JP4811700B2 - Retort-compatible polyester container and method for producing the same - Google Patents
Retort-compatible polyester container and method for producing the same Download PDFInfo
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- JP4811700B2 JP4811700B2 JP2004378384A JP2004378384A JP4811700B2 JP 4811700 B2 JP4811700 B2 JP 4811700B2 JP 2004378384 A JP2004378384 A JP 2004378384A JP 2004378384 A JP2004378384 A JP 2004378384A JP 4811700 B2 JP4811700 B2 JP 4811700B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/20—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer
- B29C2949/22—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at neck portion
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
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- B29C2949/24—Preforms or parisons whereby a specific part is made of only one component, e.g. only one layer at flange portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
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- B29C2949/3008—Preforms or parisons made of several components at neck portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3016—Preforms or parisons made of several components at body portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/302—Preforms or parisons made of several components at bottom portion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3024—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3024—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
- B29C2949/3026—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
- B29C2949/3028—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3024—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
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- B29C2949/303—Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components having more than three components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3041—Preforms or parisons made of several components having components being extruded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3056—Preforms or parisons made of several components having components being compression moulded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3056—Preforms or parisons made of several components having components being compression moulded
- B29C2949/3058—Preforms or parisons made of several components having components being compression moulded having two or more components being compression moulded
- B29C2949/306—Preforms or parisons made of several components having components being compression moulded having two or more components being compression moulded having three or more components being compression moulded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3064—Preforms or parisons made of several components having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/30—Preforms or parisons made of several components
- B29C2949/3064—Preforms or parisons made of several components having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062
- B29C2949/3084—Preforms or parisons made of several components having at least one components being applied using techniques not covered by B29C2949/3032 - B29C2949/3062 said at least one component obtained by casting
Landscapes
- Containers Having Bodies Formed In One Piece (AREA)
- Packages (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Description
本発明は、レトルト対応ポリエステル容器及びその製造方法に関し、詳しくは、高温レトルト処理により変形や収縮をせず耐熱性に優れた、食品や飲料などの収納容器として使用されるレトルト対応ポリエステル容器及び二軸延伸二段ブロー成形によりその容器を製造する方法に係わるものである。 The present invention relates to a retort-compatible polyester container and a method for producing the same. More specifically, the present invention relates to a retort-compatible polyester container that is used as a storage container for foods, beverages, etc. The present invention relates to a method for producing the container by axial stretch two-stage blow molding.
プラスチック容器は、軽量性や経済性及び成形の容易性や耐衝撃性さらには透明性や再利用性などに優れているので、最近では、従来の金属製やガラス製などの容器を凌いで、日用品や産業用として汎用されている。プラスチック容器のなかでも、いわゆるPETボトル(ポリエチレンテレフタレート製の容器)に代表されるポリエステル容器は、優れた機械的強度や清潔感性あるいは高いガス遮蔽性や無公害性などにより、飲食品用の容器として認可されてから最も需要が高くなっている。特に、最近では小型のPETボトルが携帯用の飲料用小型容器として消費者に重用されており、かかる需要は今後ますます顕著に増大すると予測される。
さらに、PETボトルは最近まで、耐熱性や耐圧性が不十分で高温の飲料や高温殺菌を要す飲料用には使用できず、日常においては夏季の飲料に限られていたが、二段ブロー成形法などの開発によって、ポリエチレンテレフタレートのプリフォームの延伸や結晶化が充分に行われるようになり、PETボトルの耐熱性と耐圧性が著しく改良され(例えば、特許文献1を参照)、PETボトルにおける冬季用の携帯高温飲料への消費者の強い要望に応えることができるようになっている。
Plastic containers are superior in light weight, economy, ease of molding, impact resistance, transparency and reusability, and recently surpassed conventional metal and glass containers, It is widely used for daily necessities and industrial use. Among plastic containers, polyester containers represented by so-called PET bottles (polyethylene terephthalate containers) have excellent mechanical strength, cleanliness, high gas shielding properties, and non-polluting properties. Demand has been highest since it was approved. In particular, recently, small PET bottles have been heavily used by consumers as portable beverage small containers, and such demand is expected to increase more and more significantly in the future.
Furthermore, until recently, PET bottles were insufficient in heat resistance and pressure resistance and could not be used for high-temperature beverages or beverages requiring high-temperature sterilization. With the development of molding methods and the like, the polyethylene terephthalate preform has been sufficiently stretched and crystallized, and the heat resistance and pressure resistance of the PET bottle have been significantly improved (see, for example, Patent Document 1). It is now possible to meet the strong demands of consumers for portable hot drinks for winter.
そして、最近の社会における消費者の生活多様化による容器収納飲食品への非常に高い需要とそれらへの安全性の志向などにより、飲食品における長期保存性能や衛生安全性などへの要望が高まり重要視される傾向が強くなっている。そのために、飲食品収納プラスチック容器においても、長期保存性能や腐敗ないしは変質からの安全性などの確保が必然となり、例えば、緑茶やミルクコーヒーなどの飲料及び加工食品や乳児食などの飲食品を収納した容器の高温殺菌処理の必要性が高まっている。
飲食品を収納した容器の高温殺菌処理には、高温・長時間、すなわち100〜125℃の高温雰囲気下で20〜50分間程度殺菌する処理が望ましく、このためには、例えば高温蒸気を噴射する加熱釜による、いわゆるレトルト処理が重用され利便性が高いが、従来のポリエステル容器では、二段ブロー成形法などの開発によって耐熱性と耐圧性が著しく改良されたとしても、90℃程度の短時間の加熱処理にしか耐えることができず、レトルト処理のような高温長時間の厳しい処理条件下では、殺菌時の高熱による容器の膨張や殺菌後の降温減圧による容器の変形、あるいは容器自体の著しい収縮を生じてしまい、場合によっては、高温時の容器内飲料による内圧負荷や温度低下時の内部収縮による外圧負荷に耐えられずに容器破損が起こる惧れもあって、レトルト処理の飲食品の商品としては実用化できない。
The demand for long-term storage performance and hygiene safety in food and beverages has increased due to the extremely high demand for container-packed foods and beverages due to the diversification of consumer lifestyles in recent society and the safety orientation of these products. There is a growing tendency to be regarded as important. Therefore, it is necessary to ensure long-term storage performance and safety from spoilage or alteration in plastic containers for food and beverages. For example, beverages such as green tea and milk coffee, and foods and beverages such as processed foods and infant foods are stored. There is an increasing need for high temperature sterilization treatment of such containers.
For high-temperature sterilization treatment of containers containing food and drink, high-temperature and long-time treatment, that is, treatment of sterilization for about 20 to 50 minutes in a high-temperature atmosphere of 100 to 125 ° C. is desirable. For this purpose, for example, high-temperature steam is injected. So-called retort treatment with a heating kettle is heavily used and highly convenient, but with conventional polyester containers, even if the heat resistance and pressure resistance are remarkably improved by the development of the two-stage blow molding method, it is a short time of about 90 ° C. It can withstand only the heat treatment of, and under severe conditions of high temperature and long time such as retort treatment, expansion of the container due to high heat during sterilization, deformation of the container due to temperature reduction and decompression after sterilization, or significant deterioration of the container itself In some cases, the container may be damaged without being able to withstand the internal pressure load caused by the beverage in the container at high temperatures and the external pressure load caused by internal shrinkage when the temperature is lowered. Fear Re even, it can not be put into practical use as a product of the food and drink of the retort processing.
したがって、飲食品収納後のレトルト殺菌処理ができない、PETボトルなどのポリエステル容器の使用においては、飲食品そのものの保存性を改良したり(例えば、特許文献2を参照)、レトルト処理に耐えるために、ポリエステル樹脂の性質を改変し、あるいはプラスチック容器の層構造を特殊な積層構造に改質するなどの改良方法が非常に多く提示されている(例えば、特許文献3を参照)。
このような状況は、飲食品収納容器としてのポリエステル容器においてレトルト適性が備わっていなくても、他の観点からの改良手段でレトルト適性の欠如を代替しようとする技術事情を顕しており、PETなどのポリエステル容器が、レトルト性能を除けば、飲食品の収納容器としての諸機能に特に優れており、飲食品の容器としての必需性が非常に高いことを示しているものに他ならない。
Therefore, in the use of a polyester container such as a PET bottle that cannot be sterilized by retort after food or drink storage, the shelf life of the food or drink itself is improved (for example, refer to Patent Document 2) or the retort treatment is endured. Many improvements have been proposed, such as modifying the properties of the polyester resin or modifying the layer structure of the plastic container to a special laminated structure (see, for example, Patent Document 3).
Such a situation reveals the technical circumstances of trying to replace lack of retort suitability by means of improvement from other viewpoints even if the retort suitability is not provided in the polyester container as a food and drink storage container, such as PET Except for the retort performance, the polyester container is particularly excellent in various functions as a container for foods and drinks, and is nothing but a very high necessity as a container for foods and drinks.
かかる技術状況は、PETなどのポリエステル容器に優れたレトルト性能を備えることが強く要望され期待されていることを明らかにしており、このような要求と必要性に応えるために、ポリエステル容器に優れたレトルト機能を付加する改良研究が開始されている。
しかし、レトルト処理のような高温長時間の厳しい処理条件下におけるポリエステル容器において、殺菌時の高熱による容器の膨張や殺菌後の降温減圧による容器の変形を生じさせない手法は、未だ僅かしか開示されていない。
本出願の出願人は、ポリエステル容器を二軸延伸二段ブロー成形により成形し容器を熱収縮とヒートセットをさせ、容器の底部をDSC曲線の吸熱ピークで特定することにより、レトルト殺菌処理を行っても容器の底部に熱収縮による変形や白化を生じないポリエステル容器を開示し(特許文献4を参照)、また、ポリエステル容器を二軸延伸二段ブロー成形により成形し容器を熱収縮とヒートセットをさせ、容器の胴部のTMA測定による収縮率を特定することにより、レトルト殺菌処理を行っても容器の胴部に変形を生じないポリエステル容器を開示している(特許文献5を参照)。
これらの改良手法よりさらなる高温長時間の厳しいレトルト処理の処理条件下で、殺菌時の高熱による容器の膨張や殺菌後の降温減圧による容器の変形、あるいは容器自体の収縮を可及的に生じない改良手法が望まれる状況である。
This technical situation reveals that polyester containers such as PET are strongly demanded and expected to have excellent retort performance, and in order to meet such demands and needs, polyester containers are excellent. Improvement research has been started to add retort function.
However, only a few techniques have been disclosed in polyester containers under severe processing conditions such as retort treatment that do not cause expansion of the container due to high heat during sterilization or deformation of the container due to temperature reduction after sterilization. Absent.
The applicant of this application performs retort sterilization by forming a polyester container by biaxial stretching and two-stage blow molding, causing the container to undergo heat shrinkage and heat setting, and identifying the bottom of the container by the endothermic peak of the DSC curve. However, a polyester container which does not cause deformation or whitening due to heat shrinkage at the bottom of the container is disclosed (see Patent Document 4), and the polyester container is formed by biaxial stretching and two-stage blow molding to heat shrink and heat set the container. The polyester container which does not produce a deformation | transformation in the trunk | drum of a container is disclosed even if it performs a retort sterilization process by specifying the shrinkage | contraction rate by TMA measurement of the trunk | drum of a container (refer patent document 5).
Under the conditions of severe retort treatment at a higher temperature and longer time than these improved methods, the container does not expand as a result of the high heat during sterilization, the container deforms due to the temperature drop after sterilization, or the container itself shrinks as much as possible. This is a situation where improved methods are desired.
段落0003〜0005において前述したように、消費者の生活多様化による容器収納飲食品への非常に高い需要とそれらへの安全性の志向などを背景に、ポリエステル容器においても、保存性能や腐敗ないしは変質からの安全性などの確保が必然的となり、ポリエステル容器においては、優れたレトルト性能を備えることが強く要望され期待されているので、本発明は、容器の底部と胴部にレトルト機能を同時に付与することができ、高温長時間の厳しいレトルト処理の処理条件下でも、容器の変形や収縮を可及的に生じない、ポリエステル容器及びその製造方法を開発することを、発明が解決すべき課題とするものである。
換言すれば、本発明は、レトルト機能を付与するために最近に開示された改良提案を参酌して、簡易な手段により経済的に、より優れたレトルト機能をポリエステル容器に具備させることを、発明が解決すべき課題とするものである。
As described above in paragraphs 0003 to 0005, against the background of the extremely high demand for container-contained foods and drinks due to diversification of consumers' lives and the orientation of safety to them, storage performance and rot or Since it is inevitable to ensure safety from alteration, and polyester containers are strongly demanded and expected to have excellent retort performance, the present invention provides a retort function at the bottom and body of the container at the same time. A problem to be solved by the invention is to develop a polyester container and a method for producing the same that can be applied and that does not cause deformation and shrinkage of the container as much as possible even under severe retort processing conditions at high temperatures and for a long time. It is what.
In other words, the present invention considers the improvement proposal recently disclosed for imparting the retort function, and provides the polyester container with a more excellent retort function economically by simple means. Is a problem to be solved.
本発明者らは、上記の発明の課題を解決することを目指して、先に開示された二軸延伸二段ブロー成形を主要部とする改良提案を踏まえ、簡易な手段により経済的に、先行技術より優れたレトルト機能をポリエステル容器に具備させることを求めて、二軸延伸二段ブロー成形における成形条件や金型の構造あるいは成形品の熱処理法やプリフォームの材料さらには一次成形品の熱収縮処理や二次ブロー後のヒートセット処理などに関して、多角的に思考を巡らし改良手段の探求を続け、試行的な検索と実験的な検討を重ね、後述する各実施例と各比較例によるレトルト性能試験により実証考慮して、その結果として、本出願人による先行技術において、加熱収縮とヒートセットの条件を選択的に特定化し、さらにブロー成形金型の表面性などを工夫すれば、先行技術より優れたレトルト機能をPETボトルなどのポリエステル容器に、簡易かつ経済的に具備させうることを認識し知見して本発明を創作するに至った。 With the aim of solving the above-mentioned problems of the invention, the present inventors have economically advanced by a simple means, based on the improvement proposal mainly composed of the biaxially stretched two-stage blow molding disclosed above. In order to provide the polyester container with a retort function superior to the technology, the molding conditions in the biaxially stretched two-stage blow molding, the structure of the mold, the heat treatment method of the molded product, the material of the preform, and the heat of the primary molded product Regarding shrinkage processing and heat-set processing after secondary blow, etc., we continued to search for improvement means through diversified thoughts, repeated trial search and experimental examination, and retort by each example and comparative example described later As a result of the verification test by performance test, as a result, in the prior art by the present applicant, the conditions of heat shrinkage and heat setting are selectively specified, and the surface property of the blow molding die, etc. If devised, prior art from the superior retort function to polyester containers such as PET bottles, which resulted in the creation of the present invention by finding recognized that can easily and economically by including.
当先行技術は、ポリエステル容器を二軸延伸二段ブロー成形により成形し容器を熱収縮とヒートセットをさせ、容器の胴部のTMA測定による収縮率を特定することにより、レトルト殺菌処理を行っても容器の胴部に変形を生じないポリエステル容器を開示しており、具体的には、120℃での20〜50分のレトルト処理に耐えるために、TMA測定による胴部における収縮率が0.66%となる時の温度を120℃とし、150〜210℃に加熱した二次金型により胴部の厚み減少率が5%以上となるように二軸延伸ブロー成形すると共にヒートセットし、さらに、一次成形品を表面温度100〜250℃において加熱収縮させるポリエステル容器の製法である(先の特許文献5における、特許請求の範囲及び段落0013を参照)。 This prior art performs retort sterilization by forming a polyester container by biaxial stretching and two-stage blow molding, heat-shrinking and heat-setting the container, and specifying the shrinkage rate by TMA measurement of the body of the container. Discloses a polyester container that does not deform the body of the container. Specifically, in order to withstand a retort treatment at 120 ° C. for 20 to 50 minutes, the shrinkage ratio in the body by TMA measurement is 0. The temperature when it becomes 66% is 120 ° C., biaxially stretched blow-molded so that the thickness reduction rate of the body portion becomes 5% or more with a secondary mold heated to 150 to 210 ° C., and heat set. A method for producing a polyester container in which a primary molded product is heated and shrunk at a surface temperature of 100 to 250 ° C. (see claims and paragraph 0013 in Patent Document 5 above).
本発明者らは、当先行技術を選択的に改良して、125℃での1〜50分のレトルト殺菌処理を行っても容器の胴部と底部に変形や収縮を生じないポリエステル容器を製造するために、ポリエステル容器を二軸延伸二段ブロー成形により成形し容器を熱収縮とヒートセットをさせるに際し、一段目のブロー成形品を加熱収縮処理をさせて二次成形品となし、二次成形品を表面処理した二次金型で二段目のブローの二軸延伸ブロー成形をし、次いでブロー成形品をその金型内で210℃を超えて250℃以下の特定表面温度においてヒートセット処理をする、レトルト対応ポリエステル容器の製造方法を開発し、オートクレーブで125℃30分間処理した容器の収縮容量が1%以下であり、また125℃で1〜50分といった、より高温で、かつ長時間のレトルトにも対応できるポリエステル容器を実現することができた。
一段目のブロー成形品を特定領域温度の190〜220℃において加熱収縮処理をさせ、次いでブロー成形品を210℃を超えて250℃以下の温度においてヒートセット処理をすることにより、125℃での1〜50分のレトルト殺菌処理を行っても容器の胴部と底部に変形や収縮を生じないポリエステル容器を簡易に製造することができ、フッ素樹脂をコーティングした表面処理の二次金型を使用することにより、210〜250℃の高温で二段目のブロー成形をしても、成形容器表面に皺や表面荒れ、あるいは偏肉を生じさせることがなく、レトルト処理適性を高めることができる。
The inventors have selectively improved the prior art to produce a polyester container that does not deform or shrink at the body and bottom of the container even after 1 to 50 minutes of retort sterilization at 125 ° C. Therefore, when the polyester container is molded by biaxial stretching two-stage blow molding and the container is subjected to heat shrinkage and heat setting, the first-stage blow molded article is subjected to heat shrinkage treatment to form a secondary molded article. The biaxially stretched blow molding of the second stage blow is performed with the secondary mold whose surface is treated, and then the blow molded article is heat set in the mold at a specific surface temperature exceeding 210 ° C. and below 250 ° C. A process for producing a retort-compatible polyester container is developed, and the shrinkage capacity of the container treated with an autoclave at 125 ° C. for 30 minutes is 1% or less, and at a higher temperature such as 1 to 50 minutes at 125 ° C., One was able to realize a polyester container to accommodate long retort.
The first-stage blow-molded product is subjected to heat shrinkage treatment at a specific region temperature of 190 to 220 ° C., and then the blow-molded product is heat-set at a temperature exceeding 210 ° C. and not more than 250 ° C. Polyester containers that do not deform or shrink on the body and bottom of the container even after retort sterilization for 1 to 50 minutes can be easily produced, and a surface-treated secondary mold coated with fluororesin is used. By doing so, even if second-stage blow molding is performed at a high temperature of 210 to 250 ° C., the suitability of the retort treatment can be improved without causing wrinkles, surface roughness, or uneven thickness on the surface of the molding container.
さらに、本発明においては付加的な特徴として、容器の胴部の厚み減少率が5〜30%となるように二軸延伸ブロー成形され、TMA(熱機械分析)測定において容器周方向に関して収縮開始温度が120℃以上であるレトルト対応ポリエステル容器でもある。 Furthermore, in the present invention, as an additional feature, biaxial stretch blow molding is performed so that the thickness reduction rate of the body of the container is 5 to 30%, and shrinkage starts in the circumferential direction of the container in TMA (thermomechanical analysis) measurement. It is also a retort-compatible polyester container having a temperature of 120 ° C. or higher.
このように、本発明においては特異的な製造手法により、125℃での1〜50分のレトルト殺菌処理を行っても容器の胴部と底部に変形や収縮を可及的に生じないポリエステル容器を簡易に製造することができ、飲食品収納容器分野における、ポリエステル容器において優れたレトルト性能を備えることへの強い要望と期待に充分に応えることができるものである。
また、本発明は、一段目ブロー成形品を加熱収縮処理をさせ、次いでブロー成形品を210℃を超えて250℃以下の温度においてヒートセット処理をすることにより、125℃での1〜50分のレトルト殺菌処理を行っても容器の胴部と底部に変形や収縮を生じないポリエステル容器を簡易に製造することができ、さらに、フッ素樹脂をコーティング処理、好ましくはPFA(テトラフルオロエチレンパーフルオロアルキルビニールエーテル共重合体)フッ素樹脂またはPTFE(ポリテトラフルオロエチレン)フッ素樹脂によりコーティングされた二次金型を使用することにより、210〜250℃の高温で二段目のブロー成形をしても、成形容器表面に皺や表面荒れ、あるいは偏肉を生じさせることがなく、レトルト処理適性を高めることができるものであるから、本発明は先の先行技術とは明瞭に別異の発明であり、当先行技術からは示唆されない優れた発明であるといえる。
As described above, in the present invention, a polyester container that does not cause deformation and shrinkage as much as possible in the body and bottom of the container even if retort sterilization is performed at 125 ° C. for 1 to 50 minutes by a specific manufacturing method. Can be easily manufactured, and can fully meet the strong demand and expectation of providing excellent retort performance in polyester containers in the field of food and drink storage containers.
In addition, the present invention is such that the first-stage blow-molded product is subjected to heat shrinkage treatment, and then the blow-molded product is heat-set at a temperature of more than 210 ° C. and not more than 250 ° C. A polyester container that does not deform or shrink at the body and bottom of the container even when the retort sterilization treatment is performed can be easily produced, and furthermore, a fluororesin coating treatment, preferably PFA (tetrafluoroethylene perfluoroalkyl) is performed. By using a secondary mold coated with a vinyl ether copolymer) fluororesin or PTFE (polytetrafluoroethylene) fluororesin, even if second-stage blow molding is performed at a high temperature of 210 to 250 ° C., Increases retort processing suitability without causing wrinkles, surface roughness, or uneven thickness on the surface of the molded container Since those which can bets, the present invention is distinctly different, the invention is the above prior art, it can be said that from this prior art is an excellent invention that is not suggested.
以上においては、本発明が創作される経緯と、本発明の基本的な構成要素について、本発明を概観的に記述したので、ここで、本発明全体を俯瞰すると、本発明は、次の発明単位群から構成されるものであって、[1]の発明を基本発明とし、それ以下の発明は、基本発明を具体化ないしは実施態様化するものである。(なお、発明群全体をまとめて「本発明」という。) In the above, since the present invention has been described in overview with respect to the background of the creation of the present invention and the basic components of the present invention, the present invention will be described as follows. The invention is composed of unit groups, and the invention of [1] is a basic invention, and the inventions below it embody the basic invention or form an embodiment. (The invention group as a whole is collectively referred to as “the present invention”.)
[1]ポリエステル樹脂により形成したプリフォームを一次金型で二軸延伸ブロー成形して一次成形品となし、一次成形品を加熱収縮させて二次成形品となし、二次成形品を表面処理された二次金型で二軸延伸ブロー成形し、そのまま二次金型内でブロー成形品の表面温度を、210℃を超え250℃以下の温度にてヒートセットすることを特徴とする、レトルト対応ポリエステル容器の製造方法。
[2]表面処理された二次金型が、フッ素樹脂をコーティング処理した金型であることを特徴とする、[1]におけるレトルト対応ポリエステル容器の製造方法。
[3]フッ素樹脂がテトラフルオロエチレンパーフルオロアルキルビニールエーテル共重合体(PFA)又はポリテトラフルオロエチレン(PTFE)であることを特徴とする、[2]におけるレトルト対応ポリエステル容器の製造方法。
[4]二次金型での二軸延伸ブロー成形において、容器の胴部の厚み減少率が5〜30%となるように成形されることを特徴とする、[1]〜[3]のいずれかにおけるレトルト対応ポリエステル容器の製造方法。
[5][1]〜[4]のいずれかにおける製造方法により製造されたレトルト対応ポリエステル容器であって、オートクレーブで125℃30分間処理した容器の収縮容量が1%以下であることを特徴とする、レトルト対応ポリエステル容器。
[6]熱機械分析(TMA)測定において容器周方向に関して収縮開始温度が120℃以上であることを特徴とする、[5]におけるレトルト対応ポリエステル容器。
[7]125℃で1〜50分のレトルト殺菌が可能であることを特徴とする、[5]又は[6]におけるレトルト対応ポリエステル容器。
[8][7]におけるレトルト対応ポリエステル容器に飲料が収納された容器収納飲料。
[1] A preform formed from a polyester resin is biaxially stretched and blow molded with a primary mold to form a primary molded product, and the primary molded product is heated to shrink to form a secondary molded product, and the secondary molded product is surface-treated. The retort is characterized in that the biaxially stretched blow molding is performed with the formed secondary mold, and the surface temperature of the blow molded product is heat set in the secondary mold at a temperature exceeding 210 ° C and not more than 250 ° C. The manufacturing method of the corresponding polyester container.
[2] The method for producing a retort-compatible polyester container according to [1], wherein the surface-treated secondary mold is a mold coated with a fluororesin.
[3] The method for producing a retort-compatible polyester container according to [2], wherein the fluororesin is tetrafluoroethylene perfluoroalkyl vinyl ether copolymer (PFA) or polytetrafluoroethylene (PTFE).
[4] In the biaxial stretch blow molding in the secondary mold, the thickness reduction rate of the body part of the container is molded to be 5 to 30%, [1] to [3] The manufacturing method of the polyester container corresponding to retort in any.
[5] A retort-compatible polyester container produced by the production method according to any one of [1] to [4], wherein the shrinkage capacity of the container treated with an autoclave at 125 ° C. for 30 minutes is 1% or less. Retort compatible polyester container.
[6] The retort-compatible polyester container according to [5], wherein in the thermomechanical analysis (TMA) measurement, the shrinkage start temperature is 120 ° C. or more in the circumferential direction of the container.
[7] The retort-compatible polyester container according to [5] or [6], wherein retort sterilization is possible at 125 ° C. for 1 to 50 minutes.
[8] A container-stored beverage in which a beverage is stored in the retort-compatible polyester container according to [7].
本発明のポリエステル容器及びその製造方法は、簡易で経済的な手法により、容器の底部と胴部にレトルト機能を同時にポリエステル容器に付与することができ、125℃での1〜50分のレトルト処理のような高温でしかも長時間の厳しいレトルト処理の処理条件下でも、容器の変形や収縮を可及的に生じず、飲食品のレトルト容器として実用性が高く好適であるという、優れた効果を奏するものである。 The polyester container of the present invention and the production method thereof can provide a retort function to the polyester container at the same time on the bottom and body of the container by a simple and economical method, and a retort treatment at 125 ° C. for 1 to 50 minutes. Even under high-temperature and long-time severe retort processing conditions, the container is not deformed or shrunk as much as possible, and has an excellent effect that it is highly practical and suitable as a retort container for food and drink. It is what you play.
本発明については、課題を解決するための手段として、本発明の基本的な構成に沿って前述したが、以下においては、前述した本発明群の発明の実施の形態を、図面を参照しながら、具体的に詳しく説明する。 The present invention has been described in accordance with the basic configuration of the present invention as a means for solving the problems, but in the following, embodiments of the invention of the present invention group described above will be described with reference to the drawings. The details will be described in detail.
1.ポリエステル容器の製造方法
(1)二軸延伸二段ブロー成形
本発明の二軸延伸二段ブロー成形は、図1に概略的にその工程図が示されており、(a)における、ポリエステル樹脂により形成したプリフォームを、(b)においては、一次金型に装入して二軸延伸ブロー成形して、(d)に図示される最終製品の容器より大きい形状の一次成形品となし、(c)においては、熱風オーブンや赤外線ヒーターなどで加熱して、一次成形品をその表面温度190〜220℃、好ましくは200℃において加熱収縮させて、好ましくは60〜90%程度収縮させ、(d)に図示される最終製品の容器より小さい形状の二次成形品となし、(d)においては、二次成形品を表面処理した二次金型で二軸延伸ブロー成形し、二次金型内で次いでブロー成形品を210℃を超えて250℃以下の表面温度において、好ましくは1〜5秒間程度、ヒートセットする、各工程から構成されている。
1. Manufacturing method of polyester container (1) Biaxially stretched two-stage blow molding The process diagram of the biaxially stretched two-stage blow molding of the present invention is schematically shown in FIG. In (b), the formed preform is charged into a primary mold and biaxially stretched and blow molded to form a primary molded product having a shape larger than the final product container shown in (d). In c), the primary molded product is heated and shrunk at a surface temperature of 190 to 220 ° C., preferably 200 ° C., preferably about 60 to 90% by heating with a hot air oven or an infrared heater, and (d ), A secondary molded product having a shape smaller than the final product container shown in FIG. 2B. In (d), the secondary molded product is biaxially stretch blow-molded with a surface-treated secondary mold, and the secondary mold is molded. Then blow molding in The product is composed of each step of heat-setting the product at a surface temperature exceeding 210 ° C. and not more than 250 ° C., preferably for about 1 to 5 seconds.
(2)ブロー成形条件
プリフォームはそのガラス転移温度(Tg)以上に、例えば90〜120℃程度に予熱しておくのが好ましい。一次ブロー成形における金型温度は、好ましくは、70〜250℃程度の温度で行われ、70℃未満では後工程(c)の加熱収縮で容器が過度に収縮し工程(d)の二次金型ブローでの容器加工量が大きくなり過ぎるので、編肉や肉溜まりの成形不良又は耐熱性が劣る容器になり、250℃を超えると一次成形品が金型に融着したり、金型に破損が生じることがある。一次ブロー金型温度が210℃〜250℃の場合は、金型表面にフッ素樹脂をコーティングしておくことにより、上記の問題が解消される。
二次金型におけるブロー成形は、本発明においては、二次金型内でブロー成形後にブロー成形品を210℃を超えて250℃以下の表面温度においてヒートセットするので、二段ブロー成形時の二次金型温度も210℃〜250℃に設定すると効率的である。
ブローのための圧力流体は空気又は加熱空気が利便性からして好ましい。吹き込み空気圧力は通常の2〜4MPa 程度である。
二軸延伸ブロー成形における延伸倍率は、一次ブローで縦横2〜5倍程度、二段ブローで縦横1.1〜2.0倍程度が好ましい。特に、一次ブローの横延伸倍率は3〜5倍、縦延伸倍率は2〜4倍が好ましい。
なお、一般に容器の口部(特に図示していない)は金型の構造からして延伸されないので、例えば特開2002−145238号公報(要約参照)のように一次ブロー成形に先立って、別途に加熱結晶化して強度と耐熱性を向上させる。また、成形時に容器に補強のためのビードやリブなどの補強構造を形成させることもできる。
(2) Blow molding conditions The preform is preferably preheated to a temperature of, for example, about 90 to 120 ° C above its glass transition temperature (Tg). The mold temperature in the primary blow molding is preferably performed at a temperature of about 70 to 250 ° C., and if it is less than 70 ° C., the container is excessively shrunk due to heat shrinkage in the subsequent step (c), and the secondary metal in the step (d). Since the amount of processed containers in the mold blow becomes too large, it becomes a container with poor molding or inferior heat resistance of the knitted meat or meat reservoir, and when it exceeds 250 ° C, the primary molded product is fused to the mold, Damage may occur. When the primary blow mold temperature is 210 ° C. to 250 ° C., the above problem is solved by coating the mold surface with a fluororesin.
In the present invention, the blow molding in the secondary mold is performed by heat setting the blow molded product at a surface temperature of more than 210 ° C. and not more than 250 ° C. after blow molding in the secondary mold. It is efficient to set the secondary mold temperature to 210 ° C to 250 ° C.
The pressure fluid for blowing is preferably air or heated air for convenience. Blowing air pressure is normal 2-4MPa Degree.
The draw ratio in the biaxial stretch blow molding is preferably about 2 to 5 times in length and width in the primary blow, and about 1.1 to 2.0 times in length and width in the two-stage blow. In particular, the transverse stretch ratio of the primary blow is preferably 3 to 5 times, and the longitudinal stretch ratio is preferably 2 to 4 times.
In general, the mouth portion of the container (not shown in particular) is not stretched due to the structure of the mold. Therefore, prior to the primary blow molding, for example, as disclosed in Japanese Patent Application Laid-Open No. 2002-145238 (see abstract). Crystallization by heating improves strength and heat resistance. Further, a reinforcing structure such as a bead or a rib for reinforcement can be formed on the container at the time of molding.
(3)プリフォーム
プリフォームは、射出成形機や押出成形機及び圧縮成形機などによる通常の手段により形成され、好ましくは、熱可塑性ポリエチレンテレフタレート(通称PET)を素材とするが、他のポリエステルも使用しうる。また、適宜に積層プリフォームを使用することもでき、例えば、ポリアミドやエバールなどと積層すると酸素遮蔽性が向上する。また、酸素吸収層を中間層に設けて酸素吸収性を向上させてもよい。
(3) Preform The preform is formed by an ordinary means such as an injection molding machine, an extrusion molding machine, or a compression molding machine, and is preferably made of thermoplastic polyethylene terephthalate (commonly known as PET), but other polyesters may also be used. Can be used. In addition, a laminated preform can be used as appropriate. For example, when laminated with polyamide or eval, the oxygen shielding property is improved. In addition, an oxygen absorption layer may be provided in the intermediate layer to improve oxygen absorption.
(4)特有の工程
本発明においては、上記の工程において、一次成形品を加熱自由収縮させて高結晶化させ成形歪を除去し、二次成形品となし、二次金型内でブロー成形品を210℃を超えて250℃以下の表面温度においてヒートセットして結晶状態を熱固定することを特徴としており、このような、ブロー成形においては非常に高温で加熱収縮及びヒートセットをすることにより、後述の実施例に示されているように、高いレトルト特性が得られると考えられる。
(4) Specific process In the present invention, in the above-mentioned process, the primary molded product is heated to shrink freely to be highly crystallized to remove molding distortion, thereby forming a secondary molded product, and blow molding in the secondary mold. The product is characterized by heat-setting the crystal state by heat setting at a surface temperature exceeding 210 ° C. and below 250 ° C. In such blow molding, heat shrinkage and heat setting are performed at a very high temperature. Therefore, it is considered that a high retort characteristic can be obtained as shown in Examples described later.
(5)表面処理した二次金型
本発明においては、二次成形品を表面処理した二次金型で二軸延伸ブロー成形することも特徴としており、それにより、210℃を超えて250℃以下の高温で二段目のブロー成形をしても、成形容器表面に皺や表面荒れ、あるいは偏肉を生じさせることがなく、レトルト処理適性を高めることができる。表面処理しない二次金型により高温でブロー成形すると金型表面にポリエステル樹脂やそのオリゴマーあるいは添加剤などの一部が付着堆積して、成形品の表面に微小な皺や肌荒れを生じ、またブロー成形時に金型表面において成形材料の流れが悪くなり扁肉厚みを生じて、これらが成形容器のレトルト適性を劣化させる。
(5) Surface-treated secondary mold In the present invention, the secondary molded product is also characterized by biaxial stretch blow molding using a surface-treated secondary mold, thereby exceeding 210 ° C to 250 ° C. Even if second-stage blow molding is performed at the following high temperature, the suitability of the retort treatment can be improved without causing wrinkles, surface roughness, or uneven thickness on the surface of the molding container. When blow molding is performed at a high temperature using a secondary mold that is not surface-treated, a part of the polyester resin, its oligomer, or additive is deposited on the mold surface, causing minute wrinkles and rough skin on the surface of the molded product, and blowing. During molding, the flow of the molding material becomes worse on the surface of the mold, resulting in a thin thickness, which deteriorates the retort suitability of the molding container.
表面処理は、フッ素樹脂又はシリコーン樹脂をコーティング処理することにより行われる。フッ素樹脂としては、テトラフルオロエチレンパーフルオロアルキルビニールエーテル共重合体(PFA)又はポリテトラフルオロエチレン(PTFE)用いると、コーティング樹脂の耐熱性や耐剥離性及び傷付き防止の点で好ましい。 The surface treatment is performed by coating a fluororesin or a silicone resin. As the fluororesin, it is preferable to use tetrafluoroethylene perfluoroalkyl vinyl ether copolymer (PFA) or polytetrafluoroethylene (PTFE) from the viewpoint of heat resistance, peeling resistance, and scratch resistance of the coating resin.
(6)厚み減少率
本発明においては、表面処理した二次金型により、容器の胴部の厚み減少率が5〜30%となるように二軸延伸ブロー成形されることをも特徴とする。
厚み減少率は、加熱収縮後の二次成形品における胴部の肉厚をt1、二段目のブロー成形後のヒートセットした容器の胴部の肉厚をt2とすると、厚み減少率={(t1−t2)/t2}×100(%)で表す。
5%未満であると、容器の表面に微小な皺が発生しやすく、5〜30%であると容器の耐熱性が良好となる。
(6) Thickness reduction rate The present invention is characterized in that biaxially stretched blow molding is performed by the surface-treated secondary mold so that the thickness reduction rate of the body portion of the container is 5 to 30%. .
The thickness reduction rate is the thickness reduction rate, where t 1 is the thickness of the barrel in the secondary molded product after heat shrinkage, and t 2 is the thickness of the barrel of the heat-set container after the second blow molding. = {(T 1 −t 2 ) / t 2 } × 100 (%).
If it is less than 5%, minute wrinkles are likely to occur on the surface of the container, and if it is 5 to 30%, the heat resistance of the container will be good.
2.ポリエステル容器
(1)レトルト機能
以上において詳述した本発明の容器の製造方法により製造されたポリエステル容器は、耐熱性が高く、特に優れたレトルト適性を有して、125℃での1〜50分のレトルト処理のような高温でしかも長時間の厳しいレトルト処理の処理条件下でも、容器の変形や収縮を可及的に生じず、飲食品のレトルト容器として実用性が高く好適である。
具体的には、本発明のレトルト対応ポリエステル容器は、オートクレーブで125℃30分間処理した容器の収縮容量が1%以下であるという、レトルトに適した容器の特性を示す。
レトルト条件は図5に簡略グラフ図として例示されている。図5におけるレトルト条件(熱水シャワー、等圧制御2.45kgf/cm2)は、液温20℃からレトルト開始、20分間で液温125℃及びレトルト釜内圧2.45kgf/cm2になるように制御(時間比例制御)、30分間レトルト後、20分間で液温20℃及びレトルト釜内圧が大気圧になるように制御する。
2. Polyester container (1) Retort function The polyester container produced by the method for producing a container of the present invention described in detail above has high heat resistance and particularly excellent retort suitability, and is 1 to 50 minutes at 125 ° C. The container is not deformed or shrunk as much as possible even under high temperature and long time severe retort treatment conditions such as the retort treatment, and it is highly practical and suitable as a retort container for food and drink.
Specifically, the retort-compatible polyester container of the present invention exhibits the characteristics of a container suitable for retort that the shrinkage capacity of the container treated with an autoclave at 125 ° C. for 30 minutes is 1% or less.
The retort condition is illustrated as a simplified graph in FIG. The retort conditions (hot water shower, isobaric control 2.45 kgf / cm 2 ) in FIG. 5 are such that the retort starts from the liquid temperature 20 ° C., the liquid temperature 125 ° C. and the retort kettle internal pressure 2.45 kgf / cm 2 in 20 minutes. Control (time proportional control), and after retorting for 30 minutes, the liquid temperature is controlled to 20 ° C. and the pressure in the retort kettle to atmospheric pressure in 20 minutes.
(2)TMA測定特性
本発明のレトルト対応ポリエステル容器は、TMA測定において容器周方向について収縮開始温度が120℃以上であることも特徴とし、優れた耐熱性を有すことを顕している。TMA無収縮温度特性は、各実施例において表1にも提示されている。
これは図2のグラフ図に例示されており、横軸が昇温温度(℃)で縦軸が試料片の長さ変化量(μm)を表すグラフである。一旦上昇(伸長)し、極大点を超えてから下降(収縮)が始まっているが、本発明の容器はこの極大点における温度は120℃以上である。
図2におけるTMA測定条件は、試験片切り出しサイズ5×40mm、試験片標点間距離20mm、荷重0[N]の状態でチャッキング、昇温速度5℃/minにて加熱、測定起点(基準点)は温度75℃のときの試料片長さである。
容器のTMA測定の試料片サンプリング位置及び試験片は、図3の概略図に例示されている。
(2) TMA measurement characteristics The retort-compatible polyester container of the present invention is characterized by having a shrinkage start temperature of 120 ° C. or more in the circumferential direction of the container in TMA measurement, and exhibits excellent heat resistance. TMA no-shrink temperature characteristics are also presented in Table 1 in each example.
This is illustrated in the graph of FIG. 2, where the horizontal axis represents the temperature rise (° C.) and the vertical axis represents the length variation (μm) of the sample piece. Once the temperature rises (extends) and exceeds the maximum point, it starts to fall (shrink). The container of the present invention has a temperature at the maximum point of 120 ° C. or higher.
The TMA measurement conditions in FIG. 2 are: test piece cut-out size 5 × 40 mm, distance between test piece gauge points 20 mm, load 0 [N], heating at heating rate 5 ° C./min, measurement start point (reference The point) is the length of the sample piece at a temperature of 75 ° C.
The sample piece sampling position and test piece of the TMA measurement of the container are illustrated in the schematic diagram of FIG.
3.ポリエステル容器の成形材料
(1)ポリエステル材料
本発明のポリエステル容器を構成する材料としては、熱可塑性ポリエチレンテレフタレート(PET)が、諸性能や価格の観点からして、最も好ましい。
また、エチレンテレフタレート系熱可塑性ポリエステルとしては、エステル反復単位の大部分、一般に70モル%以上、特に80モル%以上をエチレンテレフタレート単位で占める熱可塑性ポリエステル樹脂が好適である。
他にも、二軸延伸ブロー成形及び結晶化可能なポリエステル樹脂であれば任意のものを使用でき、ポリブチレンテレフタレートやポリエチレンナフタレートなどのポリエステル、あるいはこれらのポリエステル類とポリカーボネートやアクリレート樹脂などとの混合物も使用することができる。
3. Molding Material for Polyester Container (1) Polyester Material As a material constituting the polyester container of the present invention, thermoplastic polyethylene terephthalate (PET) is most preferable from the viewpoints of performance and price.
Further, as the ethylene terephthalate thermoplastic polyester, a thermoplastic polyester resin in which most of the ester repeating units, generally 70 mol% or more, particularly 80 mol% or more are occupied by ethylene terephthalate units is suitable.
In addition, any polyester resin that can be biaxially stretch blow molded and crystallized can be used. Polyester such as polybutylene terephthalate or polyethylene naphthalate, or these polyesters and polycarbonate or acrylate resin, etc. Mixtures can also be used.
(2)積層材
ポリエチレンテレフタレートと他の樹脂を積層化して用いることもできる。また、本発明のポリエステル容器は、内外層を構成するポリエステル樹脂層の中間層に酸素遮蔽層や酸素吸収層を設けた多層構成としてもよい。酸素遮蔽性や酸素吸収性は、収納飲食品の微生物腐敗や化学的変質への抵抗性を高める。
酸素遮蔽層を構成する熱可塑性樹脂としては、例えば、エチレン−ビニルアルコール共重合体やポリアミドなどが挙げられる。
酸素吸収層としては、例えば、樹脂中に酸素吸収剤を配合した層が使用され、酸素吸収剤としては、還元性を有する金属粉が例示される。
(2) Laminate Material Polyethylene terephthalate and other resins can be laminated and used. Moreover, the polyester container of this invention is good also as a multilayer structure which provided the oxygen shielding layer and the oxygen absorption layer in the intermediate | middle layer of the polyester resin layer which comprises an inner and outer layer. Oxygen shielding and oxygen absorption enhance the resistance of stored food and drink to microbial decay and chemical alteration.
Examples of the thermoplastic resin constituting the oxygen shielding layer include an ethylene-vinyl alcohol copolymer and polyamide.
As the oxygen absorbing layer, for example, a layer in which an oxygen absorbent is blended in a resin is used, and examples of the oxygen absorbent include metal powder having reducibility.
(3)添加剤
周知の各種添加剤もまた使用されうる。必要に応じて、充填剤、着色剤、耐熱安定剤、耐候安定剤、酸化防止剤、老化防止剤、光安定剤、紫外線吸収剤、帯電防止剤、滑剤などを配合してもよい。
(3) Additives Various known additives can also be used. If necessary, a filler, a colorant, a heat stabilizer, a weather stabilizer, an antioxidant, an anti-aging agent, a light stabilizer, an ultraviolet absorber, an antistatic agent, a lubricant and the like may be blended.
次に、実施例及び対照のための比較例により、本発明を各実例として説明するが、これらは、本発明の好ましい具体例を示し、本発明をより鮮明にして、その範囲の適応性をより広く顕すものである。
[図面による実施例の説明]
本発明の二段ブロー成形法によるレトルト対応容器の製造方法における(a)〜(d)の各工程が図1に概略図として模式的に示されている。具体的な内容は、段落0017に前述されている。
Next, the present invention will be described by way of examples by way of examples and comparative examples for comparison, but these show preferred embodiments of the present invention, which make the present invention clearer and more flexible in its scope. It will manifest more widely.
[Explanation of embodiments with drawings]
Each process of (a)-(d) in the manufacturing method of the retort correspondence container by the two-stage blow molding method of this invention is typically shown as a schematic diagram in FIG. Specific details are described in paragraph 0017 above.
[実施例1−1]
図1に概略図として模式的に示されている、(a)〜(d)の各工程に沿って、本発明の二軸延伸二段ブロー成形法によるレトルト対応PETボトルを製造した。
(1)一次ブロー成形
ポリエチレンテレフタレート樹脂から成るプリフォームの口部を予め加熱手段により結晶化(白化)させた後、プリフォームをガラス転移点以上の温度の110℃に加熱し、金型温度が160℃の一次金型によって延伸倍率が縦3倍、横4.5倍の二軸延伸ブロー成形を行い一次成形品とした。
(2)加熱収縮
次に、得られた一次成形品を、加熱オーブンでその表面温度が200℃となるように加熱して熱収縮させて、二次成形品とした。
(3)二次ブロー成形
次いで、加熱収縮させた二次成形品を、金型温度が245℃で、PFAフッ素樹脂コーティング処理した二次金型で、延伸倍率が縦1.02倍、横1.06倍の二軸延伸ブロー成形を行った。
(4)ヒートセット
口部を除く胴部及び底部を245℃で5秒間ヒートセットし、満注内容積約333.5ml、横断面形状は胴部パネル部分を除きほぼ円形、胴部パネル部は減圧吸収パネルを周方向に六面(図3では正面からパネル三面が見えている)有するため略正六角形のポリエステル容器とした。
[Example 1-1]
A retort-compatible PET bottle by the biaxially stretched two-stage blow molding method of the present invention was produced along the steps (a) to (d) schematically shown in FIG.
(1) Primary blow molding After preliminarily crystallizing (whitening) the mouth of a preform made of polyethylene terephthalate resin by heating means, the preform is heated to 110 ° C. above the glass transition point, and the mold temperature is Biaxial stretch blow molding with a stretch ratio of 3 times in length and 4.5 times in width was performed by a primary mold at 160 ° C. to obtain a primary molded product.
(2) Heat Shrinkage Next, the obtained primary molded product was heated and shrunk in a heating oven so that the surface temperature was 200 ° C. to obtain a secondary molded product.
(3) Secondary blow molding Next, the secondary molded product subjected to heat shrinkage is a secondary mold in which the mold temperature is 245 ° C. and the PFA fluororesin coating treatment is performed. .06-fold biaxial stretch blow molding was performed.
(4) Heat set
The body and bottom, excluding the mouth, were heat-set at 245 ° C for 5 seconds, the full volume was about 333.5 ml, the cross-sectional shape was almost circular except for the body panel, and the body panel was surrounded by a vacuum absorbing panel. Since it has six sides in the direction (the three sides of the panel are visible from the front in FIG. 3), it is a substantially regular hexagonal polyester container.
[実施例1−2〜実施例2及び比較例1−1〜比較例2−2]
実施例1−1における二軸延伸二段ブロー成形を基準にして、表1に記載した各条件にてブロー成形を行った。
各実施例と各比較例の成形条件及び結果をまとめて表1に記載した。なお、肉厚の測定位置は図4に示されている。実施例1−1における充填前の空ボトルと充填してレトルト後のボトル、実施例1−3における充填してレトルト後のボトル、及び比較例1−2における充填してレトルト後のボトルが各々図6、図7に写真図として例示されている。実施例1−1と1−3における充填してレトルト後のボトルは容器の形状に変化がないが、比較例1−2における充填してレトルト後のボトルでは頸部が変形して細くなっている。
[Example 1-2 to Example 2 and Comparative Example 1-1 to Comparative Example 2-2]
Blow molding was performed under the conditions described in Table 1 based on the biaxially stretched two-stage blow molding in Example 1-1.
The molding conditions and results of each Example and each Comparative Example are summarized in Table 1. The measurement position of the wall thickness is shown in FIG. An empty bottle before filling and a bottle after retorting in Example 1-1, a bottle after filling and retorting in Example 1-3, and a bottle after filling and retorting in Comparative Example 1-2, respectively. 6 and 7 are illustrated as photographic diagrams. The bottles after filling and retorting in Examples 1-1 and 1-3 have no change in the shape of the container, but in the bottle after filling and retorting in Comparative Example 1-2, the neck is deformed and thinned. Yes.
[各実施例と各比較例の結果の考察]
各実施例及び各比較例を対比することにより、本発明のポリエステル容器及びその製造方法は、簡易で経済的な手法により、容器の底部と胴部にレトルト機能を同時にポリエステル容器に付与することができ、125℃での1〜50分のレトルト処理の高温でしかも長時間の厳しい条件下でも、容器の変形や収縮を可及的に生じず、飲食品のレトルト容器として実用性が高く好適であることが明らかにされている。
具体的に、各実施例と各比較例とを対照すると、実施例1−1〜実施例1−3では、金型の成形面にPFAフッ素樹脂コーティング処理を施した2次ブロー金型を、215〜245℃で用いることで、PETボトルのヒートセット温度は高くなったが、PETボトルの金型からの離形性は良好で、金型やPETボトルの外観及び編肉等に異常は認められず、なおかつ、容器の耐レトルト性も良好となった。(図6参照)
また、実施例2では金型の成形面にPTFE(ポリテトラフルオロエチレン)フッ素樹脂コーティング処理を施した2次ブロー金型を用いたが、PETボトル及び飲料収納製品とも異常は認められなかった。
これに対し、比較例1−1は2次ブロー金型の温度(ヒートセット温度)が高過ぎ、比較例1−2は2次ブロー金型の温度(ヒートセット温度)が低過ぎて、本発明の要件を満たさないため、耐レトルト性が不良であった。(図7参照)
比較例2−1,2では、2次ブロー金型の温度(ヒートセット温度)が本発明の要件を満たすものの、二次金型を従来通りに、金型の容器製品面に鏡面磨き仕上げを施したり、ヤスリで適度に荒らしたりしたので、離形性不良となった。
[Consideration of results of Examples and Comparative Examples]
By comparing each example and each comparative example, the polyester container of the present invention and the method for producing the same can impart a retort function to the polyester container at the same time by a simple and economical method. Can be used as a retort container for foods and beverages without causing deformation or shrinkage of the container as much as possible even under high temperature of 1-50 minutes of retort treatment at 125 ° C. It has been made clear.
Specifically, in contrast to each example and each comparative example, in Example 1-1 to Example 1-3, a secondary blow mold having a PFA fluororesin coating treatment applied to the molding surface of the mold, By using at 215 to 245 ° C, the heat setting temperature of the PET bottle increased, but the releasability of the PET bottle from the mold was good, and there were abnormalities in the appearance and knitted meat of the mold and the PET bottle. Moreover, the retort resistance of the container was also improved. (See Figure 6)
In Example 2, a secondary blow mold having a PTFE (polytetrafluoroethylene) fluororesin coating treatment applied to the molding surface of the mold was used, but no abnormality was observed in both the PET bottle and the beverage storage product.
In contrast, Comparative Example 1-1 has a secondary blow mold temperature (heat set temperature) that is too high, and Comparative Example 1-2 has a secondary blow mold temperature (heat set temperature) that is too low. Since the requirements of the invention were not satisfied, the retort resistance was poor. (See Figure 7)
In Comparative Examples 2-1 and 2, the temperature of the secondary blow mold (heat set temperature) satisfies the requirements of the present invention, but the secondary mold is mirror-finished on the mold product surface as usual. Since it was applied or moderately damaged with a file, the mold release was poor.
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| WO2008044280A1 (en) * | 2006-10-06 | 2008-04-17 | Toyo Seikan Kaisha, Ltd. | Polyester resin container excelling in retort matchability and process for producing the same |
| JP4863114B2 (en) | 2006-10-27 | 2012-01-25 | 東洋製罐株式会社 | Retort processed thermoplastic resin container and method for manufacturing the same |
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| JP2002018858A (en) * | 2000-07-06 | 2002-01-22 | Toyo Seikan Kaisha Ltd | Mold for polyester container |
| JP3918613B2 (en) * | 2002-04-05 | 2007-05-23 | 東洋製罐株式会社 | Heat resistant polyester container and method for producing the same |
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