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JP4854036B2 - Sheet material cutting device - Google Patents
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JP4854036B2 - Sheet material cutting device - Google Patents

Sheet material cutting device Download PDF

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JP4854036B2
JP4854036B2 JP2008035616A JP2008035616A JP4854036B2 JP 4854036 B2 JP4854036 B2 JP 4854036B2 JP 2008035616 A JP2008035616 A JP 2008035616A JP 2008035616 A JP2008035616 A JP 2008035616A JP 4854036 B2 JP4854036 B2 JP 4854036B2
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cutting
blade
movable
fixed
sheet material
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JP2009190148A (en
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順一 中尾
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Proterial Ltd
Proterial Precision Ltd
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Hitachi Metals Precision Ltd
Hitachi Metals Ltd
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Description

本発明は、例えば、複写機やプリンタなどの事務機器、画像形成装置、これらの複合機器、券売機等に搭載され、シート状やロール状の紙やフィルム、シールやラベルといった各種のシート材を任意の長さに切断するために用いられるシート材切断装置に関する。   The present invention is installed in office equipment such as copiers and printers, image forming apparatuses, composite devices and ticket machines, and various sheet materials such as sheet-like or roll-like paper and films, seals, and labels are used. The present invention relates to a sheet material cutting device used for cutting to an arbitrary length.

上述した複写機やプリンタなどに搭載されるシート材切断装置には、シート材を完全に切断するフルカットともいう全幅切断と、シート材の一部を切り残して切断するパーシャルカットともいう部分切断を、1台の切断装置で適宜選択して実施するものがある。
このような切断装置には、例えば特許文献1に開示される、V字状に窪む刃先線の頂部に切り欠きを形成した可動刃を使用するものがある。該切断装置は、可動刃の切断方向への移動距離を機械的に切り替える可動刃駆動機構を有し、全幅切断の際には前記切り欠きが被切断シート材を完全に通過するように可動刃の移動距離を設定し、部分切断の際には前記切り欠きが被切断シート材を完全に通過しないように可動刃の移動距離を短縮させている。
The sheet material cutting apparatus mounted on the above-described copying machine, printer, etc. includes full width cutting, which is also called full cut, which completely cuts the sheet material, and partial cutting, which is also called partial cut, in which a part of the sheet material is left uncut. Are appropriately selected with a single cutting device.
As such a cutting device, for example, there is one that uses a movable blade disclosed in Patent Document 1 in which a notch is formed at the top of a V-shaped cutting edge line. The cutting device has a movable blade drive mechanism that mechanically switches a moving distance of the movable blade in the cutting direction, and the movable blade is configured so that the notch completely passes through the sheet material to be cut when cutting the full width. The moving distance of the movable blade is shortened so that the cutout does not completely pass through the sheet material to be cut during partial cutting.

また、例えば特許文献2に開示される切断装置は、切断幅方向の両端部で軸支された一対の可動刃を有し、該一対の可動刃を切断幅方向の中央部でリンクによって連結することで一対の可動刃の間に形成される間隙が調整可能とされる。そして、該間隙を調整することで全幅切断と部分切断とが可能になるとされる。   Further, for example, the cutting device disclosed in Patent Document 2 has a pair of movable blades that are pivotally supported at both ends in the cutting width direction, and connects the pair of movable blades by a link at a central portion in the cutting width direction. Thus, the gap formed between the pair of movable blades can be adjusted. By adjusting the gap, full width cutting and partial cutting can be performed.

特開2005−324301号公報JP-A-2005-324301 特開平5−104484号公報JP-A-5-104484

近年、上述した部分切断と全幅切断が1台で実施できるシート材切断装置に対し、シート材の切断品位の改善が所望され、具体的には全幅切断後のシート材の切断縁を凹凸や毛羽立ちのない滑らかな直線状とすることが所望されるようになった。しかし、特許文献1に開示される切断装置の場合、全幅切断であっても可動刃の刃先線に切り欠きを有するので、該切り欠き部分によってシート材を切断したときにシート材の切断縁に毛羽立ちや千切れなどの切痕を生じる。このことから上述の課題は、可動刃の刃先線に切り欠きを有する切断装置では解決することができないものと考えられた。   In recent years, it has been desired to improve the cutting quality of the sheet material for the sheet material cutting apparatus capable of performing the partial cutting and the full width cutting described above with one machine. Specifically, the cutting edge of the sheet material after the full width cutting is uneven or fluffy. It has become desirable to have a smooth straight line without any gaps. However, in the case of the cutting device disclosed in Patent Document 1, since the cutting edge line of the movable blade has a notch even in the case of full-width cutting, when the sheet material is cut by the notch portion, the cutting edge of the sheet material is used. Notches such as fuzz and shreds are generated. From this, it was considered that the above-described problem cannot be solved by a cutting device having a notch in the cutting edge line of the movable blade.

また、特許文献2に開示される切断装置の場合、全幅切断時に可動刃の間隙をなくすように調整することができれば、切断後のシート材の切断縁を滑らかな直線状にすることができると考えられる。しかし、特許文献2の開示内容からは、1台の切断装置で部分切断と全幅切断を選択して実施可能とする技術や具体的構成は理解できず、1台の切断装置で部分切断と全幅切断を選択して実施するという目的をどのように達成すればよいのか不明であった。   Further, in the case of the cutting device disclosed in Patent Document 2, if it can be adjusted so as to eliminate the gap between the movable blades during full width cutting, the cutting edge of the sheet material after cutting can be made into a smooth linear shape. Conceivable. However, from the disclosure of Patent Document 2, it is not possible to understand a technology or a specific configuration that allows partial cutting and full width cutting to be performed with one cutting device, and partial cutting and full width with one cutting device. It was not clear how to achieve the goal of selecting and performing the cut.

本発明は、上記課題を鑑み、1台でシート材の部分切断と全幅切断が選択できるシート材切断装置において、全幅切断したシート材の切断縁を滑らかな直線状にすることができて切断品位を向上させるシート材切断装置を提供することを目的とする。   In view of the above problems, the present invention provides a sheet material cutting apparatus that can select partial cutting and full width cutting of a sheet material with a single machine. An object of the present invention is to provide a sheet material cutting device that improves the above.

本発明者は、1台でシート材の部分切断と全幅切断が選択できるシート材切断装置において全幅切断されたシート材の切断縁に切痕を生じる問題を検討し、可動刃を固定切刃と可動切刃とで構成し、固定切刃に対して可動切刃を接触および離間させることによって、シート材の部分切断と全幅切断が1台の切断装置で可能となることを見出して本発明に想到した。   The present inventor studied the problem of generating a notch on the cutting edge of a sheet material that was cut in full width in a sheet material cutting apparatus that can select partial cutting and full width cutting of a sheet material by one unit, and moving the movable blade as a fixed cutting blade The present invention finds that it is possible to perform partial cutting and full width cutting of a sheet material with a single cutting device by forming a movable cutting blade and contacting and moving the movable cutting blade with respect to the fixed cutting blade. I came up with it.

すなわち本発明は、切断幅方向の中央に向かってV字状に窪む刃先線を有する可動刃を具備するシート材切断装置であって、前記可動刃は、前記刃先線の傾斜する一方側を形成する固定切刃と、前記刃先線の傾斜する他方側を形成する可動切刃に分かれており、前記可動切刃を切断幅方向に往復移動する可動切刃駆動機構により、前記可動切刃を前記固定切刃に対して接触させる位置に係止することでシート材を全幅切断するための連続した刃先線を有する可動刃とし、前記可動切刃を前記固定切刃から離間させる位置に係止することでシート材を部分切断するための刃先線に切り欠きを有する可動刃とするシート材切断装置である。 That is, this invention is a sheet | seat material cutting device which comprises the movable blade which has a cutting edge line dented in the V shape toward the center of a cutting width direction, Comprising: The said movable blade is the one side which the said cutting edge line inclines. The movable cutting blade is divided into a fixed cutting blade to be formed and a movable cutting blade that forms the other side of the cutting edge line, and the movable cutting blade is moved by a movable cutting blade drive mechanism that reciprocates in the cutting width direction. wherein the sheet material by locking the position of contacting against the fixed cutting blade and movable blade having a continuous edge line for full width cutting, locking in position that makes separating the movable cutting blade from the fixed cutting edge This is a sheet material cutting device that makes a movable blade having a notch in a cutting edge line for partially cutting the sheet material.

本発明は、切刃ホルダーに固定される前記固定切刃と、切刃ホルダーに支持されて切断幅方向で前記固定切刃に先端部が対向しており切断幅方向に往復移動可能な前記可動切刃と、を有する可動刃と、駆動装置に連結され正逆両方向に回転動作するロータと、該ロータの回転軸から所定の間隔位置に設置した駆動ピンと、該駆動ピンの回転運動を前記可動刃の切断および復帰の往復運動に変換する可動刃駆動機構を有するシート材切断装置であって前記可動刃駆動機構に前記駆動ピンの回転運動によって切断幅方向に往復移動可能なスライド部材が設けられ、該スライド部材は、前記駆動ピンが連通し、前記駆動ピンの外径の回転軌跡の幅よりも小さい幅を切断幅方向に有する連通孔と、前記可動切刃に設けた係合部を係止可能な可動切刃係止部と、前記固定切刃に設けた係合部を切断幅方向の異なる2位置で係止可能な固定切刃係止部を有し、前記ロータの一方の回転によって前記スライド部材が切断幅方向の一方に移動することで前記可動切刃が切断幅方向の一方に移動して前記固定切刃との間に間隙を形成し、前記ロータの他方の回転によって前記スライド部材が切断幅方向の他方に移動することで前記可動切刃が切断幅方向の他方に移動して前記固定切刃と接触する可動切刃駆動機構を有するシート材切断装置とすることができる。 The present invention provides the fixed cutting blade fixed to the cutting blade holder, and the movable supported by the cutting blade holder and having a tip portion facing the fixed cutting blade in the cutting width direction and capable of reciprocating in the cutting width direction. wherein the movable blade, a rotor which rotate in the forward and reverse directions is connected to the driving device, a driving pin which is installed at a predetermined distance position from the axis of rotation of the rotor, the rotational movement of the drive pin to chromatic and cutting edge, the A sheet material cutting device having a movable blade driving mechanism for converting the movable blade into a reciprocating motion for cutting and returning , wherein the movable blade driving mechanism has a slide member capable of reciprocating in a cutting width direction by a rotational motion of the driving pin. The slide member is provided with a communication hole that communicates with the drive pin and has a width in the cutting width direction that is smaller than the width of the rotation track of the outer diameter of the drive pin, and an engagement portion provided in the movable cutting blade Movable cutting blade that can be locked And a fixed cutting blade locking portion capable of locking the engaging portion provided on the fixed cutting blade at two positions different in the cutting width direction, and the slide member is cut by the rotation of one of the rotors. The movable cutting edge moves to one side in the cutting width direction by moving in one direction to form a gap with the fixed cutting edge, and the slide member moves in the cutting width direction by the other rotation of the rotor. By moving to the other side, the movable cutting edge moves to the other side in the cutting width direction and can be a sheet material cutting device having a movable cutting edge drive mechanism that contacts the fixed cutting edge.

本発明のシート材切断装置は、前記固定切刃と前記可動切刃の係合部はピン状部材でなり、前記固定切刃係止部と前記可動切刃係止部は前記ピン状部材を係止可能な貫通孔でなることが好ましい。   In the sheet material cutting device of the present invention, the engaging portion of the fixed cutting blade and the movable cutting blade is a pin-shaped member, and the fixed cutting blade locking portion and the movable cutting blade locking portion are the pin-shaped member. It is preferable that it is a through-hole that can be locked.

また、前記固定切刃係止部の貫通孔は、前記可動刃の復帰側となる端面の切断幅方向の異なる位置に、前記固定切刃のピン状部材の入り込みを可能とする2つの凹部を有することが好ましい。   Further, the through hole of the fixed cutting blade locking portion has two concave portions that allow the pin-shaped member of the fixed cutting blade to enter at different positions in the cutting width direction of the end surface on the return side of the movable blade. It is preferable to have.

また、前記スライド部材の連通孔は、前記駆動ピンの外径の回転軌跡の幅から、少なくとも間隙の所定幅を差し引いた幅を切断幅方向に有することが好ましい。   Moreover, it is preferable that the communicating hole of the slide member has a width in the cutting width direction obtained by subtracting at least a predetermined width of the gap from the width of the rotation locus of the outer diameter of the drive pin.

また、シート材の切断開始前に、前記固定切刃と前記可動切刃は互いの対向する先端部において前記切刃ホルダーからの離間距離が最大となることが好ましい。   In addition, before the cutting of the sheet material, it is preferable that the fixed cutting blade and the movable cutting blade have a maximum separation distance from the cutting blade holder at the tip portions facing each other.

本発明のシート材切断装置は、直線状の刃先線を有する固定刃を備え、該固定刃と前記可動刃の刃先線を交差させて圧接させ、かつ前記可動刃を摺動させてシート材を切断する構成とすることができる。   The sheet material cutting device of the present invention includes a fixed blade having a linear cutting edge line, the fixed blade and the cutting edge line of the movable blade are crossed and pressed, and the movable blade is slid to slide the sheet material. It can be set as the structure cut | disconnected.

本発明のシート材切断装置は、1台でシート材の部分切断と全幅切断とが選択できる切断装置であって、全幅切断時には可動刃の刃先線がV字状に連なって形成されるので、全幅切断されたシート材の切断縁を滑らかな直線状にすることができて切断品位を向上させるものである。よって、シート材切断装置を搭載する例えば複写機、プリンタ、画像形成装置、およびこれらの複合機器の信頼性向上に大いに貢献できる。   The sheet material cutting device of the present invention is a cutting device in which partial cutting and full width cutting of a sheet material can be selected by one unit, and the cutting edge line of the movable blade is formed in a V shape at the time of full width cutting. The cutting edge of the full-width cut sheet material can be made into a smooth linear shape, and the cutting quality is improved. Therefore, for example, a copier, a printer, an image forming apparatus, and a composite device of these equipped with a sheet material cutting device can greatly contribute to improving the reliability.

本発明における重要な特徴は、シート材を切断する可動刃を、切断幅方向の中央に向かってV字状に窪む刃先線の傾斜する一方側を形成する固定切刃と、前記刃先線の傾斜する他方側を形成する可動切刃とで構成し、前記固定切刃に対して前記可動切刃を接触および離間の異なる位置に係止可能とする可動切刃駆動機構を有する構成としたことにある。そして、例えば本発明の実施形態においては、前記固定切刃を切刃ホルダーに固定し、前記可動切刃を切断幅方向に往復移動可能に前記切刃ホルダーで支持し、これによって前記固定切刃に対して前記可動切刃を接触および離間させることができる。   An important feature of the present invention is that the movable blade that cuts the sheet material has a fixed cutting blade that forms one inclined side of the cutting edge line that is recessed in a V shape toward the center in the cutting width direction, and the cutting edge line The movable cutting edge drive mechanism is configured to be configured with a movable cutting edge that forms the other side inclined, and the movable cutting edge can be locked at different positions in contact and separation with respect to the fixed cutting edge. It is in. For example, in the embodiment of the present invention, the fixed cutting blade is fixed to a cutting blade holder, and the movable cutting blade is supported by the cutting blade holder so as to be reciprocally movable in a cutting width direction, thereby the fixed cutting blade. The movable cutting blade can be brought into contact with and separated from the other.

上述したように固定切刃および可動切刃の互いの刃先の接触または離間によって可動刃の刃先線は形成される。そして、切断幅方向で固定切刃に対向する可動切刃を切断幅方向の一方に移動させることで固定切刃と可動切刃の互いの先端部を離間させて間隙を形成することができる。これにより、可動刃の刃先線が切り欠きを有する刃先線となって、該刃先線によってシート材の部分切断が可能となる。また、可動切刃を切断幅方向の他方に移動させることで固定切刃と可動切刃の互いの先端部を近接させて接触させることができる。これにより、固定切刃と可動切刃の互いの刃先が連なって、可動刃の刃先線が切断幅方向の中央に向かって傾斜して中央部が窪むV字状の刃先線となって、該刃先線によってシート材の全幅切断を実施することでシート材の切断縁を滑らかな直線状に形成することができる。   As described above, the cutting edge line of the movable blade is formed by the contact or separation between the fixed cutting edge and the movable cutting edge. Then, by moving the movable cutting edge facing the fixed cutting edge in the cutting width direction to one side in the cutting width direction, the distal ends of the fixed cutting edge and the movable cutting edge can be separated to form a gap. Thereby, the cutting edge line of the movable blade becomes a cutting edge line having a notch, and the cutting edge line enables partial cutting of the sheet material. Further, by moving the movable cutting edge to the other side in the cutting width direction, the tip ends of the fixed cutting edge and the movable cutting edge can be brought into close contact with each other. Thereby, the cutting edges of the fixed cutting blade and the movable cutting blade are connected to each other, and the cutting edge line of the movable cutting blade is inclined toward the center in the cutting width direction and becomes a V-shaped cutting edge line in which the central portion is depressed, By cutting the full width of the sheet material with the cutting edge line, the cutting edge of the sheet material can be formed into a smooth linear shape.

また、本発明のシート材切断装置においては、上述した固定切刃と可動切刃が接触および離間する構成、すなわち、互いの先端部の間に間隙を形成すること、あるいは互いの先端部を接触させることに関わる可動切刃駆動機構は重要である。例えば本発明の実施形態においては、可動刃を駆動する可動刃駆動機構に、駆動ピンの回転運動によって切断幅方向に往復移動可能なスライド部材を設け、該スライド部材が同時に、駆動ピンの回転運動を可動刃の切断および復帰の往復運動に変換する機能を有する構成とした。具体的には、前記スライド部材を、前記駆動ピンが連通し、前記駆動ピンの外径の回転軌跡の幅よりも小さい幅を切断幅方向に有する連通孔と、前記可動切刃に設けた係合部を係止可能な可動切刃係止部と、前記固定切刃に設けた係合部を切断幅方向の異なる2位置で係止可能な固定切刃係止部を有する構成とした。   In the sheet material cutting device of the present invention, the above-mentioned fixed cutting blade and the movable cutting blade are in contact with and separated from each other, that is, a gap is formed between the tip portions of each other, or the tip portions of each other are in contact with each other. The movable cutting edge driving mechanism involved in making it important is important. For example, in the embodiment of the present invention, the movable blade drive mechanism that drives the movable blade is provided with a slide member that can reciprocate in the cutting width direction by the rotational motion of the drive pin, and the slide member simultaneously rotates the drive pin. Is configured to have a function of converting the reciprocating motion into and out of the movable blade. Specifically, the slide member is connected to the drive pin, the communication hole having a width smaller than the width of the rotation track of the outer diameter of the drive pin in the cutting width direction, and the movable cutting blade. A movable cutting edge locking portion capable of locking the joint portion and a fixed cutting edge locking portion capable of locking the engaging portion provided on the fixed cutting blade at two different positions in the cutting width direction.

上述の構成により、可動刃を駆動する可動刃駆動機構に設けた前記スライド部材は、連通孔に連通された駆動ピンの回転運動によって、切断方向に移動されると同時に、可動切刃を切断幅方向に移動可能な可動切刃駆動機構の重要な機能を有することができる。そして、スライド部材の連通孔を、駆動ピンの外径の回転軌跡の幅よりも小さい幅とすることで、駆動ピンの外径がなす回転軌跡の復帰方向の端位置から正逆の回転方向の違いによって、スライド部材を切断幅方向の一方または他方に移動させることができる。   With the above-described configuration, the slide member provided in the movable blade drive mechanism that drives the movable blade is moved in the cutting direction by the rotational movement of the drive pin communicated with the communication hole, and at the same time, the movable blade is cut into the cutting width. It can have an important function of a movable cutting edge driving mechanism movable in the direction. Then, by setting the communicating hole of the slide member to a width smaller than the width of the rotation track of the outer diameter of the drive pin, the end of the rotation track formed by the outer diameter of the drive pin is moved in the forward and reverse rotation directions. Depending on the difference, the slide member can be moved to one or the other in the cutting width direction.

本発明のシート材切断装置の実施形態においては、上述した可動刃とスライド部材に関わる機械的構成により、1台の切断装置で部分切断と全幅切断が選択できるものとなる。すなわち、前記ロータの一方の回転によって前記スライド部材が切断幅方向の一方に移動することで前記可動切刃が切断幅方向の一方に移動して前記固定切刃との間に間隙を形成し、該間隙の形成によって可動刃の刃先線を切り欠きを有するものとし、シート材を前記間隙の幅を残して部分切断することができる。また、前記ロータの他方の回転によって前記スライド部材が切断幅方向の他方に移動することで前記可動切刃が切断幅方向の他方に移動して前記固定切刃と接触し、該接触によって可動刃の刃先をV字状に連なるものとし、シート材を全幅切断したときに切断縁を滑らかな直線状に形成することができる。   In the embodiment of the sheet material cutting device of the present invention, partial cutting and full width cutting can be selected with one cutting device by the mechanical configuration related to the movable blade and the slide member. That is, when the one rotation of the rotor moves the slide member to one of the cutting width directions, the movable cutting blade moves to one of the cutting width directions to form a gap with the fixed cutting blade, By forming the gap, the cutting edge line of the movable blade has a notch, and the sheet material can be partially cut leaving the width of the gap. Further, when the other rotation of the rotor causes the slide member to move to the other in the cutting width direction, the movable cutting blade moves to the other in the cutting width direction and contacts the fixed cutting blade. When the sheet material is cut in full width, the cutting edge can be formed into a smooth straight line.

以下、本発明のシート材切断装置の実施形態を具体的に挙げ、詳しく説明する。
本発明のシート材切断装置の実施形態における基本構成は、シート材を切断する可動刃と、駆動装置に連結され正逆両方向に回転動作するロータと、ロータの回転軸から所定の間隔位置に設置した駆動ピンと、駆動ピンの回転運動を可動刃の切断および復帰の往復運動に変換する可動刃駆動機構を有するシート材切断装置である。つまり、ロータの回転軸から所定の間隔位置に設置した駆動ピンを駆動力として、可動刃を切断方向に駆動してシート材を切断し、および、可動刃を復帰方向に駆動してシート材から離間させるものである。また、可動刃が復帰状態にあるときは、シート材をシート材切断装置に挿入すべく待機している状態となる。
Hereinafter, embodiments of the sheet material cutting device of the present invention will be specifically described and described in detail.
The basic configuration of the sheet material cutting device according to the embodiment of the present invention includes a movable blade that cuts a sheet material, a rotor that is connected to a driving device and that rotates in both forward and reverse directions, and a predetermined interval from the rotation axis of the rotor. This is a sheet material cutting device having a drive pin and a movable blade drive mechanism that converts the rotational motion of the drive pin into the reciprocating motion of cutting and returning of the movable blade. In other words, using the drive pin installed at a predetermined interval from the rotation axis of the rotor as a driving force, the movable blade is driven in the cutting direction to cut the sheet material, and the movable blade is driven in the return direction from the sheet material. They are separated. Further, when the movable blade is in the return state, it is in a state of waiting to insert the sheet material into the sheet material cutting device.

可動刃駆動機構は、駆動装置に連結されたホイールや歯車などのロータ(回転子)を正逆両方向に回転させて駆動ピンを回転運動させ、該駆動ピンの回転運動を駆動ピンを連通する連通孔を介してスライド部材に伝達し、該スライド部材を可動刃の切断および復帰に対応する方向に往復移動させ、これによりスライド部材に係止された可動刃を切断および復帰の往復運動させるという機能を有するものである。このような可動刃駆動機構に対し、本発明では、上述したように駆動ピンの回転運動によってスライド部材が切断幅方向にも往復移動可能となる可動切刃駆動機構の構成を加えたものである。   The movable blade drive mechanism is a communication that rotates a drive pin by rotating a rotor (rotor) such as a wheel or gear connected to a drive device in both forward and reverse directions, and communicates the rotational movement of the drive pin with the drive pin. The function of transmitting to the slide member through the hole and reciprocating the slide member in a direction corresponding to the cutting and returning of the movable blade, thereby causing the movable blade locked to the slide member to reciprocate for cutting and returning. It is what has. In contrast to such a movable blade drive mechanism, in the present invention, as described above, a configuration of a movable blade drive mechanism that allows the slide member to reciprocate also in the cutting width direction by the rotational movement of the drive pin is added. .

また、可動刃駆動機構は、ロータの正逆の回転の違いで、すなわち駆動ピンの回転運動の正逆の違いで、スライド部材を可動刃の切断または復帰に対応する方向に移動する可動刃全体の駆動機構となり、同時に、スライド部材を切断幅方向の一方または他方に移動することができる可動切刃駆動機構となる。そして、スライド部材が切断幅方向の一方または他方に移動したとき、スライド部材に設けた固定切刃係止部の異なる2位置の一方または他方で固定切刃の係合部を係止することで、固定切刃に対するスライド部材の切断幅方向の位置を異なる2位置に切り替えることができる。これにより、スライド部材に設けた可動切刃係止部によって係合部が係止された可動切刃を切断幅方向の異なる2位置に切り替えることができる。   In addition, the movable blade drive mechanism is an entire movable blade that moves the slide member in a direction corresponding to the cutting or returning of the movable blade due to the difference between the forward and reverse rotations of the rotor, that is, the difference between the forward and reverse rotations of the drive pin. At the same time, it becomes a movable cutting edge drive mechanism capable of moving the slide member to one or the other in the cutting width direction. Then, when the slide member moves to one or the other in the cutting width direction, the engaging portion of the fixed cutting blade is locked at one or the other of the two different positions of the fixed cutting blade locking portion provided on the slide member. The position of the slide member in the cutting width direction with respect to the fixed cutting edge can be switched to two different positions. Thereby, the movable cutting edge with which the engaging part was latched by the movable cutting edge latching part provided in the slide member can be switched to two different positions in the cutting width direction.

本発明において、ロータの回転軸から所定の間隔位置に設置される駆動ピン自体は、回転方向が変わっても一定の円運動となる。そのため、正逆の回転方向に関係なく、駆動ピンの一定の円運動によって駆動ピンの外径がなす回転軌跡において、該回転軌跡の切断幅方向の両端の位置で、スライド部材を介して可動切刃の切断幅方向の両端の位置、すなわち、固定切刃に対する可動切刃の接触位置と離間位置を決めることができる。   In the present invention, the drive pin itself installed at a predetermined distance from the rotation axis of the rotor has a constant circular motion even if the rotation direction changes. Therefore, regardless of the forward and reverse rotational directions, the rotational trajectory formed by the outer diameter of the drive pin by a constant circular motion of the drive pin is movable through the slide member at the positions of both ends of the rotational trajectory in the cutting width direction. The positions of both ends in the cutting width direction of the blade, that is, the contact position and the separation position of the movable cutting blade with respect to the fixed cutting blade can be determined.

また、駆動ピンの外径がなす回転軌跡において、可動刃の切断および復帰に対応する方向となる前記回転軌跡の両端位置で、可動刃の切断および復帰の両端位置を決めることができる。これにより、可動刃の切断時および復帰時の移動量は、部分切断時であっても全幅切断時であっても同じ移動量にでき、駆動ピンの外径がなす回転軌跡の幅によって決めることができる。
つまり、本発明のシート材切断装置は、従来のように可動刃の切断方向の移動距離を変更しなくても、シート材の部分切断および全幅切断ができるという全く新しい構成を有するものである。
Further, in the rotation locus formed by the outer diameter of the drive pin, the both end positions of the cutting and returning of the movable blade can be determined by the both end positions of the rotation locus in the direction corresponding to the cutting and returning of the movable blade. As a result, the amount of movement at the time of cutting and returning of the movable blade can be the same amount of movement during partial cutting or full width cutting, and is determined by the width of the rotation locus formed by the outer diameter of the drive pin. Can do.
That is, the sheet material cutting device of the present invention has a completely new configuration that enables partial cutting and full width cutting of a sheet material without changing the moving distance of the movable blade in the cutting direction as in the prior art.

したがって、本発明のシート材切断装置は、駆動ピンの特定の回転方向で、スライド部材が可動刃の切断または復帰の方向に移動し、同時にスライド部材が切断幅方向の特定の方向に移動し、これにより可動切刃が切断幅方向の特定の方向に移動して、可動切刃を切断幅方向の特定の位置に位置決めすることができる可動切刃駆動機構を有する切断装置である。そして、同時に、切断幅方向に対向する固定切刃と可動切刃の先端部に間隙を形成するための離間位置と、互いの先端部が接触する接触位置とに、切り替えることができる可動切刃駆動機構を有する切断装置である。また、可動切刃の離間位置と接触位置の間の距離は、固定切刃と可動切刃の間に形成される間隙の幅と等しく設定することができる。   Therefore, in the sheet material cutting device of the present invention, in the specific rotation direction of the drive pin, the slide member moves in the cutting or return direction of the movable blade, and at the same time, the slide member moves in the specific direction of the cutting width direction, Thereby, the movable cutting blade moves in a specific direction in the cutting width direction, and is a cutting device having a movable cutting blade drive mechanism that can position the movable cutting blade in a specific position in the cutting width direction. At the same time, the movable cutting blade can be switched between a fixed cutting edge facing in the cutting width direction and a separation position for forming a gap at the front end of the movable cutting edge and a contact position where the front end contacts each other. A cutting device having a drive mechanism. Further, the distance between the separation position and the contact position of the movable cutting blade can be set equal to the width of the gap formed between the fixed cutting blade and the movable cutting blade.

可動切刃駆動機構において、上述した可動切刃は、スライド部材の可動切刃係止部が可動切刃の係合部を係止することで、切断および復帰への移動や、切断幅方向への往復移動が確実なものとなる。同様に、上述した固定切刃は、スライド部材の固定切刃係止部が固定切刃の係合部を係止することで、切断および復帰への移動が確実なものとなる。   In the movable cutting blade drive mechanism, the movable cutting blade described above is moved in the cutting width direction or in the cutting width direction by the movable cutting edge engaging portion of the slide member engaging the engaging portion of the movable cutting blade. The reciprocal movement of the is ensured. Similarly, in the above-described fixed cutting blade, the fixed cutting blade locking portion of the slide member locks the engaging portion of the fixed cutting blade, so that the movement to cutting and return is ensured.

また、可動刃を切断および復帰させる際、固定切刃を固定し、かつ可動切刃を支持する切刃ホルダーを設けることで、該切刃ホルダー自体を駆動することによって固定切刃と可動切刃を同時に駆動できるので、固定切刃や可動切刃を個別に駆動させる必要がなくなる。また、切刃ホルダー自体をガイドすることで固定切刃と可動切刃の両方を安定にガイドすることができる。よって、可動刃を構成するにおいて、切刃ホルダーを設けることで可動刃駆動機構を簡易に構成することができる。   Further, when the movable blade is cut and returned, a fixed blade and a movable blade are provided by fixing the fixed blade and supporting the movable blade by driving the blade holder itself. Can be driven simultaneously, eliminating the need to individually drive the fixed cutting blade and the movable cutting blade. Further, by guiding the cutting blade holder itself, both the fixed cutting blade and the movable cutting blade can be stably guided. Therefore, in configuring the movable blade, the movable blade driving mechanism can be simply configured by providing the cutting blade holder.

以下、本発明において好ましい構成について説明する。
上述した可動刃を構成する固定切刃や可動切刃に設ける係合部としては、例えば、円柱状や角柱状のピンや、ローラといった凸形部を有する凸状部材を設けることができる。また、スライド部材に設ける固定切刃係止部や可動切刃係止部としては、例えば、貫通孔、有底の窪みや溝、ガイドレールといった前記凸状部材を係止可能な凹形部を有する凹状部材を設けることができる。逆に、固定切刃や可動切刃の係合部を凹状部材とし、スライド部材の固定切刃係止部や可動切刃係止部を凸状部材としてもよい。好ましくは、固定切刃と可動切刃の係合部はピン状部材で形成し、固定切刃係止部と可動切刃係止部は前記ピン状部材を係止可能な貫通孔で形成することである。これにより、各々の部材を簡易な構造にできて、カシメや打ち抜きといった簡易な手段で製造することが可能となる。
Hereinafter, a preferable configuration in the present invention will be described.
As an engagement part provided in the fixed cutting blade and movable cutting blade which comprise the movable blade mentioned above, the convex-shaped member which has convex-shaped parts, such as a column-shaped or prismatic pin, a roller, can be provided, for example. In addition, as the fixed cutting edge locking portion and the movable cutting edge locking portion provided on the slide member, for example, a concave portion capable of locking the convex member such as a through hole, a bottomed recess or groove, or a guide rail is used. A concave member can be provided. Conversely, the engaging portion of the fixed cutting blade or the movable cutting blade may be a concave member, and the fixed cutting blade locking portion or the movable cutting blade locking portion of the slide member may be a convex member. Preferably, the engaging portion of the fixed cutting blade and the movable cutting blade is formed by a pin-shaped member, and the fixed cutting blade locking portion and the movable cutting blade locking portion are formed by a through-hole capable of locking the pin-shaped member. That is. Thereby, each member can be made into a simple structure and can be manufactured by a simple means such as caulking or punching.

また、固定切刃の係合部を前記ピン状部材で形成し、固定切刃係止部を前記貫通孔で形成する場合は、固定切刃係止部の貫通孔は、可動刃の復帰側となる端面の切断幅方向の異なる位置に、固定切刃の前記ピン状部材の入り込みを可能とする2つの凹部を有することが好ましい。これにより、簡易な構成にできて、打ち抜きや穴あけ加工といった簡易な手段で製造することが可能となる。   When the engaging part of the fixed cutting edge is formed by the pin-shaped member and the fixed cutting edge locking part is formed by the through hole, the through hole of the fixed cutting edge locking part is on the return side of the movable blade. It is preferable to have two recessed portions that allow the pin-shaped member of the fixed cutting blade to enter at different positions in the cutting width direction of the end face. Thereby, it can be made a simple structure and can be manufactured by a simple means such as punching or drilling.

上述したように、スライド部材の連通孔を、駆動ピンの外径の回転軌跡の幅よりも小さい幅とすることで、前記連通孔の幅が前記駆動ピンの回転軌跡の幅よりも狭くなるので、スライド部材を切断幅方向の一方または他方に移動させることができる。好ましくは、スライド部材の連通孔は、駆動ピンの外径の回転軌跡の幅から、少なくとも間隙の所定幅を差し引いた幅を切断幅方向に有することである。これにより、スライド部材の切断幅方向における移動量が間隙の所定幅以上となって、固定切刃と可動切刃の間に形成される間隙を少なくとも所定幅で得ることができる。また、間隙の所定幅を超えて差し引いた場合には、その超過分はスライド部材の切断幅方向における移動量に付加することができる。これにより、固定切刃係止部に設ける異なる2位置の間隔が前記超過分だけ広く設定できるようになり、前記超過分がスライド部材の切断幅方向への移動の余裕量となるので固定切刃係止部の設計を容易化できる。   As described above, by setting the communication hole of the slide member to a width smaller than the width of the rotation locus of the outer diameter of the drive pin, the width of the communication hole becomes narrower than the width of the rotation locus of the drive pin. The slide member can be moved to one or the other in the cutting width direction. Preferably, the communication hole of the slide member has a width in the cutting width direction obtained by subtracting at least a predetermined width of the gap from the width of the rotation locus of the outer diameter of the drive pin. As a result, the amount of movement of the slide member in the cutting width direction becomes equal to or greater than the predetermined width of the gap, and the gap formed between the fixed cutting blade and the movable cutting blade can be obtained with at least the predetermined width. In addition, when the gap exceeds a predetermined width, the excess can be added to the movement amount of the slide member in the cutting width direction. As a result, the interval between two different positions provided on the fixed cutting blade locking portion can be set wider by the excess, and the excess becomes a margin for movement of the slide member in the cutting width direction. The design of the locking part can be facilitated.

また、可動刃が相手刃と噛み合ってシート材を幅方向の両側から切断して行く場合、切断終盤となる切断幅方向の中央付近では相手刃と噛み合う可動刃の交差角が過小となって、シート材の切断に不都合を生じることがある。よって、可動刃においては、シート材の切断開始前に、前記固定切刃と前記可動切刃の互いが対向する先端部において前記切刃ホルダーからの離間距離が最大となることが好ましい。該離間距離の設定手段としては、切刃ホルダーから離間する方向に固定切刃と可動切刃の先端部を撓ませて、すなわち相手刃への圧接方向に向かって撓ませてもよい。該撓みは、曲げ加工等で予め付与しておいてもよいし、切刃ホルダーにダボやバネなどの突起状の部材を設けるなどして固定切刃および可動切刃の自らの可撓性を利用して撓ませてもよい。また、固定切刃や可動切刃を撓ませず、曲げ加工等で切刃ホルダーと離間する側に傾斜するように折り曲げてもよい。上述したような手段によって固定切刃と可動切刃の先端部において切刃ホルダーからの離間距離を最大にすることで、切断幅方向の中央部において、相手刃と噛み合う可動刃の交差角、すなわち固定切刃および可動切刃が相手刃となす交差角を十分に確保することができる。   In addition, when the movable blade meshes with the mating blade and cuts the sheet material from both sides in the width direction, the crossing angle of the movable blade meshing with the mating blade is too small near the center of the cutting width direction which is the final stage of cutting, There may be inconveniences in cutting the sheet material. Therefore, in the movable blade, it is preferable that the distance between the fixed cutting blade and the movable cutting blade from the cutting blade holder is maximized before the cutting of the sheet material starts. As the setting means for the separation distance, the distal end portions of the fixed cutting blade and the movable cutting blade may be bent in the direction away from the cutting blade holder, that is, may be bent in the pressure contact direction with respect to the counterpart blade. The bending may be given in advance by bending or the like, or by providing a protruding member such as a dowel or a spring on the cutting blade holder, the flexibility of the fixed cutting blade and the movable cutting blade is increased. You may bend and utilize. Moreover, you may bend so that it may incline in the side spaced apart from a cutting blade holder by bending etc., without bending a fixed cutting blade and a movable cutting blade. By maximizing the separation distance from the cutting blade holder at the tip of the fixed cutting blade and the movable cutting blade by the means as described above, the crossing angle of the movable blade that meshes with the mating blade at the center in the cutting width direction, that is, A sufficient crossing angle between the stationary cutting blade and the movable cutting blade can be secured.

上述した固定切刃および可動切刃の互いが接触する先端部は、図5に一例として示す形状にすることができる。図5(a)や図5(b)に示す形状は、互いの先端部を1つの端面で接触させる構成であって、互いの先端部を安定的に接触させることができる。図5(c)に示す形状は、互いの先端部に段差を設けた構成であって、可動刃の切断および復帰の方向のずれを防止することができる。図5(d)に示す形状は、互いの先端部を実質的に点接触させる構成であって、固定切刃の刃先と可動切刃の刃先でなす刃先線に不連続な個所を有することなく滑らかな刃先線とすることができる。   The tip portion of the fixed cutting blade and the movable cutting blade that are in contact with each other can be shaped as shown in FIG. 5 as an example. The shape shown in FIG. 5A and FIG. 5B is a configuration in which the tip portions are brought into contact with each other at one end surface, and the tip portions can be stably brought into contact with each other. The shape shown in FIG. 5C is a configuration in which a step is provided at the tip of each other, and displacement of the cutting and return directions of the movable blade can be prevented. The shape shown in FIG. 5 (d) is a configuration in which the tips of each other are substantially point-contacted, and without having discontinuous portions on the cutting edge line formed by the cutting edge of the fixed cutting edge and the cutting edge of the movable cutting edge. A smooth cutting edge line can be obtained.

上述した本発明のシート材切断装置は、直線状の刃先線を有する固定刃を備え、該固定刃と前記可動刃の刃先線を交差させて圧接させ、つまり前記固定切刃および前記可動切刃の刃先線を交差させて圧接させ、かつ前記可動刃を摺動させてシート材を切断する切断装置とすることができる。   The sheet material cutting device of the present invention described above includes a fixed blade having a linear cutting edge line, and the fixed blade and the cutting edge line of the movable blade are crossed and pressed, that is, the fixed cutting blade and the movable cutting blade. It is possible to make a cutting device that cuts the sheet material by crossing the cutting edge lines and bringing them into pressure contact with each other and sliding the movable blade.

また、本発明のシート材切断装置は、可動刃と固定刃の配置構成に関し、上述した特許文献1の図7に示される配置と同様な配置を有する切断装置とすることができる。すなわち、前記可動刃と前記ロータと前記スライド部材とを具備する駆動部をフレームで支持する可動刃ユニットと、前記固定刃を支持する固定刃ユニットとが、合体分離可能に配置され、合体位置で前記固定刃と前記可動刃を交差させて圧接させ、かつ前記可動刃を摺動させてシート材を切断する切断装置とすることができる。   In addition, the sheet material cutting device of the present invention can be a cutting device having an arrangement similar to the arrangement shown in FIG. That is, a movable blade unit that supports a drive unit including the movable blade, the rotor, and the slide member with a frame, and a fixed blade unit that supports the fixed blade are arranged so as to be separable and separated at a combined position. The fixed blade and the movable blade can be crossed and brought into pressure contact with each other, and the movable blade can be slid to cut the sheet material.

本発明においては、切断装置を構成する各部材は、例えば固定切刃や可動切刃の刃先部材は、金属材料で形成することが好ましい。また、例えば、ロータ、駆動ピン、切刃ホルダー、スライド部材、さらには、ロータに連結する駆動装置を保持するケースや、これらの部材を内側に納めるフレームやカバーなどの部材は、必要に応じて樹脂成形品とすることができる。   In the present invention, each member constituting the cutting device is preferably formed of a metal material, for example, a fixed cutting blade or a blade member of a movable cutting blade. In addition, for example, a rotor, a drive pin, a cutting blade holder, a slide member, a case for holding a drive device connected to the rotor, and a member such as a frame or a cover for housing these members on the inside, as necessary It can be a resin molded product.

以下、具体例によって、本発明のシート材切断装置を詳細に説明する。
図1は、本発明の実施例を示す一例であり、各部品の位置関係を示す分解斜視図を示す。図2はシート材を全幅切断する過程を正面から示すものである。そして、図2(a)は可動刃が復帰方向の最上位置にある状態でシート材をシート材切断装置に挿入すべく待機している状態、図2(b)は可動切刃が固定切刃に接触して可動刃の刃先線がV字状に連なった状態、図2(c)はシート材を全幅切断し終わって可動刃が最下位置にある状態を示す。図3はシート材を部分切断する過程を正面から示すものである。そして、図3(a)は可動刃が復帰方向の最上位置にある状態でシート材をシート材切断装置に挿入すべく待機している状態、図3(b)は可動切刃が固定切刃と離間して可動刃の刃先線に間隙が形成された状態、図3(c)はシート材を部分切断し終わって可動刃が最下位置にある状態を示す。図4は、スライド部材に設けた固定切刃係止部の個所を部分的に正面から示すものであり、図4(a)〜図4(c)は固定切刃に設けた係合部の固定切刃係止部での動作の一例を示す。なお、図2と図3では、ピン2cの動作を明確化するために、ピン2cの先端部に設けた止め輪8cの記載を省略して示している。
Hereinafter, the sheet material cutting device of the present invention will be described in detail by way of specific examples.
FIG. 1 is an example showing an embodiment of the present invention, and shows an exploded perspective view showing the positional relationship of each component. FIG. 2 shows the process of cutting the full width of the sheet material from the front. 2A shows a state in which the movable blade is in the uppermost position in the return direction and is waiting to insert a sheet material into the sheet material cutting device, and FIG. 2B shows a state in which the movable cutting blade is a fixed cutting blade. FIG. 2 (c) shows a state in which the movable blade is at the lowest position after cutting the full width of the sheet material. FIG. 3 shows the process of partially cutting the sheet material from the front. 3A shows a state in which the movable blade is in the uppermost position in the return direction and is waiting to insert a sheet material into the sheet material cutting device, and FIG. 3B shows a state in which the movable cutting blade is a fixed cutting blade. FIG. 3C shows a state in which the movable blade is at the lowest position after partially cutting the sheet material. FIG. 4 shows a part of the fixed cutting blade engaging portion provided on the slide member partially from the front, and FIGS. 4A to 4C show the engagement portion provided on the fixed cutting blade. An example of the operation | movement in a fixed cutting blade latching | locking part is shown. In FIGS. 2 and 3, in order to clarify the operation of the pin 2c, the description of the retaining ring 8c provided at the tip of the pin 2c is omitted.

本実施例においては、シート材の部分切断時に切り残される幅を1.5mmに設定した。シート材を切断する可動刃は、切断幅方向の中央に向かって傾斜する刃先1aを有する固定切刃1を切刃ホルダー4に固定し、固定切刃1と同様な刃先2aを有する可動切刃2を切刃ホルダー4で支持し、互いの先端部を切断幅方向で対向させて配置した。切断幅方向において、固定切刃1と可動切刃2の間に形成する間隙20の幅は、部分切断時に切り残されるシート材の幅と同じ1.5mmに設定した。また、この間隙20の幅は可動切刃2の移動距離に相当する。   In this example, the width left uncut when the sheet material was partially cut was set to 1.5 mm. The movable blade for cutting the sheet material has a fixed cutting blade 1 having a cutting edge 1a inclined toward the center in the cutting width direction fixed to a cutting blade holder 4 and has a cutting edge 2a similar to the fixed cutting blade 1. 2 was supported by the cutting blade holder 4, and the tip portions of the two were opposed to each other in the cutting width direction. In the cutting width direction, the width of the gap 20 formed between the fixed cutting blade 1 and the movable cutting blade 2 was set to 1.5 mm, which is the same as the width of the sheet material left uncut at the time of partial cutting. The width of the gap 20 corresponds to the moving distance of the movable cutting edge 2.

固定切刃1には、直径3mmの2つのピン1b、1cを21mmの間隔でカシメによって固設した。そして、一方のピン1bは、シム6aを入れ、かつ複数のダボ4fを設けて固定切刃1を切刃ホルダー4の面から0.3mm離間させた状態とし、切刃ホルダー4に打抜き形成した孔4bに連通して、ピン1bの先端部を止め輪8aで抜け止めした。また、他方のピン1cは、スライド部材5で係止する係合部とし、切刃ホルダー4に打抜き形成した孔4cに連通した後に、さらにスライド部材5に打抜き形成した固定切刃1を係止するための固定切刃係止部とする貫通孔5bに連通した。固定切刃1を切刃ホルダー4の面から離間させた状態に構成したのは、後述するように可動切刃2も同様に構成するので、固定切刃1と可動切刃2の位置を合わせるためである。   Two pins 1b and 1c having a diameter of 3 mm were fixed to the fixed cutting edge 1 by caulking at intervals of 21 mm. The one pin 1b is formed by punching the cutting blade holder 4 with a shim 6a and a plurality of dowels 4f so that the fixed cutting blade 1 is separated from the surface of the cutting blade holder 4 by 0.3 mm. In communication with the hole 4b, the tip of the pin 1b was prevented from coming off by a retaining ring 8a. The other pin 1c is an engaging portion that is locked by the slide member 5. After the pin 1c communicates with the hole 4c formed by punching the cutting blade holder 4, the fixed cutting blade 1 formed by punching the slide member 5 is further locked. It communicated with the through-hole 5b as a fixed cutting edge locking portion for the purpose. The reason why the fixed cutting blade 1 is configured to be separated from the surface of the cutting blade holder 4 is that the movable cutting blade 2 is similarly configured as described later, so that the positions of the fixed cutting blade 1 and the movable cutting blade 2 are aligned. Because.

可動切刃2には、直径3mmの2つのピン2b、2cを22mmの間隔でカシメによって固設した。そして、一方のピン2bは、切刃ホルダー4に打抜き形成した長孔4dに連通し、さらにスライド部材5に打抜き形成した長孔5cに連通し、ピン2bがスライド部材5と干渉しないようにした。また、他方のピン2cは、スライド部材5で係止する係合部とし、シム6bを入れ、かつ複数のダボ4fを設けて可動切刃2を切刃ホルダー4の面から0.3mm離間させた状態とし、切刃ホルダー4に打抜き形成した長孔4eに連通した後に、さらにスライド部材5に打抜き形成した可動切刃2を係止するための可動切刃係止部とする貫通孔5dに連通し、ピン2cの先端部を止め輪8cで抜け止めした。可動切刃2を切刃ホルダー4の面から離間させた状態に構成することで、可動切刃2が切断幅方向へ移動する際の摺動抵抗が低減できて可動切刃2を円滑に移動することができる。   On the movable cutting edge 2, two pins 2b and 2c having a diameter of 3 mm were fixed by caulking at intervals of 22 mm. One pin 2b communicates with the long hole 4d formed by punching the cutting blade holder 4, and further communicates with the long hole 5c formed by punching the slide member 5, so that the pin 2b does not interfere with the slide member 5. . The other pin 2c is an engaging portion that is locked by the slide member 5. The shim 6b is inserted, and a plurality of dowels 4f are provided so that the movable cutting blade 2 is separated from the surface of the cutting blade holder 4 by 0.3 mm. In the through-hole 5d as a movable cutting blade locking portion for locking the movable cutting blade 2 punched and formed on the slide member 5 after communicating with the long hole 4e punched and formed on the cutting blade holder 4 The tip end portion of the pin 2c was prevented from coming off by a retaining ring 8c. By configuring the movable cutting edge 2 to be separated from the surface of the cutting edge holder 4, the sliding resistance when the movable cutting edge 2 moves in the cutting width direction can be reduced, and the movable cutting edge 2 moves smoothly. can do.

上述した切刃ホルダー4の孔4b、4cの直径は、固定切刃1のピン1b、1cの外径にそれぞれ対応させて、実質的にクリアランスのない状態にした。これにより、固定切刃1を切刃ホルダー4に固定できる。また、切刃ホルダー4の長孔4d、4eは、可動切刃2のピン2b、2cの切断幅方向の移動に干渉しないように、スライド部材5の長孔5c、貫通孔5dのそれぞれの長辺および短辺よりも大きく形成した。これにより、可動切刃2を切刃ホルダー4で支持でき、可動切刃2を切断幅方向に移動した場合に切刃ホルダー4は可動切刃2のピン2b、2cに干渉することがない。   The diameters of the holes 4b and 4c of the cutting blade holder 4 described above correspond to the outer diameters of the pins 1b and 1c of the fixed cutting blade 1, respectively, so that there is substantially no clearance. Thereby, the fixed cutting blade 1 can be fixed to the cutting blade holder 4. Further, the long holes 4d and 4e of the cutting blade holder 4 are respectively long in the long hole 5c and the through hole 5d of the slide member 5 so as not to interfere with the movement of the pins 2b and 2c of the movable cutting blade 2 in the cutting width direction. It was formed larger than the side and the short side. Thereby, the movable cutting blade 2 can be supported by the cutting blade holder 4, and the cutting blade holder 4 does not interfere with the pins 2 b and 2 c of the movable cutting blade 2 when the movable cutting blade 2 is moved in the cutting width direction.

上述したスライド部材5の貫通孔5bは、シート材の切断幅方向に長辺を形成し、固定切刃1のピン1cを異なる2つの位置に係止するために、可動刃の復帰方向となる側の端面に、図4に示す2つの凹部51a、51bを形成した。この2つの凹部51a、51bの頂部間距離51dは、少なくとも間隙20の幅の1.5mmあればよい。しかし、固定切刃1のピン1cを、貫通孔5bの凹部51aまたは51bに入り込ませ、かつピン1cが勝手に離脱しないように係止できるようにするため、2つの凹部51a、51bの間に峰部51cを形成した。そして、間隙20の幅の1.5mmに加え、スライド部材5の移動量の余裕分を1.5mm設けて前記峰部51cの高さを十分に確保し、頂部間距離51dを3mmに形成した。これにより、スライド部材5は、直径3mmの固定切刃1のピン1cを、貫通孔5bに設けた2つの凹部51a、51bで脱落させることなく確実に係止できる。   The above-described through-hole 5b of the slide member 5 forms a long side in the cutting width direction of the sheet material, and becomes the return direction of the movable blade in order to lock the pin 1c of the fixed cutting blade 1 at two different positions. Two concave portions 51a and 51b shown in FIG. 4 were formed on the side end face. The distance 51d between the tops of the two recesses 51a and 51b may be at least 1.5 mm which is the width of the gap 20. However, in order to allow the pin 1c of the fixed cutting blade 1 to enter the recess 51a or 51b of the through-hole 5b and to lock the pin 1c so that it does not come off without permission, it is between the two recesses 51a and 51b. A peak 51c was formed. In addition to the width of 1.5 mm of the gap 20, a margin of 1.5 mm is provided for the amount of movement of the slide member 5 to sufficiently secure the height of the peak 51 c, and the distance 51 d between the tops is formed to 3 mm. . Thus, the slide member 5 can reliably lock the pin 1c of the fixed cutting blade 1 having a diameter of 3 mm without dropping off the two recesses 51a and 51b provided in the through hole 5b.

また、スライド部材5の貫通孔5dは、シート材の切断幅方向を長辺として形成し、その幅を4.5mmとした。これは、固定切刃1を係止する貫通孔5bの2つの凹部51a、51bの頂部間距離の3mmと関連して設定される値であり、可動切刃2のピン2cの直径3mmに対し、上述した余裕分の1.5mmを加算した値である。また、可動刃の切断方向に対応する短辺は、可動切刃2のピン2cに対し、実質的にクリアランスのない状態とした。   Further, the through hole 5d of the slide member 5 is formed with the cutting width direction of the sheet material as a long side, and the width is 4.5 mm. This is a value set in association with 3 mm of the distance between the tops of the two recesses 51 a and 51 b of the through-hole 5 b that locks the fixed cutting blade 1, and the diameter of the pin 2 c of the movable cutting blade 2 is 3 mm. A value obtained by adding the above-mentioned margin of 1.5 mm. Further, the short side corresponding to the cutting direction of the movable blade is substantially free of clearance with respect to the pin 2c of the movable cutting blade 2.

また、スライド部材5の長孔5cは、可動切刃2が切断幅方向に移動する際に、シート材の切断方向となる側の端面でピン2bを支持でき、かつピン2bの切断幅方向への移動に干渉しないように、切断幅方向に長辺を有する長孔に形成した。そして、切断幅方向の幅となる長辺を5mmとし、切断方向の幅となる短辺を3.5mmとした。さらに、僅かではあるが復帰方向にも移動するピン2bに干渉しないために、切断幅方向の中央側の端面の曲率を小さく、つまり孔径が大きくなるように形成した。   Further, the long hole 5c of the slide member 5 can support the pin 2b on the end surface on the side that becomes the cutting direction of the sheet material when the movable cutting blade 2 moves in the cutting width direction, and in the cutting width direction of the pin 2b. In order not to interfere with the movement of, a long hole having a long side in the cutting width direction was formed. And the long side used as the width | variety of a cutting width direction was 5 mm, and the short side used as the width | variety of a cutting direction was 3.5 mm. Furthermore, in order not to interfere with the pin 2b that moves in the return direction, although slightly, the curvature of the end face on the center side in the cutting width direction is made small, that is, the hole diameter is made large.

本実施例で示すシート材切断装置は、上述した固定切刃1および可動切刃2の刃先1a、2aで形成する可動刃の刃先と、相手刃となる固定刃3の刃先3aとを交差させて摺動させ、かつ前記可動刃を摺動させてシート材の切断ができるように、図1乃至図3に示す位置関係で配置した。このとき、固定切刃1と可動切刃2を予め曲げ加工によって曲げを付与し、シート材の切断開始前に、切断幅方向で固定切刃1と可動切刃2が対向する先端部において切刃ホルダー4からの離間距離が最大となるように、該離間距離を0.9mmとして配置した。なお、該離間距離は、前記曲げ量の0.6mmと、上述したシム6a、6bで付与した0.3mmを加算した値である。また、固定刃3は、固定刃3の刃先3aが可動刃の刃先である固定切刃1と可動切刃2の刃先1a、2aに当接しやすいように、切断幅方向に複数のダボ(図示せず)を設けるとともにガイド10bに支持させて、固定切刃1および可動切刃2への圧接方向に傾けて配設した。   The sheet material cutting device shown in the present embodiment intersects the blade edge of the movable blade formed by the blade edges 1a and 2a of the fixed cutting blade 1 and the movable cutting blade 2 described above and the blade edge 3a of the fixed blade 3 serving as the counterpart blade. 1 to 3 so that the sheet material can be cut by sliding the movable blade. At this time, the fixed cutting blade 1 and the movable cutting blade 2 are previously bent by bending, and before the cutting of the sheet material is started, the cutting is performed at the tip portion where the fixed cutting blade 1 and the movable cutting blade 2 face each other in the cutting width direction. The separation distance was set to 0.9 mm so that the separation distance from the blade holder 4 was maximized. The separation distance is a value obtained by adding the bending amount of 0.6 mm and 0.3 mm given by the shims 6a and 6b described above. Further, the fixed blade 3 has a plurality of dowels (see FIG. 5) in the cutting width direction so that the blade edge 3a of the fixed blade 3 can easily come into contact with the fixed blade 1 and the blade edges 1a and 2a of the movable blade 2. (Not shown) and supported by the guide 10b, and tilted in the direction of pressure contact with the fixed cutting blade 1 and the movable cutting blade 2.

上述した固定切刃1および可動切刃2と、固定刃3は、いずれも厚さ0.72mmのステンレス系刃物鋼をプレスで打抜きして形成し、固定刃3の刃先3aには研削仕上げを施した。そして、固定切刃1および可動切刃2の刃先1a、2aがなす刃先線のV字状の窪みの開き角(開度)を168度に設定し、これらの刃先1a、2aと固定刃3の刃先3aがなす剪断角を6度に設定し、シート材の切断時の可動刃となる固定切刃1と可動切刃2の切断および復帰の方向の移動距離を7.3mmに設定し、各部材を製作した。   The above-mentioned fixed cutting blade 1, movable cutting blade 2 and fixed blade 3 are all formed by stamping a stainless steel knife having a thickness of 0.72 mm with a press, and the cutting edge 3a of the fixed blade 3 is ground. gave. And the opening angle (opening degree) of the V-shaped depression of the cutting edge line formed by the cutting edges 1a, 2a of the fixed cutting edge 1 and the movable cutting edge 2 is set to 168 degrees, and these cutting edges 1a, 2a and the fixed cutting edge 3 The shear angle formed by the blade edge 3a is set to 6 degrees, the moving distance in the cutting and returning directions of the fixed cutting blade 1 and the movable cutting blade 2 that are movable blades when cutting the sheet material is set to 7.3 mm, Each member was manufactured.

可動刃や固定刃3を規制保持するフレーム10は、厚さ0.8mmの冷間圧延鋼鈑を用いて曲げ加工によって製作した。フレーム10の下側には固定刃3を配置し、フレーム10から脱落しないようにガイド10bを設けて保持した。そして、固定刃3の刃先3aの直上側にはシート材を挿入する通紙口10aを設けた。また、フレーム10の切断幅方向の両側には、ガイド10cを設けて切刃ホルダー4の幅方向位置を規制保持し、さらにガイド10dを設け、ガイド10bとともにシート材の挿入方向において切刃ホルダー4を保持した。そして、可動刃が固定刃3と噛み合う際には、ガイド10bと固定刃3との間で切刃ホルダー4と固定切刃1および稼動切刃2が移動できるように配置した。また、フレーム10の中央部には切断方向に長孔10eを設け、切刃ホルダー4が切断および復帰の方向に移動できるように、連結ピン9、ワッシャ9a、止め輪9bによってフレーム10に連結した。 The frame 10 for regulating and holding the movable blade and the fixed blade 3 was manufactured by bending using a cold rolled steel plate having a thickness of 0.8 mm. The fixed blade 3 was disposed on the lower side of the frame 10, and a guide 10b was provided and held so as not to fall off the frame 10. Then, a sheet passing port 10 a into which a sheet material is inserted is provided immediately above the blade edge 3 a of the fixed blade 3. Further, guides 10c are provided on both sides of the frame 10 in the cutting width direction to restrict and hold the position of the cutting blade holder 4 in the width direction, and a guide 10d is provided. The cutting blade holder 4 is provided together with the guide 10b in the sheet material insertion direction. Held. When the movable blade meshes with the fixed blade 3, the cutting blade holder 4, the fixed cutting blade 1, and the working cutting blade 2 can be moved between the guide 10 b and the fixed blade 3. In addition, a long hole 10e is provided at the center of the frame 10 in the cutting direction, and the cutting blade holder 4 is connected to the frame 10 by a connecting pin 9, a washer 9a, and a retaining ring 9b so that the cutting blade holder 4 can move in the cutting and returning directions. .

上述したシート材を切断する可動刃を移動する駆動源は、市販のモータ14(停動トルク8.3m−NmのDCモータ)とし、モータ14の回転軸に樹脂成形品のウォームギヤ14a(1条)を設けてケース16によってフレーム10に配設し、モータ14の正逆の回転方向はセンサ15によって検出するようにした。ウォームギヤ14aは、歯車13を介し、ロータである樹脂成形品のウォームホイール11(歯数40)と噛み合わせてギヤ連結し、モータ14の駆動力を減速伝達できるように配置した。ウォームホイール11には駆動ピン12を設け、駆動ピン12の芯部の軸心とウォームホイール11の回転軸心との間隔を4.5mmに設定し、駆動ピン12の芯部を樹脂でウォームホイール11と一体成形した。そして、駆動ピン12の芯部を、切刃ホルダー4に設けた長孔4aと、スライド部材5に設けた連結孔5aに連通した後に、駆動ピン12の芯部にカラー7aを嵌入して外径4.5mmの円筒形状とし、カラー7aの脱落防止のために前記芯部の先端を止め輪8bで抜け止めした。   The drive source for moving the movable blade that cuts the sheet material described above is a commercially available motor 14 (DC motor with a stop torque of 8.3 m-Nm), and a worm gear 14 a (resin molded product) is provided on the rotating shaft of the motor 14. ) And disposed on the frame 10 by the case 16, and the forward and reverse rotation directions of the motor 14 are detected by the sensor 15. The worm gear 14a is arranged so as to mesh with the worm wheel 11 (number of teeth 40), which is a resin molded product, which is a rotor, via the gear 13, and connected to the gear, so that the driving force of the motor 14 can be transmitted at a reduced speed. The worm wheel 11 is provided with a drive pin 12, the distance between the axis of the core of the drive pin 12 and the rotation axis of the worm wheel 11 is set to 4.5 mm, and the core of the drive pin 12 is made of resin with a worm wheel. 11 and molding. Then, after connecting the core portion of the drive pin 12 to the long hole 4 a provided in the cutting blade holder 4 and the connection hole 5 a provided in the slide member 5, the collar 7 a is fitted into the core portion of the drive pin 12 and removed. A cylindrical shape with a diameter of 4.5 mm was used, and the tip of the core was prevented from falling off by a retaining ring 8b in order to prevent the collar 7a from falling off.

スライド部材5は、切刃ホルダー4に設けた長孔4aに連通した駆動ピン12が、連通孔5aを連通するように配置してあり、厚さ0.8mmのステンレス鋼をプレスで打抜いて製作した。スライド部材5に設けた連結孔5aの切断幅方向の幅は、駆動ピン12の回転ピッチ円の直径9mmと駆動ピン12の外径4.5mmの幅を加算した駆動ピン12の外径の回転軌跡の幅13.5mmよりも小さい10.5mmに設定した。また、シート材の切断方向における連結孔5dの幅は、駆動ピン12の外径4.5mmに対してクリアランスを1.5mm持たせて6mmに設定した。   The slide member 5 is arranged such that the drive pin 12 communicated with the long hole 4a provided in the cutting blade holder 4 communicates with the communication hole 5a, and punched 0.8 mm thick stainless steel with a press. Produced. The width of the connecting hole 5a provided in the slide member 5 in the cutting width direction is the rotation of the outer diameter of the drive pin 12 which is the sum of the diameter of the rotation pitch circle of the drive pin 12 and the width of the outer diameter of the drive pin 12 of 4.5 mm. The width of the locus was set to 10.5 mm which was smaller than 13.5 mm. Further, the width of the connecting hole 5d in the cutting direction of the sheet material was set to 6 mm with a clearance of 1.5 mm with respect to the outer diameter of the driving pin 12 of 4.5 mm.

また、切刃ホルダー4に設けた長孔4aは、シート材の切断幅方向の幅をスライド部材5の連結孔5aの切断幅方向の幅よりも大きい16.5mmに設定し、シート材の切断方向の幅をスライド部材5の連結孔5aの切断方向の幅よりも大きい6.2mmに設定した。切刃ホルダー4の長孔4aの寸法を少なくともスライド部材5の連結孔5aの寸法よりも大きく設定することで、可動刃の切断時および復帰時に駆動ピン12が切刃ホルダー4の長孔4aの端面に接することなく、スライド部材5の連結孔5aの端面にのみ接するものとなり、これにより駆動ピン12の回転運動をスライド部材5の実質的な直線運動に変換することができる。   Further, the long hole 4a provided in the cutting blade holder 4 sets the width in the cutting width direction of the sheet material to 16.5 mm, which is larger than the width in the cutting width direction of the connecting hole 5a of the slide member 5, and cuts the sheet material. The width in the direction was set to 6.2 mm, which is larger than the width in the cutting direction of the connecting hole 5a of the slide member 5. By setting the dimension of the long hole 4 a of the cutting blade holder 4 to be at least larger than the dimension of the connecting hole 5 a of the slide member 5, the drive pin 12 of the long hole 4 a of the cutting blade holder 4 can be used when the movable blade is cut and returned. Without touching the end face, it comes into contact only with the end face of the connecting hole 5 a of the slide member 5, whereby the rotational movement of the drive pin 12 can be converted into a substantially linear movement of the slide member 5.

次に、上述したシート材切断装置で、シート材を全幅切断する動作について説明する。
図2(a)に示すシート材を挿入すべく待機している状態で、可動刃を構成する固定切刃1および可動切刃2の刃先1a、2aと、固定刃3の刃先3aとの間に、図の奥側から手前側に向かってシート材(図示せず)を挿入する。その後、全幅切断モードの通電指令によってモータ14に通電し、該モータ14の駆動力によってウォームギヤ14aと歯車13を介してウォームホイール11を矢印23で示す反時計回りに左回転させる。そして、該ウォームホイール11の回転によって該ウォームホイール11に設けた駆動ピン12を回転運動させ、スライド部材5に設けた連通孔5aの左端面に駆動ピン12を押し付けてスライド部材5を切断幅方向の左側に3mm移動させる。
Next, the operation of cutting the full width of the sheet material with the above-described sheet material cutting device will be described.
Between the cutting edges 1a and 2a of the fixed cutting blade 1 and the movable cutting edge 2 constituting the movable blade and the cutting edge 3a of the fixed blade 3 while waiting to insert the sheet material shown in FIG. Then, a sheet material (not shown) is inserted from the back side to the front side in the drawing. Thereafter, the motor 14 is energized by the energization command in the full width cutting mode, and the worm wheel 11 is rotated counterclockwise as indicated by the arrow 23 via the worm gear 14 a and the gear 13 by the driving force of the motor 14. Then, the drive pin 12 provided on the worm wheel 11 is rotated by the rotation of the worm wheel 11, and the drive pin 12 is pressed against the left end surface of the communication hole 5 a provided in the slide member 5 to cut the slide member 5 in the cutting width direction. Move 3mm to the left of

上述したスライド部材5の左側への3mmの移動過程では、つまり可動切刃駆動機構によって固定切刃に対して可動切刃を接触位置に係止する過程では、図2(b)に示すように、駆動ピン12が90度だけ左回転したときに最大となって、スライド部材5は矢印24で示す左側に3mm移動する。このスライド部材5の移動においては、まずスライド部材5だけが左側に1.5mm移動し、スライド部材5に設けた可動切刃係止部である貫通孔5dの右端面が可動切刃2の係合部であるピン2cに当接する。その後、スライド部材5が左側にさらに1.5mm移動し、スライド部材5の貫通孔5dの右端面が可動切刃2のピン2cを係止して左側に押し付け、可動切刃2のピン2cを切断幅方向の左側に1.5mm移動させる。この可動切刃2のピン2cを切断幅方向の左側に1.5mm移動させる動作によって、可動切刃2を固定切刃1に接触させて間隙20をなくし、接触部20’を形成することができる。   In the process of moving the slide member 5 to the left side by 3 mm, that is, in the process of locking the movable cutting edge at the contact position with respect to the fixed cutting edge by the movable cutting edge driving mechanism, as shown in FIG. When the drive pin 12 is rotated 90 degrees to the left, the maximum is reached, and the slide member 5 moves 3 mm to the left as indicated by the arrow 24. In the movement of the slide member 5, only the slide member 5 first moves to the left by 1.5 mm, and the right end surface of the through hole 5 d which is a movable cutting blade locking portion provided on the slide member 5 is engaged with the movable cutting blade 2. It abuts on the pin 2c which is a joint. Thereafter, the slide member 5 further moves 1.5 mm to the left side, the right end surface of the through hole 5d of the slide member 5 engages the pin 2c of the movable cutting blade 2 and presses it to the left side, and the pin 2c of the movable cutting blade 2 is pushed. Move 1.5 mm to the left in the cutting width direction. By moving the pin 2c of the movable cutting edge 2 to the left in the cutting width direction by 1.5 mm, the movable cutting edge 2 is brought into contact with the fixed cutting edge 1 to eliminate the gap 20 and form the contact portion 20 ′. it can.

また、スライド部材5が上述したように左側にさらに1.5mm移動したとき、同時に、スライド部材5の固定刃係止部である貫通孔5bの右端面が固定切刃1の係合部であるピン1cに当接する。上述した一連の動作によって、固定切刃1の刃先1aと可動切刃2の刃先2aとで形成される可動刃の刃先線がV字状に連なった。このとき可動切刃2のピン2bは、スライド部材5の長孔5cの端面によって支持されるものの、長孔5cによって動作の干渉を受けることがなかった。   Further, when the slide member 5 further moves 1.5 mm to the left side as described above, at the same time, the right end surface of the through hole 5b which is the fixed blade engaging portion of the slide member 5 is the engaging portion of the fixed cutting blade 1. It contacts the pin 1c. By the series of operations described above, the cutting edge line of the movable blade formed by the cutting edge 1a of the fixed cutting blade 1 and the cutting edge 2a of the movable cutting blade 2 is connected in a V shape. At this time, the pin 2b of the movable cutting blade 2 was supported by the end face of the long hole 5c of the slide member 5, but was not affected by the operation by the long hole 5c.

その後、駆動ピン12がさらに左回転すると、駆動ピン12はスライド部材5の連結孔5aの下端面を切断方向に押し付けながら、図2(c)に示すように回転軌跡の最下点まで回転する。そして、この駆動ピン12の回転運動によってスライド部材5は切断方向の最下点まで移動され、このスライド部材5の移動によって、スライド部材5に係止された固定切刃1および可動切刃2が切刃ホルダー4とともにに切断方向の最下点まで移動される。スライド部材5が切断方向の最下位置まで移動される過程において、図4(c)に示すようにスライド部材5は矢印24に示す方向に移動し、固定切刃1のピン1cは、スライド部材5の貫通孔5aに形成した凹部51bに入り込んで係止される。これにより、切断幅方向において、固定切刃1に対するスライド部材5およびスライド部材5に係止された可動切刃2の位置関係が決定されて固定され、可動刃の刃先線を接触部20’を介してV字状に連なった刃先線として形成することができた。   Thereafter, when the drive pin 12 further rotates counterclockwise, the drive pin 12 rotates to the lowest point of the rotation locus as shown in FIG. 2C while pressing the lower end surface of the connecting hole 5a of the slide member 5 in the cutting direction. . The slide member 5 is moved to the lowest point in the cutting direction by the rotational movement of the drive pin 12, and the fixed cutting blade 1 and the movable cutting blade 2 locked to the slide member 5 are moved by the movement of the slide member 5. It is moved to the lowest point in the cutting direction together with the cutting blade holder 4. In the process in which the slide member 5 is moved to the lowest position in the cutting direction, as shown in FIG. 4C, the slide member 5 moves in the direction indicated by the arrow 24, and the pin 1c of the fixed cutting blade 1 is moved to the slide member. 5 enters the recessed portion 51b formed in the through hole 5a and is locked. Thereby, in the cutting width direction, the positional relationship of the slide member 5 with respect to the fixed cutting blade 1 and the movable cutting blade 2 locked to the slide member 5 is determined and fixed, and the cutting edge line of the movable blade is connected to the contact portion 20 ′. It could be formed as a cutting edge line connected in a V shape.

上述のように回転運動を実質的な直線運動に変換する機械的機構である可動切刃駆動機構によって移動した固定切刃1および可動切刃2の刃先1a、2aは、可動刃の刃先となってシート材(図示せず)の両側から順次固定刃3の刃先3aと噛み合って行き、シート材(図示せず)は両側から中央に向かって切断される。この切断動作によって可動刃の刃先は、刃先線のV字状の頂部となる接触部20’を通過して固定刃3の刃先3aとオーバーラップしてシート材(図示せず)は全幅切断される。
その後、駆動ピン12がさらに左回転して行って回転軌跡の最上点に達する過程において、スライド部材5は復帰方向の最上点まで移動し、同時に、スライド部材5に係止された固定切刃1および可動切刃2は切刃ホルダー4とともに復帰方向の最上点まで移動し、この後に停止することとなる。
As described above, the fixed cutting edge 1 and the cutting edges 1a and 2a of the movable cutting edge 2 moved by the movable cutting edge drive mechanism, which is a mechanical mechanism that converts the rotational movement into a substantially linear movement, become the cutting edge of the movable cutting edge. The sheet material (not shown) is successively engaged with the blade edge 3a of the fixed blade 3 from both sides of the sheet material (not shown), and the sheet material (not shown) is cut from both sides toward the center. By this cutting operation, the cutting edge of the movable blade passes through the contact portion 20 ′ which is the V-shaped top of the cutting edge line, overlaps with the cutting edge 3a of the fixed blade 3, and the sheet material (not shown) is cut in full width. The
Thereafter, in the process in which the drive pin 12 further rotates counterclockwise and reaches the highest point of the rotation locus, the slide member 5 moves to the highest point in the return direction, and at the same time, the fixed cutting blade 1 locked to the slide member 5. The movable cutting blade 2 moves to the uppermost point in the return direction together with the cutting blade holder 4, and then stops.

次に、上述したシート材切断装置で、シート材を部分切断する動作について説明する。
図3(a)に示すシート材を挿入すべく待機している状態で、上述の全幅切断と同様にシート材(図示せず)を挿入する。その後、部分切断モードの通電指令によってモータ14に通電し、該モータ14の駆動力によってウォームギヤ14aと歯車13を介してウォームホイール11を矢印21で示す時計回りに右回転させる。そして、該ウォームホイール11の回転によって該ウォームホイール11に設けた駆動ピン12を回転運動させ、スライド部材5に設けた連通孔5aの右端面に駆動ピン12を押し付けてスライド部材5を切断幅方向の右側に3mm移動させる。
Next, the operation | movement which partially cuts a sheet | seat material with the sheet | seat material cutting device mentioned above is demonstrated.
While waiting to insert the sheet material shown in FIG. 3A, a sheet material (not shown) is inserted in the same manner as the above-described full width cutting. Thereafter, the motor 14 is energized by the energization command in the partial cutting mode, and the worm wheel 11 is rotated clockwise by the driving force of the motor 14 via the worm gear 14 a and the gear 13 in the clockwise direction indicated by the arrow 21. Then, the drive pin 12 provided on the worm wheel 11 is rotated by the rotation of the worm wheel 11, and the drive pin 12 is pressed against the right end surface of the communication hole 5 a provided in the slide member 5 to cut the slide member 5 in the cutting width direction. Move 3mm to the right of

上述したスライド部材5の右側への3mmの移動過程では、つまり可動切刃駆動機構によって固定切刃に対して可動切刃を離間位置に係止する過程では、図3(b)に示すように、駆動ピン12が90度だけ右回転したときに最大となって、スライド部材5は矢印22で示す右側に3mm移動する。このスライド部材5の移動においては、まずスライド部材5だけが右側に1.5mm移動し、スライド部材5に設けた可動切刃係止部である貫通孔5dの左端面が可動切刃2の係合部であるピン2cに当接する。その後、スライド部材5が右側にさらに1.5mm移動し、スライド部材5の貫通孔5dの左端面が可動切刃2のピン2cを係止して右側に押し付け、可動切刃2のピン2cを切断幅方向の右側に1.5mm移動させる。この可動切刃2を切断幅方向の右側に1.5mm移動させる動作によって、可動切刃2と固定切刃1の間に間隙20を形成することができる。このとき可動切刃2のピン2bは、スライド部材5の長孔5cの端面によって支持されるものの、長孔5cによって動作の干渉を受けることがなかった。   In the process of moving 3 mm to the right side of the slide member 5 described above, that is, in the process of locking the movable cutting blade at the separated position with respect to the fixed cutting blade by the movable cutting blade driving mechanism, as shown in FIG. When the drive pin 12 rotates to the right by 90 degrees, the maximum is reached, and the slide member 5 moves 3 mm to the right indicated by the arrow 22. In the movement of the slide member 5, only the slide member 5 first moves to the right by 1.5 mm, and the left end surface of the through-hole 5 d which is a movable cutting blade locking portion provided on the slide member 5 is engaged with the movable cutting blade 2. It abuts on the pin 2c which is a joint. Thereafter, the slide member 5 further moves 1.5 mm to the right side, the left end surface of the through hole 5d of the slide member 5 engages the pin 2c of the movable cutting blade 2 and presses it to the right side, and the pin 2c of the movable cutting blade 2 is pushed. Move 1.5 mm to the right in the cutting width direction. A gap 20 can be formed between the movable cutting edge 2 and the fixed cutting edge 1 by moving the movable cutting edge 2 to the right in the cutting width direction by 1.5 mm. At this time, the pin 2b of the movable cutting blade 2 was supported by the end face of the long hole 5c of the slide member 5, but was not affected by the operation by the long hole 5c.

また、スライド部材5が上述したように右側にさらに1.5mm移動したとき、同時に、スライド部材5の固定刃係止部である貫通孔5bの左端面が固定切刃1の係合部であるピン1cに当接する。上述した一連の動作によって、固定切刃1の刃先1aと可動切刃2の刃先2aの対向する先端部の間に間隙20を形成することができ、可動刃の刃先線は間隙20によって切り欠きを有することができた。   When the slide member 5 further moves 1.5 mm to the right as described above, at the same time, the left end surface of the through-hole 5b, which is the fixed blade engaging portion of the slide member 5, is the engaging portion of the fixed cutting blade 1. It contacts the pin 1c. Through the above-described series of operations, the gap 20 can be formed between the opposing tips of the cutting edge 1a of the fixed cutting edge 1 and the cutting edge 2a of the movable cutting edge 2, and the cutting edge line of the movable cutting edge is notched by the gap 20. Could have.

その後、駆動ピン12がさらに右回転すると、駆動ピン12はスライド部材5の連結孔5aの下端面を切断方向に押し付けながら、図3(c)に示すように回転軌跡の最下点まで回転する。そして、この駆動ピン12の回転運動によってスライド部材5は切断方向の最下点まで移動され、このスライド部材5の移動によって、スライド部材5に係止された固定切刃1および可動切刃2が切刃ホルダー4とともにに切断方向の最下点まで移動される。スライド部材5が切断方向の最下位置まで移動される過程において、図4(b)に示すようにスライド部材5は矢印22に示す方向に移動し、固定切刃1のピン1cは、スライド部材5の貫通孔5aに形成した凹部51aに入り込んで係止される。これにより、切断幅方向において、固定切刃1に対するスライド部材5およびスライド部材5に係止された可動切刃2の位置関係が決定されて固定され、可動刃の刃先線はV字状の窪みの頂点部に間隙20による切り欠きを有する刃先線として形成することができた   Thereafter, when the drive pin 12 further rotates to the right, the drive pin 12 rotates to the lowest point of the rotation locus as shown in FIG. 3C while pressing the lower end surface of the connecting hole 5a of the slide member 5 in the cutting direction. . The slide member 5 is moved to the lowest point in the cutting direction by the rotational movement of the drive pin 12, and the fixed cutting blade 1 and the movable cutting blade 2 locked to the slide member 5 are moved by the movement of the slide member 5. It is moved to the lowest point in the cutting direction together with the cutting blade holder 4. In the process in which the slide member 5 is moved to the lowest position in the cutting direction, as shown in FIG. 4B, the slide member 5 moves in the direction indicated by the arrow 22, and the pin 1c of the fixed cutting blade 1 is moved to the slide member. 5 enters the recessed portion 51a formed in the through hole 5a and is locked. Thereby, in the cutting width direction, the positional relationship of the slide member 5 with respect to the fixed cutting blade 1 and the movable cutting blade 2 locked to the slide member 5 is determined and fixed, and the cutting edge line of the movable blade has a V-shaped depression. Can be formed as a cutting edge line having a notch by the gap 20 at the apex of

上述のように回転運動を実質的な直線運動に変換する機械的機構である可動切刃駆動機構によって移動した固定切刃1および可動切刃2の刃先1a、2aは、可動刃の刃先となってシート材(図示せず)の両側から順次固定刃3の刃先3aと噛み合って行き、シート材(図示せず)は両側から中央に向かって切断される。この切断動作によって可動刃の刃先は、刃先線のV字状の頂部付近を通過して固定刃3の刃先3aと噛み合うものの、間隙20を有することによって完全にはオーバーラップせず、シート材(図示せず)の中央部分が切り残されて部分切断される。
その後、駆動ピン12がさらに右回転して行って回転軌跡の最上点に達する過程において、スライド部材5は復帰方向の最上点まで移動し、同時に、スライド部材5に係止された固定切刃1および可動切刃2は切刃ホルダー4とともに復帰方向の最上点まで移動し、この後に停止することとなる。
As described above, the fixed cutting edge 1 and the cutting edges 1a and 2a of the movable cutting edge 2 moved by the movable cutting edge drive mechanism, which is a mechanical mechanism that converts the rotational movement into a substantially linear movement, become the cutting edge of the movable cutting edge. The sheet material (not shown) is successively engaged with the blade edge 3a of the fixed blade 3 from both sides of the sheet material (not shown), and the sheet material (not shown) is cut from both sides toward the center. By this cutting operation, the cutting edge of the movable blade passes through the vicinity of the V-shaped top of the cutting edge line and meshes with the cutting edge 3a of the fixed blade 3, but does not completely overlap due to the gap 20, and the sheet material ( The central portion (not shown) is left uncut and partially cut.
Thereafter, in the process in which the drive pin 12 rotates further to the right and reaches the highest point of the rotation locus, the slide member 5 moves to the highest point in the return direction, and at the same time, the fixed cutting edge 1 locked to the slide member 5. The movable cutting blade 2 moves to the uppermost point in the return direction together with the cutting blade holder 4, and then stops.

上述のように本発明の実施例では、厚さ0.07mmおよび厚さ0.15mmのシート材を切断したときに、上述の可動刃駆動機構において、駆動ピンとスライド部材に設けた連結孔とが、および、スライド部材に設けた固定切刃係止部および可動切刃係止部と、固定切刃および可動切刃に設けた各係合部とが、常に接触した状態でガタツキなく動作した。また、切断中に固定切刃および可動切刃は傾くことなく実質的に滑らかな直線運動を行うものとなった。そして、シート材の全幅切断では、切断したシート材の切断縁に千切れや毛羽立ちなどの切痕を生じることなく、切断縁は滑らかな直線状に形成できた。また、シート材の部分切断では、固定切刃と可動切刃の間に形成された間隙によって、可動刃の刃先線に切り欠きを設けることで、切断品位よく部分切断することができた。   As described above, in the embodiment of the present invention, when a sheet material having a thickness of 0.07 mm and a thickness of 0.15 mm is cut, in the above-described movable blade driving mechanism, the driving pin and the connecting hole provided in the slide member are In addition, the fixed cutting blade engaging portion and the movable cutting blade engaging portion provided on the slide member and the respective engaging portions provided on the fixed cutting blade and the movable cutting blade operated without backlash in a constantly contacted state. Further, during cutting, the fixed cutting blade and the movable cutting blade perform a substantially smooth linear motion without tilting. In the full width cutting of the sheet material, the cutting edge could be formed in a smooth straight line without causing cuts such as chopping and fluffing at the cutting edge of the cut sheet material. Moreover, in the partial cutting of the sheet material, it was possible to perform partial cutting with good cutting quality by providing a notch in the cutting edge line of the movable blade by a gap formed between the fixed cutting blade and the movable cutting blade.

本発明の実施例を示す一例であり、各部品の位置関係を示す分解斜視図である。It is an example which shows the Example of this invention, and is an exploded perspective view which shows the positional relationship of each component. シート材を全幅切断する過程を示す正面図である。It is a front view which shows the process of cut | disconnecting full width of a sheet | seat material. シート材を部分切断する過程を示す正面図である。It is a front view which shows the process in which a sheet material is partially cut. スライド部材に設けた固定切刃係止部の個所を部分的に示す正面図である。It is a front view which shows partially the location of the fixed cutting blade latching | locking part provided in the slide member. 固定切刃および可動切刃の切断幅方向に対向する先端部を部分的に示すものであって、互いの先端部の形状の一例を示す正面図である。It is a front view which shows partially the front-end | tip part which opposes the cutting width direction of a fixed cutting blade and a movable cutting edge, and shows an example of the shape of a mutual front-end | tip part.

符号の説明Explanation of symbols

1.固定切刃、1a.刃先、1b.ピン、1c.ピン(係合部)、2.可動切刃、2a.刃先、2b.ピン、2c.ピン(係合部)、3.固定刃、3a.刃先、4.切刃ホルダー、4a.長孔、4b.孔、4c.孔、4d.長孔、4e.長孔、4f.ダボ、5.スライド部材、5a.連結孔、5b.貫通孔(固定切刃係止部)、5c.長孔、5d.貫通孔(可動切刃係止部)、6a.シム、6b.シム、7a.カラー、8a.止め輪、8b.止め輪、8c.止め輪、9.連結ピン、9a.ワッシャ、9b.止め輪、10.フレーム、10a.通紙口、10b.ガイド、10c.ガイド、10d.ガイド、10e.長孔11.ウォームホイール(ロータ)、12.駆動ピン、13.歯車、14.モータ、14a.ウォームギヤ、15.センサ、16.ケース、20.間隙、20’.接触部、21.矢印、22.矢印、23.矢印、24.矢印、51a.凹部、51b.凹部、51c.峰部、51d.頂部間距離 1. Fixed cutting blade, 1a. Cutting edge, 1b. Pin, 1c. Pin (engagement part), 2. Movable cutting blade, 2a. Cutting edge, 2b. Pin, 2c. 2. Pin (engagement part), Fixed blade, 3a. Cutting edge, 4. Cutting blade holder, 4a. Slot, 4b. Hole, 4c. Hole, 4d. Slot, 4e. Slot, 4f. Dubbo, 5. Slide member, 5a. Connecting hole, 5b. Through hole (fixed cutting edge locking portion), 5c. Long hole, 5d. Through hole (movable cutting edge locking portion), 6a. Shim, 6b. Shim, 7a. Color, 8a. Retaining ring, 8b. Retaining ring, 8c. Retaining ring, 9 Connecting pin, 9a. Washer, 9b. Retaining ring, 10. Frame, 10a. Paper feeding opening, 10b. Guide, 10c. Guide, 10d. Guide, 10e. Long hole , 11. Worm wheel (rotor), 12. Drive pin, 13. Gears, 14. Motor, 14a. Worm gear, 15. Sensor, 16. Case, 20. Gap, 20 '. Contact portion, 21. Arrow, 22. Arrow, 23. Arrow, 24. Arrow, 51a. Recess, 51b. Recess, 51c. Minebe, 51d. Distance between tops

Claims (7)

切断幅方向の中央に向かってV字状に窪む刃先線を有する可動刃を具備するシート材切断装置であって、前記可動刃は、前記刃先線の傾斜する一方側を形成する固定切刃と、前記刃先線の傾斜する他方側を形成する可動切刃に分かれており、前記可動切刃を切断幅方向に往復移動する可動切刃駆動機構により、前記可動切刃を前記固定切刃に対して接触させる位置に係止することでシート材を全幅切断するための連続した刃先線を有する可動刃とし、前記可動切刃を前記固定切刃から離間させる位置に係止することでシート材を部分切断するための刃先線に切り欠きを有する可動刃とすることを特徴とするシート材切断装置。 A sheet material cutting device comprising a movable blade having a cutting edge line that is recessed in a V shape toward the center in the cutting width direction, wherein the movable blade is a fixed cutting blade that forms one side of the cutting edge line that is inclined. And a movable cutting blade that forms the other side of the cutting edge line, and the movable cutting blade is moved to the fixed cutting blade by a movable cutting blade driving mechanism that reciprocates the movable cutting blade in the cutting width direction. sheet material by the movable blade is locked in a position causing spacing said movable cutting blade from the fixed cutting blade having a continuous edge line for full width cutting the sheet material by locking the position of contacting against A sheet material cutting device, characterized in that a movable blade having a notch in a cutting edge line for partially cutting the sheet. 切刃ホルダーに固定される前記固定切刃と、切刃ホルダーに支持されて切断幅方向で前記固定切刃に先端部が対向しており切断幅方向に往復移動可能な前記可動切刃と、を有する可動刃と、駆動装置に連結され正逆両方向に回転動作するロータと、該ロータの回転軸から所定の間隔位置に設置した駆動ピンと、該駆動ピンの回転運動を前記可動刃の切断および復帰の往復運動に変換する可動刃駆動機構を有するシート材切断装置であって前記可動刃駆動機構に前記駆動ピンの回転運動によって切断幅方向に往復移動可能なスライド部材が設けられ、該スライド部材は、前記駆動ピンが連通し、前記駆動ピンの外径の回転軌跡の幅よりも小さい幅を切断幅方向に有する連通孔と、前記可動切刃に設けた係合部を係止可能な可動切刃係止部と、前記固定切刃に設けた係合部を切断幅方向の異なる2位置で係止可能な固定切刃係止部を有し、前記ロータの一方の回転によって前記スライド部材が切断幅方向の一方に移動することで前記可動切刃が切断幅方向の一方に移動して前記固定切刃との間に間隙を形成し、前記ロータの他方の回転によって前記スライド部材が切断幅方向の他方に移動することで前記可動切刃が切断幅方向の他方に移動して前記固定切刃と接触する可動切刃駆動機構を有することを特徴とする請求項1に記載のシート材切断装置。 The fixed cutting blade fixed to the cutting blade holder, the movable cutting blade supported by the cutting blade holder and having a tip portion facing the fixed cutting blade in the cutting width direction and capable of reciprocating in the cutting width direction; a movable blade which have a, a rotor which rotate in the forward and reverse directions is connected to the driving device, a driving pin which is installed at a predetermined distance position from the axis of rotation of the rotor, the cutting rotary motion of the drive pin of the movable blade And a sheet material cutting device having a movable blade drive mechanism for converting to a reciprocating reciprocating motion , wherein the movable blade drive mechanism is provided with a slide member capable of reciprocating in a cutting width direction by a rotational motion of the drive pin, The slide member communicates with the drive pin, and can engage a communication hole having a width smaller than the width of the rotation locus of the outer diameter of the drive pin in the cutting width direction and an engagement portion provided on the movable cutting blade. Movable movable blade locking part, The fixed cutting blade has a fixed cutting blade locking portion that can lock the engaging portion provided at two positions different in the cutting width direction, and the rotation of one of the rotors causes the slide member to move to one side in the cutting width direction. By moving, the movable cutting edge moves to one side in the cutting width direction to form a gap with the fixed cutting edge, and the other rotation of the rotor moves the slide member to the other side in the cutting width direction. The sheet material cutting device according to claim 1, further comprising a movable cutting edge driving mechanism in which the movable cutting edge moves to the other side in the cutting width direction and comes into contact with the fixed cutting edge. 前記固定切刃と前記可動切刃の係合部はピン状部材でなり、前記固定切刃係止部と前記可動切刃係止部は前記ピン状部材を係止可能な貫通孔でなることを特徴とする請求項2に記載のシート材切断装置。   The engaging portion of the fixed cutting blade and the movable cutting blade is a pin-shaped member, and the fixed cutting blade locking portion and the movable cutting blade locking portion are a through-hole capable of locking the pin-shaped member. The sheet | seat material cutting device of Claim 2 characterized by these. 前記固定切刃係止部の貫通孔は、前記可動刃の復帰側となる端面の切断幅方向の異なる位置に、前記固定切刃のピン状部材の入り込みを可能とする2つの凹部を有することを特徴とする請求項3に記載のシート材切断装置。   The through-hole of the fixed cutting edge locking portion has two recesses that allow the pin-shaped member of the fixed cutting edge to enter at different positions in the cutting width direction of the end surface on the return side of the movable blade. The sheet | seat material cutting device of Claim 3 characterized by these. 前記スライド部材の連通孔は、前記駆動ピンの外径の回転軌跡の幅から、少なくとも間隙の所定幅を差し引いた幅を切断幅方向に有することを特徴とする請求項2乃至4のいずれか1項に記載のシート材切断装置。 Communication hole of the slide member, the width of the rotational locus of the outside diameter of the driving pins, one of claims 2 to 4, characterized in that it has a width obtained by subtracting the predetermined width of at least the gap in the cutting width direction 1 The sheet | seat material cutting device as described in a term . シート材の切断開始前に、前記固定切刃と前記可動切刃は互いの対向する先端部において前記切刃ホルダーからの離間距離が最大となることを特徴とする請求項2乃至5のいずれか1項に記載のシート材切断装置。 6. The fixed distance between the fixed cutting edge and the movable cutting edge is a maximum distance from the cutting edge holder at a front end portion facing each other before starting the cutting of the sheet material. The sheet material cutting device according to Item 1 . 前記シート材切断装置は、直線状の刃先線を有する固定刃を備え、該固定刃と前記可動刃の刃先線を交差させて圧接させ、かつ前記可動刃を摺動させてシート材を切断することを特徴とする請求項1乃至6のいずれか1項に記載のシート材切断装置。 The sheet material cutting device includes a fixed blade having a linear cutting edge line, presses the fixed blade and the cutting edge line of the movable blade so as to cross each other, and slides the movable blade to cut the sheet material. sheet material cutting apparatus according to any one of claims 1 to 6, characterized in that.
JP2008035616A 2008-02-18 2008-02-18 Sheet material cutting device Expired - Fee Related JP4854036B2 (en)

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