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JP4813355B2 - Cement admixture, cement composition, mortar and concrete - Google Patents
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JP4813355B2 - Cement admixture, cement composition, mortar and concrete - Google Patents

Cement admixture, cement composition, mortar and concrete Download PDF

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JP4813355B2
JP4813355B2 JP2006519418A JP2006519418A JP4813355B2 JP 4813355 B2 JP4813355 B2 JP 4813355B2 JP 2006519418 A JP2006519418 A JP 2006519418A JP 2006519418 A JP2006519418 A JP 2006519418A JP 4813355 B2 JP4813355 B2 JP 4813355B2
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concrete
mortar
cement
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strength
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JPWO2005087682A1 (en
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芳春 渡邉
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Denka Co Ltd
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Denki Kagaku Kogyo KK
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/06Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/08Flue dust, i.e. fly ash
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0042Powdery mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/02Portland cement
    • C04B7/04Portland cement using raw materials containing gypsum, i.e. processes of the Mueller-Kuehne type
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/24Cements from oil shales, residues or waste other than slag
    • C04B7/26Cements from oil shales, residues or waste other than slag from raw materials containing flue dust, i.e. fly ash
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Description

本発明はセメント混和材、セメント組成物、これを用いたモルタル及びコンクリートに関する。より詳しくは、シリカフュームと20μm以下に分級したフライアッシュを配合した混和材であり、これをセメントに添加したセメント組成物である。更に、このセメント組成物を用いて曲げ強度を高めたモルタル及びコンクリートに関する。  The present invention relates to a cement admixture, a cement composition, mortar and concrete using the same. More specifically, it is an admixture containing silica fume and fly ash classified to 20 μm or less, and a cement composition in which this is added to cement. Furthermore, it is related with the mortar and concrete which raised bending strength using this cement composition.

モルタル又はコンクリートは基本的に圧縮強度と比較して曲げ強度が小さいという課題があり、圧縮強度を高くしても曲げ強度はそれほど高くならない。したがって、曲げ強度で設計する路面や梁、桁及び多くのコンクリート二次製品では富配合で不経済なコンクリート配合となり易く、更に、曲げ耐力を高めるために部材断面を厚くしたり、PC鋼棒によりプレストレスを導入している。また、ヒューム管などでは膨張材をコンクリートに配合してケミカルプレス又はケミカルプレストレスを導入して外圧強度を高めている。  Mortar or concrete has a problem that the bending strength is basically lower than the compressive strength, and even if the compressive strength is increased, the bending strength is not so high. Therefore, road surfaces, beams, girders designed with flexural strength, and many concrete secondary products tend to be rich and uneconomical concrete mixes, and the cross section of the member is made thicker to increase bending strength, Prestress has been introduced. Further, in the case of a fume tube or the like, an external material is mixed with concrete and a chemical press or chemical prestress is introduced to increase the external pressure strength.

一方、シリカフュームはポゾラン活性が高く強度増進材として利用されている。更に、比較的大量の高性能減水剤と組み合わせることによってモルタルフローやコンクリートスランプ又はスランプフローを増大させ、かつ、低水結合材比のモルタルやコンクリートが容易に製造できるので高流動性の高強度モルタル又はコンクリート用混和材としても多用されている。  On the other hand, silica fume has high pozzolanic activity and is used as a strength enhancer. Furthermore, by combining with a relatively large amount of high-performance water reducing agent, mortar flow, concrete slump or slump flow can be increased, and mortar and concrete with a low water binder ratio can be easily manufactured, so high strength and high strength mortar. Or it is often used as an admixture for concrete.

また、フライアッシュは微粉炭焚きの火力発電所から副生する径100μm以下の中空粒子を含む球形粒子の石炭灰であり、そのポゾラン活性は低いものの長期的に反応して水密性などを高めるのでフライアッシュセメントとして多用されている。特許文献1に示すように、これを20μm以下又は10μm以下に分級することによって大きな中空の粒子が取り除かれ、良球形で中空のない粒子となる。そのボールベアリング作用によって高性能減水剤や高性能AE減水剤と組み合わせると、特にモルタルフローやコンクリートスランプ又はスランプフローを増大させて強い粘ちょう性を発揮する。更に、同一のフローやスランプとした場合でも分級フライアッシュ無混和のモルタルやコンクリートよりも減水した分の強度を高めることも知られている。  Fly ash is a spherical particle coal ash containing hollow particles with a diameter of 100 μm or less that is by-produced from a pulverized coal-fired thermal power plant. Although its pozzolanic activity is low, it reacts in the long term and improves water tightness. Often used as fly ash cement. As shown in Patent Document 1, by classifying the particles to 20 μm or less or 10 μm or less, large hollow particles are removed, resulting in particles having a good spherical shape and no hollow. When combined with a high-performance water-reducing agent or a high-performance AE water-reducing agent due to its ball bearing action, it particularly increases mortar flow, concrete slump or slump flow and exhibits strong consistency. Furthermore, it is also known that even when the same flow or slump is used, the strength of the reduced amount of water is lower than that of non-classified fly ash mortar or concrete.

更に、例えば、特許文献2に示すように、石こうは蒸気養生の有無に係わりなく高強度混和材として多用され、シリカフュームと組み合わせることによってより高い強度や耐久性が得られることも知られている。  Furthermore, for example, as shown in Patent Document 2, gypsum is frequently used as a high-strength admixture regardless of the presence or absence of steam curing, and it is also known that higher strength and durability can be obtained by combining with silica fume.

また、特許文献3に示すように、曲げ強度や靱性を高める古典的方法としては金属繊維を添加する方法もある。そして、金属繊維を使用してより靱性を改善する方法として、セメントにシリカフュームと針状や板状の微粉末を添加し、最大骨材径を小さく限定することによって達成できることも知られている。
[特許文献1]特開昭63−8248号公報
[特許文献2]特開平3−40947号公報
[特許文献3]特開平11−246255号公報
Further, as shown in Patent Document 3, as a classic method for increasing bending strength and toughness, there is a method of adding metal fibers. As a method for improving toughness by using metal fibers, it is also known that silica fume and needle-like or plate-like fine powder are added to cement and the maximum aggregate diameter is limited to be small.
[Patent Document 1] Japanese Patent Laid-Open No. 63-8248 [Patent Document 2] Japanese Patent Laid-Open No. 3-40947 [Patent Document 3] Japanese Patent Laid-Open No. 11-246255

しかしながら、シリカフュームのみを配合する汎用技術では、コンクリートの圧縮強度は高くなるが、脆くなって圧縮強度に対する曲げ強度の比率はシリカフューム無混和の場合よりも低くなるという課題があった。また、特許文献1に示すように、20μm以下又は10μm以下に分級したフライアッシュは本来ポゾラン活性は低いので、減水した分の強度は高くなるが、同一水結合材比とした分級フライアッシュ無混和の場合と比較して、たとえ蒸気養生しても短期的な強度増加はほとんど増大しなかった。  However, in the general-purpose technology in which only silica fume is blended, the compressive strength of concrete is increased, but there is a problem that the ratio of the bending strength to the compressive strength becomes lower than that when silica fume is not mixed. In addition, as shown in Patent Document 1, fly ash classified to 20 μm or less or 10 μm or less originally has low pozzolanic activity, so the strength of the reduced water is increased, but the classified fly ash is not mixed with the same water binder ratio. Compared to the case, the short-term intensity increase hardly increased even when steam curing was performed.

更に、特許文献2に示すように、石こう単独又はシリカフュームと併用することによって容易に高強度を発現させ、圧縮強度の増加に対して曲げ強度も増加させるが、その比率は普通のコンクリートと同様の域をでないという課題があった。特許文献3に示されるように、金属繊維で補強する方法では、生コン工場やコンクリート製品工場で使用されているモルタル又はコンクリート用細骨材は5mm以下であるのに対し、最大骨材径を2mm以下、又は1mm以下にすることが必須要件となっているために、一般的に広く普及できないという課題があった。  Furthermore, as shown in Patent Document 2, high strength is easily expressed by using gypsum alone or in combination with silica fume, and the bending strength is increased with respect to the increase in compressive strength, but the ratio is the same as that of ordinary concrete. There was a problem that the area was not. As shown in Patent Document 3, in the method of reinforcing with metal fibers, the maximum aggregate diameter is 2 mm while the mortar or concrete fine aggregate used in the ready-mixed concrete factory and concrete product factory is 5 mm or less. Since it is an indispensable requirement below or 1 mm or less, there existed a subject that it cannot generally spread widely.

本発明は従来技術における上記課題を解決するためになされたものであり、圧縮強度と曲げ強度の絶対値を高め、且つ、圧縮強度に対する曲げ強度の比率を高めたモルタル又はコンクリートを提供することを目的とする。
本発明の他の目的は、上記モルタル又はコンクリートを実現するためのセメント混和材、及び該セメント混和材を用いたセメント組成物を提供することにある。
本発明の更に他の目的は、上記モルタル又はコンクリートから得られるセメント硬化体を提供することにある。
The present invention has been made to solve the above-described problems in the prior art, and provides a mortar or concrete having an increased absolute value of compressive strength and bending strength and an increased ratio of bending strength to compressive strength. Objective.
Another object of the present invention is to provide a cement admixture for realizing the mortar or concrete, and a cement composition using the cement admixture.
Still another object of the present invention is to provide a hardened cement body obtained from the mortar or concrete.

セメント混和材として、従来知られているシリカフュームや径20μm以下に分級したフライアッシュや石こうを単独でなく、組合わせて使用することにより、曲げ強度及び圧縮強度に対する曲げ強度の比率を、それぞれを単独で使用した場合に比して相乗的に高めることができることを知見した。更に、ベースとなるモルタル又はコンクリート自身の曲げ強度を高めることができるので、通常使用されているモルタル又はコンクリート用の細骨材を使用した場合でも金属繊維を併用することにより曲げ強度を飛躍的に高くできる事実を見出し、本発明を完成するに至った。
すなわち、本発明は以下のセメント混和材、セメント組成物、モルタル、コンクリート、セメント硬化体に関する。
(1)シリカフュームと20μm以下に分級したフライアッシュを配合してなるセメント混和材であって、シリカフューム:分級したフライアッシュの配合割合が質量比で95:5〜10:90であるセメント混和材。
(2)更に石こうを配合してなる上記(1)記載のセメント混和材。
(3)セメント100部に対して、上記(1)記載のセメント混和材を1ないし35部の割合で配合してなるセメント組成物。
(4)セメント100部に対して、更に無水物換算で0.5ないし12部の石こうを配合した上記(3)記載のセメント組成物。
(5)上記(3)又は(4)記載のセメント組成物と、細骨材、減水剤及び練り混ぜ水を混合してなるモルタル。
(6)上記(5)のモルタル1mに対して、外割で1.0ないし6.0容積%の金属繊維を添加してなるモルタル。
(7)上記(3)又は(4)記載のセメント組成物と、細骨材、粗骨材、減水剤及び練り混ぜ水を混合してなるコンクリート。
(8)上記(7)記載のコンクリート1mに対して、外割で1.0ないし4.0容積%の金属繊維を添加してなるコンクリート。
(9)上記(5)又は(6)に記載のモルタルを硬化させて得られるセメント硬化体。
(10)上記(7)又は(8)に記載のコンクリートを硬化させて得られるセメント硬化体。
As a cement admixture, conventionally used silica fume and fly ash and gypsum classified to a diameter of 20 μm or less are used alone, but in combination, the ratio of the bending strength to the bending strength and the compressive strength can be individually set. It was found that it can be increased synergistically as compared with the case of using in the above. Furthermore, since the bending strength of the mortar or concrete itself used as a base can be increased, the bending strength can be drastically improved by using metal fibers in combination even when using a commonly used mortar or fine aggregate for concrete. The present inventors have found a fact that can be increased and have completed the present invention.
That is, the present invention relates to the following cement admixture, cement composition, mortar, concrete, and hardened cement.
(1) A cement admixture comprising silica fume and fly ash classified to 20 μm or less, wherein the mixing ratio of silica fume: classified fly ash is 95: 5 to 10:90 by mass ratio.
(2) The cement admixture according to the above (1), further comprising gypsum.
(3) A cement composition comprising 1 to 35 parts of the cement admixture described in (1) above with 100 parts of cement.
(4) The cement composition according to the above (3), wherein 0.5 to 12 parts of gypsum in terms of anhydride is further added to 100 parts of cement.
(5) A mortar obtained by mixing the cement composition according to (3) or (4) above, a fine aggregate, a water reducing agent, and kneaded water.
(6) A mortar obtained by adding 1.0 to 6.0% by volume of metal fiber in an outer ratio to 1 m 3 of the mortar of (5).
(7) Concrete obtained by mixing the cement composition according to (3) or (4) above, a fine aggregate, a coarse aggregate, a water reducing agent, and water for mixing.
(8) Concrete obtained by adding 1.0 to 4.0% by volume of metal fiber in an outer ratio to 1 m 3 of the concrete described in (7) above.
(9) A hardened cement body obtained by curing the mortar according to (5) or (6).
(10) A hardened cement body obtained by curing the concrete according to (7) or (8).

本発明により、練り上げたモルタルやコンクリートのフロー値が向上し、良好な作業性が得られる。しかも、得られたモルタルやコンクリートは圧縮強度及び曲げ強度の高い絶対値を有すると共に、圧縮強度に対して高い比率の曲げ強度が得られる。更に、金属繊維を配合して補強すると、飛躍的に曲げ強度を高めることができ、土木建築構造物やコンクリート二次製品を製造する上で経済的且つ有利な設計が可能になる。  According to the present invention, the flow value of mortar or concrete that has been kneaded is improved, and good workability is obtained. In addition, the obtained mortar and concrete have high absolute values of compressive strength and bending strength, and a high ratio of bending strength to compressive strength is obtained. Furthermore, when metal fibers are blended and reinforced, the bending strength can be dramatically increased, and an economical and advantageous design is possible in manufacturing civil engineering and building structures and concrete secondary products.

以下、本発明を詳しく説明する。なお、本発明で使用する配合割合や添加量を示す部や%は質量単位である。但し、金属繊維の場合はモルタル又はコンクリート1m当たりに対する外割容積%である。The present invention will be described in detail below. In addition, the part and% which show the mixture ratio and addition amount which are used by this invention are a mass unit. However, in the case of metal fibers, it is the outer volume% relative to 1 m 3 of mortar or concrete.

本発明で使用するシリカフュームとは、金属シリコンやフェロシリコンなどのシリコンアロイ及びジルコニアを電気炉で製造する際に副生する、球形の直径が1μm以下の微粒子で、主成分は非晶質の反応性の高いSiOである。圧縮強度はシリカフューム添加量に応じて順次高くなるが、曲げ強度の圧縮強度に対する比率はシリカフューム無混和の場合よりも低下する。The silica fume used in the present invention is a fine particle having a spherical diameter of 1 μm or less, which is a by-product when silicon alloy such as metal silicon or ferrosilicon and zirconia are produced in an electric furnace, and the main component is an amorphous reaction. It is highly functional SiO 2 . The compressive strength gradually increases according to the amount of silica fume added, but the ratio of the bending strength to the compressive strength is lower than when silica fume is not mixed.

シリカフュームは前記したように単なる強度増進材としてだけでなく、比較的大量の高性能減水剤と、セメントに対して10%前後のシリカフュームを併用すると流動性を著しく高める。但し、高性能減水剤の種類によって流動特性が異なり、ポリアルキルアリルスルホン酸塩系やメラミンホルマリン樹脂スルホン酸塩系の、いわゆる単に高性能減水剤と呼ばれる減水剤に対してはペーストの降伏値が小さい割に粘性の強い流動性を示す。空気を連行するポリカルボン酸塩系の、いわゆる高性能AE減水剤に対しては単に粘性というよりは粘着性のあるプラスチックな状態で流動性が大きくなり、スコップで切り返した感じは前者が重く、後者は軽い感じとなる。したがって、高性能AE減水剤とシリカフュームの併用系は単にポンプ打ちが容易となるという理由で使用される場合もある。  As described above, silica fume is not only used as a strength-enhancing material, but when a relatively large amount of high-performance water reducing agent and silica fume of about 10% with respect to cement are used in combination, the fluidity is remarkably increased. However, the flow characteristics differ depending on the type of the high-performance water reducing agent, and the yield value of the paste is different for the water reducing agent of the so-called high-performance water reducing agent of the polyalkylallyl sulfonate type or melamine formalin resin sulfonate type. It shows fluidity with strong viscosity for a small amount. For the so-called high-performance AE water reducing agent that entrains air, the fluidity increases in a sticky plastic state rather than simply viscosity, and the former is heavy for the feeling of turning back with a scoop. The latter feels light. Therefore, the combined system of high performance AE water reducing agent and silica fume may be used simply because pumping is easy.

フライアッシュは前記したように微粉炭焚の火力発電所から副生する石炭灰で燃焼ガスと一緒にボイラーの煙道から廃棄され、集塵機で回収された球形の粒状残査であり、通常はそのままセメントに配合され、フライアッシュセメントとしても使用される。本発明では更に20μm以下に分級したものを使用することが必須条件であり、分級しないフライアッシュでは本発明の効果は得られない。分級フライアッシュの市販品としては20μm以下に分級したものと10μm以下に分級したものの二種類がある。  As mentioned above, fly ash is a spherical granular residue collected from a boiler flue together with combustion gas by coal ash by-produced from a pulverized coal fired thermal power plant and collected by a dust collector. It is blended with cement and used as fly ash cement. In the present invention, it is an indispensable condition to use one further classified to 20 μm or less, and the effect of the present invention cannot be obtained with fly ash that is not classified. There are two types of commercially available classified fly ash: those classified to 20 μm or less and those classified to 10 μm or less.

本発明のセメント混和材は、シリカフューム:20μm以下に分級したフライアッシュとの質量比を95:5〜10:90、好ましくは90:10〜15:85、より好ましくは80:20〜70:30の割合とする。分級フライアッシュが5%未満であると曲げ強度の増大効果は小さく、分級フライアッシュが90%を超えても曲げ強度の増大効果は小さい。分級フライアッシュの配合割合を多くしていくと圧縮強度は徐々に低下するが、曲げ強度の増大効果は60:40付近にピークがある。  In the cement admixture of the present invention, the mass ratio of silica fume to fly ash classified to 20 μm or less is 95: 5 to 10:90, preferably 90:10 to 15:85, more preferably 80:20 to 70:30. The ratio of If the classified fly ash is less than 5%, the effect of increasing the bending strength is small. Even if the classified fly ash exceeds 90%, the effect of increasing the bending strength is small. As the proportion of classified fly ash increases, the compressive strength gradually decreases, but the bending strength increasing effect has a peak at around 60:40.

一方、分級フライアッシュの配合割合を多くして行くとモルタルフローやスランプ又はスランプフロー(以下、単にフローという)も増大し、シリカフューム:分級フライアッシュの比50:50付近にピークがあり、分級フライアッシュによる適度な粘ちょう性は骨材の分離を押さえ、金属繊維を添加しても流動し易くする。  On the other hand, as the proportion of classified fly ash increases, mortar flow, slump or slump flow (hereinafter simply referred to as “flow”) also increases, and there is a peak at a silica fume: classified fly ash ratio of 50:50. Appropriate viscosity due to ash suppresses the separation of the aggregate and makes it easy to flow even if metal fibers are added.

本発明の混和材はセメント100部に対して、好ましくは1〜35部、より好ましくは2〜30部、最も好ましくは3〜25部添加される。35部を超えて添加しても曲げ強度の増加は頭打ちとなり経済的にも好ましくない。  The admixture of the present invention is preferably added in an amount of 1 to 35 parts, more preferably 2 to 30 parts, and most preferably 3 to 25 parts per 100 parts of cement. Even if it is added in excess of 35 parts, the increase in bending strength reaches a peak, which is not economically preferable.

本発明で使用する石こうとは、二水石こう、半水石こう、可溶性無水石こう(III型)、不溶性無水石こう(II型)の各種形態の石こうが使用されるが、無水石こうと二水石こうが好ましい。石こうはセメントに「シリカフュームと20μm以下に分級したフライアッシュ」のセメント混和材を添加した場合に、20μm以下に分級したフライアッシュの配合割合が多くなるにしたがって低下してくる圧縮強度をそれ以上に高め、圧縮強度と曲げ強度の両方の絶対値を高める効果を有する。石こうは無水物に換算して、セメント100部に対して、好ましくは0.5〜12部、より好ましくは0.8〜10部、最も好ましくは1〜8部添加される。12部を超えて添加してもそれ以上の強度的効果は得られない。  The gypsum used in the present invention includes dihydrate gypsum, hemihydrate gypsum, soluble anhydrous gypsum (type III), and various forms of insoluble anhydrous gypsum (type II). preferable. Gypsum increases the compressive strength that decreases as the blending ratio of fly ash classified to 20 μm or less increases when cement admixture of “silica fume and fly ash classified to 20 μm or less” is added to cement. It has the effect of increasing the absolute value of both compressive strength and bending strength. The gypsum is added to 0.5 to 12 parts, more preferably 0.8 to 10 parts, and most preferably 1 to 8 parts per 100 parts of cement in terms of anhydride. Even if added in excess of 12 parts, no further strength effect can be obtained.

本発明においては高性能減水剤や高性能AE減水剤の必要量を併用する。高性能減水剤とはポリアルキルアリルスルホン酸塩系、芳香族アミノスルホン酸塩系、メラミンホルマリン樹脂スルホン酸塩系のいずれかを主成分とするものであり、これらの一種又は二種以上が使用されるものである。ポリアルキルアリルスルホン酸塩系高性能減水剤にはメチルナフタレンスルホン酸ホルマリン縮合物、ナフタレンスルホン酸ホルマリン縮合物、アントラセンスルホン酸ホルマリン縮合物などがあり、市販品としては電気化学工業(株)社商品名「FT−500」とそのシリーズ、花王(株)社商品名「マイティ−100」(粉末)や「マイティ−150」とそのシリーズ、第一工業製薬(株)社商品名「セルフロー110P」(粉末)、竹本油脂(株)社商品名「ポールファイン510N」等、日本製紙(株)社商品名「サンフローPS」とそのシリーズなどが代表的である。芳香族アミノスルホン酸塩系高性能減水剤としては藤沢薬品(株)社商品名「パリックFP200H」とそのシリーズがあり、メラミンホルマリン樹脂スルホン酸塩系高性能減水剤にはグレースケミカルズ社商品名「FT−3S」が挙げられる。  In the present invention, the necessary amount of high performance water reducing agent or high performance AE water reducing agent is used in combination. High performance water reducing agent is mainly composed of polyalkylallyl sulfonate, aromatic amino sulfonate or melamine formalin sulfonate. One or more of these are used. It is what is done. Polyalkylallyl sulfonate-based high-performance water reducing agents include methyl naphthalene sulfonic acid formalin condensate, naphthalene sulfonic acid formalin condensate and anthracene sulfonic acid formalin condensate. Name “FT-500” and its series, Kao Co., Ltd. product name “Mighty-100” (powder) and “Mighty-150” and its series, Daiichi Kogyo Seiyaku Co., Ltd. product name “Cell Flow 110P” ( Powder), Takemoto Yushi Co., Ltd. trade name “Pole Fine 510N”, and Nippon Paper Industries Co., Ltd. trade name “Sunflow PS” and its series are typical. As aromatic aromatic sulfonate-based high-performance water reducing agents, there are Fujisawa Pharmaceutical Co., Ltd. product name “Pallic FP200H” and its series. Melamine formalin sulfonate-based high-performance water reducing agents include Grace Chemicals product name “ FT-3S ".

高性能AE減水剤は、通常、ポリカルボン酸塩系減水剤と呼称され、不飽和カルボン酸モノマーを一成分として含む共重合体又はその塩である。例えば、ポリアルキレングリコールモノアクリル酸エステル、ポリアルキレングリコールモノメタクリル酸エステル、無水マレイン酸及びスチレンの共重合体やアクリル酸やメタクリル酸塩の共重合体及びこれらの単量体と共重合可能な単量体から導かれた共重合体などを挙げることができる。(株)エヌエムビー社商品名「レオビルドSP8N」シリーズ、藤沢薬品工業(株)社商品名「パリックFP100S,300S」シリーズ、竹本油脂(株)社商品名「チュポールHP8,11」シリーズ、グレースケミカルズ(株)社商品名「ダーレックススーパー100、200、300,1000」シリーズ、その他が市販されている。  The high-performance AE water reducing agent is usually called a polycarboxylate-based water reducing agent, and is a copolymer or a salt thereof containing an unsaturated carboxylic acid monomer as one component. For example, polyalkylene glycol monoacrylate, polyalkylene glycol monomethacrylate, a copolymer of maleic anhydride and styrene, a copolymer of acrylic acid or methacrylate, and a monomer copolymerizable with these monomers. Examples thereof include a copolymer derived from a monomer. NMB Co., Ltd., trade name “Leo Build SP8N” series, Fujisawa Pharmaceutical Co., Ltd., trade name “Palic FP100S, 300S” series, Takemoto Yushi Co., Ltd., trade name “Tupol HP8,11” series, Grace Chemicals Co., Ltd. ) Company product name “Darlex Super 100, 200, 300, 1000” series and others are commercially available.

本発明で使用するセメントは、各種ポルトランドセメント、各種混合セメント又はエコセメントである。また、これらの任意量を混合したセメントでもよい。  The cement used in the present invention is various portland cements, various mixed cements or ecocements. Moreover, the cement which mixed these arbitrary amounts may be sufficient.

本発明のモルタルやコンクリートを製造するに当たり特別な制限はなく、一般に使用されている細骨材や粗骨材を使用することができる。また、モルタル又はコンクリートの圧縮強度に対する曲げ強度の比率及び曲げ強度の絶対値は、水結合材比や細骨材率に関係なくそれなりに増大するので任意に選択することができる。  There is no special restriction | limiting in manufacturing the mortar and concrete of this invention, The fine aggregate and coarse aggregate generally used can be used. Further, the ratio of the bending strength to the compressive strength of the mortar or concrete and the absolute value of the bending strength can be arbitrarily selected because they increase appropriately regardless of the water binder ratio and the fine aggregate ratio.

更に、本発明においては金属繊維を併用することができる。金属繊維も特別なものではなく、通常市販されているモルタル又はコンクリート用でよい。金属繊維はモルタル又はコンクリート1mに対して外割で1.0ないし6.0容積%添加するが、曲げ強度の増大効果と作業性の観点よりモルタルの場合とコンクリートの場合では最大添加量及び好ましい範囲が相違する。また、振動成型、遠心力成型等、コンクリートの成型方法によっても最大添加量及び好ましい範囲が相違する。Furthermore, in the present invention, metal fibers can be used in combination. The metal fiber is not special either, and may be a commercially available mortar or concrete. Metal fiber is added in an amount of 1.0 to 6.0% by volume with respect to 1 m 3 of mortar or concrete, but the maximum addition amount in the case of mortar and concrete from the viewpoint of increasing bending strength and workability, and The preferred range is different. Further, the maximum addition amount and the preferred range also differ depending on the molding method of concrete such as vibration molding and centrifugal force molding.

振動成型の場合は、モルタルでは2容積%未満では曲げ強度の増加は少ないが2容積%以上で、添加量を多くしてゆくと曲げ強度も順次高くなり、5.5容積%以上で頭打ちとなり、6.0容積%を超えると流動し難く成型できなくなり、外割で1.0〜6.0容積%、好ましくは2.5〜5.0容積%である。コンクリートの場合は1.5容積%以上から効果を発揮し、4容積%を超えると作業性が悪くなるので外割で1.0〜4.0容積%、好ましくは1.5〜3.5容積%である。  In the case of vibration molding, when the mortar is less than 2% by volume, the increase in bending strength is small, but it is 2% by volume or more. As the added amount is increased, the bending strength increases gradually, reaching a peak at 5.5% by volume or more. If it exceeds 6.0% by volume, it is difficult to flow and cannot be molded, and the outer ratio is 1.0 to 6.0% by volume, preferably 2.5 to 5.0% by volume. In the case of concrete, the effect is exhibited from 1.5% by volume or more, and if it exceeds 4% by volume, the workability deteriorates, so the outer ratio is 1.0 to 4.0% by volume, preferably 1.5 to 3.5%. % By volume.

遠心力成型体ではモルタルもコンクリートも、金属繊維の外割配合量1.0容積%から曲げ引張強度が増大し、モルタルの場合は作業性から5.0容積%以下とするのが好ましく、コンクリートでは3.0容積%以下が好ましい。なお、ヒューム管の外圧強度を高めるには内側にスチールファイバーを集中すればよいので管厚の内側2/3前後以下の厚さを補強するのが経済的にも好ましい。  In the case of centrifugally molded products, both the mortar and the concrete increase the bending tensile strength from 1.0% by volume of the metal fiber, and in the case of mortar, the workability is preferably 5.0% by volume or less. Then, 3.0 volume% or less is preferable. In order to increase the external pressure strength of the fume tube, it is sufficient to concentrate the steel fiber on the inner side. Therefore, it is economically preferable to reinforce the thickness of about 2/3 or less of the inner side of the tube thickness.

本発明の混和材の添加方法は特に制限されない。モルタル又はコンクリートの練り混ぜ時に、シリカフュームと20μm以下に分級したフライアッシュを混合したものを添加しても良いし、更に石こうを混合して添加しても良い。また、それぞれの成分を別々に用意してミキサに他のモルタル又はコンクリート材料と一緒に添加してもよい。練り混ぜ方法も特別な限定はなく、通常行われている練混ぜ方法で良い。また、金属繊維の添加方法も特に制限はないが、モルタル又はコンクリートを練り混ぜてからさらにミキサの撹拌を継続しながらその中に添加する方法がファイバーボールを生成させ難いので好ましい。  The method for adding the admixture of the present invention is not particularly limited. When kneading mortar or concrete, a mixture of silica fume and fly ash classified to 20 μm or less may be added, or gypsum may be further mixed and added. In addition, each component may be prepared separately and added to the mixer together with other mortar or concrete material. The kneading method is not particularly limited, and a usual kneading method may be used. The method for adding the metal fiber is not particularly limited, but a method in which mortar or concrete is mixed and then added to the mixer while continuing to stir the mixer is preferable because it is difficult to produce fiber balls.

また、本発明のモルタル及びコンクリートの養生方法にも制限はなく、標準養生も、蒸気養生も、オートクレーブ養生も可能である。  Moreover, there is no restriction | limiting in the curing method of the mortar and concrete of this invention, Standard curing, steam curing, and autoclave curing are also possible.

以下、本発明の実施例及び比較例で使用する材料と試験項目とその方法をまとめて示した。
<使用材料>
セメント:電気化学工業(株)社製 普通ポルトランドセメント、密度3.16g/cm
細骨材:新潟県姫川産川砂(5mm下)、密度2.62g/cm
粗骨材:新潟県姫川産砕石(13〜5mm)、密度2.64g/cm
シリカフューム:ロシア産、顆粒状にしたもの(SFとする)、密度2.44g/cm
フライアッシュ:四国電力(株)社製、20μm以下に分級したもの(FA20とする)と10μm以下に分級したもの(FA10とする)と分級しないフライアッシュ(FAとする)、密度2.44g/cm
石こう:不溶性無水石こう(天然産、密度2.82)と工業用二水石こう粉末、密度2.30g/cm
金属繊維:東京製綱(株)社製、「ダイパック」鉄製、幅0.9mm 厚さ0.34mm、長さ30mm、密度8.00g/cm
減水剤:高性能AE減水剤 WRA(1)、グレースケミカルズ(株)社製「スーパー1000N」、高性能減水剤 WRA(2)、第一工業製薬(株)社製「セルフロー110P」
<試験項目とその方法>
[モルタルフローの測定]
JIS R 5201に準じ、抜き上げたときのフロー値を測定した。但し、フローテーブルの上に50×50×2cmのアクリルガラス板を乗せてその上で行った。
[モルタル強度の測定方法]
曲げ強度はJIS R 5201に準じ、圧縮強度はφ5×10cmの型枠に成型したものを用いた。
[コンクリートフローの測定]
JIS A 1101に準じて抜き上げたときのコンクリートの横の広がりを測定した。
[コンクリートの曲げ強度と圧縮強度の測定]
JIS A 1132、JIS A 1106、JIS A 1132及びJIS A 1108に準じた。
[遠心力成型の曲げ引張強度の測定]
外径20cm×長さ30cmの円筒型枠にコンクリート17.5kgを詰め、初速1.5G×2分間、低速3G×5分間、中速I:8G×1分間、中速II:15G×2分間、高速30G×3分間の条件で遠心力成型し、養生後、ひびわれが発生する外圧荷重と管厚を測定して曲げ引張強度を算出した。また、内側1/3を金属繊維入りモルタルとする場合はコンクリート12.5kgを詰めて上記条件で遠心力成型した後、モルタル5kgを再度詰めて、同様に遠心力成型した。
Hereinafter, materials used in the examples and comparative examples of the present invention, test items, and methods thereof are collectively shown.
<Materials used>
Cement: Ordinary Portland cement manufactured by Denki Kagaku Kogyo Co., Ltd., density 3.16 g / cm 3
Fine aggregate: River sand from Himekawa, Niigata Prefecture (5mm below), density 2.62g / cm 3
Coarse aggregate: Crushed stone from Himekawa, Niigata Prefecture (13-5mm), density 2.64g / cm 3
Silica fume: Russian product, granulated (SF), density 2.44 g / cm 3
Fly ash: manufactured by Shikoku Electric Power Co., Inc., classified to 20 μm or less (referred to as FA20), classified to 10 μm or less (referred to as FA10), unclassified fly ash (referred to as FA), density 2.44 g / cm 3
Gypsum: insoluble anhydrous gypsum (naturally produced, density 2.82) and industrial dihydrate gypsum powder, density 2.30 g / cm 3
Metal fiber: manufactured by Tokyo Seizuna Co., Ltd., “Diepack” iron, width 0.9 mm, thickness 0.34 mm, length 30 mm, density 8.00 g / cm 3
Water-reducing agent: High-performance AE water-reducing agent WRA (1), “Super 1000N” manufactured by Grace Chemicals Co., Ltd., High-performance water reducing agent WRA (2), “Cell Flow 110P” manufactured by Daiichi Kogyo Seiyaku Co., Ltd.
<Test items and methods>
[Measurement of mortar flow]
According to JIS R 5201, the flow value when it was pulled out was measured. However, a 50 × 50 × 2 cm acrylic glass plate was placed on the flow table.
[Method for measuring mortar strength]
The bending strength was in accordance with JIS R 5201, and the compression strength was molded into a mold having a diameter of 5 × 10 cm.
[Measurement of concrete flow]
The lateral spread of the concrete when it was pulled out according to JIS A 1101 was measured.
[Measurement of bending strength and compressive strength of concrete]
According to JIS A 1132, JIS A 1106, JIS A 1132 and JIS A 1108.
[Measurement of bending tensile strength of centrifugal molding]
17.5kg of concrete is packed in a cylindrical form with an outer diameter of 20cm x length of 30cm, initial speed 1.5G x 2 minutes, low speed 3G x 5 minutes, medium speed I: 8G x 1 minute, medium speed II: 15G x 2 minutes Then, it was subjected to centrifugal force molding under the condition of high speed 30G × 3 minutes, and after curing, the bending pressure strength was calculated by measuring the external pressure load and pipe thickness where cracks occurred. In addition, when the inner 1/3 was made of metal fiber-containing mortar, 12.5 kg of concrete was packed and subjected to centrifugal force molding under the above conditions, and then 5 kg of mortar was repacked and similarly subjected to centrifugal force molding.

なお、モルタル(又はコンクリート)の練り混ぜは、セメント、混和材の各成分、細骨材(及び粗骨材)を30秒間空練りした後、水に減水剤を溶解した練り混ぜ水を添加して3分間オムニミキサで練り混ぜた。金属繊維を添加する場合はモルタル又はコンクリートを3分間練り混ぜた後、撹拌を止めないで少しずつ金属繊維を添加してから、さらに3分間練り混ぜた。  In addition, mortar (or concrete) is kneaded by mixing cement, each component of the admixture, and fine aggregate (and coarse aggregate) for 30 seconds, and then adding kneaded water in which a water reducing agent is dissolved in water. For 3 minutes. When adding metal fiber, mortar or concrete was kneaded for 3 minutes, then the metal fiber was added little by little without stopping stirring, and then kneaded for another 3 minutes.

(モルタル)
セメント100部、細骨材100部、シリカフュームとフライアッシュの配合量を表1に示すように変えて、水20部に高性能AE減水剤3部を溶解した練り混ぜ水を結合材(セメント又はセメント+シリカフューム及び/又はフライアッシュ)に対して20部を添加して練り混ぜたモルタルのフロー値を測定し表1に併記した。このモルタルを成型した供試体を前置き時間8時間、昇温速度20℃/時間で80℃まで上げて、そのまま5時間保持してから蒸気バルブを止めて翌日まで蒸気養生槽中で徐冷し、材齢1日の曲げ強度と圧縮強度を測定し、その結果を表1に併記した。
(mortar)
100 parts of cement, 100 parts of fine aggregate, silica fume and fly ash are mixed as shown in Table 1, and kneaded water in which 3 parts of a high performance AE water reducing agent is dissolved in 20 parts of water is combined with a binder (cement or The flow value of the mortar mixed with 20 parts of the mixture (cement + silica fume and / or fly ash) and kneaded was measured and listed in Table 1. The test piece molded with this mortar was heated to 80 ° C. at a heating rate of 20 ° C./hour for 8 hours in advance, held for 5 hours and then slowly cooled in a steam curing tank until the next day, The bending strength and compressive strength at the age of 1 day were measured, and the results are also shown in Table 1.

表1から明らかなように、無混和の実験No.1−1に対して、比較例のシリカフュームのみを添加したNo.1−2ではフロー値は大きくなり作業性は改善され、圧縮強度及び曲げ強度も増加したが、圧縮強度の増加に対する曲げ強度の増加はわずかであり、圧縮強度に対する曲げ強度の比率は低下した。また、分級したフライアッシュのみを添加したNo.1−14でもフロー値の向上は認められるが、圧縮強度及び曲げ強度はほとんど増加しない。これに対して本発明例の実験No.1−3〜No.1−13、No.1−26〜No.1−30に示されるように、シリカフュームと分級したフライアッシュを配合することによってフロー値はより大きくなる。圧縮強度の増加はシリカフュームの割合が少なくなるほど順次低下するが曲げ強度の増加が著しく、圧縮強度に対する曲げ強度の比率も大きくなることが判明した。そして、曲げ強度はシリカフューム/分級フライアッシュの比率が60:40のとき最高に達した。  As is apparent from Table 1, non-mixing experiment No. 1-1, in which only the silica fume of Comparative Example was added. In 1-2, the flow value was increased and workability was improved, and the compressive strength and bending strength were increased. However, the increase of the bending strength with respect to the increase of the compressive strength was slight, and the ratio of the bending strength to the compressive strength was decreased. In addition, No. 1 to which only the classified fly ash was added. 1-14 also shows an improvement in flow value, but compressive strength and bending strength hardly increase. On the other hand, Experiment No. 1-3 to No. 1-13, No. 1 1-26-No. As shown in 1-30, the flow value is increased by blending silica fume and classified fly ash. It was found that the increase in compressive strength gradually decreases as the proportion of silica fume decreases, but the increase in flexural strength is remarkable and the ratio of flexural strength to compressive strength also increases. The bending strength reached its maximum when the silica fume / classified fly ash ratio was 60:40.

また、実験No.1−15〜No.1−25から明らかな通り、本混和材はその添加量を多くしていくとフロー値も曲げ強度及び圧縮強度も増加するが、曲げ強度はセメント100部に対し1部から増加しはじめ、3部で顕著となるが、35部以上ではフロー値、曲げ強度、圧縮強度共に頭打ちとなり、経済性も考慮に入れると30部以下が好ましい。  In addition, Experiment No. 1-15-No. As is apparent from 1-25, as the admixture is added in an increased amount, the flow value, bending strength and compressive strength increase, but the bending strength begins to increase from 1 part to 100 parts of cement. However, when the amount is 35 parts or more, the flow value, bending strength, and compressive strength reach the peak, and 30 parts or less is preferable in consideration of economic efficiency.

Figure 0004813355
Figure 0004813355

Figure 0004813355
Figure 0004813355
Figure 0004813355
Figure 0004813355

(モルタル)
実施例1の実験No.1−1、No.1−2、No.1−7、No.1−14に、表2に示す種類と添加量(セメント100部に対する量)の石こうを更に配合し、実施例1と同様の試験を行い、その結果を表2に示した。
(mortar)
Experiment No. 1 of Example 1 1-1, no. 1-2, no. 1-7, No. 1 1-14 was further blended with the types and amounts of gypsum shown in Table 2 (amount relative to 100 parts of cement), the same test as in Example 1 was performed, and the results are shown in Table 2.

表2より、石こうは圧縮強度と曲げ強度の両方を助長し強度を高める。本実施例においては、セメント100部に対して0.5部以上添加した場合に効果が顕れ、0.8部以上又は1.0部以上でより顕著になり、12部を超えて添加してもそれ以上の強度的効果は得られない。この結果、セメント100部に対し10部以下、好ましくは1〜8部の石こうを添加すると、圧縮強度と曲げ強度の両者の絶対値を高めることが判明した。  From Table 2, gypsum promotes both compressive strength and bending strength to increase strength. In this example, the effect is manifested when 0.5 part or more is added with respect to 100 parts of cement, becomes more prominent when 0.8 part or more or 1.0 part or more, and exceeds 12 parts. However, no further strength effect can be obtained. As a result, it was found that adding 10 parts or less, preferably 1 to 8 parts of gypsum to 100 parts of cement increases the absolute values of both compressive strength and bending strength.

Figure 0004813355
Figure 0004813355

(金属繊維配合モルタル)
実施例1の実験No.1−8のモルタル1m(空気量は4%)に金属繊維の添加量(モルタルに対する外割添加)を変えて練り混ぜて供試体を流し込みで成型し、実施例1と同様に蒸気養生してから材齢1日の曲げ強度試験を行った。その結果を表3に示した。
(Metal fiber-containing mortar)
Experiment No. 1 of Example 1 1-8 mortar 1m 3 (4% air content) Change the amount of metal fibers added (extra addition to the mortar), knead and mold the sample by pouring, steam curing as in Example 1 After that, a bending strength test was carried out for one day of age. The results are shown in Table 3.

表3より、金属繊維はモルタルの曲げ強度を飛躍的に高めるが、1.5容積%では全く効果がなく、2容積%から卓効を示すようになり、添加量が多くなるほど順次曲げ強度は増大した。5.0容積%を超えると頭打ちとなり、更に6.5容積%では作業性が悪く成型性が悪くなった。そして振動成型のモルタルの場合の最も好ましい範囲は2.5〜5容積%であることが判明した。  From Table 3, the metal fiber dramatically increases the bending strength of the mortar, but 1.5 volume% has no effect at all, and it becomes effective from 2 volume%, and the bending strength gradually increases as the addition amount increases. Increased. When it exceeded 5.0% by volume, it reached a peak, and at 6.5% by volume, workability was poor and moldability was deteriorated. It was found that the most preferable range in the case of vibration-molded mortar is 2.5 to 5% by volume.

Figure 0004813355
Figure 0004813355

(コンクリート)
コンクリート1m当たり900kg/mの粗骨材を加え、また空気量を2.5%と調整した以外は、実施例1の実験No.1−1〜実験No.1−14と実施例2の実験No.2−5〜実験No.2−13のモルタルと同様に配合して全体を1mとしたコンクリートを練り混ぜて供試体を成型し、標準養生91日の圧縮強度と曲げ強度を測定し、その結果を表4に示した。
(concrete)
Concrete 1 m 3 per 900 kg / m 3 of coarse aggregate was added, and except for adjusting the air amount of 2.5% and is, for example 1 Experiment No. 1-1 to Experiment No. 1-14 and Experiment No. 2 of Example 2. 2-5 Experiment No. 2 2-13 mortar was mixed and concrete was mixed to a total of 1 m 3 to form a specimen, and the compression and bending strengths of the standard curing 91 days were measured. The results are shown in Table 4. .

表4から明らかなように、結合材としてセメントとシリカフュームのみを添加した実験No.4−2のコンクリート及びセメントと分級したフライアッシュのみを添加した実験No.4−14のコンクリートは曲げ強度の増加率が小さい。一方、実験No.4−3〜実験No.4−13のように、シリカフュームと分級したフライアッシュの両者を配合したコンクリートの場合は曲げ強度の増加が著しいことが判明した。そして、シリカフューム:分級フライアッシュの比率が95:5〜10:90、好ましくは90:10〜20:80の場合に特に著しい。  As is apparent from Table 4, the experiment No. 1 in which only cement and silica fume were added as binders. Experiment No. 4 in which only fly ash classified with concrete and cement of 4-2 was added. 4-14 concrete has a small increase rate of bending strength. On the other hand, Experiment No. 4-3 Experiment No. 4 As shown in 4-13, it was found that the increase in flexural strength was remarkable in the case of concrete containing both silica fume and classified fly ash. It is particularly remarkable when the ratio of silica fume: classified fly ash is 95: 5 to 10:90, preferably 90:10 to 20:80.

また、石こうを併用すると、実験No.4−15〜実験No.4−23から明らかなように、圧縮強度及び曲げ強度の両者を増大させることが示されている。石こうの併用はモルタルの場合と同様に、コンクリートの場合もセメント100部に対して12部を超えて添加してもそれ以上の強度的効果は得られなく、10部以下、好ましくは1〜8部である。  When gypsum is used in combination, Experiment No. 4-15 to Experiment No. As is apparent from 4-23, it has been shown to increase both compressive and bending strength. As in the case of mortar, the combined use of gypsum is not more than 10 parts, preferably 1-8, even if it is added in excess of 12 parts with respect to 100 parts of cement. Part.

Figure 0004813355
Figure 0004813355
Figure 0004813355
Figure 0004813355

(金属繊維配合コンクリート)
実施例4の実験No.4−8のコンクリート1mに、表5に示す量(コンクリートに対して外割添加)の金属繊維を練り混ぜて、型枠をテーブル振動機の上に置いて、金属繊維が分離しないようにわずかに振動を掛けながらコンクリートを流し込んで供試体を成型し、実施例1と同様に蒸気養生してから材齢1日の曲げ強度試験を行った。その結果を表5に示した。
(Concrete containing metal fiber)
Experiment No. 4 in Example 4 Mix 4-8 concrete 1m 3 with metal fiber in the amount shown in Table 5 (additional split to concrete) and place the mold on a table vibrator so that the metal fiber does not separate. Concrete was poured while slightly vibrating, the specimen was molded, and steam curing was conducted in the same manner as in Example 1 and then a bending strength test was conducted on the age of one day. The results are shown in Table 5.

表5より判るように、金属繊維はコンクリートの曲げ強度を高めるが、1.0容積%ではほとんど効果がなく、1.5容積%から卓効を示すようになり、添加量が多くなるほど順次曲げ強度は増大するが、段々頭打ちとなる。4.5容積%では作業性が悪くて成型が困難となる。そして、振動成型のコンクリートの場合は作業性を含めて最も好ましい範囲は2.0〜4.0容積%であることが判明した。  As can be seen from Table 5, metal fiber increases the bending strength of concrete, but 1.0% by volume has almost no effect, and 1.5% by volume has been shown to be effective. Although the strength increases, it gradually reaches a peak. At 4.5% by volume, workability is poor and molding becomes difficult. In the case of vibration-molded concrete, the most preferable range including workability was found to be 2.0 to 4.0% by volume.

Figure 0004813355
Figure 0004813355

表6の配合を用いて、金属繊維の添加量を変えてモルタル又はコンクリートを練り混ぜ、遠心力成型供試体を作製し、実施例1と同様の蒸気養生を行い、材齢1日のひびわれが入る時点の外圧荷重を測定して、曲げ引張強度を算出した。なお、中欄はコンクリートの配合、上欄は比較用コンクリートの配合であり、下欄のモルタルの配合は中欄のコンクリート配合から粗骨材を抜いて1mに換算して表した。尚、表6中の記号はそれぞれ以下のものを表す。
Gmax:最大骨材寸法
air:空気量
sL:スランプ
s/a:細骨材率
W/B:水結合材比
W:水
C:セメント
S:細骨材
G:粗骨材
Using the composition of Table 6, the mortar or concrete is mixed by changing the addition amount of the metal fiber, the centrifugal force molded specimen is prepared, the steam curing is performed in the same manner as in Example 1, and the crack of the age of 1 day is observed. The external pressure load at the time of entering was measured, and the bending tensile strength was calculated. The middle column is the mix of concrete, the upper column is the mix of concrete for comparison, and the mortar mix in the lower column is expressed by converting coarse aggregate from the concrete mix in the middle column to 1 m 3 . In addition, the symbol in Table 6 represents the following, respectively.
Gmax: Maximum aggregate size air: Air volume sL: Slump s / a: Fine aggregate ratio W / B: Water binder ratio W: Water C: Cement S: Fine aggregate G: Coarse aggregate

遠心力成型供試体の作製は、全体を金属繊維の添加量を変えてモルタル又はコンクリートで一層成型したものと、外側3cmを金属繊維無しのモルタル又はコンクリートで成型した後、金属繊維の添加量を変えたモルタル又はコンクリートで内側2cmを二層成型したものを作製した。その結果を表7に示した。  Centrifugal force molding specimens were prepared by changing the amount of metal fiber added to the mortar or concrete and then forming the outer 3 cm with mortar or concrete without metal fiber. Two layers of the inner 2 cm were formed with the changed mortar or concrete. The results are shown in Table 7.

Figure 0004813355
Figure 0004813355

表7より判るように、金属繊維を1.0容積%添加すると曲げ引張強度が増加し、添加量が多くなるほど、順次曲げ引張強度も増加していく。コンクリートの場合は流動性の高いコンクリートに金属繊維を添加しても、3.5容積%ではコンクリートの延びが悪くファイバーボールが内面に浮くため3.0容積%までが好ましい。  As can be seen from Table 7, when 1.0% by volume of metal fiber is added, the bending tensile strength increases, and the bending tensile strength increases as the added amount increases. In the case of concrete, even if metal fibers are added to concrete having high fluidity, if the volume is 3.5% by volume, the elongation of the concrete is poor and the fiber ball floats on the inner surface.

モルタルの場合では5.0容積%を超えると成型できなくなり5.0容積%以下が好ましいことが判明した。また、ヒューム管を想定した場合は、管全体に金属繊維を配合して成型するよりも、管厚の内側のみに金属繊維を配合して成型した方が曲げ引張強度が高くなり、経済的であることが判明した。  In the case of mortar, when it exceeds 5.0 volume%, it became impossible to mold, and it was found that 5.0 volume% or less is preferable. In addition, when a fume tube is assumed, it is more economical to mix and mold metal fibers only inside the tube thickness than to mix and mold metal fibers throughout the tube, which is more economical. It turned out to be.

Figure 0004813355
Figure 0004813355
Figure 0004813355
Figure 0004813355

本発明を詳細にまた特定の実施態様を参照して説明したが、本発明の精神と範囲を逸脱することなく様々な変更や修正を加えることができることは当業者にとって明らかである。
本出願は、2004年3月17日出願の日本特許出願(特願2004−075718)に基づくものであり、その内容はここに参照として取り込まれる。
Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.
This application is based on a Japanese patent application filed on March 17, 2004 (Japanese Patent Application No. 2004-075718), the contents of which are incorporated herein by reference.

本発明により、練り上げたモルタルやコンクリートのフロー値が向上し、良好な作業性が得られる。しかも、得られたモルタルやコンクリートは圧縮強度及び曲げ強度の高い絶対値を有すると共に、圧縮強度に対して高い比率の曲げ強度が得られる。更に、金属繊維を配合して補強すると、飛躍的に曲げ強度を高めることができ、土木建築構造物やコンクリート二次製品を製造する上で経済的且つ有利な設計が可能になる。  According to the present invention, the flow value of mortar or concrete that has been kneaded is improved, and good workability is obtained. In addition, the obtained mortar and concrete have high absolute values of compressive strength and bending strength, and a high ratio of bending strength to compressive strength is obtained. Furthermore, when metal fibers are blended and reinforced, the bending strength can be dramatically increased, and an economical and advantageous design is possible in manufacturing civil engineering and building structures and concrete secondary products.

Claims (6)

セメント100質量部に対して、シリカフューム:20μm以下に分級したフライアッシュの配合割合が質量比で95:5〜10:90としたものを3〜25質量部と、石こうを無水物換算で0.5ないし12質量部と、5mm下の細骨材と、減水剤と、前記セメント、シリカフューム、フライアッシュ、及び石こうからなる結合材に対して14〜28質量%の練り混ぜ水とからなり、かつエポキシ樹脂を含有しないモルタル。On cement 100 parts by weight of silica fume: the proportions are by weight ratio of the fly ash classified to 20μm or less 95: 5-10: 0 90 and the ones with 3 to 25 parts by weight, gypsum on a dry solid basis. 5 to 12 parts by mass, a fine aggregate below 5 mm, a water reducing agent , and 14 to 28% by mass of mixing water with respect to the cement, silica fume, fly ash and gypsum binder , and Mortar that does not contain epoxy resin. 前記モルタル1mに対して、外割で.0ないし6.0容積%の金属繊維を添加してなる請求項1記載のモルタル。For the mortar 1 m 3 , 2 . The mortar according to claim 1, wherein 0 to 6.0% by volume of metal fiber is added. セメント100質量部に対して、シリカフューム:20μm以下に分級したフライアッシュの配合割合が質量比で95:5〜10:90としたものを3〜25質量部と、石こうを無水物換算で0.5ないし12質量部と、5mm下の細骨材と、粗骨材と、減水剤と、前記セメント、シリカフューム、フライアッシュ、及び石こうからなる結合材に対して14〜28質量%の練り混ぜ水とからなり、かつエポキシ樹脂を含有しないコンクリート。On cement 100 parts by weight of silica fume: the proportions are by weight ratio of the fly ash classified to 20μm or less 95: 5-10: 0 90 and the ones with 3 to 25 parts by weight, gypsum on a dry solid basis. Mixing water of 14 to 28% by mass with respect to a binder composed of 5 to 12 parts by mass, a fine aggregate below 5 mm, a coarse aggregate, a water reducing agent, and the cement, silica fume, fly ash, and gypsum. Concrete that is made of and contains no epoxy resin. 前記コンクリート1mに対して、外割で1.0ないし4.0容積%の金属繊維を添加してなる請求項3記載のコンクリート。The concrete according to claim 3 , wherein 1.0 to 4.0% by volume of metal fiber is added to the concrete 1m3. 請求項1又は2に記載のモルタルを硬化させて得られるセメント硬化体。  A hardened cement body obtained by curing the mortar according to claim 1 or 2. 請求項3又は4に記載のコンクリートを硬化させて得られるセメント硬化体。  A hardened cement body obtained by curing the concrete according to claim 3 or 4.
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