得る開放位置での傾動角度より小さくなるよう設定されている。 In the modified automatic ice making machine, the permanent magnet 52 disposed on the final gear 48a and rotating with the tilting of the water tray 24, and the water tray 24 tilted from the open position or the half-open position to the closed position. a first magnetic sensor 56A for detecting the reaction of the permanent magnet 52 and a second magnetic sensor 56B for detecting the reaction of the permanent magnet 52 that the water tray 24 is tilted to the open position from the closed position, the water tray A third magnetic sensor 56 </ b> C is provided that detects that 24 has tilted from the closed position to the half-open position by reaction with the permanent magnet 52. The third magnetic sensor 56 </ b> C is a pair of magnets disposed on the substrate 54 disposed opposite to the final gear 48 a provided with the permanent magnet 52 so as to be separated by a predetermined angle corresponding to the closed position and the open position of the water dish 24. Between the sensors 56A and 56B, the permanent magnet 52 is disposed on a rotation trajectory in which the permanent magnet 52 is displaced from the first magnetic sensor 56A toward the second magnetic sensor 56B as the water dish 24 is opened. Yes. Here, a first magnetic sensor 56A disposed angle of the third magnetic sensor 56C is tilted angle of the water tray 24 more stops the detection of the permanent magnet 52 by the third magnetic sensor 56C is making water at the ice-making completion inside manufacturing ice water tank 28 is set to stop at a half open position may remain to some extent, it is set to be smaller than the tilt angle in the open position as to completely discharge the manufacturing ice water remaining in the ice-making water tank 28 ing.

また、各磁気センサ56A,56B,56Cからの検知信号を入力してアクチュエータモータAMを停止するよう制御する制御手段には、第3磁気センサ56Cからの検知信号の入力回数(水皿24の閉成位置から半開放位置までの傾動回数)をカウントするカウント手段と、カウント手段で計数する入力回数を予め設定する回数設定手段とを備えている。この場合、アクチュエータモータAMの制御手段は、水皿24の開放に際して、カウント手段における第3磁気センサ56Cからの検知信号の入力回数が回数設定手段で予め設定した回数に達するまでは、第3磁気センサ56Cの検知信号に応答して半開放位置で水皿24の傾動を停止するよう制御し、カウント手段の入力回数が設定回数に達すると、第3磁気センサ56Cの検知信号の検知時点でなく、第2磁気センサ56Bの検知信号に応答して開放位置で水皿24の傾動を停止する制御を行なうようになるこの制御手段は、水皿24が開放位置から閉止位置に向けて傾動する途中で第3磁気センサ56Cが永久磁石52を検知する信号をキャンセルするよう設定される。また、この制御手段は、第2磁気センサ56Bの検知信号に応答してカウント手段をリセットし、次回から新たに第3磁気センサ56Cの検知信号をカウントするようになっている。例えば、水皿24が半開放位置まで傾動する除氷運転が4回(設定した入力回数)繰返された後、5回目には開放位置まで水皿24を傾動させて製氷水タンク28の製氷水が全て排水される除氷運転を実施するサイクルが繰返されるように設定される。このように、この自動製氷機においては、第2の検出手段60からの検知信号に応答して単に水皿24の開閉を停止制御するだけでなく、第2の検出手段60に複数の磁気センサ56を設けると共に、上記の制御手段にカウント手段および回数設定手段を設けることで、除氷運転において水皿24の開放に際しての傾動角度を段階的に変位させて、製氷水タンク28内に残る製氷水を部分的排水又は全量排水するよう制御される。 Further, the magnetic sensors 56A, 56B, the control means controls to stop the A effectuator eta motor AM to input detection signals from 56C, the input count (the water tray 24 of the detection signal from the third magnetic sensor 56C Counting means for counting the number of tilts from the closed position to the half-open position), and number setting means for presetting the number of inputs counted by the counting means. In this case, the control unit of the actuator motor AM, upon opening of the water tray 24, until the number of inputs of the detection signal from the third magnetic sensor 56C in the counting means reaches the preset number of times at times number setting unit, the third In response to the detection signal of the magnetic sensor 56C, control is performed to stop the tilting of the water tray 24 at the half-open position, and when the number of inputs of the counting means reaches the set number of times, the detection signal of the third magnetic sensor 56C is detected. without so it performs control for stopping the tilting of the water tray 24 in the open release position in response to the detection signal of the second magnetic sensor 56B. The control unit is configured to cancel the signal third magnetic sensor 56C detects the permanent magnet 52 in the middle of the water tray 24 is tilted moving toward the closed position from the open position. Further, the control means is responsive to the detection signal of the second magnetic sensor 56B resets the count means, so as to count the newly detected signal of the third magnetic sensor 56C from the next time. For example, the water tray 24 is semi-open position or in inclination movement to the deicing operation is four times after the (number of inputs set) repeated, fifth in the ice-making water tank 28 is tilted water tray 24 to the open position cycle manufacturing ice to practice the deicing operation drained all are set to be repeated. Thus, in the automatic ice maker, not only to stop controlling the opening and closing of simply in response the water tray 24 to the detection signal from the second detection means 60, a plurality of magnetic sensors to the second detecting means 60 56, and the control means is provided with a counting means and a number setting means so that the tilting angle when the water tray 24 is opened in the deicing operation is gradually displaced, and the ice making remaining in the ice making water tank 28 is provided. It is controlled so that the water is partially or completely drained .

この変更例の自動製氷機は、製氷運転と除氷運転を反復する製氷サイクルにおいて、除氷運転時に水皿24を開放位置より傾動角度の小さな半開放位置に止めることで、先行する製氷運転により冷却された製氷水の排出量を部分的とすることができる。これにより、除氷運転を終了した際に製氷水タンク28内に残留した製氷水に新たに製氷水を補給したとき、製氷水全体の温度を低下させることができ、製氷運転において製氷時間を短縮して製氷効率を向上させることができる。更に、複数回の製氷サイクルのうち、除氷運転においてある頻度で水皿24が開放位置まで大きく傾動されて、製氷水タンク28から製氷水が全量排出されるから、製氷水タンク28に濃縮された不純物等が残留するのを回避して清浄な氷塊を生成し得る利点がある。 Automatic ice maker of this modification, in the ice making cycle to repeat deicing operation and manufacturing ice operation, by stopping the small semi-open position of the tilting angle from the open position to the water tray 24 during the deicing operation, the ice-making operation preceding emissions manufacturing ice cooled may be partially due. Thus, when supplemented with new ice-making water in manufacturing ice water remaining in the ice-making water tank 28 upon completion of the deicing operation, it is possible to lower the temperature of the entire ice-making water, the ice making time in the ice-making operation The ice making efficiency can be improved by shortening. Furthermore, among the plurality of ice making cycle, the water tray 24 is greatly tilted to the open position, because manufacturing ice from the ice-making water tank 28 is discharged total amount, are concentrated in the ice-making water tank 28 at a frequency in the deicing operation There is an advantage that a clean ice block can be generated by avoiding remaining impurities .

(その他の変更例)
その他の変更例としては、磁気センサを減速機構48の所定の歯車48aまたはアクチュエータモータAMの回転に伴って回動する回転体(例えば、ギヤカバー46の内部において、カムシャフト32に固定した円盤等)に配設し、この磁気センサに対向して永久磁石を配置してもよい。
( Other changes)
Is the other variant, the rotary body that rotates with a magnetic sensor to the rotation of a predetermined gear 48a or the actuator motor AM of the reduction mechanism 48 (for example, inside of the gear cover 46 was fixed to the cam shaft 32 A permanent magnet may be disposed opposite to the magnetic sensor.

なお、上記の実施例における磁気センサによる検出手段では、被検知物として永久磁石52を使用し、この永久磁石52を検知する手段として磁気センサ56を使用し、検知方法として磁気を利用した検出手段を採用したが、これに限定されず、例えば被検知物として発光体を使用し、この発光体を検知する手段として光センサを使用する光学的検出手段等、その他非接触で検知可能な手段を採用することができる。また、永久磁石52を配設する歯車としては、最終減速段目の歯車48aに限定されず、減速機構を構成する適宜の歯車に永久磁石52を配設することができる。 In the detection means using the magnetic sensor in the above embodiment , the permanent magnet 52 is used as the object to be detected, the magnetic sensor 56 is used as the means for detecting the permanent magnet 52, and the detection means using magnetism as the detection method. However, the present invention is not limited to this, and other non-contact detection means such as an optical detection means using, for example, a light emitter as a detected object and a light sensor as a means for detecting the light emitter. Can be adopted. The gear for disposing the permanent magnet 52 is not limited to the gear 48a at the final reduction stage, and the permanent magnet 52 can be disposed on an appropriate gear constituting the reduction mechanism.

また、上記の実施例における磁気センサによる検出手段は、図6に示す如く球状氷を生成する製氷機構を備えた自動製氷機にも適用することができる。この自動製氷機の製氷機構70は、下方に開放する第1製氷小室72aを多数画成し、背面に蒸発器68を備えた第1製氷室72と、上方に開放する第2製氷小室74aを多数画成した第2製氷室74とを基本的に備え、製氷運転に際し両製氷小室72a,74aを対応的に閉成して内部に画成された球状等の氷塊を形成する空間に製氷水を供給することで、該空間に球状氷を生成するよう構成される。この製氷機構70では、除氷運転に際しては、第2製氷室74の周囲に常温の除氷水を溜めることで加熱して第2製氷小室74aと球状氷との氷結を解除した後、実施例と同様に構成したアクチュエータモータAM、カム76やコイルばね78等からなる水皿傾動機構80により第1製氷室72に対して第2製氷室74を枢支軸82を傾動支点として傾動開放し、次いで第1製氷室72を加熱して第1製氷小室72aと球状氷との氷結を解除することで、球状氷を剥離落下するようになっている。 The detecting means according to the magnetic sensor in the above embodiment can also be applied to an automatic ice maker having a ice mechanism for generating a spherical ice as shown in FIG. Ice mechanism of automatic ice maker of this 70 forms multiple image the first freezing cells 72a which opens downward, the first ice-making chamber 72 having a vaporizer 68 to the rear, second freezing cells which opens upwardly The second ice making chamber 74 having a large number of 74a is basically provided, and in the ice making operation, the ice making chambers 72a and 74a are correspondingly closed to form a spherical ice block defined inside. By supplying ice-making water, it is configured to generate spherical ice in the space. In this ice making mechanism 70, during the deicing operation, the deicing water between the second ice making chamber 74 a and the spherical ice is released by accumulating the deicing water at room temperature around the second ice making chamber 74 and then heating to release the ice. The second ice making chamber 74 is tilted and released with the pivot shaft 82 as the tilting fulcrum with respect to the first ice making chamber 72 by the water dish tilting mechanism 80 comprising the actuator motor AM, the cam 76, the coil spring 78 and the like configured in the same manner. The first ice making chamber 72 is heated to release the freezing between the first ice making chamber 72a and the spherical ice, whereby the spherical ice is peeled and dropped.

図7に示す如く、前記製氷機構70には、上記の変更例で説明した第2の検出手段60がギヤカバー46の内部に配設されている。除氷運転に伴なう前記アクチュエータモータAMの回転によりカム76が前記コイルばね78を弛ませる方向(コイルばね78による第2製氷室74の閉成位置の保持を解除する方向)に所定角度回転した際に、最終歯車48aに配設した永久磁石52が第3磁気センサ56Cに臨む位置に到来し、アクチュエータモータAMが停止されると共に、給水弁WVを開放して第2製氷室74への除氷水の供給を開始するように設定してある。また、取付枠15における第2製氷室74の枢支側に近接する位置に、第2製氷室74の除氷完了を検知する除氷水終了スイッチSWが配設され、この除氷水終了スイッチSWがOFF作動されたときに、前記給水弁WVを閉成して第2製氷室74への除氷水の供給を停止すると共に、アクチュエータモータAMの運転を再開して、第2製氷室74を開放位置に向けて傾動させ、永久磁石52が第2磁気センサ56Bに臨む位置に到来するとアクチュエータモータAMを停止するように設定される。 As shown in FIG. 7, the ice making mechanism 70 is provided with the second detection means 60 described in the above modification inside the gear cover 46. The rotation of the actuator motor AM during the deicing operation rotates the cam 76 by a predetermined angle in a direction in which the coil spring 78 is loosened (a direction in which the coil spring 78 releases the hold of the closed position of the second ice making chamber 74). At this time, the permanent magnet 52 disposed on the final gear 48a arrives at a position facing the third magnetic sensor 56C, the actuator motor AM is stopped, and the water supply valve WV is opened to enter the second ice making chamber 74. It is set to start supplying deicing water. Further, a deicing water end switch SW for detecting the completion of deicing of the second ice making chamber 74 is disposed at a position near the pivot side of the second ice making chamber 74 in the mounting frame 15. When turned off, the water supply valve WV is closed to stop the supply of deicing water to the second ice making chamber 74, and the operation of the actuator motor AM is restarted to open the second ice making chamber 74 to the open position. the towards is tilted, the permanent magnet 52 is Ru is set to stop the actuator motor AM when arriving at the position facing the second magnetic sensor 56B.

本発明の好適な実施例に係る自動製氷機の製氷機構を、水皿の閉成状態で一部切り欠いて示す正面図である。It is a front view which partially cuts out the ice making mechanism of the automatic ice making machine which concerns on the suitable Example of this invention in the closed state of a water tray. 実施例の自動製氷機の製氷機構を、水皿の開放状態で一部切り欠いて示す正面図である。It is a front view which partially cuts out the ice making mechanism of the automatic ice making machine of an Example in the open state of a water tray. 実施例に係る自動製氷機の製氷機構を、水皿の閉成状態で一部切り欠いて示す側面図である。It is a side view which partially cuts out the ice making mechanism of the automatic ice making machine which concerns on an Example in the closed state of a water tray. 実施例の自動製氷機の製氷機構を、水皿の開放状態で一部切り欠いて示す側面図である。It is a side view which partially cuts out the ice making mechanism of the automatic ice making machine of an Example in the open state of a water tray. 変更例の自動製氷機の製氷機構を一部切り欠いて示す正面図である。It is a front view which partially cuts out and shows the ice making mechanism of the automatic ice making machine of the modified example. その他の変更例に係る自動製氷機の製氷機構を、水皿の閉成状態で示す縦断面図である。It is a longitudinal cross-sectional view which shows the ice making mechanism of the automatic ice maker which concerns on the other example of a change in the closed state of a water tray. その他の変更例の製氷機構のアクチュエータモータを切り欠いて示す正面図である。It is a front view which notches and shows the actuator motor of the ice making mechanism of the other example of a change. 従来の製氷機の製氷機構を示す概略斜視図である。It is a schematic perspective view which shows the ice making mechanism of the conventional ice making machine. 従来の製氷機の製氷機構を一部切り欠いて示す側面図であって、(a)は水皿が閉止状態にあり、(b)は水皿が開放状態にある。It is a side view which cuts off and shows the ice making mechanism of the conventional ice making machine, (a) is in a closed state, (b) is in an open state.

符号の説明Explanation of symbols

16 製氷室,21 製氷小室,24 水皿,46 ギヤカバー(カバー),48 減速機構,48a 最終歯車(所定の歯車),52 永久磁石(被検知物),56A 第1磁気センサ(検出手段,一方の磁気センサ),56B 第2磁気センサ(検出手段,一方の磁気センサ),AM アクチュエータモータ 16 ice making chamber, 21 ice making chamber, 24 water tray, 46 gear cover (cover), 48 speed reduction mechanism, 48a final gear (predetermined gear), 52 permanent magnet (detected object), 56A first magnetic sensor ( detection means, one side) Magnetic sensor), 56B second magnetic sensor ( detection means, one magnetic sensor), AM actuator motor

Claims (2)

装置本体の上方内部に配置した下向きに開口する複数の製氷小室を有する製氷室と、該製氷室の直下に位置して上下に傾動可能に一端を枢支されその下面に製氷水タンクを一体に組付けた水皿と、該水皿が製氷行程にて前記製氷室の製氷小室を閉塞する閉止位置に保持され同水皿が除氷行程にて下方に傾動して前記製氷小室を開放する開放位置に保持されるように前記水皿に作動的に連結した正逆回転可能なモータを備えて、製氷行程にて前記水皿が上方閉止位置に保持された状態にて同水皿に設けた複数の孔を通して前記製氷水タンクから前記製氷小室内に製氷水が噴出して凍結し、除氷行程にて開放位置に保持された前記水皿の上に前記製氷小室内に凍結した氷塊が前記製氷室の加熱により落下するようにした自動製氷機において、
前記モータの出力軸によって回転駆動される回動部材に取付けた永久磁石と、
前記水皿の閉止位置と開放位置に対応する傾動角度で周方向に離間する位置にて前記モータ本体の周囲に配置されて前記永久磁石の磁力にそれぞれ反応する一対の磁気センサとにより構成した非接触式の位置検出手段と、
該位置検出手段の検出信号に応答して前記モータの正転作動と逆転作動を制御する切替制御手段を設けたことを特徴とする自動製氷機。
An ice making chamber having a plurality of downwardly opening ice making chambers disposed in the upper part of the apparatus main body, and an ice making water tank integrally formed on the lower surface of the ice making chamber, which is positioned directly below the ice making chamber and is tiltable up and down. The assembled water tray and the water tray is held in a closed position that closes the ice making chamber of the ice making chamber in the ice making process, and the water tray tilts downward in the deicing process to open the ice making chamber A forward / reverse rotatable motor operatively connected to the water dish so as to be held in position, and provided in the water dish in a state where the water dish is held in the upper closed position during the ice making process. Ice making water is ejected from the ice making water tank into the ice making chamber through a plurality of holes and frozen, and the ice block frozen in the ice making chamber is placed on the water dish held in an open position during the deicing process. In an automatic ice maker that falls by heating the ice making chamber,
A permanent magnet attached to a rotating member that is rotationally driven by the output shaft of the motor;
A non-contact configured with a pair of magnetic sensors arranged around the motor body and reacting to the magnetic force of the permanent magnet at positions spaced apart in the circumferential direction at a tilt angle corresponding to the closing position and the opening position of the water dish. Contact-type position detection means;
Automatic ice maker, characterized in that a switching control unit for controlling the reverse operation and forward operation of the motor in response to the detection signal of said position detecting means.
前記一対の磁気センサを前記モータ本体に固定した基板に設けて、前記切替制御手段に電気的に接続したことを特徴とする請求項1に記載の自動製氷機。 2. The automatic ice making machine according to claim 1, wherein the pair of magnetic sensors are provided on a substrate fixed to the motor body and are electrically connected to the switching control means .
JP2008166367A 2008-06-25 2008-06-25 Automatic ice machine Expired - Lifetime JP4805307B2 (en)

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