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JP4808086B2 - Inner pipe device for double pipe double packer injection method - Google Patents
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JP4808086B2 - Inner pipe device for double pipe double packer injection method - Google Patents

Inner pipe device for double pipe double packer injection method Download PDF

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JP4808086B2
JP4808086B2 JP2006162137A JP2006162137A JP4808086B2 JP 4808086 B2 JP4808086 B2 JP 4808086B2 JP 2006162137 A JP2006162137 A JP 2006162137A JP 2006162137 A JP2006162137 A JP 2006162137A JP 4808086 B2 JP4808086 B2 JP 4808086B2
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injection
double
packer
ring
pipe
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JP2007332544A (en
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眞一郎 今村
孝行 平野
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Nishimatsu Construction Co Ltd
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Description

本発明は、薬液注入工法に用いられる二重管ダブルパッカー注入工法に使用する注入内管装置に関する。   The present invention relates to an injection inner pipe device used for a double pipe double packer injection method used in a chemical solution injection method.

既設基礎構造物の液状化対策や軟弱地盤における基礎杭の耐震補強を目的とした地盤改良工法の一つとして薬液注入工法がある。
薬液注入工法では、対象構造物の近傍において、垂直ボーリングや斜めボーリング、あるいは立坑を構築して水平ボーリングによる薬液注入施工が行われる。
その薬液注入工法の一つとして二重管ダブルパッカー注入工法がある。
There is a chemical solution injection method as one of the ground improvement methods for the purpose of liquefaction of existing foundation structures and seismic reinforcement of foundation piles in soft ground.
In the chemical injection method, chemical injection by horizontal boring is performed in the vicinity of the target structure by constructing vertical boring, oblique boring, or a vertical shaft.
One of the chemical solution injection methods is a double pipe double packer injection method.

例えば二重管ダブルパッカー注入工法の水平方向の施工手順は次の通りである。
1)立坑から地中に向けて水平に削孔し、所定の深度、位置まで水平に直進削孔を行う。
2)対策地盤中に注入外管を建て込む。
3)建て込みした注入外管に取り付けられている特殊スリーブパッカーに、注入内管を用いてセメントベントナイトを注入する。
4)同様な方法で、薬液を注入する。
For example, the horizontal construction procedure of the double pipe double packer injection method is as follows.
1) Drill holes horizontally from the vertical shaft toward the ground, and perform straight-forward drilling to a predetermined depth and position.
2) Install the outer injection pipe in the countermeasure ground.
3) Cement bentonite is injected into the special sleeve packer attached to the built-in injection outer pipe using the injection inner pipe.
4) Inject the drug solution in the same way.

このような注入施工中、建て込み開始時点における注入口において、注入材の噴出し現象が発生することがある。その場合、現場の対応としては注入材のリーク量を計測し、後で注入材を補足注入することで対応することが多いのが現状である。
一般の注入施工に使用される注入内管としては、注入材の噴出孔の前後にパッカー部、すなわち、注入材の供給時に膨張して注入外管に密着するパッカーゴムを備えている(例えば特許文献1参照)。
特開平9−143977号公報
During such injection construction, an injection material injection phenomenon may occur at the injection port at the start of erection. In that case, as a countermeasure at the site, it is often the case that the amount of leakage of the injection material is measured and the injection material is supplementally injected later.
As an injection inner pipe used for general injection construction, a packer part is provided before and after the injection hole of the injection material, that is, a packer rubber that expands when the injection material is supplied and adheres closely to the injection outer tube (for example, patent) Reference 1).
Japanese Patent Laid-Open No. 9-143777

しかし、従来の注入内管では、次のような問題がある。
1)注入材のリークが発生する。
2)リークするたびに、リーク量の測定を実施し、設計注入量に対し補足注入する手間が増える。結果的にコストが増える。
3)薬材を所定の注入速度で注入できないことになり、施工時間を多く要する。翌日の注入施工、ゲルタイム及び改良体の品質にも影響を及ぼす可能性がある。
However, the conventional infusion tube has the following problems.
1) Injection material leaks.
2) Every time there is a leak, the amount of leak is measured, and the effort for supplementary injection with respect to the design injection amount increases. As a result, the cost increases.
3) The chemical material cannot be injected at a predetermined injection speed, and a long construction time is required. The next day's injection construction, gel time and quality of the improvement may also be affected.

そして、リークの原因として、繰り返し使用される注入内管のパッカーゴムの不均一膨張などが一要因として考えられる。
また、20〜30 kPa にも及ぶ高水圧を送り、パッカーゴムを風船のように膨張させて薬液注入時の注入材のリークを防ぐが、従来構造では注入外管に対するパッカーゴムの密着面積が小さいため、注入材がリークしやすい構造であることが大きな原因として考えられる。
そのため、注入施工が行われる深度が深いほど注入圧力も大きくなるため、注入外管に対するパッカーゴムの密着面積が小さいとリークしやすいということになる。
As a cause of the leak, non-uniform expansion of the packer rubber of the injection inner pipe that is repeatedly used is considered as one factor.
Also, high water pressure of 20-30 kPa is sent and the packer rubber is expanded like a balloon to prevent the leakage of the injected material when injecting the chemical solution, but the conventional structure has a small contact area of the packer rubber with the outer injection tube For this reason, it is considered that the injection material has a structure that easily leaks.
Therefore, since the injection pressure increases as the depth at which the injection construction is performed, the leakage tends to occur if the contact area of the packer rubber with the injection outer tube is small.

本発明の課題は、二重管ダブルパッカー注入工法用の注入内管において、注入外管に対するパッカー部の密着箇所を増やして注入材のリークを防止することである。   An object of the present invention is to prevent the leakage of the injection material by increasing the contact portion of the packer part with the outer injection tube in the injection inner tube for the double tube double packer injection method.

以上の課題を解決するため、請求項1に記載の発明は、二重管ダブルパッカー注入工法に用いられ、注入外管の内部に挿入されて、注入材の噴出孔の前後に、注入材の供給時に膨張変形するパッカー部を備える注入内管において、前記パッカー部の外周に、注入材の供給時に膨張変形して前記注入外管に密着するリング状部を複数備えることを特徴とする。   In order to solve the above problems, the invention described in claim 1 is used in the double pipe double packer injection method, inserted into the outer injection pipe, and before and after the injection hole of the injection material. The injection inner tube having a packer portion that expands and deforms during supply includes a plurality of ring-shaped portions on the outer periphery of the packer portion that are inflated and deformed when the injection material is supplied and are in close contact with the injection outer tube.

請求項2に記載の発明は、請求項1に記載の二重管ダブルパッカー注入工法用の注入内管装置であって、前記複数のリング状部は膨張変形前の外径が異なっていることを特徴とする。 Invention of Claim 2 is an injection | pouring inner tube apparatus for double pipe double packer injection construction methods of Claim 1, Comprising: These ring-shaped parts differ in the outer diameter before expansion deformation . It is characterized by.

請求項3に記載の発明は、請求項1に記載の二重管ダブルパッカー注入工法用の注入内管装置であって、前記複数のリング状部は膨張変形前の外径が同じであることを特徴とする。 Invention of Claim 3 is an injection | pouring inner tube apparatus for double pipe double packer injection construction methods of Claim 1, Comprising: These ring-shaped parts have the same outer diameter before expansion deformation. It is characterized by.

本発明によれば、パッカー部外周の複数のリング状部が、注入材の供給時に膨張変形して注入外管にそれぞれ密着するので、噴出孔から噴出する注入材に対するシールが少なくとも二段階で行えて、注入材のリークを防止できる。   According to the present invention, the plurality of ring-shaped portions on the outer periphery of the packer portion are expanded and deformed when the injection material is supplied and are in close contact with the injection outer tube. Thus, leakage of the injection material can be prevented.

以下、図を参照して本発明を実施するための最良の形態を詳細に説明する。
〔第1実施形態〕
図1は本発明を適用した一実施形態の構成を示すもので、1は注入外管、11は注入孔、12は逆止弁ゴムスリーブ、2は注入内管、21は噴出孔、22はパッカーゴム(パッカー部)、23・24・25はリングゴム(リング状部)である。
Hereinafter, the best mode for carrying out the present invention will be described in detail with reference to the drawings.
[First Embodiment]
FIG. 1 shows a configuration of an embodiment to which the present invention is applied. 1 is an outer injection pipe, 11 is an injection hole, 12 is a check valve rubber sleeve, 2 is an injection inner pipe, 21 is an ejection hole, and 22 is an injection hole. Packer rubber (packer part) 23, 24 and 25 are ring rubbers (ring-like parts).

図示のように、注入孔11及び逆止弁ゴムスリーブ12を有する注入外管1の内部に挿入される注入内管2は、セメントベントナイトや薬液等の注入材の噴出孔21を挟んでその前後の位置に、注入材の供給時にその注入材の注入圧により風船のように膨張変形するパッカー部を構成するパッカーゴム22を備えている。
その前後のパッカーゴム22の外周には、三本のリング状部をなすリングゴム23・24・25が間隔を開けて一体にそれぞれ備えられている。
As shown in the drawing, an injection inner tube 2 inserted into an injection outer tube 1 having an injection hole 11 and a check valve rubber sleeve 12 is disposed before and after an injection hole 21 for an injection material such as cement bentonite or a chemical solution. Is provided with a packer rubber 22 that constitutes a packer portion that expands and deforms like a balloon by the injection pressure of the injection material when the injection material is supplied.
Ring rubbers 23, 24, and 25 forming three ring-shaped portions are integrally provided at intervals on the outer periphery of the packer rubber 22 before and after that.

これら三本のリングゴム23・24・25は収縮可能な硬質ゴム製で、パッカーゴム22と同時成型したり、パッカーゴム22に後付けしたりして一体化されている。
そして、この実施形態において、三本のリングゴム23・24・25は外径が異なっている。すなわち、噴出孔21に近い側のリングゴム23の外径が最も小さく、このリングゴム23に対し次のリングゴム24の外径が大きく、さらに次のリングゴム25の外径が最も大きくなっている。
These three ring rubbers 23, 24, and 25 are made of hard rubber that can be shrunk, and are integrally molded with the packer rubber 22 or retrofitted to the packer rubber 22.
In this embodiment, the three ring rubbers 23, 24, and 25 have different outer diameters. That is, the outer diameter of the ring rubber 23 on the side close to the ejection hole 21 is the smallest, the outer diameter of the next ring rubber 24 is larger than the ring rubber 23, and the outer diameter of the next ring rubber 25 is the largest. Yes.

次に、図2はパッカーゴム22及び三本のリングゴム23・24・25の膨張時を示したものである。すなわち、地盤中に建て込まれた注入外管1の内部に注入内管2を挿入した状態において、注入材の注入圧によりパッカーゴム22及び三本のリングゴム23・24・25が風船のように膨張して、図示のように、三本のリングゴム23・24・25が注入外管1の内周面にそれぞれ密着状態となる。
このように、前後のパッカーゴム22において、三本のリングゴム23・24・25が注入外管1の内周面にそれぞれ密着状態となっているため、噴出孔21から噴出する注入材に対するシールが三本のリングゴム23・24・25により順に三段階で行えて、注入材のリークを有効に防止できるものとなる。
また、以上のパッカーゴム22及び三本のリングゴム23・24・25は、既存の注入内管のパッカー部と簡単に交換できる。
FIG. 2 shows the expansion of the packer rubber 22 and the three ring rubbers 23, 24, and 25. That is, in a state where the injection inner tube 2 is inserted into the injection outer tube 1 built in the ground, the packer rubber 22 and the three ring rubbers 23, 24, and 25 are like balloons due to the injection pressure of the injection material. As shown in the figure, the three ring rubbers 23, 24, and 25 are brought into close contact with the inner peripheral surface of the injection outer tube 1, respectively.
In this way, in the front and rear packer rubbers 22, the three ring rubbers 23, 24, and 25 are in close contact with the inner peripheral surface of the injection outer tube 1, so that the seal against the injection material injected from the injection holes 21 is provided. However, the three ring rubbers 23, 24, and 25 can be performed in three stages in order, and the leakage of the injection material can be effectively prevented.
Further, the packer rubber 22 and the three ring rubbers 23, 24, and 25 can be easily replaced with the packer portion of the existing injection inner tube.

以上において、注入外管1の内周面に対する三本のリングゴム23・24・25の密着圧力は注入材の注入圧力以上に設定して安全率を十分に確保する必要がある。
そして、注入外管1の内周面に対して、噴出孔21に近い側のリングゴム23の密着圧力が最も小さく、このリングゴム23に対し次のリングゴム24の密着圧力が大きく、さらに次のリングゴム25の密着圧力が最大となるように設定することで、最も効率良く注入材のリークを確実に防止できる。
なお、施工深度に合わせてリングゴムの強度を変えても良い。また、リングゴムの太さや間隔は適宜に設定する。
In the above, it is necessary to set the contact pressure of the three ring rubbers 23, 24, and 25 to the inner peripheral surface of the injection outer tube 1 to be higher than the injection pressure of the injection material to ensure a sufficient safety factor.
The contact pressure of the ring rubber 23 on the side close to the ejection hole 21 is the smallest with respect to the inner peripheral surface of the injection outer tube 1, and the contact pressure of the next ring rubber 24 is large against this ring rubber 23. By setting so that the contact pressure of the ring rubber 25 is maximized, the leakage of the injected material can be surely prevented most efficiently.
In addition, you may change the intensity | strength of a ring rubber according to a construction depth. Further, the thickness and interval of the ring rubber are set appropriately.

〔第2実施形態〕
図3は第2実施形態のリング状部を示したもので、図示のように、パッカーゴム22の外周には、同径に揃えた三本のリングゴム26が一体に備えられている。
このように、同径に揃えた三本のリングゴム26としても、前述した第1実施形態と同様に、噴出孔21から噴出する注入材に対するシールが三本のリングゴム26により順に三段階で行えて、注入材のリークを有効に防止できるものとなる。
[Second Embodiment]
FIG. 3 shows the ring-shaped portion of the second embodiment. As shown in the figure, three ring rubbers 26 having the same diameter are integrally provided on the outer periphery of the packer rubber 22.
As described above, even with the three ring rubbers 26 having the same diameter, the seal for the injection material ejected from the ejection holes 21 is sequentially provided in three stages by the three ring rubbers 26 as in the first embodiment. This can effectively prevent leakage of the injection material.

なお、以上の実施形態においては、パッカー部及びリング状部の材質をゴムとしたが、本発明はこれに限定されるものではなく、ゴムの他にも膨張変形して注入外管に密着できれば任意の材料を採用しても良い。
また、パッカー部及びリング状部の詳細形状や大きさや太さや位置や個数、例えばリング状部を少なくとも二本としたり四本以上としたりしても良い。
そして、注入孔及び噴出孔の位置や構造等も任意であり、例えばリング状部の間隔は適宜に調整可能である。
さらに、その他、具体的な細部構造等についても適宜に変更可能であることは勿論である。
In the above embodiment, the material of the packer portion and the ring-shaped portion is rubber. Any material may be adopted.
Further, the detailed shape, size, thickness, position, and number of the packer part and the ring-shaped part, for example, the ring-shaped part may be at least two or four or more.
The positions and structures of the injection holes and the ejection holes are also arbitrary. For example, the interval between the ring-shaped portions can be adjusted as appropriate.
Furthermore, it is needless to say that other specific detailed structures can be appropriately changed.

本発明を適用した一実施形態の構成を示すもので、注入外管への注入内管の挿入時を示した一部破断側面図である。The structure of one Embodiment to which this invention is applied is shown, and is the partially broken side view which showed the time of insertion of the injection | pouring inner pipe | tube to an injection | pouring outer pipe | tube. 図1のパッカー部膨張時を示した一部破断側面図である。It is the partially broken side view which showed the packer part expansion time of FIG. 第2実施形態のリング状部を示した拡大図である。It is the enlarged view which showed the ring-shaped part of 2nd Embodiment.

符号の説明Explanation of symbols

1 注入外管
11 注入孔
12 逆止弁ゴムスリーブ
2 注入内管
21 噴出孔
22 パッカー部
23・24・25・26 リング状部
1 Injection outer pipe 11 Injection hole 12 Check valve rubber sleeve 2 Injection inner pipe 21 Injection hole 22 Packer part 23/24/25/26 Ring-shaped part

Claims (3)

二重管ダブルパッカー注入工法に用いられ、注入外管の内部に挿入されて、注入材の噴出孔の前後に、注入材の供給時に膨張変形するパッカー部を備える注入内管において、
前記パッカー部の外周に、注入材の供給時に膨張変形して前記注入外管に密着するリング状部を複数備えることを特徴とする二重管ダブルパッカー注入工法用の注入内管装置。
Used in the double pipe double packer injection method, inserted into the injection outer pipe, before and after the injection hole of the injection material, in the injection inner pipe provided with a packer part that expands and deforms when the injection material is supplied,
An injection inner pipe device for a double pipe double packer injection method, comprising a plurality of ring-shaped parts that are expanded and deformed when an injection material is supplied and are in close contact with the outer injection pipe on the outer periphery of the packer part.
前記複数のリング状部は膨張変形前の外径が異なっていることを特徴とする請求項1に記載の二重管ダブルパッカー注入工法用の注入内管装置。 The injection inner pipe device for a double pipe double packer injection method according to claim 1, wherein the plurality of ring-shaped parts have different outer diameters before expansion and deformation . 前記複数のリング状部は膨張変形前の外径が同じであることを特徴とする請求項1に記載の二重管ダブルパッカー注入工法用の注入内管装置。 The injection inner pipe device for a double pipe double packer injection method according to claim 1, wherein the plurality of ring-shaped parts have the same outer diameter before expansion and deformation .
JP2006162137A 2006-06-12 2006-06-12 Inner pipe device for double pipe double packer injection method Expired - Fee Related JP4808086B2 (en)

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