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JP4853153B2 - Induction heating device - Google Patents
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JP4853153B2 - Induction heating device - Google Patents

Induction heating device Download PDF

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JP4853153B2
JP4853153B2 JP2006197200A JP2006197200A JP4853153B2 JP 4853153 B2 JP4853153 B2 JP 4853153B2 JP 2006197200 A JP2006197200 A JP 2006197200A JP 2006197200 A JP2006197200 A JP 2006197200A JP 4853153 B2 JP4853153 B2 JP 4853153B2
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induction heating
heated
heating coil
coil
magnetic
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JP2008027667A (en
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啓臣 王
道雄 玉手
勝 中井
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Fuji Electric Co Ltd
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Description

この発明は、高周波電力の供給される誘導加熱コイルにより、導電電材で構成された被加熱物を電磁誘導によって加熱するようにした誘導加熱装置に関する。   The present invention relates to an induction heating apparatus that heats an object to be heated made of a conductive material by electromagnetic induction using an induction heating coil to which high-frequency power is supplied.

一般的な誘導加熱装置は、図6ないし図8に示すような構成を有する。   A general induction heating apparatus has a configuration as shown in FIGS.

図6の誘導加熱装置は、特許文献1に示されるような、コイル導体を筒状に巻回して構成した誘導加熱コイル5aを使用したものである。このような筒状の誘導加熱コイル5aを使用する場合は、誘導加熱コイル5aによって発生される磁束の集中する中心の中空部に導電材で構成された棒状の被加熱物1aを挿入して加熱することから、非常に効率のよい加熱を行うことができる。   The induction heating apparatus of FIG. 6 uses an induction heating coil 5a configured by winding a coil conductor into a cylindrical shape as shown in Patent Document 1. When such a cylindrical induction heating coil 5a is used, a rod-like object to be heated 1a made of a conductive material is inserted into the central hollow portion where the magnetic flux generated by the induction heating coil 5a is concentrated and heated. Therefore, very efficient heating can be performed.

これに対して、図7に示す、例えば、特許文献2に示されるような電磁調理器に最適な誘導加熱装置は、コイル導体を平板状に巻回して構成した誘導加熱コイル5bの上面に導電材で構成された調理鍋等の被加熱物1bを置いて、誘導加熱コイル5bにより誘導加熱するようにしている。この図7のような誘導加熱装置の場合は、誘導加熱コイル5bによって発生される磁束が加熱コイル5bの上下で分散されるため、図6の従来装置に比べ、加熱効率が低くなる傾向にあるので、加熱効率を高めるためには磁束を集中させることが必要である。このため、このような誘導加熱装置においては、加熱コイルの下面に棒状または平板状のフェライトなどからなる磁性体4gを複数分散配置して、磁束の下方へ分散を抑制するようにしている。   On the other hand, for example, an induction heating apparatus optimal for an electromagnetic cooker as shown in FIG. 7 is conductive on the upper surface of an induction heating coil 5b formed by winding a coil conductor in a flat plate shape. A heated object 1b such as a cooking pan made of a material is placed and induction heated by an induction heating coil 5b. In the case of the induction heating apparatus as shown in FIG. 7, since the magnetic flux generated by the induction heating coil 5b is distributed above and below the heating coil 5b, the heating efficiency tends to be lower than that in the conventional apparatus of FIG. Therefore, it is necessary to concentrate the magnetic flux in order to increase the heating efficiency. For this reason, in such an induction heating device, a plurality of magnetic bodies 4g made of rod-shaped or flat-plate-like ferrite are dispersedly arranged on the lower surface of the heating coil so as to suppress the dispersion below the magnetic flux.

また、図8に示す、特許文献3に示されるような図7の装置と同様に電磁調理器に最適な誘導加熱装置は、図7の加熱コイル5bの下面だけに配置された磁性体4gを、加熱コイル5bの外周部分まで囲むようにした断面U字形の磁性体4hにしたものである。このように、加熱コイル5bの周囲も磁性体で囲むようにすると、加熱コイル5bで発生された磁束の周囲への分散がより抑制され、調理鍋などの被加熱物1bに磁束を集中させることができ、加熱効率を一段と高めることができる。
特開2005−206906号公報 特開2004−327056号公報 特開2003−100429号公報
Moreover, the induction heating apparatus optimal for an electromagnetic cooker as shown in FIG. 8 as shown in FIG. 8 as shown in Patent Document 3 has a magnetic body 4g arranged only on the lower surface of the heating coil 5b in FIG. A magnetic body 4h having a U-shaped cross section that surrounds the outer peripheral portion of the heating coil 5b. Thus, if the periphery of the heating coil 5b is also surrounded by a magnetic material, the dispersion of the magnetic flux generated by the heating coil 5b is further suppressed and the magnetic flux is concentrated on the heated object 1b such as a cooking pot. The heating efficiency can be further increased.
JP 2005-206906 A JP 2004-327056 A JP 2003-100429 A

ところで、誘導加熱装置で、中心部に支柱が結合され、この支柱によって回転可能に支持された平板状の被加熱物を加熱する場合、この支柱を加熱コイルの中心部の中空部に挿入して平板部分を誘導加熱コイルの上面に位置させる関係で、支柱に磁束が集中し、加熱の不要な支柱が加熱されることになる。このため、このように中心に棒状の支柱の結合された平板状の被加熱物を誘導加熱する場合は、支柱を加熱しないで、平板状の被加熱物を効率よく加熱することが困難となる問題がある。   By the way, when an induction heating apparatus is used to heat a flat object to be heated, which is coupled to the center portion and is rotatably supported by the support column, the support column is inserted into the hollow portion at the center portion of the heating coil. Because the flat plate portion is positioned on the upper surface of the induction heating coil, the magnetic flux concentrates on the support column, and the support column that does not require heating is heated. For this reason, when induction heating a flat plate-like object to which a rod-like column is coupled at the center in this way, it becomes difficult to efficiently heat the flat plate-like object without heating the column. There's a problem.

この発明は、このような問題を解決するために支柱の誘導加熱を回避し、かつ平板状の被加熱物を効率よく加熱することのできる誘導加熱装置を提供することを課題とするものである。   In order to solve such problems, an object of the present invention is to provide an induction heating apparatus that can avoid induction heating of a support and can efficiently heat a flat object to be heated. .

このような課題を解決するため、この発明は、コイル導体を筒状に巻回して構成した誘導加熱コイルと、この誘導加熱コイルの上面に置かれ、この加熱コイルにより電磁誘導によって加熱される被加熱物と、この被加熱物を下面から支持する導電材製の支柱を備え、この支柱を前記誘導加熱コイルの中心の中空部に挿通してなる誘導加熱装置において、前記誘導加熱コイルの中空部内の前記支柱とコイル内壁との間に磁性体を配置したことを特徴とする。   In order to solve such a problem, the present invention provides an induction heating coil formed by winding a coil conductor in a cylindrical shape, and an object to be heated by electromagnetic induction placed on the upper surface of the induction heating coil. In an induction heating apparatus comprising a heated object and a conductive material support column that supports the object to be heated from the lower surface, and the support column is inserted into the hollow portion at the center of the induction heating coil, A magnetic material is disposed between the support post and the inner wall of the coil.

そして、この発明においては、前記の磁性体を、前記誘導加熱コイルの内壁と支柱との間でこれらと平行に置かれた垂直部材と、前記誘導加熱コイルの下側に水平に置かれた水平部材とで構成することができ、この磁性体の垂直部材と水平部材との間に空隙を設けるようにするのがよい。   And in this invention, the said magnetic body is placed between the inner wall of the said induction heating coil and the support | pillar, the vertical member placed in parallel with these, and the horizontal placed horizontally under the said induction heating coil. It is preferable that a gap be provided between the vertical member and the horizontal member of the magnetic body.

この発明によれば、誘導加熱コイルの中心部の中空部に挿入された平板状の被加熱物を支持する支柱と誘導加熱コイルの内壁との間に磁性体を配置することにより、コイル中心部の磁束がこの磁性体に集中して流れ、支柱へ流れる磁束が遮蔽されるので、支柱は誘導加熱されにくくなり、かつ、誘導加熱コイルの上部に置かれた平板状の被加熱物へ流れる磁束量が増大し、加熱効率を向上することができる。   According to the present invention, by arranging the magnetic body between the support column supporting the flat object to be heated inserted into the hollow portion of the central portion of the induction heating coil and the inner wall of the induction heating coil, Since the magnetic flux flowing in the magnetic material is concentrated and the magnetic flux flowing to the support is shielded, the support becomes difficult to be induction-heated, and the magnetic flux flows to the flat object to be heated placed on the induction heating coil. The amount is increased and the heating efficiency can be improved.

この発明の実施の形態を、図に示す実施例について説明する。   Embodiments of the present invention will be described with reference to examples shown in the drawings.

図1は、この発明の実施例1を示す縦断面を含む斜視図である。この図において、1は、導電性金属で構成された平板状の被加熱物であり、この被加熱物1は、下面の中心に結合された金属製の支柱2により回転可能に支持されている。3は、コイル導体を円筒状に巻回して構成した誘導加熱コイルであり、図示しない高周波電源から供給される高周波交流電流により励磁される。   FIG. 1 is a perspective view including a longitudinal section showing Embodiment 1 of the present invention. In this figure, reference numeral 1 denotes a plate-shaped object to be heated made of a conductive metal, and the object to be heated 1 is rotatably supported by a metal support 2 coupled to the center of the lower surface. . An induction heating coil 3 is formed by winding a coil conductor into a cylindrical shape, and is excited by a high-frequency alternating current supplied from a high-frequency power source (not shown).

被加熱物1を加熱するために、支柱2を誘導加熱コイル3の中心部の中空部3aに挿入して、被加熱体1が誘導加熱コイル3の上面に位置するように配置する。そして、誘導加熱コイルの中空部3a内の、支柱2と誘導加熱コイル3の内壁との間に、フェライトなどからなる磁性体4を配置し、誘導加熱コイル3によって発生される磁束が、コイル中空部3a内において磁性体に4に集中して通り、被加熱物1を支える支柱2を通らないようにする。   In order to heat the object to be heated 1, the support column 2 is inserted into the hollow part 3 a at the center of the induction heating coil 3 and arranged so that the object to be heated 1 is positioned on the upper surface of the induction heating coil 3. And the magnetic body 4 which consists of ferrite etc. is arrange | positioned between the support | pillar 2 and the inner wall of the induction heating coil 3 in the hollow part 3a of the induction heating coil, and the magnetic flux generated by the induction heating coil 3 is coil hollow. In the portion 3a, the magnetic material is concentrated on 4 so as not to pass through the column 2 that supports the article 1 to be heated.

磁性体4は、円筒状に一体に構成しても、あるいは、図2に示すように複数の棒状のセグメント4aに分割し、これを支柱2の外周に適宜の間隔をおいて分散して配置するようにしてもよい。なお、棒状のセグメント4aの形状は、図示の形状に限らず、直方体形状でもよい。   The magnetic body 4 may be integrally formed in a cylindrical shape, or may be divided into a plurality of bar-shaped segments 4a as shown in FIG. You may make it do. In addition, the shape of the rod-shaped segment 4a is not limited to the illustrated shape, and may be a rectangular parallelepiped shape.

被加熱物1を加熱する場合は、誘導加熱コイル3に図示しない電源から高周波の交流電力を供給し、コイル3により高周波磁界を発生させる。この高周波磁界により形成された磁束が図1に点線で示すように、コイル3の中空部3aの磁性体4−被加熱物1−コイル3の外周−磁性体4の磁気回路を通り、その電磁誘導作用により、導電材の被加熱物1に発生する渦電流により被加熱物1が加熱される。このとき、被加熱物1に結合された支柱2には、間に挿入された磁性体4が磁気的遮蔽体となるため、ほとんど磁束が流れることがなく、支柱2は導電性の金属で構成されていてもほとんど加熱されることがない。誘導加熱コイル3で発生された磁束は磁性体4により収束されて被加熱物1に集中して流れることになるので、被加熱物1は効率よく加熱されるようになる。   When heating the article 1 to be heated, high frequency AC power is supplied to the induction heating coil 3 from a power source (not shown), and the coil 3 generates a high frequency magnetic field. As shown by the dotted line in FIG. 1, the magnetic flux formed by this high frequency magnetic field passes through the magnetic circuit of the hollow part 3a of the coil 3, the object to be heated 1, the outer periphery of the coil 3, and the magnetic circuit of the magnetic body 4, and the electromagnetic Due to the induction action, the object to be heated 1 is heated by the eddy current generated in the object to be heated 1 of the conductive material. At this time, since the magnetic body 4 inserted between the pillars 2 coupled to the article 1 to be heated serves as a magnetic shield, almost no magnetic flux flows, and the pillars 2 are made of conductive metal. Even if it is done, it is hardly heated. Since the magnetic flux generated by the induction heating coil 3 is converged by the magnetic body 4 and flows to the heated object 1 in a concentrated manner, the heated object 1 is efficiently heated.

図3にこの発明の実施例2を示す。この実施例2は、誘導加熱コイル3と被加熱物1を支える支柱2との間に挿入されるフェライトなどからなる磁性体4が、コイル中空部3a内に挿入され、支柱2と平行に延びた垂直部材4bの外に、コイル3の下面に水平に配置された水平部材4cを備えている点が、実施例1とは相違している。   FIG. 3 shows a second embodiment of the present invention. In the second embodiment, a magnetic body 4 made of ferrite or the like inserted between the induction heating coil 3 and the column 2 that supports the object to be heated 1 is inserted into the coil hollow portion 3 a and extends in parallel with the column 2. In addition to the vertical member 4b, a horizontal member 4c disposed horizontally on the lower surface of the coil 3 is provided, which is different from the first embodiment.

このように、磁性体4にコイル3の下面側に水平に延びた水平部材4bを設けると、誘導加熱コイル3の下方へ拡散される磁束が、この磁性体の水平部材4bによって収束されることになり、結果として、被加熱物1を通る磁束の量を増大することができるため、実施例1のものより、被加熱物1の加熱効率を高めることができるようになる。   As described above, when the magnetic member 4 is provided with the horizontal member 4b extending horizontally on the lower surface side of the coil 3, the magnetic flux diffused downward of the induction heating coil 3 is converged by the magnetic member horizontal member 4b. As a result, since the amount of magnetic flux passing through the article to be heated 1 can be increased, the heating efficiency of the article to be heated 1 can be increased as compared with that in the first embodiment.

この磁性体4は、鍔付きの円筒体として一体構成してもよいが、図4に示すように、断面がL字型の分割されたセグメント4dを円周上に複数並置して構成することもできる。   The magnetic body 4 may be integrally configured as a cylindrical body with a hook, but as shown in FIG. 4, a plurality of segmented segments 4d having an L-shaped cross section are arranged side by side on the circumference. You can also.

そして、磁性体4の垂直部材4b部分と、水平部材4c部分は、図5に示すように、一体に構成するのではなく、分割して構成し、両部材間に適宜の空隙gを設けるようにする。一体構成にすると、垂直部材4bと水平部材4cの結合される角部に磁束が集中することにより、磁束密度が高くなり、磁束の飽和現象が発生するが、この空隙gを設けることにより、この角部の磁気抵抗が増大し、磁束の集中が抑えられるため、磁束の飽和現象が発生するのを抑制することができる。   And the vertical member 4b part and the horizontal member 4c part of the magnetic body 4 are not comprised integrally as shown in FIG. 5, but are divided | segmented and comprised so that the suitable space | gap g may be provided between both members. To. If the integrated structure is adopted, the magnetic flux is concentrated at the corner portion where the vertical member 4b and the horizontal member 4c are combined, so that the magnetic flux density is increased and the magnetic flux saturation phenomenon occurs. Since the magnetic resistance at the corner increases and the concentration of the magnetic flux is suppressed, it is possible to suppress the occurrence of the magnetic flux saturation phenomenon.

この発明の実施例1の誘導加熱装置の構成を示す縦断面を含む斜視図である。It is a perspective view containing the longitudinal cross-section which shows the structure of the induction heating apparatus of Example 1 of this invention. 図1の誘導加熱装置を下方から見た平面図である。It is the top view which looked at the induction heating apparatus of FIG. 1 from the downward direction. この発明の実施例2の誘導加熱装置の構成を示す縦断面を含む斜視図である。It is a perspective view containing the longitudinal cross-section which shows the structure of the induction heating apparatus of Example 2 of this invention. この発明の実施例2における、磁性体4の変形例を示す縦断面を含む斜視図である。It is a perspective view including the longitudinal cross-section which shows the modification of the magnetic body 4 in Example 2 of this invention. この発明の実施例2における、磁性体4の他の変形例を示す縦断面を含む斜視図である。It is a perspective view including the longitudinal cross-section which shows the other modification of the magnetic body 4 in Example 2 of this invention. 従来の誘導加熱装置の概略構成を示す斜視図である。It is a perspective view which shows schematic structure of the conventional induction heating apparatus. 他の従来の誘導加熱装置の概略構成を示す縦断面図である。It is a longitudinal cross-sectional view which shows schematic structure of the other conventional induction heating apparatus. さらに他の従来の誘導加熱装置の概略構成を示す縦断面図である。Furthermore, it is a longitudinal cross-sectional view which shows schematic structure of the other conventional induction heating apparatus.

符号の説明Explanation of symbols

1:平板状の被加熱物
2:被加熱物の支持用の支柱
3:誘導加熱コイル
4:磁性体
1: Flat object to be heated 2: Support column for supporting object to be heated 3: Induction heating coil 4: Magnetic material

Claims (3)

コイル導体を筒状に巻回して構成した誘導加熱コイルと、この誘導加熱コイルの上面に置かれ、この加熱コイルにより電磁誘導によって加熱される被加熱物と、この被加熱物を下面から支持する導電材製の支柱を備え、この支柱を前記誘導加熱コイルの中心の中空部に挿通してなる誘導加熱装置において、前記誘導加熱コイルの中空部内の前記支柱とコイル内壁との間に磁性体を配置したことを特徴とする誘導加熱装置。   An induction heating coil configured by winding a coil conductor in a cylindrical shape, an object to be heated that is placed on the upper surface of the induction heating coil and heated by electromagnetic induction by the heating coil, and the object to be heated is supported from the lower surface. In an induction heating apparatus comprising a conductive material support post and the support post inserted through the hollow portion at the center of the induction heating coil, a magnetic material is provided between the support post in the hollow portion of the induction heating coil and the coil inner wall. An induction heating device characterized by being arranged. 前記磁性体を、前記誘導加熱コイルの内壁と支柱との間でこれらと平行に置かれた垂直部材と、前記誘導加熱コイルの下側に水平に置かれた水平部材とから構成したことを特徴とする請求項1記載の誘導加熱装置。   The magnetic body is composed of a vertical member placed in parallel between the inner wall and the support of the induction heating coil, and a horizontal member placed horizontally below the induction heating coil. The induction heating apparatus according to claim 1, wherein 前記磁性体の垂直部材と水平部材との間に空隙を設けたことを特徴とする請求項2に記載の誘導加熱装置。

The induction heating apparatus according to claim 2, wherein a gap is provided between the vertical member and the horizontal member of the magnetic body.

JP2006197200A 2006-07-19 2006-07-19 Induction heating device Active JP4853153B2 (en)

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