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JP4827767B2 - Cleaning device - Google Patents
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JP4827767B2 - Cleaning device - Google Patents

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JP4827767B2
JP4827767B2 JP2007043482A JP2007043482A JP4827767B2 JP 4827767 B2 JP4827767 B2 JP 4827767B2 JP 2007043482 A JP2007043482 A JP 2007043482A JP 2007043482 A JP2007043482 A JP 2007043482A JP 4827767 B2 JP4827767 B2 JP 4827767B2
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cleaning
brush
unit
tip
cleaned
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JP2008206409A5 (en
JP2008206409A (en
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好治 大日向
利幸 岡谷
晃 平田
裕 後藤
哲生 川出
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Orion Machinery Co Ltd
National Agriculture and Food Research Organization
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Orion Machinery Co Ltd
National Agriculture and Food Research Organization
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Description

本発明は、乳牛の乳頭などの突起状の被洗浄物を洗浄する際に用いて好適な洗浄ユニット及び本体ユニットを備える洗浄装置に関する。   The present invention relates to a cleaning device including a cleaning unit and a main body unit suitable for cleaning a protruding object to be cleaned such as a teat of a cow.

一般に、搾乳を行う乳牛の乳頭には、汚れや雑菌が付着しているため、牛乳の衛生的生産や乳質低下防止の観点或いは牛体の乳房炎等を防止する観点から、搾乳前に、乳頭に対する所定の清拭作業(洗浄作業)を行っている。しかし、このような清拭作業は、通常、大掛かりな洗浄装置を必要とするため、従来、携帯式に構成することにより小型コンパクト化及び使い勝手を高めた洗浄装置も特許文献1で知られている。   In general, since nipples of milking cows are contaminated with dirt and germs, from the viewpoint of hygienic production of milk, prevention of milk quality deterioration or prevention of mastitis of cows, etc. A predetermined wiping operation (cleaning operation) is performed. However, since such a wiping operation usually requires a large-scale cleaning device, a cleaning device that is conventionally compact and compact and has improved usability is also known from Patent Document 1. .

同文献1で開示される突起状物の洗浄装置は、突起状物を内部に収納して、該突起状物の外周部を洗浄する洗浄装置であって、円筒状の外カバーと、突起状物洗浄用のブラシ及び長手方向に延びる溝部を壁部に備え、外カバー内に回動自在に収納される第1洗浄部材と、この第1洗浄部材を両方向へ回転する回動手段と、溝部に係合して長手方向へ移動自在であり、壁部にブラシを備えて突起状物の先端側の洗浄を行う第2洗浄部材とを備え、突起状物の先端部が当接する第2洗浄部材の上面に、先端部の形状に対応して変化し、当該先端部に摺接しながら洗浄を行う弾性を備えた先端部洗浄材を配置したものである。
特開2005−192404号公報
The protrusion cleaning device disclosed in the document 1 is a cleaning device that houses a protrusion and cleans the outer periphery of the protrusion, and includes a cylindrical outer cover, a protrusion A brush for cleaning an object and a groove extending in the longitudinal direction are provided on the wall, a first cleaning member that is rotatably accommodated in the outer cover, a rotating means that rotates the first cleaning member in both directions, and a groove A second cleaning member that is movable in the longitudinal direction by being engaged with the second cleaning member, and includes a brush on the wall portion for cleaning the tip side of the projection, and the tip of the projection contacts the second cleaning On the upper surface of the member, a tip cleaning material having elasticity that changes in accordance with the shape of the tip and performs cleaning while being in sliding contact with the tip is arranged.
JP 2005-192404 A

しかし、上述した特許文献1で開示される従来の洗浄装置(突起状物の洗浄装置)は、次のような解決すべき課題が存在した。   However, the conventional cleaning device (projection cleaning device) disclosed in Patent Document 1 described above has the following problems to be solved.

第一に、乳頭における起伏のある先端部の洗浄が不十分になりやすい。このため、牛乳の衛生的生産や乳質低下防止或いは牛体の乳房炎等の防止を十分に図れないとともに、汚れが残存しやすいことから洗浄後の確認作業や手作業による追加洗浄などが必要になり、作業性の低下や作業能率の低下を招く。   First, the undulating tip of the teat tends to be insufficiently cleaned. For this reason, hygienic production of milk, prevention of deterioration of milk quality or prevention of mastitis of the bovine body cannot be sufficiently achieved, and dirt is likely to remain, so it is necessary to perform confirmation work after washing or additional washing by hand. Therefore, workability and work efficiency are lowered.

第二に、乳頭にゴミ(稲藁,おがこ,籾殻,糞等)が付着していた場合、洗浄ブラシにそのゴミが付着しやすい。このため、洗浄能力の低下を来しやすいとともに、洗浄ブラシに付着したゴミの頻繁な除去作業を強いられる。   Secondly, when dust (rice straw, sawdust, rice husk, feces, etc.) adheres to the nipple, the dust tends to adhere to the cleaning brush. For this reason, the cleaning ability is likely to be lowered, and it is forced to frequently remove dust adhering to the cleaning brush.

本発明は、このような背景技術に存在する課題を解決した洗浄装置の提供を目的とするものである。   An object of the present invention is to provide a cleaning apparatus that solves the problems existing in the background art.

本発明は、上述した課題を解決するため、突起状の被洗浄物Mを挿入口2iから内部に挿入可能なハウジング部2,このハウジング部2に挿入した被洗浄物Mを洗浄するブラシ機構部3,このブラシ機構部3を回転させる回転駆動部4及びハウジング部2の内部に洗浄液Lを噴射する噴射部5を備える洗浄ユニットU1と、少なくとも、洗浄ユニットU1に対して洗浄液Lを供給する洗浄液供給手段6及び電力を供給する電力供給手段7を備える本体ユニットU2からなる洗浄装置1を構成するに際して、ブラシ機構部3に、弾性体素材により形成し、被洗浄物Mの先端部Msにおける先端面Mssに当接する先端面洗浄ブラシ11と、この先端面洗浄ブラシ11を中心にして放射方向に延出し、かつ少なくとも先端面Mssから周面部Mfに至る境曲面Msrに当接する境曲面洗浄ブラシ3bx,3by,3bzとを有するブラシ成形体12を備え、先端面洗浄ブラシ11を、先端のエッジ部10e…を被洗浄物Mにおける先端面Mssに当接させて当該先端面Mssの汚れを掻き取る複数の突起部10…を所定の密度で配して形成するとともに、境曲面洗浄ブラシ3bx…を、一又は二以上のシート片部13…に多数の切込部14…を設け、かつシート片部13…の下部13d…の突出長と中間部13m…の突出長を同じに形成し又は少なくとも一つのシート片部13…の下部13d…の突出長を中間部13m…の突出長よりも長く形成してなることを特徴とする。   In order to solve the above-described problems, the present invention provides a housing part 2 into which a protruding object M to be cleaned can be inserted from the insertion port 2i, and a brush mechanism part for cleaning the object M inserted into the housing part 2. 3. A cleaning unit U1 including a rotation drive unit 4 for rotating the brush mechanism unit 3 and an injection unit 5 for injecting the cleaning solution L into the housing unit 2, and at least a cleaning solution for supplying the cleaning solution L to the cleaning unit U1. When configuring the cleaning device 1 including the main unit U2 including the supply unit 6 and the power supply unit 7 for supplying power, the brush mechanism unit 3 is formed of an elastic material, and the tip of the tip Ms of the object M to be cleaned is formed. A front end surface cleaning brush 11 that abuts on the surface Mss, and extends radially from the front end surface cleaning brush 11, and at least from the front end surface Mss to the peripheral surface portion Mf A brush molded body 12 having boundary curved surface cleaning brushes 3bx, 3by, 3bz that abut on the boundary curved surface Msr is provided, and the front end surface cleaning brush 11 is applied to the front end surface Mss of the object M to be cleaned. A plurality of protrusions 10 are arranged at a predetermined density so as to contact and scrape off the dirt on the front end surface Mss, and a large number of boundary curved surface cleaning brushes 3bx are provided on one or more sheet pieces 13. ... and the protruding length of the lower portion 13d of the sheet piece portion 13 and the protruding length of the intermediate portion 13m are the same, or the protruding portion of the lower portion 13d of the at least one sheet piece portion 13 ... The length is formed longer than the protruding length of the intermediate portion 13m.

この場合、発明の好適な態様により、複数の突起部10…は、円柱形に形成することができる。   In this case, according to a preferred aspect of the invention, the plurality of protrusions 10 can be formed in a cylindrical shape.

このような構成を有する本発明に係る洗浄装置1によれば、次のような顕著な効果を奏する。   According to the cleaning apparatus 1 according to the present invention having such a configuration, the following remarkable effects can be obtained.

(1) ブラシ機構部3に、弾性素材により形成し、先端のエッジ部10e…を被洗浄物Mにおける少なくとも先端面Mssに当接させて当該先端面Mssの汚れを掻き取る複数の突起部10…を所定の密度で配した先端面洗浄ブラシ11を備えるため、突起状の被洗浄物Mにおける起伏のある先端部Msであっても有効かつ十分な洗浄を行うことができる。したがって、被洗浄物Mとして乳頭Mmを適用した場合には、牛乳の衛生的生産の確保及び乳質低下防止や乳房炎等の防止に貢献できるとともに、汚れの残存を解消できるため、洗浄後の確認作業や手作業による追加洗浄などが不要或いは軽減され、作業性の向上及び作業能率の向上を図ることができる。   (1) A plurality of protrusions 10 formed of an elastic material on the brush mechanism 3 and having the tip edge portion 10e abut against at least the tip surface Mss of the object M to be cleaned to scrape off dirt on the tip surface Mss. Are provided at a predetermined density, the effective and sufficient cleaning can be performed even with the undulating tip portion Ms of the protruding object M to be cleaned. Therefore, when the nipple Mm is applied as the object to be cleaned M, it can contribute to ensuring the hygienic production of milk, preventing the deterioration of milk quality and preventing mastitis, etc. Additional cleaning by work or manual work is unnecessary or reduced, so that workability and work efficiency can be improved.

(2) 被洗浄物Mにゴミ(稲藁,おがこ,籾殻,糞等)が付着している場合であっても、ブラシ機構部3におけるブラシに対してゴミが付着しにくい。したがって、洗浄能力の低下やブラシに付着したゴミの頻繁な除去作業を排除し又は軽減することができるとともに、より少ない量の洗浄液Lにより効率良く清拭できる。   (2) Even if dust (rice straw, sawdust, rice husk, feces, etc.) is attached to the object to be cleaned M, it is difficult for dust to adhere to the brush in the brush mechanism section 3. Accordingly, it is possible to eliminate or reduce the reduction in the cleaning ability and the frequent removal work of dust attached to the brush, and it is possible to efficiently wipe with a smaller amount of the cleaning liquid L.

(3) 被洗浄物Mの先端部Msにおける先端面Mssに当接する先端面洗浄ブラシ11と、この先端面洗浄ブラシ11を中心にして放射方向に延出し、かつ少なくとも先端面Mssから周面部Mfに至る境曲面Msrに当接する境曲面洗浄ブラシ3bx…とを設けたため、被洗浄物Mにおける先端部Msに対する洗浄性能をより高めることができ、効率的で良好な洗浄を行うことができる。   (3) A tip surface cleaning brush 11 that abuts on the tip surface Mss at the tip portion Ms of the object to be cleaned M, and extends radially from the tip surface cleaning brush 11 as a center, and at least from the tip surface Mss to the peripheral surface portion Mf. Since the boundary curved surface cleaning brushes 3bx... Contacting the boundary curved surface Msr are provided, it is possible to further improve the cleaning performance for the tip portion Ms of the object to be cleaned M, and to perform efficient and good cleaning.

(4) 先端面洗浄ブラシ11と境曲面洗浄ブラシ3bx…は、弾性体素材により形成したブラシ成形体12を用いたため、単一部品により容易かつ低コストに実施できるとともに、被洗浄物Mに対する保護を図りつつ先端部Msに対する十分な洗浄を行うことができる。   (4) Since the tip surface cleaning brush 11 and the boundary curved surface cleaning brush 3bx... Use the brush molded body 12 formed of an elastic material, it can be implemented easily and at a low cost with a single component, and also protects the object M to be cleaned. The tip Ms can be sufficiently cleaned while achieving the above.

(5) 境曲面洗浄ブラシ3bx…は、一又は二以上のシート片部13…に多数の切込部14…を設けて形成したため、ゴミの付きにくい最適な境曲面洗浄ブラシ3bx…を得ることができる。   (5) Since the boundary curved surface cleaning brush 3bx is formed by providing a large number of notches 14 in one or more sheet pieces 13 to obtain an optimal boundary surface cleaning brush 3bx in which dust does not easily adhere. Can do.

(6) 境曲面洗浄ブラシ3bx…を、シート片部13…の下部13d…の突出長と中間部13m…の突出長を同じに形成し、又は少なくとも一つのシート片部13…の下部13d…の突出長を中間部13m…の突出長よりも長く形成できるなど、境曲面洗浄ブラシ3bx…を被洗浄物Mにおける先端部Msの形状に容易に適合させることができる。特に、シート片部13…の下部13d…の突出長を中間部13m…の突出長よりも長く形成すれば、先端部Msにおける境曲面Msrをよりムラ無く洗浄できる。   (6) The boundary curved surface cleaning brush 3bx is formed so that the protruding length of the lower portion 13d of the sheet piece portion 13 is the same as the protruding length of the intermediate portion 13m, or the lower portion 13d of the at least one sheet piece portion 13 ... The boundary curved surface cleaning brushes 3bx can be easily adapted to the shape of the tip portion Ms of the object M to be cleaned. In particular, if the protruding length of the lower portions 13d of the sheet pieces 13 is longer than the protruding length of the intermediate portion 13m, the boundary surface Msr at the leading end Ms can be more evenly cleaned.

(7) 好適な態様により、突起部10…を円柱形に形成すれば、掻き取り効果の高い最適な先端面洗浄ブラシ11を得れるとともに、容易に成形加工することができる。   (7) If the projections 10 are formed in a cylindrical shape according to a preferred embodiment, an optimum tip surface cleaning brush 11 having a high scraping effect can be obtained and can be easily molded.

次に、本発明に係る最良の実施形態を挙げ、図面に基づき詳細に説明する。   Next, the best embodiment according to the present invention will be given and described in detail with reference to the drawings.

まず、本実施形態に係る洗浄装置1の構成について、図1〜図8を参照して具体的に説明する。   First, the configuration of the cleaning apparatus 1 according to the present embodiment will be specifically described with reference to FIGS.

洗浄装置1は、図2に示す洗浄ユニットU1と本体ユニットU2を備える。洗浄ユニットU1には所定長さの接続部Ucが付属し、この接続部Ucを介して本体ユニットU2に接続することができる。この洗浄装置1は手で持って牛舎内の任意の場所まで携帯することができる。   The cleaning apparatus 1 includes a cleaning unit U1 and a main unit U2 shown in FIG. The cleaning unit U1 is provided with a connecting portion Uc having a predetermined length, and can be connected to the main unit U2 via the connecting portion Uc. This cleaning device 1 can be carried by hand to any place in the barn.

洗浄ユニットU1は、図3に示すように、基本的形態として、ハウジング部2,ブラシ機構部3,回転駆動部4及び噴射部5を備える。ハウジング部2は、全体を円筒形に形成し、上端開口が挿入口2iとなる。したがって、この挿入口2iを通して乳頭Mm(突起状の被洗浄物M)をハウジング部2の内部に挿入できる。また、ハウジング部2における外周面2fの上部には、リング形の噴射部形成部材21を取付ける。この場合、噴射部形成部材21の内周面には、周方向に沿ったリング状の凹溝による上下一対の液通路22u,22dを形成するとともに、各液通路22u,22dに臨むハウジング部2の外周面2fには、周方向に沿って複数の上噴射孔23u…及び複数の下噴射孔23d…を、それぞれ一定間隔おきに形成する。これにより、ハウジング部2の上部に、上噴射部5uと下噴射部5dがそれぞれ上下に離間して設けられ、上噴射部5u(上噴射孔23u…)は、後述する洗浄部材8に対してその上方に配されるとともに、下噴射部5d(下噴射孔23d…)は、洗浄部材8に対してその下方に配される。上噴射部5uと下噴射部5dは噴射部5を構成する。さらに、噴射部形成部材21には、各液通路22u,22dに洗浄液Lを供給する接続口部24u,24dを有する。   As shown in FIG. 3, the cleaning unit U <b> 1 includes a housing part 2, a brush mechanism part 3, a rotation drive part 4, and an injection part 5 as a basic form. The housing part 2 is formed in a cylindrical shape as a whole, and an upper end opening serves as an insertion port 2i. Therefore, the nipple Mm (protruding object M) can be inserted into the housing portion 2 through the insertion port 2i. A ring-shaped injection part forming member 21 is attached to the upper part of the outer peripheral surface 2 f of the housing part 2. In this case, a pair of upper and lower liquid passages 22u and 22d are formed on the inner peripheral surface of the injection portion forming member 21 by ring-shaped concave grooves along the circumferential direction, and the housing portion 2 faces the liquid passages 22u and 22d. A plurality of upper injection holes 23u... And a plurality of lower injection holes 23d... Are formed at regular intervals along the circumferential direction. Thereby, the upper injection part 5u and the lower injection part 5d are respectively provided in the upper part of the housing part 2 so as to be separated from each other in the vertical direction, and the upper injection part 5u (upper injection hole 23u. The lower injection part 5d (lower injection holes 23d...) Is arranged below the cleaning member 8 while being arranged above the upper part. The upper injection unit 5u and the lower injection unit 5d constitute the injection unit 5. Furthermore, the injection part forming member 21 has connection ports 24u and 24d for supplying the cleaning liquid L to the liquid passages 22u and 22d.

回転駆動部4は、ケーシング26にブラシモータ(直流モータ)27を内蔵して構成し、ケーシング26の上端面からブラシモータ27のロータシャフト27sが上方に突出する。そして、ケーシング26の上端はハウジング部2の下端開口に取付ける。また、ケーシング26には排液口部28を一体形成する。この排液口部28を通してハウジング部2の内部における使用後の洗浄液Lを外部に排出できる。   The rotation drive unit 4 is configured by incorporating a brush motor (DC motor) 27 in a casing 26, and a rotor shaft 27 s of the brush motor 27 protrudes upward from an upper end surface of the casing 26. The upper end of the casing 26 is attached to the lower end opening of the housing part 2. In addition, a drain port 28 is integrally formed in the casing 26. The used cleaning liquid L inside the housing portion 2 can be discharged to the outside through the drain port portion 28.

ブラシ機構部3は、ハウジング部2に挿入した乳頭Mmの周面部Mfを洗浄する第一洗浄ブラシ部3aと乳頭Mmの先端部Msを洗浄する第二洗浄ブラシ部3bを備える。第一洗浄ブラシ部3aは、図6及び図7に示す刷毛状をなす三つの洗浄ブラシ3ax,3ay,3azを備え、各洗浄ブラシ3ax…は一端(上端)を連結リング31の下面に固定して構成する。これにより、各洗浄ブラシ3ax…は、連結リング31に沿って120〔゜〕間隔で配され、連結リング31から吊下げられるとともに、各洗浄ブラシ3ax…におけるブラシ先端は、連結リング31の中心軸に向けて配される。各洗浄ブラシ3ax…におけるブラシ材質は、乳頭Mmを傷付けることのない軟質の合成樹脂素材を利用できるとともに、各洗浄ブラシ3ax…の上下方向の寸法及びブラシ長などは、乳頭Mmの長さ(大きさ)を考慮して選定し、特に、ブラシ密度は、ゴミが付着(残存)しにくい密度を選定する。   The brush mechanism portion 3 includes a first cleaning brush portion 3a for cleaning the peripheral surface portion Mf of the nipple Mm inserted into the housing portion 2, and a second cleaning brush portion 3b for cleaning the tip portion Ms of the nipple Mm. The first cleaning brush portion 3a includes three cleaning brushes 3ax, 3ay, 3az having a brush shape shown in FIGS. 6 and 7, and each cleaning brush 3ax ... has one end (upper end) fixed to the lower surface of the connection ring 31. Configure. Accordingly, the cleaning brushes 3ax are arranged at intervals of 120 [°] along the connection ring 31 and are suspended from the connection ring 31, and the brush tips of the cleaning brushes 3ax are arranged at the central axis of the connection ring 31. It is arranged toward. As the brush material for each cleaning brush 3ax, a soft synthetic resin material that does not damage the nipple Mm can be used, and the vertical dimension and brush length of each cleaning brush 3ax, etc. are the length (large) of the nipple Mm. In particular, the brush density is selected such that dust is less likely to adhere (remain).

第二洗浄ブラシ部3bは、図7に示すブラシ成形体12を備える。ブラシ成形体12は、ゴム等の弾性体素材、望ましくは、硬度の低いシリコンゴムによりスター状に形成し、中央に乳頭Mmの先端部Msにおける先端面Mssに当接する先端面洗浄ブラシ11と、この先端面洗浄ブラシ11を中心にして120〔゜〕間隔で放射方向三方向に延出し、先端面Mssから周面部Mfに至る境曲面Msrに当接する境曲面洗浄ブラシ3bx,3by,3bzを有する。このように、先端面洗浄ブラシ11と境曲面洗浄ブラシ3bx…を、シリコンゴム等の弾性体素材により形成したブラシ成形体12を用いることにより、単一部品により容易かつ低コストに実施できるとともに、被洗浄物Mに対する保護を図りつつ先端部Msに対する十分な洗浄を行うことができる利点がある。また、先端面洗浄ブラシ11と境曲面洗浄ブラシ3bx…を組合わせることにより、被洗浄物Mの先端部Msに対する洗浄性能をより高めることができ、効率的で良好な洗浄を行うことができる。   The second cleaning brush portion 3b includes a brush molded body 12 shown in FIG. The brush molded body 12 is formed in a star shape from an elastic material such as rubber, preferably silicon rubber having a low hardness, and has a front end surface cleaning brush 11 that contacts the front end surface Mss at the front end portion Ms of the teat Mm at the center. There are boundary surface cleaning brushes 3bx, 3by, 3bz that extend in three radial directions about the tip surface cleaning brush 11 at intervals of 120 ° and abut on the boundary surface Msr from the tip surface Mss to the peripheral surface portion Mf. . In this way, the tip surface cleaning brush 11 and the boundary surface cleaning brush 3bx... Can be implemented easily and at low cost by a single component by using the brush molded body 12 formed of an elastic material such as silicon rubber. There is an advantage that the tip portion Ms can be sufficiently cleaned while protecting the object to be cleaned M. Further, by combining the front end surface cleaning brush 11 and the boundary curved surface cleaning brush 3bx..., The cleaning performance for the front end portion Ms of the object M to be cleaned can be further improved, and efficient and good cleaning can be performed.

先端面洗浄ブラシ11は、図1に示すように、多数の円柱形による突起部10…を所定の密度に配して形成する。突起部10…は、上端(先端)にエッジ部10e…が形成されるため、乳頭Mm上の汚れを掻き取ることができる。したがって、様々な形状、特に、乳頭Mmの先端面Mssのような起伏(凹部)のある形状であっても良好な洗浄を行うことができる。突起部10…を、円柱形に形成することにより、掻き取り効果の高い最適な先端面洗浄ブラシ11を得れるとともに、容易に成形加工することができる利点がある。なお、突起部10…を配する密度の選定は重要であり、当接する乳頭Mmに対する悪影響と掻き取り能力のバランスを考慮して選定する。   As shown in FIG. 1, the front end surface cleaning brush 11 is formed by arranging a plurality of cylindrical protrusions 10 at a predetermined density. Since the protrusions 10 are formed with edge portions 10e at the upper ends (tips), dirt on the teat Mm can be scraped off. Therefore, it is possible to perform good cleaning even in various shapes, in particular, shapes having undulations (concave portions) such as the tip surface Mss of the nipple Mm. By forming the protrusions 10 in a cylindrical shape, there is an advantage that an optimum tip surface cleaning brush 11 having a high scraping effect can be obtained and can be easily molded. In addition, selection of the density which arrange | positions the projection parts 10 ... is important, and it selects in consideration of the balance with the bad influence with respect to the teat Mm to contact | abut, and scraping ability.

一方、各境曲面洗浄ブラシ3bx…は、図1における(a)及び(b)に示すように、並んだ二枚のシート片部13,13に多数の切込部14…を設けて形成する。この場合、(a)は、シート片部13,13の下部13d…の突出長が中間部13m…の突出長と同じに選定したタイプを示すとともに、(b)は、一つのシート片部13の下部13dの突出長が中間部13mの突出長よりも長くなるように選定したタイプを示す。このように、シート片部13…を用いた境曲面洗浄ブラシ3bx…は、ゴミの付きにくい最適な境曲面洗浄ブラシ3bx…を得れるとともに、被洗浄物Mにおける先端部Msの形状に容易に適合させることができる利点がある。特に、シート片部13…の下部13d…の突出長を中間部13m…の突出長よりも長く形成した場合には、先端部Msにおける境曲面Msrをよりムラ無く洗浄できる。なお、各境曲面洗浄ブラシ3bx…と先端面洗浄ブラシ11間の境界部3bs…は、図1に示すように薄肉形成する。また、第二洗浄ブラシ部3bは、図7に示すベース部35を備え、このベース部35にブラシ成形体12を固定する。これにより、各境曲面洗浄ブラシ3bx…は先端面洗浄ブラシ11に対して境界部3bs…から直角に起立する。例示のブラシ成形体12は、別体に形成した境曲面洗浄ブラシ3bx…を組付けた場合を示したが、全体を一体成形してもよい。   On the other hand, as shown in FIGS. 1A and 1B, each boundary curved surface cleaning brush 3bx... Is formed by providing a large number of cut portions 14 in two sheet pieces 13 and 13 arranged side by side. . In this case, (a) shows a type in which the protruding lengths of the lower portions 13d of the sheet pieces 13, 13 are selected to be the same as the protruding length of the intermediate portion 13m, and (b) shows one sheet piece 13 The type selected so that the protruding length of the lower portion 13d of the lower portion is longer than the protruding length of the intermediate portion 13m is shown. As described above, the boundary curved surface cleaning brush 3bx using the sheet pieces 13 can obtain the optimum boundary curved surface cleaning brush 3bx that is difficult to be attached with dust, and can easily be formed into the shape of the front end portion Ms of the object M to be cleaned. There are advantages that can be adapted. In particular, when the protruding length of the lower portions 13d of the sheet pieces 13 is longer than the protruding length of the intermediate portion 13m, the boundary surface Msr at the leading end Ms can be more evenly cleaned. The boundary surface cleaning brushes 3bx... And the boundary portions 3bs... Between the tip surface cleaning brushes 11 are formed thin as shown in FIG. The second cleaning brush portion 3 b includes a base portion 35 shown in FIG. 7, and the brush molded body 12 is fixed to the base portion 35. Thereby, each boundary curved surface cleaning brush 3bx... Stands upright from the boundary portion 3bs. The illustrated brush molded body 12 has shown the case where the boundary curved surface cleaning brushes 3bx... Formed separately are assembled, but the whole may be integrally molded.

さらに、ブラシ機構部3は、図6に示すように、第一洗浄ブラシ部3a及び第二洗浄ブラシ部3bを支持するカップ状をなすブラシホルダ37を備え、このブラシホルダ37の底面部下面は、回転駆動部4におけるロータシャフト27sに結合する。第一洗浄ブラシ部3aは、ブラシホルダ37に対して上から装着する。この場合、ブラシホルダ37には、上端から切込状のスリット部37s…を形成し、このスリット部37s…に第一洗浄ブラシ部3aにおける各洗浄ブラシ3ax…を嵌合させる。これにより、各洗浄ブラシ3ax…は、ブラシホルダ37の周面に固定される。第二洗浄ブラシ部3bは、ブラシホルダ37の内部に収容する。そして、ブラシ付勢手段16を構成する三つのスプリング38…により第二洗浄ブラシ部3bを上方に付勢するとともに、ブラシホルダ37に形成したガイドスリット37g…にベース部35に形成した凸部39…を係合させる。これにより、ブラシホルダ37により第二洗浄ブラシ部3bが昇降自在に支持されるブラシ支持手段15が構成される。このようなブラシ機構部3の構成により、各洗浄ブラシ3ax…と各境曲面洗浄ブラシ3bx…は、図4に示すように、周方向に沿って60〔゜〕間隔で交互に配される。   Further, as shown in FIG. 6, the brush mechanism section 3 includes a cup-shaped brush holder 37 that supports the first cleaning brush section 3 a and the second cleaning brush section 3 b, and the bottom surface of the bottom surface of the brush holder 37 is , Coupled to the rotor shaft 27 s in the rotation drive unit 4. The first cleaning brush portion 3a is attached to the brush holder 37 from above. In this case, the brush holder 37 is formed with slit-shaped slit portions 37s from the upper end, and the cleaning brushes 3ax in the first cleaning brush portion 3a are fitted into the slit portions 37s. Thereby, each cleaning brush 3ax... Is fixed to the peripheral surface of the brush holder 37. The second cleaning brush portion 3 b is accommodated in the brush holder 37. The second cleaning brush portion 3b is urged upward by the three springs 38 constituting the brush urging means 16, and the convex portion 39 formed on the base portion 35 is formed in the guide slit 37g formed in the brush holder 37. Engage ... Thereby, the brush support means 15 by which the 2nd washing | cleaning brush part 3b is supported by the brush holder 37 so that raising / lowering is possible is comprised. With such a configuration of the brush mechanism section 3, the cleaning brushes 3ax and the boundary curved surface cleaning brushes 3bx are alternately arranged at intervals of 60 ° along the circumferential direction as shown in FIG.

このように、ブラシ機構部3を、乳頭Mmの周面部Mfを洗浄可能な第一洗浄ブラシ部3aと先端部Msを洗浄可能な第二洗浄ブラシ部3bにより構成するとともに、第二洗浄ブラシ部3bを昇降自在に支持するブラシ支持手段15と、第二洗浄ブラシ部3bを上方へ付勢するブラシ付勢手段16を設けて構成すれば、異なる長さの乳頭Mmに対応して先端部Msの洗浄を常にムラ無く良好に行うことができる利点がある。   As described above, the brush mechanism portion 3 includes the first cleaning brush portion 3a capable of cleaning the peripheral surface portion Mf of the teat Mm and the second cleaning brush portion 3b capable of cleaning the tip portion Ms, and the second cleaning brush portion. If the brush support means 15 for supporting the 3b to be moved up and down and the brush urging means 16 for urging the second cleaning brush part 3b upward are provided, the tip Ms corresponding to the nipple Mm of different lengths is provided. There is an advantage that the cleaning can always be performed satisfactorily and uniformly.

さらに、ブラシホルダ37の上端に位置する連結リング31の上面には、洗浄部材8を取付ける。洗浄部材8は、図6及び図7に示すように、円盤状に形成し、中央に乳頭Mmが挿通する挿通孔8iを有する。この際、挿通孔8iは、乳頭Mmを挿入した際に、乳頭Mm間に無用な隙間が生じないようにその内径を選定する。また、洗浄部材8の上面には、洗浄部8w、具体的には、上面から上方に突出する複数のフィン状部8wf…を有する洗浄部8wを設ける。この場合、各フィン状部8wf…は放射方向に形成するとともに、周方向に沿って一定間隔おきに配する。洗浄部材8は、ゴム等の弾性体素材、望ましくはシリコンゴムにより一体成形する。使用するシリコンゴムの硬度は、前述したブラシ成形体12に用いたシリコンゴムの硬度より高いものを用いることができる。これにより、洗浄部材8は、ハウジング部2の挿入口2iに配され、ブラシ機構部3と一体に回転することにより乳頭Mmにおける根元部位Mmbを洗浄する専用の洗浄部材となる。このように、洗浄部材8をシリコンゴム等の弾性体素材により一体成形すれば、単一部品により容易かつ低コストに実施できるとともに、乳頭Mmに対する保護を図りつつ根元部位Mmbに対する十分な洗浄を行うことができる。その他、洗浄ユニットU1には、ハウジング部2を手で持った状態で操作できる運転スイッチ25(図8参照)が付設されている。なお、図1,図6及び図7において、n…は、固定用のネジ又はピンを示している。   Further, the cleaning member 8 is attached to the upper surface of the coupling ring 31 located at the upper end of the brush holder 37. As shown in FIGS. 6 and 7, the cleaning member 8 is formed in a disk shape and has an insertion hole 8i through which the nipple Mm is inserted at the center. At this time, the inner diameter of the insertion hole 8i is selected so that no unnecessary gap is generated between the nipples Mm when the nipples Mm are inserted. Further, on the upper surface of the cleaning member 8, a cleaning unit 8w, specifically, a cleaning unit 8w having a plurality of fin-like parts 8wf protruding upward from the upper surface is provided. In this case, the fin-like portions 8wf... Are formed in the radial direction and are arranged at regular intervals along the circumferential direction. The cleaning member 8 is integrally formed of an elastic material such as rubber, preferably silicon rubber. The hardness of the silicon rubber used can be higher than the hardness of the silicon rubber used for the brush molded body 12 described above. As a result, the cleaning member 8 is disposed in the insertion port 2i of the housing portion 2 and becomes a dedicated cleaning member for cleaning the root portion Mmb in the teat Mm by rotating integrally with the brush mechanism portion 3. In this way, if the cleaning member 8 is integrally formed of an elastic material such as silicon rubber, it can be implemented easily and at a low cost by a single component, and sufficient cleaning of the root portion Mmb is performed while protecting the nipple Mm. be able to. In addition, the cleaning unit U1 is provided with an operation switch 25 (see FIG. 8) that can be operated while holding the housing part 2 by hand. 1, 6, and 7, n denotes a fixing screw or pin.

他方、本体ユニットU2は、図2に示すように、底面に足部41f…を設けたケーシング41を備え、このケーシング41の内部には、図8に示す洗浄液タンク42,洗浄液ポンプ43,制御部44及び洗浄液回収タンク45を内蔵する。図2中、46はケーシング41の上面に設けたグリップであり、このグリップ46を手で持って携帯することができる。また、42cは洗浄液タンク42の給液口42oに着脱するキャップを示すとともに、45gは、洗浄液回収タンク45に付設したグリップを示し、このグリップ45gを利用して本体ユニットU2から洗浄液回収タンク45を着脱できる。47は洗浄液回収タンク45に付設した吸引ファンを示す。   On the other hand, as shown in FIG. 2, the main unit U2 is provided with a casing 41 provided with feet 41f on the bottom surface. Inside the casing 41 is a cleaning liquid tank 42, a cleaning liquid pump 43, and a control section shown in FIG. 44 and a cleaning liquid recovery tank 45 are incorporated. In FIG. 2, 46 is a grip provided on the upper surface of the casing 41. The grip 46 can be carried by hand. Reference numeral 42c denotes a cap that is attached to and detached from the liquid supply port 42o of the cleaning liquid tank 42, and 45g denotes a grip attached to the cleaning liquid recovery tank 45. The grip 45g is used to remove the cleaning liquid recovery tank 45 from the main unit U2. Detachable. Reference numeral 47 denotes a suction fan attached to the cleaning liquid recovery tank 45.

図8に、本体ユニットU2の構成をブロック系統図により示す。洗浄ユニットU1と本体ユニットU2は、接続部Ucを介して接続され、この接続部Ucには、二本の給液チューブ51u,51d、排液チューブ52及び給電線53を含む。本体ユニットU2において、洗浄液ポンプ43の吸入口は洗浄液タンク42に接続する。また、洗浄液ポンプ43の吐出口は、上噴射部バルブ54uと一方の給液チューブ51uを介して上噴射部5uの接続口部24uに接続するとともに、下噴射部バルブ54dと他方の給液チューブ51dを介して下噴射部5dの接続口部24dに接続する。これにより、洗浄ユニットU1に対して洗浄液Lを供給する洗浄液供給手段6が構成される。吸引ファン47は、洗浄液回収タンク45に付設するとともに、この洗浄液回収タンク45は、排液チューブ52を介して排液口部28に接続する。これにより、ハウジング部2の内部における使用後の洗浄液Lを回収して本体ユニットU2に貯留する洗浄液回収手段13が構成される。制御部44は、各種制御を実行するマイクロコンピュータを利用したコントローラ44cを備える。コントローラ44cはメモリ44mを備え、このメモリ44mは、少なくとも、各種データを登録するデータ登録機能及びシーケンス制御を行うための制御プログラムを格納するプログラム格納機能を備えている。さらに、コントローラ44cには、配線57を介して洗浄ユニットU1に備える運転スイッチ25を接続するとともに、電源スイッチ55及びバッテリ56を接続する。また、コントローラ44cの出力部は給電線53を介してブラシモータ27に接続する。これにより、洗浄ユニットU1に対して電力を供給する電力供給手段7が構成される。   FIG. 8 is a block diagram showing the configuration of the main unit U2. The cleaning unit U1 and the main unit U2 are connected via a connection portion Uc. The connection portion Uc includes two liquid supply tubes 51u and 51d, a drainage tube 52, and a power supply line 53. In the main unit U 2, the suction port of the cleaning liquid pump 43 is connected to the cleaning liquid tank 42. The discharge port of the cleaning liquid pump 43 is connected to the connection port 24u of the upper injection unit 5u through the upper injection unit valve 54u and one liquid supply tube 51u, and the lower injection unit valve 54d and the other liquid supply tube. It connects to the connection port part 24d of the lower injection part 5d via 51d. Thereby, the cleaning liquid supply means 6 for supplying the cleaning liquid L to the cleaning unit U1 is configured. The suction fan 47 is attached to the cleaning liquid recovery tank 45, and the cleaning liquid recovery tank 45 is connected to the drain port 28 via the drain tube 52. Thereby, the cleaning liquid recovery means 13 for recovering the used cleaning liquid L in the housing part 2 and storing it in the main unit U2 is configured. The control unit 44 includes a controller 44c using a microcomputer that executes various controls. The controller 44c includes a memory 44m. The memory 44m includes at least a data registration function for registering various data and a program storage function for storing a control program for performing sequence control. Further, the controller 44c is connected to the operation switch 25 provided in the cleaning unit U1 through the wiring 57, and to the power switch 55 and the battery 56. Further, the output unit of the controller 44 c is connected to the brush motor 27 via the power supply line 53. Thereby, the electric power supply means 7 which supplies electric power with respect to the washing | cleaning unit U1 is comprised.

次に、本実施形態に係る洗浄装置1の使用方法及び動作について、図1〜図8を参照しつつ図9〜図11に基づいて説明する。   Next, the usage method and operation | movement of the washing | cleaning apparatus 1 which concern on this embodiment are demonstrated based on FIGS. 9-11, referring FIGS.

洗浄装置1を使用する際は、洗浄液タンク42に所定の洗浄液Lを収容するとともに、洗浄液回収タンク45を空にする。また、充電の終了したバッテリ56を搭載する。そして、洗浄装置1は、牛舎内における任意の洗浄場所まで持って行く。なお、第二洗浄ブラシ部3bはスプリング38…により上方に付勢されるため、未装着の洗浄ユニットU1における第二洗浄ブラシ部3bは、図3に示す最上昇位置にある。一方、洗浄は、予備洗浄と主洗浄からなる。図9に、予備洗浄及び主洗浄を行う際に利用するシーケンス制御パターンのタイミングチャートを示す。 When the cleaning apparatus 1 is used, the cleaning liquid tank 42 contains a predetermined cleaning liquid L and the cleaning liquid recovery tank 45 is emptied. A battery 56 that has been charged is mounted. And the washing | cleaning apparatus 1 is taken to the arbitrary washing | cleaning places in a cowshed. Since the second cleaning brush portion 3b is biased upward by the springs 38, the second cleaning brush portion 3b in the unmounted cleaning unit U1 is at the highest position shown in FIG. On the other hand, the cleaning includes preliminary cleaning and main cleaning. FIG. 9 shows a timing chart of a sequence control pattern used when performing preliminary cleaning and main cleaning.

最初に予備洗浄を行う。予備洗浄は、主洗浄を行う前に各乳頭Mm…を洗浄液Lで濡らすことにより主洗浄において汚れをより落とし易くする目的で行う。まず、洗浄ユニットU1を任意の乳頭Mmに装着、即ち、挿入口2iにおける洗浄部材8の挿通孔8iを通して乳頭Mmをハウジング部2の内部へ挿入する。そして、運転スイッチ25を押してONにする。この場合、運転スイッチ25を押している間だけONになり、この運転スイッチ25のONに対応して、洗浄液ポンプ43,上噴射部バルブ54u,下噴射部バルブ54d,ブラシモータ27及び吸引ファン47がそれぞれONになる。   First, pre-cleaning is performed. The preliminary cleaning is performed for the purpose of making it easier to remove dirt in the main cleaning by wetting each teat Mm... With the cleaning liquid L before performing the main cleaning. First, the cleaning unit U1 is attached to an arbitrary teat Mm, that is, the teat Mm is inserted into the housing part 2 through the insertion hole 8i of the cleaning member 8 in the insertion port 2i. Then, the operation switch 25 is pressed to turn it ON. In this case, the switch is turned on only while the operation switch 25 is pressed, and the cleaning liquid pump 43, the upper injection valve 54u, the lower injection valve 54d, the brush motor 27, and the suction fan 47 correspond to the ON of the operation switch 25. Each is turned ON.

洗浄液ポンプ43,上噴射部バルブ54u及び下噴射部バルブ54dのONにより、洗浄液タンク42内の洗浄液Lは、開放された給液チューブ51u及び51dを介して上噴射部5u及び下噴射部5dに供給される。そして、図10に示すように、洗浄液Lは、上噴射孔23u…から洗浄部材8の上方に噴射されるとともに、下噴射孔23d…から洗浄部材8の下方に噴射される。また、バッテリ56,コントローラ44c及び給電線53を介してブラシモータ27に給電が行われ、ブラシモータ27は、正転と逆転を交互に繰り返す(図10中、矢印Fpn方向)。図9中、Tsが正転(又は逆転)時間、Tiが正転と逆転間におけるブラシモータ27の僅かな停止時間をそれぞれ示す。なお、正転/逆転の各時間は、0.4〜0.8〔秒〕程度に設定できる。ブラシモータ27の回転により、第一洗浄ブラシ部3a,第二洗浄ブラシ部3b及び洗浄部材8が一体に回転し、乳頭Mmに対する予備洗浄が行われる。さらに、吸引ファン47のONにより、排液チューブ52内が吸引されるため、ハウジング部2の内部における使用後の洗浄液Lは、排液チューブ52を介して本体ユニットU2における洗浄液回収タンク45に回収(貯留)される。   When the cleaning liquid pump 43, the upper injection unit valve 54u, and the lower injection unit valve 54d are turned on, the cleaning liquid L in the cleaning liquid tank 42 is transferred to the upper injection unit 5u and the lower injection unit 5d via the opened liquid supply tubes 51u and 51d. Supplied. Then, as shown in FIG. 10, the cleaning liquid L is injected above the cleaning member 8 from the upper injection holes 23 u... And injected below the cleaning member 8 from the lower injection holes 23 d. In addition, power is supplied to the brush motor 27 via the battery 56, the controller 44c, and the power supply line 53, and the brush motor 27 repeats forward rotation and reverse rotation alternately (in the direction of arrow Fpn in FIG. 10). In FIG. 9, Ts indicates a normal rotation (or reverse rotation) time, and Ti indicates a slight stop time of the brush motor 27 between the normal rotation and the reverse rotation. The forward / reverse times can be set to about 0.4 to 0.8 [seconds]. By the rotation of the brush motor 27, the first cleaning brush portion 3a, the second cleaning brush portion 3b, and the cleaning member 8 are rotated together, and the nipple Mm is preliminarily cleaned. Further, since the inside of the drainage tube 52 is sucked when the suction fan 47 is turned on, the used cleaning liquid L inside the housing portion 2 is collected in the cleaning liquid collection tank 45 in the main unit U2 via the drainage tube 52. (Reserved).

一方、作業者は、適当な時間を見計らって、運転スイッチ25を押すのを解除(OFF)する。図9中、Taが運転スイッチ25のON時間を示している。予備洗浄は、乳頭Mmを洗浄液Lで濡らすことを目的とするため、時間Taとしては、数〔秒〕程度の僅かな時間で足りる。なお、時間Taについては、最大時間Tamが設定されており、この最大時間Tamを越えた場合には、後述する主洗浄における制御パターンとなる。運転スイッチ25がOFFになることにより、洗浄液ポンプ43,上噴射部バルブ54u,下噴射部バルブ54d及びブラシモータ27もそれぞれOFFになる。しかし、運転スイッチ25がOFFになっても、吸引ファン47は時間Tb、例えば、数〔秒〕程度経過してOFFになる。以上により、一つの乳頭Mmの予備洗浄が終了する。同様の予備洗浄を他の三つの乳頭Mm…に対しても順次行う。   On the other hand, the operator releases (OFF) pressing of the operation switch 25 at an appropriate time. In FIG. 9, Ta indicates the ON time of the operation switch 25. The preliminary cleaning is intended to wet the teat Mm with the cleaning liquid L, and therefore, the time Ta is only a few seconds. As for the time Ta, a maximum time Tam is set, and when the maximum time Tam is exceeded, a control pattern in the main cleaning described later is obtained. When the operation switch 25 is turned OFF, the cleaning liquid pump 43, the upper injection valve 54u, the lower injection valve 54d, and the brush motor 27 are also turned OFF. However, even if the operation switch 25 is turned off, the suction fan 47 is turned off after a time Tb, for example, about several seconds. Thus, the preliminary cleaning of one nipple Mm is completed. The same preliminary cleaning is sequentially performed on the other three teats Mm.

予備洗浄が終了したなら、次いで、主洗浄を行う。主洗浄でも基本的な操作は予備洗浄と同じであるが、作業者は、乳頭Mmの汚れ度合等を考慮して、運転スイッチ25を押す時間(ON時間)を任意に変えることができる。まず、洗浄ユニットU1を任意の乳頭Mmに装着、即ち、挿入口2iにおける洗浄部材8の挿通孔8iを通して乳頭Mmをハウジング部2の内部へ挿入する(図10参照)。そして、運転スイッチ25を押してONにする。図9中、Tdが運転スイッチ25のON時間を示している。   When the preliminary cleaning is completed, the main cleaning is then performed. Although the basic operation in the main cleaning is the same as that in the preliminary cleaning, the operator can arbitrarily change the time for pressing the operation switch 25 (ON time) in consideration of the degree of contamination of the teat Mm. First, the cleaning unit U1 is attached to an arbitrary teat Mm, that is, the teat Mm is inserted into the housing portion 2 through the insertion hole 8i of the cleaning member 8 in the insertion port 2i (see FIG. 10). Then, the operation switch 25 is pressed to turn it ON. In FIG. 9, Td indicates the ON time of the operation switch 25.

この運転スイッチ25のONにより、洗浄液ポンプ43,上噴射部バルブ54u,下噴射部バルブ54d,ブラシモータ27及び吸引ファン47がそれぞれONになる。したがって、予備洗浄の場合と同様に、洗浄液タンク42内の洗浄液Lは、開放された給液チューブ51u及び51dを介して上噴射部5u及び下噴射部5dに供給される。そして、図10に示すように、洗浄液Lは、上噴射孔23u…から洗浄部材8の上方に噴射されるとともに、下噴射孔23d…から洗浄部材8の下方に噴射される。また、ブラシモータ27は、正転と逆転を交互に繰り返す(図10中、矢印Fpn方向)。ブラシモータ27の回転により、第一洗浄ブラシ部3a,第二洗浄ブラシ部3b及び洗浄部材8が一体に回転し、乳頭Mmに対する主洗浄が行われる。   When the operation switch 25 is turned on, the cleaning liquid pump 43, the upper injection valve 54u, the lower injection valve 54d, the brush motor 27, and the suction fan 47 are turned on. Therefore, as in the case of the preliminary cleaning, the cleaning liquid L in the cleaning liquid tank 42 is supplied to the upper injection unit 5u and the lower injection unit 5d through the opened liquid supply tubes 51u and 51d. Then, as shown in FIG. 10, the cleaning liquid L is injected above the cleaning member 8 from the upper injection holes 23 u... And injected below the cleaning member 8 from the lower injection holes 23 d. Further, the brush motor 27 repeats forward rotation and reverse rotation alternately (in the direction of arrow Fpn in FIG. 10). By the rotation of the brush motor 27, the first cleaning brush portion 3a, the second cleaning brush portion 3b, and the cleaning member 8 are rotated together, and main cleaning of the teat Mm is performed.

この場合、第一洗浄ブラシ部3aは、刷毛状の洗浄ブラシ3ax…により乳頭Mmの周面部Mfに対する洗浄を行う。また、第二洗浄ブラシ部3bは、シート片部13…を用いた境曲面洗浄ブラシ3bx…により乳頭Mmの先端部Msにおける境曲面Msr部位の洗浄を行うとともに、円柱形の突起部10…を用いた先端面洗浄ブラシ11により乳頭Mmの先端部Msにおける先端面Mss部位の洗浄を行う。この際、境曲面洗浄ブラシ3bx…は、シート片部13…を用いたため、ゴミが付着しにくい利点があるとともに、先端面洗浄ブラシ11は、円柱形の突起部10…を用いたため、上端のエッジ部10e…により乳頭Mm上の汚れを容易に掻き取ることができる。さらに、洗浄部材8の回転により、洗浄部8w(フィン状部8wf…)による乳頭Mmにおける根元部位Mmbの洗浄が行われ、この洗浄には洗浄部材8の上方に配した上噴射部5uから噴射される洗浄液Lが用いられる。この際、円盤状の洗浄部材8を用いるため、ゴミはブラシ機構部3のブラシで掻き取られる前に、その一部又は全部が洗浄部材8により除去されるとともに、洗浄液Lにより速やかに流される。即ち、根元部位Mmbの洗浄に使用された洗浄液Lは、洗浄水圧及び吸引圧により洗浄部材8の挿通孔8iと乳頭Mm間の隙間から内部に入り、乳頭Mmの周面部Mfを伝わり先端部Ms側に流される。   In this case, the first cleaning brush portion 3a cleans the peripheral surface portion Mf of the nipple Mm with the brush-like cleaning brush 3ax. In addition, the second cleaning brush portion 3b cleans the boundary surface Msr portion at the tip Ms of the nipple Mm with the boundary surface cleaning brush 3bx using the sheet piece portions 13 ... and also has the cylindrical protrusion 10 ... The tip surface cleaning brush 11 used is used to clean the tip surface Mss portion of the tip Ms of the nipple Mm. At this time, since the boundary curved surface cleaning brush 3bx uses the sheet piece portion 13 ..., there is an advantage that dust does not easily adhere, and the tip surface cleaning brush 11 uses the cylindrical protrusion 10 ... Dirt on the teat Mm can be easily scraped off by the edge portion 10e. Further, by the rotation of the cleaning member 8, the root portion Mmb in the teat Mm is cleaned by the cleaning unit 8 w (fin-shaped portion 8 wf...), And this cleaning is performed by injection from the upper injection unit 5 u disposed above the cleaning member 8. The cleaning liquid L to be used is used. At this time, since the disc-shaped cleaning member 8 is used, the dust is partly or entirely removed by the cleaning member 8 and quickly washed away by the cleaning liquid L before being scraped off by the brush of the brush mechanism unit 3. . That is, the cleaning liquid L used for cleaning the root portion Mmb enters the inside through the gap between the insertion hole 8i of the cleaning member 8 and the nipple Mm by the cleaning water pressure and the suction pressure, travels through the peripheral surface portion Mf of the nipple Mm, and the tip Ms. Flushed to the side.

このように、本実施形態に係る洗浄装置1では、乳頭Mmにおける根元部位Mmbに対しても有効かつ十分な洗浄を行うことができる。したがって、搾乳時のティートカップライナに対する汚れの付着が回避され、牛乳の衛生的生産の確保及び乳質低下防止や乳房炎等の防止に貢献できるとともに、汚れの残存を解消できるため、洗浄後の確認作業や手作業による追加洗浄などが不要或いは軽減され、作業性の向上及び作業能率の向上を図ることができる。また、乳頭Mmにゴミ(稲藁,おがこ,籾殻,糞等)が付着している場合であっても、ゴミはブラシ機構部3のブラシで掻き取られる前に、洗浄部材8により除去されるとともに、洗浄液Lにより速やかに流され、しかも、ブラシ機構部3におけるブラシに対してゴミが付着しにくい。したがって、洗浄能力の低下やブラシに付着したゴミの頻繁な除去作業を排除し又は軽減できるとともに、より少ない量の洗浄液Lにより効率良く清拭できる。さらに、上面に洗浄部8wを有する洗浄部材8が回転して被洗浄物Mにおける根元部位Mmbの洗浄を行うため、根元部位Mmbに対して洗浄ユニットU1を必要以上の力で押付ける必要が無く、根元部位Mmb側に対して不必要な負担をかけてしまう弊害を回避できるとともに、洗浄時間も不必要に長くなる弊害を回避できる。しかも、洗浄部材8の上方に配した上噴射部5u及び洗浄部材8の下方に配した下噴射部5dからなる噴射部5を備えるため、少ない洗浄液Lにより乳頭Mmにおける先端部Msから根元部位Mmbまで効率良く洗浄することができる。   Thus, in the cleaning apparatus 1 according to the present embodiment, effective and sufficient cleaning can be performed on the root portion Mmb in the teat Mm. Therefore, adherence of dirt to the teat cup liner during milking can be avoided, contributing to ensuring hygienic production of milk, preventing milk quality deterioration and mastitis, etc., and eliminating residual dirt, so confirmation after washing Additional cleaning by work or manual work is unnecessary or reduced, so that workability and work efficiency can be improved. Even if dust (rice straw, sawdust, rice husk, feces, etc.) is attached to the nipple Mm, the dust is removed by the cleaning member 8 before being scraped off by the brush of the brush mechanism 3. At the same time, the cleaning liquid L quickly causes the dust to adhere to the brush in the brush mechanism 3. Accordingly, it is possible to eliminate or reduce the reduction of the cleaning ability and the frequent removal work of dust attached to the brush, and to efficiently wipe with a smaller amount of the cleaning liquid L. Furthermore, since the cleaning member 8 having the cleaning portion 8w on the upper surface rotates to clean the root part Mmb in the object M to be cleaned, there is no need to press the cleaning unit U1 against the root part Mmb with an excessive force. In addition, it is possible to avoid the adverse effect of placing an unnecessary burden on the root part Mmb side and to avoid the adverse effect of unnecessarily increasing the cleaning time. In addition, since the injection unit 5 including the upper injection unit 5u disposed above the cleaning member 8 and the lower injection unit 5d disposed below the cleaning member 8 is provided, the root region Mmb from the tip portion Ms of the teat Mm with a small amount of cleaning liquid L is provided. Can be cleaned efficiently.

一方、吸引ファン47により、排液チューブ52内が吸引されるため、ハウジング部2の内部における使用後の洗浄液Lは、排液チューブ52を介して本体ユニットU2における洗浄液回収タンク45に回収(貯留)される。よって、使用後の汚れた洗浄液Lが外部に無用に排出される不具合を回避することができる。   On the other hand, since the inside of the drainage tube 52 is sucked by the suction fan 47, the used cleaning liquid L inside the housing portion 2 is recovered (stored) in the cleaning liquid recovery tank 45 in the main unit U2 via the drainage tube 52. ) Therefore, it is possible to avoid a problem that the dirty cleaning liquid L after use is unnecessarily discharged to the outside.

そして、作業者は、適当な時間を見計らって、運転スイッチ25を押すのを解除(OFF)する。図9中、Tdが運転スイッチ25のON時間を示している。主洗浄は正規の洗浄を行うため、時間Tdは、予備洗浄時の時間Taよりも長くする。例示の場合、時間Tdは時間Taの2倍程度である。なお、時間Tdは最大時間Tamを越えるため、最大時間Tamが経過した時点では、上噴射部バルブ54uが自動でOFFになり、上噴射部5uからの洗浄液Lの噴射が停止する。したがって、最大時間Tamが経過した以降は、乳頭Mmの根元部位Mmbに対する実質的な洗浄が終了し、洗浄部材8は回転するフィン状部8wf…により液切り及び乾燥を開始する。   Then, the operator releases (OFF) pressing of the operation switch 25 at an appropriate time. In FIG. 9, Td indicates the ON time of the operation switch 25. Since the main cleaning is regular cleaning, the time Td is set longer than the time Ta during the preliminary cleaning. In the example, the time Td is about twice the time Ta. Since the time Td exceeds the maximum time Tam, when the maximum time Tam elapses, the upper injection valve 54u is automatically turned OFF, and the injection of the cleaning liquid L from the upper injection unit 5u is stopped. Therefore, after the maximum time Tam has elapsed, the substantial cleaning of the root portion Mmb of the nipple Mm is completed, and the cleaning member 8 starts draining and drying by the rotating fin-shaped portion 8wf.

運転スイッチ25がOFFになることにより、ブラシモータ47の回転は、図9に示すように、正転方向にのみ回転する(図11中、矢印Fp方向)。また、洗浄液ポンプ43,下噴射部バルブ54dはそのままONを継続し、予め設定したTe時間(例えば、数〔秒〕程度)経過後に、洗浄液ポンプ43,下噴射部バルブ54d及びブラシモータ47がOFFになる。したがって、運転スイッチ25をOFFにした後、このTe時間内に、洗浄ユニットU1を乳頭Mmから離脱する。この場合、Te時間内では、回転するフィン状部8wf…により洗浄部材8は送風ファンとして機能するため、Te時間内に、洗浄ユニットU1を乳頭Mmから離脱することにより、乳頭Mmに対して迅速な液切り及び乾燥を行うことができる。特に、このようなファン機能に加え、離脱中に下噴射部5dから洗浄液Lの噴射を継続した場合であっても、乳頭Mmの周面部Mfの径が洗浄部材8の挿通孔8iより大きい部位は、挿通孔8iにより液切りが行われるとともに、乳頭Mmの周面部Mfの径が洗浄部材8の挿通孔8iより小さい部位は、挿通孔8iと周面部Mf間における隙間から空気の高速進入及びブラシ機構部3の正転方向のみの回転により迅速な液切り及び乾燥を行うことができる。図11が離脱時の状態を示している。そして、Te時間経過後、さらに、Tf時間(例えば、数〔秒〕程度)が経過すれば、吸引ファン47が自動でOFFになる。以上により、一つの乳頭Mmの主洗浄が終了する。同様の主洗浄を他の三つの乳頭Mm…に対しても順次行う。   When the operation switch 25 is turned OFF, the rotation of the brush motor 47 rotates only in the forward rotation direction (in the direction of arrow Fp in FIG. 11) as shown in FIG. Further, the cleaning liquid pump 43 and the lower injection section valve 54d continue to be turned on as they are, and the cleaning liquid pump 43, the lower injection section valve 54d and the brush motor 47 are turned off after elapse of a preset Te time (for example, about several seconds). become. Therefore, after the operation switch 25 is turned OFF, the cleaning unit U1 is detached from the teat Mm within this Te time. In this case, since the cleaning member 8 functions as a blower fan by the rotating fin-like portions 8wf ... within the Te time, the cleaning unit U1 is quickly removed from the teat Mm within the Te time. Smooth draining and drying. In particular, in addition to such a fan function, even when the cleaning liquid L is continuously sprayed from the lower spraying portion 5d during the separation, a portion where the diameter of the peripheral surface portion Mf of the teat Mm is larger than the insertion hole 8i of the cleaning member 8. The drainage is performed by the insertion hole 8i, and the portion where the diameter of the peripheral surface portion Mf of the nipple Mm is smaller than the insertion hole 8i of the cleaning member 8 is a high-speed approach of air from the gap between the insertion hole 8i and the peripheral surface portion Mf. Rapid liquid draining and drying can be performed by rotating the brush mechanism unit 3 only in the forward rotation direction. FIG. 11 shows a state at the time of separation. If the Tf time (for example, about several seconds) further elapses after the Te time elapses, the suction fan 47 is automatically turned off. Thus, the main cleaning of one nipple Mm is completed. The same main cleaning is sequentially performed on the other three teats Mm.

以上、各種実施形態について詳細に説明したが、本発明は、このような実施形態に限定されるものではなく、細部の構成,形状,数量,数値等において、本発明の要旨を逸脱しない範囲で、任意に変更,追加,削除することができる。例えば、先端面洗浄ブラシ11を形成する弾性体素材としてシリコンゴムを例示したが、他の弾性体素材の使用を排除するものではない。また、突起部10…は、円柱形に形成した場合を例示したが、側面視が台形(逆台形)となる円錐柱,楕円柱形,角柱形等、同様の機能を発揮する各種形状を適用できる。さらに、ブラシ機構部3は、被洗浄物Mの周面部Mfを洗浄する第一洗浄ブラシ部3aと当該被洗浄物Mの先端部Msを洗浄する第二洗浄ブラシ部3bにより構成した場合を示したが、第一洗浄ブラシ部3aと第二洗浄ブラシ部3bは一体に構成してもよい。他方、洗浄ユニットU1と本体ユニットU2を接続部Ucにより接続する場合を示したが、洗浄ユニットU1と本体ユニットU2を一体、即ち、本体ユニットU2に洗浄ユニットU1を組込む構成を排除するものではない。   Although various embodiments have been described in detail above, the present invention is not limited to such embodiments, and the detailed configuration, shape, quantity, numerical values, and the like are within the scope not departing from the gist of the present invention. , Can be changed, added and deleted arbitrarily. For example, although silicon rubber has been exemplified as the elastic material forming the tip surface cleaning brush 11, the use of other elastic material is not excluded. Moreover, although the projection part 10 ... illustrated the case where it formed in the column shape, various shapes which exhibit the same function, such as a conical column whose shape of the side view is trapezoid (inverse trapezoid), an elliptical column shape, and a prismatic shape, are applied. it can. Furthermore, the brush mechanism part 3 shows the case where it comprises the 1st washing | cleaning brush part 3a which wash | cleans the peripheral surface part Mf of the to-be-cleaned object M, and the 2nd washing | cleaning brush part 3b which wash | cleans the front-end | tip part Ms of the said to-be-cleaned object M. However, you may comprise the 1st cleaning brush part 3a and the 2nd cleaning brush part 3b integrally. On the other hand, the case where the cleaning unit U1 and the main unit U2 are connected by the connecting portion Uc is shown, but the configuration in which the cleaning unit U1 and the main unit U2 are integrated, that is, the cleaning unit U1 is incorporated in the main unit U2, is not excluded. .

なお、洗浄装置1は、乳牛の乳頭Mmを洗浄する際に用いて好適であるが、突起状の被洗浄物Mであれば、その他、手の指等の突起状となる各種被洗浄物を適用できる。   The cleaning device 1 is suitable for use when cleaning the nipple Mm of a dairy cow. However, if the object to be cleaned M is a protrusion-like object to be cleaned, various other objects to be cleaned that have protrusions such as fingers of a hand can be used. Applicable.

本発明の最良の実施形態に係る洗浄装置における先端面洗浄ブラシを含む第二洗浄ブラシ部の断面側面図(境曲面洗浄ブラシの抽出図を含む)、Sectional side view of the second cleaning brush part including the tip surface cleaning brush in the cleaning device according to the best embodiment of the present invention (including an extraction drawing of the boundary surface cleaning brush), 同洗浄装置の外観側面図、External side view of the cleaning device, 同洗浄装置における洗浄ユニットの内部構造を示す断面側面図、Sectional side view showing the internal structure of the cleaning unit in the cleaning device, 同洗浄装置における洗浄ユニットの平面図、A plan view of a cleaning unit in the cleaning device, 同洗浄装置における洗浄ユニットの外観斜視図、External perspective view of a cleaning unit in the cleaning device, 同洗浄装置における洗浄ユニットの分解斜視図、An exploded perspective view of a cleaning unit in the cleaning device, 同洗浄装置におけるブラシ機構部の分解斜視図、An exploded perspective view of the brush mechanism in the cleaning device, 同洗浄装置のブロック系統図、Block system diagram of the cleaning device, 同洗浄装置を動作させる際に用いるシーケンス制御パターンのタイミングチャート、Timing chart of sequence control pattern used when operating the cleaning device, 同洗浄装置の動作を説明するための洗浄時における洗浄ユニットの模式的側面構成図、Schematic side configuration diagram of the cleaning unit at the time of cleaning for explaining the operation of the cleaning device, 同洗浄装置の動作を説明するための離脱時における洗浄ユニットの模式的側面構成図、Schematic side view of the cleaning unit at the time of separation for explaining the operation of the cleaning device,

1:洗浄装置,2:ハウジング部,2i:挿入口,3:ブラシ機構部,3a:第一洗浄ブラシ部,3b:第二洗浄ブラシ部,3bx:境曲面洗浄ブラシ,3by:境曲面洗浄ブラシ,3bz:境曲面洗浄ブラシ,4:回転駆動部,5:噴射部,6:洗浄液供給手段,7:電力供給手段,10…:突起部,10e…:エッジ部,11:先端面洗浄ブラシ,12:ブラシ成形体,13…:シート片部,13d…:シート片部の下部,13m…:シート片部の中間部,14…:切込部,15:ブラシ支持手段,16:ブラシ付勢手段,M:突起状の被洗浄物,Mf:被洗浄物の周面部,Ms:被洗浄物の先端部,Mss:先端面,Msr:境曲面,L:洗浄液,U1:洗浄ユニット,U2:本体ユニット   DESCRIPTION OF SYMBOLS 1: Cleaning apparatus, 2: Housing part, 2i: Insertion port, 3: Brush mechanism part, 3a: First cleaning brush part, 3b: Second cleaning brush part, 3bx: Boundary surface cleaning brush, 3by: Boundary surface cleaning brush 3bz: boundary curved surface cleaning brush, 4: rotational drive unit, 5: spraying unit, 6: cleaning liquid supply unit, 7: power supply unit, 10 ...: protrusion, 10e ...: edge unit, 11: tip surface cleaning brush, 12: Brush molded body, 13 ...: Sheet piece part, 13d ...: Lower part of sheet piece part, 13m ...: Middle part of sheet piece part, 14 ...: Cut part, 15: Brush support means, 16: Brush biasing Means, M: protruding object to be cleaned, Mf: peripheral surface portion of the object to be cleaned, Ms: tip of the object to be cleaned, Mss: tip surface, Msr: boundary surface, L: cleaning liquid, U1: cleaning unit, U2: Main unit

Claims (2)

突起状の被洗浄物を挿入口から内部に挿入可能なハウジング部,このハウジング部に挿入した被洗浄物を洗浄するブラシ機構部,このブラシ機構部を回転させる回転駆動部及び前記ハウジング部の内部に洗浄液を噴射する噴射部を備える洗浄ユニットと、少なくとも、前記洗浄ユニットに対して洗浄液を供給する洗浄液供給手段及び電力を供給する電力供給手段を備える本体ユニットからなる洗浄装置において、前記ブラシ機構部に、弾性体素材により形成し、前記被洗浄物の先端部における先端面に当接する先端面洗浄ブラシと、この先端面洗浄ブラシを中心にして放射方向に延出し、かつ少なくとも前記先端面から前記周面部に至る境曲面に当接する境曲面洗浄ブラシとを有するブラシ成形体を備え、前記先端面洗浄ブラシを、先端のエッジ部を被洗浄物における先端面に当接させて当該先端面の汚れを掻き取る複数の突起部を所定の密度で配して形成するとともに、前記境曲面洗浄ブラシを、一又は二以上のシート片部に多数の切込部を設け、かつ前記シート片部の下部の突出長と中間部の突出長を同じに形成し又は少なくとも一つのシート片部の下部の突出長を中間部の突出長よりも長く形成してなることを特徴とする洗浄装置。   A housing part into which a protrusion-like object to be cleaned can be inserted from the insertion port, a brush mechanism part for cleaning the object to be cleaned inserted into the housing part, a rotation drive part for rotating the brush mechanism part, and the interior of the housing part In the cleaning apparatus, comprising: a cleaning unit including an ejection unit that injects a cleaning liquid onto the cleaning unit; and a main body unit including at least a cleaning liquid supply unit that supplies the cleaning liquid to the cleaning unit and a power supply unit that supplies power. A tip surface cleaning brush that is formed of an elastic material and abuts against the tip surface of the tip of the object to be cleaned, and extends radially from the tip surface cleaning brush, and at least from the tip surface A brush molded body having a boundary curved surface cleaning brush abutting on the boundary curved surface leading to the peripheral surface portion, and the tip surface cleaning brush is attached to the tip end surface cleaning brush. A plurality of protrusions arranged at a predetermined density to contact the tip surface of the object to be cleaned and scrape off dirt on the tip surface, and the boundary surface cleaning brush includes one or more boundary surface cleaning brushes The sheet piece portion is provided with a large number of notches, and the protruding length of the lower portion of the sheet piece portion and the protruding length of the intermediate portion are the same, or the protruding length of the lower portion of at least one sheet piece portion is the protruding portion of the intermediate portion. A cleaning apparatus characterized by being formed longer than the length. 前記突起部は、円柱形に形成することを特徴とする請求項1記載の洗浄装置。   The cleaning apparatus according to claim 1, wherein the protrusion is formed in a cylindrical shape.
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JP5224534B2 (en) * 2009-03-10 2013-07-03 オリオン機械株式会社 Cleaning brush and nipple cleaning device
KR102506353B1 (en) * 2020-07-14 2023-03-03 건국대학교 글로컬산학협력단 Potable apparatus of washing pet foot
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