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JP4812451B2 - Waterway repair method - Google Patents
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JP4812451B2 - Waterway repair method - Google Patents

Waterway repair method Download PDF

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JP4812451B2
JP4812451B2 JP2006030492A JP2006030492A JP4812451B2 JP 4812451 B2 JP4812451 B2 JP 4812451B2 JP 2006030492 A JP2006030492 A JP 2006030492A JP 2006030492 A JP2006030492 A JP 2006030492A JP 4812451 B2 JP4812451 B2 JP 4812451B2
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water
water channel
plastic injection
gap
injection material
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JP2006161556A (en
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安志 面高
正博 ▲吉▼原
秀夫 高橋
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Sumitomo Osaka Cement Co Ltd
Estech Corp
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Sumitomo Osaka Cement Co Ltd
Estech Corp
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Description

本発明は、既設水路内に水路用成形体を敷設して水路を改修する施工方法に関する。   The present invention relates to a construction method for repairing a water channel by laying a water channel molded body in an existing water channel.

既設水路を改修する場合には、既設水路内に水路用成形体を敷設した後に既設水路と水路用成形体との隙間を埋め戻し材で充填する工法が採用され、また、近年、埋め戻し土としては、セメント、水、骨材、発泡剤を混練して得られるエアモルタルや、土砂に水等を混ぜこれに固化材を添加した流動化処理土が採用される場合が多い。   When refurbishing an existing waterway, a method of filling the gap between the existing waterway and the waterway molded body with a backfilling material after laying the waterway molded body in the existing waterway has been adopted. For example, air mortar obtained by kneading cement, water, aggregate, and foaming agent, and fluidized soil obtained by mixing water and the like with earth and sand and adding a solidifying material thereto are often used.

しかし、水が流れる既設水路に水路用成形体を直接敷設した後にそのまま埋め戻した場合には、流水によって埋め戻し材が希釈されたり、材料分離を起こして埋め戻し材の品質が低下するという問題がある。   However, when the molded body for the water channel is directly laid in the existing water channel through which water flows, the back material is diluted by the flowing water, or the quality of the back material is deteriorated due to material separation. There is.

そこで、図7に示すように、矢板等の止水材100を用いて既設水路101のバイパス既設水路102を設けて改修個所から水を完全に遮断し、その後に該改修箇所に水路用成形体103を敷設して埋め戻し土で埋め戻すようにしていた。   Therefore, as shown in FIG. 7, by using a water stop material 100 such as a sheet pile, a bypass existing water channel 102 of the existing water channel 101 is provided to completely shut off water from the repaired portion, and then the water channel molded body at the repaired portion. 103 was laid and backfilled with backfill soil.

しかし、この工法を採用した場合には、バイパス水路を設ける分だけ工期が長くなり、コスト高になるという問題があった。   However, when this construction method is adopted, there is a problem that the construction period becomes longer by the amount of providing the bypass water channel and the cost is increased.

本発明は、前記の点に鑑みなされたものであって、水が流れる改修箇所に埋め戻し材を直接打設しても希釈されたり材料分離が起きず、バイパス水路を設置しなくても既設水路の改修を確実に行うことができる水路の改修工法を提供することを目的とする。   The present invention has been made in view of the above points, and even if a backfill material is directly placed at a repaired place where water flows, dilution or material separation does not occur. The purpose is to provide a method for repairing a canal that can be reliably repaired.

本発明の水路の改修工法は、既設水路内に水路用成形体を敷設し、セメントミルクからなるA液と可塑化材を含む懸濁液からなるB液とを攪拌混合して得られる可塑性注入材を、前記既設水路と前記水路用成形体との間に形成される隙間に前記可塑性注入材を注入して前記隙間の水の流れを止めた後、残った前記隙間に前記可塑性注入材を注入することにより前記隙間を埋めることを特徴とする。   The water channel renovation method of the present invention is a plastic injection obtained by laying a water channel molded body in an existing water channel and stirring and mixing the liquid A composed of cement milk and the liquid B composed of a suspension containing a plasticizer. After the material is injected into the gap formed between the existing water channel and the molded body for water channel to stop the flow of water in the gap, the plastic injection material is injected into the remaining gap. The gap is filled by pouring.

本願明細書でいう「可塑性」とは、ゲル状の凝集体の状態になり、流水等に希釈されることなく、その形状付与性により周囲への逸脱が生じ難い性状をいう。   The term “plasticity” as used herein refers to a property that is in a gel-like aggregate state and is not diluted with running water or the like, and is unlikely to deviate to the surroundings due to its shape imparting property.

前記可塑性注入材の充填箇所の境界部分に型枠を設け、前記充填箇所の水量を減らすことが好ましい。   It is preferable to provide a mold at a boundary portion of the filling portion of the plastic injection material to reduce the amount of water in the filling portion.

本発明の水路の改修工法によれば、水路の流水箇所に埋め戻し材を直接注入しても流水中での水路用成形体の材料分離や希釈がないので、バイパス水路を設けて施工箇所の水を止める必要がなくなり、大幅な施工コストの削減及び工期短縮が図れる。   According to the method of repairing a water channel of the present invention, there is no material separation or dilution of the molded product for the water channel in the flowing water even if the backfill material is directly injected into the water channel of the water channel. There is no need to stop the water, and the construction cost and construction period can be greatly reduced.

また、既設水路と水路用成形体との間に形成される隙間に可塑性注入材を注入して隙間の水の流れを止めた後、残った隙間に可塑性注入材を注入するようにすれば、隙間に注入される可塑性注入材が凝集状態で押し流されるのを確実に防止でき、可塑性注入材の注入作業を円滑に行うことができ、施工性が向上する。   Also, after injecting the plastic injection material into the gap formed between the existing water channel and the water channel molded body to stop the flow of water in the gap, and then injecting the plastic injection material into the remaining gap, The plastic injection material injected into the gap can be reliably prevented from being swept away in an aggregated state, the plastic injection material can be smoothly injected, and workability is improved.

また、隙間に注入される可塑性注入材によって水路用成形体の継ぎ目を塞ぐようにすれば、継ぎ目を塞ぐための作業工程が不要になって施工作業の能率が向上し、また、継ぎ目を塞ぐための止水専用材料も不要となって施工コストを低減できる。   In addition, if the seam of the water channel molded body is plugged with a plastic injection material injected into the gap, the work process for plugging the seam becomes unnecessary, and the efficiency of the construction work is improved, and the seam is plugged. The construction cost can be reduced because no special water-stopping material is required.

以下、本発明の水路の改修工法の実施の形態について図面を参照して説明する。   DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of a waterway repair method according to the present invention will be described with reference to the drawings.

図1乃至図4は、可塑性注入材を用いた水路の改修工法の施工工程を示している。
(1)図1及び図2のように、ヒューム管等の成形管2を、水路水3が流れる既設水路1内に矢印で示す水流方向に沿って連続して敷設する。これにより、同図の矢印で示すように、成形管2内に水路水3が流れ、また、成形管2と既設水路1との間の隙間4にも水路水3が流れることになる。なお、成形管2は水路用成形体の一例である。
(2)次に、図3及び図4に示すように、隙間4に可塑性注入材5を注入する。
1 to 4 show a construction process of a waterway repair method using a plastic injection material.
(1) As shown in FIGS. 1 and 2, a molded tube 2 such as a fume tube is continuously laid in the existing water channel 1 through which the water channel water 3 flows along the water flow direction indicated by an arrow. Thereby, as shown by the arrow of the figure, the canal water 3 flows in the forming pipe 2, and the canal water 3 also flows in the gap 4 between the forming pipe 2 and the existing canal 1. The molded tube 2 is an example of a water channel molded body.
(2) Next, as shown in FIGS. 3 and 4, the plastic injection material 5 is injected into the gap 4.

可塑性注入材5は、後述するA液とB液とを攪拌混合して均一に混ぜることにより、瞬時にゲル状の凝集体の状態になり、流水等に希釈されることなく、その形状付与性により周囲への逸脱が生じ難い性状を有するものである。   The plastic injection material 5 is a gel-like agglomerate instantly by stirring and mixing the liquid A and the liquid B described later and mixing them uniformly, and its shape imparting property is not diluted with running water or the like. Therefore, it is difficult to cause a deviation from the surroundings.

隙間4に注入された可塑性注入材5は自重で流動することにより隙間4に確実に充填される。   The plastic injection material 5 injected into the gap 4 flows with its own weight, so that the gap 4 is reliably filled.

可塑性注入材5の注入順序は、図3のように上流側の隙間4に可塑性注入材5を注入して上流側の隙間4を充填した後に、図4及び図5の白抜き矢印で示すように、可塑性注入材5を該充填部から下流側に向けて順次注入する。   The injection order of the plastic injection material 5 is as shown by the white arrows in FIGS. 4 and 5 after injecting the plastic injection material 5 into the upstream gap 4 and filling the upstream gap 4 as shown in FIG. Then, the plastic injection material 5 is sequentially injected from the filling portion toward the downstream side.

可塑性注入材5はその形状付与性により周囲への逸脱が生じ難いものの、流水中に注入する際に流水量が多い場合等には可塑性注入材5は凝集体の状態のまま下流側に押し流されるおそれがある。   Although the plastic injecting material 5 is less likely to deviate to the surroundings due to its shape imparting property, the plastic injecting material 5 is swept downstream in the state of agglomerates when the amount of flowing water is large when injected into the running water. There is a fear.

そこで、上流側の隙間4に可塑性注入材5を最初に集中的に注入して隙間4の水路水3の流れを止めれば、その後、隙間4に注入される可塑性注入材5が凝集状態で押し流されるのを防止できる。また、型枠を設けて水量を少なくしても良いが、止水する必要はないので矢板、合板、杭等で簡易な型枠を形成するだけで済む。   Therefore, if the plastic injection material 5 is first intensively injected into the upstream gap 4 and the flow of the channel water 3 in the gap 4 is stopped, the plastic injection material 5 injected into the gap 4 is then swept away in a cohesive state. Can be prevented. In addition, the amount of water may be reduced by providing a mold, but since it is not necessary to stop the water, it is only necessary to form a simple mold with a sheet pile, plywood, pile, or the like.

可塑性注入材5の充填量については、隙間4の充填に必要な量よりも多めに設定し、充填後に不必要な部分を掘削して所定の形状に成型するようにしても良い。   The filling amount of the plastic injection material 5 may be set to be larger than the amount necessary for filling the gap 4, and unnecessary portions may be excavated and formed into a predetermined shape after filling.

また、隙間4に注入される可塑性注入材5は、隙間4を塞ぐと同時に、図5のように成形管2の継ぎ目2aを塞いでいく。この場合、可塑性注入材5はその形状付与性によって継ぎ目2aから成形管2内に流出することなく継ぎ目2a内に適度の深さだけ入り込んだ状態で継ぎ目2aを塞ぐので、継ぎ目2aを塞ぐための作業工程を別途設ける必要がなくなる。
(3)そして、隙間4への可塑性注入材5の充填の完了により、水路水3が流れる成形管2が敷設された水路が完成する。
The plastic injection material 5 injected into the gap 4 closes the gap 4 and simultaneously closes the joint 2a of the molded tube 2 as shown in FIG. In this case, the plastic injection material 5 closes the seam 2a in a state where it enters the seam 2a by an appropriate depth without flowing out from the seam 2a into the forming pipe 2 due to its shape imparting property. There is no need to provide a separate work process.
(3) When the filling of the plastic injection material 5 into the gap 4 is completed, a water channel in which the molded pipe 2 in which the water channel water 3 flows is laid is completed.

なお、水路用成形体としては、ヒューム管等の成形管2の他に、図6に示すボックスカルバートが考えられ、ボックスカルバートの場合にも上記と同じ要領で施工する。また水路用成形体は開渠構造であっても良い。   In addition to the molded pipe 2 such as a fume pipe, a box culvert shown in FIG. 6 is conceivable as the water channel molded body, and the box culvert is constructed in the same manner as described above. Further, the water channel molded body may have an open structure.

可塑性注入材5の隙間4への注入については、注入箇所の水量が多い場合には、図2の二点鎖線で示すように、可塑性注入材5の充填箇所の境界部分に矢板、合板、杭、土のう等で簡易な型枠6を設け、充填箇所の水量を減らすようにしても良い。このようにすれば、可塑性注入材5をより的確に注入でき、注入作業も更に容易になる。   About injection | pouring to the clearance gap 4 of the plastic injection material 5, when there is much water quantity of an injection | pouring location, as shown by the dashed-two dotted line of FIG. 2, a sheet pile, a plywood, a pile is shown in the boundary part of the filling location of the plastic injection material 5 Alternatively, a simple mold 6 may be provided by using a sandbag or the like to reduce the amount of water at the filling location. In this way, the plastic injection material 5 can be injected more accurately, and the injection work is further facilitated.

本発明方法において用いるA液は、従来の可塑性注入材5で使用されているセメントミルクであれば特に限定はない.セメントミルクとは、セメント及び水を主成分とするミルク状態の溶液であり、セメントとしては、普通、早強、超早強、白色、耐硫酸塩、中庸熱、低熱等の各種ボルトランドセメント、前記ボルトランドセメントの少なくとも一種と高炉スラグ、フライアッシュなどの少なくとも一種とを混合した混合セメント、ジェットセメント、アルミナセメントなどの特殊セメント、セメント系固化材等から選ぶことができる。   The A liquid used in the method of the present invention is not particularly limited as long as it is cement milk used in the conventional plastic injection material 5. Cement milk is a solution in the form of milk mainly composed of cement and water. As cement, various boltland cements such as normal, early strength, super early strength, white color, sulfate resistance, moderate heat, low heat, etc. It can be selected from a mixed cement obtained by mixing at least one kind of the bolt land cement and at least one kind such as blast furnace slag and fly ash, a special cement such as a jet cement and an alumina cement, a cement-based solidified material, and the like.

セメントミルクは、必要に応じて起泡剤を発泡処理した気泡を混合してセメントエアミルクとしても良い。また、セメントミルクに砂、レキ、発泡ビーズ等を添加することにより可塑性注入材5の比重を調整してもよい。   The cement milk may be made into cement air milk by mixing bubbles obtained by foaming a foaming agent as necessary. Further, the specific gravity of the plastic injection material 5 may be adjusted by adding sand, reki, foam beads or the like to cement milk.

更に、セメントミルクには、必要に応じて減水剤、遅延剤、分散剤等の混和剤を添加してもよく、これらの混和剤を添加した場合にも、練り上がり後の可塑性にはほとんど影響はない.減水剤の添加によりセメントミルク中の単位水量を減らしたり、単位セメント量を増加することができ、高強度化及び軽量化の配合設計の範囲が拡大される.遅延剤の添加により輸送配管等設備内部での硬化を防止して設備の洗浄を軽減することができる.分散剤の添加により流動性が向上し、配管等による輸送距離を延ばすことができる。   Furthermore, admixtures such as water reducing agents, retarders, and dispersing agents may be added to cement milk as necessary, and even when these admixtures are added, there is almost no effect on plasticity after kneading. No. By adding a water reducing agent, the amount of unit water in cement milk can be reduced or the amount of unit cement can be increased, thereby expanding the range of compounding design for increasing strength and reducing weight. By adding a retarder, it is possible to prevent hardening inside the equipment such as transportation piping and reduce washing of the equipment. Addition of a dispersant improves the fluidity and can extend the transport distance by piping or the like.

セメントミルクにおける水の添加量は、均質なセメントミルクの調製可能な範囲であれば良く、通常、セメント:水(重量比)=1:0.3〜1:1程度の範囲とすればよい。   The amount of water added in the cement milk may be in a range in which homogeneous cement milk can be prepared, and is usually in a range of cement: water (weight ratio) = 1: 0.3 to 1: 1.

本発明方法において用いるB液(可塑化液)は、可塑化材を分散させた懸瀦液であり、従来公知の各種の可塑化材を用いることができる.この様な可塑化材の具体例としては、ペントナイト、アタパルジャイト、メタカオリン等を例示でき、これらを一種単独又は二種以上混合して用いることができる。   The B liquid (plasticizing liquid) used in the method of the present invention is a suspension liquid in which a plasticizing material is dispersed, and various conventionally known plasticizing materials can be used. Specific examples of such plasticizers include pentonite, attapulgite, metakaolin, and the like, and these can be used alone or in combination of two or more.

可塑化液における水の添加量は、特に制限はないが、通常、可塑化材:水(重量比)=1:6.2〜1:7.1程度の範囲とすればよい。   The amount of water added in the plasticizing liquid is not particularly limited, but is usually in the range of plasticizer: water (weight ratio) = 1: 6.2 to 1: 7.1.

可塑化材として用いるペントナイト、アタパルジャイト、メタカオリン等の品位については特に限定はなく、従来から用いられているものを適宜選択して使用できる。   There are no particular limitations on the quality of pentonite, attapulgite, metakaolin, or the like used as the plasticizer, and those conventionally used can be appropriately selected and used.

また、固化材量を増減することにより、任意の強度を発現させることができ、低強度に設定することにより、埋め戻し後に地中構造物の補修等のために再掘削する場合でも掘削を容易に行うことができる。   In addition, by increasing or decreasing the amount of solidified material, it is possible to develop an arbitrary strength, and by setting it to a low strength, excavation is easy even when re-digging for repairing underground structures after backfilling. Can be done.

本発明の施工方法では、通常は、施工現場において、パイプ等の配管を用いて施工場所まで圧送し、施工場所の直前で両液を混合して瞬時に可塑化させて、施工場所に注入する。なお、施工現場ではなく、別の場所に設置した製造プラントにおいてA液とB液を製造した後、ミキサー車等を用いてA液とB液を施工現場に搬送し、施工現場においてA液とB液を混合して、瞬時に可塑化させて施工場所に注入するようにしても良い。   In the construction method of the present invention, usually at the construction site, it is pumped to the construction site using piping such as a pipe, and both liquids are mixed immediately before the construction site, instantly plasticized, and injected into the construction site. . In addition, after manufacturing A liquid and B liquid in the manufacturing plant installed in another place instead of the construction site, A liquid and B liquid are conveyed to the construction site using a mixer car etc. Liquid B may be mixed, plasticized instantaneously, and injected into the construction site.

A液とB液の混合割合については特に限定的ではなく、B液に含まれる可塑化材の種類等に応じて、適度な可塑性能、硬化性能等が発揮できるように適宜決めればよい。   The mixing ratio of the A liquid and the B liquid is not particularly limited, and may be determined as appropriate so that appropriate plastic performance, curing performance, and the like can be exhibited according to the type of plasticizer contained in the B liquid.

また、可塑化材を含むB液を必要に応じて施工現場で希釈してA液と混合して可塑化させて施工場所に注入することができ、希釈の度合いによって施工現場に適したフロー値、可塑化材濃度などに調節できる。   Also, the B liquid containing the plasticizer can be diluted at the construction site as needed, mixed with the A liquid, plasticized, and injected into the construction site, and a flow value suitable for the construction site depending on the degree of dilution. The plasticizer concentration can be adjusted.

また、調整された可塑性注入材5のフロー値は、80〜120mmの範囲が好ましく、この範囲では水中打設や流水のある場所でも材料分離が極めて少なくなる。 なお、フロー値は、日本道路公団規格「エアモルタル及びエアミルクの試験方法(JHSA313−1992)」のコンシステンシー試験方法のシリンダー法のよった。内径8cm高さ8cmのシリンダーに試料を入れ、引き抜き後の試料の底面の直径を測定した。   Further, the flow value of the adjusted plastic injection material 5 is preferably in the range of 80 to 120 mm, and in this range, material separation is extremely reduced even in places where water is poured or running water. In addition, the flow value was based on the cylinder method of the consistency test method of Japan Highway Public Corporation standard "Test method of air mortar and air milk (JHSA 313-1992)". The sample was put in a cylinder having an inner diameter of 8 cm and a height of 8 cm, and the diameter of the bottom surface of the sample after drawing was measured.

可塑性注入材5は、可塑化薬剤を使用せず、無機材料の配合技術のみで可塑性を発現するものである   The plastic injection material 5 does not use a plasticizing agent and exhibits plasticity only by the blending technique of the inorganic material.

(a)は本発明の水路の改修工法の施工工程を示す平面図、(b)はその施工工程の横断面図である。(A) is a top view which shows the construction process of the repair method of the waterway of this invention, (b) is a cross-sectional view of the construction process. (a)は本発明の水路の改修工法の施工工程を示す平面図、(b)はその施工工程の横断面図である。(A) is a top view which shows the construction process of the repair method of the waterway of this invention, (b) is a cross-sectional view of the construction process. (a)は本発明の水路の改修工法の施工工程を示す平面図、(b)はその施工工程の横断面図である。(A) is a top view which shows the construction process of the repair method of the waterway of this invention, (b) is a cross-sectional view of the construction process. 本発明の水路の改修工法の施工工程を示す平面図である。It is a top view which shows the construction process of the repair method of the waterway of this invention. 本発明の水路の改修工法の施工工程を示す縦断面図である。It is a longitudinal cross-sectional view which shows the construction process of the repair method of the waterway of this invention. 本発明の水路の改修工法の他の施工工程を示す横断面図である。It is a cross-sectional view which shows the other construction process of the repair method of the waterway of this invention. 従来の水路の改修工法の施工工程を示す平面図である。It is a top view which shows the construction process of the repair method of the conventional waterway.

符号の説明Explanation of symbols

1 水路
2 成形管(水路用成形体)
2a 成形管の継ぎ目
3 水路水
4 隙間
5 可塑性注入材
1 Water channel 2 Molded pipe (Molded body for water channel)
2a Molded pipe joint 3 Water channel 4 Crevice 5 Plastic injection material

Claims (2)

既設水路内に水路用成形体を敷設し、セメントミルクからなるA液と可塑化材を含む懸濁液からなるB液とを攪拌混合して得られる可塑性注入材を、前記既設水路と前記水路用成形体との間に形成される隙間に前記可塑性注入材を注入して前記隙間の水の流れを止めた後、残った前記隙間に前記可塑性注入材を注入することにより前記隙間を埋めることを特徴とする水路の改修工法。 A plastic injection material obtained by laying a molded body for a water channel in an existing water channel and stirring and mixing the liquid A composed of cement milk and the liquid B composed of a suspension containing a plasticizer, the existing water channel and the water channel Filling the gap by injecting the plastic injection material into the gap formed between the molded article and stopping the flow of water in the gap, and then injecting the plastic injection material into the remaining gap. Waterway repair method characterized by 前記可塑性注入材の充填箇所の境界部分に型枠を設け、前記充填箇所の水量を減らすことを特徴とする請求項1に記載の水路の改修工法。 The method for repairing a water channel according to claim 1, wherein a mold is provided at a boundary portion of the filling portion of the plastic injection material to reduce the amount of water in the filling portion.
JP2006030492A 2006-02-08 2006-02-08 Waterway repair method Expired - Fee Related JP4812451B2 (en)

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