JP4831459B2 - Filtration member, filter using the same, and method for producing the filtration member - Google Patents

Description

The present invention relates to a filtration member and filter, as well as methods of making filtration member using the same.

  In recent years, various legal regulations and measures for preserving the global environment have been carried out, and as one of them, regulations on automobile exhaust gas have been strengthened. As a technique for strengthening exhaust gas regulations, there is a black smoke removal device (hereinafter referred to as DPF (Diesel Particulate Filter)) that is incorporated in a diesel engine vehicle or the like and purifies exhaust gas by removing fine particles.

  As shown in FIG. 1, the DPF 1 includes a substantially cylindrical metal container 11 having an exhaust gas inlet 111 and an exhaust gas outlet 112 from which fine particles are removed, and a filtering member 12. The filtering member 12 includes a flat porous metal body 122 that functions as a filter, and a metal support body 121 that holds the porous metal body 122 and has an opening 124 that is a flow port through which exhaust gas flows. The porous metal body 122 is joined to the support body 121 so as to close the opening 124 of the support body 121. The DPF 1 has a structure in which a plurality of the filtering members 12 are stacked inside the metal container 11. Here, in order to remove the fine particles in the exhaust gas without leakage, it is necessary to make sure that there is no gap at the joint between the porous metal body 122 and the support body 121.

  Development of technologies to produce clean energy such as solar energy and biomass is being promoted as one of the environmental conservation measures. One of such technologies is a fuel cell. Examples of the fuel cell include a solid oxide fuel cell (SOFC), a molten carbonate fuel cell (MCFC), and a direct methanol fuel cell (DMFC). FIG. 2 shows the structure of a cell that chemically reacts hydrogen and methanol with DMFC. The cell 2 includes an anode (fuel electrode) 22a that absorbs and holds methanol as a fuel, a cathode (air electrode) 22b that supplies oxygen, and an electrolyte membrane 29 through which hydrogen separated from methanol moves. The anode 22a and the cathode 22b are combined through the electrolyte membrane 29, and the anode 22a and the cathode 22b are joined to the support 21 in consideration of the assembling property of the cell 2. Here, the use of a porous metal body that is advantageous in terms of methanol retention and mechanical strength as the anode 22a and the cathode 22b has been studied. In this case, it is necessary to join the support 21 to the anode 22a and the cathode 22b, which are porous metal bodies, so that hydrogen or methanol serving as fuel does not leak and harm the catalyst or the like held by the anode 22a.

  An example of a technique for joining the porous metal body and the support is disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 2004-139927) and Patent Document 2 (Japanese Patent Laid-Open No. 2002-289166).

  In the joining method of Patent Document 1, as shown in FIG. 3, in order to integrate the diffusion layer of the fuel cell and the separator and measure the weight reduction, the porous metal body 32 and the metal flat plate 31 as the support are overlapped, Laser is irradiated from the porous metal body 32 side to join the porous metal body 32 and the flat plate 31. According to this method, the porous metal body 32 and the flat plate 31 are joined by irradiating a laser beam around the opening 34 through which the fuel or oxidant passes, and the joint 33 is continuously formed around the opening 34. By forming, there is an advantage that the fluid flowing in from the opening 34 flows only through the porous metal body 32 without leaking from the joint 33, but the joint 33 irradiated with the laser is melted. Therefore, when this technique is applied to the member having the above-described structure, the effective volume of the porous metal body is reduced, and there is a problem that the joint is damaged due to stress during use.

In addition, as shown in FIG. 4, the bonding method of Patent Document 2 superimposes a porous metal body 42 and a metal flat plate 41 as a support in order to suppress deformation of the bonded body and increase the bonding strength. This is a method of spot welding with a laser from the flat plate 41 side. According to this joining method, since only the minimum necessary heat is transmitted to the porous metal body 42, the porous metal body 42 is difficult to melt, and the porous metal body 42 is not damaged without damaging the porous metal body 42. The flat plate 41 can be joined. However, since the joint 43 between the porous metal body 42 and the flat plate 41 is intermittently formed by spot welding, a gap 48 is formed between the porous metal body 42 and the flat plate 41. Therefore, when the present technology is applied to the member having the above-described configuration, fluid may leak from the gap, and fluid that does not pass through the porous metal body may be generated.
JP 2004-139825 A JP 2002-289166 A

The present invention has been made in view of the above-described problems of the prior art, and includes a porous metal body, a metal support that supports the porous metal body, and a fusion bonding between the porous metal body and the support. A filtration member for filtering a fluid having a joint portion formed as described above, wherein the fluid to be filtered does not leak from the joint portion as described above, and is improved for filtration with less damage to the porous metal body It aims at providing the manufacturing method of a member, a filter using the same, and the member for filtration .

One aspect of the present invention includes a flat porous metal body having two opposed surfaces, and a through-hole-shaped opening that has one surface and the other surface facing the one surface and that is open on both surfaces and allows fluid to flow therethrough. the provided, from the porous flat plate frame one surface of the porous metal body for supporting the porous metal body arranged so as to close the opening of the other side in contact with the other surface the shaped metallic support becomes, in the above one surface of the porous metal body and the porous metal body and said support is a filtration member being fusion bonding, the joint portion of the porous metal body and the support body, closed area above be formed in a frame shape around the opening in the one surface of the porous metal body to form the said support and by heating the support porous metal body DOO is one formed by melt bonding, off for filtering a fluid A filtration member incorporated in laminated Luther. According to the filtering member formed by joining the porous metal body having the joint portion and the support in this mode, the joint portion between the porous metal body and the support has a frame shape so as to form a closed region. Since it is disposed, the fluid does not leak from the region surrounded by the frame shape of the joint portion, and all passes through the porous metal body. Further, since the joining portion is formed by heating the support and melt-bonding the support and the porous metal body, the damage to the porous metal body is small.

According to the present invention, with the above configuration, all fluid passes through the porous metal body without leaking from the joint portion of the member formed by joining the porous metal body and the support. Therefore, as possible out to improve the filtration accuracy of the fluid. Further, it is possible to increase the filtering capacity of the fluid because less damage of the porous metal body.

The present invention will be described based on an embodiment thereof with reference to the drawings. FIG. 5 is a cross-sectional view and a plan view as seen from the front of a member for filtration used in a DPF in which a porous metal body according to the first embodiment of the present invention and a metal support are joined. FIG. FIG. 7 is a perspective view showing a partial cross section of a member for an electrode used in a DMFC in which a porous metal body according to a second embodiment which is a reference example of the invention and a metal support are joined, and FIG. The perspective view of the member for filtration used with the water purifier by which the porous metal body of a 3rd aspect which is a reference example, and a metal support body are joined, FIG. 8 demonstrates the manufacturing method of the member of FIG. FIG. In addition, the same code | symbol is attached | subjected about the same thing as the component demonstrated above, and detailed description is abbreviate | omitted.

[Embodiment 1]
The member 62 of the first aspect of the present invention is incorporated in the DFP 1 described with reference to FIG. 1, and as shown in FIG. 5 , a substantially flat porous metal body 122 as a filter, and the porous A substantially flat plate-like metal support 121 that supports the metal body 122 and has an opening 124 through which exhaust gas flows in the center, and a joint formed by joining the porous metal body 122 and the support 121. Part 623.

  The porous metal body 62 has a large number of pores 1222 between the skeleton formed by sintering a plurality of metal particles 1221 mainly composed of SUS316, and the porous metal body 62 is connected to the porous metal body 62 from the inlet 111 of the DPF 1. Fine particles in the inflowing exhaust gas are captured by the air holes 1222 and removed from the exhaust gas, and the exhaust gas from which the fine particles have been removed is discharged from the exhaust port. Note that the shape of the porous metal body 62 is not limited to the illustrated shape, and various shapes such as a circular shape, an elliptical shape, and the like can be adopted, for example.

  Here, the porous metal body 62 is manufactured by a sintering method, a foaming method, a pressure casting method, or the like. For example, in the sintering method, paraffin wax particles are mixed with metal particles of SUS316, press-molded into a desired shape, and the paraffin wax particles are eliminated by sintering to form a skeleton composed of metal particles 1221 and a large number of holes 1222. The porous metal body which consists of is obtained. According to the sintering method, there is an advantage that even a porous metal body having a complicated structure such as a lamellar structure or a honeycomb structure can be easily formed. The material and size of the metal particles can be selected in accordance with conditions such as durability and cost according to the substance to be removed and the fluid passing therethrough.

  The material of the support 121 employs SUS304 in consideration of thermal bondability with the porous metal body 122 formed of SUS316. For example, the center portion of the prepared flat plate-shaped SUS304 is punched or The opening 124 was formed by removing by machining or the like. As will be described later, when the porous metal body 122 and the support body 121 are joined, the support body 121 is heated by irradiating a laser from the support body 121 side (upper side in the cross-sectional view), and in the thickness direction. The support body 121 is melted and the porous metal body 122 and the support body 121 are melt bonded. Therefore, it is desirable that the thickness of the support 121 is thinner than the thickness of the porous metal body 122 so that the support 121 is rapidly melted.

  As shown in the plan view, the joint 623 between the porous metal body 122 and the support 121 is arranged in a frame shape around the opening 124 so as to form a closed region 625 indicated by hatching. As shown in the sectional view, the structure is melt-bonded from the support 121 side. By adopting such a configuration, the exhaust gas flowing in from the opening 124 does not leak from the joint portion 623 and passes only through the porous metal body 122, so that exhaust gas from which fine particles are not removed is prevented from being discharged. it can. Furthermore, since the joining portion 623 is configured to be melt-joined from the support body 121 side, the porous metal body 122 is hardly damaged. Note that the bonding portion 623 does not need to be continuously melted from the surface of the support 121 to the bonding surface between the porous metal body 122 and the support 121 as shown in the drawing, and is intermediate in the thickness direction of the support 121. It may be in a molten state.

[Embodiment 2]
The member 7 of the second aspect, which is a reference example of the present invention , is incorporated in the DMFC 2 described with reference to FIG. 2, and as shown in FIG. 6 , is a substantially flat plate that is a porous metal body held by methanol. A substantially flat cathode 72b, which is a porous metal body that allows water to be generated when oxygen ions in the air and hydrogen ions that have permeated through the electrolyte membrane pass through, while allowing the supplied air to pass therethrough A substantially flat metal support 71 having an opening 74 that supports the anode 72a and the cathode 72b and in which the electrolyte membrane 29 is incorporated in the center, and each of the anode 72a and the cathode 72b and the support 71 A bonding portion 723 formed by bonding. The support 71 is disposed so as to sandwich the anode 72a and the cathode 72b. Here, similarly to the member 62 of FIG. 5, the joining part 73 is arrange | positioned so that the closed area | region 75 shown by hatching may be formed.

  The porous metal body constituting the anode 72a and the cathode 72b has a large number of pores between skeletons formed by sintering a plurality of metal particles mainly composed of SUS316. The material of the support 71 adopts SUS310 in consideration of the bondability with the porous metal body formed of SUS316 and durability to ethanol and the like, and the central portion of the prepared base plate made of SUS310 is used. For example, the opening 74 was formed by removing by punching or machining.

[Embodiment 3]
The member 8 of the third aspect which is a reference example of the present invention is used as a filter for a water purifier for purifying sewage, and as shown in FIG. 7 , a cylindrical porous metal for filtering water. A cylindrical metal support 81 having a body 82, an opening 84 that supports the porous metal body 82 and through which water to be filtered passes through the center, and porous at both ends of the support 81. It has a joint part 83 formed by joining a metal body 82 and a support body 81. The joint 83 is also disposed so as to form a closed region 85 indicated by hatching in the same manner as described above. Therefore, all of the sewage supplied to this member passes through the porous metal body 82 without leaking from the joint portion 83, and foreign matters in the sewage are removed and purified.

  A method for manufacturing the filtering member 62 of FIG. 5 will be described with reference to FIG. In FIG. 8, reference numeral 5 denotes a laser welding apparatus that melt-bonds the porous metal body 122 and the support 121, reference numeral 51 denotes a laser oscillation unit, and reference numeral 52 condenses the laser oscillated by the laser oscillation unit 51. A laser irradiation unit incorporating an optical lens or the like, and a reference numeral 53 is a laser irradiated from the laser irradiation unit 52. The laser welding apparatus 5 has a means for controlling a laser scanning path (not shown), and can scan the laser along a predetermined path. In addition, as the laser 53, a YAG laser, a semiconductor laser, a carbon dioxide laser, or a combination thereof can be appropriately used according to the purpose.

  As shown in FIG. 8, the porous metal body 122 and the support body 121 are overlapped so that the opening 124 is substantially in the center, and the starting point is at the outer peripheral edge of the porous metal body 122 from the support body 121 side, that is, from above. And the laser beam 53 is continuously scanned in a frame shape around the opening 124 so that the end points coincide with each other. The support body 121 irradiated with the laser 53 is melted from the surface of the support body 121 in the thickness direction, and finally the bonding surface with the porous metal body 122 is also melted. Are joined. As described above, since the porous metal body 122 is not directly heated by the laser 53, the porous metal body 122 can be bonded to the support body 121 with very little damage by setting appropriate heating conditions. Can do.

It is a schematic block diagram of a black smoke removal apparatus. It is a schematic block diagram of the cell of a DMFC type fuel cell. It is a figure explaining the joining technique of the conventional porous metal body and a support body. It is a figure explaining the joining technique of another conventional porous metal body and a support body. It is a schematic block diagram of the member of the 1st aspect which concerns on this invention. It is a schematic block diagram of the member of the 2nd aspect as a reference example which concerns on this invention. It is a schematic block diagram of the member of the 3rd aspect as a reference example which concerns on this invention. It is explanatory drawing which showed the manufacturing method of the member of FIG.

Explanation of symbols

1 Black smoke removal device
DESCRIPTION OF SYMBOLS 11 Metal container 12 (62) Filtration member 111 Inflow port 112 Outflow port 121 (621) Support body 122 (622) Porous metal body 623 Joining part 124 (624) Opening part 2 (7) Fuel cell 21 (71 ) Support 22a (72a) Anode (porous metal body)
22b (72b) Cathode (porous metal body)
73 Junction 29 Electrolyte Membrane 8 Water Filter Filter Member 81 Support 82 Porous Metal 83 Joining 84 Opening 5 Laser Processing Machine 51 Laser Oscillating Unit 52 Laser Optical System 53 Laser

Claims (3)

A flat porous metal body having two opposed surfaces, an opening having a surface and the other surface opposite to the one surface, and an opening that is open on both surfaces to allow fluid to flow, and one of the porous metal bodies surface is a flat plate frame-shaped metallic support for supporting the porous metal body arranged so as to close the opening of the other side in contact with the other surface said one surface of the porous metal bodies the porous metal body and said support member is a filtration member being fusion bonding, the joint portion of the porous metal body and the supporting body, said so as to form a closed region porous in in one surface quality metal body is formed in a frame shape around the opening, by heating the support in which the said support and the porous metal body is formed by fusion bonding Yes, built into a filter that filters fluid Filtration member. At one end an inlet for fluid, in the interior of the container with the other end a discharge port for discharging the fluid flowing from the inlet, that incorporates by stacking a plurality of filtration member according to claim 1 a filter, the plurality of filtration member does not face the surface of the porous metal body which is not in contact with the support of one filtration member, the porous metal body of the other filtration member A filter that is laminated so that the surface of the support faces each other. It is a manufacturing method of the member for filtration of Claim 1, Comprising: The other side of the support provided with one side and the other side which counters the one side, and one side of the porous metal object are piled up, A method for producing a member for filtration, wherein a joining portion is formed by continuously irradiating a frame-like laser on the support from the support side so that a start point and an end point coincide with each other.

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