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JP4884002B2 - Airbag - Google Patents
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JP4884002B2 - Airbag - Google Patents

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Publication number
JP4884002B2
JP4884002B2 JP2005374520A JP2005374520A JP4884002B2 JP 4884002 B2 JP4884002 B2 JP 4884002B2 JP 2005374520 A JP2005374520 A JP 2005374520A JP 2005374520 A JP2005374520 A JP 2005374520A JP 4884002 B2 JP4884002 B2 JP 4884002B2
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Prior art keywords
airbag
planned
opening
exhaust
membrane member
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JP2007176224A (en
Inventor
幸広 内藤
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Nihon Plast Co Ltd
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Nihon Plast Co Ltd
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Description

本発明は、車輌の衝突時、乗員を保護するためのエアバッグに係り、特に、膜部材を設けて所定内圧に達したときエアバッグの内気を排気可能にしたエアバッグに関する。   The present invention relates to an airbag for protecting an occupant in the event of a vehicle collision, and more particularly to an airbag that is provided with a membrane member so that the inside air of the airbag can be exhausted when a predetermined internal pressure is reached.

車輌の乗員保護用安全装置としてエアバッグシステムが普及し、運転席用から助手席用、側突保護用、後部座席用と装着部位も増えてきており、乗員に対する保護機能が高まっている。こうしたエアバッグとして衝突時展開したエアバッグのクッション性を向上させ、また、乗員の衝撃緩和時にエアバッグの破損を防止するため、エアバッグ内の圧力が所定のレベルに達したときに破断し開口して排気を可能とする封止部材を設けたエアバッグが提案されている(特許文献1)。
特表2000−515090
Airbag systems have become widespread as safety devices for protecting passengers in vehicles, and there are an increasing number of mounting parts for driver seats, passenger seats, side impact protection, and rear seats, and the protection function for passengers is increasing. In order to improve the cushioning of the airbag deployed at the time of a collision as such an airbag and to prevent the airbag from being damaged when the impact of the occupant is eased, the airbag breaks and opens when the pressure in the airbag reaches a predetermined level. Thus, there has been proposed an airbag provided with a sealing member that enables exhaust (Patent Document 1).
Special table 2000-515090

しかしながら、従来のこうした排気用開口部を形成する封止部材としては、シリコーンゴムなどゴム製の膜が使用されているため、予め破断予定部を設けていても、そのゴム弾性のために内圧が高まるにつれ焼き餅のように膨れて後破断に至るため、破断開始点が一定でなく、また、破断開始点から破断の進行方向、破断長も一定とはならない。破断が開始されると内圧が急激に下がり、破断進行のための推進力が低下する。そのため破断長が短く終わることも起こる。切れ残る封止部材の部分が排気口にかかる状態により開口面積が一定せず、結果として排気特性がばらつくこととなる。こうした傾向は、前記特許文献1に記載の予め破断予定部に刻み目を加工した場合においても懸念される。
本発明は、開口予定部を形成する膜材料に特に弱部を形成する加工を要することなく、膜材料の破断時の切れ方が一定で、かつその破断により開口予定部が実質的に全開状態となり、安定した排気特性を示すエアバッグを提供することを目的とするものである。
However, since a rubber film such as silicone rubber is used as a conventional sealing member for forming such an exhaust opening, even if a pre-breaking portion is provided in advance, the internal pressure is reduced due to the rubber elasticity. As it rises, it swells like a shochu liquor and then breaks, so the break start point is not constant, and the break progress direction and break length are not constant from the break start point. When the rupture is started, the internal pressure is drastically lowered and the driving force for the progress of the rupture is reduced. For this reason, the breaking length may end short. The opening area is not constant depending on the state of the sealing member portion that remains uncut, and as a result, the exhaust characteristics vary. Such a tendency is also a concern in the case where a score is processed in advance in the planned fracture portion described in Patent Document 1.
The present invention does not require processing to form a weak portion in the film material that forms the planned opening portion, the way of breaking the film material is constant, and the planned opening portion is substantially fully opened by the breakage. Thus, an object of the present invention is to provide an airbag exhibiting stable exhaust characteristics.

本発明者は、鋭意検討した結果、前記開口予定部を四角形としたとき、エアバッグの展開時にその対向する一対の角部の対角線部に応力集中が起こること、さらにその対角線をエアバッグ基布の経糸と緯糸の糸軸方向に交差する方向に沿わせることによりこの対角線部にて十文字状に破断して実質的に開口予定部の全体がめくれて安定して開口することができ、安定した排気特性を実現することができることを見出し、この知見に基づきさらに検討を重ねて本発明を完成する至った。   As a result of earnest study, the present inventor has found that when the planned opening portion is a quadrangle, stress concentration occurs at the diagonal portion of the pair of opposite corner portions when the airbag is deployed, and further, the diagonal line is defined as an airbag base fabric. By crossing the warp yarn and the weft yarn in the direction intersecting with the yarn axis direction, the diagonal portion breaks into a cross shape and the entire opening portion is turned over so that the opening can be stably performed. The present inventors have found that exhaust characteristics can be realized, and have further studied based on this knowledge to complete the present invention.

すなわち、本発明は、
[1] 袋状のエアバッグの織成された基布に、エアバッグの展開過程でエアバッグが所定の内部圧力に達したときに破断する排気用開口予定部を構成する膜部材を取付けたエアバッグであって、該膜部材は予め弱部が形成されたものではなく、該開口予定部は多角形をなし、膜部材が前記開口予定部の周の一部に易断部を有し、該易断部は該多角形の対向する一対の角部であり、かつ基布の経糸と緯糸の糸軸方向に交差する方向に沿う前記対向する一対の角部を結ぶ対角線部において前記破断を生じることを特徴とするエアバッグ、
[2] 多角形が四角形である[1]記載のエアバッグ、
[3] 排気用開口予定部がほぼ十文字に破断する請求項1又は2記載のエアバッグ、
に関する。
That is, the present invention
[1] A membrane member constituting an exhaust opening planned portion that breaks when an airbag reaches a predetermined internal pressure during the airbag deployment process is attached to a woven base fabric of a bag-like airbag In the airbag, the membrane member is not formed with a weak portion in advance, the planned opening portion has a polygonal shape, and the membrane member has an easily cut portion at a part of the circumference of the planned opening portion. The easily cut portion is a pair of opposing corner portions of the polygon and is broken at a diagonal portion connecting the opposing pair of corner portions along a direction intersecting the warp and weft yarn axis directions of the base fabric. An airbag, characterized in that
[2] The airbag according to [1], wherein the polygon is a quadrangle.
[3] The airbag according to claim 1 or 2, wherein the exhaust opening scheduled portion breaks into approximately a cross shape.
About.

本発明によれば、予め弱部を形成加工することなく、簡易な構成により排気用開口予定部が、エアバッグの内圧が所定の圧力に達したとき、設計したとおりに破断し開口面積を安定して確保することができ、したがって排気も設計したとおりに行うことができ、エアバッグ展開時のクッション効果の増大及び乗員との衝撃によるエアバッグの破損のおそれを解消することができる。   According to the present invention, the exhaust opening scheduled portion is broken as designed and the opening area is stabilized when the internal pressure of the airbag reaches a predetermined pressure with a simple configuration without forming the weak portion in advance. Therefore, the exhaust can be performed as designed, and the increase of the cushioning effect when the airbag is deployed and the possibility of damage to the airbag due to the impact with the occupant can be eliminated.

本発明は、エアバッグの排気用開口予定部の構成が重要であり、その他の部分については特に制限されるものではない。
本発明のエアバッグは、排気用開口予定部についてもその形状を多角形とすることと基布の糸軸との位置関係以外は、特に制限はなく、従来のシリコーンゴム等の膜材料を使用することができる。本発明において多角形としては、互いに交差する二対の角部に十字状に張力が作用して迅速に破断するので、四角形が最も好ましいが、対角線を構成する対向する角部を有する多角形であれば良い。
図4(a)に示すものは、従来の膜材料からなる排気用開口予定部付近を説明する説明図である。膜材料は薄肉とした開口予定部とその周囲の厚肉部からなる。また図4(b)は図4(a)の層構成の一例を説明する断面説明図である。図4(b)に示すように、開口予定部とその周囲の厚肉部の一部を残して膜材料はその表裏を基布で接着固定されている。
In the present invention, the configuration of the exhaust opening planned portion of the airbag is important, and the other portions are not particularly limited.
The air bag of the present invention is not particularly limited except for the positional relationship between the shape of the exhaust opening planned portion and the yarn axis of the base fabric, and a conventional film material such as silicone rubber is used. can do. As the polygon in the present invention, a quadrilateral is most preferable because a cruciform tension is applied to two pairs of corners intersecting each other and breaks quickly, but a polygon having opposing corners constituting a diagonal line is preferred. I need it.
FIG. 4A is an explanatory diagram for explaining the vicinity of a planned exhaust opening portion made of a conventional film material. The membrane material is composed of a thin opening planned portion and a surrounding thick portion. FIG. 4B is a cross-sectional explanatory diagram illustrating an example of the layer configuration of FIG. As shown in FIG. 4 (b), the membrane material is bonded and fixed to the front and back with a base cloth, leaving a portion of the planned opening and a part of the thick wall around it.

実施例1
図1は、本発明の開口予定部付近の説明図である。図1中、中央部は厚さ0.25mm、1辺が20〜40mmの薄肉とした正四角形の膜材料からなる開口予定部(図1中、中央の四角形の白抜き部)を示し、その周囲は厚さ0.7mmの膜材料とし、さらにその肉厚部を20mm幅残して(図1中、四角形の黒い部分)90mm径の膜材料の外周部はその表裏を基布で固定されている。また、易断部となる対向する角部はこの基布の経糸と緯糸の糸軸方向(基布目方向)に交差するように配設される。
こうした構成としたので、エアバッグの内圧が所定の圧力(15〜50kPa)に上昇したとき、図1に示す開口予定部の対角線部(図1中、一点鎖線で示す部分)に応力が集中し、しかもこの対角線部が基布目方向とは交差する方向にあるので、この対角線部において、ほぼ十文字状に破断することができる。したがって、想定した開口予定部のとおりに安定して破断開口することができる。
Example 1
FIG. 1 is an explanatory view of the vicinity of a planned opening portion of the present invention. In FIG. 1, the central portion shows a planned opening portion made of a square film material having a thickness of 0.25 mm and a side of 20 to 40 mm (in FIG. 1, the white portion in the center square), The periphery is made of a 0.7 mm thick membrane material, and the thick portion is left 20 mm wide (in FIG. 1, a square black portion). The outer peripheral portion of the 90 mm diameter membrane material is fixed on the front and back with a base fabric Yes. Moreover, the opposing corner | angular part used as an easy cut part is arrange | positioned so that the warp of this base fabric and the thread-axis direction (base fabric direction) of a weft may cross | intersect.
With this configuration, when the internal pressure of the airbag rises to a predetermined pressure (15 to 50 kPa), stress concentrates on the diagonal line portion (the portion indicated by the alternate long and short dash line in FIG. 1) of the planned opening portion shown in FIG. And since this diagonal part exists in the direction which cross | intersects a base cloth direction, it can fracture | rupture in a substantially cross shape in this diagonal part. Therefore, the fracture opening can be stably performed as the assumed opening planned portion.

実施例2
図2に示すものは、図1における膜材料全体を四角形としたもので、開口予定部の他その外周部全体も四角形に構成したものである。こうした構成にすることにより開口予定部の対角線部に応力が加わりやすくなるとともに、他への応力の分配が起こりにくくなるので、極めて迅速に破断開口することができる。
比較例
図3a)〜d)に示すものは、排気用開口予定部の形状を円形状としたエアバッグを使用して展開させた場合の説明図であり、この場合には、応力集中の発生する部位がないので、膜が切れる方向が安定せず破断状態はばらばらとなり、もとの円形もゆがんだ円形状となっており、開口面積も一定せず排気特性が安定しないことを示している。
Example 2
FIG. 2 shows that the whole film material in FIG. 1 is made into a square, and the entire outer peripheral part in addition to the planned opening part is also made into a square. With such a configuration, stress is easily applied to the diagonal line portion of the planned opening portion, and stress distribution to other portions is difficult to occur, so that the opening can be opened very quickly.
Comparative Example FIGS. 3a) to 3d) are explanatory diagrams when deployed using an airbag in which the shape of the exhaust opening planned portion is a circular shape. In this case, stress concentration occurs. Since there is no part to be cut, the direction in which the film is cut is not stable, the broken state is broken, the original circular shape is also distorted circular shape, and the opening area is not constant, indicating that the exhaust characteristics are not stable. .

本発明の排気用開口予定部の実施例の説明図。Explanatory drawing of the Example of the opening opening part for exhaust_gas | exhaustion of this invention. 同上別の実施例の説明図。Explanatory drawing of another Example same as the above. 排気用開口予定部を円形状とした場合にはその破断状態が安定しないことを示す説明図。Explanatory drawing which shows that the fracture | rupture state is not stabilized when the opening part for exhaust is made circular shape. aは従来の排気用開口部予定部の説明図で、bはその層構成説明図。a is explanatory drawing of the conventional opening part for exhaust_gas | exhaustion, b is explanatory drawing of the layer structure.

Claims (3)

袋状のエアバッグの織成された基布に、エアバッグの展開過程でエアバッグが所定の内部圧力に達したときに破断する排気用開口予定部を構成する膜部材を取付けたエアバッグであって、該膜部材は予め弱部が形成されたものではなく、該開口予定部は多角形をなし、該膜部材が前記開口予定部の周の一部に易断部を有し、該易断部は該多角形の対向する一対の角部であり、かつ基布の経糸と緯糸の糸軸方向に交差する方向に沿う前記対向する一対の角部を結ぶ対角線部において前記破断を生じることを特徴とするエアバッグ。 An airbag in which a membrane member that constitutes an exhaust opening planned portion that breaks when an airbag reaches a predetermined internal pressure during the airbag deployment process is attached to a woven base fabric of a bag-like airbag The membrane member is not formed with a weak portion in advance, the planned opening portion has a polygonal shape, the membrane member has an easily cut portion around a portion of the circumference of the planned opening portion, The easily cut portions are a pair of opposing corner portions of the polygon, and the break occurs at the diagonal portion connecting the opposing corner portions along the direction intersecting the warp axis direction of the warp and the weft of the base fabric. An airbag characterized by that. 多角形が四角形である請求項1記載のエアバッグ。 The airbag according to claim 1, wherein the polygon is a quadrangle. 排気用開口予定部がほぼ十文字に破断する請求項1又は2記載のエアバッグ。The airbag according to claim 1 or 2, wherein the exhaust opening scheduled portion is broken into approximately ten characters.
JP2005374520A 2005-12-27 2005-12-27 Airbag Expired - Fee Related JP4884002B2 (en)

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