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JP4851807B2 - Armature for rotating electrical machine and method for manufacturing armature - Google Patents
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JP4851807B2 - Armature for rotating electrical machine and method for manufacturing armature - Google Patents

Armature for rotating electrical machine and method for manufacturing armature Download PDF

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JP4851807B2
JP4851807B2 JP2006039334A JP2006039334A JP4851807B2 JP 4851807 B2 JP4851807 B2 JP 4851807B2 JP 2006039334 A JP2006039334 A JP 2006039334A JP 2006039334 A JP2006039334 A JP 2006039334A JP 4851807 B2 JP4851807 B2 JP 4851807B2
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coil
core
armature
shape
salient pole
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JP2007221913A (en
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小紅 劉
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Sawafuji Electric Co Ltd
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Description

本発明は、電機子コアに設けられた複数の突極の両側のスロットにそれぞれ収容される一対のコイル辺を有するとともに平角導線をエッジワイズで巻回して成るコイルが前記突極に巻装される回転電機用電機子及び電機子の製造方法に関する。 According to the present invention, a coil having a pair of coil sides respectively accommodated in slots on both sides of a plurality of salient poles provided on an armature core, and a coil formed by winding a flat wire in an edgewise manner, is wound around the salient poles. The present invention relates to an armature for a rotating electric machine and a method for manufacturing an armature .

このような回転電機用電機子は、たとえば特許文献1によって知られている。
特開2003−164085号公報
Such an armature for a rotating electrical machine is known from Patent Document 1, for example.
JP 2003-164085 A

ところが、上記特許文献1で開示された電機子コアが備える複数の突極は、電機子コアの半径に沿って平行な側面を両側に有するように形成されており、電機子コアがリング状であることから相互に隣接する一対の突極間のスロットは、電機子コアの周方向に沿う幅が深くなるにつれて大きくなるように形成されているので、スロット内でコイル辺間に隙間が生じることになり、このようなものでは電機子コアの軸線に直交する平面においてスロット内で平角導線が占める面積の割合(占積率)が高いとは言えず、効率を高めるためには占積率をより高めることが望まれる。   However, the plurality of salient poles included in the armature core disclosed in Patent Document 1 are formed so as to have parallel side surfaces on both sides along the radius of the armature core, and the armature core has a ring shape. Therefore, the slot between the pair of salient poles adjacent to each other is formed so as to increase as the width along the circumferential direction of the armature core becomes deeper, so that a gap is generated between the coil sides in the slot. In such a case, it cannot be said that the ratio of the area occupied by the rectangular conductor in the slot in the plane orthogonal to the axis of the armature core (space factor) is high. It is desired to increase it further.

本発明は、かかる事情に鑑みてなされたものであり、スロット内でのコイルの占積率を高め得るようにした回転電機用電機子及び電機子の製造方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and an object of the present invention is to provide an armature for a rotating electrical machine and a method for manufacturing an armature that can increase the space factor of a coil in a slot.

上記目的を達成するために、請求項1記載の発明は、電機子コアに設けられた複数の突極の両側のスロットにそれぞれ収容されて互いに平行に延びる一対のコイル辺と、それらのコイル辺の長手方向と直交する方向に延びる一対のコイル端と、外方に膨らんで前記両コイル辺および前記両コイル端の両端間を結ぶ彎曲部とを有するとともに横断面長方形の平角導線をエッジワイズで巻回して成るコイルが前記突極に巻装される回転電機用電機子を製造するに当たり、前記突極のうち少なくとも前記コイルが巻装されるコイル巻装部が、先端側に向かうにつれて幅を狭くした台形状の横断面形状を有するように形成された電機子コアを用いる電機子の製造方法であって、前記平角導線をエッジワイズで巻回すことで、前記両コイル辺間の間隔が軸方向一方に向かうにつれて広くなっており且つその両コイル辺の内周及び外周が階段状の凹凸形状となっている前記コイルを得る第1工程と、前記第1工程で得た前記コイルを、前記両コイル辺の内周及び外周が凹凸のない滑らかな形状となり且つ該内周が前記コイル巻装部の前記スロット側の側面形状に対応させた形状となるように整形する第2工程と、前記第2工程で整形した前記コイルを前記突極に巻装する第3工程とを含み、前記スロットのうち前記コイル辺が収容される部分の横断面形状は、前記第3工程で前記電機子コアの周方向で隣接した突極にそれぞれ巻装され2つのコイルのコイル辺の全体形状に対応した形状に形成されることを特徴とする。 To achieve the above object, the invention according to claim 1, wherein a pair of coil sides Ru extend parallel to each other are accommodated on both sides of the slot of the plurality of salient poles provided on the armature core, the coils A pair of coil ends extending in a direction perpendicular to the longitudinal direction of the side, and a bent portion that bulges outward and connects between both sides of the coil and both ends of the coil ends, and is a rectangular conductor having a rectangular cross section. When manufacturing the armature for a rotating electrical machine in which the coil formed by winding is wound around the salient pole, the coil winding portion around which at least the coil is wound out of the salient poles becomes wider toward the tip side. the a forming process for the preparation of the armature using armature core to have a narrowed trapezoidal cross-sectional shape, by turning the winding the rectangular wire in edgewise, the spacing between the two coils side A first step of obtaining the coil which is widened toward one direction and the inner and outer sides of both coil sides have a stepped uneven shape; and the coil obtained in the first step, A second step of shaping the inner periphery and outer periphery of both coil sides so as to have a smooth shape without irregularities and the inner periphery to have a shape corresponding to the shape of the side surface on the slot side of the coil winding portion ; A third step of winding the coil shaped in the second step around the salient pole, and a cross-sectional shape of a portion of the slot in which the coil side is accommodated is the armature core in the third step. wherein the circumferential direction being formed in a shape corresponding to the overall shape of the two coil side of the coil in adjacent salient poles Ru are wound, respectively.

また請求項2記載の発明は、請求項1記載の発明の構成に加えて、前記電機子コアが、該電機子コアを周方向に少なくとも2つに分割した分割面を周方向両端に有して円弧状に形成されるとともに少なくとも1つの前記突極を有する複数のコア分割体と、前記分割面を相互に当接させつつ全体としてリング状に配置された全ての前記コア分割体を両側から挟む一対の挟持連結板とが締結されて成り、前記第3工程では、各々のコア分割体の周方向中間部に有する突極にに、前記第2工程で得た前記コイルを巻装し、次いで、そのコア分割体の周方向一端側の突極に、前記第2工程で得た前記コイルを傾けつつ巻装し、さらにそのコア分割体の周方向他端側の突極に、前記第2工程で得た前記コイルを傾けつつ巻装し、しかる後に、前記コイルが個々の突極にそれぞれ巻装された状態にある前記複数のコア分割体を、それらの周方向両端の分割面を相互に当接させつつ前記一対の挟持連結板で挟持して締結することを特徴とする。 According to a second aspect of the invention, in addition to the configuration of the first aspect of the invention, the armature core has split surfaces obtained by dividing the armature core into at least two in the circumferential direction at both circumferential ends. A plurality of core divided bodies formed in a circular arc shape and having at least one salient pole, and all the core divided bodies arranged in a ring shape as a whole while contacting the divided surfaces from both sides. Ri formed is fastened a pair of clamping connecting plates sandwiching, in the third step, the salient pole having a circumferential direction intermediate portion of each of the core segments, wound around the coil obtained in the second step Then, the coil obtained in the second step is wound while being inclined on the salient pole on one end side in the circumferential direction of the core divided body, and further on the salient pole on the other end side in the circumferential direction of the core divided body, The coil obtained in the second step is wound while being inclined, and then the coil is wound. The plurality of core segments in a state of being wound around each individual salient pole, to conclude by sandwiching by the pair of holding the coupling plate while abutting the dividing plane of their circumferential ends to each other Features.

請求項3記載の発明は、請求項1または2記載の発明の構成に加えて、前記電機子コアの周方向に隣接する一対の突極間に、それらの突極に連接される一対のコア部を有するスロットウエッジが前記スロットを閉じるようにして装着され、該スロットウエッジの少なくとも前記コア部が磁性材料により形成されることを特徴とする。   According to a third aspect of the present invention, in addition to the configuration of the first or second aspect of the invention, a pair of cores connected to the salient poles between a pair of salient poles adjacent in the circumferential direction of the armature core. A slot wedge having a portion is mounted so as to close the slot, and at least the core portion of the slot wedge is formed of a magnetic material.

さらに請求項4記載の発明は、電機子コアに設けられた複数の突極の両側のスロットにそれぞれ収容される一対のコイル辺を有するとともに平角導線をエッジワイズで巻回して成るコイルが前記突極に巻装される回転電機用電機子において、前記突極のうち少なくとも前記コイルが巻装されるコイル巻装部が、先端側に向かうにつれて幅を狭くした台形状の横断面形状を有するように形成され、前記コイル巻装部の形状に対応させた形状に整形された前記コイルが前記突極に巻装され、前記スロットのうち前記コイル辺が収容される部分の横断面形状が、前記電機子コアの周方向で隣接した突極にそれぞれ巻装された2つのコイルのコイル辺の全体形状に対応した形状に形成され、前記電機子コアの両端に、前記コイルが備える一対のコイル端にそれぞれ対向する対向支持板部を一体に有する支持板がそれぞれ締結され、前記両コイル端および前記対向支持板部間に挟まれる挟持板部を有して絶縁材料により形成されるボビンが、前記両コイル端および前記突極間にそれぞれ介装され、前記対向支持板部、前記挟持板部および前記コイル端が縛り部材でまとめて縛りつけられることを特徴とする。 Furthermore, the invention according to claim 4 is characterized in that a coil comprising a pair of coil sides respectively accommodated in slots on both sides of a plurality of salient poles provided in an armature core and winding a rectangular conductor wire edgewise. In the armature for a rotating electrical machine wound around a pole, at least the coil winding portion around which the coil is wound has a trapezoidal cross-sectional shape that becomes narrower toward the tip side. And the cross-sectional shape of the portion of the slot in which the coil side is accommodated is wound around the salient pole, and the coil shaped into a shape corresponding to the shape of the coil winding portion is wound on the salient pole. is formed in a shape corresponding to the overall shape of the two coil side of the coil respectively to adjacent salient poles wound around in the circumferential direction of the armature core, both ends of the armature core, a pair of coils provided in the coil A bobbin formed of an insulating material having a sandwiching plate part sandwiched between the coil ends and the opposing support plate part, each of which is integrally fastened with a support plate integrally opposing each other. Both the coil ends and the salient poles are interposed, respectively, and the opposing support plate portion, the sandwiching plate portion, and the coil ends are tied together by a binding member.

発明によれば、電機子コアのスロット形状が、電機子コアの周方向で隣接した突極にそれぞれ巻装された2つのコイルのコイル辺の全体形状に対応しており、スロット内でコイル辺間に間隙が生じることを抑制し、スロット内でのコイルの占積率を高めることができる。 According to the present invention, the slot shape of the armature core corresponds to the overall shape of the coil sides of the two coils respectively wound around the salient poles adjacent in the circumferential direction of the armature core, and the coil in the slot It is possible to suppress the occurrence of a gap between the sides and increase the space factor of the coil in the slot.

また請求項2記載の発明によれば、突極の少なくともコイル巻装部の横断面形状が、先端側に向かうにつれて幅を狭くした台形状であり、コイルもコイル巻装部の形状に対応して整形されるので、整形後のコイルにあっては電機子コアの外周側に位置する部分の幅が内周側に位置する部分の幅よりも大きくなっている。このため1つの突極にコイルを巻装した状態で当該突極に隣接した突極にコイルを巻装するにあたって、電機子コアの半径方向に沿ってコイルを突極側に近づけると既に突極に巻装されているコイルと干渉してしまう。しかるに電機子コアを複数のコア分割体と、それらのコア分割体を挟む一対の挟持連結板とで構成することにより、各コア分割体の突極にコイルを巻装することが容易となり、コイルが巻装された状態の複数のコア分割体を組合わせることで電機子を構成することができる。   According to the second aspect of the present invention, at least the coil winding portion of the salient pole has a trapezoidal shape in which the width is narrowed toward the tip side, and the coil corresponds to the shape of the coil winding portion. Therefore, in the shaped coil, the width of the portion located on the outer peripheral side of the armature core is larger than the width of the portion located on the inner peripheral side. For this reason, when a coil is wound around a salient pole adjacent to the salient pole in a state where the coil is wound around one salient pole, if the coil is brought closer to the salient pole side along the radial direction of the armature core, the salient pole is already present. It interferes with the coil wound around. However, by configuring the armature core with a plurality of core divided bodies and a pair of sandwiched connecting plates that sandwich the core divided bodies, it becomes easy to wind the coil around the salient poles of each core divided body. An armature can be configured by combining a plurality of core divided bodies in a state where is wound.

請求項3記載の発明によれば、コイルの巻装を可能とするために突極の先端形状をT形に形成することができないのであるが、相互に隣接した突極間に装着されるスロットウエッジが備える磁性材料製のコア部を突極に連接することで、突極の先端形状を実質的にはT形として磁気効率を高めることができ、スロットをスロットウエッジで閉じることによりスロットリプルを低減することができる。   According to the third aspect of the present invention, the tip of the salient pole cannot be formed into a T shape so that the coil can be wound, but the slot is mounted between the salient poles adjacent to each other. By connecting the core made of magnetic material provided in the wedge to the salient pole, the tip shape of the salient pole can be substantially T-shaped to increase the magnetic efficiency, and the slot ripple is closed by closing the slot with the slot wedge. Can be reduced.

さらに請求項4記載の発明によれば、電機子コアに締結された支持板が備える対向支持板部と、コイルのコイル端および電機子コアの突極間に介装されるボビンが備えるととともに前記コイル端および前記対向支持板部間に挟まれる挟持板部と、前記コイル端とが縛り部材でまとめて縛り付けられるので、電機子コアにコイルおよびボビンを確実に固定することができる。   According to the fourth aspect of the present invention, the counter support plate portion provided in the support plate fastened to the armature core, and the bobbin interposed between the coil end of the coil and the salient pole of the armature core are provided. Since the sandwiching plate portion sandwiched between the coil end and the opposed support plate portion and the coil end are tied together by the binding member, the coil and the bobbin can be securely fixed to the armature core.

以下、本発明の実施の形態を、添付の図面に示した本発明の一実施例に基づいて説明する。   DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below based on one embodiment of the present invention shown in the accompanying drawings.

図1〜図9は本発明の一実施例を示すものであり、図1はステータの一部を軸方向一端側から見た正面図、図2は図1の2−2線断面図、図3は図2の3−3線拡大断面図、図4は整形前のコイルを示す正面図、図5は図4の5−5線断面図、図6はコイルの整形状態を示す横断面図、図7はコイルの装着過程を説明するための横断面図、図8はスロットウエッジの斜視図、図9は突極を除く部分ではステータコアを省略した状態でコイルの固定構造を示す斜視図、図10は図9で示した構造のステータコアを省略した状態での分解斜視図である。   1 to 9 show an embodiment of the present invention. FIG. 1 is a front view of a part of a stator as viewed from one axial end side, and FIG. 2 is a sectional view taken along line 2-2 of FIG. 3 is an enlarged sectional view taken along line 3-3 in FIG. 2, FIG. 4 is a front view showing the coil before shaping, FIG. 5 is a sectional view taken along line 5-5 in FIG. 4, and FIG. FIG. 7 is a cross-sectional view for explaining a coil mounting process, FIG. 8 is a perspective view of a slot wedge, and FIG. 9 is a perspective view showing a coil fixing structure in a state where a stator core is omitted except for salient poles. FIG. 10 is an exploded perspective view in a state where the stator core having the structure shown in FIG. 9 is omitted.

先ず図1〜図3において、回転電機における電機子としてのステータ11は、電機子コアとしてのステータコア12に、コイル13…が装着されて成るものであり、ステータコア12の内周には複数の突極14…が等間隔をあけて設けられ、各コイル13…は各突極14…にそれぞれ巻装される。   First, in FIG. 1 to FIG. 3, a stator 11 as an armature in a rotating electric machine is formed by attaching coils 13 to a stator core 12 as an armature core. The poles 14 are provided at equal intervals, and the coils 13 are wound around the salient poles 14, respectively.

しかも前記突極14は、コイル13が巻装されるコイル巻装部14aと、コイル巻装部14aの先端に連なるウエッジ装着部14bとから成る。該突極14のうち少なくとも前記コイル巻装部14aは、先端側に向かうにつれて幅を狭くした台形状の横断面形状を有するように形成されるものであり、この実施例において前記ウエッジ装着部14bは、ステータコア12の周方向に沿う幅を一定とした矩形状の横断面形状を有するように形成される。   Moreover, the salient pole 14 includes a coil winding part 14a around which the coil 13 is wound, and a wedge mounting part 14b connected to the tip of the coil winding part 14a. At least the coil winding portion 14a of the salient poles 14 is formed to have a trapezoidal cross-sectional shape with a width narrowing toward the tip side. In this embodiment, the wedge mounting portion 14b is formed. Is formed to have a rectangular cross-sectional shape with a constant width along the circumferential direction of the stator core 12.

図4および図5において、前記コイル13は、絶縁被覆された平角導線19を複数回たとえば6回巻回して成るものであり、前記突極14の両側のスロット15,15にそれぞれ収容される一対のコイル辺16,16と、それらのコイル辺16…の長手方向と直交する方向で相互に平行に延びる一対のコイル端17,17と、外方に膨らんで前記両コイル辺16…および前記両コイル端17…の両端間を結ぶ彎曲部18,18…とを有する。しかも前記突極14のコイル巻装部14aが台形状の横断面形状を有するので、コイル13は、前記両コイル辺16,16間の間隔が軸方向一方に向かうにつれて広くなるようにエッジワイズで巻回される。このように巻回成形されたコイル13は、その内周および外周が凹凸形状となっているので、ステータコア12に装着される前に、図6で示す整形手段20によって整形される。すなわち該整形手段20は、テーパ状の内側面21aを有する凹部21が設けられた第1型22と、凹部21に収容された前記コイル13を第1型22との間に挟持する第2型23とを備えるものであり、このような整形手段20によって、前記コイル13は、内周および外周が凹凸のない滑らかな形状となるようにして前記コイル巻装部14aの形状に対応した形状に整形される。   4 and 5, the coil 13 is formed by winding a rectangular conductor wire 19 with an insulation coating a plurality of times, for example, six times, and is accommodated in slots 15 and 15 on both sides of the salient pole 14, respectively. Coil sides 16 and 16, a pair of coil ends 17 and 17 extending in parallel with each other in a direction perpendicular to the longitudinal direction of the coil sides 16... And both the coil sides 16. .. Have curved portions 18, 18... Connecting the ends of the coil ends 17. Moreover, since the coil winding portion 14a of the salient pole 14 has a trapezoidal cross-sectional shape, the coil 13 is edgewise so that the distance between the coil sides 16 and 16 becomes wider toward one side in the axial direction. It is wound. Since the inner and outer circumferences of the coil 13 thus formed by winding are concave and convex, the coil 13 is shaped by the shaping means 20 shown in FIG. 6 before being attached to the stator core 12. That is, the shaping means 20 includes a first mold 22 provided with a recess 21 having a tapered inner side surface 21 a and a second mold sandwiching the coil 13 accommodated in the recess 21 with the first mold 22. 23, and by such shaping means 20, the coil 13 has a shape corresponding to the shape of the coil winding portion 14a so that the inner periphery and the outer periphery have a smooth shape without irregularities. It is shaped.

しかもステータコア12の周方向に隣接する2つの突極14,14間に形成されるスロット15のうち整形後のコイル13のコイル辺16,16が収容される部分の横断面形状は、前記両突極14,14にそれぞれ巻装された2つのコイル13,13のコイル辺16,16の全体形状に対応した形状に形成されるものであり、略矩形状の横断面形状を有するように形成される。   Moreover, the cross-sectional shape of the portion in which the coil sides 16 and 16 of the shaped coil 13 are accommodated in the slot 15 formed between the two salient poles 14 and 14 adjacent in the circumferential direction of the stator core 12 is the above-mentioned both projections. It is formed in a shape corresponding to the overall shape of the coil sides 16 and 16 of the two coils 13 and 13 wound around the poles 14 and 14, respectively, and has a substantially rectangular cross-sectional shape. The

而して整形後のコイル13をコイル巻装部14aに巻装するにあたっては、スロット15内で隣接するコイル辺16への直接の接触、ならびに突極14のコイル巻装部14aへの直接の接触を避けるため、コイル辺16…には絶縁紙24が巻き付けられる。   Thus, when the shaped coil 13 is wound around the coil winding portion 14a, direct contact with the adjacent coil side 16 in the slot 15 and direct contact of the salient pole 14 to the coil winding portion 14a. In order to avoid contact, insulating paper 24 is wound around the coil sides 16.

ところで、突極14の少なくともコイル巻装部14aの横断面形状が、先端側に向かうにつれて幅を狭くした台形状であり、コイル13もコイル巻装部14aの形状に対応して整形されるので、整形後のコイル13にあってはステータコア12の外周側に位置する部分の幅W1が内周側に位置する部分の幅W2よりも大きくなっている。このため1つの突極14に整形後のコイル13を巻装した状態で当該突極14に隣接した突極14にコイル13を巻装するにあたって、ステータコア12の半径方向に沿ってコイル13を突極14側に近づけると既に突極14に巻装されているコイル13と干渉してしまう。   By the way, since the cross-sectional shape of at least the coil winding part 14a of the salient pole 14 is a trapezoid whose width becomes narrower toward the tip side, the coil 13 is also shaped corresponding to the shape of the coil winding part 14a. In the shaped coil 13, the width W1 of the portion located on the outer peripheral side of the stator core 12 is larger than the width W2 of the portion located on the inner peripheral side. For this reason, when the coil 13 is wound around the salient pole 14 adjacent to the salient pole 14 in a state where the shaped coil 13 is wound around one salient pole 14, the coil 13 is projected along the radial direction of the stator core 12. If it approaches the pole 14 side, it will interfere with the coil 13 already wound around the salient pole 14.

そこで図7で示すように、ステータコア12を周方向に少なくとも2つに分割した分割面26,26を周方向両端に有して円弧状に形成されるとともに少なくとも1つの前記突極14を有する複数のコア分割体27…を準備する。このコア分割体27は、複数のコア板を積層して成り、この実施例でのコア分割体27は、3つの突極14…を内周側に有して円弧状に形成される。而してステータコア12は、複数の前記コア分割体27…と、前記分割面26,26を相互に当接させつつ全体としてリング状に配置された全ての前記コア分割体27…を両側から挟む一対の挟持連結板28,28とを、複数のボルト29…およびナット30…で締結して構成される。   Therefore, as shown in FIG. 7, a plurality of split surfaces 26, 26 obtained by dividing the stator core 12 into at least two in the circumferential direction are formed in a circular arc shape at both ends in the circumferential direction, and have at least one salient pole 14. Are prepared. The core divided body 27 is formed by laminating a plurality of core plates, and the core divided body 27 in this embodiment is formed in an arc shape having three salient poles 14 on the inner peripheral side. Thus, the stator core 12 sandwiches the plurality of core divided bodies 27 and all the core divided bodies 27 arranged in a ring shape as a whole while the divided surfaces 26 and 26 are in contact with each other. The pair of sandwiching connection plates 28 and 28 are configured by fastening with a plurality of bolts 29... And nuts 30.

前記ボルト29…を挿通せしめる挿通孔31…は、コア分割体27…の前記突極14…に対応する部分に設けられるものであり、各挿通孔31…の配置をそのような位置に設定することにより、突極14…の基部の幅が広いので挿通孔31…の周囲の空きスペースを広くすることができ、挿通孔31…が設けられることによる磁気的影響を小さくすることができる。   The insertion holes 31 through which the bolts 29 are inserted are provided at portions corresponding to the salient poles 14 of the core divided bodies 27, and the arrangement of the insertion holes 31 is set to such a position. As a result, since the base portion of the salient poles 14 is wide, the empty space around the insertion holes 31 can be widened, and the magnetic influence due to the provision of the insertion holes 31 can be reduced.

コア分割体27へのコイル13…の巻装にあたっては、図7(a)で示すコア分割体27がその周方向中央部に有する突極14に、図7(b)で示すようにコイル13を巻装し、次いで、コア分割体27の周方向一端側の突極14に、コイル13を傾けつつ巻装し、さらに図7(c)で示すように、コア分割体27の周方向他端側の突極14に、コイル13を傾けつつ巻装する。   When winding the coils 13... Around the core divided body 27, the core divided body 27 shown in FIG. 7A has a salient pole 14 at the center in the circumferential direction, and the coil 13 as shown in FIG. Then, the coil 13 is wound around the salient pole 14 on one end side in the circumferential direction of the core divided body 27 while being inclined, and further, as shown in FIG. The coil 13 is wound around the end salient pole 14 while being inclined.

このようにコイル13…が突極14…にそれぞれ巻装された状態にあるコア分割体27…を、それらの周方向両端の分割面26,26…を相互に当接させつつ両挟持連結板28…で挟持して締結することにより、ステータコア12が構成されることになる。   In this way, the sandwiched connecting plates of the core divided bodies 27 in a state where the coils 13 are wound around the salient poles 14 are brought into contact with the divided surfaces 26, 26,. The stator core 12 is configured by being clamped by 28...

ところで前記突極14における先端部すなわちウエッジ装着部14bの両側面には、ステータコア12の軸方向に延びる嵌合溝32,32がそれぞれ設けられる。また前記突極14の嵌合溝32…には、スロット15をステータコア12の半径方向内方側から閉じるとともにスロット15内のコイル辺16…に当接するようにしてスロットウエッジ33が嵌合される。これによりスロット15内でコイル辺16…がスロット15の閉塞端およびスロットウエッジ33間に挟まれ、コイル辺16…がスロット15内で固定されることになる。   By the way, fitting grooves 32 and 32 extending in the axial direction of the stator core 12 are provided on the front end portion of the salient pole 14, that is, on both side surfaces of the wedge mounting portion 14b. Further, the slot wedges 33 are fitted into the fitting grooves 32 of the salient poles 14 so as to close the slots 15 from the radially inner side of the stator core 12 and to contact the coil sides 16 of the slots 15. . As a result, the coil sides 16 are sandwiched between the closed end of the slot 15 and the slot wedge 33 in the slot 15, and the coil sides 16 are fixed in the slot 15.

図8を併せて参照して、スロットウエッジ33は、前記突極14のウエッジ装着部14bに連接される一対のコア部34,34が樹脂モールド部35で一体に連結されて成る。前記コア部34…は、磁性材料により形成されるものであり、たとえば磁性粉を加圧成形することにより形成される。また前記両コア部34…からは前記嵌合溝32…に嵌合する嵌合突部34a…が一体に突設される。   Referring also to FIG. 8, the slot wedge 33 is formed by integrally connecting a pair of core portions 34, 34 connected to the wedge mounting portion 14 b of the salient pole 14 by a resin mold portion 35. The core portions 34 are formed of a magnetic material, for example, by pressing magnetic powder. Further, from both the core portions 34, fitting protrusions 34a fitted into the fitting grooves 32 are integrally projected.

前記コア部34は、前記ウエッジ装着14bと協働してティースを構成するような形状を有するものであり、突極14から遠ざかるにつれてステータコア12の半径方向に沿う幅が薄くなるように形成される。   The core portion 34 has a shape that constitutes a tooth in cooperation with the wedge mounting 14b, and is formed such that the width along the radial direction of the stator core 12 decreases as the distance from the salient pole 14 increases. .

図9および図10を併せて参照して、前記ステータコア12の両端には、各コイル13…が備える両コイル端17…にそれぞれ対向する対向支持板部37a…を内周側に一体に有する支持板37…が当接されるものであり、周方向に間隔をあけた複数箇所で、ステータコア12の軸方向他端側からステータコア12および前記両支持板37…に挿通されるボルト29…に、ナット30…を螺合して締めつけることにより、前記両支持板37…がステータコア12の両端に締結される。   Referring to FIGS. 9 and 10 together, both ends of the stator core 12 are integrally supported on the inner peripheral side with opposing support plate portions 37a opposed to the coil ends 17 of the coils 13. Plates 37 are brought into contact with each other and bolts 29 inserted into the stator core 12 and the two support plates 37 from the other axial end of the stator core 12 at a plurality of positions spaced in the circumferential direction. The two support plates 37 are fastened to both ends of the stator core 12 by screwing and tightening the nuts 30.

前記各ボルト29…に対応した部分で前記支持板37…には、ステータコア12の半径方向に沿う外方側に開放した凹部38…と、該凹部38…の中央部から外方に突出した四角形状の突部39…とが設けられており、前記各ボルト29…を挿通せしめる挿通孔40…がその略半部を前記突部39…に配置するようにして支持板37…に設けられる。しかも前記突部39…が備える一対の外端角部は予め折り曲げられており、挿通孔40…に挿通されたボルト29…にナット30…を螺合して締めつけた状態では、図1で示すように、前記突部39…の両外端角部は、前記ナット30…およびボルト29…の頭部に近接対向する規制曲げ部39a,39aを形成するようにさらに折り曲げられる。これにより前記ナット30…およびボルト29…の頭部は前記両規制曲げ部39a,39a…で包み込まれることになり、それによりボルト29…およびナット30…の緩み止めが果たされる。   The support plate 37 at a portion corresponding to each of the bolts 29 has a concave portion 38 that is open outwardly along the radial direction of the stator core 12 and a square that protrudes outward from the central portion of the concave portion 38. The projections 39 are shaped, and the insertion holes 40 through which the bolts 29 are inserted are provided in the support plate 37 so that substantially half of the insertion holes 40 are arranged in the projections 39. In addition, the pair of outer end corners provided in the protrusions 39 are bent in advance, and in a state where the nuts 30 are screwed and tightened to the bolts 29 inserted through the insertion holes 40, as shown in FIG. As described above, both the outer end corners of the protrusions 39 are further bent so as to form restriction bending portions 39a and 39a that are close to and opposed to the heads of the nuts 30 and the bolts 29. As a result, the heads of the nuts 30 and the bolts 29 are wrapped by the restricting bent portions 39a, 39a, and thereby the bolts 29 and the nuts 30 are prevented from loosening.

また各突極14…に巻装されたコイル13…の両コイル端17…および各突極14…間には、絶縁材料たとえば合成樹脂から成るボビン41…がそれぞれ介装されるものであり、このボビン41…には、コイル端17…および前記対向支持板部37a…間に挟まれる挟持板部41a…が一体に形成される。また前記対向支持板部37a…および挟持板部41a…には相互に対応して、たとえば矩形に形成される開口部42…,43…がそれぞれ設けられており、前記ボビン41…には、前記開口部42…,43…に通じる溝44…を形成する一対の壁部41b,41bがコイル端17…の内周に当接するようにして突設される。   Further, between the coil ends 17 of the coils 13 wound around the salient poles 14 and between the salient poles 14, bobbins 41 made of an insulating material such as a synthetic resin are respectively interposed. The bobbins 41 are integrally formed with coil ends 17 and sandwiching plate portions 41a sandwiched between the opposing support plate portions 37a. In addition, the opposing support plate portions 37a ... and the sandwiching plate portions 41a ... are provided with openings 42 ..., 43 ... formed in a rectangular shape, for example, and the bobbins 41 ... A pair of wall portions 41b, 41b forming grooves 44 communicating with the openings 42, 43,... Are protruded so as to contact the inner periphery of the coil ends 17.

而して前記対向支持板部37a、前記挟持板部41aおよび前記コイル端17は、前記両開口部42,43および前記溝44を通る縛り部材としてのファスナ45もしくは糸でまとめて縛りつけられる。   Thus, the opposing support plate portion 37a, the clamping plate portion 41a, and the coil end 17 are tied together with a fastener 45 or a thread as a binding member that passes through the openings 42, 43 and the groove 44.

次にこの実施例の作用について説明すると、ステータコア12に設けられた突極14のうち少なくともコイル13が巻装されるコイル巻装部14aが、先端側に向かうにつれて幅を狭くした台形状の横断面形状を有するように形成され、前記コイル巻装部14aの形状に対応させた形状に整形された前記コイル13が前記突極14に巻装され、スロット15のうちコイル13のコイル辺16が収容される部分の横断面形状が、ステータコア12の周方向で隣接した突極14,14にそれぞれ巻装された2つのコイル13,13のコイル辺16,16の全体形状に対応した形状に形成されているので、スロット15内でコイル辺16,16間に間隙が生じることを抑制し、スロット15内でのコイル13の占積率を高めることができる。   Next, the operation of this embodiment will be described. Of the salient poles 14 provided on the stator core 12, a coil winding portion 14a around which at least the coil 13 is wound has a trapezoidal shape with a width narrowing toward the tip side. The coil 13 formed to have a surface shape and shaped into a shape corresponding to the shape of the coil winding portion 14 a is wound around the salient pole 14, and the coil side 16 of the coil 13 in the slot 15 is formed. The cross-sectional shape of the portion to be accommodated is formed into a shape corresponding to the overall shape of the coil sides 16 and 16 of the two coils 13 and 13 respectively wound around the salient poles 14 and 14 adjacent in the circumferential direction of the stator core 12. Therefore, it is possible to suppress the generation of a gap between the coil sides 16 and 16 in the slot 15 and increase the space factor of the coil 13 in the slot 15.

またステータコア12が、該ステータコア12を周方向に少なくとも2つに分割した分割面26,26を周方向両端に有して円弧状に形成される複数のコア分割体27…と、分割面26,26…を相互に当接させつつ全体としてリング状に配置された全てのコア分割体27…を両側から挟む一対の挟持連結板28,28とが締結されて成るものであるので、各コア分割体27…の突極14…にコイル13…を巻装することが容易となり、コイル13…が巻装された状態の複数のコア分割体27…を組合わせることでステータ11を構成することができる。   In addition, the stator core 12 has a plurality of core division bodies 27 formed in an arc shape having division surfaces 26, 26 obtained by dividing the stator core 12 into at least two in the circumferential direction at both ends in the circumferential direction, 26 are mutually abutted, and a pair of sandwiching connection plates 28 and 28 sandwiching all the core divided bodies 27 arranged in a ring shape as a whole from both sides are fastened. It becomes easy to wind the coils 13 around the salient poles 14 of the bodies 27, and the stator 11 can be configured by combining a plurality of core divided bodies 27 with the coils 13 wound. it can.

しかもステータコア12の周方向に隣接する一対の突極14,14間に、それらの突極14…に連接される一対のコア部34…を有するスロットウエッジ33がスロット15を閉じるようにして装着され、該スロットウエッジ33の前記コア部34…が磁性材料により形成されるので、コイル13の巻装を可能とするために突極14の先端形状をT形に形成することができないのであるが、スロットウエッジ33が備える磁性材料製のコア部34…を突極14に連接することで、突極14の先端形状を実質的にはT形として磁気効率を高めることができ、スロット15をスロットウエッジ33で閉じることによりスロットリプルを低減することができる。   Moreover, a slot wedge 33 having a pair of core portions 34 connected to the salient poles 14, 14 adjacent to each other in the circumferential direction of the stator core 12 is mounted so as to close the slot 15. Since the core portion 34 of the slot wedge 33 is formed of a magnetic material, the tip shape of the salient pole 14 cannot be formed into a T shape in order to allow the coil 13 to be wound. By connecting the core portion 34 made of a magnetic material included in the slot wedge 33 to the salient pole 14, the tip shape of the salient pole 14 can be substantially T-shaped, and the magnetic efficiency can be increased. By closing at 33, slot ripple can be reduced.

さらにステータコア12の両端に、コイル13の両コイル端17…にそれぞれ対向する対向支持板部37aを一体に有する支持板37がそれぞれ締結され、前記両コイル端17…および前記対向支持板部37a間に挟まれる挟持板部41aを有して絶縁材料により形成されるボビン41が、両コイル端17…および前記突極14間にそれぞれ介装され、前記対向支持板部37a、前記挟持板部41aおよび前記コイル端17がファスナ45でまとめて縛りつけられるので、ステータコア12にコイル13およびボビン41を確実に固定することができる。   Further, a support plate 37 integrally having opposing support plate portions 37a respectively opposed to both coil ends 17 of the coil 13 is fastened to both ends of the stator core 12, and between the coil ends 17 and the counter support plate portions 37a. Bobbins 41 having a sandwiching plate portion 41a sandwiched between them and formed of an insulating material are interposed between the coil ends 17 and the salient poles 14, respectively, and the opposing support plate portion 37a and the sandwiching plate portion 41a. Since the coil end 17 is tied together by the fastener 45, the coil 13 and the bobbin 41 can be securely fixed to the stator core 12.

図11はスロットウエッジの第1変形例を示すものであり、このスロットウェッジ47は、たとえば磁性粉を加圧成形して成るものであり、突極14のウエッジ装着部14b(第1実施例参照)に連接される一対のコア部47a,47aと、それらのコア部47a,47aを連結する連結部47bと、ウエッジ装着部14bの前記嵌合溝32…(第1実施例参照)に嵌合すべく前記コア部47a…からそれぞれ突設される嵌合突部47c,47cとを一体に有する。前記コア部47aは、前記突極14のウエッジ装着部14bに連接される一対のコア部47a…および前記突極14でティースを構成するような形状を有するものであり、突極14から遠ざかるにつれてステータコア12の半径方向に沿う幅が薄くなるように形成されており、前記連結部47bは、両コア部47a…間にスロット15内のコイル13に臨む溝48を形成するようにして両コア部47a…よりも幅を狭くして形成される。   FIG. 11 shows a first modification of the slot wedge. The slot wedge 47 is formed by, for example, magnetic powder pressure molding, and the wedge mounting portion 14b of the salient pole 14 (see the first embodiment). ) And a connecting portion 47b for connecting the core portions 47a, 47a, and the fitting groove 32 of the wedge mounting portion 14b (see the first embodiment). As a matter of course, it is integrally provided with fitting protrusions 47c and 47c protruding from the core portions 47a. The core portion 47a has a shape that forms a tooth with the pair of core portions 47a connected to the wedge mounting portion 14b of the salient pole 14 and the salient pole 14, and as the distance from the salient pole 14 increases. The width along the radial direction of the stator core 12 is formed to be thin, and the connecting portion 47b is formed so that a groove 48 facing the coil 13 in the slot 15 is formed between the core portions 47a. It is formed with a width narrower than 47a.

図12はスロットウエッジの第2変形例を示すものであり、このスロットウェッジ49は、たとえば磁性粉を加圧成形して成るものであり、突極14のウエッジ装着部14b(第1実施例参照)に連接される一対のコア部49a,49bと、それらのコア部49a,49bを連結する連結部49cと、ウエッジ装着部14bの前記嵌合溝32…(第1実施例参照)に嵌合すべく前記コア部49a,49bからそれぞれ突設される嵌合突部49d,49dとを一体に有する。前記コア部49a,49bは、前記突極14のウエッジ装着部14bとともにティースを構成するように形成されるものであり、前記連結部49cは、両コア部49a,49b間にスロット15内のコイル13に臨む溝50を形成するように形成されており、しかも前記溝50は、スロットウエッジ49の長手方向(ステータコア12の軸線方向)に沿う一方から他方に向かうにつれて、前記スロットウエッジ49の幅方向(ステータコア12の周方向)一方寄りから他方寄りに位置を変化させるように傾斜して形成されている。これはティースのスキューと同等な効果を発揮するものであり、コギングトルクを低減することができる。   FIG. 12 shows a second modification of the slot wedge. The slot wedge 49 is formed by, for example, pressure-molding magnetic powder, and the wedge mounting portion 14b of the salient pole 14 (see the first embodiment). ) And a connecting portion 49c for connecting the core portions 49a and 49b, and the fitting groove 32 of the wedge mounting portion 14b (see the first embodiment). As a matter of course, it is integrally provided with fitting protrusions 49d and 49d protruding from the core parts 49a and 49b, respectively. The core portions 49a and 49b are formed so as to constitute a tooth together with the wedge mounting portion 14b of the salient pole 14, and the connecting portion 49c is a coil in the slot 15 between the core portions 49a and 49b. 13, and the groove 50 extends in the width direction of the slot wedge 49 from one to the other along the longitudinal direction of the slot wedge 49 (the axial direction of the stator core 12). (Circumferential direction of the stator core 12) It is formed to be inclined so as to change its position from one side to the other side. This exhibits an effect equivalent to the skew of the teeth, and can reduce the cogging torque.

以上、本発明の実施例を説明したが、本発明は上記実施例に限定されるものではなく、特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various design changes can be made without departing from the present invention described in the claims. It is.

たとえば上記実施例では、突極14のうちコイル巻装部14aだけを先端側に向かうにつれて幅を狭くした台形状の横断面形状を有するように形成されていたが、突極14全体を先端側に向かうにつれて幅を狭くした台形状の横断面形状を有するように形成してもよい。   For example, in the above-described embodiment, only the coil winding portion 14a of the salient pole 14 is formed to have a trapezoidal cross-sectional shape whose width is narrowed toward the tip side. You may form so that it may have the trapezoid cross-sectional shape which became narrow as it went to.

ステータの一部を軸方向一端側から見た正面図である。It is the front view which looked at some stators from the axial direction one end side. 図1の2−2線断面図である。FIG. 2 is a sectional view taken along line 2-2 of FIG. 図2の3−3線拡大断面図である。FIG. 3 is an enlarged sectional view taken along line 3-3 in FIG. 2. 整形前のコイルを示す正面図である。It is a front view which shows the coil before shaping. 図4の5−5線断面図である。FIG. 5 is a sectional view taken along line 5-5 of FIG. コイルの整形状態を示す横断面図である。It is a cross-sectional view which shows the shaping state of a coil. コイルの装着過程を説明するための横断面図である。It is a cross-sectional view for demonstrating the mounting process of a coil. スロットウエッジの斜視図である。It is a perspective view of a slot wedge. 突極を除く部分ではステータコアを省略した状態でコイルの固定構造を示す斜視図である。It is a perspective view which shows the fixation structure of a coil in the state which abbreviate | omitted the stator core in the part except a salient pole. 図9で示した構造のステータコアを省略した状態での分解斜視図である。FIG. 10 is an exploded perspective view in a state where a stator core having the structure shown in FIG. 9 is omitted. スロットウエッジの第1変形例を示す斜視図である。It is a perspective view which shows the 1st modification of a slot wedge. スロットウエッジの第2変形例を示す斜視図である。It is a perspective view which shows the 2nd modification of a slot wedge.

12・・・電機子コアであるステータコア
13・・・コイル
14・・・突極
14a・・・コイル巻装部
15・・・スロット
16・・・コイル辺
19・・・平角導線
26・・・分割面
27・・・コア分割体
28・・・挟持連結板
33,47,49・・・スロットウエッジ
34,47a,49a,49b・・・コア部
37・・・支持板
37a・・・対向支持板部
41・・・ボビン
41a・・・挟持板部
45・・・縛り部材であるファスナ
12 ... Stator core 13 which is an armature core ... Coil 14 ... Salient pole 14a ... Coil winding part 15 ... Slot 16 ... Coil side 19 ... Flat wire 26 ... Dividing surface 27 ... core divided body 28 ... clamping connecting plates 33, 47, 49 ... slot wedges 34, 47a, 49a, 49b ... core portion 37 ... support plate 37a ... opposed support Plate part 41... Bobbin 41 a... Clamping plate part 45.

Claims (4)

電機子コア(12)に設けられた複数の突極(14)の両側のスロット(15)にそれぞれ収容されて互いに平行に延びる一対のコイル辺(16)と、それらのコイル辺(16)の長手方向と直交する方向に延びる一対のコイル端(17)と、外方に膨らんで前記両コイル辺(16)および前記両コイル端(17)の両端間を結ぶ彎曲部(18)とを有するとともに横断面長方形の平角導線(19)をエッジワイズで巻回して成るコイル(13)が前記突極(14)に巻装される回転電機用電機子を製造するに当たり、前記突極(14)のうち少なくとも前記コイル(13)が巻装されるコイル巻装部(14a)が、先端側に向かうにつれて幅を狭くした台形状の横断面形状を有するように形成された電機子コア(12)を用いる電機子の製造方法であって、
前記平角導線(19)をエッジワイズで巻回すことで、前記両コイル辺(16)間の間隔が軸方向一方に向かうにつれて広くなっており且つその両コイル辺(16)の内周及び外周が階段状の凹凸形状となっている前記コイル(13)を得る第1工程と、
前記第1工程で得た前記コイル(13)を、前記両コイル辺(16)の内周及び外周が凹凸のない滑らかな形状となり且つ該内周が前記コイル巻装部(14a)の前記スロット(15)側の側面形状に対応させた形状となるように整形する第2工程と、
前記第2工程で整形した前記コイル(13)を前記突極(14)に巻装する第3工程とを含み、
前記スロット(15)のうち前記コイル辺(16)が収容される部分の横断面形状は、前記第3工程で前記電機子コア(12)の周方向で隣接した突極(14)にそれぞれ巻装され2つのコイル(13)のコイル辺(16)の全体形状に対応した形状に形成されることを特徴とする回転電機用電機子の製造方法
Each side of the slot of the plurality of salient poles provided on the armature core (12) (14) and are accommodated respectively in (15) with a pair of coils sides Ru extend parallel to one another (16), their coil side (16) A pair of coil ends (17) extending in a direction perpendicular to the longitudinal direction of the coil, and a bent portion (18) that bulges outward and connects both ends of the coil sides (16) and the coil ends (17). In manufacturing a rotating electrical machine armature in which a coil (13) formed by winding a rectangular conductor wire (19) having a rectangular cross section and edgewise is wound around the salient pole (14), the salient pole (14 ) At least the coil winding portion (14a) around which the coil (13) is wound has an armature core (12) having a trapezoidal cross-sectional shape with a width that decreases toward the tip side. Of armature using There is provided a method,
By winding the rectangular conductor wire (19) edgewise, the interval between the coil sides (16) becomes wider in the axial direction, and the inner and outer circumferences of the coil sides (16) are increased. A first step of obtaining the coil (13) having a stepped uneven shape;
In the coil (13) obtained in the first step, the inner periphery and outer periphery of both the coil sides (16) have a smooth shape without irregularities, and the inner periphery is the slot of the coil winding part (14a). (15) a second step of shaping so as to have a shape corresponding to the side shape on the side ;
A third step of winding the coil (13) shaped in the second step around the salient pole (14),
The cross-sectional shape of the portion of the slot (15) in which the coil side (16) is accommodated is wound around the salient pole (14) adjacent in the circumferential direction of the armature core (12) in the third step . method of manufacturing a rotary electric machine armature, characterized in that it is formed in a shape corresponding to the overall shape of the coil side (16) of the two coils that will be instrumentation (13).
前記電機子コア(12)が、該電機子コア(12)を周方向に少なくとも2つに分割した分割面(26)を周方向両端に有して円弧状に形成されるとともに少なくとも1つの前記突極(14)を有する複数のコア分割体(27)と、前記分割面(26)を相互に当接させつつ全体としてリング状に配置された全ての前記コア分割体(27)を両側から挟む一対の挟持連結板(28)とが締結されて成り、
前記第3工程では、各々のコア分割体(27)の周方向中間部に有する突極(14)にに、前記第2工程で得た前記コイル(13)を巻装し、次いで、そのコア分割体(27)の周方向一端側の突極(14)に、前記第2工程で得た前記コイル(13)を傾けつつ巻装し、さらにそのコア分割体(27)の周方向他端側の突極(14)に、前記第2工程で得た前記コイル(13)を傾けつつ巻装し、しかる後に、前記コイル(13)が個々の突極(14)にそれぞれ巻装された状態にある前記複数のコア分割体(27)を、それらの周方向両端の分割面(26)を相互に当接させつつ前記一対の挟持連結板(28)で挟持して締結することを特徴とする請求項1記載の回転電機用電機子の製造方法
The armature core (12) has a split surface (26) obtained by dividing the armature core (12) into at least two parts in the circumferential direction at both ends in the circumferential direction, and is formed in an arc shape and at least one of the above-mentioned A plurality of core divided bodies (27) having salient poles (14) and all the core divided bodies (27) arranged in a ring shape as a whole while contacting the divided surfaces (26) from both sides. Ri formed by the pair of holding connecting plate (28) and is fastened to sandwich,
In the third step, the coil (13) obtained in the second step is wound around the salient pole (14) included in the circumferential intermediate portion of each core divided body (27), and then the core The coil (13) obtained in the second step is wound around the salient pole (14) on one end side in the circumferential direction of the divided body (27) while being inclined, and the other circumferential end of the core divided body (27) is further provided. The coil (13) obtained in the second step is wound while being inclined on the side salient pole (14), and then the coil (13) is wound on each salient pole (14). The plurality of core division bodies (27) in a state are clamped by being clamped by the pair of clamping connection plates (28) while the division surfaces (26) at both ends in the circumferential direction are in contact with each other. The manufacturing method of the armature for rotary electric machines of Claim 1.
前記電機子コア(12)の周方向に隣接する一対の突極(14)間に、それらの突極(14)に連接される一対のコア部(34;47a;49a,49b)を有するスロットウエッジ(33,47,49)が前記スロット(15)を閉じるようにして装着され、該スロットウエッジ(33,47,49)の少なくとも前記コア部(34;47a;49a,49b)が磁性材料により形成されることを特徴とする請求項1または2記載の回転電機用電機子の製造方法A slot having a pair of core portions (34; 47a; 49a, 49b) connected to the salient poles (14) between a pair of salient poles (14) adjacent to each other in the circumferential direction of the armature core (12). A wedge (33, 47, 49) is mounted so as to close the slot (15), and at least the core portion (34; 47a; 49a, 49b) of the slot wedge (33, 47, 49) is made of a magnetic material. The method for manufacturing an armature for a rotating electrical machine according to claim 1 or 2, wherein the armature is formed . 電機子コア(12)に設けられた複数の突極(14)の両側のスロット(15)にそれぞれ収容される一対のコイル辺(16)を有するとともに平角導線(19)をエッジワイズで巻回して成るコイル(13)が前記突極(14)に巻装される回転電機用電機子において、
前記突極(14)のうち少なくとも前記コイル(13)が巻装されるコイル巻装部(14a)が、先端側に向かうにつれて幅を狭くした台形状の横断面形状を有するように形成され、前記コイル巻装部(14a)の形状に対応させた形状に整形された前記コイル(13)が前記突極(14)に巻装され、前記スロット(15)のうち前記コイル辺(16)が収容される部分の横断面形状が、前記電機子コア(12)の周方向で隣接した突極(14)にそれぞれ巻装された2つのコイル(13)のコイル辺(16)の全体形状に対応した形状に形成され、前記電機子コア(12)の両端に、前記両コイル端(17)にそれぞれ対向する対向支持板部(37a)を一体に有する支持板(37)がそれぞれ締結され、前記コイル(13)が備える一対のコイル端(17)および前記対向支持板部(37a)間に挟まれる挟持板部(41a)を有して絶縁材料により形成されるボビン(41) が、前記両コイル端(17)および前記突極(14)間にそれぞれ介装され、前記対向支持板部(37a)、前記挟持板部(41a)および前記コイル端(17)が縛り部材(45)でまとめて縛りつけられることを特徴とする転電機用電機子。
A pair of coil sides (16) respectively accommodated in slots (15) on both sides of a plurality of salient poles (14) provided on the armature core (12), and a rectangular conducting wire (19) is wound edgewise. In the armature for a rotating electrical machine in which the coil (13) is wound around the salient pole (14),
Of the salient poles (14), at least the coil winding part (14a) around which the coil (13) is wound is formed to have a trapezoidal cross-sectional shape with a width narrowing toward the tip side, The coil (13) shaped into a shape corresponding to the shape of the coil winding part (14a) is wound around the salient pole (14), and the coil side (16) of the slot (15) The cross-sectional shape of the portion to be accommodated is the overall shape of the coil sides (16) of the two coils (13) wound around the salient poles (14) adjacent in the circumferential direction of the armature core (12). Support plates (37) integrally formed with opposing support plate portions (37a) that are formed in corresponding shapes and that are opposed to the coil ends (17) are respectively fastened to both ends of the armature core (12). The coil (13) has one A bobbin (41) formed of an insulating material having a sandwiching plate part (41a) sandwiched between the coil end (17) and the opposing support plate part (37a). It is interposed between the salient poles (14), respectively, and the opposing support plate portion (37a), the clamping plate portion (41a) and the coil end (17) are bound together by a binding member (45). rotary electric machine armature to be.
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JP2006166610A (en) * 2004-12-08 2006-06-22 Sumitomo Electric Ind Ltd Stator, stator manufacturing method, and rotor

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