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JP4844713B2 - Compressed air supply device - Google Patents
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JP4844713B2 - Compressed air supply device - Google Patents

Compressed air supply device Download PDF

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JP4844713B2
JP4844713B2 JP2005199264A JP2005199264A JP4844713B2 JP 4844713 B2 JP4844713 B2 JP 4844713B2 JP 2005199264 A JP2005199264 A JP 2005199264A JP 2005199264 A JP2005199264 A JP 2005199264A JP 4844713 B2 JP4844713 B2 JP 4844713B2
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pressure
valve body
plug
compressed air
spring
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JP2007016911A (en
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政敏 浅井
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Max Co Ltd
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Max Co Ltd
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Priority to JP2005199264A priority Critical patent/JP4844713B2/en
Priority to TW095123761A priority patent/TW200718888A/en
Priority to PCT/JP2006/313379 priority patent/WO2007007603A1/en
Publication of JP2007016911A publication Critical patent/JP2007016911A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L37/00Couplings of the quick-acting type
    • F16L37/28Couplings of the quick-acting type with fluid cut-off means
    • F16L37/38Couplings of the quick-acting type with fluid cut-off means with fluid cut-off means in only one of two pipe-end fittings
    • F16L37/40Couplings of the quick-acting type with fluid cut-off means with fluid cut-off means in only one of two pipe-end fittings with a lift valve being opened automatically when the coupling is applied

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Quick-Acting Or Multi-Walled Pipe Joints (AREA)
  • Control Of Fluid Pressure (AREA)

Description

本発明は、常圧型プラグと高圧帯域以上の第二の高圧型プラグの両方又は常圧型と高圧帯域の第一の高圧型と第二の高圧型プラグが取り付けられたときに、各プラグに応じた圧力の圧縮空気を供給することができる圧縮空気供給装置に関する。   The present invention is suitable for each plug when both the normal pressure type plug and the second high pressure type plug higher than the high pressure zone or the first high pressure type and the second high pressure type plug of the normal pressure type and the high pressure zone are attached. The present invention relates to a compressed air supply device capable of supplying compressed air having a high pressure.

高圧ガス取締り法の改正により、高圧のガスの使用が認められるようになるにしたがって、使用機器も高圧側に徐々にシフトしてきた。その理由は、高圧の圧縮空気を利用することができれば、工具自体をコンパクトにしても高いエネルギーが得られるので、軽くて取り扱いやすくなり、また集成材SVL、LVL等の硬い材料を締結する必要性が増加し、高エネルギーが必要とされているからである。このため、最大使用圧力も、従来の0.98MPa未満の常圧、2.94MPa以下の第一の高圧のほかに、4〜4.2MPa以下の第二の高圧の最高使用圧力を仕様としているホースやその先端に装着されている接続機器が存在する。そして、上述の高圧の利便性から、今後このような傾向は、さらに5MPa未満にまでシフトすると予測される。   As the use of high-pressure gas has been approved due to the revision of the High-Pressure Gas Control Law, the equipment used has gradually shifted to the high-pressure side. The reason is that if high-pressure compressed air can be used, high energy can be obtained even if the tool itself is compact, so that it is light and easy to handle, and it is necessary to fasten hard materials such as laminated SVL and LVL. This is because high energy is required. For this reason, the maximum operating pressure is specified as the maximum operating pressure of the second high pressure of 4 to 4.2 MPa in addition to the conventional normal pressure of less than 0.98 MPa and the first high pressure of 2.94 MPa or less. There is a hose and connected equipment attached to its tip. And from the convenience of the above-mentioned high pressure, it is predicted that such a tendency will further shift to less than 5 MPa in the future.

これに対し、従来は各圧力帯に専用の接続機器が使用されているのが現状である。たとえば、減圧弁を設けて常圧、高圧両方の圧縮空気を供給できる共通の空気圧縮機に低圧用と高圧用のカプラを取り付けておき、低圧用カプラには低圧用のプラグを有する釘打機を、高圧用カプラには高圧用のプラグを有する釘打機を接続するように構成されている。これに対し、同じカプラに常圧用と高圧用のプラグが接続可能としたものも知られている。   On the other hand, in the past, dedicated connection devices have been used for each pressure zone. For example, a low pressure and high pressure coupler is attached to a common air compressor that is provided with a pressure reducing valve and can supply both normal pressure and high pressure compressed air, and the low pressure coupler has a low pressure plug. The nail driving machine having a high pressure plug is connected to the high pressure coupler. On the other hand, it is also known that a normal pressure plug and a high pressure plug can be connected to the same coupler.

したがって、現在のところは第二の高圧用の建築用の圧縮機と接続機器は実現していないが、これが実現されると、第二の高圧の圧縮機と第二の高圧専用の接続機器が同時に市場に供されることが必要となる。そして、低圧用、第一の高圧用のほか、第二の高圧用の圧縮機と接続機器が同時に市場に供されることになる。
特開2003−90480公報
Therefore, at present, the second high-pressure building compressor and the connecting device have not been realized. However, when this is realized, the second high-pressure compressor and the second high-pressure dedicated connecting device have not been realized. At the same time, it is necessary to be offered to the market. Then, in addition to the low pressure and the first high pressure, the second high pressure compressor and the connecting device are simultaneously put on the market.
JP 2003-90480 A

しかしながら、第二の高圧の圧縮機と第二の高圧専用の接続機器を一括で第二の高圧用に交換することになれば、メーカーの製造コストや購入者の費用負担が大きくなるだけでなく、常圧、第一の高圧用のものは一斉に廃棄されることになるので、環境保護の面でも好ましくない。   However, if the second high-pressure compressor and the second high-pressure connection device are replaced at once for the second high-pressure, not only the manufacturer's manufacturing cost and the purchaser's expense will increase. Since those for normal pressure and the first high pressure are discarded all at once, it is not preferable in terms of environmental protection.

本発明者等は、第二の高圧用の圧縮空気供給装置に2種類又は3種類の圧力を供給することができることにより、従来の常圧や第一の高圧用のプラグも活用することができることに着目した。   The present inventors can use the conventional normal pressure and the first high-pressure plug by supplying two or three types of pressure to the second high-pressure compressed air supply device. Focused on.

そこで、本発明は上記問題点を解消し、常圧用、第一の高圧用またはそのいずれか一方のプラグと第二の高圧用のプラグを装着したときにそれぞれに所定の圧縮空気を供給することができる圧縮空気供給装置を提供することをその課題とする。   Therefore, the present invention solves the above problems and supplies predetermined compressed air to each of the normal pressure, the first high pressure plug, or any one of them and the second high pressure plug. It is an object of the present invention to provide a compressed air supply device that can perform the above.

上記課題を解決するため、請求項1に係る発明は、圧縮空気供給装置本体に設けられたハウジングの一側に圧縮空気供給源に通じる一次圧側開口部を、他側に接続機器用カプラに通じる二次圧側開口部を形成し、両開口部間に圧縮空気の導通空間を形成するとともに、調整シリンダを一次圧側開口部に開口させて配置し、該調整シリンダ内に摺動自在に配置された調整ピストンの一側には上記一次圧側開口部に設けられた第1弁体を押し込み可能な押圧部と上記導通空間内の圧縮空気を受圧する受圧面とを有するとともに、他側は調圧バネにより常時上記押圧部を上記第1弁体を押し込む押圧方向に付勢し、上記調整ピストンを上記調圧バネのバネ力と上記受圧面に対する力とがバランスした位置で停止するようにする一方、上記二次圧側開口部に設けた第2弁体と上記第1弁体との間には作動杆を配置し、第2弁体が開き方向に一定の移動量を越えて作動したときに上記作動杆が第1弁体を開き方向に押圧可能とするとともに、上記カプラには、第一の高圧用プラグと第一の高圧用プラグよりもさらに高圧用の第二の高圧用プラグとを装着可能とし、第一の高圧用プラグを装着したときは、第一の高圧用プラグの先端で上記第2弁体を上記移動量を越えない範囲で押し込み、上記調整ピストンに対する力のバランスに基づいて調整ピストンとともに作動する上記押圧部が上記第1弁体を開閉させることによって上記導通空間内の圧縮空気を二次側開口部から上記第一の高圧用プラグに供給させ、上記第二の高圧用プラグを装着したときは、第二の高圧用プラグの先端で上記第2弁体を上記移動量を越えて押し込んで上記作動杆が第1弁体を押圧して開き作動するようにしたことを特徴とする。 In order to solve the above-mentioned problem, the invention according to claim 1 is such that a primary pressure side opening communicating with a compressed air supply source is provided on one side of a housing provided in the compressed air supply device main body, and a coupler for a connecting device is provided on the other side. A secondary pressure side opening is formed, a conduction space for compressed air is formed between both openings, and the adjustment cylinder is arranged to open to the primary pressure side opening, and is slidably disposed in the adjustment cylinder. One side of the adjustment piston has a pressing part that can push the first valve body provided in the primary pressure side opening and a pressure receiving surface that receives the compressed air in the conduction space, and the other side is a pressure regulating spring. By constantly urging the pressing portion in the pressing direction for pressing the first valve body, the adjustment piston is stopped at a position where the spring force of the pressure adjusting spring and the force against the pressure receiving surface are balanced, Secondary pressure side open Between the second valve body and the first valve body provided in part disposed operating rod, the operation rod when activated beyond a certain amount of movement in the opening direction the second valve body is first The valve body can be pressed in the opening direction, and the first high-pressure plug and the second high-pressure plug for higher pressure than the first high-pressure plug can be attached to the coupler. When the high-pressure plug is attached, the second valve body is pushed in at the tip of the first high-pressure plug within a range not exceeding the movement amount, and operates with the adjustment piston based on the balance of force against the adjustment piston. When the pressing portion opens and closes the first valve body to supply compressed air in the conduction space to the first high-pressure plug from the secondary opening, and the second high-pressure plug is mounted. The second valve at the tip of the second high pressure plug The is characterized in that so as to operate to open by pressing the operation rod is first valve body is pushed beyond the amount of movement.

請求項2に係る発明は、圧縮空気供給装置本体に設けられたハウジングの一側に圧縮空気供給源に通じる一次圧側開口部を、他側に接続機器用カプラに通じる二次圧側開口部を形成し、両開口部間に圧縮空気の導通空間を形成するとともに、調整シリンダを一次圧側開口部に開口させて配置し、該調整シリンダ内に摺動自在に配置された調整ピストンの一側には上記一次圧側開口部に設けられた第1弁体を押し込み可能な押圧部と上記導通空間内の圧縮空気を受圧する受圧面とを有するとともに、他側は調圧バネにより常時上記押圧部を上記第1弁体を押し込む押圧方向に付勢し、上記調整ピストンを上記調圧バネのバネ力と上記受圧面に対する力とがバランスした位置で停止するようにする一方、上記二次圧側開口部に設けた第2弁体と上記第1弁体との間には作動杆を配置し、第2弁体が開き方向に一定の移動量を越えて作動したときに上記作動杆が第1弁体を開き方向に押圧可能とし、上記調整シリンダの第2弁体側に第2調整シリンダを設け、この第2調整シリンダに摺動自在に設けられた第2調整ピストンと上記調整ピストンとを連結杆を介して連結し、上記作動杆を上記第2調整シリンダの底部の貫通孔を貫通させるとともに、上記作動杆には上記第2調整シリンダの底部の貫通孔の内面とシールするシール部材を取り付け、上記第2弁体が上記作動杆を上記シール部材が外れる程度に作動させたとき、上記導通空間内の圧縮空気が上記貫通孔から上記第2調整ピストンと上記底部との間に導入されるようにする一方、上記カプラには、上記第2弁体を開閉作動可能な可動スリーブを摺動自在に設けるとともに、常圧用プラグと高圧用プラグと超高圧用プラグとを装着可能とし、上記常圧用プラグと上記可動スリーブには互いに係合する突部を形成し、上記常圧用プラグを上記カプラに装着したときは、常圧用プラグが上記可動スリーブに係合して上記第2弁体が上記作動杆を上記シール部材が外れず、かつ上記一定の移動量を越えない程度に押し込み、上記調整ピストンの受圧面に対する力と上記調圧バネのバネ力とのバランスに基づいて、調整ピストンとともに作動する上記押圧部が上記第1弁体を開閉させることによって上記導通空間内の圧縮空気を二次側開口部から上記常圧用プラグに供給させ、上記高圧用プラグを上記カプラに装着したときは、この高圧用プラグの先端で上記第2弁体と作動杆を押し込み、上記第2弁体を押し込むことにより上記シール部材が第2調整シリンダの底部の貫通孔とのシールが外れ、かつ上記一定の移動量を越える程度に押し込み作動ことで上記導通空間内の圧縮空気が上記貫通孔から上記第2調整ピストンと上記底部との間に導入して第2調整ピストンを一次圧側に移動させるように作用する圧力と上記調圧バネのバネ力との合計と上記受圧面に対する力との差により上記調整ピストンが第1弁体を開き作動させることにより高圧の圧縮空気が導通空間から高圧用プラグに供給されるようにし、上記超高圧用プラグを上記カプラに装着したときは、この超高圧用プラグの先端で上記第2弁体を上記移動量を越えて押し込んで上記作動杆により直接に第1弁体を押圧して開き作動するようにしたことを特徴とする。 In the invention according to claim 2, the primary pressure side opening that leads to the compressed air supply source is formed on one side of the housing provided in the compressed air supply device main body, and the secondary pressure side opening that leads to the coupler for connection device is formed on the other side. A compressed air conduction space is formed between the openings, and the adjustment cylinder is opened to the primary pressure side opening. The adjustment piston is slidably disposed in the adjustment cylinder. While having a pressing part which can push in the 1st valve body provided in the above-mentioned primary pressure side opening, and a pressure receiving surface which receives compressed air in the above-mentioned conduction space, the other side is always above the above-mentioned pressing part with a pressure regulation spring The first piston is urged in the pressing direction, and the adjustment piston is stopped at a position where the spring force of the pressure adjustment spring and the force against the pressure receiving surface are balanced, while the secondary pressure side opening is Second valve body provided and above Between the first valve body disposed operating rod, said operating rod is capable pressed in a direction to open the first valve body when the second valve member is operated beyond a certain amount of movement in the opening direction, A second adjusting cylinder is provided on the second valve body side of the adjusting cylinder, a second adjusting piston slidably provided on the second adjusting cylinder and the adjusting piston are connected via a connecting rod, and the operating rod And a seal member that seals the inner surface of the through hole at the bottom of the second adjustment cylinder is attached to the operating rod, and the second valve body is attached to the operating rod. Is operated to such an extent that the sealing member is removed, the compressed air in the conduction space is introduced between the second adjustment piston and the bottom from the through hole, The second valve body can be opened and closed. A movable sleeve is slidably provided, and a normal pressure plug, a high pressure plug, and an ultrahigh pressure plug can be mounted. The normal pressure plug and the movable sleeve are formed with protrusions that engage with each other. When the pressure plug is attached to the coupler, the normal pressure plug engages with the movable sleeve, and the second valve body does not disengage the operating rod from the seal member and does not exceed the certain amount of movement. And the pressing portion that operates together with the adjustment piston opens and closes the first valve body based on a balance between the force of the adjustment piston against the pressure receiving surface and the spring force of the pressure adjustment spring. When compressed air is supplied from the secondary opening to the normal pressure plug and the high pressure plug is attached to the coupler, the second valve body and the operating rod are pushed by the tip of the high pressure plug. When the second valve body is pushed in, the seal member comes off the seal with the through hole at the bottom of the second adjustment cylinder, and the push-in operation is performed to the extent that the fixed movement amount is exceeded. Compressed air is introduced from the through hole between the second adjustment piston and the bottom, and the sum of the pressure acting to move the second adjustment piston to the primary pressure side and the spring force of the pressure adjusting spring, and the above The adjustment piston opens and operates the first valve body due to the difference in force against the pressure receiving surface, so that high-pressure compressed air is supplied from the conduction space to the high-pressure plug, and the super-high-pressure plug is attached to the coupler. In this case, the second valve body is pushed beyond the amount of movement by the tip of the ultrahigh-pressure plug, and the first valve body is directly pressed by the operating rod so as to open. That.

請求項3に係る発明は、上記連結杆に代え、上記第2調整ピストンに突軸を設け、この突軸を調整シリンダ内に突出させ、突軸の先端にはバネ受けを形成し、このバネ受けと上記調整ピストンとの間に配置された調圧バネにより常時上記押圧部を押圧方向に付勢することを特徴とする。   According to a third aspect of the present invention, instead of the connecting rod, a projecting shaft is provided on the second adjusting piston, the projecting shaft is projected into the adjusting cylinder, and a spring receiver is formed at the tip of the projecting shaft. The pressing portion is constantly urged in the pressing direction by a pressure adjusting spring disposed between the receiver and the adjusting piston.

請求項1に係る発明によれば第一の高圧用プラグを装着したときは第2弁体が一定の移動量を越えない範囲で押し込むので、作動杆が第1弁体を押圧して開かせることはないが、第2弁体は開くので、導通空間内の圧縮空気は上記プラグから供給され、導通空間内の圧力は減圧する。そのため、調整ピストンの受圧面に対する力が調圧バネに対して相対的に小さくなるから、調整ピストンはバネ力によって一次圧側に移動し、押圧部が第1弁体を押し込んで開き、導通空間内に一次圧が供給されて増圧し、所定の常圧又は第一の高圧を越えると、調整ピストンに対する圧力の方が勝って再び第1弁体は閉じる。このようにして、圧縮空気が供給される。 According to the first aspect of the present invention, when the first high pressure plug is attached, the second valve body is pushed in within a range that does not exceed a certain amount of movement, so that the operating rod presses and opens the first valve body. Although the second valve body is not opened, the compressed air in the conduction space is supplied from the plug, and the pressure in the conduction space is reduced. For this reason, since the force on the pressure receiving surface of the adjustment piston becomes relatively small with respect to the pressure adjustment spring, the adjustment piston moves to the primary pressure side by the spring force, and the pressing portion pushes in and opens the first valve body, and in the conduction space. When the primary pressure is supplied to the cylinder and the pressure is increased and exceeds a predetermined normal pressure or the first high pressure, the pressure on the adjustment piston prevails and the first valve body is closed again. In this way, the compressed air is supplied.

これに対し、第二の高圧用プラグを装着したときは第2弁体が一定の移動量を越えて作動するので、作動杆が直接に第1弁体を押し込み、一次圧が導通空間を経て第二の高圧プラグに供給される。   On the other hand, when the second high pressure plug is attached, the second valve body operates over a certain amount of movement, so that the operating rod directly pushes the first valve body, and the primary pressure passes through the conduction space. Supplied to the second high-pressure plug.

請求項2に係る発明によれば、常圧用プラグを装着したときは、常圧用プラグが上記可動スリーブに係合して上記第2弁体が上記作動杆を上記シール部材が外れず、かつ上記一定の移動量を越えない程度に押し込み、上記調整ピストンの受圧面に対する力と上記調圧バネのバネ力とバランスに基づいて、調整ピストンとともに作動する上記押圧部が上記第1弁体を開閉させることによって上記導通空間内の圧縮空気を二次側開口部から上記常圧用プラグに供給させる。また、高圧用プラグを装着したときは、第2弁体が作動杆を上記シール部材が外れる程度で、一定の移動量を越えない程度に押し込まれるので、導通空間内の圧縮空気が第2調整シリンダの底部の貫通孔から第2調整ピストンと上記底部との間に導入される。このため、第2調整ピストンに導通空間内の圧縮空気の圧力が作用するので、第2調整ピストンは一次圧側に移動し、連結杆を介して調整ピストンを押圧する。そして、調整ピストンには受圧面と反対側に第2調整ピストンからの圧力と調圧バネのバネ力とが作用するから、第1弁体が開いたとき、導通空間内にはこれに対応した高圧の圧縮空気が流れ込み、これが高圧用プラグに供給される。 According to the invention of claim 2, when the normal pressure plug is mounted, the normal pressure plug engages with the movable sleeve so that the second valve body does not release the operating rod and the seal member does not come off. push to the extent that does not exceed a certain amount of movement, based on the balance between the spring force of the force and the pressure control spring against the pressure receiving surface of the adjusting piston, the pressing unit operating with adjusting piston opening and closing the first valve body As a result, the compressed air in the conduction space is supplied from the secondary side opening to the normal pressure plug. In addition, when the high pressure plug is attached, the second valve body is pushed to the extent that the seal member is released and the fixed movement amount is not exceeded, so that the compressed air in the conduction space is second adjusted. It introduce | transduces between a 2nd adjustment piston and the said bottom part from the through-hole of the bottom part of a cylinder. For this reason, since the pressure of the compressed air in the conduction space acts on the second adjustment piston, the second adjustment piston moves to the primary pressure side and presses the adjustment piston via the connecting rod. Since the pressure from the second adjustment piston and the spring force of the pressure adjusting spring act on the adjustment piston on the side opposite to the pressure receiving surface, when the first valve body is opened, this corresponds to this in the conduction space. compressed air high pressure flows were, which is supplied to the high pressure plug.

高圧用プラグを装着したときは、超高圧用プラグの先端で上記第2弁体を上記移動量を越えて押し込んで上記作動杆により直接に第1弁体を押圧して開き作動するので、超高圧の圧縮空気が超高圧用プラグに供給される。 When the ultra high pressure plug is mounted , the second valve body is pushed beyond the moving amount at the tip of the ultra high pressure plug, and the first valve body is directly pressed by the operating rod to open and operate. Ultra high pressure compressed air is supplied to the ultra high pressure plug.

したがって、同じカプラに常圧用プラグと高圧用プラグと高圧用プラグを装着したときに、それぞれに対応した圧縮空気を供給することができる。 Therefore, when mounting the atmospheric pressure plug and high-pressure plug and the ultra-high pressure plug in the same coupler can be supplied with compressed air corresponding to each.

請求項3に係る発明によれば、高圧用プラグを装着した場合、第2調整ピストンに導通空間内の圧縮空気の圧力が作用するので、第2調整ピストンとともに突軸が一次圧側に移動し調整ピストンの受圧面と反対側にかかる調圧バネを撓ませるので、バネ力が大きくなり、この増大したバネ力に対応した高圧の圧縮空気を高圧用プラグに供給することができる。超高圧用プラグを装着した場合は、請求項2の場合と同じである。 According to the invention of claim 3, when the high pressure plug is attached, the pressure of the compressed air in the conduction space acts on the second adjustment piston, so that the projecting shaft moves to the primary pressure side together with the second adjustment piston. since deflecting the piston such pressure control spring on the side opposite to the pressure receiving surface of the spring force is increased, the high pressure of the compressed air corresponding to the increased spring force may be supplied to the high-pressure plug. When the ultra high pressure plug is attached, the same as in the second aspect.

ここでは便宜上、高圧帯域の第一の高圧を高圧、これよりも高い高圧帯域の第二の高圧を超高圧として説明していく。   Here, for convenience, the first high pressure in the high pressure zone will be described as high pressure, and the second high pressure in the higher pressure zone will be described as ultra high pressure.

図1は高圧用プラグと超高圧用プラグに接続可能で、それぞれのプラグに対応した圧縮空気を供給することができる圧縮空気供給装置を示すもので、同図において符号1は圧縮空気供給装置本体に設けられたハウジングを示す。このハウジング1は装置本体に直接に設けられたハウジング1aとハウジング1aに結合されたカプラ用ハウジング1bを含む。上記ハウジング1の一側には一次圧側開口部2が形成され、他側には接続機器に接続するためのカプラに通じる二次圧側開口部3が形成されている。   FIG. 1 shows a compressed air supply device which can be connected to a high pressure plug and an ultrahigh pressure plug and can supply compressed air corresponding to each plug. In FIG. 1, reference numeral 1 denotes a compressed air supply device main body. The housing provided in is shown. The housing 1 includes a housing 1a provided directly on the apparatus main body and a coupler housing 1b coupled to the housing 1a. A primary pressure side opening 2 is formed on one side of the housing 1, and a secondary pressure side opening 3 leading to a coupler for connecting to a connection device is formed on the other side.

上記両開口部2、3間には調整シリンダ4が配置され、その周囲には圧縮空気の導通空間Sが形成されている。調整シリンダ4は有底筒状で、一端は一次圧側開口部2に開口し、その反対側は底部5によって閉じられている。   An adjustment cylinder 4 is disposed between the openings 2 and 3, and a compressed air conduction space S is formed around the adjustment cylinder 4. The adjusting cylinder 4 has a bottomed cylindrical shape, and one end opens to the primary pressure side opening 2, and the opposite side is closed by the bottom 5.

次に、上記ハウジング1の一次圧側開口部2には第1弁体6が配置され、二次圧側開口部3には第2弁体7が配置されている。第1弁体6は一次圧側開口部2を閉じるようにバネ8で付勢されている。また、二次圧側開口部3には筒状ステム10が摺動自在に配置され、第2弁体7と係合している。   Next, a first valve body 6 is disposed in the primary pressure side opening 2 of the housing 1, and a second valve body 7 is disposed in the secondary pressure side opening 3. The first valve body 6 is biased by a spring 8 so as to close the primary pressure side opening 2. A cylindrical stem 10 is slidably disposed in the secondary pressure side opening 3 and is engaged with the second valve body 7.

調整シリンダ4内には調整ピストン11が摺動自在に配置されている。この調整ピストン11の一側は円錐状に形成され、その先端には上記一次圧側開口部2に設けられた第1弁体6を押し込み可能な押圧部12が設けられている。また、上記一側の面13は上記導通空間S内の圧縮空気を受圧する受圧面となっている。調整ピストン11の中心には貫通孔14が形成されている。   An adjustment piston 11 is slidably disposed in the adjustment cylinder 4. One side of the adjustment piston 11 is formed in a conical shape, and a pressing portion 12 capable of pressing the first valve body 6 provided in the primary pressure side opening 2 is provided at the tip thereof. The one side surface 13 is a pressure receiving surface that receives the compressed air in the conduction space S. A through hole 14 is formed in the center of the adjustment piston 11.

調整ピストン11の他側と調整シリンダ4の底部5との間には調圧バネ15が配置され、調整ピストン11はこの調圧バネ15により常時上記押圧部12が上記第1弁体6を押し込む押圧方向に付勢されている。   A pressure adjustment spring 15 is disposed between the other side of the adjustment piston 11 and the bottom 5 of the adjustment cylinder 4, and the adjustment piston 11 is always pressed by the pressure portion 12 by the pressure adjustment spring 15. It is biased in the pressing direction.

次に、第1弁体6と第2弁体7との間には作動杆16が設けられている。作動杆16は上記調整ピストン11の中心貫通孔14を貫通し、その中間には鍔部18が形成され、鍔部18と調整ピストン11との間には押えバネ20が設けられている。また、作動杆16と調整シリンダ4の底部の貫通孔21とはシールリング22によってシールされている。   Next, an operating rod 16 is provided between the first valve body 6 and the second valve body 7. The operating rod 16 passes through the central through hole 14 of the adjustment piston 11, a flange portion 18 is formed in the middle, and a pressing spring 20 is provided between the flange portion 18 and the adjustment piston 11. The operating rod 16 and the through hole 21 at the bottom of the adjustment cylinder 4 are sealed by a seal ring 22.

以上の調整ピストン11と第1弁体6と第2弁体7と筒状ステム10と作動杆16は同軸上に配置されている。そして、作動杆16は押えバネ20により第2弁体7が二次圧側開口部3を閉じるように付勢されている。第2弁体7が押えバネ20に抗して一定の移動量を越えて作動すると、作動杆16の先端が第1弁体6に係合し、さらに第1弁体6を押し出して一次圧側開口部2を開く。   The adjustment piston 11, the first valve body 6, the second valve body 7, the cylindrical stem 10, and the operating rod 16 are arranged coaxially. The operating rod 16 is urged by the presser spring 20 so that the second valve body 7 closes the secondary pressure side opening 3. When the second valve body 7 is operated over a certain amount of movement against the presser spring 20, the tip of the operating rod 16 is engaged with the first valve body 6, and further, the first valve body 6 is pushed out to the primary pressure side. Open the opening 2.

上記構成において、初期状態(プラグを装着していない状態)では、調整ピストン11は調圧バネ15により押圧されて押圧部12が第1弁体6を押し込むので、一次圧側開口部2から導通空間S内に圧縮空気が供給され、調整ピストン11の受圧面13に作用し、調整ピストン11を上記調圧バネ15に抗して押し戻す。このようにして、調整ピストン11は上記調圧バネ15の調圧バネ15力と受圧面13に対する力(受圧面積と圧力との積)とがバランスした位置で停止する。このため、上記調圧バネ15のバネ定数は所定の高圧に対応するように設定されている。   In the above configuration, in the initial state (the state in which the plug is not attached), the adjustment piston 11 is pressed by the pressure adjusting spring 15 and the pressing portion 12 pushes the first valve body 6, so that the conduction space from the primary pressure side opening 2. Compressed air is supplied into S, acts on the pressure receiving surface 13 of the adjustment piston 11, and pushes back the adjustment piston 11 against the pressure adjustment spring 15. In this way, the adjustment piston 11 stops at a position where the pressure adjusting spring 15 force of the pressure adjusting spring 15 and the force (product of pressure receiving area and pressure) on the pressure receiving surface 13 are balanced. For this reason, the spring constant of the pressure adjusting spring 15 is set to correspond to a predetermined high pressure.

次に、上記二次圧側開口部にはカプラ9が設けられている。このカプラ9には、シールリング23を有する短筒部24と、内面に突部25を有する可動スリーブ26と、ロックボール27を落とし込み可能な穴28を有する筒部30と、ロック用ボール27をロック又はロック解除状態にする筒状体31とが設けられている。   Next, a coupler 9 is provided in the secondary pressure side opening. The coupler 9 includes a short cylinder portion 24 having a seal ring 23, a movable sleeve 26 having a protrusion 25 on the inner surface, a cylinder portion 30 having a hole 28 into which a lock ball 27 can be dropped, and a lock ball 27. A cylindrical body 31 that is locked or unlocked is provided.

上記カプラ9には、高圧用プラグ33と超高圧用プラグ34とが装着可能になっている。なお、高圧用プラグ33と超高圧用プラグ34とは、上記ボール27を受ける受け溝35から先端までの長さが、後者の長さの方が前者の長さよりも長い点が異なっている。   The coupler 9 can be fitted with a high-pressure plug 33 and an ultrahigh-pressure plug 34. The high-pressure plug 33 and the ultra-high-pressure plug 34 are different in that the length from the receiving groove 35 that receives the ball 27 to the tip is longer in the latter length than the former length.

そこで、高圧用プラグ33と超高圧用プラグ34とを上記圧縮空気供給装置のカプラ9に装着した場合の作動態様について説明する。   Therefore, an operation mode when the high-pressure plug 33 and the ultrahigh-pressure plug 34 are attached to the coupler 9 of the compressed air supply device will be described.

まず、図1に示されるように、高圧用プラグ33をカプラ9に差し込むと、まずプラグ33の大径部36の先端の環状突面37が可動スリーブ26の突部25に係合してこれを押し込むことにより、筒部30の穴28が開放され、可動スリーブ26によってボール27が筒部の穴28に落としこまれ、プラグ33をさらに押し込んで大径部36の受け溝35にボール27が係合すると、プラグ33はそれ以上押し込むことができない状態になる。同時に、筒状体31はバネ38によって押し出され、ボール27を覆うので、ボール27による係合状態はロックされる。このとき、カプラ9のシールリング23はプラグ33の短筒部24の外周面に当接してシールがなされ、またプラグ33の先端はカプラ9のステム10を押えバネ20に抗して押し出して第2弁体7を開き作動させる。   First, as shown in FIG. 1, when the high-pressure plug 33 is inserted into the coupler 9, the annular projecting surface 37 at the tip of the large-diameter portion 36 of the plug 33 is first engaged with the projecting portion 25 of the movable sleeve 26. , The hole 28 of the cylindrical portion 30 is opened, the ball 27 is dropped into the hole 28 of the cylindrical portion by the movable sleeve 26, the plug 33 is further pressed, and the ball 27 is inserted into the receiving groove 35 of the large diameter portion 36. When engaged, the plug 33 cannot be pushed any further. At the same time, the cylindrical body 31 is pushed out by the spring 38 and covers the ball 27, so that the engaged state by the ball 27 is locked. At this time, the seal ring 23 of the coupler 9 comes into contact with the outer peripheral surface of the short cylinder portion 24 of the plug 33 to be sealed, and the tip of the plug 33 pushes the stem 10 of the coupler 9 against the presser spring 20 to The two-valve body 7 is opened and operated.

なお、プラグ3をカプラ9から外すときは、筒状体31をバネ38に抗して一次圧側に移動させてプラグ33を抜き出せばよい。   When the plug 3 is removed from the coupler 9, the cylindrical body 31 is moved to the primary pressure side against the spring 38, and the plug 33 may be extracted.

このように、第2弁体7は開き作動し、これに応じて作動杆16も移動するが、その移動量は第1弁体6を押し出すには足りない。このときは、導通空間S内の圧縮空気は筒状ステム10を通って高圧プラグ33に供給される。供給されると、導通空間S内の圧力は減圧するから、調整ピストン11の受圧面13に作用する力が低くなり、相対的に調圧バネ15のバネ力が強くなって調整ピストン11は第1弁体6を押し出して開く。これにより、導通空間S内に一次圧の圧縮空気が供給される。導通空間S内の圧力が増圧すると調整ピストン11の受圧面13に対する作用圧が大きくなり、調圧バネ15のバネ力に抗して移動するので、第1弁体6は閉じる。このようにして、調圧バネ15のバネ力によって設定された高圧の圧縮空気が一次圧側開口部2から導通空間Sに供給され、二次圧側開口部3から排出されていく。   Thus, the second valve body 7 opens and the operating rod 16 moves accordingly, but the amount of movement is not sufficient to push out the first valve body 6. At this time, the compressed air in the conduction space S is supplied to the high-pressure plug 33 through the cylindrical stem 10. When supplied, the pressure in the conduction space S is reduced, so that the force acting on the pressure receiving surface 13 of the adjustment piston 11 is reduced, the spring force of the pressure adjustment spring 15 is relatively increased, and the adjustment piston 11 is 1 The valve body 6 is pushed out and opened. As a result, compressed air having a primary pressure is supplied into the conduction space S. When the pressure in the conduction space S increases, the working pressure of the adjustment piston 11 against the pressure receiving surface 13 increases and moves against the spring force of the pressure adjusting spring 15, so the first valve body 6 is closed. In this way, high-pressure compressed air set by the spring force of the pressure adjusting spring 15 is supplied from the primary pressure side opening 2 to the conduction space S and discharged from the secondary pressure side opening 3.

次に、超高圧用プラグ34をカプラ9に差し込むと、図2のように、上述と同様にしてロックされるが、この場合は、プラグ34の先端の長さは高圧用プラグ33のそれよりも長いので、第2弁体7の押し込み量も大きい。このため、作動杆16の移動量も、第1弁体6を押し込むに必要な一定の移動量を越える。したがって、作動杆16の先端が直接に第1弁体6を押し出して一次圧側開口部2を開き、超高圧の一次圧が直接に導通空間Sを通って超高圧用プラグ34に供給される。   Next, when the ultrahigh-pressure plug 34 is inserted into the coupler 9, as shown in FIG. 2, the plug 34 is locked in the same manner as described above. In this case, the length of the tip of the plug 34 is longer than that of the high-pressure plug 33. Because of this, the pushing amount of the second valve body 7 is also large. For this reason, the amount of movement of the operating rod 16 also exceeds a certain amount of movement necessary to push in the first valve body 6. Therefore, the tip of the operating rod 16 directly pushes out the first valve body 6 to open the primary pressure side opening 2, and the ultra high pressure primary pressure is directly supplied to the ultra high pressure plug 34 through the conduction space S.

上述のように、高圧用プラグ33と超高圧用のプラグを装着したときにそれぞれに所定の圧縮空気を供給することができる。   As described above, when the high-pressure plug 33 and the ultrahigh-pressure plug are attached, predetermined compressed air can be supplied to each.

図3(a)(b)は常圧用プラグと超高圧プラグとを装着できるようにしたカプラの構成で、カプラ9は図1のカプラ9と基本的構成は同じで、シールリング23を有する短筒部24を軸方向に沿って移動可能とし、バネ41によって突出方向に付勢するとともに、内面に上記筒状ステム10の外面に形成された突部42に係合可能な短筒部24の外面に形成された突部43を備えた点と筒状ステム10が長いという点が異なっている。なお、この場合の圧縮空気供給装置の導通空間S内の圧力は、調圧バネ15のバネ力を小さくして常圧となるように設定されていることはもちろんである。上記カプラ9も図1と同様にして装置本体に設けられたハウジング1aに結合させればよい。   3 (a) and 3 (b) show a coupler configuration in which a normal pressure plug and an ultrahigh pressure plug can be mounted. The coupler 9 has the same basic configuration as the coupler 9 of FIG. The cylindrical portion 24 is movable along the axial direction, is urged in the protruding direction by a spring 41, and the short cylindrical portion 24 is engageable with a protruding portion 42 formed on the outer surface of the cylindrical stem 10 on the inner surface. The difference is that the protrusion 43 formed on the outer surface is provided and the cylindrical stem 10 is long. Of course, the pressure in the conduction space S of the compressed air supply device in this case is set to be a normal pressure by reducing the spring force of the pressure adjusting spring 15. The coupler 9 may be coupled to the housing 1a provided in the apparatus main body in the same manner as in FIG.

上記構成において、同図(a)のように常圧用プラグ32を装着したときは、プラグ32の先端が上記短筒部24を押し込んで突部同士を係合させてステム10を押し込み、第2弁体7を開き作動させるとともに、作動杆16も移動させる。このときの作動杆16の移動量は上述の図1の高圧用プラグ33を装着したときの移動量と同じとする。また、図3(b)のように超高圧用プラグ34を装着したときは、上述と同様に、そのプラグ先端で直接にステム10を押し込み、上述と同様に第2弁体7とともに作動杆16を移動させる。この移動量も、第1弁体6を押し込むに必要な一定の移動量を越えるように設定されている。   In the above configuration, when the normal pressure plug 32 is mounted as shown in FIG. 5A, the tip of the plug 32 pushes the short cylindrical portion 24 and engages the protrusions to push the stem 10, and the second While opening the valve body 7, the operating rod 16 is also moved. The amount of movement of the operating rod 16 at this time is the same as the amount of movement when the high-pressure plug 33 shown in FIG. 1 is attached. 3B, when the ultra-high pressure plug 34 is mounted, the stem 10 is pushed directly at the tip of the plug as described above, and the operating rod 16 together with the second valve body 7 as described above. Move. This amount of movement is also set so as to exceed a certain amount of movement necessary to push in the first valve body 6.

したがって、上記構成によれば、同じカプラ9に常圧用プラグ32と超高圧用プラグ34を装着したときにそれぞれに所定の圧力の圧縮空気を供給することができる。   Therefore, according to the above configuration, when the normal pressure plug 32 and the ultrahigh pressure plug 34 are attached to the same coupler 9, compressed air of a predetermined pressure can be supplied to each.

次に、図4〜図7は常圧用プラグと高圧用プラグと超高圧用プラグとを装着し、それぞれに所定の圧縮空気を供給することができるようにした実施形態の一例を示すもので、上述の実施形態と同じ部材は同じ符号で示す。 Next, FIG. 4 to FIG. 7 show an example of an embodiment in which a normal pressure plug, a high pressure plug, and an ultrahigh pressure plug are attached and predetermined compressed air can be supplied to each. The same members as those in the above-described embodiment are denoted by the same reference numerals.

この実施形態ではさらに、上記調整シリンダ4の第2弁体7側に第2調整シリンダ44が設けられている。この第2調整シリンダ44には第2調整ピストン45が摺動自在に収容されている。また、第2調整ピストン45と上記調整ピストン11とは連結杆46を介して連結されている。   In this embodiment, further, a second adjustment cylinder 44 is provided on the second valve body 7 side of the adjustment cylinder 4. A second adjustment piston 45 is slidably accommodated in the second adjustment cylinder 44. The second adjustment piston 45 and the adjustment piston 11 are connected via a connecting rod 46.

上記作動杆16は上記第2調整シリンダ44を貫通するとともに、上記作動杆16には上記第2調整シリンダ44の底部47に形成された貫通孔48と第2調整ピストン45の中心の貫通孔49とシールするシール部材としてシールリング50、51が取り付けられている。なお、第2調整ピストン45のシールリング51は初期状態では第2調整ピストン45の貫通孔49とシールしていない。そして、上記第2弁体7が上記作動杆16を上記シールリング50が外れる程度移動させたとき、シールが外れて上記導通空間S内の圧縮空気が上記貫通孔48から第2調整シリンダ44の底部47と第2調整ピストン45との間に導入されるように設定されている。   The operating rod 16 penetrates the second adjusting cylinder 44, and the operating rod 16 has a through hole 48 formed in the bottom 47 of the second adjusting cylinder 44 and a through hole 49 at the center of the second adjusting piston 45. Seal rings 50 and 51 are attached as seal members for sealing. The seal ring 51 of the second adjustment piston 45 is not sealed with the through hole 49 of the second adjustment piston 45 in the initial state. When the second valve body 7 moves the operating rod 16 to such an extent that the seal ring 50 is removed, the seal is removed and the compressed air in the conduction space S passes from the through hole 48 to the second adjustment cylinder 44. It is set to be introduced between the bottom 47 and the second adjustment piston 45.

この場合、第2調整ピストン45の面には導通空間S内の圧力と等圧の空気圧が作用するので、第2調整ピストン45は一次圧側に移動し、同時に連結杆46を介して調整ピストン11も同方向に移動させる。調整ピストン11には、調整シリンダ4内の調圧バネ15のバネ力と上記第2調整ピストン45に加えられた力とが作用することになる。したがって、第1弁体6が開き、一次圧側開口部2から高圧の圧縮空気が供給される。供給圧力が上記調圧バネ15力と第2調整ピストン45からの力との和に対応するほど高くなるまで第2弁体7は開き続け、所定の高圧を越えると調整ピストン11の受圧面13に作用する力の方が強くなって第1弁体6は閉じる。   In this case, since the air pressure equal to the pressure in the conduction space S acts on the surface of the second adjustment piston 45, the second adjustment piston 45 moves to the primary pressure side, and at the same time, the adjustment piston 11 via the connecting rod 46. Is also moved in the same direction. The adjustment piston 11 is subjected to the spring force of the pressure adjustment spring 15 in the adjustment cylinder 4 and the force applied to the second adjustment piston 45. Accordingly, the first valve body 6 is opened, and high-pressure compressed air is supplied from the primary pressure side opening 2. The second valve body 7 continues to open until the supply pressure becomes high enough to correspond to the sum of the force of the pressure adjusting spring 15 and the force from the second adjustment piston 45. When the supply pressure exceeds a predetermined high pressure, the pressure receiving surface 13 of the adjustment piston 11 is reached. The force acting on the first valve body 6 closes.

このように、導通空間S内の圧力は、上記調圧バネ15のバネ力と第2調整ピストン45に作用する力との合計によって高圧に設定することができ、また第1弁体6の開放によって超高圧に設定することができる。   Thus, the pressure in the conduction space S can be set to a high pressure by the sum of the spring force of the pressure adjusting spring 15 and the force acting on the second adjustment piston 45, and the first valve body 6 is opened. Can be set to ultra-high pressure.

上記圧縮空気供給装置の構成に対応して、カプラ9も、常圧用プラグ32と高圧用プラグ33と超高圧用プラグ34とを装着可能になっている。このようなカプラ9は、図3(a)(b)に示したものと同じ構成である。上記3種類のプラグを装着したときの第2弁体7と作動杆16の移動量は、常圧用プラグを装着したときの移動量が最も小さく(シールリング50が外れない程度)、次に高圧用プラグ33を装着したときの移動量が大きく(シールリング50が外れる程度)、超高圧用プラグ34を装着したときに最も大きく、上記一定の移動量を越えて作動杆16が第1弁体6を押し込む程度となるように設定されている。   Corresponding to the configuration of the compressed air supply device, the coupler 9 can also be fitted with a normal pressure plug 32, a high pressure plug 33, and an ultrahigh pressure plug 34. Such a coupler 9 has the same configuration as that shown in FIGS. The amount of movement of the second valve element 7 and the operating rod 16 when the above three types of plugs are attached is the smallest when the normal pressure plug is attached (to the extent that the seal ring 50 does not come off). When the plug 33 is attached, the amount of movement is large (to the extent that the seal ring 50 is detached), and the amount of movement is the largest when the ultrahigh pressure plug 34 is attached. 6 is set to be pushed in.

そこで、上記各プラグを上記圧縮空気供給装置に装着した場合の作動態様について説明する。   Therefore, an operation mode when the plugs are mounted on the compressed air supply device will be described.

まず、図5に示されるように、常圧用プラグ32を装着すると、第2弁体7は開くが、シールリング50は外れないので、図3(a)に示した場合と同様に、調圧バネ15のバネ力に対応した常圧の圧縮空気が供給される。 First, as shown in FIG. 5, when mounting the normal pressure plug 32, the second valve body 7 opens, but since the seal ring 50 is not disengaged, as in the case shown in FIG. 3 (a), pressure regulating Normal pressure compressed air corresponding to the spring force of the spring 15 is supplied.

次に、高圧用プラグ33を装着すると、図6に示されるように、第2弁体7とともに移動する作動杆16のシールリング50は第2調整シリンダ44の底部47の貫通孔48から外れる(このとき別のシールリング51は第2調整ピストン45の貫通孔49をシールしている)ので、導通空間S内の圧縮空気は上記第2調整シリンダ44の底部47の貫通孔48から入り込む。このため、第2調整ピストン45の面(受圧面52)には上記圧縮空気の圧力が作用して、調圧バネ15とともに調整ピストン11を一次圧側に押圧して移動させるので、調圧バネ15のバネ力と第2調整ピストン45に作用する力の合計に対応した高圧の圧縮空気が導通空間Sから高圧用プラグ33に供給される。   Next, when the high-pressure plug 33 is attached, as shown in FIG. 6, the seal ring 50 of the operating rod 16 that moves together with the second valve body 7 is detached from the through hole 48 of the bottom 47 of the second adjustment cylinder 44 ( At this time, another seal ring 51 seals the through hole 49 of the second adjustment piston 45), so that the compressed air in the conduction space S enters from the through hole 48 of the bottom 47 of the second adjustment cylinder 44. For this reason, the pressure of the compressed air acts on the surface (pressure receiving surface 52) of the second adjustment piston 45 and presses and moves the adjustment piston 11 together with the pressure adjustment spring 15 to the primary pressure side. High pressure compressed air corresponding to the sum of the spring force and the force acting on the second adjustment piston 45 is supplied from the conduction space S to the high pressure plug 33.

さらに、図7に示されるように、超高圧用プラグ34を装着すると、第2弁体7と作動杆16の移動量は大きいので、作動杆16は直接に第1弁体6を押し込む。このため、一次圧の圧縮空気がダイレクトにプラグ34に供給される。   Further, as shown in FIG. 7, when the ultra-high pressure plug 34 is attached, the movement amount of the second valve body 7 and the operating rod 16 is large, so that the operating rod 16 directly pushes the first valve body 6. For this reason, the compressed air of the primary pressure is directly supplied to the plug 34.

したがって、上記圧縮空気供給装置の構成によれば、同じカプラ9に常圧用プラグと高圧用プラグ33と超高圧用プラグ34とを装着した場合に、それぞれに所定の圧力の圧縮空気を供給することができる。   Therefore, according to the configuration of the compressed air supply device, when the normal-pressure plug, the high-pressure plug 33, and the ultrahigh-pressure plug 34 are mounted on the same coupler 9, compressed air having a predetermined pressure is supplied to each. Can do.

なお、上述の実施形態は、第2調整ピストン45と調整ピストン11とを連結杆46を介して直接に連結したものであるが、この構成に代えて、図8に示されるように、第2調整ピストン45に突軸53を一体に設け、この突軸53を調整シリンダ4内に突出させ、突軸53の先端にはバネ受け54を形成し、このバネ受け54と調整ピストン11との間に調圧バネ15を配置する構成であってもよい。   In the above-described embodiment, the second adjustment piston 45 and the adjustment piston 11 are directly connected via the connection rod 46. However, instead of this configuration, as shown in FIG. The projecting shaft 53 is provided integrally with the adjustment piston 45, the projecting shaft 53 is projected into the adjustment cylinder 4, and a spring receiver 54 is formed at the tip of the projecting shaft 53, and between the spring receiver 54 and the adjustment piston 11. Alternatively, the pressure adjusting spring 15 may be arranged.

また、第2調整ピストン45と突軸53は別体の構成でもよい。   Further, the second adjustment piston 45 and the projecting shaft 53 may be configured separately.

この場合は、高圧用プラグ(33)を装着したときに、図のようにシールリング50が外れて導通空間Sから第2調整シリンダ44内に圧縮空気が入り込み、第2調整ピストン45の受圧面52に作用して第2調整ピストン45を一次圧側に移動させることにより、上記調圧バネ15が撓むので、その調圧バネ15力も強くなる。このため、調整ピストン11に対するバネ力も増大するから、第1弁体6が開いて導通空間S内に供給される圧縮空気の圧力も大きくなり、所要の高圧に設定することができる。   In this case, when the high pressure plug (33) is attached, the seal ring 50 is detached as shown in the figure, and the compressed air enters the second adjustment cylinder 44 from the conduction space S, and the pressure receiving surface of the second adjustment piston 45 is shown. By acting on 52 and moving the second adjustment piston 45 to the primary pressure side, the pressure adjusting spring 15 is bent, so that the force of the pressure adjusting spring 15 is also increased. For this reason, since the spring force with respect to the adjustment piston 11 also increases, the pressure of the compressed air supplied into the conduction space S when the first valve body 6 is opened increases, and can be set to a required high pressure.

なお、調圧バネ15は図9のように、強い調圧バネ15aと弱い調圧バネ15bの二重バネとし、合計で図8に示した調圧バネ15と同じバネ力となるようにし、強い調圧バネ15aのバネ定数を低いものにし、弱い調圧バネ15bは初期状態では荷重がかかっていない状態にするのが好ましい。その理由は第1弁体6の開閉の感度がよくなり、圧力調整の精度が上がるからである。バネ定数が高いと第1弁体6の感度が悪く、一次圧側開口部2からの圧縮空気の流量が絞られやすくなってしまいがちになるからである。   As shown in FIG. 9, the pressure adjusting spring 15 is a double spring consisting of a strong pressure adjusting spring 15a and a weak pressure adjusting spring 15b so that the total spring force is the same as that of the pressure adjusting spring 15 shown in FIG. It is preferable that the spring constant of the strong pressure adjusting spring 15a is made low and the weak pressure adjusting spring 15b is in an unloaded state in the initial state. The reason is that the opening / closing sensitivity of the first valve body 6 is improved and the accuracy of pressure adjustment is improved. This is because if the spring constant is high, the sensitivity of the first valve body 6 is poor and the flow rate of the compressed air from the primary pressure side opening 2 tends to be reduced.

本発明に係る圧縮空気供給装置に高圧用プラグを装着した場合の一実施形態 を示す断面図である。1 is a cross-sectional view showing an embodiment when a high-pressure plug is attached to a compressed air supply device according to the present invention. 上記圧縮空気供給装置に超高圧用プラグを装着した場合の一実施形態を示す 断面図である。It is sectional drawing which shows one Embodiment at the time of mounting | wearing with the plug for ultra high pressures in the said compressed air supply apparatus. (a)(b)は常圧用プラグと超高圧用プラグとを装着できるカプラの形態 を示す断面図である。(A) (b) is sectional drawing which shows the form of the coupler which can mount | wear with the normal pressure plug and the ultrahigh pressure plug. 常圧と高圧と超高圧用のプラグを装着できる圧縮空気供給装置の実施形態を 示す断面図である。FIG. 3 is a cross-sectional view showing an embodiment of a compressed air supply device to which plugs for normal pressure, high pressure, and ultrahigh pressure can be attached. 上記圧縮空気供給装置に常圧圧用プラグを装着した場合の一実施形態を示す 断面図である。It is sectional drawing which shows one Embodiment at the time of attaching the plug for normal pressure to the said compressed air supply apparatus. 上記圧縮空気供給装置に高圧用プラグを装着した場合の一実施形態を示す断 面図である。FIG. 3 is a cross-sectional view showing an embodiment when a high-pressure plug is attached to the compressed air supply device. 上記圧縮空気供給装置に超高圧用プラグを装着した場合の一実施形態を示す 断面図である。It is sectional drawing which shows one Embodiment at the time of mounting | wearing with the plug for ultra high pressures in the said compressed air supply apparatus. 上記圧縮空気供給装置の他の実施形態の要部の断面図である。It is sectional drawing of the principal part of other embodiment of the said compressed air supply apparatus. 上記圧縮空気供給装置のさらに他の実施形態の要部の断面図である。It is sectional drawing of the principal part of other embodiment of the said compressed air supply apparatus.

2 一次圧側開口部
3 二次圧側開口部
4 調整シリンダ
6 第1弁体
7 第2弁体
15 調圧バネ
16 作動杆
11 調整ピストン
10 ステム
9 カプラ
32 常圧用プラグ
33 高圧用プラグ
34 超高圧用プラグ
2 Primary pressure side opening 3 Secondary pressure side opening 4 Adjustment cylinder 6 First valve body 7 Second valve body 15 Pressure adjusting spring 16 Actuating rod 11 Adjustment piston 10 Stem 9 Coupler 32 Normal pressure plug 33 High pressure plug 34 Super high pressure plug

Claims (3)

圧縮空気供給装置本体に設けられたハウジングの一側に圧縮空気供給源に通じる一次圧側開口部を、他側に接続機器用カプラに通じる二次圧側開口部を形成し、両開口部間に圧縮空気の導通空間を形成するとともに、調整シリンダを一次圧側開口部に開口させて配置し、該調整シリンダ内に摺動自在に配置された調整ピストンの一側には上記一次圧側開口部に設けられた第1弁体を押し込み可能な押圧部と上記導通空間内の圧縮空気を受圧する受圧面とを有するとともに、他側は調圧バネにより常時上記押圧部を上記第1弁体を押し込む押圧方向に付勢し、上記調整ピストンを上記調圧バネのバネ力と上記受圧面に対する力とがバランスした位置で停止するようにする一方、上記二次圧側開口部に設けた第2弁体と上記第1弁体との間には作動杆を配置し、第2弁体が開き方向に一定の移動量を越えて作動したときに上記作動杆が第1弁体を開き方向に押圧可能とするとともに、
上記カプラには、第一の高圧用プラグと第一の高圧用プラグよりもさらに高圧用の第二の高圧用プラグとを装着可能とし、
第一の高圧用プラグを装着したときは、第一の高圧用プラグの先端で上記第2弁体を上記移動量を越えない範囲で押し込み、上記調整ピストンに対する力のバランスに基づいて調整ピストンとともに作動する上記押圧部が上記第1弁体を開閉させることによって上記導通空間内の圧縮空気を二次側開口部から上記第一の高圧用プラグに供給させ、
上記第二の高圧用プラグを装着したときは、第二の高圧用プラグの先端で上記第2弁体を上記移動量を越えて押し込んで上記作動杆が第1弁体を押圧して開き作動するようにした
ことを特徴とする圧縮空気供給装置。
A primary pressure side opening that leads to the compressed air supply source is formed on one side of the housing provided in the compressed air supply device body, and a secondary pressure side opening that leads to the coupler for the connected device is formed on the other side. An air conduction space is formed, and the adjustment cylinder is disposed to open to the primary pressure side opening, and one side of the adjustment piston that is slidably disposed in the adjustment cylinder is provided in the primary pressure side opening. A pressing direction in which the first valve body can be pushed in and a pressure receiving surface that receives the compressed air in the conduction space, and the other side is always pressed by the pressure regulating spring into the first valve body. The adjustment piston is stopped at a position where the spring force of the pressure adjusting spring and the force against the pressure receiving surface are balanced, while the second valve body provided in the secondary pressure side opening and the above Between the first valve body The rod was placed, together with the operation rod when activated beyond a certain amount of movement in the opening direction the second valve body to enable pressed in a direction to open the first valve body,
The coupler can be fitted with a first high-pressure plug and a second high-pressure plug for higher pressure than the first high-pressure plug,
When the first high-pressure plug is attached, the second valve body is pushed in at the tip of the first high-pressure plug within a range not exceeding the movement amount, and together with the adjustment piston based on the balance of force against the adjustment piston The operating pressing portion opens and closes the first valve body to supply compressed air in the conduction space from the secondary side opening to the first high-pressure plug ,
When the second high-pressure plug is mounted, the second valve body is pushed beyond the amount of movement by the tip of the second high-pressure plug, and the operating rod presses the first valve body to open. A compressed air supply device characterized in that:
圧縮空気供給装置本体に設けられたハウジングの一側に圧縮空気供給源に通じる一次圧側開口部を、他側に接続機器用カプラに通じる二次圧側開口部を形成し、両開口部間に圧縮空気の導通空間を形成するとともに、調整シリンダを一次圧側開口部に開口させて配置し、該調整シリンダ内に摺動自在に配置された調整ピストンの一側には上記一次圧側開口部に設けられた第1弁体を押し込み可能な押圧部と上記導通空間内の圧縮空気を受圧する受圧面とを有するとともに、他側は調圧バネにより常時上記押圧部を上記第1弁体を押し込む押圧方向に付勢し、上記調整ピストンを上記調圧バネのバネ力と上記受圧面に対する力とがバランスした位置で停止するようにする一方、上記二次圧側開口部に設けた第2弁体と上記第1弁体との間には作動杆を配置し、第2弁体が開き方向に一定の移動量を越えて作動したときに上記作動杆が第1弁体を開き方向に押圧可能とし、
上記調整シリンダの第2弁体側に第2調整シリンダを設け、この第2調整シリンダに摺動自在に設けられた第2調整ピストンと上記調整ピストンとを連結杆を介して連結し、上記作動杆を上記第2調整シリンダの底部の貫通孔を貫通させるとともに、上記作動杆には上記第2調整シリンダの底部の貫通孔の内面とシールするシール部材を取り付け、
上記第2弁体が上記作動杆を上記シール部材が外れる程度に作動させたとき、上記導通空間内の圧縮空気が上記貫通孔から上記第2調整ピストンと上記底部との間に導入されるようにする一方、
上記カプラには、上記第2弁体を開閉作動可能な可動スリーブを摺動自在に設けるとともに、常圧用プラグと高圧用プラグと超高圧用プラグとを装着可能とし、上記常圧用プラグと上記可動スリーブには互いに係合する突部を形成し、
上記常圧用プラグを上記カプラに装着したときは、常圧用プラグが上記可動スリーブに係合して上記第2弁体が上記作動杆を上記シール部材が外れず、かつ上記一定の移動量を越えない程度に押し込み、上記調整ピストンの受圧面に対する力と上記調圧バネのバネ力とのバランスに基づいて、調整ピストンとともに作動する上記押圧部が上記第1弁体を開閉させることによって上記導通空間内の圧縮空気を二次側開口部から上記常圧用プラグに供給させ、
上記高圧用プラグを上記カプラに装着したときは、この高圧用プラグの先端で上記第2弁体と作動杆を押し込み、上記第2弁体を押し込むことにより上記シール部材が第2調整シリンダの底部の貫通孔とのシールが外れ、かつ上記一定の移動量を越える程度に押し込み作動ことで上記導通空間内の圧縮空気が上記貫通孔から上記第2調整ピストンと上記底部との間に導入して第2調整ピストンを一次圧側に移動させるように作用する圧力と上記調圧バネのバネ力との合計と上記受圧面に対する力との差により上記調整ピストンが第1弁体を開き作動させることにより高圧の圧縮空気が導通空間から高圧用プラグに供給されるようにし、
上記超高圧用プラグを上記カプラに装着したときは、この超高圧用プラグの先端で上記第2弁体を上記移動量を越えて押し込んで上記作動杆により直接に第1弁体を押圧して開き作動するようにした
ことを特徴とする圧縮空気供給装置。
A primary pressure side opening that leads to the compressed air supply source is formed on one side of the housing provided in the compressed air supply device body, and a secondary pressure side opening that leads to the coupler for the connected device is formed on the other side. An air conduction space is formed, and the adjustment cylinder is disposed to open to the primary pressure side opening, and one side of the adjustment piston that is slidably disposed in the adjustment cylinder is provided in the primary pressure side opening. A pressing direction in which the first valve body can be pushed in and a pressure receiving surface that receives the compressed air in the conduction space, and the other side is always pressed by the pressure regulating spring into the first valve body. The adjustment piston is stopped at a position where the spring force of the pressure adjusting spring and the force against the pressure receiving surface are balanced, while the second valve body provided in the secondary pressure side opening and the above Between the first valve body The rod is arranged, the actuating rod is capable pressed in a direction to open the first valve body when activated beyond a certain amount of movement in the opening direction the second valve body,
A second adjusting cylinder is provided on the second valve body side of the adjusting cylinder, a second adjusting piston slidably provided on the second adjusting cylinder and the adjusting piston are connected via a connecting rod, and the operating rod And a seal member that seals the inner surface of the through hole at the bottom of the second adjustment cylinder is attached to the operating rod.
When the second valve body operates the operating rod to such an extent that the seal member is removed, compressed air in the conduction space is introduced between the second adjustment piston and the bottom portion from the through hole. While
The coupler is slidably provided with a movable sleeve that can open and close the second valve body, and can be fitted with a normal pressure plug, a high pressure plug, and an ultrahigh pressure plug. The sleeve is formed with protrusions that engage each other,
When the normal pressure plug is attached to the coupler, the normal pressure plug engages with the movable sleeve so that the second valve body does not disengage the operating rod and the seal member does not come off, and the predetermined amount of movement is exceeded. The conducting space is opened by opening and closing the first valve body based on the balance between the force of the adjusting piston against the pressure receiving surface and the spring force of the pressure adjusting spring based on the balance between the adjusting piston and the spring force of the pressure adjusting spring. The compressed air inside is supplied to the normal pressure plug from the secondary side opening,
When the high pressure plug is attached to the coupler, the second valve body and the operating rod are pushed in at the tip of the high pressure plug, and the second valve body is pushed in so that the seal member is moved to the bottom of the second adjustment cylinder. Compressed air in the conduction space is introduced between the second adjustment piston and the bottom portion from the through hole by being pushed to the extent that the seal with the through hole is removed and exceeds the certain amount of movement. The adjustment piston opens and operates the first valve body by the difference between the sum of the pressure acting to move the second adjustment piston to the primary pressure side and the spring force of the pressure adjusting spring and the force on the pressure receiving surface. High pressure compressed air is supplied from the conduction space to the high pressure plug,
When the ultrahigh-pressure plug is attached to the coupler, the second valve body is pushed beyond the amount of movement by the tip of the ultrahigh-pressure plug, and the first valve body is pressed directly by the operating rod. A compressed air supply device characterized in that it opens and operates.
上記連結杆に代え、上記第2調整ピストンに突軸を設け、この突軸を調整シリンダ内に突出させ、突軸の先端にはバネ受けを形成し、このバネ受けと上記調整ピストンとの間に配置された調圧バネにより常時上記押圧部を押圧方向に付勢することを特徴とする、請求項2に記載の圧縮空気供給装置。   Instead of the connecting rod, a projecting shaft is provided on the second adjusting piston, the projecting shaft is projected into the adjusting cylinder, and a spring receiver is formed at the tip of the projecting shaft. Between the spring receiver and the adjusting piston, The compressed air supply device according to claim 2, wherein the pressing portion is constantly urged in the pressing direction by a pressure adjusting spring disposed in the pressure chamber.
JP2005199264A 2005-07-07 2005-07-07 Compressed air supply device Expired - Fee Related JP4844713B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2005199264A JP4844713B2 (en) 2005-07-07 2005-07-07 Compressed air supply device
TW095123761A TW200718888A (en) 2005-07-07 2006-06-30 Compressed air supply device
PCT/JP2006/313379 WO2007007603A1 (en) 2005-07-07 2006-07-05 Compressed air supply device

Applications Claiming Priority (1)

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JP4844713B2 true JP4844713B2 (en) 2011-12-28

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JP5288539B2 (en) * 2008-06-13 2013-09-11 ダイセン株式会社 Compressed air supply device and socket
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JP4127189B2 (en) * 2003-11-06 2008-07-30 マックス株式会社 Pipe fitting
JP4069847B2 (en) * 2003-11-06 2008-04-02 マックス株式会社 Coupler for compressed air supply
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