JP4811245B2 - Electromagnetic wave shielding case body article and manufacturing method thereof - Google Patents

Description

  The present invention relates to an electromagnetic wave shielding article having a case body shape and a manufacturing method thereof.

  Electronic / electrical devices equipped with electronic / electrical components themselves generate electromagnetic waves and affect peripheral devices, while they may malfunction due to the influence of noise and the like generated as static electricity disturbances from others. For this reason, conventionally, a housing and a case body of a device on which electronic / electrical components are mounted have been formed of an electromagnetic shielding material.

  As a method for manufacturing a case body article made of such a conventional electromagnetic wave shielding material, a net-like electromagnetic wave shielding body such as a metal net or punching metal is formed by insert resin molding in a mold to form a shape integrated with the resin. The method is well known (see, for example, Patent Documents 1-3).

  However, conventionally, a mesh electromagnetic wave shield such as a metal mesh or punching metal is processed into a predetermined case body shape in advance, and the processed case body shape is inserted into a mold and injection molded, or Since injection molding has been carried out while pressing and deforming the mesh-shaped electromagnetic wave shield body into a predetermined case body shape, due to insufficient resin wrapping around the mesh-shaped portion of the three-dimensional shape in insert molding Therefore, the integration of the mesh-like electromagnetic wave shield body and the resin is not always easy and good, and in particular, it has a complicated shape such as molding of mounting parts such as mounting holes, flanges, ribs and reinforcing parts for the case body. It was not easy to shape.

Furthermore, in the conventional method, it is not easy to shield the electromagnetic wave only on the necessary parts such as the ROM around the housing of the entire electronic / electrical device, and a complicated procedure is required even when actually performed, and the production cost is reduced. There was a problem that the increase was inevitable.
JP-A-8-139484 Japanese Patent Laid-Open No. 10-41679 JP 2000-49489 A

  The present invention eliminates the conventional problems from the background as described above, facilitates the integration of the mesh shield body and the resin, and facilitates the manufacture even in the case body configuration having a good and complicated shape. Furthermore, another object of the present invention is to provide a new method for manufacturing an electromagnetic wave shielding case body article that can provide an electromagnetic wave shielding only at a necessary portion around the ROM or the like, and an electromagnetic wave shielding case body article by this method.

  The manufacturing method of the electromagnetic wave shielding case body article of the present invention is characterized by the following.

First, a mesh-shaped electromagnetic wave shield body having a flattened case body shape that is formed of a net-like metal body and is bent to form a central portion of the case body and a surrounding bent side portion thereof is insert-molded in a mold. A method of manufacturing an electromagnetic wave shielding case body article using the formed flat electromagnetic wave shielding component, wherein the electromagnetic wave shielding component is bent into a case body shape and then molded in two colors in a mold.

Second: A net-like electromagnetic wave shield body having a flattened case body shape that is formed of a net-like metal body and is bent to form a central portion of the case body and a surrounding bent side portion is insert-molded in a mold. A method for manufacturing an electromagnetic wave shielding case body article using a formed flat electromagnetic wave shielding component, wherein the electromagnetic wave shielding component is bent into a case body shape in a mold and molded in two colors of resin.

Third: in the first or second method, the two-color molded to form a Installing with part or reinforcing part.

Fourth: A net-like electromagnetic wave shield body having a flattened case body shape that is formed of a net-like metal body and is bent to form a central portion of the case body and a surrounding bent side portion is insert-molded in a mold. A method of manufacturing an electromagnetic shielding case body article using a formed flat electromagnetic shielding component, wherein the electromagnetic shielding component is pushed into a cylindrical portion or an opening provided in a resin molded body, The case body shape portion is bent and integrated with the resin molded body by bending the case body shape.

5: In the fourth method, the case body shaped portion is disposed only in electromagnetic shielding portion of the Kaname Tokoro.

  6: In any one of the above methods, the electromagnetic wave shielding component has a mesh-like electromagnetic wave shielding body exposed at a length of 0.2 mm or more on the outer periphery thereof.

  And the electromagnetic wave shielding case body article of the present invention has the following features.

  That is, it is an electromagnetic shielding case body article manufactured by any of the above methods, has a light transmittance in a range of 60 to 90%, and an electric field shielding performance of 20 to 60 dB (1000 Hz). Is within the range.

According to the first and second manufacturing methods of the present invention, when the electromagnetic shielding case article is manufactured, the flat case body shape that forms the central part of the case body and the surrounding bent side part by folding is provided. A flat electromagnetic shield part formed by insert-molding a mesh-like electromagnetic shielding body in a mold, which is easily integrated into a resin as a flat plate, and the resin around the mesh-like part is good, with a mesh-like shape. Since the one with excellent adhesion and integrity between the electromagnetic shielding body and the resin is used, (1) bend it into a case body shape and mold it in two colors in the mold, or (2) bend it in the mold By forming in two colors, it is possible to easily realize structural characteristics as a case body and high-performance electromagnetic shielding characteristics. In addition, the two-color molding makes it easy to impart resin functionality and structural features such as a complicated shape as a case body.

  In the third manufacturing method, this feature makes it easy to form complicated shapes such as attachment holes, flanges, and ribs associated with two-color molding.

  Further, according to the fourth manufacturing method of the present invention, as in the first and second methods, the flat case body unfolding shape that forms the center part of the case body and the bent side parts around it by folding is provided. A flat electromagnetic shield part formed by insert-molding a mesh-shaped electromagnetic wave shield body in a mold, which is easily molded as a flat plate, and the resin around the mesh part is good. Since the one with excellent adhesion and integrity between the electromagnetic wave shield and the resin is used, it can be easily folded into a case shape simply by pushing it into the cylindrical part or opening of the resin molded product. The electromagnetic wave shielding case body can be easily disposed and integrated only in a portion where the electromagnetic wave shielding is required in the structure and shape.

  In the fifth manufacturing method, such an effect is realized as an electromagnetic wave shield in a specific part such as around the ROM. In the sixth method, in addition to the above effects, the electromagnetic wave shielding component has a mesh-like electromagnetic wave shielding body exposed on the outer periphery thereof. Grounding with adjacent surfaces during assembly is easy.

  Furthermore, the electromagnetic wave shielding case body article of the present invention is simply and easily manufactured by the above manufacturing method, and is provided with a low production cost and a good structural functionality. Also, by selecting the type of mesh-like electromagnetic shielding body, mesh opening shape, size, resin type, etc., the case body has high light transmittance and can be observed from the outside, and has excellent electric field shielding characteristics Is provided.

  FIG. 1 of the accompanying drawings is a schematic view illustrating the formation process of an electromagnetic shielding component used in the method of the present invention. The steps in this process are as follows:

  <Step 1> For example, the mesh-like electromagnetic wave shield body 1 such as a wire mesh is formed into a flat case body development shape that forms a central portion 1A of the case body and a bent side portion 1B around the case body by bending. Etc. are formed.

  <Step 2> Next, the mesh-like electromagnetic wave shield 1 is placed in a mold and integrated with the resin 2 by resin insert molding. At this time, the bent portion 2A can be attached in the mold, or the pin 3 can be pressed to form the hole 2B.

  By the above procedure, the flat electromagnetic shielding component 4 having a case body developed shape can be formed.

  The mesh-like electromagnetic wave shield 1 may be a mesh metal body (including an alloy) such as a wire mesh or punching metal, or a conductive shield sheet made of carbon, metal fiber, or the like. Also good.

  As the reticulated metal body, one made of copper, aluminum, nickel, iron, stainless steel and alloys thereof, or one plated with gold, silver, nickel or the like alone or in combination can be used. The thickness of the net-like metal body is preferably about 0.05 mm to 3 mm. Moreover, it is preferable to use an expanded metal or a punching metal as the net-like metal body. Expanded metal has many discontinuous slits in the metal plate, and the metal plate is extended in a direction perpendicular to the longitudinal direction of the slit, and the slits are expanded into squares, rhombuses, unequal sides, etc. to form mesh eyes Thus, it is produced. The punching metal is produced by punching a metal plate and providing a large number of holes such as round holes and square holes. These expanded metal and punching metal are preferable because they are made from a single metal plate, and therefore heat conduction is not interrupted and heat conduction is excellent. In addition, expanded metal and punched metal have higher flatness than a net formed by knitting metal fibers, so that they have good adhesion to the resin plate and do not peel off due to strong adhesion. It is also preferable from the viewpoint that the irregular reflection is not easily caused and the transparency in the case of using a highly transparent resin is not impaired. The size of the mesh of the mesh metal body is not particularly limited, but when the mesh diameter (the thickness of the mesh metal body 3) is 0.05 to 3 mm, the mesh opening diameter is 0.05 to 3 mm. It is preferable to set the thickness to 5 mm in order to ensure transparency, thermal conductivity, and electromagnetic wave shielding properties in a good state such as 20 to 60 dB (1000 Hz).

  On the other hand, about resin used for insert molding, it can select from various things corresponding to the use of the electromagnetic wave shielding case body article of the present invention, performance in use, etc. For example, in order to realize the above article having a light transmittance of 60 to 90%, highly transparent acrylic resin, vinyl chloride resin, polystyrene, polycarbonate resin, ABS (acrylonitrile butadiene styrene monomer copolymer), polyethylene glycol Examples include bisallyl carbonate. The thickness of the resin after insert molding is generally about 0.1 to 5 mm. Of course, it goes without saying that the mold and process conditions for insert molding are appropriately determined in consideration of the prior art.

FIG. 2 is a process schematic diagram illustrating an embodiment of the first and third inventive methods using, for example, a flat electromagnetic shielding component 4 formed by the above process. For example, the following procedure is performed.

  <A1> The electromagnetic wave shielding component 4 is bent so that the mesh-like electromagnetic wave shielding body 1 is on the inner surface side to obtain a case body shape.

  <A2> Next, it is placed in the mold 5 and molded in two colors. In this two-color molding, for example, the pin 3 is arranged and molded to form the electromagnetic wave shielding case body article 6 having the mounting hole 6A and the flange 6B.

  In the two-color molding in the above procedure A2, not only the resin portion such as the mounting hole 6A and the flange 6B but also the resin integrated molding having various shapes and functions corresponding to the use and performance of the case body article. can do. The two-color molding is not limited to the same type as that of the resin 2 at the time of the insert molding, and a color tone and a function can be imparted and controlled using a different type.

As in the second invention method,
<B> The electromagnetic wave shielding component 4 may be placed in a mold, bent into a case body shape, and two-color molding may be performed. In order to facilitate bending in the mold, a molding method in which vacuuming is performed may be employed.

  FIG. 3 is a process schematic diagram illustrating an embodiment of the method of the fourth invention. For example, this process consists of the following steps:

  <C> The electromagnetic wave shielding component 4 is pushed into the opening cylindrical portion 8 provided in the resin molded body 7, is bent into a case body shape in the opening cylindrical portion 8, and the case body shape portion 9 is arranged on the resin molded body 7. Integrate. The case body shape portion 9 disposed and integrated with the resin molded body 7 by this procedure makes it possible to shield the electromagnetic wave only around the ROM 10 as shown in FIG. 3, for example. The electromagnetic wave shield is not applied to the entire resin molded body 7 but only around the ROM 10.

  In the example of FIG. 3, the ROM can be seen through by using a highly transparent resin.

  FIG. 4 shows a side of the electromagnetic wave shielding component 4 where the mesh-like electromagnetic wave shielding body 1 is exposed to the surroundings. By exposing in this way, the ground wiring with an adjacent part becomes easy at the time of use for an electronic / electrical device.

  Next, examples will be described.

  An electromagnetic shielding component is formed as an insert molding product of a polycarbonate resin having a resin thickness of 1 mm as shown in FIG. 1 using a stainless steel wire mesh having a mesh opening of about 0.8 mm on a side and a thickness of 0.3 mm. After being bent as shown in FIG. 2, it was inserted into a mold and two-color molding was performed using acrylic resin as shown in FIG. As a result, an electromagnetic shielding case body article having a case shape of 150 mm in length, 100 mm in width, and 120 mm in height was obtained.

  This product had a light transmittance of 75% and an electric field shielding characteristic of 45 dB (1000 Hz).

  Further, as shown in FIG. 3, a case body is formed by pushing into an open cylindrical portion of a resin molded body made of ABS resin, using the same electromagnetic shielding component as described above. Used as a body.

It is the schematic diagram which illustrated the formation process of electromagnetic wave shield components. It is the process schematic diagram which illustrated embodiment of the 1st, 3rd invention method. It is process outline sectional drawing which illustrated embodiment of the 4th, 5th invention method. It is the general | schematic perspective view which illustrated the case where the mesh shaped electromagnetic wave shield body is exposed.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Reticulated electromagnetic wave shield body 1A Center part 1B Bending edge part 2 Resin 2A Bending part 2B Hole part 3 Pin 4 Electromagnetic wave shielding component 5 Mold 6 Electromagnetic wave shielding case body article 6A Mounting hole 6B Flange 7 Resin molding 8 Opening cylindrical part 9 Case body shape part 10 ROM

Claims (9)

A flat plate shape formed by insert molding a mesh-shaped electromagnetic wave shield body formed of a net-like metal body and having a flat case development shape that forms the central portion of the case body and the surrounding bent side portions by bending. A method of manufacturing an electromagnetic shielding case body article using the electromagnetic shielding component of
A method for producing an electromagnetic wave shielding case body article, comprising: bending the electromagnetic wave shielding component into a case body shape, and thereafter molding two colors of resin in a mold. A flat plate formed by insert-molding a mesh-shaped electromagnetic wave shield body, which is formed of a net-like metal body and which has a flat case body shape forming a central portion of the case body and a bent side portion around it by bending in a mold. A method of manufacturing an electromagnetic shielding case body article using a shaped electromagnetic shielding component,
A method for producing an electromagnetic wave shielding case body article, wherein the electromagnetic wave shielding component is bent into a case body shape in a mold and molded in two colors of resin. The two-color molded, Installing with part or production process of an electromagnetic wave shield case body article according to claim 1 or 2, characterized in that to form the reinforcing portion. A flat plate formed by insert-molding a mesh-shaped electromagnetic wave shield body, which is formed of a net-like metal body and which has a flat case body shape forming a central portion of the case body and a bent side portion around it by bending in a mold. A method of manufacturing an electromagnetic shielding case body article using a shaped electromagnetic shielding component,
The electromagnetic shielding component is pushed into a cylindrical portion or opening provided in the resin molded body, bent into a case body shape within the cylindrical portion or within the opening, and the case body shape portion is disposed and integrated with the resin molded body. A method for producing an electromagnetic wave shielding case body article. Method of manufacturing an electromagnetic wave shield case body article according to claim 4 case body shaped portion, characterized in that disposed only in electromagnetic shielding portion of the Kaname Tokoro.   The electromagnetic wave shielding component according to any one of claims 1 to 5, wherein the electromagnetic wave shielding component has a mesh-like electromagnetic wave shielding body exposed at a length of 0.2 mm or more on an outer periphery thereof. Manufacturing method of shield case body article.   An electromagnetic wave shielding case body article manufactured by the method according to any one of claims 1 to 6.   The electromagnetic wave shielding case body article according to claim 7, wherein the light transmittance is in the range of 60 to 90%.   The electromagnetic shielding case body article according to claim 7 or 8, wherein the electric field shielding performance is in a range of 20 to 60 dB (1000 Hz).

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