JP4853698B2 - Heat conduction sheet - Google Patents
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- JP4853698B2 JP4853698B2 JP2004329034A JP2004329034A JP4853698B2 JP 4853698 B2 JP4853698 B2 JP 4853698B2 JP 2004329034 A JP2004329034 A JP 2004329034A JP 2004329034 A JP2004329034 A JP 2004329034A JP 4853698 B2 JP4853698 B2 JP 4853698B2
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Description
本発明は、電子機器、各種デイスプレイ、その他の機器、装置等に使用する伝熱性に優れた熱伝導シートに関する。 The present invention relates to a heat conductive sheet having excellent heat conductivity used for electronic devices, various displays, other devices, devices and the like.
近年、電子機器又は各種デイスプレイ分野を初めとして、放熱性又は伝熱性に優れたシート状部材が注目されている。例えば、パソコンなどの電子機器においては、近年CPU(中央演算処理装置)の動作周波数の増加により、その発熱量も増加の一途を辿っており、CPU以外の部品についても消費電力は増加傾向にある。 2. Description of the Related Art In recent years, attention has been focused on sheet-like members that are excellent in heat dissipation or heat transfer, including electronic devices and various display fields. For example, in an electronic device such as a personal computer, the amount of heat generated has been increasing due to an increase in the operating frequency of a CPU (central processing unit) in recent years, and the power consumption of components other than the CPU is also increasing. .
一方、装置自体は、益々小型化、軽量化が求められており、これに加えて静音化、消費電力低減の要求もあることから、ファンによる空冷によらない放熱システムが求められている。
また、デイスプレイの分野においても、例えばプラズマデイスプレイでは、発熱による温度上昇を抑えることが大きな課題であり、その他有機EL等のデイスプレイにおいても放熱に関する対策が必要となっている。
On the other hand, the device itself is required to be further reduced in size and weight, and in addition to this, there is a demand for noise reduction and power consumption reduction. Therefore, a heat dissipation system that does not depend on air cooling by a fan is required.
Also in the field of displays, for example, in plasma displays, it is a big problem to suppress the temperature rise due to heat generation, and in other displays such as organic EL, measures for heat dissipation are required.
このような分野において、従来伝熱シートとして、アルミナ、シリカ等の無機フィラーとシリコンゴムやアクリルゴムとを複合化した熱伝導シートと呼ばれる部材が使用されている。
この材料は、発熱部材とヒートシンクとの間に配置されて熱を伝える働きをするが、柔らかく密着性がよいことに特長があり、部材間の接触熱抵抗を低く抑えることができる。
In such a field, a member called a heat conductive sheet in which an inorganic filler such as alumina or silica and silicon rubber or acrylic rubber are combined has been used as a conventional heat transfer sheet.
This material is arranged between the heat generating member and the heat sink and functions to transmit heat. However, this material is characterized by being soft and having good adhesion, and the contact thermal resistance between the members can be kept low.
しかしながら、熱伝導率は一般的なもので2〜5W/mk程度であり、さらに放熱効率を上げるために、高熱伝導化が求められている。
また、膨張黒鉛シート粉砕粉とバインダーとの複合化による、放熱材料成形体も、特許文献1及び2に示すように提案されているが、使用バインダーが剛直な分子構造を有する熱硬化性樹脂のため、シートに求められる可撓性を満足することはできない。
However, the thermal conductivity is general and is about 2 to 5 W / mk, and in order to further increase the heat dissipation efficiency, high thermal conductivity is required.
Moreover, although the heat dissipation material molded object by the composite | combination of an expanded graphite sheet pulverized powder and a binder is also proposed as shown in patent documents 1 and 2, the binder used is a thermosetting resin having a rigid molecular structure. Therefore, the flexibility required for the sheet cannot be satisfied.
このような状況の中、熱伝導シートを設計、作製するポイントは、使用材料(黒鉛など)の発塵が極めて少なく、電子機器の内部でのショートを引き起こさず、一定の可撓性を有し、圧力なしで部材間の熱伝達が十分に達成できることが必修となるが、このような条件を全て満足することが可能な熱伝導シートが存在していないのが現状である。 Under such circumstances, the point of designing and manufacturing the heat conductive sheet is that the material used (such as graphite) generates very little dust, does not cause a short circuit inside the electronic device, and has a certain flexibility. The heat transfer between the members can be sufficiently achieved without pressure, but there is no heat conductive sheet that can satisfy all of these conditions.
本発明は、黒鉛などの使用材料の発塵がなく、電子機器の内部でのショートを引き起こさず、熱伝導性、可撓性等シート物性に優れ、かつ品質的に安定した熱伝導シートを提供するものである。 The present invention provides a heat conductive sheet that does not generate dust from materials such as graphite, does not cause a short circuit inside an electronic device, has excellent sheet physical properties such as thermal conductivity and flexibility, and is stable in quality. To do.
本発明は、次のものに関する。
(1)弾性を有するバインダーである水系エマルジョンゴムと、熱伝導材料として機能する異方性黒鉛である膨張黒鉛粉又は膨張黒鉛シート粉砕粉とを混合し、混合された材料から使用溶媒を除去して得られる熱伝導シート原料を、シート化してなる熱伝導シート。
(2)弾性を有するバインダーが、水系エマルジョンゴムとゴム以外の高分子材料の混合物である項(1)に記載の熱伝導シート。
(3)異方性黒鉛が、数平均粒径を50μm〜500μmの範囲とする、項(1)又は(2)に記載の熱伝導シート。
(4)膨張黒鉛シート粉砕粉が、嵩密度を0.15g/cm3〜0.3g/cm3の範囲とする項(1)乃至(3)の何れかに記載の熱伝導シート。
(5)弾性を有するバインダーと異方性黒鉛の配合比率が、バインダー(固形分として)100重量部に対し、異方性黒鉛を10〜1000重量部の範囲とする項(1)乃至(4)の何れかに記載の熱伝導シート。
The present invention relates to the following.
(1) an aqueous emulsion rubber binder having elasticity, and expanded graphite powder or expanded graphite sheet pulverized powder is anisotropic graphite that functions as a thermally conductive material were mixed, to remove the used solvent from the mixed material A heat conductive sheet obtained by forming a sheet of a heat conductive sheet material obtained in this way .
(2) The heat conductive sheet according to item (1), wherein the elastic binder is a mixture of an aqueous emulsion rubber and a polymer material other than rubber.
(3) The heat conductive sheet according to item (1) or (2), wherein the anisotropic graphite has a number average particle diameter in the range of 50 μm to 500 μm.
(4) thermal conductive sheet according to any one of claim to expanded graphite sheet pulverized powder, a bulk density in the range of 0.15g / cm 3 ~0.3g / cm 3 (1) to (3).
(5) Terms (1) to (4) in which the blending ratio of the elastic binder and the anisotropic graphite is 10 to 1000 parts by weight of the anisotropic graphite with respect to 100 parts by weight of the binder (as a solid content). ).
本発明の熱伝導シートは、黒鉛などの使用材料の発塵がなく、電子機器の内部でのショートを引き起こさず、熱伝導性、可撓性等のシート物性に優れ、かつ軽量で揮発成分が極めて少なく、無機材料を使用しないため、製造工程での材料沈降の発生がなく、品質的に安定したものを供給でき、工業的に極めて好適である。 The heat conductive sheet of the present invention does not generate dust from materials such as graphite, does not cause a short circuit inside the electronic device, is excellent in sheet physical properties such as heat conductivity and flexibility, is lightweight and has a volatile component. Since there is very little and no inorganic material is used, there is no occurrence of material settling in the production process, and a stable product can be supplied, which is industrially very suitable.
本発明は、熱伝導材料である異方性黒鉛の有する特殊形状により、配合された黒鉛と黒鉛が最適にネットワークし、通常の熱伝導性シートに比べバインダーに対する配合が少量ですみ、また大きな熱伝導性を示し、さらに肉薄、軽量の汎用シートを提供することができる。
また、使用する異方性黒鉛の密度が低いため、液状バインダーとの混合時や混合終了後の、黒鉛沈降が著しく少なく、混合物(複合物)が安定であり、最終シートの熱伝導性及びシート物性が安定する。
In the present invention, because of the special shape of anisotropic graphite, which is a heat conducting material, the blended graphite and graphite are optimally networked. It is possible to provide a general-purpose sheet that exhibits conductivity and is thin and lightweight.
Also, since the density of the anisotropic graphite used is low, the graphite sedimentation is extremely low when mixed with the liquid binder or after mixing, the mixture (composite) is stable, the thermal conductivity of the final sheet and the sheet The physical properties are stable.
本発明において、異方性黒鉛としては、熱伝導材料として機能する材質のものが用いられ、例えば膨張黒鉛粉を用いることが好ましい。膨張黒鉛粉については特に制限はないが、コストを重視するならば、原料黒鉛として、天然黒鉛、人造黒鉛を使用することが好ましい。使用する原料黒鉛の粒径及び形状に制限はなく、工業的に使用されるものが使用できる。 In the present invention, as the anisotropic graphite, a material that functions as a heat conducting material is used, and for example, expanded graphite powder is preferably used. Although there is no restriction | limiting in particular about expanded graphite powder, If importance is attached to cost, it is preferable to use natural graphite and artificial graphite as raw material graphite. There is no restriction | limiting in the particle size and shape of raw material graphite to be used, What is used industrially can be used.
原料黒鉛から製造される、膨張黒鉛粉の使用性状に制限はなく、得られる膨張黒鉛をそのまま使用してもよいが、配合を簡便化するため、膨張黒鉛をシート化し、粉砕したもので、膨張黒鉛粉に比べ密度の高い膨張黒鉛シート粉砕粉も使用することができる。
なお、弾性を有するバインダー中に、熱伝導材料として機能する異方性黒鉛を均一に分散させる方法として、ライカイ機、ニーダ等の機器で混合することが一般的であるが、混合時間、剪断力などを最適化し、混合時の異方性黒鉛が破壊しないよう、留意する必要がある。
There are no restrictions on the usage properties of the expanded graphite powder produced from the raw material graphite, and the obtained expanded graphite may be used as it is, but in order to simplify the blending, the expanded graphite is made into a sheet, pulverized, and expanded. Expanded graphite sheet pulverized powder having a higher density than graphite powder can also be used.
In addition, as a method of uniformly dispersing anisotropic graphite functioning as a heat conduction material in an elastic binder, it is common to mix with a device such as a reiki machine or a kneader, but the mixing time, shear force It is necessary to pay attention so that anisotropic graphite is not destroyed during mixing.
好ましいものとして使用される膨張黒鉛粉又は膨張黒鉛シート粉砕粉の製法については特に制限はなく、例えば原料黒鉛を、酸性物質及び酸化剤を含む溶液中に浸漬して黒鉛層間化合物を生成させる工程及び前記黒鉛層間化合物を加熱して黒鉛結晶のC軸方向を膨張させて膨張黒鉛とする工程により製造することができる。これにより膨張した黒鉛が虫状形となり複雑に絡み合った形態となる。 There is no particular limitation on the production method of the expanded graphite powder or expanded graphite sheet pulverized powder used as a preferable one. For example, a step of immersing raw graphite in a solution containing an acidic substance and an oxidizing agent to form a graphite intercalation compound and The graphite intercalation compound can be heated to expand the C-axis direction of the graphite crystal to produce expanded graphite. As a result, the expanded graphite has a worm-like shape and is intricately intertwined.
膨張黒鉛の倍率は、特に制限はないが熱伝導性、可撓性、強度等を考慮すると、100倍以上が好ましく、100倍〜500倍であることがさらに好ましい。膨張倍率が100倍未満及び500倍を超える膨張黒鉛を使用すると、熱伝導性、可撓性、強度等に支障をきたす傾向がある。 The magnification of the expanded graphite is not particularly limited, but is preferably 100 times or more and more preferably 100 times to 500 times in consideration of thermal conductivity, flexibility, strength, and the like. Use of expanded graphite having an expansion ratio of less than 100 times or more than 500 times tends to hinder thermal conductivity, flexibility, strength, and the like.
必要に応じて、さらなる揮発成分の低減が必要な場合、上記膨張黒鉛をさらに高い温度で熱処理し、膨張黒鉛中に含まれる不純物を除去して使用される。またより一層の黒鉛均一化を望むなら、分級し、分別することによって所望の平均粒径に調整して使用することができる。
If it is necessary to further reduce the volatile components, the expanded graphite is heat-treated at a higher temperature to remove impurities contained in the expanded graphite. If also desire more graphite uniform one of, it may be classified, using adjusted to the desired average particle size by fractionation.
前記の原料としては特に制限はないが、天然黒鉛、キツシユ黒鉛、熱分解黒鉛等の高度に結晶が発達した黒鉛が好ましいものとして挙げられる。得られる特性と経済性のバランスを考慮すると天然黒鉛が好ましい。 Although there is no restriction | limiting in particular as said raw material, The graphite with which the crystal | crystallization developed highly, such as natural graphite, a bush graphite, and a pyrolytic graphite, is mentioned as a preferable thing. Natural graphite is preferable in consideration of the balance between obtained characteristics and economic efficiency.
用いる天然黒鉛としては、特に制限はなく、F48C(日本黒鉛工業(株)製の商品名)、H-15(中越黒鉛工業所(株)製の商品名)等の市販品を用いることができる。これらは、鱗片状の形態で使用することが好ましい。 There is no restriction | limiting in particular as natural graphite to be used, Commercial products, such as F48C (brand name made by Nippon Graphite Industry Co., Ltd.) and H-15 (brand name made by Chuetsu Graphite Industry Co., Ltd.), can be used. . These are preferably used in the form of scales.
原料黒鉛の処理に用いられる酸性物質は、一般的に硫酸などの黒鉛の層間に進入して十分な膨張能力を有する酸性根(陰イオン)を発生することができるものが使用される。酸性物質の使用量については特に制限はなく、目的とする膨張倍率で決定され、例えば、黒鉛100重量部に対して100重量部〜1000重量部使用するのが好ましい。 As the acidic substance used for the processing of the raw material graphite, one that can enter an interlayer of graphite such as sulfuric acid and generate an acidic root (anion) having sufficient expansion ability is generally used. There is no restriction | limiting in particular about the usage-amount of an acidic substance, It determines with the target expansion ratio, For example, it is preferable to use 100 weight part-1000 weight part with respect to 100 weight part of graphite.
また、酸性物質と共に用いられる酸化剤としては、過酸化水素、過塩素酸カリウム、過マンガン酸カリウム、重クロム酸カリウム等の過酸化物、また硝酸などの酸化作用のある酸を用いることができ、良好な膨張黒鉛を得やすいという観点から過酸化水素が特に好ましい。 As the oxidizing agent used with the acidic substance, peroxides such as hydrogen peroxide, potassium perchlorate, potassium permanganate and potassium dichromate, and acids having an oxidizing action such as nitric acid can be used. Hydrogen peroxide is particularly preferable from the viewpoint of easily obtaining good expanded graphite.
酸化剤として過酸化水素を用いる場合、水溶液として用いることが好ましく、このとき、過酸化水素の濃度については特に制限はないが、20重量%〜40重量%の範囲が好ましい。その使用量についても特に制限はないが、黒鉛100重量部に対して過酸化水素として5重量部〜60重量部の範囲で配合することが好ましい。 When hydrogen peroxide is used as the oxidizing agent, it is preferably used as an aqueous solution. At this time, the concentration of hydrogen peroxide is not particularly limited, but is preferably in the range of 20 wt% to 40 wt%. Although there is no restriction | limiting in particular also about the usage-amount, It is preferable to mix | blend in 5 to 60 weight part as hydrogen peroxide with respect to 100 weight part of graphite.
酸性物質及び酸化剤は、水溶液の形態で使用することが好ましい。
酸性物質としての硫酸は、適度の濃度で使用されるが、95重量%以上の濃度のものが好ましく、濃硫酸を使用することが特に好ましい。
The acidic substance and the oxidizing agent are preferably used in the form of an aqueous solution.
Sulfuric acid as an acidic substance is used at an appropriate concentration, but is preferably 95% by weight or more, and particularly preferably concentrated sulfuric acid.
上記に示す方法で得られた酸処理黒鉛をさらに大量の水で洗浄して余分な酸性物質を除去し、乾燥して水分を取り除くことにより、膨張黒鉛の原料である酸処理黒鉛が得られる。次いで、酸処理黒鉛を、1000℃以上の温度で加熱することによって膨張黒鉛が得られる。 The acid-treated graphite obtained by the above method is further washed with a large amount of water to remove excess acidic substances, and dried to remove moisture, thereby obtaining acid-treated graphite as a raw material for expanded graphite. Next, expanded graphite is obtained by heating the acid-treated graphite at a temperature of 1000 ° C. or higher.
熱伝導材料として使用する膨張黒鉛の平均粒径については特に制限はないが、熱伝導性の向上を望むなら、数平均粒径で50μm〜500μmの範囲のものを用いることが好ましい。数平均粒径が50μm未満であると、膨張黒鉛の特長である、炭素繊維の複雑な絡み合い(ネットワーク)が破壊され、所望の熱伝導性を有したシートが得られ難くなる傾向がある。一方、数平均粒径が500μmを超えると、使用する弾性バインダーとの混合性が著しく低下し、均一混合が難しく、得られる熱伝導シートの熱伝導性を含む諸物性値にバラツキが生じ易くなる。 The average particle size of the expanded graphite used as the heat conductive material is not particularly limited, but if it is desired to improve the thermal conductivity, it is preferable to use a number average particle size in the range of 50 μm to 500 μm. If the number average particle size is less than 50 μm, the complex entanglement (network) of carbon fibers, which is a feature of expanded graphite, is destroyed, and it tends to be difficult to obtain a sheet having desired thermal conductivity. On the other hand, when the number average particle diameter exceeds 500 μm, the mixing property with the elastic binder used is remarkably lowered, the uniform mixing is difficult, and the physical property values including the heat conductivity of the obtained heat conductive sheet are likely to vary. .
上記で得られる膨張黒鉛も本発明の熱伝導材料として使用可能であるが、弾性を有するバインダーとの配合作業、混合性、混合時の黒鉛の破壊などを考慮すると、前記においても説明したように膨張黒鉛を一度シート(高密度)化して、粉砕したもの(膨張黒鉛シート粉砕粉)を使用するのが好ましい。膨張黒鉛をシート化する方法に特に制限はないが、一般的には上記で得た膨張黒鉛を、プレス、ロール等で圧力を加えてシート化することが好ましい。 The expanded graphite obtained above can also be used as the heat conductive material of the present invention, but considering the blending operation with the binder having elasticity, the mixing property, the destruction of the graphite at the time of mixing, etc., as described above It is preferable to use expanded graphite once in a sheet (high density) and pulverized (expanded graphite sheet pulverized powder). The method for forming expanded graphite into a sheet is not particularly limited, but in general, the expanded graphite obtained above is preferably formed into a sheet by applying pressure with a press, a roll or the like.
膨張黒鉛をシート化したときのシートの厚さ及び嵩密度については特に制限はないが、厚さが0.5mm〜1.5mmの範囲及び嵩密度が0.2g/cm3〜1.7g/cm3の範囲のものが好ましい。厚さが0.5mm未満であると粉砕工程での作業低下(ハンドリング中にシートが脆く崩れる)を招く傾向があり、1.5mmを超えると粉砕が難しい傾向がある。 There are no particular restrictions on the thickness and bulk density of the expanded graphite sheet, but the thickness is in the range of 0.5 mm to 1.5 mm and the bulk density is 0.2 g / cm 3 to 1.7 g /. Those in the range of cm 3 are preferred. If the thickness is less than 0.5 mm, there is a tendency to cause a reduction in work in the pulverization process (the sheet breaks brittlely during handling), and if it exceeds 1.5 mm, pulverization tends to be difficult.
また、嵩密度が0.2g/cm3未満であると得られる熱伝導粉の伝導性が低下する傾向があり、1.7g/cm3を超えると熱伝導シートの柔軟性が低下する傾向がある。なお嵩密度の大きさは、加圧量、ロールギャップ等の調整により、調整することができる。膨張黒鉛シートの粉砕は、粗粉砕及び微粉砕により行うことが好ましく、この後、必要に応じて分級し、分別することによって目的とする平均粒径及び異方性を有した膨張黒鉛シート粉砕粉を得ることができる。 Moreover, when the bulk density is less than 0.2 g / cm 3 , the conductivity of the obtained heat conductive powder tends to decrease, and when it exceeds 1.7 g / cm 3 , the flexibility of the heat conductive sheet tends to decrease. is there. The bulk density can be adjusted by adjusting the amount of pressurization, the roll gap, and the like. The pulverization of the expanded graphite sheet is preferably performed by coarse pulverization and fine pulverization. After that, the expanded graphite sheet pulverized powder having the desired average particle diameter and anisotropy by classification and classification as necessary. Can be obtained.
膨張黒鉛シート粉砕粉の嵩密度については特に制限はないが、より一層の熱伝導性を望むなら、0.15g/cm3〜0.3g/cm3の範囲の粉砕粉が好ましい。膨張黒鉛シート粉砕粉の嵩密度が0.15g/cm3未満であると炭素繊維の複雑な絡み合い(ネットワーク)が破壊された粉が多く存在する性状となり、作製したシートの熱伝導性に不安が残る傾向があり、0.3g/cm3を超えると剛直な構造となり黒鉛粉単独の可撓性を失う傾向がある。 No particular limitation is imposed on the bulk density of the expanded graphite sheet pulverized powder but if desired a more thermally conductive, ground powder in the range of 0.15g / cm 3 ~0.3g / cm 3 are preferred. If the bulk density of the expanded graphite sheet pulverized powder is less than 0.15 g / cm 3 , there will be a lot of powder in which the complex entanglement (network) of the carbon fiber is broken, and there is concern about the thermal conductivity of the manufactured sheet. If it exceeds 0.3 g / cm 3 , it becomes a rigid structure and tends to lose the flexibility of graphite powder alone.
異方性黒鉛と併用して使用される弾性を有するバインダーの種類については特に制限はなく、熱伝導シートが使用される機器内部の温度を考慮して、120℃の雰囲気下で使用しても、室温での物性値が著しく低下しない弾性を有するバインダーを使用することが好ましい。なお、上記の室温とは10℃〜40℃のものを指すものである。
上記に適合するバインダーとしては、液状合成ゴム(固形ゴムを有機溶媒に溶解した物も含む)、変性高分子材料等が使用されるが、シート物性及びコストを考慮すれば合成ゴムを用いることが好ましく、さらに環境面及び安全性を考慮すると、使用希釈溶媒が水系のものが好ましい。
There is no particular limitation on the type of elastic binder used in combination with anisotropic graphite, and it can be used in an atmosphere of 120 ° C. in consideration of the temperature inside the equipment in which the heat conductive sheet is used. It is preferable to use a binder having elasticity that does not significantly lower the physical property value at room temperature. In addition, said room temperature refers to a thing of 10 to 40 degreeC.
Liquid binders (including those in which solid rubber is dissolved in an organic solvent), modified polymer materials, and the like are used as binders suitable for the above, but synthetic rubber may be used in consideration of sheet physical properties and cost. In consideration of the environment and safety, the use dilution solvent is preferably an aqueous solvent.
使用可能な合成ゴムとしては、数平均分子量及びアクリロニトリル基含有量に制限されるものでなく、アクリロニトリルブタジエンゴム(NBR)としては、例えばNipol−1041、Nipol−1042、Nipol−1043、Nipol−1042AL、Nipol−1052J、Nipol−1032、DN201、DN202、DN202H、DN204、DN206、DN207、DN211、DN215、DN219、DN221、DN223、DN103、DN115(以上、日本ゼオン(株)製の商品名)、クライナック801(ポリサー社製の商品名)、N220SH(日本合成ゴム社(株)の商品名)等が挙げられる。 The usable synthetic rubber is not limited to the number average molecular weight and the acrylonitrile group content. As the acrylonitrile butadiene rubber (NBR), for example, Nipol-1041, Nipol-1042, Nipol-1043, Nipol-1042AL, Nipol-1052J, Nipol-1032, DN201, DN202, DN202H, DN204, DN206, DN207, DN211, DN215, DN219, DN221, DN223, DN103, DN115 (above, product names of Nippon Zeon Co., Ltd.), Clinac 801 ( For example, a product name manufactured by Policer) and N220SH (a product name of Nippon Synthetic Rubber Co., Ltd.).
また、スチレンブタジエンゴム(SBR)としては、例えばNipol−1006、Nipol−1009、Nipol−1500、Nipol−1502、Nipol−1507、Nipol−1712、Nipol−1778J、Ameripol 1013、Ameripol 1503、Ameripol 1506、Ameripol 1509、Ameripol 1511、Ameripol 1513(以上、日本ゼオン(株)製の商品名)等の固形ゴムが使用でき、用途に応じて上記ゴム同士を混合して使用することもできる。 Moreover, as styrene butadiene rubber (SBR), for example, Nipol-1006, Nipol-1009, Nipol-1500, Nipol-1502, Nipol-1507, Nipol-1712, Nipol-1778J, Ameripol 1013, Ameripol 1503, Ameriol 1506, Ameriol 1506 Solid rubber such as 1509, Ameripol 1511, Ameripol 1513 (trade name, manufactured by Nippon Zeon Co., Ltd.) can be used, and the above rubbers can be mixed and used depending on the application.
さらに、上記ゴム性状は固形であり、熱伝導材料の異方性黒鉛と混合する場合、ゴムを有機溶媒に希釈溶解して使用される。希釈倍率は、異方性黒鉛の配合量、粒径等で任意に決定される。 Further, the rubber property is solid, and when mixed with anisotropic graphite as a heat conducting material, the rubber is diluted and dissolved in an organic solvent. The dilution factor is arbitrarily determined by the amount of anisotropic graphite, the particle size, and the like.
合成ゴムのさらなる耐熱性の向上を望むなら上記ゴムを加硫して使用する方法もある。
一般的な加硫剤としては硫黄及び加硫促進剤の併用で行われる。使用する硫黄に制限はなく、例えばコロイド硫黄、沈降硫黄等が用いられる。使用する硫黄の量は、使用ゴム(固形分)100重量部に対して、10重量部〜30重量部の範囲が好ましい。
If it is desired to further improve the heat resistance of the synthetic rubber, there is a method in which the rubber is vulcanized.
As a general vulcanizing agent, sulfur and a vulcanization accelerator are used in combination. There is no restriction | limiting in sulfur to be used, for example, colloidal sulfur, precipitated sulfur, etc. are used. The amount of sulfur used is preferably in the range of 10 to 30 parts by weight with respect to 100 parts by weight of the rubber used (solid content).
使用する加硫促進剤についても制限はなく、例えばチアゾール系のノクセラーM、ノクセラーDM(以上、大内新興化学社製の商品名)、チウラム系のクセラーTT、ノクセラーTET、クセラーTS、ノクセラーTRA(以上、大内新興化学(株)製の商品名)、ジチオカルバミン酸塩系のクセラーPPD、ノクセラーP、ノクセラーPZ、ノクセラーEZ、ノクセラーBZ、ノクセラーPX、ノクセラーZP、クセラーS、ノクセラーSDC、ノクセラーTP(以上、大内新興化学(株)製の商品名)等が使用できる。通常加硫時間調整などで、上記成分を混合して使用される。また必要に応じ亜鉛華が使用される。
使用する加硫促進剤の量は使用ゴム(固形分として)100重量部に対して、1重量部以下が好ましい。
The vulcanization accelerator to be used is not limited. For example, thiazole-based Noxeller M, Noxeller DM (the trade name of Ouchi Shinsei Chemical Co., Ltd.), thiuram-based Xcerer TT, Noxeller TET, Xeller TS, Noxeller TRA ( As mentioned above, the product name of Ouchi Shinsei Chemical Co., Ltd.), dithiocarbamate-based Xerar PPD, Noxeller P, Noxeller PZ, Noxeller EZ, Noxeller BZ, Noxeller PX, Noxeller ZP, Xeller S, Noxeller SDC, Noxeller TP ( As described above, the product name of Ouchi Shinsei Chemical Co., Ltd.) can be used. Usually, the above components are mixed and used for adjusting the vulcanization time. In addition, zinc white is used if necessary.
The amount of the vulcanization accelerator used is preferably 1 part by weight or less with respect to 100 parts by weight of the rubber used (as a solid content).
また、環境面、安全性及び揮発成分の含有などを重視すると使用する合成ゴムは、水系溶媒にnm単位のゴム粒子が分散したエマルジョンタイプの合成ゴムを使用するのが好ましい。使用可能な上記エマルジョンゴムとしては、例えば、スチレンブタジエンゴム(SBR)として、例えばNipol 2518FS、Nipol 2518G、Nipol LX603、Nipol LX110、Nipol LX112、Nipol LX430、Nipol LX433C、Nipol LX435、Nipol C4850A、Nipol 2507H(以上、日本ゼオン(株)製の商品名)等が使用できる。 In addition, it is preferable to use an emulsion type synthetic rubber in which rubber particles in nm units are dispersed in an aqueous solvent as a synthetic rubber used when importance is attached to the environment, safety, and the inclusion of volatile components. Examples of the emulsion rubber that can be used include styrene butadiene rubber (SBR) such as Nipol 2518FS, Nipol 2518G, Nipol LX603, Nipol LX110, Nipol LX112, Nipol LX430, Nipol LX433C, Nipol LX435, Nipol C48, Nipol C48, Nipol C48 As mentioned above, the product name of Nippon Zeon Co., Ltd.) can be used.
また、上記性状ゴムの耐熱性を望むのであれば、アクリロニトリルブタジエンゴム(NBR)として、Nipol 1561、Nipol 1562、Nipol 1571H、 Nipol 1571C、Nipol 1571CL、lNipol LX517A、Nipol1577、Nipol LX511A、Nipol LX513(以上、日本ゼオン(株)製の商品名)等が使用できる。
また、耐久性を考慮すると、使用するゴムに老化防止剤が含有しているものが好ましい。
Further, if the heat resistance of the above property rubber is desired, as acrylonitrile butadiene rubber (NBR), Nipol 1561, Nipol 1562, Nipol 1571H, Nipol 1571C, Nipol 1571CL, lNipol LX517A, Nipol 1577, Nipol LX511A, Nipol LX511A, 5 Nippon Zeon Co., Ltd. product name) can be used.
In consideration of durability, it is preferable that the rubber used contains an anti-aging agent.
さらに、本発明においては、上記ゴム成分中に、異種の高分子材料(例えば、熱硬化性樹脂や熱可塑性樹脂)を配合することで、ゴム単独では発現し得ない物性値(例えば、耐熱性の向上、機械強度の向上、軟化点の上昇、揮発成分の抑制等)を得ることが可能となる。 Furthermore, in the present invention, by blending different polymer materials (for example, thermosetting resin or thermoplastic resin) into the rubber component, physical property values (for example, heat resistance) that cannot be expressed by rubber alone. Improvement in mechanical strength, increase in softening point, suppression of volatile components, etc.).
使用する異種高分子材料としては、エポキシ樹脂、メラミン樹脂、ポリエステル樹脂、フェノール樹脂等の熱硬化性樹脂やポリアミドイミド樹脂、ポリイミド、ポリエーテルイミド、フェノキシ樹脂、ポリエチレン樹脂、ポリカーボネート樹脂等の熱可塑性樹脂が挙げられる。 Different polymer materials used include thermoplastic resins such as thermosetting resins such as epoxy resins, melamine resins, polyester resins, and phenol resins, polyamideimide resins, polyimides, polyetherimides, phenoxy resins, polyethylene resins, and polycarbonate resins. Is mentioned.
ゴムと異種高分子材料の分子レベルの結合は、カルボニル基を有するゴムの場合、エポキシ基を有する樹脂との、開環重合が可能であり分子レベルの結合が達成され、より一層の物性向上が期待できる。
また、分子結合が不能な場合でも、均一分散によりゴムと異種高分子材料が分子ユニット毎に均一に、海(ゴム)、島(異種高分子材料)構造が形成されれば、各物性をそれぞれの構造で機能分担し対応が図れる。
In the case of rubber having a carbonyl group, the molecular bond between the rubber and the dissimilar polymer material can be ring-opening polymerized with a resin having an epoxy group to achieve the bond at the molecular level, thereby further improving the physical properties. I can expect.
Even when molecular bonding is not possible, if the rubber and the different polymer material are uniformly distributed for each molecular unit by uniform dispersion and the sea (rubber) and island (heterogeneous polymer material) structures are formed, With this structure, the functions can be shared and correspondence can be achieved.
前記した熱伝導材料として機能する膨張黒鉛粉又は膨張黒鉛シート粉砕粉と弾性を有するバインダー、必要に応じて使用する材料を均一に混合し、溶媒成分を除去することにより、熱伝導シート材料を得ることができる。 The expanded graphite powder or expanded graphite sheet pulverized powder that functions as the above-described heat conductive material, an elastic binder, and a material to be used as necessary are uniformly mixed to obtain a heat conductive sheet material by removing the solvent component. be able to.
膨張黒鉛粉又は膨張黒鉛シート粉砕粉と弾性を有するバインダーとの混合比率に特に制限はないが、得られる熱伝導シートの熱伝導性及び可撓性、飛塵を考慮すると、弾性を有するバインダー(固形分として)100重量部に対し、膨張黒鉛又は膨張黒鉛シート粉砕粉が10重量部〜1000重量部の範囲が好ましく、20重量部〜900重量部の範囲がさらに好ましい。膨張黒鉛又は膨張黒鉛シート粉砕粉の配合量が10重量部未満であると得られる熱伝導シートの熱伝導率の低下が大きくなる傾向があり、1000重量部を超えると配合した弾性を有するバインダーのバインダー効果が薄れ、熱伝導シートの可撓性の低下や飛塵の量が増加する傾向がある。 The mixing ratio of the expanded graphite powder or the expanded graphite sheet pulverized powder and the elastic binder is not particularly limited, but considering the thermal conductivity and flexibility of the obtained thermal conductive sheet, flying dust, an elastic binder ( The expanded graphite or expanded graphite sheet pulverized powder is preferably in the range of 10 to 1000 parts by weight and more preferably in the range of 20 to 900 parts by weight with respect to 100 parts by weight (as solid content). When the blending amount of the expanded graphite or the expanded graphite sheet pulverized powder is less than 10 parts by weight, the thermal conductivity of the obtained heat conductive sheet tends to decrease significantly. There is a tendency that the binder effect is weakened, the flexibility of the heat conductive sheet is lowered, and the amount of dust is increased.
上記に示す材料を均一に混合する方法については特に制限はないが、攪拌羽根を装着したモーターによる混合やライカイ機、ニーダ等を使用して混合すれば、材料の均一化及び製造コストの面で有利となるので好ましい。但し、量産前に詳細な検討を行い弾性を有するバインダーの最適粘度(溶媒希釈倍率)の把握、混合材料の最適粘度、チキソ性等の値を把握する必要がある。また、混合条件の設定(混合時間、混合時に熱伝導粉に加わる応力等)を詳細に検討する必要も有り、これらを怠ると、熱伝導材料の破壊などにより、設計値より低い熱伝導率のシートを作製したり、シート物性値のバラツキの大きなシートを作製することになる。 There is no particular limitation on the method for uniformly mixing the materials shown above, but if the mixing is performed using a motor equipped with a stirring blade, mixing using a raikai machine, a kneader, etc., in terms of material uniformity and manufacturing cost. This is preferable because it is advantageous. However, it is necessary to carry out a detailed examination before mass production to grasp the optimum viscosity (solvent dilution ratio) of the binder having elasticity, and the values of the optimum viscosity and thixotropy of the mixed material. In addition, it is necessary to examine the setting of mixing conditions (mixing time, stress applied to the heat conduction powder during mixing, etc.) in detail, and if these are neglected, the heat conductivity is lower than the design value due to destruction of the heat conduction material. A sheet is produced, or a sheet with large variations in sheet physical properties is produced.
上記に示す方法などで均一に混合された材料から、使用溶媒を除去するが、その除去方法については特に制限はなく、例えば減圧乾燥機を用いることで、短時間に溶媒除去ができ、溶媒の沸点以下の温度で処理ができるため、使用した弾性を有するバインダーの反応及び加硫の促進を抑えることができ、安定したシートを作製する上で好適である。 The solvent to be used is removed from the material uniformly mixed by the above-described method, but the removal method is not particularly limited. For example, by using a vacuum dryer, the solvent can be removed in a short time. Since the treatment can be performed at a temperature equal to or lower than the boiling point, the reaction of the used binder having elasticity and the acceleration of vulcanization can be suppressed, which is suitable for producing a stable sheet.
最終的に上記混合材料を用いて熱伝導シートを作製するが、その作製方法についても特に制限はないが、一定ギヤップ幅を持たせた加熱型ロールや熱プレスを使用し、使用材料に均一な熱と圧力を加えてシート化することができる。特に、ラテックス系ゴム使用の場合は、微粒子化したゴム同士を均一に融着させることが、物性値向上の重要なポイントとなる。
また、必要に応じて、得られた熱伝導シートの片面及び両面に、接着シートや金属板を貼り付け、複合化して使用することもできる。
Finally, a heat conductive sheet is produced using the above mixed material, but the production method is not particularly limited, but a heating roll or heat press having a constant gap width is used, and the material used is uniform. Heat and pressure can be applied to form a sheet. In particular, when latex rubber is used, it is an important point for improving physical property values to uniformly fuse the rubber particles.
Moreover, an adhesive sheet and a metal plate can be affixed on both the one side and both surfaces of the obtained heat conductive sheet as needed, and can be combined and used.
以下、実施例により本発明を説明する。
実施例1
(1)弾性を有するバインダー(水系ラテックス変性NBRゴム)の選定
Nipol 1571C(ガスケット用、日本合成ゴム(株)製の商品名)、樹脂固形分45%、水溶媒、粘度25(mPa・s)を使用した。
Hereinafter, the present invention will be described by way of examples.
Example 1
(1) Selection of elastic binder (aqueous latex-modified NBR rubber) Nipol 1571C (for gaskets, trade name of Nippon Synthetic Rubber Co., Ltd.), resin solid content 45%, aqueous solvent, viscosity 25 (mPa · s) It was used.
(2)熱伝導材料(膨張黒鉛粉)の製造
濃硫酸800gを3リットルのガラスビーカに入れ、このものに天然黒鉛(固定炭素数99重量%以上、中国産#599黒鉛)400gを配合し、ガラス製の攪拌羽根を取り付けた攪拌モーター(3回転/1分)で10分間攪拌した。その後、過酸化水素水(濃度35%)32gを配合し、15分攪拌した。攪拌終了後、減圧濾過で酸処理黒鉛と酸成分を分離し、得られた酸処理黒鉛を別容器に移し、5リットルの水を加え、大型攪拌羽根で攪拌し、減圧濾過で洗浄酸処理黒鉛と洗浄水を分離した。この作業を2回行った。
(2) Production of heat conductive material (expanded graphite powder) 800 g of concentrated sulfuric acid was put into a 3 liter glass beaker, and 400 g of natural graphite (fixed carbon number 99% by weight or more, Chinese-made # 599 graphite) was added to this. The mixture was stirred for 10 minutes with a stirring motor (3 rotations / 1 minute) equipped with a glass stirring blade. Thereafter, 32 g of hydrogen peroxide (concentration 35%) was blended and stirred for 15 minutes. After completion of the stirring, the acid-treated graphite and the acid component are separated by filtration under reduced pressure, the obtained acid-treated graphite is transferred to another container, 5 liters of water is added, stirred with a large stirring blade, and washed with acid-treated graphite by vacuum filtration. And wash water separated. This operation was performed twice.
得られた洗浄酸処理黒鉛をホーロー製の容器に移し均一に均し、110℃に昇温した減圧乾燥機で1時間乾燥処理して水分を除去した。このものをさらに1000℃に昇温した加熱炉に10分間入れ膨張黒鉛粉を得た。冷却後、得られた膨張黒鉛粉を熱伝導材料として使用した。得られた膨張黒鉛粉の嵩密度は0.02g/cm3(メスシリンダ測定法で測定した)。 The resulting washed acid-treated graphite was transferred to a hollow enamel container, and uniformly leveled, and dried for 1 hour with a vacuum dryer heated to 110 ° C. to remove moisture. This was further placed in a heating furnace heated to 1000 ° C. for 10 minutes to obtain expanded graphite powder. After cooling, the obtained expanded graphite powder was used as a heat conductive material. The resulting expanded graphite powder had a bulk density of 0.02 g / cm 3 (measured by a graduated cylinder measurement method).
(3)熱伝導複合材料の調整
(1)の弾性を有するバインダー222g(ゴム固形分:100g)を、40cm×30cm×4cmの金属製容器に計り取り、さらに(2)で得た膨張黒鉛粉10gを注意深く計り取り(配合比率:弾性を有するバインダー/膨張黒鉛=100重量部/10重量部)、次いで、水中に分散した弾性を有するバインダー中に前記で計り取った膨張黒鉛粉を均一に5分間浸漬し、その後、減圧濾過を行って弾性バインダーを含浸した膨張黒鉛を得た。
さらに、上記で得た弾性バインダー含浸膨張黒鉛を、80℃に昇温した減圧乾燥機で1時間処理し、弾性バインダーの溶媒であった水を除去して熱伝導シート原料を得た。
(3) Preparation of heat conductive composite material 222 g (rubber solid content: 100 g) of the elastic binder of (1) was weighed into a 40 cm × 30 cm × 4 cm metal container, and the expanded graphite powder obtained in (2) 10 g was carefully weighed (blending ratio: elastic binder / expanded graphite = 100 parts by weight / 10 parts by weight), and then the expanded graphite powder weighed above in the elastic binder dispersed in water was uniformly 5 It was immersed for 1 minute, and then filtered under reduced pressure to obtain expanded graphite impregnated with an elastic binder.
Furthermore, the elastic binder-impregnated expanded graphite obtained above was treated with a vacuum dryer heated to 80 ° C. for 1 hour to remove water that was a solvent for the elastic binder, thereby obtaining a heat conductive sheet material.
(4) 熱伝導シートの作製
縦10cm及び横20cmの金型(押し切りで厚さ1mmの設計)を、120℃に加熱した、70トン油圧プレスの熱板上に2時間放置後、(3)で得た熱伝導シート原料20gを、加熱したメス金型内部に、速やかに均一に充填した。その後、オス金型を装着し、熱板上に金型を戻し2分間放置した後、ゆっくりと成形圧力を掛け、ゲージ圧力が9.8MPaに達した時点で加圧を止め、その状態で3分間放置し、成形を終了して熱伝導シートを得た。
得られた熱伝導シートは、弾性バインダーと膨張黒鉛が均一となった外観の綺麗な、充分に可撓性のある熱伝導シートであった。
(4) Production of heat conductive sheet A mold having a length of 10 cm and a width of 20 cm (designed to be 1 mm thick by pressing) was left on a hot plate of a 70-ton hydraulic press heated to 120 ° C. for 2 hours, (3) 20 g of the heat conductive sheet material obtained in the above was quickly and uniformly filled into the heated female mold. After that, a male mold was attached, the mold was put back on the hot plate and allowed to stand for 2 minutes. Then, the molding pressure was slowly applied, and when the gauge pressure reached 9.8 MPa, the pressurization was stopped. This was left for a minute, and the molding was completed to obtain a heat conductive sheet.
The obtained heat conductive sheet was a sufficiently flexible heat conductive sheet having a beautiful appearance in which the elastic binder and the expanded graphite were uniform.
実施例2
(5)弾性を有するバインダー(水系ラテックス変性NBRゴム)の選定
実施例1で使用したものを用いた。
(6)熱伝導材料(膨張黒鉛シート粉砕粉)の製造
板厚が1.0mm及び嵩密度が1.0g/cm3の膨張黒鉛シート(カーボフィットHGP-105、日立化成工業(株)製の商品名)を粗粉砕及び微粉砕機で粉砕し、得られた粉砕粉を分級し、数平均粒径が100μmの膨張黒鉛シート粉砕粉を得た。
Example 2
(5) Selection of elastic binder (water-based latex-modified NBR rubber) The one used in Example 1 was used.
(6) Production of heat conductive material (expanded graphite sheet pulverized powder) Expanded graphite sheet (Carbofit HGP-105, manufactured by Hitachi Chemical Co., Ltd.) having a plate thickness of 1.0 mm and a bulk density of 1.0 g / cm 3 . The product name) was pulverized with a coarse pulverizer and a fine pulverizer, and the obtained pulverized powder was classified to obtain an expanded graphite sheet pulverized powder having a number average particle size of 100 μm.
(7)熱伝導複合材料の調整
(5)の弾性を有するバインダー222g(ゴム固形分:100g)を実施例1と同様の金属製容器に計り取り、さらに(6)で得た膨張黒鉛シート粉砕粉100gを注意深く計り取り(配合比率:弾性バインダー/膨張黒鉛=100重量部/100重量部)、以下、実施例1(3)と同様の装置を用い、実施例1(3)と同様の工程を経て熱伝導シート原料を得た。
(8) 熱伝導シートの作製
(7)で得た熱伝導シート原料を使用し、以下、実施例1(4)と同様の装置を用い、実施例1(4)と同様の工程を経て熱伝導シートを得た。得られた熱伝導シートは、弾性バインダーと膨張黒鉛シート粉砕粉が均一となった外観の綺麗な、充分に可撓性のある熱伝導シートであった。
(7) Preparation of heat conductive composite material 222 g of elastic binder (rubber solid content: 100 g) of (5) was weighed into a metal container similar to that in Example 1, and further expanded graphite sheet pulverized in (6) 100 g of powder was carefully weighed (blending ratio: elastic binder / expanded graphite = 100 parts by weight / 100 parts by weight), and using the same apparatus as in Example 1 (3), the same process as in Example 1 (3) After that, a heat conductive sheet material was obtained.
(8) Preparation of heat conductive sheet Using the heat conductive sheet raw material obtained in (7), and using the same apparatus as in Example 1 (4), heat is passed through the same steps as in Example 1 (4). A conductive sheet was obtained. The obtained heat conductive sheet was a sufficiently flexible heat conductive sheet having a beautiful appearance in which the elastic binder and the expanded graphite sheet pulverized powder were uniform.
比較例1
板厚が1.0mm及び嵩密度が1.0g/cm3の膨張黒鉛シート(カーボフィットHGP-105、日立化成工業(株)製の商品名)をそのまま熱伝導シートとした。
Comparative Example 1
An expanded graphite sheet (Carbofit HGP-105, trade name manufactured by Hitachi Chemical Co., Ltd.) having a plate thickness of 1.0 mm and a bulk density of 1.0 g / cm 3 was directly used as a heat conductive sheet.
次に、実施例1、2及び比較例1で得た熱伝導シートについて、熱伝導性、熱拡散率、比熱、可撓性及び発塵(飛塵)の比較試験を行った。その試験結果を表1に示す。なお、比較試験における評価及び測定方法は下記の通りである。 Next, the thermal conductive sheets obtained in Examples 1 and 2 and Comparative Example 1 were subjected to a comparative test of thermal conductivity, thermal diffusivity, specific heat, flexibility, and dust generation (dust). The test results are shown in Table 1. In addition, the evaluation and measurement method in a comparative test are as follows.
(1)熱伝導性、熱拡散率
ULVAC社製、レーザフラッシュ法熱定数測定装置(TC-7000)を使用し、試料(30mm×30mm×1.0mm)のもので測定した。
(2)可撓性評価
最小曲げ半径試験により、熱伝導シートのクラック発生時点で評価した。
(3)発塵(飛塵)
シートをカッターで丁寧に切断し、切断面に柔らかい筆先を接触させ数回往復させ、落下したシート材の量で判断した。
(1) Thermal conductivity, thermal diffusivity Using a laser flash method thermal constant measuring device (TC-7000) manufactured by ULVAC, measurement was performed with a sample (30 mm × 30 mm × 1.0 mm).
(2) Flexibility evaluation Evaluation was made at the time of occurrence of cracks in the heat conductive sheet by the minimum bending radius test.
(3) Dust generation (flying dust)
The sheet was carefully cut with a cutter, a soft brush tip was brought into contact with the cut surface and reciprocated several times, and the amount of sheet material dropped was judged.
表1に示されるように、実施例1及び2で得た熱伝導シートは、比較例1で得た熱伝導シートに比較して、熱伝導シートとしての物性に優れることが明らかである。
As shown in Table 1, it is clear that the heat conductive sheets obtained in Examples 1 and 2 are superior in physical properties as a heat conductive sheet as compared to the heat conductive sheet obtained in Comparative Example 1.
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| KR101886435B1 (en) * | 2012-03-08 | 2018-08-07 | 현대자동차주식회사 | High radiant heat composites containing hybrid filler containing expended graphite filled with expandable polymeric beads and a fabrication process thereof |
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