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JP4835669B2 - Drum washing machine - Google Patents
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JP4835669B2 - Drum washing machine - Google Patents

Drum washing machine Download PDF

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JP4835669B2
JP4835669B2 JP2008242153A JP2008242153A JP4835669B2 JP 4835669 B2 JP4835669 B2 JP 4835669B2 JP 2008242153 A JP2008242153 A JP 2008242153A JP 2008242153 A JP2008242153 A JP 2008242153A JP 4835669 B2 JP4835669 B2 JP 4835669B2
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Prior art keywords
control board
light emitting
display panel
washing machine
operation display
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JP2010069192A (en
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裕志 梶原
一憲 前田
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、本体上方に制御基板を配設したドラム式洗濯機に関するものである。   The present invention relates to a drum-type washing machine having a control board disposed above a main body.

従来、この種の洗濯機の上部枠体への制御基板の取付け構成は、制御基板を収納した制御基板収納部とボタン部を有した操作パネルとを予め固着し、固着状態で上部枠体に取り付ける構成が提案されている(例えば、特許文献1参照)。   Conventionally, the control board is attached to the upper frame of this type of washing machine by pre-adhering the control board storage part storing the control board and the operation panel having the button part to the upper frame in the fixed state. The structure to attach is proposed (for example, refer patent document 1).

図5は、特許文献1に記載された従来のドラム式洗濯機の制御基板の取付け構成を示す
上部枠体前部の側面図を示すものである。
FIG. 5 shows a side view of the front part of the upper frame showing the mounting structure of the control board of the conventional drum type washing machine described in Patent Document 1.

図5に示すように、上部枠体3の前部内方にはスイッチ24や発光ダイオード等の発光素子23を構成した制御基板9を内蔵し、この制御基板9は表裏両面を防水処理のウレタン樹脂等にてなるポッティング材17などにて封止するために、制御基板9を下部より覆設するように構成した制御基板収納部10の内部に固定されている。   As shown in FIG. 5, a control board 9 comprising a light emitting element 23 such as a switch 24 and a light emitting diode is built in the front part of the upper frame 3, and this control board 9 is a urethane resin that is waterproof on both sides. In order to seal with the potting material 17 made of, etc., the control board 9 is fixed inside the control board storage part 10 configured to cover the lower part.

このとき、上部枠体3に多様な押圧が作用してもスイッチ24等に異常な入力の防止ができ、制御基盤9の信頼性を向上させるため、以下に述べる構成としている。   At this time, even if various pressings are applied to the upper frame 3, abnormal input to the switch 24 and the like can be prevented and the reliability of the control board 9 is improved.

制御基板収納部10の上面側には、上部枠体3との間にボタン部11、および制御基盤9に配設された発光素子23の光を表面に導く導光経路16を一体に設けた操作パネル12を制御基板収納部10の反対側(即ち図5で上方)より被覆するように配し、操作パネル12と制御基盤収納部10との取付けを安定させるために前部(図5で左端)において、ネジ18にて制御基盤収納部10に形成したボス部20にネジ止めしており、後部(図5で右端)はL字状に形成した爪部19にて嵌着係止するように構成して一体化している。   On the upper surface side of the control board housing part 10, a button part 11 and a light guide path 16 for guiding the light of the light emitting element 23 arranged on the control board 9 to the surface are provided integrally with the upper frame 3. The operation panel 12 is arranged so as to cover the opposite side of the control board storage unit 10 (that is, the upper side in FIG. 5), and the front panel (in FIG. 5) is used to stabilize the mounting of the operation panel 12 and the control board storage unit 10. At the left end), the screw 18 is screwed to the boss portion 20 formed in the control base storage portion 10, and the rear portion (right end in FIG. 5) is fitted and locked by the claw portion 19 formed in an L shape. It is configured as such and integrated.

制御基盤9を内設した制御基盤収納部10と、操作パネル12とは上記のようにネジ止めなどにより、予め固着されユニット部材として構成し、その後上部枠体3に取り付ける構造である。
特開2008−6046号公報
The control board storage unit 10 having the control board 9 provided therein and the operation panel 12 are configured to be fixed in advance as a unit member by screwing or the like as described above, and then attached to the upper frame 3.
JP 2008-6046 A

前記従来の構成では、発光素子23と導光経路16は光漏れを生じないようにしなければならない。光漏れを生じると、表示機能を低下させたり、あい隣あう発光素子の色彩が異なる場合には本来の色彩が変化してしまう。その対応のため、操作パネル12の導光経路16と発光素子23との隙間は、出来るだけ小さくしなければならない。   In the conventional configuration, the light emitting element 23 and the light guide path 16 must be prevented from leaking light. When light leakage occurs, the display function is deteriorated or the original color changes when the colors of adjacent light emitting elements are different. For this purpose, the gap between the light guide path 16 of the operation panel 12 and the light emitting element 23 must be made as small as possible.

しかしながら、隙間が小さいと、制御基盤9および制御基盤収納部10と操作パネル12とを組み合わせる際に、発光ダイオードやLED等の発光素子23が導光経路16の先端側壁に当たり、倒してしまうことがある。   However, if the gap is small, when the control board 9 and the control board storage unit 10 and the operation panel 12 are combined, the light emitting element 23 such as a light emitting diode or LED hits the side wall of the light guide path 16 and falls down. is there.

発光素子23は、一般的にLEDチップを透明エポキシ樹脂内に埋め込み、プリント基板に挿入半田接続用のアノードとカソードからの細いリード線を取り出している。従って上記細いリード線が変形しやすく、かつ半田固定部への応力集中を避けねばならない。   In the light emitting element 23, an LED chip is generally embedded in a transparent epoxy resin, and thin lead wires from an anode and a cathode for insertion solder connection are taken out from a printed board. Therefore, the thin lead wire is likely to be deformed, and stress concentration on the solder fixing portion must be avoided.

組み立て時、注意深く作業しなければならない等作業性が悪いうえに、発光素子23が導光経路16の先端側壁に当たって変形した場合には発光素子23の修正や、最悪の場合には発光素子23そのものを破損する恐れもあった。   In addition, the workability is not good, for example, the work must be carefully performed at the time of assembly, and the light emitting element 23 is modified when the light emitting element 23 hits against the distal end side wall of the light guide path 16 or the light emitting element 23 itself in the worst case. There was also a risk of damage.

本発明は、前記従来の課題を解決するもので、制御基板に操作パネルを取り付ける際に、制御基板上のLED等発光素子が導光経路を構成する壁体などに当たり変形や位置ずれ等を生じる事を防止するドラム式洗濯機を提供する事を目的とする。   The present invention solves the above-described conventional problems. When an operation panel is attached to a control board, light emitting elements such as LEDs on the control board hit a wall or the like constituting a light guide path, thereby causing deformation or displacement. The object is to provide a drum-type washing machine that prevents this.

前記従来の課題を解決するために、本発明のドラム式洗濯機は、洗濯機筐体の前面上方に配設された操作表示パネルを貼り付けた操作表示パネルベースと、LED等の発光素子を積載した制御基板と、制御基板を防湿処理しつつ保持収納した制御基板収納ケースと、
発光素子の周囲を覆い照明を操作表示パネルに導く導光経路を有する操作パネルと、前記操作表示パネルベース裏面に形成し前記制御基板収納ケースをネジ締結するためのボス部とを備え、前記操作表示パネルベースに操作パネルを挟んで制御基板収納ケース締結する際に、制御基板収納ケースに設けた複数個のガイド穴に、操作パネルに一体形成した複数個の位置決めピンを挿入するとともに、発光素子が導光経路の導光経路壁体の先端部に覆われる前に、前記位置決めピンが前記ガイド穴に係合状態になり、制御基板と操作パネルとの位置決めがなされる構成としたものである。
In order to solve the above-described conventional problems, the drum type washing machine of the present invention includes an operation display panel base to which an operation display panel disposed above the front surface of the washing machine casing is attached, and a light emitting element such as an LED. A loaded control board, and a control board storage case that holds and stores the control board while moisture-proofing it;
An operation panel having a light guide path for covering the periphery of the light emitting element and guiding the illumination to the operation display panel ; and a boss portion formed on the back surface of the operation display panel base for fastening the control board storage case with screws. When fastening the control board storage case with the operation panel sandwiched between the display panel base, a plurality of positioning pins integrally formed on the operation panel are inserted into the plurality of guide holes provided in the control board storage case, and the light emitting element Before the cover is covered with the tip of the light guide path wall body of the light guide path, the positioning pin is engaged with the guide hole, and the control board and the operation panel are positioned. .

これによって、制御基板と操作パネルとを組み合わせる際に、発光ダイオードやLED等の発光素子が導光経路の先端側壁に当たりことなく位置決めがなされ、円滑に組み立てが可能となり、生産性向上、不良率低減に効果が出る。   As a result, when the control board and the operation panel are combined, the light emitting elements such as light emitting diodes and LEDs are positioned without hitting the front end side walls of the light guide path, enabling smooth assembly, improving productivity, and reducing the defect rate. Is effective.

本発明のドラム式洗濯機は、制御基板の発光素子の組み立て時の不良を無くする。   The drum type washing machine of the present invention eliminates defects during assembly of the light emitting elements of the control board.

第1の発明は、洗濯物を収納して回転駆動されるドラムを収納した洗濯機筐体と、前記洗濯機筐体の前面上方に配設された操作表示パネルを貼り付けた操作表示パネルベースと、スイッチやLED等の発光素子を積載した制御基板と、前記制御基板を防湿処理しつつ保持収納した制御基板収納ケースと、前記制御基板の発光素子の周囲を覆いその光を前記操作表示パネルに導く導光経路やスイッチを押圧操作するボタン部を有する操作パネルと、前記操作表示パネルベース裏面に形成し前記制御基板収納ケースをネジ締結するためのボス部とを備え、前記操作表示パネルベースに前記操作パネルを挟んで制御基板収納ケースを締結する際に、前記制御基板収納ケースに設けた複数個のガイド穴に、前記操作パネルに一体形成した複数個の位置決めピンを挿入するとともに、前記発光素子が前記導光経路の導光経路壁体の先端部に覆われる前に、前記位置決めピンが前記ガイド穴に係合状態になり、前記制御基板と前記操作パネルとの位置決めがなされる構成としたことにより、発光素子が導光経路の先端側壁に当たり発光素子の変形、破損という不具合の発生が解消され生産性の向上が図れる。 A first aspect of the present invention is an operation display panel base in which a washing machine casing storing a laundry and storing a drum that is rotationally driven, and an operation display panel disposed above the front surface of the washing machine casing are attached. A control board on which light emitting elements such as switches and LEDs are mounted, a control board storage case that holds and stores the control board while moisture-proofing the light, and covers the periphery of the light emitting elements of the control board and transmits the light to the operation display panel An operation panel having a light guide path leading to the switch and a button portion for pressing the switch, and a boss portion formed on the back surface of the operation display panel base for fastening the control board storage case with a screw. A plurality of positions integrally formed with the operation panel in a plurality of guide holes provided in the control board storage case when the control board storage case is fastened with the operation panel interposed therebetween. And the positioning pin is engaged with the guide hole before the light emitting element is covered with the tip of the light guide path wall of the light guide path, and the control board and the operation are inserted. By adopting a configuration in which the light emitting element is positioned with respect to the panel, the light emitting element hits the tip side wall of the light guide path, and the occurrence of a defect such as deformation or breakage of the light emitting element is eliminated, thereby improving productivity.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は本発明の実施の形態におけるドラム式洗濯機の外観斜視図、図2は、同洗濯機の上部枠体前部の部分側断面図、図3は、同洗濯機の制御基板と操作パネルの分解矢視図、図4は、同洗濯機の組み立て途中状態の部分側断面図を示す。
(Embodiment 1)
FIG. 1 is an external perspective view of a drum-type washing machine according to an embodiment of the present invention, FIG. 2 is a partial side sectional view of a front portion of an upper frame of the washing machine, and FIG. 3 is a control board and operation of the washing machine. 4 is an exploded view of the panel, and FIG. 4 shows a partial side sectional view of the washing machine in the middle of assembly.

図1に示すように、洗濯機筐体31は、前面中央に蓋体34を開閉自在に軸支した前枠板37、前枠板37の上方前部には、洗濯機の操作入力ボタンや、行程の進行表示等を行う操作表示パネル36を配する。   As shown in FIG. 1, the washing machine casing 31 includes a front frame plate 37 that pivotally supports a lid 34 at the front center so that the lid 34 can be freely opened and closed. An operation display panel 36 for displaying the progress of the process is provided.

洗濯機筐体31内部には、モータ35にて駆動されるドラム32を回転自在に軸支した水槽33を配し、操作表示パネル36からの信号入力により、モータ35等の制御を行うとともに、行程の進行状態などを操作表示パネル36に表示する。   Inside the washing machine housing 31, a water tank 33 is rotatably supported by a drum 32 driven by a motor 35, and the motor 35 and the like are controlled by a signal input from the operation display panel 36. The progress of the process is displayed on the operation display panel 36.

図2の上部枠体前部の部分側断面図に示すように、操作表示パネル36は薄板シート状材質で裏面に接着剤を塗布し操作表示パネルベース38に貼付被設、あるいはオンサート一体成形加工で貼り付ける。   As shown in the partial side sectional view of the front part of the upper frame in FIG. 2, the operation display panel 36 is a thin sheet-like material, and an adhesive is applied to the back surface, and the operation display panel base 38 is attached to the operation display panel base 38. Paste with.

操作表示パネルベース38の内方には、スイッチ43やLED等の発光素子44を積載した制御基板40と、発光素子44の周囲を覆って光を表面の操作表示パネル36部に導く導光経路45や、スイッチ43を押圧操作するボタン部46を一体形成した操作パネル39を配する。   Inside the operation display panel base 38, a control board 40 on which a light emitting element 44 such as a switch 43 or LED is mounted, and a light guide path that covers the periphery of the light emitting element 44 and guides light to the operation display panel 36 on the surface. 45 and an operation panel 39 in which a button portion 46 for pressing the switch 43 is integrally formed.

制御基板40は、制御基板40の表裏両面を防水処理のウレタン樹脂等41で防水密閉状態に制御基板収納ケース42に保持収納する。   The control board 40 is held and housed in a control board housing case 42 in a waterproof and sealed state with a waterproof urethane resin 41 or the like on both sides of the control board 40.

発光素子44と導光経路45は、光漏れを生じる事無く表面の操作表示パネル36部に導かれるように、導光経路壁体47の先端部48は、発光素子44に近接させるとともに、導光経路壁体47も発光素子44の周囲を出来るだけ狭い隙間に設定して覆う。   The leading end 48 of the light guide path wall 47 is brought close to the light emitting element 44 so that the light emitting element 44 and the light guide path 45 are guided to the operation display panel 36 on the surface without causing light leakage. The light path wall 47 also covers the light emitting element 44 with a gap as narrow as possible.

一方、操作パネル39の制御基板40側面近傍には、複数個の位置決めピン49を一体形成するとともに、位置決めピン49に対応する位置の制御基板収納ケース42にはガイド穴50を設け、組み立てた状態では位置決めピン49はガイド穴50に挿入され、かつ発光素子44の先端は導光経路壁体47の先端部48より挿入されている。   On the other hand, a plurality of positioning pins 49 are integrally formed in the vicinity of the side surface of the control board 40 of the operation panel 39, and a guide hole 50 is provided in the control board storage case 42 at a position corresponding to the positioning pins 49 and assembled. Then, the positioning pin 49 is inserted into the guide hole 50, and the tip of the light emitting element 44 is inserted from the tip 48 of the light guide path wall 47.

なお、制御基板40を収納した制御基板収納ケース42は、一部に形成した取付けヒンジ51で操作パネル39のパネルヒンジ53を狭持しつつ、操作表示パネルベース38の裏面に形成したボス部54にネジ52で取り付けられる。   The control board storage case 42 storing the control board 40 holds the panel hinge 53 of the operation panel 39 with a mounting hinge 51 formed in part, and the boss part 54 formed on the back surface of the operation display panel base 38. Are attached with screws 52.

図3の分解矢視図に示すように、位置決めピン49は、操作パネル39の外周部55に図で下方に垂下するように一体形成し、一方ガイド穴50は、制御基板収納ケース42の外縁に形成したフランジ部56にガイド筒部57の内方に構成する。   As shown in the exploded view of FIG. 3, the positioning pin 49 is integrally formed on the outer peripheral portion 55 of the operation panel 39 so as to hang downward in the figure, while the guide hole 50 is formed on the outer edge of the control board storage case 42. The flange portion 56 is formed inside the guide tube portion 57.

図4の組み立て途中状態の部分側断面図は、制御基板40を収納した制御基板収納ケース42を、操作パネル39に組み付ける行程の中間状態を示し、位置決めピン49の先端部58はガイド筒部57を通過しガイド穴50に挿入が開始した状態である。   4 shows an intermediate state in the process of assembling the control board storage case 42 containing the control board 40 to the operation panel 39, and the tip 58 of the positioning pin 49 is a guide cylinder 57. And the insertion into the guide hole 50 has started.

このとき、発光素子44の上端部は導光経路壁体47の先端部48にはまだ挿入されず微小隙間Sが形成される。位置決めピン49が、ガイド穴50に挿入され制御基板40と操作パネル39の位置決めが完全になされた状態で、すなわち発光素子44が正しく導光経路45に挿入される位置決めがなされた状態で、制御基板収納ケース42を、操作パネル39に組み付け、その後ネジ52で締結を完了する。   At this time, the upper end portion of the light emitting element 44 is not yet inserted into the distal end portion 48 of the light guide path wall body 47, and a minute gap S is formed. The positioning pin 49 is inserted into the guide hole 50 and the control board 40 and the operation panel 39 are completely positioned, that is, the positioning is performed so that the light emitting element 44 is correctly inserted into the light guide path 45. The substrate storage case 42 is assembled to the operation panel 39, and then the fastening is completed with the screws 52.

なお、制御基板40を収納した制御基板収納ケース42と操作パネル39とを操作表示パネルベース38の裏面に取り付ける構成は、本願では、操作パネル39のパネルヒンジ53を狭持しつつ、取付けヒンジ51を操作表示パネルベース38の裏面に形成したボス部54にネジ52で取り付ける構成としたが、これは制御基板収納ケース42と、操作パネル39とが位置決めピン49とガイド穴50により、位置決めがなされた状態で、組み立てられるので、予め位置決めして仮組み立て等をする必要が無く、操作パネル39に操作パネル39と制御基板収納ケース42とを重ね合わせていくように組み立てればよい。   In the present application, the configuration in which the control board storage case 42 containing the control board 40 and the operation panel 39 are attached to the back surface of the operation display panel base 38 is the attachment hinge 51 while holding the panel hinge 53 of the operation panel 39. The control board storage case 42 and the operation panel 39 are positioned by the positioning pins 49 and the guide holes 50 in the configuration in which the control board storage case 42 and the operation panel 39 are attached to the boss portion 54 formed on the back surface of the operation display panel base 38. Therefore, it is not necessary to pre-position and tentatively assemble, and the operation panel 39 and the control board storage case 42 may be assembled on the operation panel 39.

以上のように本実施の形態においては、発光素子44は細いリード線で支えられて制御基板40に配置されており、導光経路45の先端部48が軽くあたった場合でも変形しやすいが、発光素子44と導光経路45の位置決めが確実になされるので、作業バラツキ等による不具合の発生が解消され、また発光素子44と導光経路45の光もれも少なくなり安定した、見栄えの優れた表示が出来るとともに、円滑に組み立てが可能となり、生産性向上、不良率低減に効果が出る。   As described above, in the present embodiment, the light emitting element 44 is supported on the thin lead wire and disposed on the control substrate 40, and even when the tip portion 48 of the light guide path 45 is lightly hit, it is easily deformed. Since the positioning of the light emitting element 44 and the light guide path 45 is ensured, the occurrence of problems due to work variations and the like is eliminated, and light leakage of the light emitting element 44 and the light guide path 45 is reduced and stable and excellent in appearance. Can be displayed smoothly and can be assembled smoothly, improving the productivity and reducing the defective rate.

以上のように、本発明にかかるドラム式洗濯機の制御基板構成は、発光素子の組み立て時の損傷を解消し信頼性を高めたもので、制御基板と操作パネルの構成の他の電子機器等の用途に適用できる。   As described above, the control board configuration of the drum-type washing machine according to the present invention eliminates damage at the time of assembling the light emitting element and improves the reliability. Other electronic devices including the control board and the operation panel It can be applied to any use.

本発明の実施の形態のドラム式洗濯機の外観斜視図1 is an external perspective view of a drum type washing machine according to an embodiment of the present invention. 同洗濯機の上部枠体前部の部分側断面図Partial side sectional view of the front part of the upper frame of the washing machine 同洗濯機の制御基板と操作パネルの分解矢視図Exploded view of control board and operation panel of the washing machine 同洗濯機の組み立て途中状態の部分側断面図Partial sectional side view of the washing machine during assembly 従来のドラム式洗濯機の制御基板の取付け構成を示す上部枠体前部の側面図Side view of front part of upper frame showing mounting structure of control board of conventional drum type washing machine

36 操作表示パネル
37 前枠板
38 操作表示パネルベース
39 操作パネル
40 制御基板
42 制御基板収納ケース
43 スイッチ
44 発光素子
45 導光経路
46 ボタン部
47 導光経路壁体
48 先端部
49 位置決めピン
50 ガイド穴
36 operation display panel 37 front frame plate 38 operation display panel base 39 operation panel 40 control board 42 control board storage case 43 switch 44 light emitting element 45 light guide path 46 button part 47 light guide path wall body 48 tip part 49 positioning pin 50 guide hole

Claims (1)

洗濯物を収納して回転駆動されるドラムを収納した洗濯機筐体と、前記洗濯機筐体の前面上方に配設された操作表示パネルを貼り付けた操作表示パネルベースと、スイッチやLED等の発光素子を積載した制御基板と、前記制御基板を防湿処理しつつ保持収納した制御基板収納ケースと、前記制御基板の発光素子の周囲を覆いその光を前記操作表示パネルに導く導光経路やスイッチを押圧操作するボタン部を有する操作パネルと、前記操作表示パネルベース裏面に形成し前記制御基板収納ケースをネジ締結するためのボス部とを備え、前記操作表示パネルベースに前記操作パネルを挟んで制御基板収納ケースを締結する際に、前記制御基板収納ケースに設けた複数個のガイド穴に、前記操作パネルに一体形成した複数個の位置決めピンを挿入するとともに、前記発光素子が前記導光経路の導光経路壁体の先端部に覆われる前に、前記位置決めピンが前記ガイド穴に係合状態になり、前記制御基板と前記操作パネルとの位置決めがなされる構成としたドラム式洗濯機。
Washing machine housing for storing laundry and rotating drum, operation display panel base to which an operation display panel disposed above the front surface of the washing machine housing is pasted, switch, LED, etc. A control board on which the light emitting elements are mounted, a control board storage case that holds and stores the control board while moisture-proofing, a light guide path that covers the periphery of the light emitting elements of the control board and guides the light to the operation display panel, An operation panel having a button portion for pressing a switch; and a boss portion formed on the back surface of the operation display panel base for fastening the control board storage case with a screw, and sandwiching the operation panel between the operation display panel bases When fastening the control board storage case, insert a plurality of positioning pins integrally formed on the operation panel into the plurality of guide holes provided in the control board storage case. In addition, before the light emitting element is covered with the distal end portion of the light guide path wall of the light guide path, the positioning pin is engaged with the guide hole, and the control board and the operation panel are positioned. A drum-type washing machine that is made up of
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