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JP4819968B2 - Cutting apparatus and cutting method - Google Patents
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JP4819968B2 - Cutting apparatus and cutting method - Google Patents

Cutting apparatus and cutting method Download PDF

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JP4819968B2
JP4819968B2 JP2010539053A JP2010539053A JP4819968B2 JP 4819968 B2 JP4819968 B2 JP 4819968B2 JP 2010539053 A JP2010539053 A JP 2010539053A JP 2010539053 A JP2010539053 A JP 2010539053A JP 4819968 B2 JP4819968 B2 JP 4819968B2
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workpiece
cutting
tool
copying
cutting tool
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JPWO2010058442A1 (en
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章夫 田中
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NIHON SHORYOKU CO., LTD.
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NIHON SHORYOKU CO., LTD.
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • B23C3/12Trimming or finishing edges, e.g. deburring welded corners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J11/00Manipulators not otherwise provided for
    • B25J11/005Manipulators for mechanical processing tasks
    • B25J11/006Deburring or trimming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2220/00Details of milling processes
    • B23C2220/20Deburring

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Milling Processes (AREA)

Description

本発明は、ワークのバリを自動的に切削する切削加工装置に関するものであり、さらに詳細には、バリまたは面取り部を切削する際にワークへの傷付きを防止できる切削加工装置及び切削加工方法に関するものである。   The present invention relates to a cutting apparatus that automatically cuts burrs on a workpiece, and more specifically, a cutting apparatus and a cutting method that can prevent damage to a workpiece when cutting a burr or a chamfered portion. It is about.

例えば、ブロー成形等によりプラスチック製のワーク(自動車のエアスポイラー等)を成形した場合や、金型成型等により金属製のワークを成型した場合、使用した型の合わせ目から材料がはみだすことにより、ワーク表面には不必要な出っ張り(バリ)が発生する。
係るバリを取る方法として、従来、ロボットにバリ取り用の切削工具を装着し、当該ロボットをティーチングした位置データ等に基づき駆動制御して、ワーク表面のバリを切削工具で除去する方法がある。このバリ取り方法を採用すれば、サンドペーパー等を用いて作業者が手作業で除去する場合に比べて粉塵の発生を大幅に減少させ、また、作業効率を高めることができる。しかし、ワークの熱収縮の度合いやワークに対する治具の取付誤差などによって、バリが存在するワーク表面部分の位置(座標)はばらつくことがあり、そのため、ロボットをティーチングした位置データ等に基づき駆動制御しても、バリが存在するワーク表面部分を正確に切削するのは困難で、切削し過ぎたり、あるいは逆に切削不足でバリの除去が不十分となるなどの不具合が発生しやすい。
For example, when a plastic workpiece (such as an automobile air spoiler) is molded by blow molding or when a metal workpiece is molded by mold molding, the material protrudes from the joint of the mold used, Unnecessary protrusions (burrs) are generated on the workpiece surface.
As a method for deburring, there is a conventional method in which a cutting tool for deburring is attached to a robot, and the robot is driven and controlled based on position data obtained by teaching the robot to remove burrs on the workpiece surface with the cutting tool. If this deburring method is adopted, the generation of dust can be greatly reduced and the working efficiency can be improved as compared with the case where an operator manually removes sandpaper or the like. However, the position (coordinates) of the workpiece surface where there are burrs may vary depending on the degree of thermal contraction of the workpiece and the mounting error of the jig with respect to the workpiece. For this reason, drive control is performed based on the position data obtained by teaching the robot. However, it is difficult to accurately cut the work surface portion where burrs are present, and problems such as excessive cutting or conversely insufficient removal of burrs due to insufficient cutting are likely to occur.

そこで、ロボットに装着された切削工具をバネやエア圧などを用いてワーク表面のバリ近傍に押し付けつつ当該バリを切削するバリ取り装置が開発されている。この装置によれば、上記した改良前のバリ取り方法に比べて、バリが存在するワーク表面部分を切削し過ぎたりバリの除去が不十分となることがない。
しかし、バリ切削時に切削工具にかかる抵抗の変動の影響を受けやすく、バリを正確に設定位置まで切削できないことが多い。例えば、バリの先端部が波打つような形状である場合、この波打ち形状に倣って切削工具がバリを切削してしまい、切削後の箇所が波打つことになる。また、切削工具の姿勢によっては当該工具重量の影響を受けて、当該切削工具がバリと接触する圧力が過度に増大し、切削工具のワーク表面への食い込み等が発生する。
Therefore, a deburring device has been developed for cutting a burr while pressing a cutting tool mounted on the robot against a burr on the surface of the workpiece using a spring or air pressure. According to this apparatus, as compared with the above-described deburring method before improvement, the work surface portion where burrs are present is not excessively cut and burrs are not sufficiently removed.
However, it is easily affected by fluctuations in resistance applied to the cutting tool during burr cutting, and the burr cannot often be cut accurately to a set position. For example, when the tip of the burr has a waved shape, the cutting tool cuts the burr following this waved shape, and the portion after cutting is waved. Further, depending on the posture of the cutting tool, the pressure at which the cutting tool comes into contact with the burr is excessively influenced by the weight of the tool, and the cutting tool bites into the workpiece surface.

このような問題を解消するために、本発明者は粉塵の発生を防止しつつワークに存在するバリを迅速かつ正確に除去できるバリ取り装置を提案した(例えば、特許文献1及び特許文献2参照)。
これらの装置によれば、ワーク倣い基準面に倣いつつ、当該ワーク倣い基準面と回転工具との距離を常に一定とした状態で回転工具によってバリを設定位置まで切削できる。したがって、バリを、その形状に左右されず、かつワークの熱変形が大きい場合でも迅速かつ正確に除去できる。また、粉塵の発生も防止することができ作業者への悪影響も一掃できるという効果を奏する。
特に、特許文献2に記載のバリ取り装置によれば、バリ部分あるいは面取り部のワーク形状が曲面形状の場合でも、倣いガイドをバリあるいは面取り部を曲面に沿って移動可能とし、バリあるいは面取り部を正確に切削することができる、という効果を奏する。
特許第3020060号明細書 特許第3587171号明細書
In order to solve such a problem, the present inventor has proposed a deburring device capable of quickly and accurately removing a burr existing on a workpiece while preventing generation of dust (see, for example, Patent Document 1 and Patent Document 2). ).
According to these apparatuses, the burr can be cut to the set position by the rotating tool while keeping the distance between the workpiece copying reference surface and the rotating tool constant while following the workpiece copying reference surface. Therefore, the burr can be removed quickly and accurately even if the burr is not influenced by the shape and the thermal deformation of the workpiece is large. In addition, the generation of dust can be prevented, and the adverse effect on the operator can be eliminated.
In particular, according to the deburring device described in Patent Document 2, even when the work shape of the burr portion or the chamfered portion is a curved shape, the copying guide can be moved along the burr or the chamfered portion along the curved surface. The effect that it can cut accurately is produced.
Japanese Patent No. 3020060 Japanese Patent No. 3587171

しかしながら、従来のバリ取り装置では、倣いガイド部材がワーク倣い基準面に対して押圧されながら移動するので、倣いガイド部材がワーク表面を傷付けるという問題がある。
係る問題は、ワーク倣い基準面に倣いガイド部材を押圧しながら切削加工を行う切削加工装置に共通して生じる問題である。
本発明は、上述した事情に鑑みてなされたものであり、バリ部分あるいは面取り部のワーク倣い基準面に倣いガイド部材を押圧しながら切削加工を行った場合でも、ワークへの傷付きを防止できる切削加工装置及び切削加工方法を提供することを目的とする。
However, in the conventional deburring apparatus, the copying guide member moves while being pressed against the workpiece copying reference surface, and thus there is a problem that the copying guide member damages the workpiece surface.
Such a problem is a problem that occurs in common in a cutting apparatus that performs cutting while pressing the guide member following the workpiece copying reference surface.
The present invention has been made in view of the above-described circumstances, and can prevent damage to a workpiece even when cutting is performed while pressing a copying guide member against a workpiece copying reference surface of a burr portion or a chamfered portion. An object is to provide a cutting device and a cutting method.

上述した課題を解決するために、本発明は、切削工具を嵌挿し、当該切削工具の刃部を露出する開口部を有した倣いガイド部材を備え、前記切削工具を回転駆動しつつ、前記倣いガイド部材の倣い部をワーク倣い基準面に所定圧力で押圧し、前記刃部によりワーク倣い基準面近傍のバリまたは面取り部を切削する切削加工装置において、前記倣いガイド部材を、前記開口部を境に第1筒部と第2筒部とに分離し、前記第1筒部と前記第2筒部とを前記ワーク倣い基準面に対し転動可能に構成し、前記各筒部間の前記開口部の大きさを調整可能に構成したことを特徴とする。 In order to solve the above-described problem, the present invention includes a copying guide member having an opening that inserts a cutting tool and exposes a blade portion of the cutting tool, and rotates the cutting tool while rotating the copying tool. In a cutting apparatus that presses a copying portion of a guide member against a workpiece copying reference surface with a predetermined pressure and cuts a burr or a chamfered portion near the workpiece copying reference surface by the blade portion, the copying guide member is separated from the opening. Are separated into a first tube portion and a second tube portion, and the first tube portion and the second tube portion are configured to be rollable with respect to the workpiece copying reference plane , and the opening between the tube portions. The size of the part is configured to be adjustable.

また本発明は、上記切削加工装置において、前記切削工具をワークに対して移動する移動手段に工具保持装置を取り付け、当該工具保持装置に前記切削工具を取り付け、前記第1筒部を工具保持装置に回転自在に直接支持し、前記第2筒部を支持アームを介して工具保持装置に回転自在に支持したことを特徴とする。   According to the present invention, in the above-described cutting apparatus, a tool holding device is attached to a moving unit that moves the cutting tool relative to a workpiece, the cutting tool is attached to the tool holding device, and the first tube portion is attached to the tool holding device. The second cylindrical portion is supported by a tool holding device via a support arm so as to be rotatable.

また本発明は、上記切削加工装置において、切削加工時に前記切削工具を移動するための移動手段に工具保持装置を取り付けると共に、当該工具保持装置に前記切削工具を取り付けて構成し、前記切削工具を移動させつつ、ワーク表面のバリまたは面取り部の幅寸法に応じて前記各筒部間の前記開口部の大きさを調整する調整手段により前記各筒部間の前記開口部の大きさを自動調整する制御手段を備えたことを特徴とする。 According to the present invention, in the above cutting apparatus, a tool holding device is attached to a moving means for moving the cutting tool at the time of cutting, and the cutting tool is attached to the tool holding device. While moving, the size of the opening between the cylinders is automatically adjusted by adjusting means for adjusting the size of the opening between the cylinders according to the width of the burr on the workpiece surface or the chamfered part. It is characterized by comprising control means for

また上記課題を解決するために、本発明は、切削工具を嵌挿し、当該切削工具の刃部を露出する開口部を有した倣いガイド部材を備え、前記切削工具を回転駆動しつつ、前記倣いガイド部材の倣い部をワー ク倣い基準面に所定圧力で押圧し、前記刃部によりワーク倣い基準面近傍のバリまたは面取り部を切削する切削加工方法において、前記倣いガイド部材を、前記開口部を境に第1筒部と第2筒部とに前記各筒部間の前記開口部の大きさを調整可能に分離し、前記第1筒部と前記第2筒部とを前記ワーク倣い基準面に対し転動させつつ、前記刃部によりワーク表面のバリまたは面取り部を切削することを特徴とする。 In order to solve the above-described problems, the present invention includes a copying guide member having an opening that inserts a cutting tool and exposes a blade portion of the cutting tool, and rotates the cutting tool while rotating the copying tool. In a cutting method in which a copying portion of a guide member is pressed against a workpiece copying reference surface with a predetermined pressure and a burr or a chamfered portion in the vicinity of the workpiece copying reference surface is cut by the blade portion, the copying guide member is disposed on the opening. The first cylindrical portion and the second cylindrical portion are separated from each other so that the size of the opening between the cylindrical portions can be adjusted , and the first cylindrical portion and the second cylindrical portion are separated from the workpiece following reference plane. However, the burr or chamfered portion of the workpiece surface is cut by the blade portion while rolling.

また本発明は、上記切削加工方法において、前記ワークのワーク倣い基準面が屈曲し、当該屈曲した前記ワーク倣い基準面に前記第1筒部と前記第2筒部の開口縁を押圧、転動させつつ、前記刃部により屈曲面のバリまたは面取り部を切削することを特徴とする。   According to the present invention, in the above-described cutting method, the workpiece copying reference surface of the workpiece is bent, and the opening edges of the first tube portion and the second tube portion are pressed and rolled against the bent workpiece copying reference surface. Then, the burr or chamfered portion of the bent surface is cut by the blade portion.

また本発明は、上記切削加工方法において、前記切削工具が全周に前記刃部を備え、当該刃部が前記第1筒部と前記第2筒部間の開口部に露出し、前記切削工具の移動軌跡が湾曲又は屈曲しても、前記第1筒部と前記第2筒部とを前記ワーク倣い基準面に対し常に押圧、転動させつつ、前記刃部によりバリまたは面取り部を切削することを特徴とする。   Further, the present invention provides the cutting method, wherein the cutting tool includes the blade portion around the entire circumference, the blade portion is exposed at an opening between the first tube portion and the second tube portion, and the cutting tool Even if the movement trajectory is curved or bent, the burr or chamfered portion is cut by the blade portion while constantly pressing and rolling the first cylindrical portion and the second cylindrical portion against the workpiece copying reference surface. It is characterized by that.

また本発明は、上記切削加工方法において、前記切削工具をワークに対して移動する移動手段に工具保持装置を取り付けると共に、当該工具保持装置に前記切削工具を取り付けて構成し、ティーチィングにおける前記ワーク倣い基準面の形状を記憶すると共に、前記第1筒部と前記第2筒部とを前記ワーク倣い基準面に対し常に押圧、転動させつつ、前記刃部によりバリまたは面取り部を切削することを特徴とする。   According to the present invention, in the above-described cutting method, a tool holding device is attached to a moving unit that moves the cutting tool relative to the workpiece, and the cutting tool is attached to the tool holding device. The shape of the scanning reference surface is stored, and the burr or chamfered portion is cut by the blade portion while constantly pressing and rolling the first cylindrical portion and the second cylindrical portion against the workpiece scanning reference surface. It is characterized by.

本発明によれば、倣いガイド部材を備えた切削加工装置において、倣いガイド部材を、開口部を境界に第1筒部と第2筒部とに分離し、これら第1筒部と第2筒部とをワーク倣い基準面に対し転動可能した。これにより、倣いガイド部材の倣い部によってワーク表面が摺擦され傷付けられるといった事が無い。   According to the present invention, in the cutting apparatus provided with the copying guide member, the copying guide member is separated into the first tube portion and the second tube portion with the opening portion as a boundary, and the first tube portion and the second tube portion. The part can roll with respect to the reference surface. This prevents the workpiece surface from being rubbed and damaged by the copying portion of the copying guide member.

工具保持装置を装着する多関節ロボットの側面図である。It is a side view of the articulated robot which mounts a tool holding device. 多関節ロボットに工具保持装置を装着した状態の要部拡大側面図である。It is a principal part expanded side view of the state which mounted | wore the articulated robot with the tool holding apparatus. 工具保持装置に切削工具を保持した状態の要部拡大正面図である。It is a principal part enlarged front view of the state which hold | maintained the cutting tool in the tool holding apparatus. 工具保持装置に切削工具を保持した状態の要部拡大側面の断面図である。It is sectional drawing of the principal part expansion side surface of the state which hold | maintained the cutting tool in the tool holding apparatus. 図4におけるA−A線断面視図である。It is the sectional view on the AA line in FIG. 工具保持装置とワークの位置関係を示す図である。It is a figure which shows the positional relationship of a tool holding device and a workpiece | work. ツールホルダの倣い部の作用を模式的に示す図であり、(A)は従来のツールホルダを示し、(B)は本発明のツールホルダを示す。It is a figure which shows typically the effect | action of the copying part of a tool holder, (A) shows the conventional tool holder, (B) shows the tool holder of this invention. 本発明の変形例に係るツールホルダを示す図である。It is a figure which shows the tool holder which concerns on the modification of this invention.

符号の説明Explanation of symbols

1 バリ取り装置(切削加工装置)
3 多関節ロボット(移動手段)
4 制御ユニット
5 工具保持装置
7 切削工具
9 ツールホルダ(倣いガイド部材)
13 ワーク倣い基準面
15 押圧装置
25 ホルダ固定部材
30 工具露出開口部(開口部)
41 基部(第1筒部)
43 先端部(第2筒部)
51 支持アーム
57 調整ボルト(調整手段)
W ワーク
1 Deburring device (cutting device)
3 Articulated robot (moving means)
4 Control Unit 5 Tool Holding Device 7 Cutting Tool 9 Tool Holder (Copying Guide Member)
13 Work copy reference plane 15 Press device 25 Holder fixing member 30 Tool exposure opening (opening)
41 Base (first tube)
43 Tip (second tube)
51 Support arm 57 Adjustment bolt (Adjustment means)
W Work

以下図面を参照して本発明の一実施形態を説明する。
図1は、本実施形態に係る切削加工装置の一態様であるバリ取り装置1の側面図である。
同図に示すように、バリ取り装置1は、多関節ロボット3と、この多関節ロボット3に装着される工具保持手段としての工具保持装置5を備えている。
多関節ロボット3は、アーム型のロボットであり、6軸(J1〜J6)方向に移動可能とされている。この多関節ロボット3は、工具保持装置5をワークに対して移動する移動手段を構成し、その本体内に工具保持装置5の姿勢制御を行う制御ユニット4を有する。制御ユニット4は、ワークW(図4)の位置データ等をティーチング可能に構成されており、バリや面取り加工時には、ティーチングに基づいて、ツールホルダ(倣いガイド部材)9内に嵌挿されている切削工具7(図2)をバリや面取り部分が存在するワークWの表面からの距離を一定に保ちつつ移動させるように姿勢制御を実行する。
なお、移動手段は多関節ロボット3に限らず、工具保持装置5をワークに対して、バリ取り又は面取り加工に要する所定の軌道に沿って移動可能なものであれば任意の装置を用いることができる。また、工具保持装置5の移動軌跡が例えば直線状であれば、工具保持装置5を直動する直動機構を移動手段に用いることができる。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a side view of a deburring device 1 that is an aspect of a cutting device according to the present embodiment.
As shown in FIG. 1, the deburring device 1 includes an articulated robot 3 and a tool holding device 5 as a tool holding means attached to the articulated robot 3.
The articulated robot 3 is an arm type robot, and is movable in the directions of six axes (J1 to J6). This articulated robot 3 constitutes a moving means for moving the tool holding device 5 relative to the workpiece, and has a control unit 4 for controlling the posture of the tool holding device 5 in the main body. The control unit 4 is configured to be able to teach the position data of the workpiece W (FIG. 4), and is inserted into the tool holder (copying guide member) 9 based on teaching during burr or chamfering. Posture control is executed so that the cutting tool 7 (FIG. 2) is moved while maintaining a constant distance from the surface of the workpiece W on which burrs and chamfers exist.
The moving means is not limited to the articulated robot 3, and any apparatus can be used as long as the tool holding device 5 can move along the predetermined trajectory required for deburring or chamfering with respect to the workpiece. it can. Moreover, if the movement locus | trajectory of the tool holding apparatus 5 is linear, for example, the linear motion mechanism which moves the tool holding apparatus 5 linearly can be used for a moving means.

図2は、多関節ロボット3に工具保持装置5を装着した状態の要部拡大側面図である。
工具保持装置5は、多関節ロボット3のアーム17の先端部18に着脱自在に装着され、切削工具7と、この切削工具7を嵌挿しその一部を露出するとともにワークWのバリあるいは面取り部に沿って移動される上述のツールホルダ9と、ツールホルダ9に形成した倣い部11をワークWのワーク倣い基準面13(図4)に押圧する押圧装置15とを備えている。
さらに工具保持装置5は、モータ19を備え、このモータ19の出力軸のチャック21に切削工具7が取り付けられている。ここでは切削工具7は例えばエンドミルであり、その軸線を中心にモータ19により高速で回転駆動可能に構成されている。係る回転駆動によりエンドミルの周面の刃部によってバリ或いは面取り部が切削される。なお、切削工具7にはエンドミルに限らず、ツールホルダ9に嵌挿可能な略棒状を成し周面に刃部が形成された工具であれば、例えば先端が異形状の工具等の任意の工具を用いることができる。
FIG. 2 is an enlarged side view of a main part in a state where the tool holding device 5 is mounted on the articulated robot 3.
The tool holding device 5 is detachably attached to the distal end portion 18 of the arm 17 of the articulated robot 3, and the cutting tool 7 and the cutting tool 7 are inserted and exposed, and a burr or chamfered portion of the workpiece W is exposed. And the pressing device 15 that presses the copying portion 11 formed on the tool holder 9 against the workpiece copying reference surface 13 (FIG. 4) of the workpiece W.
Further, the tool holding device 5 includes a motor 19, and the cutting tool 7 is attached to the chuck 21 of the output shaft of the motor 19. Here, the cutting tool 7 is an end mill, for example, and is configured to be rotationally driven at a high speed by a motor 19 around its axis. By such rotational driving, the burr or chamfered portion is cut by the blade portion on the peripheral surface of the end mill. Note that the cutting tool 7 is not limited to an end mill, and may be any tool such as a tool with a tip having an irregular shape as long as the tool has a substantially rod shape that can be inserted into the tool holder 9 and has a blade portion formed on the peripheral surface. Tools can be used.

図3は工具保持装置5に切削工具7を保持した状態の要部拡大正面図、図4は工具保持装置5に切削工具7を保持した状態の要部拡大側面の断面図、図5は図4におけるA−A線断面視図である。
工具保持装置5は、切削工具7が嵌挿される円筒状のツールホルダ9を備えている。このツールホルダ9の上端部には鍔23が形成され、その鍔23がホルダ固定部材25に固定される。
3 is an enlarged front view of the main part in a state where the cutting tool 7 is held on the tool holding device 5, FIG. 4 is a cross-sectional view of an enlarged side of the main part in a state where the cutting tool 7 is held on the tool holding device 5, and FIG. 4 is a cross-sectional view taken along line AA in FIG.
The tool holding device 5 includes a cylindrical tool holder 9 into which a cutting tool 7 is inserted. A flange 23 is formed at the upper end of the tool holder 9, and the flange 23 is fixed to the holder fixing member 25.

ホルダ固定部材25は、図3に示すようにホルダ固定部材25の両端に立設した2本のガイド支柱27、28を備えており、ガイド支柱27、28は支持部材70、10に対して図中上下方向に摺動自在に保持されている。ガイド支柱27、28は切削工具7の回転軸線と平行に立設されており、またガイド支柱27、28の周囲には、ガイド支柱27、28を支持部材70、71に対して弾力的に保持する上下スプリング72、73が設けられ、これらによってツールホルダ9をワークWの曲面形状に追従して(上下動させながら)移動可能としている。   As shown in FIG. 3, the holder fixing member 25 includes two guide columns 27 and 28 erected on both ends of the holder fixing member 25, and the guide columns 27 and 28 are illustrated with respect to the support members 70 and 10. It is slidably held in the middle and up and down directions. The guide columns 27 and 28 are erected in parallel with the rotation axis of the cutting tool 7, and the guide columns 27 and 28 are elastically held around the guide columns 27 and 28 with respect to the support members 70 and 71. The upper and lower springs 72 and 73 are provided so that the tool holder 9 can be moved following the curved surface shape of the workpiece W (moving up and down).

なお、ガイド支柱は2本に限定することなく、切削工具7を正確に出力軸に対して平行に上下にガイドできるものであれば、場合によっては1本または複数本で構成することが可能である。またスプリング72、73もツールホルダ9が切削工具7の回転軸方向にワークWの形状に応じて上下移動するように弾力支持できるものであれば、上記例に限定されない。   Note that the number of guide columns is not limited to two, and may be configured with one or more as long as the cutting tool 7 can be accurately guided up and down parallel to the output shaft. is there. The springs 72 and 73 are not limited to the above example as long as the tool holder 9 can be elastically supported so as to move up and down in the direction of the rotation axis of the cutting tool 7 according to the shape of the workpiece W.

次いでツールホルダ9の構成を説明すると、このツールホルダ9の外周面には切削工具7を露出させるために、ワークに形成されたバリに対応して工具露出開口部30が形成されている。この工具露出開口部30は、断面視略V字にカットされた形状を成し、ツールホルダ9に嵌挿された切削工具7の周面の刃部が、この工具露出開口部30から露出される。このツールホルダ9は、樹脂、アルミ、銅、鉄等のプレス後、成形後に発生するエッジ部を面取りするのに適している。   Next, the configuration of the tool holder 9 will be described. In order to expose the cutting tool 7 on the outer peripheral surface of the tool holder 9, a tool exposure opening 30 is formed corresponding to the burr formed on the workpiece. The tool exposure opening 30 has a shape that is cut into a substantially V shape in cross-section, and the peripheral edge of the cutting tool 7 that is inserted into the tool holder 9 is exposed from the tool exposure opening 30. The The tool holder 9 is suitable for chamfering an edge portion generated after molding after pressing resin, aluminum, copper, iron or the like.

また、ツールホルダ9の工具露出開口部30は、断面視V字カット形状に形成されることで、開口縁が傾斜面となり当該開口縁が上述した倣い部11として機能し、ツールホルダ9がガイド倣い部材として作用する。すなわち、バリ或いは面取り加工時には、多関節ロボット3は、図4及び図6に示すように、ティーチングによって読み取ったワーク倣い基準面13の位置データ等に基づき工具保持装置5の位置を調節しワークWの表面の面取り部あるいはバリに沿って移動させることで、ツールホルダ9の倣い部11をワークWの倣い基準面13に沿って倣うように移動させる。この移動に伴って、工具露出開口部30から露出した切削工具7の刃部によりワークWのバリあるいは面取り部が切削除去される。なお、図4には、面取り前のワークWに対して面取りを行った場合の面取り後のワークWを例示している。   Further, the tool exposure opening 30 of the tool holder 9 is formed in a V-shaped cut shape when viewed in cross section, so that the opening edge becomes an inclined surface, and the opening edge functions as the copying portion 11 described above. Acts as a copying member. That is, at the time of burr or chamfering, as shown in FIGS. 4 and 6, the articulated robot 3 adjusts the position of the tool holding device 5 based on the position data of the workpiece copying reference surface 13 read by teaching, and the like. The copying portion 11 of the tool holder 9 is moved so as to follow the copying reference surface 13 of the workpiece W by moving along the chamfered portion or burr on the surface of the workpiece W. Along with this movement, the burr or chamfered portion of the workpiece W is cut and removed by the blade portion of the cutting tool 7 exposed from the tool exposure opening 30. FIG. 4 illustrates the workpiece W after chamfering when chamfering is performed on the workpiece W before chamfering.

上記したモータ19、切削工具7、ホルダ固定部材25、ガイド支柱27、28、支持部材70、71およびツールホルダ9等は、図2に示すように工具保持装置5の本体75に押圧装置15を介して装着されている。
この押圧装置15は、倣いガイド部材たるツールホルダ9の工具露出開口部30の倣い部11をワークWのバリおよびワーク倣い基準面13に所定圧力で押圧する手段である。この実施形態では、押圧装置15は、エア圧を利用して図2中左右方向(すなわち切削工具7の回転軸に対して垂直方向)に移動自在かつワーク表面にツールホルダ9を押圧可能なエアスライドテーブル35と、エアスライドテーブル35にエアを供給するエア供給手段(図示省略)等とから形成されている。
The motor 19, the cutting tool 7, the holder fixing member 25, the guide columns 27 and 28, the support members 70 and 71, the tool holder 9, and the like provide the pressing device 15 to the main body 75 of the tool holding device 5 as shown in FIG. 2. Is mounted through.
The pressing device 15 is means for pressing the copying portion 11 of the tool exposure opening 30 of the tool holder 9 as a copying guide member against the burr of the workpiece W and the workpiece copying reference surface 13 with a predetermined pressure. In this embodiment, the pressing device 15 uses air pressure to move in the left-right direction in FIG. 2 (that is, the direction perpendicular to the rotation axis of the cutting tool 7) and to press the tool holder 9 against the work surface. The slide table 35 and air supply means (not shown) for supplying air to the air slide table 35 are formed.

切削加工時には、この押圧装置15によってツールホルダ9の工具露出開口部30の倣い部11がワーク倣い基準面13に所定圧力で押圧され続けるので、バリや面取り部分を、その形状やワークWの曲面形状に左右されず、かつ、ワークWの熱収縮量が大きくワーク形状がティーチング時のワーク形状からずれている場合でも、バリや面取り部分のワーク倣い基準面13からツールホルダ9の倣い部11が離れることなく当接し続けるので、これらバリや面取り部分を迅速かつ正確に除去できる。
また、上述のように、バリや面取り部分のワークWの形状が湾曲又は屈曲した曲面形状を成している場合でも、当該曲面形状に応じて切削工具7が上下スプリング72、73の弾性支持によって回転軸方向に上下動されることから、これらバリや面取り部分をより正確に除去できる。
At the time of cutting, the copying device 11 of the tool exposure opening 30 of the tool holder 9 is continuously pressed against the workpiece copying reference surface 13 by the pressing device 15 with a predetermined pressure. Even when the thermal contraction amount of the workpiece W is large and the workpiece shape deviates from the workpiece shape at the time of teaching, the copying portion 11 of the tool holder 9 from the workpiece copying reference surface 13 of the burr or chamfered portion is not affected by the shape. Since it keeps abutting without leaving, it is possible to remove these burrs and chamfered parts quickly and accurately.
Further, as described above, even when the shape of the work W at the burr or chamfered portion is curved or bent, the cutting tool 7 is elastically supported by the upper and lower springs 72 and 73 according to the curved shape. Since it is moved up and down in the direction of the rotation axis, these burrs and chamfered portions can be removed more accurately.

ところで、バリ或いは面取り加工時には、上記押圧装置15及び上下スプリング72、73によりツールホルダ9の倣い部11がワークWのワーク倣い基準面13から離れずに当接したまま移動されるため、ワークWの材質によっては倣い部11の摺動に伴ってワークWの表面に擦り傷が付く虞がある。
そこで、本実施形態の工具保持装置5においては、図3に示すように、ツールホルダ9が工具露出開口部30を境にして上下に分割された基部(第1筒部)41と先端部(第2筒部)43とを備えて構成され、基部41及び先端部43のそれぞれを転動自在に支持するベアリングホルダ45、47が設けられている。各ベアリングホルダ45、47には密閉型のベアリング49が内設され、これらベアリング49により基部41、先端部43の回転が支えられている。
By the way, at the time of burring or chamfering, the copying unit 11 of the tool holder 9 is moved without contacting the workpiece copying reference surface 13 of the workpiece W by the pressing device 15 and the upper and lower springs 72 and 73. Depending on the material, there is a possibility that the surface of the workpiece W may be scratched as the copying portion 11 slides.
Therefore, in the tool holding device 5 of the present embodiment, as shown in FIG. 3, the tool holder 9 is divided into a base portion (first tube portion) 41 and a tip portion (upper portion) that are divided vertically with the tool exposure opening 30 as a boundary. Bearing holders 45 and 47 are provided, which are configured to include a base portion 41 and a distal end portion 43 so as to be capable of rolling. Each bearing holder 45, 47 has a sealed bearing 49, and the rotation of the base portion 41 and the tip portion 43 is supported by these bearings 49.

係るツールホルダ9においては、上記基部41の開口縁41A及び上記先端部43の開口縁43Aのそれぞれが傾斜面に形成され、これらの開口縁41A、43Aが倣い部11として機能する。すなわち、ツールホルダ9には、図4に示すように、その全周に亘ってV字カット状の工具露出開口部30が形成され倣い部11として機能するように構成されている。この構成により、多関節ロボット3の軸J6(図1参照)周りの回転制御にかかわらず、ツールホルダ9がワーク倣い基準面13に当接した際には、倣い部11がワーク倣い基準面13に常に当接することとなる。
したがって、バリ或いは面取り加工時には、これらの倣い部11がワークWのワーク倣い基準面13に当接され続けることになるが、これら基部41及び先端部43のそれぞれがワーク倣い基準面13に対して転動するため、倣い部11によってワークWの表面が傷付くことが防止される。
In the tool holder 9, each of the opening edge 41 </ b> A of the base portion 41 and the opening edge 43 </ b> A of the distal end portion 43 is formed on an inclined surface, and these opening edges 41 </ b> A and 43 </ b> A function as the copying portion 11. That is, as shown in FIG. 4, the tool holder 9 is configured to function as a copying portion 11 by forming a V-shaped tool exposure opening 30 over the entire circumference. With this configuration, when the tool holder 9 comes into contact with the workpiece copying reference surface 13 regardless of the rotation control around the axis J6 (see FIG. 1) of the articulated robot 3, the copying unit 11 moves to the workpiece copying reference surface 13. Will always abut.
Therefore, at the time of burr or chamfering, these copying portions 11 continue to come into contact with the workpiece copying reference surface 13 of the workpiece W. However, each of the base portion 41 and the tip portion 43 is in contact with the workpiece copying reference surface 13. Because of rolling, the surface of the workpiece W is prevented from being damaged by the copying portion 11.

また、基部41及び先端部43のそれぞれが互いに独立して回転可能になされていることから、バリ或いは面取り加工時に、基部41の開口縁41A及び先端部43の開口縁43Aのそれぞれが辿る経路長が異なる場合であっても、それぞれの経路長に応じて各基部41及び先端部43が回転することとなる。
これにより、基部41及び先端部43のうち長い経路長を辿る方が回転せずにワークWの表面に擦り傷を付けてしまうことも防止される。
In addition, since each of the base portion 41 and the distal end portion 43 is rotatable independently of each other, the path length that each of the opening edge 41A of the base portion 41 and the opening edge 43A of the distal end portion 43 follows during burr or chamfering processing. Even if they are different from each other, the base 41 and the tip 43 are rotated according to the respective path lengths.
Accordingly, it is also possible to prevent the surface of the workpiece W from being scratched without rotating when the longer path length of the base portion 41 and the distal end portion 43 is followed.

図7は、ワークWの形状がティーチング時から変化していた場合のツールホルダ9の加工動作時の動きを模式的に示す図であり、図7(B)は本実施形態のツールホルダ9の動きを示している。また比較参考のために、図7(A)には、従来のツールホルダ509の動きを示している。
Figure 7 is a diagram illustrating the movement during the machining operation of the tool holder 9 in the case where the shape of the workpiece W has changed from the time of teaching schematically, FIG. 7 (B) of the tool holder 9 of the present embodiment Showing movement. For comparison reference, FIG. 7 (A), shows the movement of a conventional tool holder 509.

図7(B)に示す従来のツールホルダ509は、全周囲ではなく、周面の一部(図7(B)中斜線部分)に、工具露出開口部530、すなわち倣い部511が形成されている。この構成では、例えばワークWが屈曲形状を成している場合、ティーチングで規定した軌道Kに沿って工具保持装置5を移動させたとき、ワークWに変形がなければ(実線位置)、倣い部511とワーク倣い基準面13の接触点Pと切削工具507の回転軸Qを結ぶ連結線Lが、接触点Pでのワーク倣い基準面13の接線Mに対して垂直になるから、接触点Pでのワーク倣い基準面13と切削工具507との距離が一定となり、正常に切削される。
これに対し、ワークWの形状がティーチング時から熱収縮により変形した場合(想像線位置)、ツールホルダ509を押圧しただけでは、工具露出開口部530とワーク倣い基準面13が係合せず、バリ取りや面取りを正常に出来ない。また、工具露出開口部530がワーク倣い基準面13に係合したとしても、上記連結線Lが、接触点Pでのワーク倣い基準面13の接線Mに対して垂直にならないから、切削工具507とワーク倣い基準面13との距離が一定でなくなり、倣い部511によって規定される設定位置よりもバリや面取り部を深く或いは浅く切削してしまい、切削後の箇所が波打つことがある。
The conventional tool holder 509 shown in FIG. 7B has a tool exposure opening 530, that is, a copying portion 511 formed not on the entire periphery but on a part of the peripheral surface (the hatched portion in FIG. 7B). Yes. In this configuration, for example, when the workpiece W has a bent shape, when the tool holding device 5 is moved along the track K defined by teaching, the workpiece W is not deformed (solid line position). Since the connecting line L that connects the contact point P of 511 and the workpiece copying reference surface 13 and the rotation axis Q of the cutting tool 507 is perpendicular to the tangent line M of the workpiece copying reference surface 13 at the contact point P, the contact point P Thus, the distance between the workpiece copying reference surface 13 and the cutting tool 507 becomes constant, and cutting is performed normally.
On the other hand, when the shape of the workpiece W is deformed due to thermal contraction from the teaching (imaginary line position), the tool exposure opening 530 and the workpiece copying reference surface 13 do not engage with each other only by pressing the tool holder 509, and the burrs. Chamfering and chamfering cannot be performed normally. Even if the tool exposure opening 530 is engaged with the workpiece copying reference surface 13, the connecting line L is not perpendicular to the tangent line M of the workpiece copying reference surface 13 at the contact point P. Therefore, the cutting tool 507 is used. And the workpiece scanning reference surface 13 are not constant, and the burr or chamfered portion is cut deeper or shallower than the set position defined by the copying portion 511, and the portion after cutting may be wavy.

本実施の形態では、ツールホルダ9の全周囲にV字カット状の工具露出開口部30が形成され倣い部11が形成されると共に、基部41及び先端部43が転動自在であるため、図7(A)に示すように、ワークWの形状がティーチング時から熱収縮により変形していても(想像線位置)、あるいは変形していなくても(実線位置)、倣い部11がワークWのワーク倣い基準面13に正常に当接し、ツールホルダ9とワーク倣い基準面13の当接状態が正常に維持される。
また、倣い部11とワーク倣い基準面13の接触点Pと切削工具7の回転軸Qを結ぶ連結線Lは、接触点Pでのワーク倣い基準面13の接線Mに対して常に垂直になるから、接触点Pでのワーク倣い基準面13と切削工具7との距離が常に一定に維持されることとなる。これにより、熱収縮等によりワークWの形状変化が大きく、なおかつ、ワークWが屈曲形状を成している場合であっても、倣い部11で規定される設定位置で常にバリや面取り部を切削できる。
In the present embodiment, the V-cut tool exposure opening 30 is formed around the entire periphery of the tool holder 9 to form the copying portion 11, and the base portion 41 and the tip portion 43 are freely rollable. As shown in FIG. 7A, even if the shape of the workpiece W has been deformed due to thermal contraction since the teaching (imaginary line position) or not deformed (solid line position), the copying portion 11 is formed on the workpiece W. The workpiece copying reference surface 13 is normally contacted, and the contact state between the tool holder 9 and the workpiece copying reference surface 13 is normally maintained.
Further, the connecting line L connecting the contact point P between the copying portion 11 and the workpiece copying reference surface 13 and the rotation axis Q of the cutting tool 7 is always perpendicular to the tangent line M of the workpiece copying reference surface 13 at the contact point P. Therefore, the distance between the workpiece copying reference surface 13 and the cutting tool 7 at the contact point P is always kept constant. Thereby, even when the shape change of the workpiece W is large due to heat shrinkage and the workpiece W has a bent shape, the burr and the chamfered portion are always cut at the set position defined by the copying portion 11. it can.

さて、ツールホルダ9の先端部43には、十文字に交差する長孔部65が形成され、これにより、先端部43の内側に入り込んだ削りカスを簡単に取り除くことができるようになっている。
また、ツールホルダ9の先端部43を支持するベアリングホルダ47は、ホルダ固定部材25に固定された支持アーム51に支持される。この支持アーム51は、切削工具7とワークWの接触箇所の反対側、すなわち、切削工具7とワークWの間を避けた位置に配置される。これにより、支持アーム51によってワークWとの接触が阻害されること無くバリや面取りを行うことができる。
Now, a long hole portion 65 intersecting with a cross is formed in the tip portion 43 of the tool holder 9, so that the shavings that enter the inside of the tip portion 43 can be easily removed.
Further, the bearing holder 47 that supports the tip portion 43 of the tool holder 9 is supported by a support arm 51 fixed to the holder fixing member 25. The support arm 51 is disposed on the opposite side of the contact point between the cutting tool 7 and the workpiece W, that is, at a position avoiding the space between the cutting tool 7 and the workpiece W. Thereby, a burr | flash or chamfering can be performed, without the contact with the workpiece | work W being inhibited by the support arm 51. FIG.

この支持アーム51には、図4に示すように、ホルダ固定部材25に対して図中矢印Xで示す方向に移動させ、ホルダ固定部材25との間の距離を調整するための調整ボルト57が設けられている。したがって、この調整ボルト57により支持アーム51とホルダ固定部材25の間の距離を調整することで、当該支持アーム51に支持された下側のベアリングホルダ47と、上側のベアリングホルダ45との間の距離が可変される。この結果、ツールホルダ9の基部41及び先端部43の間の距離、すなわち、工具露出開口部30の開口部の大きさが可変され、バリ或いは面取り部の幅寸法の異なるワークWを対象に同じツールホルダ9で加工を施すことが可能になる。   As shown in FIG. 4, the support arm 51 has an adjustment bolt 57 for moving the holder fixing member 25 in the direction indicated by the arrow X in the drawing and adjusting the distance from the holder fixing member 25. Is provided. Therefore, by adjusting the distance between the support arm 51 and the holder fixing member 25 with the adjusting bolt 57, the lower bearing holder 47 supported by the support arm 51 and the upper bearing holder 45 are adjusted. The distance is variable. As a result, the distance between the base portion 41 and the tip portion 43 of the tool holder 9, that is, the size of the opening portion of the tool exposure opening portion 30 is varied, and the same is applied to workpieces W having different width dimensions of burrs or chamfered portions. Processing can be performed with the tool holder 9.

以上のように本実施形態によれば、倣いガイド部材たるツールホルダ9を、工具露出開口部30を境界に基部41と先端部43とに分離し、これら基部41と先端部43とをワークWのワーク倣い基準面13に対し転動可能に構成した。この構成により、工具露出開口部30の縁の倣い部11がワークWの表面を摺擦して傷付けてしまうことを防止できる。   As described above, according to the present embodiment, the tool holder 9 serving as a copying guide member is separated into the base portion 41 and the distal end portion 43 with the tool exposure opening 30 as a boundary, and the base portion 41 and the distal end portion 43 are separated from the workpiece W. The workpiece copying reference surface 13 is configured to be rollable. With this configuration, it is possible to prevent the copying portion 11 at the edge of the tool exposure opening 30 from rubbing and scratching the surface of the workpiece W.

また本実施形態によれば、ツールホルダ9には、基部41の開口縁41A、及び先端部43の開口縁43Aの各全周に亘って、ワークWのワーク倣い基準面13に押圧される倣い部11を設ける構成とした。
この構成により、バリ或いは面取り加工時にワークWの形状がティーチング時の形状から変わっている場合であっても、ツールホルダ9の周面のいずれかの箇所で倣い部11が常にワークWのワーク倣い基準面13に当接し続けられる。さらに、この接触点Pと切削工具7の回転軸Qを結ぶ連結線Lが当該接触点Pでのワーク倣い基準面13の接線Mに対して常に垂直になるから、接触点Pでのワーク倣い基準面13と切削工具7との距離が常に一定に維持されることとなり、バリ或いは面取りを正確に行うことができる。
In addition, according to the present embodiment, the tool holder 9 is copied by the workpiece copying reference surface 13 of the workpiece W over the entire circumference of the opening edge 41A of the base portion 41 and the opening edge 43A of the distal end portion 43. The portion 11 is provided.
With this configuration, even when the shape of the workpiece W is changed from the shape at teaching during burr or chamfering, the copying portion 11 always copies the workpiece W at any location on the peripheral surface of the tool holder 9. The contact with the reference surface 13 is continued. Further, since the connecting line L connecting the contact point P and the rotation axis Q of the cutting tool 7 is always perpendicular to the tangent line M of the workpiece copying reference surface 13 at the contact point P, the workpiece copying at the contact point P is performed. The distance between the reference surface 13 and the cutting tool 7 is always kept constant, and burrs or chamfering can be performed accurately.

また本実施形態によれば、切削工具7をワークWに対して移動する移動手段としての多関節ロボット3の軸端に工具保持装置5を取り付け、当該工具保持装置5に切削工具7を取り付け、ツールホルダ9の基部41を工具保持装置5に回転自在に直接支持し、先端部43を支持アーム51を介して工具保持装置5に回転自在に支持する構成としたため、移動手段としての多関節ロボット3と独立して、本発明のツールホルダ9を備えた工具保持装置5を構成することができる。これにより、当該工具保持装置5を、例えば直動機構等の他の移動手段にそのまま取り付けてバリ取り或いは面取り加工を行うこともでき、汎用性の向上が図られる。   According to the present embodiment, the tool holding device 5 is attached to the shaft end of the articulated robot 3 as a moving means for moving the cutting tool 7 relative to the workpiece W, and the cutting tool 7 is attached to the tool holding device 5. Since the base portion 41 of the tool holder 9 is directly supported rotatably on the tool holding device 5 and the distal end portion 43 is rotatably supported on the tool holding device 5 via the support arm 51, an articulated robot as a moving means. 3, the tool holding device 5 including the tool holder 9 of the present invention can be configured. As a result, the tool holding device 5 can be attached to other moving means such as a linear motion mechanism as it is to perform deburring or chamfering, and versatility can be improved.

また本実施形態によれば、ツールホルダ9の先端部43を支持する支持アーム51を、バリ或いは面取り加工時の切削工具7とワークWの間を避けた位置に配置する構成とした。この構成により、支持アーム51がワークWと切削工具7の間に位置することがなく、当該支持アーム51に阻害されることなく加工を行うことができる。   Moreover, according to this embodiment, it was set as the structure which has arrange | positioned the support arm 51 which supports the front-end | tip part 43 of the tool holder 9 in the position which avoided between the cutting tool 7 and the workpiece | work W at the time of a burr | flash or chamfering process. With this configuration, the support arm 51 is not positioned between the workpiece W and the cutting tool 7, and processing can be performed without being obstructed by the support arm 51.

また本実施形態によれば、ツールホルダ9の基部41及び先端部43の離間距離、すなわち、工具露出開口部30の大きさを調整可能に構成したため、バリ或いは面取り部の幅寸法の異なる任意のワークWを対象に同じツールホルダ9でバリ或いは面取り加工を施すことができる。   Further, according to the present embodiment, since the separation distance between the base portion 41 and the tip end portion 43 of the tool holder 9, that is, the size of the tool exposure opening 30 can be adjusted, any burr or chamfered portion having a different width dimension can be used. Burrs or chamfering can be performed on the workpiece W with the same tool holder 9.

上述した実施形態は、あくまでも本発明の一態様を示すものであり、本発明の趣旨を逸脱しない範囲で任意に変形及び応用が可能である。   The above-described embodiment is merely an aspect of the present invention, and can be arbitrarily modified and applied without departing from the spirit of the present invention.

(変形例1)
上述した実施形態では、本発明に係るツールホルダ9の一例として、工具露出開口部30の開口縁を倣い部11として構成した場合を説明したが、これに限らない。
図8は、本変形例に係るツールホルダ109の構成を模式的に示す図である。なお、同図において、図4に示した部材と同じ部材については、同一の符号を付し、その説明を省略する。
(Modification 1)
In the above-described embodiment, the case where the opening edge of the tool exposure opening 30 is configured as the copying portion 11 as an example of the tool holder 9 according to the present invention is described, but the present invention is not limited thereto.
FIG. 8 is a diagram schematically showing the configuration of the tool holder 109 according to this modification. In the figure, the same members as those shown in FIG. 4 are denoted by the same reference numerals, and the description thereof is omitted.

この図に示すように、本変形例においては、ツールホルダ109が工具露出開口部130を境にして基部141と先端部143に分離されており、それぞれがワークWのワーク倣い基準面13に対して転動可能に構成されている。切削工具107には先端部107Aに異形状の刃部が設けられた工具が用いられており、この先端部107Aの周面が工具露出開口部130から露出している。
係るツールホルダ109では、バリ取り或いは面取り加工時において、基部141及び先端部143の周面141A、143Aのそれぞれが倣い部111として機能し、ワークWのワーク倣い基準面13に押し当てられて切削工具107によりワークWのバリや面取り部の切削が行われる。
そして、本変形例においても、ツールホルダ109の倣い部111がワークWのワーク倣い基準面13に対して転動可能に構成されているため、当該ワークWの表面を摺擦して傷付けてしまうことが防止される。
As shown in this figure, in this modification, the tool holder 109 is separated into a base portion 141 and a tip portion 143 with the tool exposure opening 130 as a boundary, and each of them is separated from the workpiece copying reference surface 13 of the workpiece W. And can be rolled. As the cutting tool 107, a tool having a tip portion 107A having an irregularly shaped blade portion is used, and the peripheral surface of the tip portion 107A is exposed from the tool exposure opening 130.
In the tool holder 109, during the deburring or chamfering process, the peripheral surfaces 141A and 143A of the base portion 141 and the distal end portion 143 function as the copying portion 111 and are pressed against the workpiece copying reference surface 13 of the workpiece W for cutting. The tool 107 performs burrs and chamfering of the workpiece W.
Also in this modified example, since the copying portion 111 of the tool holder 109 is configured to be able to roll with respect to the workpiece copying reference surface 13 of the workpiece W, the surface of the workpiece W is rubbed and damaged. It is prevented.

(変形例2)
上述した実施形態では、ツールホルダ9の工具露出開口部30の開口部の大きさ(基部41と先端部43の離間距離)を、調整ボルト57によって手動で調整する構成を説明した。しかしながら、これに限らず、例えばサーボモータ等を用いて例えば制御ユニット4(図1)が基部41と先端部43の離間距離を調整制御する構成としても良い。この構成によれば、ワークWにおけるバリ或いは面取り部の幅寸法の変化をティーチング等により取得しておくことで、バリ或いは面取り時には、工具露出開口部30の開口部の大きさがバリ或いは面取り部の幅寸法に応じて自動で調整されるから、バリ或いは面取り部の幅寸法が一定でないワークWに対しても良好にバリ或いは面取り加工を施すことができる。
(Modification 2)
In the above-described embodiment, the configuration in which the size of the opening of the tool exposure opening 30 of the tool holder 9 (the distance between the base 41 and the tip 43) is manually adjusted by the adjustment bolt 57 has been described. However, the present invention is not limited to this. For example, the control unit 4 (FIG. 1) may use a servo motor or the like to adjust and control the separation distance between the base portion 41 and the distal end portion 43. According to this configuration, the change in the width of the burr or chamfered portion of the workpiece W is acquired by teaching or the like, so that the size of the opening of the tool exposure opening 30 is the burr or chamfered portion when burring or chamfering. Therefore, the burr or chamfering process can be satisfactorily performed even on the workpiece W whose width dimension of the burr or chamfered portion is not constant.

Claims (7)

切削工具を嵌挿し、当該切削工具の刃部を露出する開口部を有した倣いガイド部材を備え、前記切削工具を回転駆動しつつ、前記倣いガイド部材の倣い部をワーク倣い基準面に所定圧力で押圧し、前記刃部によりワーク倣い基準面近傍のバリまたは面取り部を切削する切削加工装置において、
前記倣いガイド部材を、前記開口部を境に第1筒部と第2筒部とに分離し、前記第1筒部と前記第2筒部とを前記ワーク倣い基準面に対し転動可能に構成し、前記各筒部間の前記開口部の大きさを調整可能に構成したことを特徴とする切削加工装置。
A scanning guide member having an opening that inserts a cutting tool and exposes a blade portion of the cutting tool is provided, and the scanning portion of the scanning guide member is rotated at a predetermined pressure on a workpiece scanning reference surface while the cutting tool is driven to rotate. In a cutting device that presses with and cuts burrs or chamfered portions in the vicinity of a workpiece copying reference surface with the blade portion,
The copying guide member is separated into a first tube portion and a second tube portion with the opening as a boundary, and the first tube portion and the second tube portion can roll with respect to the workpiece copying reference plane. A cutting apparatus characterized in that it is configured so that the size of the opening between the tube portions can be adjusted.
前記切削工具をワークに対して移動する移動手段に工具保持装置を取り付け、当該工具保持装置に前記切削工具を取り付け、前記第1筒部を工具保持装置に回転自在に直接支持し、前記第2筒部を支持アームを介して工具保持装置に回転自在に支持したことを特徴とする請求項1に記載の切削加工装置。  A tool holding device is attached to a moving means for moving the cutting tool relative to the workpiece, the cutting tool is attached to the tool holding device, the first tube portion is directly supported rotatably on the tool holding device, and the second The cutting apparatus according to claim 1, wherein the cylindrical portion is rotatably supported by a tool holding device via a support arm. 切削加工時に前記切削工具を移動するための移動手段に工具保持装置を取り付けると共に、当該工具保持装置に前記切削工具を取り付けて構成し、
前記切削工具を移動させつつ、ワーク表面のバリまたは面取り部の幅寸法に応じて前記各筒部間の前記開口部の大きさを調整する調整手段により前記各筒部間の前記開口部の大きさを自動調整する制御手段を備えたことを特徴とする請求項1又は2に記載の切削加工装置。
Attaching a tool holding device to the moving means for moving the cutting tool at the time of cutting, and attaching the cutting tool to the tool holding device,
While moving the cutting tool, the size of the opening between the cylinders is adjusted by adjusting means for adjusting the size of the opening between the cylinders according to the burr on the workpiece surface or the width of the chamfered part. cutting device according to claim 1 or 2, further comprising a control means for automatically adjusting the of.
切削工具を嵌挿し、当該切削工具の刃部を露出する開口部を有した倣いガイド部材を備え、前記切削工具を回転駆動しつつ、前記倣いガイド部材の倣い部をワー ク倣い基準面に所定圧力で押圧し、前記刃部によりワーク倣い基準面近傍のバリまたは面取り部を切削する切削加工方法において、
前記倣いガイド部材を、前記開口部を境に第1筒部と第2筒部とに前記各筒部間の前記開口部の大きさを調整可能に分離し、前記第1筒部と前記第2筒部とを前記ワーク倣い基準面に対し転動させつつ、前記刃部によりワーク表面のバリまたは面取り部を切削することを特徴とする切削加工方法。
A copying guide member having an opening for inserting a cutting tool and exposing a blade portion of the cutting tool is provided, and the copying portion of the copying guide member is set to a work copying reference plane while the cutting tool is rotationally driven. In a cutting method of pressing a pressure and cutting a burr or chamfered portion in the vicinity of a workpiece copying reference surface by the blade portion,
The copying guide member is separated into a first tube portion and a second tube portion with the opening portion as a boundary so that the size of the opening portion between the tube portions can be adjusted, and the first tube portion and the first tube portion are separated. A cutting method characterized by cutting a burr or chamfered portion of a workpiece surface with the blade portion while rolling the two cylindrical portions with respect to the workpiece copying reference surface.
前記ワークのワーク倣い基準面が屈曲し、
当該屈曲した前記ワーク倣い基準面に前記第1筒部と前記第2筒部の開口縁を押圧、転動させつつ、前記刃部により屈曲面のバリまたは面取り部を切削することを特徴とする請求項に記載の切削加工方法。
The workpiece copy reference surface of the workpiece is bent,
The burr or chamfered portion of the bent surface is cut by the blade portion while pressing and rolling the opening edges of the first tube portion and the second tube portion on the bent workpiece copying reference surface. The cutting method according to claim 4 .
前記切削工具が全周に前記刃部を備え、
当該刃部が前記第1筒部と前記第2筒部間の開口部に露出し、
前記切削工具の移動軌跡が湾曲又は屈曲しても、
前記第1筒部と前記第2筒部とを前記ワーク倣い基準面に対し常に押圧、転動させつつ、前記刃部によりバリまたは面取り部を切削することを特徴とする請求項に記載の切削加工方法。
The cutting tool includes the blade portion around the entire circumference,
The blade portion is exposed in an opening between the first tube portion and the second tube portion;
Even if the movement trajectory of the cutting tool is curved or bent,
Always pushing the second cylindrical portion and the first cylindrical portion with respect to the workpiece copying reference surface, while rolling, according to claim 5, characterized in that the cutting burr, or chamfer by the edge portion Cutting method.
前記切削工具をワークに対して移動する移動手段に工具保持装置を取り付けると共に、当該工具保持装置に前記切削工具を取り付けて構成し、
ティーチィングにおける前記ワーク倣い基準面の形状を記憶すると共に、
前記第1筒部と前記第2筒部とを前記ワーク倣い基準面に対し常に押圧、転動させつつ、前記刃部によりバリまたは面取り部を切削することを特徴とする請求項又はに記載の切削加工方法。
Attaching a tool holding device to the moving means for moving the cutting tool relative to the workpiece, and attaching the cutting tool to the tool holding device,
In addition to storing the shape of the workpiece copying reference surface in teaching,
Always pushing the second cylindrical portion and the first cylindrical portion with respect to the workpiece copying reference surface, while rolling, to claim 5 or 6, characterized in that cutting burr or chamfer by the edge portion The cutting method described.
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JPS60238210A (en) * 1984-05-08 1985-11-27 Daikin Ind Ltd Burr removing apparatus
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JP2008023558A (en) * 2006-07-21 2008-02-07 Norimasa Ozaki Weld bead removing apparatus
JP2008062352A (en) * 2006-09-08 2008-03-21 Senjo Seiki Kk Machining device

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JPS60238210A (en) * 1984-05-08 1985-11-27 Daikin Ind Ltd Burr removing apparatus
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