JP4840951B2 - Defect evaluation method for steel pipe column boundary and method for deducing estimated fracture load of steel tube column using the method - Google Patents
Defect evaluation method for steel pipe column boundary and method for deducing estimated fracture load of steel tube column using the method Download PDFInfo
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- 238000011156 evaluation Methods 0.000 title claims description 137
- 229910000831 Steel Inorganic materials 0.000 title claims description 110
- 239000010959 steel Substances 0.000 title claims description 110
- 230000007547 defect Effects 0.000 title claims description 37
- 238000000034 method Methods 0.000 title claims description 17
- 238000005260 corrosion Methods 0.000 claims description 44
- 230000007797 corrosion Effects 0.000 claims description 36
- 239000000523 sample Substances 0.000 claims description 19
- 238000005452 bending Methods 0.000 claims description 8
- 238000009795 derivation Methods 0.000 claims description 5
- 235000013372 meat Nutrition 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 description 10
- 238000009412 basement excavation Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 5
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- 238000010586 diagram Methods 0.000 description 3
- 238000002592 echocardiography Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
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Description
本発明は、下部が地中に埋設された鋼管柱地際部の腐食欠陥を、超音波探傷により評価するようにした鋼管柱地際部の欠陥評価方法及び該方法を用いて曲げ荷重に対する鋼管柱の推定破壊荷重を導出するようにした鋼管柱の推定破壊荷重導出方法に関し、さらに詳しくは、簡単にして信頼性の高い評価方法及び導出方法に関する。 The present invention relates to a method for evaluating a defect in a steel pipe column bottom part, which is evaluated by ultrasonic flaw detection, and a steel pipe against a bending load using the method. More particularly, the present invention relates to a simplified and highly reliable evaluation method and derivation method.
山間部や狭所等で使用される肉厚2〜4mm程度の薄肉軽量組立鋼管柱は、地中に埋設された埋設部、とくに地際付近が長期間の使用により腐食し、劣化する。 Thin and light assembled steel pipe columns with a thickness of about 2 to 4 mm used in mountainous areas and confined spaces are corroded and deteriorated due to long-term use in buried parts buried in the ground.
そこで、従来の鋼管柱埋設部の欠陥評価方法は、下部が地中に埋設された鋼管柱の地上部に探触子を取り付け、超音波を地中部に向けて発信し、エコーを受信し、エコーの波形データを正規化し、正規化された波形データの所定のレベルからピーク値への立ち上がり角度を検出し、検出された角度を基に欠陥の程度を評価する方法である(例えば、特許文献1参照)。
従来の前記方法の場合、エコーの正規化された波形データの所定のレベルからピーク値への立ち上がり角度を検出し、検出された角度を基に欠陥の程度を評価しているため、複雑であり、かつ、地中部全体が中程度の腐食欠陥であった時、腐食欠陥が実際と異なる軽い方に評価される可能性があり、信頼性が低いという問題点がある。 In the case of the conventional method, the rising angle from the predetermined level of the normalized waveform data of the echo to the peak value is detected, and the degree of the defect is evaluated based on the detected angle, which is complicated. And when the whole underground part is a moderate corrosion defect, there exists a possibility that a corrosion defect may be evaluated to the lighter one different from an actual thing, and there exists a problem that reliability is low.
本発明は、前記の点に留意し、腐食欠陥が実際と異なる軽い方に評価されることなく、簡単にして信頼性の高い鋼管柱地際部の欠陥評価方法を提供することを課題とし、かつ、簡単にして信頼性の高い鋼管柱の推定破壊荷重導出方法を提供することを課題とする。 The present invention takes into account the above points and aims to provide a simple and reliable defect evaluation method for a steel pipe column boundary without being evaluated to a lighter one that is different from actual corrosion defects, It is another object of the present invention to provide a simple and reliable method for deriving an estimated fracture load of a steel pipe column.
前記の課題を解決するために、本発明の鋼管柱地際部の欠陥評価方法は、
下部が地中に埋設された鋼管柱の地上部に超音波探傷器の探触子を取り付け、前記探触子により超音波を地中部に向け発信してエコーを受信し、
前記探触子が受信したエコーから、
第1評価手段において、前記鋼管柱地際部からのエコー高さ総和と、前記鋼管柱端面部からのエコー高さ総和との比Aを、A1未満、A1からA2未満、A2からA3未満、A3からA4未満、A4以上の複数段に評価するとともに、該複数段の評価値aを順次増加する評価点a1、a2、a3、a4、a5に点数化して構成し、
第2評価手段において、前記鋼管柱地際部からのエコー高さ総和と、前記鋼管柱地中部全体からのエコー高さ総和との比Bを、B1未満、B1からB2未満、B2からB3未満、B3以上の複数段に評価するとともに、該複数段の評価値bを順次増加する評価点b1、b2、b3、b4に点数化して構成し、
第3評価手段において、前記第1評価手段の評価点と前記第2評価手段の評価点の加算値Cを、順次増加する点数を区分して構成した複数段の区分C1未満、C1〜C2未満、C2以上に照合して前記鋼管柱地際部の欠陥を複数段に最終評価する
ことを特徴とするものである(請求項1)。
In order to solve the above problems, the defect evaluation method for the steel pipe column boundary portion of the present invention is as follows.
Attach the probe of the ultrasonic flaw detector to the ground part of the steel pipe column where the lower part is buried in the ground, transmit the ultrasonic wave to the ground part by the probe, and receive the echo,
From the echo received by the probe,
In the first evaluation means, the ratio A of the total echo height from the steel pipe column edge and the total echo height from the steel pipe column end surface is less than A1, A1 to less than A2, A2 to less than A3, A3 to less than A4, A4 and more than multiple stages of evaluation , and evaluation value a1, a2, a3, a4, a5 that sequentially increase the evaluation value a of the plurality of stages, and configured to score,
2nd evaluation means WHEREIN: Ratio B of the echo height sum total from the said steel pipe pillar base part and the echo height sum total from the said steel pipe pillar center whole part is less than B1, B1 to less than B2, B2 to less than B3 , B3 and higher grades are evaluated , and the evaluation values b of the multiple steps are sequentially scored into evaluation points b1, b2, b3, b4,
In the third evaluation means, the added value C of the evaluation score of the first evaluation means and the evaluation score of the second evaluation means is less than a plurality of stages C1 and C1 to C2 that are configured by dividing the increasing points sequentially. , C2 or more is collated, and the defect of the steel pipe column boundary part is finally evaluated in a plurality of stages (Claim 1).
また、前記第3評価手段において、複数段の評価が減肉又は残肉の程度を区分するものであることが望ましい(請求項2)。 In the third evaluation means, it is desirable that the evaluation in a plurality of stages classifies the degree of thinning or remaining meat (claim 2).
さらに、
A1が0.25、A2が0.50、A3が0.75、A4が1.00であり、
a1が0、a2が1、a3が2、a4が3、a5が4であり、
B1が0.5、B2が0.6、B3が0.8であり、
b1が0、b2が1、b3が2、b4が3であり、
C1未満が3以下、C1〜C2未満が4、C2以上が5以上であり、
Cが3以下、4、5以上の場合、それぞれ健全・微小腐食、軽度腐食、重度腐食とすることが好ましい(請求項3)。
further,
A1 is 0.25, A2 is 0.50, A3 is 0.75, A4 is 1.00,
a1 is 0, a2 is 1, a3 is 2, a4 is 3, a5 is 4,
B1 is 0.5, B2 is 0.6, B3 is 0.8,
b1 is 0, b2 is 1, b3 is 2, b4 is 3,
Less than C1 is 3 or less, C1 to less than C2 is 4, C2 or more is 5 or more,
When C is 3 or less, 4 or 5 or more, it is preferable to make sound / micro corrosion, mild corrosion, and severe corrosion, respectively (Claim 3).
また、前記鋼管柱地際部が、超音波探傷器の表示画面上での距離で、鋼管柱の地際から地上50mmと地中100mmの間の範囲であり、
鋼管柱端面部が、超音波探傷器の表示画面上での距離で、鋼管柱端面から上100mmと下200mmの間の範囲であることがより好ましい(請求項4)。
In addition, the steel pipe column boundary part is a distance on the display screen of the ultrasonic flaw detector, and is a range between 50 mm above the ground and 100 mm underground from the surface of the steel pipe column,
Steel column end surface portion, at a distance on the display screen of the ultrasonic flaw detector, and more preferably in the range between the upper 100mm and the lower 200mm from steel column end surface (claim 4).
そして、本発明の前記鋼管柱地際部の欠陥評価方法を用いた鋼管柱の推定破壊荷重導出方法は、
前記鋼管柱地際部の欠陥評価方法の鋼管柱の欠陥評価を、鋼管柱の周面の複数箇所において行い、
前記鋼管柱の外径と、前記複数箇所の最大残肉厚及び最小残肉厚から、それぞれ曲げ荷重に対するもっとも強度の弱い方向と、該方向における断面係数を導出し、
最大推定破壊荷重及び最小推定破壊荷重を導出するものである(請求項5)。
And the estimated fracture load derivation method of the steel pipe column using the defect evaluation method of the steel pipe column ground part of the present invention is:
Defect evaluation of the steel pipe column of the steel pipe column boundary part defect evaluation method is performed at a plurality of locations on the peripheral surface of the steel pipe column,
From the outer diameter of the steel pipe column and the maximum remaining thickness and the minimum remaining thickness of the plurality of locations, respectively, the direction with the weakest strength against bending load and the section modulus in the direction are derived,
The maximum estimated breaking load and the minimum estimated breaking load are derived (Claim 5 ).
本発明の鋼管柱地際部の欠陥評価方法は、下部が地中に埋設された鋼管柱の地上部に超音波探傷器の探触子を取り付け、前記探触子により超音波を地中部に向け発信してエコーを受信し、前記探触子が受信したエコーから、第1評価手段において、前記鋼管柱地際部からのエコー高さ総和と、前記鋼管柱端面部からのエコー高さ総和との比Aを、A1未満、A1からA2未満、A2からA3未満、A3からA4未満、A4以上の複数段に評価するとともに、該複数段の評価値aを順次増加する評価点a1、a2、a3、a4、a5に点数化して構成し、第2評価手段において、前記鋼管柱地際部からのエコー高さ総和と、前記鋼管柱地中部全体からのエコー高さ総和との比Bを、B1未満、B1からB2未満、B2からB3未満、B3以上の複数段に評価するとともに、該複数段の評価値bを順次増加する評価点b1、b2、b3、b4に点数化して構成し、第3評価手段において、前記第1評価手段の評価点と前記第2評価手段の評価点の加算値Cを、順次増加する点数を区分して構成した複数段の区分C1未満、C1〜C2未満、C2以上に照合して前記鋼管柱地際部の欠陥を複数段に最終評価するため、鋼管柱地際部の欠陥評価を簡単に信頼性高く評価することができる(請求項1)。 According to the method for evaluating defects at the bottom of a steel pipe column according to the present invention, a probe of an ultrasonic flaw detector is attached to the ground part of a steel pipe column whose lower part is buried in the ground, and ultrasonic waves are transmitted to the underground part by the probe. From the echoes received by the probe and received by the probe, the first evaluation means WHEREIN: The total echo height from the steel pipe column base and the total echo height from the end surface of the steel pipe column Are evaluated in a plurality of stages of less than A1, A1 to less than A2, A2 to less than A3, A3 to less than A4, and A4 or more, and evaluation points a1 and a2 that sequentially increase the evaluation value a of the plurality of stages , A3, a4, and a5, and in the second evaluation means, the ratio B of the total echo height from the steel pipe column base and the total echo height from the central part of the steel pipe column less than B1, than from B1 B2, than from B2 B3, above B3 With evaluating the several stages, and configure scored evaluation points b1, b2, b3, b4 sequentially increasing the evaluation value b of the plurality several stages, in the third evaluation means, the evaluation point of the first evaluation means The added value C of the evaluation points of the second evaluation means is compared with a plurality of grades of less than C1, less than C1 to less than C2, and more than C2, which are configured by dividing the number of points that increase sequentially. Since the final evaluation is performed in a plurality of stages, the defect evaluation of the steel pipe column boundary portion can be easily and highly reliably evaluated (claim 1).
また、前記第3評価手段において、複数段の評価が減肉又は残肉の程度を区分することにより、鋼管柱地際部の欠陥を明確に評価することができる(請求項2)。 Moreover, in the said 3rd evaluation means, the defect of a steel pipe pillar border part can be evaluated clearly by classifying the grade of a thinning or a remaining meat by multiple steps | paragraphs of evaluation (Claim 2).
さらに、
A1が0.25、A2が0.50、A3が0.75、A4が1.00であり、
a1が0、a2が1、a3が2、a4が3、a5が4であり、
B1が0.5、B2が0.6、B3が0.8であり、
b1が0、b2が1、b3が2、b4が3であり、
C1未満が3以下、C1〜C2未満が4、C2以上が5以上であり、
Cが3以下、4、5以上の場合、それぞれ健全・微小腐食、軽度腐食、重度腐食とする
ことにより、簡単明確に評価することができる(請求項3)。
further,
A1 is 0.25, A2 is 0.50, A3 is 0.75, A4 is 1.00,
a1 is 0, a2 is 1, a3 is 2, a4 is 3, a5 is 4,
B1 is 0.5, B2 is 0.6, B3 is 0.8,
b1 is 0, b2 is 1, b3 is 2, b4 is 3,
Less than C1 is 3 or less, C1 to less than C2 is 4, C2 or more is 5 or more,
When C is 3 or less, 4 or 5 or more, it can be easily and clearly evaluated by sound / micro-corrosion, mild corrosion, and severe corrosion, respectively (claim 3).
また、前記鋼管柱地際部が、超音波探傷器の表示画面上での距離で、鋼管柱の地際から地上50mmと地中100mmの間の範囲であり、前記鋼管柱端面部が、超音波探傷器の表示画面上での距離で、鋼管柱端面から上100mmと下200mmの間の範囲であることが、実用的である(請求項4)。 Further, the steel pipe column boundary part is a distance on the display screen of the ultrasonic flaw detector and is in a range between 50 mm above the ground and 100 mm underground from the surface of the steel pipe column, and the steel pipe column end surface part is super It is practical that the distance on the display screen of the acoustic flaw detector is in the range between the upper 100 mm and the lower 200 mm from the end surface of the steel pipe column (claim 4 ).
そして、本発明の前記鋼管柱地際部の欠陥評価方法を用いた鋼管柱の推定破壊荷重導出方法は、前記鋼管柱地際部の欠陥評価方法の鋼管柱の欠陥評価を、鋼管柱の周面の複数箇所において行い、前記鋼管柱の外径と、前記複数箇所の最大残肉厚及び最小残肉厚から、それぞれ曲げ荷重に対するもっとも強度の弱い方向と、該方向における断面係数を導出し、最大推定破壊荷重及び最小推定破壊荷重を導出するため、鋼管柱の推定破壊荷重を、簡単に信頼性高く導出することができる(請求項5)。 And the estimated failure load derivation method of the steel pipe column using the defect evaluation method of the steel pipe column boundary part of the present invention is the following. Performed at a plurality of locations of the surface, from the outer diameter of the steel pipe column, the maximum remaining thickness and the minimum remaining thickness of the plurality of locations, respectively, to derive the direction of the weakest strength against bending load, and the section modulus in the direction, Since the maximum estimated fracture load and the minimum estimated fracture load are derived, the estimated fracture load of the steel pipe column can be derived easily and reliably (Claim 5 ).
本発明の鋼管柱地際部の欠陥評価方法を実施するための最良の形態を、図1ないし図3を参照して説明する。
図1は、肉厚2〜4mm程度の薄肉鋼管柱1を複数本接続し、下端の鋼管柱1は全体が地中に埋設され、下から2番目の鋼管柱1は下部が地中に埋設されて建柱されたものであり、その下から2番目の鋼管柱1の地際付近、即ち地際部Sの腐食欠陥を超音波探傷器により超音波探傷を行う。
The best mode for carrying out the defect evaluation method for a steel pipe column boundary according to the present invention will be described with reference to FIGS. 1 to 3.
Fig. 1 shows the connection of multiple thin-walled
同図において、2は鋼管柱1の地上部に取り付けられた超音波探傷器の探触子であり、その取付位置は、探触子2の近距離限界以上の距離を確保するため、地際3より上300mm程度が望ましく、本実施の形態では、地際3より上300mmに取り付けている。
In the figure,
超音波探傷に際し、前記探触子2から地中部に向けてSH波を発信し、そのエコーを受信し、鋼管柱1の地際3付近の地際部Sからのエコー高さ総和、鋼管柱1の端面4付近の端面部Tからのエコー高さ総和及び鋼管柱1の地中部全体Uからのエコー高さ総和を得る。
Upon ultrasonic flaw detection, an SH wave is transmitted from the
前記地際部Sは、超音波探傷器の表示画面上での距離で、鋼管柱1の地際3から地上数十mmと、地中50mmないし200mmとの間の範囲であり、望ましくは、地際3から地上50mmと、地中100mmの間の範囲であり、端面部Tは、超音波探傷器の表示画面上での距離で、鋼管柱1の端面4から上100mm前後と、下100mmないし300mmとの間の範囲であり、望ましくは、端面4から上100mmと下200mmとの間の範囲である。
The ground portion S is a distance on the display screen of the ultrasonic flaw detector and ranges from the
そして、地際部S及び端面部Tの範囲として、それぞれ前記範囲を越えて拡大し、或いは前記範囲に満たずに縮小すると、資料として不適切或いは不充分なものとなる。 And if it expands beyond the said range as the range of the edge part S and the end surface part T, respectively, or if it reduces without satisfying the said range, it will become inadequate or inadequate as a document.
本実施の形態では、地際部Sは、地際3から地上50mmと地中100mmとの間の範囲とし、端面部Tは、端面4から上100mmと下200mmとの間の範囲としており、鋼管柱1の地中部全体Uは、地際部S、端面部T及び地際部Sと端面部Tの間の範囲であり、地際3から地上50mmと端面4から下200mmとの間の範囲である。
In the present embodiment, the ground portion S is in the range between the
図2は、腐食状態と超音波探傷器のモニター波形の例を示し、同図(A)は鋼管柱1の一部の断面図であり、地際3から鋼管柱1の端面4までの距離は500mm、地際3から探触子2までの距離は300mmであり、鋼管柱1の地中部分の腐食を示す。
FIG. 2 shows an example of the corrosion state and the monitoring waveform of the ultrasonic flaw detector. FIG. 2A is a partial cross-sectional view of the
同図(B)、(C)及び(D)は、超音波探傷器のエコーの表示画面の例を示し、(B)は鋼管柱1の埋設部が健全な場合、(C)は地際部Sに腐食がある場合、(D)は地際部Sが軽度腐食に近い場合である。
(B), (C), and (D) of the same figure show the example of the display screen of the echo of an ultrasonic flaw detector, (B) is when the embedding part of the
同図(B)、(C)、(D)の探触子からの距離の目盛において、0が探触子2の位置、300mmが鋼管柱1の地際3の位置、800mmが鋼管柱1の端面4の位置であり、同図(D)に示すように、地際部Sは、地際3;300mmから上50mmの250mmと、地際3;300mmから下100mmの400mmとの間の範囲、端面部Tは、端面4;800mmから上100mmの700mmと、端面4;800mmから下200mmの1000mmとの間の範囲、地中部全体Uは前記250mmと1000mmとの間の範囲である。
In the scale of the distance from the probe in FIGS. 5B, 5C, and 3D, 0 is the position of the
そして、超音波探傷器のエコーに基づき、第1評価手段、第2評価手段及び第3評価手段を行うが、まず、第1評価手段において、腐食が深くなるにつれ、鋼管柱地際部Sからのエコーが強く、鋼管柱端面部Tからのエコーが小さくなる点に着目し、表1に示すように、
地際部Sからのエコー高さ総和と
端面部Tからのエコー高さ総和との比A
を複数段に評価し、各段の評価値aを点数化して評価点とする。
Then, the first evaluation means, the second evaluation means, and the third evaluation means are performed based on the echo of the ultrasonic flaw detector. First, in the first evaluation means, as the corrosion becomes deeper, from the steel pipe column boundary S. Focusing on the point that the echo from the steel pipe column end surface portion T becomes small, as shown in Table 1,
The total echo height from the border S
Ratio A with the total echo height from the end face T
Are evaluated in a plurality of stages, and the evaluation value a of each stage is scored to obtain an evaluation score.
即ち、前記比Aが、A1未満;0.25未満の場合、A1からA2未満;0.25から0.50未満の場合、A2からA3未満;0.50から0.75未満の場合、A3からA4未満;0.75から1.00未満の場合、A4以上;1.00以上の場合、評価値a及び評価点を、それぞれa1;0、a2;1、a3;2、a4;3、a5;4とする。 That is, when the ratio A is less than A1, less than 0.25, from A1 to less than A2, from 0.25 to less than 0.50, from A2 to less than A3, and from 0.50 to less than 0.75, A3 From A to less than A4; 0.75 to less than 1.00, A4 or more; and 1.00 or more, the evaluation value a and the evaluation point are a1; 0, a2; 1, a3; 2, a4; a5;
つぎに、第2評価手段において、地際表面が荒れていたり、土との密着度合いにより超音波が地中部を伝搬する間に減衰し、端面部Tのエコーがきわめて小さく、現れないこともある点に着目し、第1評価手段の比Aのみによる過剰評価を避けるため、表2に示すように、
地際部Sからのエコー高さ総和と
地中部全体Uからのエコー高さ総和との比B
を複数段に評価し、各段の評価値bを点数化して評価点とする。
Next, in the second evaluation means, the surface of the ground is rough, or the ultrasonic wave is attenuated while propagating through the underground due to the degree of contact with the soil, and the echo at the end face T is very small and may not appear. In order to avoid overevaluation by only the ratio A of the first evaluation means , as shown in Table 2,
The total echo height from the border S
Ratio B with the total echo height from the entire underground U
Are evaluated in a plurality of stages, and the evaluation value b of each stage is scored to obtain an evaluation score.
即ち、前記比Bが、B1未満;0.5未満の場合、B1からB2未満;0.5から0.6未満の場合、B2からB3未満;0.6から0.8未満の場合、B3以上;0.8以上の場合、評価点bを、それぞれb1;0、b2;1、b3;2、b4;3とする。 That is, when the ratio B is less than B1; less than 0.5, B1 to less than B2; 0.5 to less than 0.6; B2 to less than B3; Above, in the case of 0.8 or more, the evaluation points b are set to b1; 0, b2; 1, b3; 2, b4;
つぎに、第3評価手段において、第1評価手段の評価値aの評価点と、第2評価手段の評価値bの評価点との加算値Cにより、表3に示すように、最終評価として、鋼管柱につき、健全・微小腐食、軽度腐食、重度腐食の3段評価とする。 Next, in the third evaluation means, as shown in Table 3, the final evaluation is performed by adding the evaluation score C of the evaluation value a of the first evaluation means and the evaluation score of the evaluation value b of the second evaluation means. For steel pipe columns, a three-stage evaluation of sound / micro-corrosion, mild corrosion, and severe corrosion is adopted.
即ち、前記加算値Cが、C1未満;3以下、C1からC2未満;4、C2以上;5以上の場合、最終評価を、それぞれ、○印;健全・微小腐食、△印;軽度腐食、×印;重度腐食とし、かつ、減肉厚率を、25%未満、25%から50%未満、50%以上とし、さらに、残肉厚率を、75%以上、75%未満から50%、50%未満とし、鋼管柱地際部の欠陥を複数段にして評価する。 That is, when the added value C is less than C1; 3 or less, C1 to less than C2; 4, C2 or more; and 5 or more, final evaluations are indicated by ◯: sound / micro-corrosion, Δ: mild corrosion, × Mark: Severe corrosion and thickness reduction rate is less than 25%, 25% to less than 50%, 50% or more, and remaining thickness rate is more than 75%, less than 75% to 50%, 50 %, And evaluate the defects at the steel pipe column boundary in multiple stages.
つぎに、建柱状態の鋼管柱につき、超音波探傷を行い、本発明の欠陥評価の実例について説明する。
図3(A)に示す超音波探傷結果の超音波エコーの場合、第1評価手段において、
地際部S(地際から地上50mmと地際から地中100mmの間の範囲)か らのエコー高さ総和と
端面部(鋼管柱端面から上100mmと下200mmの間の範囲)からのエ コー高さ総和との比A
は、0.344であり、評価値aはa2で評価点は1となる。
Next, an ultrasonic flaw detection is performed on the steel pipe column in the standing column state, and an example of the defect evaluation of the present invention will be described.
In the case of the ultrasonic echo of the ultrasonic flaw detection result shown in FIG.
The total echo height from the border S (range between 50mm above the ground and 100mm below the ground)
Ratio A to the total echo height from the end face (range between the top 100mm and the bottom 200mm from the end face of the steel pipe column)
Is 0.344, the evaluation value a is a2, and the evaluation score is 1.
つぎに、第2評価手段において、
地際部からのエコー高さ総和と
地中部全体からのエコー高さ総和との比B
は、0.209であり、評価値bはb1で評価点は0となる。
Next, in the second evaluation means,
The total echo height from the border
Ratio B with the total echo height from the whole underground part B
Is 0.209, the evaluation value b is b1, and the evaluation score is 0.
つぎに、第3評価手段において、第1評価手段の評価点1と、第2評価手段の評価点0との加算値は1となり、3以下の区分に該当し、最終評価は○印;健全・微小腐食、減肉厚率0%〜25%未満、残肉厚率100%〜75%に該当する。
Next, in the third evaluation means, the added value of the
そして、掘削した実測結果は、鋼管柱の元肉厚2.1mmに対し、最大深さ0.3mmの孔食群があり、減肉厚率25%未満で微小腐食に該当し、本発明の欠陥評価方法による最終評価と実測結果が一致する。 The actual drilling results show that there is a pitting corrosion group with a maximum depth of 0.3 mm for the original wall thickness of 2.1 mm of the steel pipe column, which corresponds to micro-corrosion with a thickness reduction rate of less than 25%. The final evaluation by the defect evaluation method agrees with the actual measurement result.
つぎに、図3(B)に示す超音波探傷結果の超音波エコーの場合、第1評価手段において、
地際部Sからのエコー高さ総和と
端面部Tからのエコー高さ総和との比A
は、2.111であり、評価値aはa5で評価点は4となる。
Next, in the case of the ultrasonic echo of the ultrasonic flaw detection result shown in FIG.
The total echo height from the border S
Ratio A with the total echo height from the end face T
Is 2.111, the evaluation value a is a5, and the evaluation score is 4.
つぎに、第2評価手段において、
地際部Sからのエコー高さ総和と
地中部全体Uからのエコー高さ総和との比B
は、0.467であり、評価値bはb1で評価点は0となる。
Next, in the second evaluation means,
The total echo height from the border S
Ratio B with the total echo height from the entire underground U
Is 0.467, the evaluation value b is b1, and the evaluation score is 0.
つぎに、第3評価手段において、第1評価手段の評価点4と、第2評価手段の評価点0との加算値は4となり、4の区分に該当し、最終評価は△印;軽度腐食、減肉厚率25%〜50%未満、残肉厚率75%未満〜50%以上に該当する。
Next, in the third evaluation means, the added value of the evaluation score 4 of the first evaluation means and the
そして、掘削した実測結果は、鋼管柱の元肉厚2.1mmに対し、最大深さ0.6mmの孔食群があり、減肉厚率25%〜50%未満で軽度腐食に該当し、本発明の欠陥評価方法による最終評価と実測結果が一致する。 And the actual measurement result of excavation shows that there is a pitting corrosion group with a maximum depth of 0.6mm against the original wall thickness of 2.1mm of the steel pipe column, and it corresponds to mild corrosion with a thickness reduction rate of 25% to less than 50%, The final evaluation by the defect evaluation method of the present invention matches the actual measurement result.
つぎに、図3(C)に示す超音波探傷結果の超音波エコーの場合、第1評価手段において、
地際部Sからのエコー高さ総和と
端面部Tからのエコー高さ総和との比A
は、5.467であり、評価値aはa5で評価点は4となる。
Next, in the case of the ultrasonic echo of the ultrasonic flaw detection result shown in FIG.
The total echo height from the border S
Ratio A with the total echo height from the end face T
Is 5.467, the evaluation value a is a5, and the evaluation score is 4.
つぎに、第2評価手段において、
地際部Sからのエコー高さ総和と
地中部全体Uからのエコー高さ総和との比B
は、0.750であり、評価値bはb3で評価点は2となる。
Next, in the second evaluation means,
The total echo height from the border S
Ratio B with the total echo height from the entire underground U
Is 0.750, the evaluation value b is b3, and the evaluation score is 2.
つぎに、第3評価手段において、第1評価手段の評価点4と、第2評価手段の評価点2との加算値は6となり、5以上の区分に該当し、最終評価は×印;重度腐食、減肉厚率50%以上、残肉厚率50%未満に該当する。
Next, in the third evaluation means, the added value of the evaluation score 4 of the first evaluation means and the
そして、掘削した実測結果は、鋼管柱の元肉厚2.1mmに対し、最大深さ1.5mmの孔食群があり、減肉厚率50%以上で重度腐食に該当し、本発明の欠陥評価方法による最終評価と実測結果が一致する。 And the actual measurement result of excavation shows that there is a pitting corrosion group with a maximum depth of 1.5 mm against the original wall thickness of 2.1 mm of the steel pipe column, which corresponds to severe corrosion at a thickness reduction rate of 50% or more. The final evaluation by the defect evaluation method agrees with the actual measurement result.
つぎに、甲地区における建柱が1976年〜1984年の10本の鋼管柱及び乙地区における建柱が1972年〜1984年の9本の鋼管柱につき、建柱状態でそれぞれ鋼管柱周面の等間隔16個所における探傷方向について、本発明の欠陥評価を行い、各鋼管柱の16の評価のうち、評価の良くない連続した3個所を、深さ20cm程度掘削して腐食状態を外観で確認した。 Next, 10 steel pipe columns from 1976 to 1984 and 9 steel pipe columns from 1972 to 1984 in the 1976-1984 and 9 steel pipe columns from 1972 to 1984, respectively. Defect evaluation according to the present invention is performed for the flaw detection direction at 16 equally spaced locations, and among the 16 evaluations of each steel pipe column, 3 consecutive poorly evaluated locations are excavated to a depth of about 20 cm to confirm the corrosion state in appearance. did.
表4に、甲地区の10本につき、表5に乙地区の9本につき、それぞれ本発明の3段階の最終探傷評価
○印:健全・微小腐食(減肉厚率25%未満)、
△印:軽度腐食(減肉厚率25%以上〜50%未満)、
×印:重度腐食(減肉厚率50%以上〜100%)
と、外観観察の結果を示す。
Table 4 shows the results of the final three-stage flaw detection of the present invention for 10 of the zone A and Table 5 for the 9 of the zone B.
○ mark: Sound / micro corrosion (thickness reduction rate less than 25%),
Δ: Mild corrosion (thickness reduction rate: 25% to less than 50%),
X: Severe corrosion (thickness reduction rate: 50% to 100%)
And the result of appearance observation is shown.
さらに、表6に、本発明の超音波探傷により評価した結果と、掘削確認による腐食の程度とを対応して示す。 Further, Table 6 shows the result of evaluation by ultrasonic flaw detection according to the present invention and the degree of corrosion by excavation confirmation.
表6に示すように、つぎの2個所を除く55個所においては、本発明の評価と掘削確認とは一致しており、鋼管柱アの位置ア2において、本発明の評価は軽度腐食であるのに対し、掘削確認では健全・微小腐食であり、また、鋼管柱エの位置エ2において、本発明の評価では重度腐食であるのに対し、掘削確認では軽度腐食であり、本発明の評価の方が掘削確認より重い方に評価しているが、軽い方に評価するよりは良く、現実的には問題がない。 As shown in Table 6, in 55 places except the following 2 places, the evaluation of the present invention and the excavation confirmation coincide with each other, and the evaluation of the present invention is mild corrosion at the position a 2 of the steel pipe column. On the other hand, in the excavation confirmation, it is sound and micro-corrosion, and in the position D2 of the steel pipe column D, it is severe corrosion in the evaluation of the present invention, whereas in the excavation confirmation, it is mild corrosion. However, it is better than the lighter one and there is no problem in reality.
なお、第1評価手段、第2評価手段、第3評価手段における評価の段の数、第1評価手段、第2評価手段の評価の点数化の点の付け方、第3評価手段の点数の区分の仕方などは、前記実施の形態に限定されるものではなく、増減、変更してもよいのは勿論である。 Note that the number of stages of evaluation in the first evaluation means, the second evaluation means, and the third evaluation means, the method of scoring the evaluation points of the first evaluation means and the second evaluation means, and the classification of the points of the third evaluation means Of course, the method is not limited to the above-described embodiment, and may be increased, decreased, or changed.
つぎに、本発明の前記欠陥評価方法を用いた鋼管柱の推定破壊荷重導出方法を実施するための最良の形態を説明する。
鋼管柱の周面の複数個所において、前記欠陥評価方法により欠陥評価を行う。前記複数個所は、鋼管柱の周面の等間隔の位置で、8個所、16個所、できれば32個所等、多い方が望ましいが、現実的には16個所で充分である。
Next, the best mode for carrying out the estimated failure load derivation method for steel pipe columns using the defect evaluation method of the present invention will be described.
Defect evaluation is performed by the defect evaluation method at a plurality of locations on the peripheral surface of the steel pipe column. The plurality of locations are preferably equally spaced positions on the circumferential surface of the steel pipe column, and are preferably 8 locations, 16 locations, and preferably 32 locations, but in reality, 16 locations are sufficient.
鋼管柱の外径と、当初の肉厚に基づく複数個所の前記表3の残肉厚率による最大残肉厚及び最小残肉厚から、それぞれ曲げ荷重に対するもっとも強度の弱い方向と、該方向の断面係数を導出し、最大推定破壊荷重及び最小推定破壊荷重を導出する。
この最大、最小推定破壊荷重により、鋼管柱の立て替えの要否の検討資料とすることができる。
From the outer diameter of the steel pipe column and the maximum remaining thickness and the minimum remaining thickness according to the remaining thickness ratio in Table 3 at a plurality of locations based on the initial thickness, the direction with the weakest strength against the bending load, respectively, The section modulus is derived, and the maximum estimated failure load and the minimum estimated failure load are derived.
This maximum and minimum estimated breaking load can be used as data for studying the necessity of steel pipe column replacement.
つぎに、前記推定破壊荷重の導出の実例について、図4を参照して説明する。前記本発明の欠陥最終評価、即ち○印:健全・微小腐食(残肉厚率100%〜75%)、△印:軽度腐食(残肉厚率75%未満〜50%)、×印:重度腐食(残肉厚率50%未満〜0%)の3段階評価を、建柱状態の鋼管柱の16方向において行った結果と、その結果に基づく最大残肉厚及び最小残肉厚を、表7に示す。
Next, an example of deriving the estimated breaking load will be described with reference to FIG. The final evaluation of the defect of the present invention, that is, ◯: sound / micro-corrosion (remaining
同表は、鋼管柱の元の肉厚が2.24mmの場合で、残肉厚を、ここでは例えば75%未満を75%の数値で表す。
○印;(100%〜75%) 最大 2.24 最小 1.68
△印;(75%未満〜50%) 最大 1.68 最小 1.12
×印;(50%未満〜0%) 最大 1.12 最小 0
The table shows the case where the original thickness of the steel pipe column is 2.24 mm, and the remaining thickness is represented by a numerical value of 75%, for example, less than 75%.
○ mark; (100% to 75%) Maximum 2.24 Minimum 1.68
Δ: (less than 75% to 50%) Maximum 1.68 Minimum 1.12
X mark (less than 50% to 0%) Maximum 1.12
図4(A)は、表7の最大残肉厚時、同図(B)は表7の最小残肉厚時の鋼管柱の地際の横断面をそれぞれ示す。 4A shows the cross section of the steel pipe column at the ground when the maximum remaining thickness is shown in Table 7, and FIG.
まず、図4(B)の最小残肉厚の横断面図から、最小の断面2次モーメントを与える弱軸を求める。
そして、その弱軸から、曲げ荷重に対する鋼管柱のもっとも強度の弱い方向を求める。
つぎに、弱軸に関する断面係数を求める。
First, a weak axis that gives the minimum moment of inertia of the cross section is obtained from the cross sectional view of the minimum remaining thickness in FIG.
And the direction with the weakest intensity | strength of the steel pipe column with respect to a bending load is calculated | required from the weak axis.
Next, the section modulus about the weak axis is obtained.
そして、材料の引張り又は圧縮強さと、前記最小残肉厚時の断面係数の積を、地上の鋼管柱に地面と平行に負荷されている荷重点から地際までの距離で除し、最小残肉厚の場合の最小推定破壊荷重を導出する。 Then, the product of the tensile or compressive strength of the material and the section modulus at the minimum remaining thickness is divided by the distance from the load point applied to the steel pipe column on the ground in parallel with the ground to the ground to obtain the minimum residual Derive the minimum estimated failure load for wall thickness.
つぎに、図4(A)の最大残肉厚の横断面図から、同様に、曲げ荷重に対する鋼管柱のもっとも強度の弱い方向及び弱軸に関する断面係数を求める。 Next, from the cross-sectional view of the maximum remaining wall thickness in FIG. 4A, similarly, the section coefficient relating to the weakest direction and the weak axis of the steel pipe column with respect to the bending load is obtained.
そして、材料の引張り又は圧縮強さと、前記最大残肉厚時の断面係数の積を、地上の鋼管柱に地面と平行に負荷されている荷重点から地際までの距離で除し、最大残肉厚の場合の最大推定破壊荷重を導出する。 Then, the product of the tensile or compressive strength of the material and the section modulus at the maximum remaining thickness is divided by the distance from the load point applied to the steel pipe column on the ground in parallel to the ground to the ground to obtain the maximum residual Deriving the maximum estimated failure load in the case of wall thickness.
本実施例の場合、曲げ荷重に対する鋼管柱のもっとも強度の弱い方向は、南南東である。
そして、最大推定破壊荷重の場合は、材料の引張り又は圧縮強さ540N/mm2と、図4(A)の最大残肉厚と鋼管柱の外径405.8mmから導出された断面係数196cm3と、地際から荷重点までの距離10.86mとにより、最大推定破壊荷重9.7kN(69%)が導出される。
つぎに、最小推定破壊荷重の場合は、図4(B)の最小残肉厚から導出された断面係数90cm3により、同様に、最小推定破壊荷重4.5kN(32%)が導出される。
In the case of this example, the direction of the weakest strength of the steel pipe column with respect to the bending load is south-southeast.
In the case of the maximum estimated breaking load, the tensile or compressive strength of the material is 540 N / mm 2 , the maximum remaining thickness in FIG. 4A and the section coefficient of 196 cm 3 derived from the outer diameter of the steel pipe column of 405.8 mm 3. The maximum estimated breaking load of 9.7 kN (69%) is derived from the distance from the ground to the load point of 10.86 m.
Next, in the case of the minimum estimated breaking load, the minimum estimated breaking load of 4.5 kN (32%) is similarly derived from the section modulus of 90 cm 3 derived from the minimum remaining thickness in FIG.
なお、同じ外径405.8mmの健全な鋼管柱の場合の断面係数は285cm3、推定破壊荷重は14.1kNである。 In addition, in the case of a healthy steel pipe column having the same outer diameter of 405.8 mm, the section modulus is 285 cm 3 and the estimated fracture load is 14.1 kN.
1 鋼管柱
2 探触子
3 地際
4 端面
S 地際部
T 端面部
U 地中部全体
DESCRIPTION OF
Claims (5)
前記探触子が受信したエコーから、
第1評価手段において、前記鋼管柱地際部からのエコー高さ総和と、前記鋼管柱端面部からのエコー高さ総和との比Aを、A1未満、A1からA2未満、A2からA3未満、A3からA4未満、A4以上の複数段に評価するとともに、該複数段の評価値aを順次増加する評価点a1、a2、a3、a4、a5に点数化して構成し、
第2評価手段において、前記鋼管柱地際部からのエコー高さ総和と、前記鋼管柱地中部全体からのエコー高さ総和との比Bを、B1未満、B1からB2未満、B2からB3未満、B3以上の複数段に評価するとともに、該複数段の評価値bを順次増加する評価点b1、b2、b3、b4に点数化して構成し、
第3評価手段において、前記第1評価手段の評価点と前記第2評価手段の評価点の加算値Cを、順次増加する点数を区分して構成した複数段の区分C1未満、C1〜C2未満、C2以上に照合して前記鋼管柱地際部の欠陥を複数段に最終評価する
ことを特徴とする鋼管柱地際部の欠陥評価方法。 Attach the probe of the ultrasonic flaw detector to the ground part of the steel pipe column where the lower part is buried in the ground, transmit the ultrasonic wave to the ground part by the probe, and receive the echo,
From the echo received by the probe,
In the first evaluation means, the ratio A of the total echo height from the steel pipe column edge and the total echo height from the steel pipe column end surface is less than A1, A1 to less than A2, A2 to less than A3, A3 to less than A4, A4 and more than multiple stages of evaluation , and evaluation value a1, a2, a3, a4, a5 that sequentially increase the evaluation value a of the plurality of stages, and configured to score,
2nd evaluation means WHEREIN: Ratio B of the echo height sum total from the said steel pipe pillar base part and the echo height sum total from the said steel pipe pillar center whole part is less than B1, B1 to less than B2, B2 to less than B3 , B3 and higher grades are evaluated , and the evaluation values b of the multiple steps are sequentially scored into evaluation points b1, b2, b3, b4,
In the third evaluation means, the added value C of the evaluation score of the first evaluation means and the evaluation score of the second evaluation means is less than a plurality of stages C1 and C1 to C2 that are configured by dividing the increasing points sequentially. A method for evaluating a defect in a steel pipe column boundary part, wherein the defect is finally evaluated in a plurality of stages in comparison with C2 or higher .
ことを特徴とする請求項1記載の鋼管柱地際部の欠陥評価方法。 3. The method for evaluating defects in a steel pipe column boundary according to claim 1, wherein in the third evaluation means, the evaluation in a plurality of stages classifies the degree of thinning or remaining meat.
a1が0、a2が1、a3が2、a4が3、a5が4であり、 a1 is 0, a2 is 1, a3 is 2, a4 is 3, a5 is 4,
B1が0.5、B2が0.6、B3が0.8であり、 B1 is 0.5, B2 is 0.6, B3 is 0.8,
b1が0、b2が1、b3が2、b4が3であり、 b1 is 0, b2 is 1, b3 is 2, b4 is 3,
C1未満が3以下、C1〜C2未満が4、C2以上が5以上であり、 Less than C1 is 3 or less, C1 to less than C2 is 4, C2 or more is 5 or more,
Cが3以下、4、5以上の場合、それぞれ健全・微小腐食、軽度腐食、重度腐食とすることを特徴とする請求項1記載の鋼管柱地際部の欠陥評価方法。 2. The method for evaluating defects in a steel pipe column according to claim 1, wherein when C is 3 or less, 4 or 5 or more, sound / micro-corrosion, mild corrosion, and severe corrosion are used.
鋼管柱端面部が、超音波探傷器の表示画面上での距離で、鋼管柱端面から上100mmと下200mmの間の範囲である
ことを特徴とする請求項1、請求項2又は請求項3記載の鋼管柱地際部の欠陥評価方法。 The steel pipe column boundary is a distance on the display screen of the ultrasonic flaw detector, and is a range between 50 mm above the ground and 100 mm underground from the surface of the steel pipe column,
Steel column end surface portion, at a distance on the display screen of the ultrasonic flaw detector according to claim 1, which is a range between the upper 100mm and the lower 200mm from tubular columns end face, claim 2 or claim 3 Defect evaluation method of steel pipe pillar border part of description.
前記鋼管柱の外径と、前記複数箇所の最大残肉厚及び最小残肉厚から、それぞれ曲げ荷重に対するもっとも強度の弱い方向と、該方向における断面係数を導出し、
最大推定破壊荷重及び最小推定破壊荷重を導出する
ことを特徴とする鋼管柱の推定破壊荷重導出方法。 The defect evaluation of the steel pipe column in the defect evaluation method of the steel pipe column boundary part according to claim 1, claim 2, claim 3 or claim 4 is performed at a plurality of locations on the peripheral surface of the steel pipe column,
From the outer diameter of the steel pipe column and the maximum remaining thickness and the minimum remaining thickness of the plurality of locations, respectively, the direction with the weakest strength against bending load and the section modulus in the direction are derived,
An estimated failure load derivation method for steel pipe columns, characterized by deriving a maximum estimated failure load and a minimum estimated failure load.
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