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JP4879609B2 - Manufacturing method of expanded metal with uneven pattern for grating - Google Patents
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JP4879609B2 - Manufacturing method of expanded metal with uneven pattern for grating - Google Patents

Manufacturing method of expanded metal with uneven pattern for grating Download PDF

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JP4879609B2
JP4879609B2 JP2006047571A JP2006047571A JP4879609B2 JP 4879609 B2 JP4879609 B2 JP 4879609B2 JP 2006047571 A JP2006047571 A JP 2006047571A JP 2006047571 A JP2006047571 A JP 2006047571A JP 4879609 B2 JP4879609 B2 JP 4879609B2
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steel plate
expanded metal
pattern
upper blade
patterned
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JP2007224624A (en
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伸幸 岡島
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東北岡島工業株式会社
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Priority to KR1020060072470A priority patent/KR101118994B1/en
Priority to CNU2006201297266U priority patent/CN200989033Y/en
Priority to CNB2006101109469A priority patent/CN100485148C/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/04Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/42Gratings; Grid-like panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/02Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
    • E04F13/04Bases for plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/06Flooring or floor layers composed of a number of similar elements of metal, whether or not in combination with other material

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)
  • Metal Rolling (AREA)
  • Road Paving Structures (AREA)

Description

本発明はグレーチングに用いることのできるグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法に関する。 The present invention relates to manufacturing method of the grating for uneven patterned expanded Metall that can be used in Gurechin grayed.

エキスパンデッドメタル(通称、エキスパンドメタル)は、『軟鋼薄板に切れ目を入れ引伸して網状としたもの。塗壁下地に用いる。菱目(ダイヤモンドメッシュ)の平ラス、リブのあるもの、平ラスに径5mmの丸棒を溶接したバーラスなどがある[JIS A 5505]。また厚さ6〜13mmの鋼板からつくったものはコンクリートの補強に用いる。』(「建築用語辞典(第二版)」,技報堂,74頁,(1995))とある。このエキスパンデッドメタルはメッシュ状の金属板で、床面等に使用した場合に高い滑り止め効果を発揮する。
こうしたことから、本出願人は該エキスパンデッドメタルをグレーチングに適用した発明技術を既に提案している(例えば特許文献1)。
Expanded metal (commonly known as expanded metal) is “a thin steel plate with a cut and stretched into a net. Used for painted walls. There are flat laces with diamonds (diamond mesh), ribs, and burlas in which a round bar with a diameter of 5 mm is welded to the flat lath [JIS A 5505]. Moreover, what was made from the steel plate of thickness 6-13mm is used for reinforcement of concrete. ("Architecture Dictionary (Second Edition)", Gihodo, p. 74, (1995)). This expanded metal is a mesh-like metal plate and exhibits a high anti-slip effect when used on a floor surface or the like.
For this reason, the present applicant has already proposed an invention technique in which the expanded metal is applied to grating (for example, Patent Document 1).

特開平7−189422号公報JP-A-7-189422

しかしながら、特許文献1に使用した従来のエキスパンデッドメタルは、図6のSWの方向には効果があるが、LWの方向は特に水に濡れた場合には滑りやすくなる問題があった(第1の問題点)。
また、これまでのエキスパンドメタルは表面が平滑な金属製鋼板等に切れ目を入れ引き伸ばされて網目形状に加工されていたので、その景観は見るものに冷たいイメージを感じさせていた(第2の問題)。
さらに、従来のエキスパンドメタルは、鋼板に千鳥状にスリットを切った後、この鋼板をスリットと直交する方向へ引き延ばし変形せしめて網目模様を作った板材で、スリットの拡開に伴いこれを縁どる鋼板部分(ボンド72やストランド71)が捩じられて急峻な凹凸を形成した。ボンド72及びストランド71の部分の角度θが強く立っていたので、万一、その上に人が転倒した際に手をついたりしたら下ろし金で削るのと同様の結果になり問題があった(第3の問題)。
However, the conventional expanded metal used in Patent Document 1 is effective in the SW direction in FIG. 6, but the LW direction has a problem that it becomes slippery particularly when wet with water (No. 1). Problem 1).
In addition, the conventional expanded metal was cut and stretched into a metal steel plate with a smooth surface and processed into a mesh shape, so that the landscape felt a cold image to see (second problem) ).
Furthermore, the conventional expanded metal is a plate material in which a slit is cut in a zigzag pattern in a steel plate, and then this steel plate is stretched and deformed in a direction perpendicular to the slit to create a mesh pattern. The steel plate portion (bond 72 and strand 71) was twisted to form steep irregularities. Since the angle θ 2 of the portion of the bond 72 and strand 71 stood strongly, event, there was a problem becomes the same result as the cut in the grater When you have or with the hand when the people on it to overturn the ( Third problem).

本発明は上記問題点を解決するもので、その凹凸模様によってこれまでの金属のもつ冷たいイメージが変わり景観向上に寄与し、またいずれの方向に対しても滑り止め効果を発揮し、さらに安全性向上にも貢献するグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法を提供することを目的とする。 The present invention solves the above-mentioned problems, the uneven image changes the cold image of the metal so far, contributes to the improvement of the landscape, exhibits an anti-slip effect in any direction, and further safety an object of the present invention is to provide a grating for the uneven pattern with extract bread manufacturing method of the dead meta Le also contribute to the improvement.

上記目的を達成すべく、請求項1に記載の発明の要旨は、複数配列される仕上げ圧延機のうちの最後の仕上げ圧延機、又はその手前に配される仕上げ圧延機に係る圧延ロール(221)を、その表面に凹凸がある刻み目を入れた転写ロール(223)として、鋼板の片面に、凹部(432)にあたる板厚(t )の表面(43a)から凸部(431)が突出し、且つ平面視の縦(Y),横(X)共に10mm以下に設定された各凸部(431)の高さ(t )が0.2mm〜1.0mmの範囲にある凹凸模様が浮き出る梨地模様の模様鋼板(43)を造る第1工程と、該第1工程の後、前記模様鋼板(43)に切れ目を入れ引き伸ばすことにより凹凸模様が付いたまま網目形状に形成されるエキスパンデッドメタルを造る第2工程と、を具備し、さらに該第2工程で、ストランド(71)及びボンド(72)の両上向き傾斜角度 )を5°〜40°の範囲に保ってこれらを寝かせた状態にし、且つ各ストランド(71)が丸みを帯びた扇状にとどめられるようにして、前記網目形状に形成されるエキスパンデッドメタルを造ることを特徴とするグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法にある。
請求項2グレーチング用凹凸模様付きエキスパンデッドメタルの製造方法は、請求項1で、模様鋼板(43)を、凹凸模様のある表面(43a)が下側になるようにして下刃(61),上刃(62)の間へ送り込み、続いて、下面側が山部(62a)と谷部(62b)とで波状に形成される該上刃(62)を下降させて、上刃(62)の波状の山部(62a)で模様鋼板(43)に切れ目を入れ、さらに山部(62a)の当接部分を引き伸ばした後、下降した該上刃(62)を上昇させ、次に、ローラ(51),(52)で下刃(61),上刃(62)間に模様鋼板(43)を送り込むと共に、上刃(62)を横移動させてメッシュ(O)の長目方向の中心間距離(LW)の1/2だけ移動した時点で停止し、その後、上刃(62)を下降させ、上刃(62)の波状の山部(62a)で該模様鋼板(43)に切れ目を入れ、さらに山部(62a)の当接部分を引き伸ばすようにして、順次、模様鋼板(43)に千鳥状の切れ目(O)を入れ引き伸ばすことを特徴とする。
In order to achieve the above object, the gist of the invention described in claim 1 is that the final finish rolling mill among the finish rolling mills arranged in a plurality, or the rolling roll (221) according to the finishing rolling mill arranged in front of the final rolling mill. the), as a transfer roll scored there is unevenness on the surface of its (223), on one surface of the steel sheet, the convex portions from the surface (43a) of the plate thickness corresponding to the recess (432) (t 1) (431) projects In addition, a concavo-convex pattern appears in which the height (t 2 ) of each convex portion (431) set to 10 mm or less in both vertical (Y) and horizontal (X) in plan view is in the range of 0.2 mm to 1.0 mm. a first step of making a pattern steel plate (43) of the satin finish, after the first step, expanded formed in a mesh shape left with uneven pattern by stretching scored in the pattern steel plate (43) comprising a second step of making a metal, and in addition the second step, the strands (71)In a state laid these I both upward inclination angle (theta 1) the coercive in the range of 5 ° to 40 ° of the bond (72), and in that each strand (71) is kept in a fan shape with rounded , in grating for uneven textured method for producing expanded metal, characterized in that to produce the expanded metal formed into the mesh shape.
The manufacturing method of the expanded metal with the uneven pattern for grating according to claim 2 is the method according to claim 1, wherein the patterned steel plate (43) is formed so that the surface (43a) having the uneven pattern faces downward. ), And between the upper blades (62), and then the upper blade (62), whose lower surface side is formed in a wave shape with a peak portion (62a) and a trough portion (62b), is lowered, and the upper blade (62 ), The pattern steel plate (43) is cut at the wavy crest (62a), the contact portion of the crest (62a) is further stretched, and then the lowered upper blade (62) is raised, The patterned steel plate (43) is fed between the lower blade (61) and the upper blade (62) by the rollers (51) and (52), and the upper blade (62) is moved laterally to move the mesh (O) in the long direction. It stops when it has moved by half the center-to-center distance (LW), and then the upper blade (62) is lowered, and the wavy peak (62a) of the upper blade (62) is applied to the patterned steel plate (43). Break Put further so as to stretch the contact portion of the crests (62a), sequentially, and wherein the stretching placed staggered cuts (O) to the pattern steel plate (43).

請求項の発明のごとく、鋼板の片面に凹凸のある模様が設けられた模様鋼板に切れ目を入れ引き伸ばされて網目形状に形成されると、凹凸模様が付されたままの凹凸模様付きエキスパンデッドメタルができ、凹凸によっていずれの方向に対してもノンスリップ効果が得られる。そして、この凹凸模様によって和らぎ、これまでの金属のもつ冷たいイメージが払拭される。
トランド及びボンドの両上向き傾斜角度θを5°〜40°の範囲に保って網目形状に形成されると、ストランド及びボンドが寝かされた状態になるので、該凹凸模様付きエキスパンデッドメタルをグレーチング等に使用した場合に、人がこの上で転倒しても怪我から免れることができる。
特に、第1工程における鋼板の片面に、凹部(432)にあたる板厚(t )の表面(43a)から凸部(431)が突出し、且つ平面視の縦(Y),横(X)共に10mm以下に設定された各凸部(431)の高さ(t )が0.2mm〜1.0mmの範囲にある滑り止めに役立つ凹凸模様が浮き出る梨地模様の模様鋼板(43)が造られると、梨地模様のソフトな景観が得られるのみならず細かく凹凸模様を配することができるようになって、摩擦係数が大きくなり一層の滑り止め効果が期待できる。ここで、公知の縞鋼板を用い、縞状の凹凸模様が浮き出る縞模様の模様鋼板を採用できるが、縞目の長手方向の長さが大きいために凹凸模様付きエキスパンデッドメタルとした際に滑り止めとして十分満足する効果が得られず、滑り止め機能は梨地の模様鋼板の方が一段と優れる。
また、第2工程で、ストランド(71)及びボンド(72)の両上向き傾斜角度(θ )を5°〜40°の範囲に保ってこれらを寝かせた状態にし、且つ各ストランド(71)が丸みを帯びた扇状にとどめられるようにして、前記網目形状に形成されるエキスパンデッドメタルを造ると、ストランドを寝かせた姿態にしているので、その上に人が転倒した際に手をついたりしても手を傷つけず、安全面から極めて優れたものになる。さらに、各ストランド71が扇状にとどまるので、この丸みを帯びた形状も安全面から優れものになっている。加えて、ストランドがなだらかな扇状にとどまることが製品に優しいイメージを醸し出す。さらに、梨地の凹凸模様も加わって製品に和らぐ雰囲気を一層与え効果的になる。
請求項2の発明のごとく、模様鋼板(43)を、凹凸模様のある表面(43a)が下側になるようにして下刃(61),上刃(62)の間へ送り込み、続いて、下面側が山部(62a)と谷部(62b)とで波状に形成される該上刃(62)を下降させて、上刃(62)の波状の山部(62a)で模様鋼板(43)に切れ目を入れ、さらに山部(62a)の当接部分を引き伸ばして、グレーチング用凹凸模様付きエキスパンデッドメタルを製造すると、凹凸模様のある表面(43a)が下側になっているので、前記上刃(62)を下降させたときに、凹凸模様が変形する虞もない。
As in the first aspect of the present invention, an expanded pattern having a concavo-convex pattern with a concavo-convex pattern still attached to a patterned steel sheet provided with a concavo-convex pattern on one side of the steel sheet. Dead metal is formed, and a non-slip effect can be obtained in any direction due to unevenness. And this relief pattern softens, and the cold image of the metal so far is wiped away.
When scan Portland and both upward inclination angle theta 1 of the bond kept in the range of 5 ° to 40 ° is formed in a mesh shape, since the state of strands and bonds have been laid, the unevenness patterned expanded When metal is used for grating etc., even if a person falls on this, he can escape from injury.
In particular, the convex portion (431) protrudes from the surface (43a) of the plate thickness (t 1 ) corresponding to the concave portion (432) on one side of the steel plate in the first step , and both the vertical (Y) and horizontal (X) in plan view. height (t 2) is patterned steel satin finish stand out is uneven pattern to help slip in the range of 0.2 mm to 1.0 mm (43) is made of each convex section (431) that is set to 10mm or less In addition to providing a soft texture with a satin pattern, it is possible to arrange finely uneven patterns, increasing the coefficient of friction and further anti-slip effect. Here, using a known striped steel plate, it is possible to adopt a striped patterned steel plate in which a striped uneven pattern emerges, but when the expanded metal with a concave and convex pattern is formed because the length in the longitudinal direction of the stripe is large A satisfactorily anti-slip effect cannot be obtained, and the anti-slip function is more excellent with a textured steel plate.
Further, in the second step, both upward inclination angles (θ 1 ) of the strand (71) and the bond (72) are kept in the range of 5 ° to 40 °, and the strands (71) are laid down. If you make the expanded metal formed in the mesh shape so that it can be kept in a rounded fan shape, it is in a state where the strands are laid down, so if a person falls over it, Even if you do not hurt your hands, it will be extremely safe. Furthermore, since each strand 71 stays in a fan shape, this rounded shape is also excellent from the viewpoint of safety. In addition, the strand staying in a gentle fan shape creates a product-friendly image. In addition, the textured texture of the satin is added to give a more relaxing atmosphere to the product.
As in the invention of claim 2, the patterned steel plate (43) is fed between the lower blade (61) and the upper blade (62) so that the uneven surface (43a) is on the lower side, The upper blade (62) whose lower surface side is formed in a wave shape by a peak portion (62a) and a valley portion (62b) is lowered, and a patterned steel plate (43) is formed by the wavy peak portion (62a) of the upper blade (62). When the expanded metal with an uneven pattern for grating is manufactured by extending the contact part of the mountain part (62a) and further making the uneven surface (43a) on the lower side, There is no possibility that the concavo-convex pattern is deformed when the upper blade (62) is lowered.

本発明のグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法は、いずれの方向に対しても滑り止め効果を発揮し、またグレーチング等に用いた場合に人が転倒しても安全で、さらにその凹凸模様によってこれまでの金属のもつ冷たいイメージが変わり、景観向上にも寄与するなど多大な効を奏する。 Manufacturing method of grating for the uneven pattern with expanded meta-le of the present invention, exhibits also non-slip effect on any of the direction, and also to overturn the person in the case of using the grating, such as a safe, Furthermore, the rugged pattern changes the cold image of the metal so far, and has great effects such as contributing to the improvement of the landscape.

以下、本発明に係るグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法(以下、単に「凹凸模様付きエキスパンデッドメタルの製造方法」ともいう。)について詳述する。図1〜図5は本発明の凹凸模様付きエキスパンデッドメタルの製造方法の一形態で、図1はその第1工程図、図2は第1工程で得た模様鋼板をエキスパンディデメタルにする第2工程図、図3は(イ)が模様鋼板の縦断面拡大図、(ロ)がその平面図である。図4は凹凸模様付きエキスパンデッドメタルの部分拡大図、図5は凹凸模様付きエキスパンデッドメタルの説明画像図である。 Below, manufacturing method of grating for the uneven pattern with expanded meta-le according to the present invention (hereinafter, simply referred to as "manufacturing method of uneven pattern with expanded metal".) Will be described in detail. 1 to 5 in a form of concavo-convex patterned expanded Metall manufacturing method of the present invention, FIG. 1 is a first process diagram thereof, FIG 2 is expandettes de de patterns steel sheet obtained in the first step FIG. 3A is an enlarged longitudinal sectional view of a patterned steel plate, and FIG. 3B is a plan view thereof. FIG. 4 is a partially enlarged view of the expanded metal with a concavo-convex pattern, and FIG. 5 is an explanatory image diagram of the expanded metal with a concavo-convex pattern.

(1)凹凸模様付きエキスパンデッドメタルの製造方法
凹凸模様付きエキスパンデッドメタル7の製造方法は第1工程と第2工程を備える。第1工程は、圧延ロール221の一つ223の表面に凹凸がある刻み目を入れて鋼板の片面に滑り止めに役立つ凹凸模様が浮き出る模様鋼板43を造る製造工程である。
例えば、スラブ表面キズを酸素-アセチレン炎(又はプロパン炎)によってスカーフィングし、図1の概略工程図に示すごとく該スラブ41を加熱炉1内で加熱する。続いて、加熱炉1から取出されたスラブ41を粗圧延機21で幅出し圧延し、この幅出し圧延された仕掛板42を仕上げ圧延機22によって規格寸法まで圧延する。仕上げ圧延機22は四段圧延機22a〜22dが複数直列に配設され、各圧延ロール221の間に前記仕掛板42が通され圧延されるが、圧延ロール221の間隔を次第に狭めることで所定のサイズの圧延板に形成していく。
ここでは、複数配列される仕上げ圧延機22a〜22dのうちの最後の仕上げ圧延機22d(又はその手前に配される仕上げ圧延機22c)の上側圧延ロール221はその表面に凹凸模様の刻み目を入れた転写ロール223とし、鋼板の片面に滑り止めに役立つ凹凸模様のある模様鋼板43ができるようにしている。仕上げ圧延機22を通った後の圧延鋼板の表面43aには凸部431と凹部432が例えば図1の円内の拡大図のごとく形成された模様鋼板43になる。その後、ローラ31を千鳥配列した熱間矯正機3の間を通して平坦な模様鋼板43に矯正する。矯正した模様鋼板43は高温であるので、冷却し規格の大きさに切断し、所望の凹凸模様が浮き出る模様鋼板43を造る。
(1) Manufacturing method of expanded metal with concavo-convex pattern The manufacturing method of expanded metal 7 with concavo-convex pattern includes a first step and a second step. The first step is a manufacturing step for producing a patterned steel plate 43 in which a concave and convex pattern useful for preventing slipping is raised on one surface of the steel plate by making a notch having a concave and convex surface on one surface 223 of the rolling roll 221.
For example, slab surface scratches are scarfed with an oxygen-acetylene flame (or propane flame), and the slab 41 is heated in the heating furnace 1 as shown in the schematic process diagram of FIG. Subsequently, the slab 41 taken out from the heating furnace 1 is tentered and rolled by the roughing mill 21, and the in-process plate 42 that has been tentered and rolled is rolled to the standard dimension by the finishing mill 22. In the finish rolling mill 22, a plurality of four-stage rolling mills 22a to 22d are arranged in series, and the work plate 42 is passed between the rolling rolls 221 and rolled. The rolling mill 221 is predetermined by gradually narrowing the interval between the rolling rolls 221. It is formed into a rolled plate of the size.
Here, the upper rolling roll 221 of the final finishing mill 22d (or the finishing rolling mill 22c arranged in front of the finishing rolling mills 22a to 22d) arranged in a plurality is provided with dents and recesses on the surface thereof. The transfer roll 223 is used so that a patterned steel plate 43 having a concavo-convex pattern useful for preventing slippage on one side of the steel plate is formed. On the surface 43a of the rolled steel sheet after passing through the finish rolling mill 22, a patterned steel plate 43 is formed with convex portions 431 and concave portions 432 as shown in the enlarged view in the circle of FIG. Thereafter, the roller 31 is straightened to the flat patterned steel plate 43 through the hot straightening machines 3 in a staggered arrangement. Since the corrected patterned steel plate 43 is at a high temperature, it is cooled and cut to a standard size, and the patterned steel plate 43 from which a desired uneven pattern is raised is produced.

本実施形態の凹凸模様が浮き出る模様鋼板43は、図1の円内拡大図に示すようにソフトな感じの梨地模様に仕上がっている。各模様状体は図3(イ)に示すごとく、凹部432にあたる板厚tの表面43aから凸部431が高さtで突出して梨地模様を形成する。滑り止め機能を発揮するエキスパンデッドメタル用には、凸部431の高さtが0.2mm〜1.0mm、より好ましくは0.4mm〜0.6mmの範囲にある。図3(ロ)に示すごとく各凸部431の縦Y,横Xの大きさに関しては特に制限ないが、縦Y,横X共に10mm以下に設定するのが好ましく、5mm以下とするのがより好ましい。10mm以下、さらに5mm以下に設定すると、梨地模様のソフトな景観が得られるのみならず細かく凹凸模様を配することができるようになって、摩擦係数が大きくなり一層の滑り止め効果が期待できるからである。ここでの模様鋼板43は株式会社中山製鋼所の梨地の模様鋼板を用いる。模様鋼板43の板厚には3mm,4.5mm,6mm,9mm等があるが、本実施形態では4.5mm厚の模様鋼板43を採用し、これを凹凸模様付きエキスパンデッドメタル7とする。 The patterned steel plate 43 from which the concavo-convex pattern of the present embodiment emerges is finished in a satin pattern with a soft feeling as shown in the enlarged view in a circle of FIG. Each pattern like body as shown in FIG. 3 (b), protrudes the convex portion 431 is the height t 2 from the surface 43a of the plate thickness t 1 corresponding to the recess 432 to form a satin finish. The expanded for the metal which exhibits a non-slip function, height t 2 of the convex portion 431 0.2mm~1.0mm, more preferably in the range of 0.4mm~0.6mm. As shown in FIG. 3 (b), the vertical Y and horizontal X sizes of the convex portions 431 are not particularly limited, but it is preferable to set both the vertical Y and horizontal X to 10 mm or less, and more preferably 5 mm or less. preferable. If it is set to 10 mm or less, and further 5 mm or less, not only a soft texture with a satin pattern can be obtained, but also fine uneven patterns can be arranged, and the friction coefficient increases and a further anti-slip effect can be expected. It is. The patterned steel plate 43 used here is a textured steel plate from Nakayama Steel Co., Ltd. There are 3 mm, 4.5 mm, 6 mm, 9 mm, and the like in the thickness of the patterned steel plate 43. In this embodiment, the patterned steel plate 43 having a thickness of 4.5 mm is adopted, and this is used as the expanded metal 7 with the uneven pattern. .

ここで、模様鋼板43は上記梨地模様の模様鋼板に代え、例えば公知の縞鋼板を用いることができる。該縞鋼板も、圧延ロール221の表面に凹凸がある刻み目を入れて鋼板の片面に滑り止めに役立つ縞状の凹凸模様が浮き出る縞模様の模様鋼板43に造られる。該縞鋼板は平鋼板よりも摩擦係数が大きく、本エキスパンデッドメタル用の模様鋼板43として採用できる。ただ、縞目の長手方向の長さが30mm以上と大きいために凹凸模様付きエキスパンデッドメタルとした際に滑り止めとして十分満足する効果が得られず、滑り止め機能は梨地の模様鋼板43の方が一段と優れている。原板の状態下の摩擦係数は、平鋼板が0.781μであるのに対し、縞鋼板が0.774μで、梨地の模様鋼板43は0.812μである。さらに撒水状態下での摩擦係数は、平鋼板が0.338μであるのに対し、縞鋼板が0.370μで、梨地の模様鋼板43は0.617μである(株式会社中山製鋼所の鋼板カタログより抜粋)。エキスパンデッドメタルになったときにも凹凸の表面形状が殆どそのまま残るので、梨地の模様鋼板43がより好適となる。   Here, the patterned steel plate 43 may be a known striped steel plate, for example, instead of the textured steel plate. The striped steel plate is also made into a striped patterned steel plate 43 in which a notched surface is formed on the surface of the rolling roll 221 and a striped uneven pattern that is useful for preventing slippage appears on one side of the steel plate. The striped steel plate has a larger coefficient of friction than the flat steel plate and can be used as the patterned steel plate 43 for the expanded metal. However, since the length of the stripes in the longitudinal direction is as large as 30 mm or more, an expanded metal with a concavo-convex pattern does not provide a satisfactory effect as a non-slip, and the anti-slip function of the textured steel plate 43 Is much better. The friction coefficient under the condition of the original plate is 0.781 μ for the flat steel plate, 0.774 μ for the striped steel plate, and 0.812 μ for the textured steel plate 43. Furthermore, the coefficient of friction under submerged conditions is 0.338μ for flat steel sheets, 0.370μ for striped steel sheets, and 0.617μ for textured steel sheets 43 (steel sheet catalog of Nakayama Steel Co., Ltd.). (Excerpt) Even when the expanded metal is formed, the uneven surface shape remains almost as it is, so that the textured steel plate 43 is more suitable.

第2工程は、前記第1工程で得た模様鋼板43に切れ目を入れ引き伸ばすことにより凹凸模様が付いたまま網目形状に形成されるエキスパンデッドメタルを造る製造工程である。第1工程で得られた前記模様鋼板43を、例えば図2に示すような公知のエキスパンデッドメタル製造機によって網目状に加工する。図2中、符号51,52は鋼板の送り用ローラ、符号61,62はその前方に配される固定下刃61と可動上刃62を示す。下面側が山部62aと谷部62bとで波状に形成される上刃62が、固定下刃61とで所定の刻み幅だけを広げ、さらにローラ51,52で鋼板が固定下刃61と可動上刃62を具備する刃型の方へ順次送り込まれることによって網目Oを形成していく。   The second step is a manufacturing step for producing an expanded metal that is formed in a mesh shape with a concavo-convex pattern by cutting and stretching the patterned steel plate 43 obtained in the first step. The patterned steel plate 43 obtained in the first step is processed into a mesh shape by a known expanded metal manufacturing machine as shown in FIG. In FIG. 2, reference numerals 51 and 52 denote steel sheet feeding rollers, and reference numerals 61 and 62 denote a fixed lower blade 61 and a movable upper blade 62 arranged in front of the rollers. The upper blade 62 whose lower surface side is formed in a wave shape by the peak portion 62a and the valley portion 62b widens only a predetermined step width with the fixed lower blade 61, and further, the steel plate is movable with the fixed lower blade 61 by the rollers 51 and 52. The mesh O is formed by sequentially feeding toward the blade mold having the blade 62.

ここで、図2に示すような公知のエキスパンデッドメタル製造機に送り込む材料として、本発明は従来の平鋼板と違い、凹凸模様が浮き出る前記模様鋼板43を用いることによって凹凸模様付きエキスパンデッドメタル7に仕上げる。具体的には、図2(イ)で、まず模様鋼板43の凹凸模様がある表面43aを上側にして、ローラ51,52で下刃61,上刃62の位置へ送り込み、次いで上刃62を下降させる。この上刃62の下降によって、上刃62の波状の山部62aが模様鋼板43に切れ目を入れ、山部62aの当接部分をさらに引き伸ばしていく。次に、下降した上刃62を上昇させる(図2のロ)。その後、ローラ51,52で下刃61,上刃62間に新たな模様鋼板43を送り込み、これと相前後して上刃62を横移動させる(図2のハ)。上刃62の横移動は図4に示すメッシュOの長目方向の中心間距離LWの1/2だけ移動した時点で停止する(図2のニ)。続いて、上刃62を下降させ、上刃62の波状の山部62aが模様鋼板43に切れ目を入れ、山部62aの当接部分をさらに引き伸ばしていくようにする。上刃62の位置がメッシュの長目方向の中心間距離LWの1/2だけ移動しているために、模様鋼板43に千鳥状の切れ目Oを形成することになる。斯る図2(イ)〜(ニ)の作業工程を繰り返すことによって凹凸模様付きエキスパンデッドメタル7を造ることができる。尚、説明を分かり易くするため、図2では模様鋼板43の凹凸模様がある表面43aを上側にしたが、上刃62が模様鋼板43に向け下降押圧したときに凹凸模様が変形する虞があるので、凹凸模様のある表面43aを下側にするのが好ましい。   Here, as a material to be fed to a known expanded metal manufacturing machine as shown in FIG. 2, the present invention is different from a conventional flat steel plate, and by using the patterned steel plate 43 on which the concave and convex pattern is raised, the expanded with concave and convex pattern is used. Finish with metal 7. Specifically, in FIG. 2 (a), first, the surface 43a of the patterned steel plate 43 with the concavo-convex pattern is placed on the upper side, and the rollers 51 and 52 are fed to the positions of the lower blade 61 and the upper blade 62, and then the upper blade 62 is moved. Lower. By the lowering of the upper blade 62, the wavy crest 62a of the upper blade 62 cuts the patterned steel plate 43, and the contact portion of the crest 62a is further extended. Next, the lowered upper blade 62 is raised (B in FIG. 2). Thereafter, a new patterned steel plate 43 is fed between the lower blade 61 and the upper blade 62 by the rollers 51 and 52, and the upper blade 62 is moved laterally in parallel with this (FIG. 2C). The lateral movement of the upper blade 62 stops when it has moved by half the center-to-center distance LW in the long direction of the mesh O shown in FIG. 4 (D in FIG. 2). Subsequently, the upper blade 62 is lowered, and the wavy crest 62a of the upper blade 62 cuts the patterned steel plate 43 so that the contact portion of the crest 62a is further extended. Since the position of the upper blade 62 has moved by a half of the center-to-center distance LW in the long direction of the mesh, staggered cuts O are formed in the patterned steel plate 43. The expanded metal 7 with a concavo-convex pattern can be produced by repeating such work steps shown in FIGS. In order to make the explanation easy to understand, in FIG. 2, the surface 43 a having the concavo-convex pattern of the patterned steel plate 43 is placed on the upper side, but the concavo-convex pattern may be deformed when the upper blade 62 is pressed downward toward the patterned steel plate 43. Therefore, it is preferable that the surface 43a with the uneven pattern is on the lower side.

本実施形態は、凹凸模様付きエキスパンデッドメタル7を製造するにあたって、ローラ51,52で模様鋼板43を送り込む送り幅、すなわち刻み幅Wを従来品よりも大きくとり、従来品よりもエキスパンデッドメタルのストランド71及びボンド72の角度を寝かせる構成にしている。ストランド71とはメッシュの細い部分、ボンド72とはメッシュの交差している太い部分をいう。従来品がメッシュの長目方向中心間距離LWを30.5mm、メッシュの短目方向中心間距離SWを12mmにする場合、標準タイプで刻み幅 が1.5mmであるのに対し、本実施形態品では刻み幅 を大きくとって(ここでの刻み幅 は4mm〜5mm)、ストランド71及びボンド72の角度θを寝かせている。従来品の上向き傾斜角度θが図6(ロ)のごとく急峻な60°程度あるのに対し、本凹凸模様付きエキスパンデッドメタル7に係るストランド71及びボンド72の両上向き傾斜角度θは図4(ロ)のごとく5°〜40°の範囲、より好ましい範囲として15°〜35°の範囲に設定される。本凹凸模様付きエキスパンデッドメタル7はストランド71及びボンド72の両上向き傾斜角度θが小さく、該ストランド71及びボンド72を寝かせた姿態になることによって、その上に人が転倒した際に手をついたりしても手を傷つけない。安全面の配慮もなされた所望の凹凸模様付きエキスパンデッドメタル7が造られている。刻み幅Wを従来品よりも大きくとられているので、耐久性も向上した凹凸模様付きエキスパンデッドメタル7が造られる(図4,図5)。尚、図6の凹凸模様付きエキスパンデッドメタル7はその表面に銀メッキ塗装を施したものになっている。 In the present embodiment, when the expanded metal 7 with the uneven pattern is manufactured, the feed width in which the patterned steel plate 43 is fed by the rollers 51 and 52, that is, the step width W is set larger than the conventional product, and the expanded metal 7 is expanded than the conventional product. The angle of the metal strand 71 and the bond 72 is made to lie down. The strand 71 is a thin portion of the mesh, and the bond 72 is a thick portion where the mesh intersects. When the conventional product has a mesh center distance LW of 30.5 mm and a mesh mesh center distance SW of 12 mm, the standard type has a step width W 2 of 1.5 mm. In the embodiment product, the step width W 1 is set large (here, the step width W 1 is 4 mm to 5 mm), and the angle θ 1 of the strand 71 and the bond 72 is laid down. The upward inclination angle θ 2 of the conventional product is about 60 ° which is steep as shown in FIG. 6B, whereas the upward inclination angle θ 1 of both the strand 71 and the bond 72 related to the expanded metal 7 with this uneven pattern is As shown in FIG. 4B, it is set in the range of 5 ° to 40 °, more preferably in the range of 15 ° to 35 °. This uneven pattern with the expanded metal 7 has a small both upward inclination angle theta 1 of the strand 71 and bond 72, by becoming figure which laid the strands 71 and bond 72, the hand when the person on it falls down Do not hurt your hands even if you put on. The expanded metal 7 with a desired concavo-convex pattern in consideration of safety is produced. Since the step width W is larger than that of the conventional product, the expanded metal 7 with a concavo-convex pattern with improved durability is produced (FIGS. 4 and 5). In addition, the expanded metal 7 with a concavo-convex pattern in FIG. 6 has a surface plated with silver.

(2)凹凸模様付きエキスパンデッドメタル
例えば前記製法を用いて造られた凹凸模様付きエキスパンデッドメタル7は、鋼板の片面に凹凸のある模様が設けられた模様鋼板43に切れ目を入れ引き伸ばされて網目形状に形成されてなる凹凸模様付きエキスパンデッドメタル7である。 凹凸模様付きエキスパンデッドメタル7の表面43aには梨地模様の凹凸が形成され、凹部432に相当する基板面43aから凸部431の高さtが0.2mm〜1.0mm、より好ましくは0.4mm〜0.6mmの範囲に設けられている。且つ、各梨地の縦Y,横Xの大きさは共に、10mm以下、より好ましい数値として5mm以下に設定されている。そのため、グレーチングに用いた場合に梨地模様の凹凸が滑り止め機能を発揮し、グレーチング用凹凸模様付きエキスパンデッドメタル7に打ってつけとなっている。
(2) Expanded metal with concavo-convex pattern For example, expanded metal 7 with concavo-convex pattern made by using the above-mentioned manufacturing method is cut and stretched in patterned steel plate 43 provided with a concavo-convex pattern on one side of the steel plate. An expanded metal 7 with a concavo-convex pattern formed in a mesh shape. The surface 43a of the concave and convex pattern with expanded metal 7 is formed irregularities of satin finish, height t 2 is 0.2mm~1.0mm the protrusion 431 from the substrate surface 43a corresponding to the recess 432, and more preferably It is provided in the range of 0.4 mm to 0.6 mm. In addition, the size of the vertical Y and horizontal X of each satin is set to 10 mm or less, more preferably 5 mm or less. Therefore, when used for the grating, the textured unevenness exerts a non-slip function and is applied to the expanded metal 7 with the uneven texture for grating.

また、凹凸模様付きエキスパンデッドメタル7は、ストランド71とボンド72によって網目Oが形成されるが、該ストランド71及びボンド72の両上向き傾斜角度θが5°〜40°の範囲に設けられている。ここで、下限を5°とするのは、上向き傾斜角度が5°よりも小さいと、エキスパンデッドメタルを寝かしすぎになり、また網目Oの目が小さくなりすぎ、エキスパンデッドメタルのもつ利点が十分得られ難くなるからである。例えば、網目Oの目が小さくなることによって重量が増し、また美観も低下してしまう。さらに例えばグレーチング等として用いた場合、水はけが悪くなるといった問題も出てくる。一方、上限を40°とするのは、上向き傾斜角度が40°を越えると、従来品と同様、スリットの拡開度合いが高まり、ストランド71が大きく捩じられてしまい、例えばグレーチングに使用したときに、その上で人が転倒した際に下ろし金で削るのと同じように傷つく虞があるからである。ストランド71及びボンド72の両上向き傾斜角度のより好ましい範囲は15°〜35°である。ストランド71及びボンド72をこの範囲の寝かせた姿態にすれば、その上で人が転倒して手をついてもストランド71やボンド72で切傷し難くなる。 Also, uneven textured expanded metal 7 is mesh O is formed by strands 71 and bond 72, both upward inclination angle theta 1 of the strand 71 and bond 72 are provided in a range of 5 ° to 40 ° ing. Here, the lower limit is set to 5 °. If the upward inclination angle is smaller than 5 °, the expanded metal is overlaid, and the mesh of the mesh O becomes too small. It is because it becomes difficult to obtain sufficient. For example, when the mesh of the mesh O becomes small, the weight increases and the aesthetic appearance also decreases. Furthermore, for example, when used as a grating, there is a problem that drainage becomes worse. On the other hand, the upper limit is set to 40 °. When the upward inclination angle exceeds 40 °, the degree of slit expansion increases as in the conventional product, and the strand 71 is greatly twisted. For example, when used for grating In addition, when a person falls over it, there is a risk of being hurt in the same way as shaving with a dropper. A more preferable range of both upward inclination angles of the strand 71 and the bond 72 is 15 ° to 35 °. If the strand 71 and the bond 72 are placed in a lying state within this range, even if a person falls over and puts his / her hand on the strand 71 and the bond 72, the strand 71 and the bond 72 are less likely to be cut.

本実施形態の凹凸模様付きエキスパンデッドメタル7は刻み幅Wを大きくとり、ストランド71及びボンド72の両上向き傾斜角度を5°〜40°(より好ましい範囲は15°〜35°)としているが、これがまたメッシュの拡開を途中で抑える姿態へとつながる。従来品は図6のごとくストランド71が目いっぱい拡開されて鋭角状の菱形になり、さらに捩られたストランド71は起立状態に近くなり急峻な凹凸を形成していた。一方、本実施形態品は図4,図5のように各ストランド71が菱形手前の扇状にとどまり、この丸みを帯びた形状も安全面から優れものになっている。加えて、図4,図5のごとく菱形手前のなだらかな山伏の扇状にとどまることが製品に優しいイメージを醸し出させている。   The expanded metal 7 with a concavo-convex pattern of the present embodiment has a large step width W, and the upward inclination angles of both the strand 71 and the bond 72 are 5 ° to 40 ° (more preferable range is 15 ° to 35 °). , This also leads to a form that suppresses the expansion of the mesh on the way. In the conventional product, as shown in FIG. 6, the strands 71 are fully expanded to form an acute diamond shape, and the twisted strands 71 are almost upright and form steep irregularities. On the other hand, in this embodiment product, each strand 71 stays in a fan shape in front of the rhombus as shown in FIGS. 4 and 5, and this rounded shape is also excellent in terms of safety. In addition, as shown in FIGS. 4 and 5, the gentle fan-shaped fan in front of the rhombus creates a product-friendly image.

(3)効果
このように構成したグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法によれば、その表面43aに形成された凹凸模様が滑り止め効果を発揮する。従来のエキスパンデッドメタルはLWの方向に滑り易く、とりわけ水に濡れた場合に滑り易い問題があったが、表面43aに凹凸模様が形成されることによってこれが解消される。特に、本実施形態のような梨地模様の凹凸がある凹凸模様付きエキスパンデッドメタル7にすると、摩擦係数が大きくなり、より一層の威力を発揮できるようになる(第1の効果)。
また、梨地模様の凹凸模様付きエキスパンデッドメタル7になると、梨地模様の凹凸によって鋼板のもつ金属製の冷たい感じが払拭され、見た目にもまた肌触りも柔らかな雰囲気を作り出す。その景観は見るものに安らぎを感じさせる(第2の効果)。従来品は平鋼板を加工していただけなので、景観的に冷たいイメージを与えていた。これに対し、本凹凸模様付きエキスパンデッドメタル7は模様が入ることによってイメージが変わり、スリップ用途にとどまらずフェンスなどの景観製品等にも用いることが可能で、用途の拡大に貢献できる。
(3) Effect According to the thus constituted grating for uneven patterned manufacturing method of expanded Metall exert stopping effect slip uneven pattern formed on the surface 43a. The conventional expanded metal has a problem that it is slippery in the LW direction, and particularly slippery when wet with water, but this is solved by forming an uneven pattern on the surface 43a. In particular, when the expanded metal 7 with a concavo-convex pattern having a satin pattern as in the present embodiment is used, the friction coefficient is increased, and further power can be exhibited (first effect).
Moreover, when it becomes the expanded metal 7 with the textured pattern of the satin pattern, the cold feeling of the metal of the steel sheet is wiped out by the textured pattern of the textured pattern, creating a soft atmosphere that looks and feels. The scenery makes you feel peaceful (second effect). Since the conventional product was only processed flat steel, it gave a cold image. On the other hand, the expanded metal 7 with a concavo-convex pattern changes its image depending on the pattern, and can be used not only for slip applications but also for landscape products such as fences, and can contribute to expansion of applications.

さらに、ストランド71及びボンド72を寝かせた姿態にしているので、その上に人が転倒した際に手をついたりしても手を傷つけない。安全面から極めて優れたものになる(第3の効果)。人に優しい安全なノンスリップエキスパンデッドメタルになっている。従来のエキスパンデッドメタルは、鋼板に千鳥状にスリットを切った後、この鋼板をスリットと直交する方向へ目いっぱいに引き延ばし変形せしめて菱形に近い網目模様を作るために、鋭角状のメッシュOができ、且つ拡開に伴いこれを縁どるストランド71,ボンド72が捩じられて、上向き傾斜角度θが急峻な角度を形成し、グレーチング等に用いた場合、安全性等の面から不安があったが、本凹凸模様付きエキスパンデッドメタル7ではストランド71及びボンド72を寝かせているためにそれらの不安が取り除かれている。しかも、各ストランド71,ボンド72がつくる網目Oが菱形手前でとどまり、扇状に丸みを帯びて安全面から優れものになっている。菱形手前のなだらかな山伏の扇状にとどまることが、梨地の凹凸模様も加わって製品に和らぐ雰囲気を一層与え効果的になっている。
本凹凸模様付きエキスパンデッドメタル7は、これまでのエキスパンデッドメタルにない滑り止め機能を発揮するだけでなく、美感向上,安全性向上に寄与するため、グレーチングに打ってつけとなる。従来のエキスパンデッドメタルと違って、その上を走行する車両タイヤが不必要に摩耗されてしまうこともない。さらに例えばフェンス,足場部、特に鉄塔,橋,遊園地等のジェットコースター点検足場,立体駐車場,車を運ぶキャリアカーなど幅広い分野で使用可能で用途の広がりからも極めて有益なものとなる。
Furthermore, since the strand 71 and the bond 72 are laid down, even if a person falls on the top of the strand 71 and the bond 72, the hand is not injured. It is extremely superior from the viewpoint of safety (third effect). It is a safe, non-slip expanded metal that is friendly to people. In the conventional expanded metal, after cutting slits in a staggered pattern in a steel plate, the steel plate is stretched in the direction perpendicular to the slit and deformed to create a mesh pattern close to a rhombus. When the strand 71 and the bond 72 that are bound to expand are twisted and the upward inclination angle θ 2 forms a steep angle and is used for grating or the like, it is uneasy from the viewpoint of safety. However, in the expanded metal 7 with the uneven pattern, the anxiety of the strand 71 and the bond 72 is removed. Moreover, the mesh O formed by the strands 71 and the bonds 72 stays in front of the rhombus and is rounded in a fan shape, which is excellent from the viewpoint of safety. The gentle Yamabushi fan shape in front of the rhombus is more effective in giving the product a relaxing atmosphere with the addition of the textured pattern on the satin.
The expanded metal 7 with the uneven pattern not only exhibits an anti-slip function not found in the conventional expanded metal, but also contributes to improving aesthetics and improving safety, so it is suitable for grating. Unlike conventional expanded metal, vehicle tires traveling on the metal are not unnecessarily worn. Furthermore, it can be used in a wide range of fields such as fence coasting parts, especially roller coaster inspection scaffolds such as steel towers, bridges, amusement parks, multi-story parking lots, and carrier cars that carry cars, and it is extremely useful from the spread of applications.

尚、本発明においては前記実施形態に示すものに限られず、目的,用途に応じて本発明の範囲で種々変更できる。加熱炉1,圧延機,圧延ローラ,模様鋼板43,凸部431,凹部432,送りローラ,下刃61,上刃62,ストランド71,ボンド72等の形状,大きさ,個数,材質等は用途に合わせて適宜選択できる。例えば、第2工程は特開平11-10250号公報,特開平8-135127号公報等のエキスパンデッドメタルの製造方法で造られたものを採用できる。グレーチングには特許文献1の他、特開2006-2425公報のグレーチング等に適用できる。   The present invention is not limited to those shown in the above-described embodiment, and various modifications can be made within the scope of the present invention depending on the purpose and application. Shape, size, number, material, etc. of heating furnace 1, rolling mill, rolling roller, patterned steel plate 43, convex portion 431, concave portion 432, feed roller, lower blade 61, upper blade 62, strand 71, bond 72, etc. Can be selected as appropriate. For example, the second step can be made by an expanded metal manufacturing method such as those disclosed in JP-A-11-10250 and JP-A-8-135127. The grating can be applied to the grating of JP-A-2006-2425 in addition to Patent Document 1.

本発明のグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法の一形態で、その製造方法の第1工程説明図である。In one form of the grating for uneven patterned manufacturing method of expanded Metall of the present invention, a first process explanatory view of the manufacturing process. 第1工程で得た模様鋼板をエキスパンディデメタルにする第2工程説明図である。It is 2nd process explanatory drawing which uses the patterned steel plate obtained at the 1st process as an expanded demetal. (イ)が模様鋼板の縦断面拡大図、(ロ)がその平面図である。(A) is an enlarged vertical cross-sectional view of a patterned steel plate, and (B) is a plan view thereof. (イ)が凹凸模様付きエキスパンデッドメタルの部分拡大図、(ロ)が(イ)のI-I線矢視図である。(A) is a partially enlarged view of an expanded metal with a concavo-convex pattern, and (B) is a view taken along line I-I in (A). 凹凸模様付きエキスパンデッドメタルの説明画像図である。It is an explanatory image figure of an expanded metal with a concavo-convex pattern. 従来技術のエキスパンデッドメタルの部分拡大図で、(イ)がそのエキスパンデッドメタルの部分拡大図、(ロ)が(イ)のII-II線矢視図である。It is the elements on larger scale of the expanded metal of a prior art, (a) is the elements on larger scale of the expanded metal, (b) is the II-II arrow line view of (a).

221 圧延ロール
223 転写ロール
43 模様鋼板
43a 表面
431 凸部
432 凹部
51,52 ローラ
61 下刃
62 上刃
62a 山部
7 模様付きエキスパンデッドメタル
71 ストランド
72 ボンド
メッシュ(切れ目)
凹部にあたる板厚
凸部の高さ
θ 傾斜角度
LW メッシュの長目方向の中心間距離
221 Rolling roll
223 Transfer roll 43 Patterned steel plate 43a Surface 431 Convex part 432 Concave part
51,52 Roller
61 Lower blade
62 Upper blade
62a Yamabe 7 Expanded metal with pattern 71 Strand 72 Bond O mesh (cut)
t 1 Thickness corresponding to the recess
t 2 Height of convex part
θ 1 tilt angle
Center distance in the long direction of LW mesh

Claims (2)

複数配列される仕上げ圧延機のうちの最後の仕上げ圧延機、又はその手前に配される仕上げ圧延機に係る圧延ロール(221)を、その表面に凹凸がある刻み目を入れた転写ロール(223)として、鋼板の片面に、凹部(432)にあたる板厚(t )の表面(43a)から凸部(431)が突出し、且つ平面視の縦(Y),横(X)共に10mm以下に設定された各凸部(431)の高さ(t )が0.2mm〜1.0mmの範囲にある凹凸模様が浮き出る梨地模様の模様鋼板(43)を造る第1工程と、該第1工程の後、前記模様鋼板(43)に切れ目を入れ引き伸ばすことにより凹凸模様が付いたまま網目形状に形成されるエキスパンデッドメタルを造る第2工程と、を具備し、さらに該第2工程で、ストランド(71)及びボンド(72)の両上向き傾斜角度 )を5°〜40°の範囲に保ってこれらを寝かせた状態にし、且つ各ストランド(71)が丸みを帯びた扇状にとどめられるようにして、前記網目形状に形成されるエキスパンデッドメタルを造ることを特徴とするグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法。 Multiple sequence is the finishing mill last finishing mill of, or transfer roll rolling roll (221), which scored in the irregularities on the surface of that of the finishing mill to be placed on the front (223 ), The convex portion (431) protrudes from the surface (43a ) of the plate thickness (t 1 ) corresponding to the concave portion (432) on one side of the steel plate , and both the vertical (Y) and horizontal (X) in plan view are 10 mm or less. a first step of making the height (t 2) is patterned steel satin finish stand out is uneven pattern in the range of 0.2mm~1.0mm of each convex section that is set (431) (43), said first After the step, a second step of forming an expanded metal formed in a mesh shape with a concavo-convex pattern by cutting and stretching the patterned steel plate (43) is further provided , and in the second step , strands (71) and bond (72) both upward inclination angle (theta 1) of 5 ° to 40 ° of In a state laid them I coercive in circumference, and each strand (71) so as to be kept in a fan shape with rounded, characterized in that build expanded metal formed in the mesh shape grating For producing expanded metal with concave and convex patterns for use . 前記模様鋼板(43)を、凹凸模様のある表面(43a)が下側になるようにして下刃(61),上刃(62)の間へ送り込み、続いて、下面側が山部(62a)と谷部(62b)とで波状に形成される該上刃(62)を下降させて、上刃(62)の波状の山部(62a)で模様鋼板(43)に切れ目を入れ、さらに山部(62a)の当接部分を引き伸ばした後、下降した該上刃(62)を上昇させ、次に、ローラ(51),(52)で下刃(61),上刃(62)間に模様鋼板(43)を送り込むと共に、上刃(62)を横移動させてメッシュ(O)の長目方向の中心間距離(LW)の1/2だけ移動した時点で停止し、その後、上刃(62)を下降させ、上刃(62)の波状の山部(62a)で該模様鋼板(43)に切れ目を入れ、さらに山部(62a)の当接部分を引き伸ばすようにして、順次、模様鋼板(43)に千鳥状の切れ目(O)を入れ引き伸ばす請求項1記載のグレーチング用凹凸模様付きエキスパンデッドメタルの製造方法。The patterned steel plate (43) is fed between the lower blade (61) and the upper blade (62) so that the surface (43a) having the uneven pattern is on the lower side, and then the lower surface side is a ridge (62a). And lowering the upper blade (62) formed in a wave shape by the trough portion (62b), and making a cut in the patterned steel plate (43) by using the wavy peak portion (62a) of the upper blade (62). After extending the contact portion of the portion (62a), the lowered upper blade (62) is raised, and then the rollers (51) and (52) are moved between the lower blade (61) and the upper blade (62). Stops when the patterned steel plate (43) is fed and the upper blade (62) is moved laterally to move by half the distance (LW) in the longitudinal direction of the mesh (O). (62) is lowered, the pattern steel plate (43) is cut by the wavy crest (62a) of the upper blade (62), and the contact portion of the crest (62a) is further extended, On the patterned steel plate (43) The manufacturing method of the expanded metal with the uneven | corrugated pattern for gratings of Claim 1 which puts and extends a zigzag-like cut | interruption (O).
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